Catalog No.

X-AN-5005D

ABOVE AND BEYOND HONING

Portable Hones
and Accessories
CATALOG

for
Engine Rebuilding
“SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”
Sunnen Portable Hones and Accessories
Range: 1.25" - 15" (31,5 mm - 381 mm)

Sunnen Portable Cylinder Hones SN-75 Midget

For complete or partial honing, or following boring bar: Portable Cylinder Hone
Select stone sets desired from chart below or on page 3. Range: 1.75-2.0 in. (44,0-51,0 mm)
• The fastest and most accurate (to one-half thousandth) portable Recommended for small compressors, outboard motors
hone for cylinder reconditioning in cars, trucks, motorcycles, trac- and similar small bore engines.
tors, stationary engines. Includes a 2 in. (50,88 mm) drive shank and
12 in. (304,8 mm) extension.
• The only method that maintains alignment of the original bore.
Note: All stone sets must be ordered separately. See
• Reconditions cylinder bore with less stock removal than other chart on page 3.
methods – maintains uniform wall thickness – assures longer block
Shipping Weight: Approx. 5 lbs (2,3 kg)
life.
• Produces any finish specified by engine and ring JN-95 Junior
manufacturers. Portable Cylinder Hone
• Recommended for fast seating of any type of rings. Range: 2.0-2.6 in. (50,8-66,0 mm)
• Correct stone length. Ideal for outboard motors, motorcycles and similar
• Fast stock removal – up to five thousandths (0,13 mm) small bore engines within its range.
per minute. Includes a 2 in. (50,88 mm) drive shank and
12 in. (304,8 mm) extension.
• Can be set up in a few minutes – no studs to remove. Note: All stone sets must be ordered separately. See
• All cylinder hones include AN-1105A molded storage box. chart on page 3.
Shipping Weight: Approx. 5 lbs (2,3 kg)

AN-111 Standard
SNJ-10 Portable Hone Portable Cylinder Hone
Range: 1.250-1.770 in. (31,5-45,0 mm) Range: 2.5-7.0 in. (63,0-178 mm)
The SNJ-10 Portable Hone is recommended for sizing and Shipped with roughing and medium finishing stone sets
finishing small holes in parts too heavy or awkward to (AN-100, AN-300), for 2.7-4.1 in. (69,0-104 mm)
stroke on a honing machine. range. Stone sets available for complete range 2.5-7.0
Includes a 2 in. (50,88 mm) drive shank and in. (63-178 mm). See chart on back page. Includes a 12
12 in. (304,8 mm) extension. in. (304,8 mm) drive shank.
Note: To order additional stone sets see chart on
Note: All stone sets must be ordered separately. See page 3.
chart below.
Shipping Weight: Approx. 9 lbs (4,1 kg)
Shipping Weight: Approx. 5 lbs (2,3 kg)

AN-112 Standard
Portable Cylinder Hone
Recommended Stone Sets Same as AN-111 except does not include any stone
for Sunnen SNJ-10 Portable Hone sets.
STONE SETS
Includes a 2 in. (50,88 mm) drive shank and
SNJ1- SNJ2- SNJ3- 12 in. (304,8 mm) extension.
DIAMETER 1.250-1.437 in. 1.418-1.604 in. 1.580-1.770 in. Note: All stone sets must be ordered separately. See
RANGE 31,75-36,50 mm 36,02-40,74 mm 40,13-45,00 mm chart on page 3.
Deburring in Rough Bores in the following materials:
Shipping Weight: Approx. 7 lbs (3,2 kg)
All Materials SNJ1-A47 SNJ2-A47 SNJ3-A47
Fast Stock Removal in Bored, Ground or Deburred Holes
in the following materials: AN-815 Heavy-Duty
Aluminum or Bronze SNJ1-J45 SNJ2-J45 SNJ3-J45 Cylinder Hone
Soft Brass SNJ1-J63 SNJ2-J63 SNJ3-J63
Cast Iron SNJ1-J45 SNJ2-J45 SNJ3-J45 Range: 2.5-15.0 in. (63,0-381 mm)
Soft Steel SNJ1-A45 SNJ2-A45 SNJ3-A45 Recommended for truck and stationary engines
Hard Steel (First Choice) SNJ1-A45 SNJ2-A45 SNJ3-A45 with cylinder bores within its range.
Hard Steel SNJ1-A43 SNJ2-A43 SNJ3-A43
(If A45 does not cut)
Equipped with heavy-duty universal joint, 6 in.
Very Hard Steel SNJ1-J63 SNJ2-J63 SNJ3-J63 (152 mm) drive shank and
(If A43 does not cut) 12 in. (304,8 mm) extension.
Fine Finishing in the following materials: Note: Order stone sets, master holders and
Aluminum or Bronze SNJ1-J87 SNJ2-J87 SNJ3-J87 stone supports separately. See chart on page
Soft Brass SNJ1-J85 SNJ2-J85 SNJ3-J85 3.
Cast Iron SNJ1-J87 SNJ2-J87 SNJ3-J87
Soft Steel SNJ1-J87 SNJ2-J87 SNJ3-J87 Shipping Weight: Approx. 9 lbs (4,1 kg)
Hard Steel SNJ1-J85 SNJ2-J85 SNJ3-J85

2
 Sunnen Portable Hones and Accessories
Stone Sets for Sunnen Portable Cylinder Hones
For Use In Diameter Range ROUGHING FINISHING MED. FINISH FINE FINISH EXTRA FINE POLISHING STONE
Cylinder Hone WHEN USED IN STONE SET STONE SET STONE SET STONE SET FINISH STONE STONE SET LENGTH
Models in. mm 70 GRIT 150 GRIT 220 GRIT 280 GRIT SET, 400 GRIT 600 GRIT† in. mm
SN Midget 1.75-2.0 44-51 Cast Iron SN-100 SN-200 SN-300* SN-500 S18-J87 S18-CO5* 4 102
2.0-2.2 51-56 Cast Iron JN-100 JN-200 JN-300 JN-500 T20-J87 T20-CO5* 4 102
Hardened Sleeves JN-130 JN-230 — JN-530 T20-J85 T20-CO5* 4 102
JN 2.2-2.4 56-61 Cast Iron JN-101 JN-201 JN-301 JN-501 U22-J87 U22-CO5* 4 102
Junior Hardened Sleeves JN-131 JN-231 — JN-531 U22-J85 U22-CO5* 4 102
2.4-2.6 61-66 Cast Iron JN-102 JN-202 JN-302 JN-502 V24-J87 V24-CO5* 4 102
Hardened Sleeves JN-132 JN-232 — JN-532 V24-J85 V24-CO5* 4 102
2.5-2.7 63-70 Cast Iron AN-115 AN-215 G25-J55* AN-515 G25-J87 G25-CO5* 4 102
2.7-4.1 69-104 Cast Iron AN-100 AN-200 AN-300 AN-500 M27-J87 MM33-CO5† 4 102
Short Cast Iron Cyls. AN-100-71 AN-200-71 AN-300-71 AN-500-71 — — 213/16 71
Harley-Davidson® AN-100F AN-200 AN-300 AN-500 M27-J87 MM33-CO5† 4 102
Deutsch Diesel Cyls. AN-100-F — — — — — 4 102
VW Air Cooled Cyls.
Chilled Iron Liners
AN Hardened Sleeves AN-130 AN-230 — AN-530 M27-J85 MM33-CO5† 4 102
Standard Steel — AN-200A — AN-500A M27-J87 MM33-CO5† 4 102
and 3.5-5.5 89-139 Cast Iron AN-101 AN-201 AN-301 AN-501 N37-J87 NN40-CO5† 4 102
Heavy Duty Short Cast Iron Cyls. AN-101-71 AN-201-71 AN-301-71 AN-501-71 — — 213/16 71
Hardened Sleeves AN-131 AN-231 — AN-531 N37-J85 NN40-CO5† 4 102
Steel — AN-201A — AN-501A N37-J87 NN40-CO5† 4 102
4.7-15.0 119-381 Cast Iron AN-106 AN-206 AN-306 AN-506 W47-J87 WW51-CO5† 4 102
‡ ‡ Hardened Sleeves AN-136 AN-236 — AN-536 W47-J85 WW51-CO5† 4 102
Steel — AN-206A — AN-506A W47-J87 WW51-CO5† 4 102
Approx. Surface Finish Cast Iron 120 45 32 20 8 3 — —
in Hardened SLeeves 55 30 20 12 5 2 — —
Microinches (Ra) Steel — 32 20 15 7 3 — —
*Special, one week after receipt of order.
†Range on these sets as follows: MM33: 3.3-4.1 in. (84-107 mm) NN40: 4.0-5.6 in. (102-142 mm) WW51: 4.5-9.2 in. (114-234 mm)
‡Use this series of Stone Sets with Master Holder Sets and Stone Support (order below).
Note: For special high performance finishes when honing outboard or two cycle engines, call Customer Service for details. Shipping Weight of all Stone Sets approximately 1.25 lbs (0,5 kg) per Set.

PHT Plateau Honing Tools

FOR DIAMETER Sunnen's PHT tools are used as a final
HONE RANGE ABRASIVE SETS
BODY in. mm (320 GRIT) finishing step, after initial honing, to
1.50 - 1.69 38,1 - 42,9 SNJ1-PHT-732 provide a plateau
1.67 - 1.86 42,4 - 47,2 SNJ2-PHT-732 surface on cylinder walls. Made from
SNJ 1.75 - 1.94 44,4 - 49,3 SNJ3-PHT-732 special abrasive impregnated filaments,
1.91 - 2.10 48,5 - 53,3 SNJ4-PHT-732 these long lasting honing tools are available for portable
2.08 - 2.27 52,8 - 57,6 SNJ5-PHT-732
hones. For additional information contact your local Sunnen
SN 2.15 - 2.40 54,6 - 60,9 SN-PHT-732
2.40 - 2.60 60,9 - 66,0 JN0-PHT-732
Field Engineer or call Customer Service toll-free in St.
JN 2.60 - 2.80 66,0 - 71,1 JN1-PHT-731 Louis.
2.80 - 3.00 71,1 - 76,2 JN2-PHT-731
AN 2.98 - 3.78 75,7 - 96,0 GG-PHT-732
Standard 3.78 - 4.68 96,0 - 118,9 MM-PHT-731
and 4.48 - 6.08 113,8 - 154,4 NN-PHT-731
Heavy Duty 4.98 - 9.68 126,5 - 245,9 WW-PHT-731

Stone Supports and Master Holder Sets

SINGLE LENGTH MASTER HOLDER SETS STONE SUPPORTS DOUBLE LENGTH MASTER HOLDER SETS
STONE
For Use For range To provide stability and STONES
For range 4.7-15.0 in.
in All 4.7-15.0 in. prevent chatter, stone (119-381 mm). Use two
(119-381 mm) supports must be used sets of stones in line for
AN
One required for in diameters above 6.0 MASTER 8.0 in. (203 mm) stone
Model MASTER each in. (152 mm). For use HOLDER length. One required for
Cylinder HOLDER range shown. with both single and each range shown. Order
Hones Order stone sets double length Master stone sets separately.
separately. Holder Sets.

Range Part Number Part Number Range Part Number

inches millimeters Ship Wt. 3 lbs (1,4 kg) Ship Wt. 2!s lbs (1,1 kg) inches millimeters Ship Wt. 5 lbs (2,3 kg)

4.7- 7.0 119-178 AN-355 Not Required 4.7-7.0 119-178 AN-855

6.0- 9.0 152-229 AN-365 AN-260 6.0- 9.0 152-229 AN-865
8.0-12.0 203-305 AN-375 AN-280 8.0-12.0 203-305 AN-875
11.0-15.0 279-381 AN-385 AN-290 11.0-15.0 279-381 AN-885

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Sunnen Portable Hones and Accessories
Repair Parts for Hand Feed Portable Hones

SN-75 Hone JN-95 Hone

AN-26A - 1/2 in. (12,7 mm) Chuck Required AN-26A - 1/2 in. (12,7 mm) Chuck Required

AN-241 AN-241

SN-11 JN-23A JN-30 SN-11 JN-23A JN-30

SN-11 Hone Body JN-11 Hone Body

JN-30 Universal Joint Complete JN-30 Universal Joint Complete
JN-23A Adjusting Nut and Washer JN-23A Adjusting Nut and Washer
AN-26A 3 in. (76,2 mm) Drive Shaft AN-26A 3 in. (76,2 mm) Drive Shaft
AN-241 12 in. (304,8 mm) Extension Assembly AN-241 12 in. (304,8 mm) Extension Assembly

AN-111 and AN-112 Hones AN-815 Hone

AN-26A - 1/2 in. (12,7 mm) Chuck Required AN-618A - 5/8 in. (15,9 mm) Chuck Required

AN-241 AN-841

AN-4 AN-3A AN-50 AN-16 AN-604 AN-3A AN-650 AN-16

AN-4 Hone Body AN-604 Hone Body

AN-50 Universal Joint Complete AN-650 Universal Joint Complete
AN-16 Center Pinion Adjustment AN-16 Center Pinion Adjustment
AN-3A Body Gear Set AN-3A Body Gear Set
AN-26A 3 in. (76,2 mm) Drive Shaft AN-618A 6 in. (152,4 mm) Drive Shaft
AN-241 12 in. (304,8 mm) Extension Assembly AN-841 12 in. (304,8 mm) Extension Assembly

AN-28 Drive Shaft AN Extension Couplers

12 in. (304,8 mm) – 7/16-14 Thread Allows assembly of two or more AN-241 or AN-841 extensions for a
longer reach with SN, JN, and AN portable hones.
This is an economically priced replacement drive shaft for use with the SN- AN-630A 7/16-14 Thd., for SN, JN, AN-111 and
75, JN-95, AN-111 and AN-112 portable hones. Supplied as standard AN-112 portable hones.
equipment with the AN-111. Requires
1/2 in. (12,7 mm) chuck. AN-640A 5/8-11 Thd., for the AN-815.
Shipping Weight: 3/4 lb (0,34 kg) Shipping Weight: 1/4 lb (0,11 kg)

4
 Sunnen Portable Hones and Accessories
Accessories

ANR-275 Remote Feed AN-1060 Heavy-Duty Drill Motor Kit

Heavy-Duty Cylinder Hone The AN-1060 Drill Motor has a speed torque relationship that is not found
Range: 2.5-15 in. (63,0-381,0 mm)
Must be used in a machine or honing rig. Illustration shows the ANR-275
Portable hone assembled with Stone Support, Single Length Master Holder
Set, Stone Set and 3 in. (76 mm) Drive Shank. 4 in. (102 mm) stone length
or 8 in. (203 mm) stone length when two sets of stones are used with
Double Length Master Holder Set.
Shipping Weight: 13 lbs (5,9 kg)

Order stone sets, master holder sets and stone supports separately.
See chart on page 3.
in ordinary electric drills. The power unit operates at 115V, has no-load
speed of 250 rpm and a full-load speed of 165 rpm. Has a full-load amp
draw of 11 amps. Supplied with quick coupler, and AN-97 and AN-87 yoke
adapters.
Shipping Weight: 23 lbs (10,4 kg)

Drive Shanks and Shaft Extensions for Quick-Coupler

ANR-275 Hone Includes Yoke Adapter
Furnished with 3 in. (76 mm) Drive Shank. Other Shanks or extensions may Shipping Weight: 1 lb (0,45 kg)
be selected from the table below to make up
any practical length (either drive shank can be used with any
combination of extensions).

REPLACEMENT SHAFT
DRIVE SHANKS EXTENSIONS SHIPPING
LENGTH WEIGHT
in. mm lbs kg
3 76 AN-608A None .30 0,15 Two models fit all Sunnen Cylinder Hones – make cylinder
6 152 AN-618A None .60 0,30 honing an easier, faster operation.
9.25 235 None ANR-741 2.0 0,91 Permits drill (electric or air) to be quickly coupled or uncoupled from cylin-
der hone. Allows operator to have both hands free for removing hone from
19 483 None ANR-742 4.0 1,20
cylinder or for stone changing operations.
42.75 1086 None ANR-744 8.0 3,60 AN-80 Quick-Coupler. Used with all SN, JN and standard AN model
72.25 1835 None ANR-746 13.0 5,90 Cylinder Hones.
AN-85 Quick-Coupler. Used with AN-815 and ANR-275
Heavy-Duty Cylinder Hones.
GGN-150 Mandrel Driver Extra Yoke Adapters
For portable honing applications such as spindle bushings mounted on AN-87 For use with AN-80 Quick-Coupler.
axles, and other jobs that cannot be taken to honing machine.
Recommended for use with Lifetime Honing Units. For holes 3/4 in. (19,1 AN-97 For use with AN-85 Quick-Coupler.
mm) I.D. and larger, where length is at least Shipping Weight: 1/2 lb (0,23 kg)
4 times the diameter. Graduated adjustment knob advances and retracts
honing stones. Use with any half-inch drill (12,7 mm) or larger, 450 rpm or Universal Joint
less. Designed for using the Portable Hones in a
Shipping Weight: 3 lbs (1,36 kg) drill press or other rigid stroking device.
AN-70 Universal Joint. Use in place of
Drive Shank AN-26A.
AN-670 Universal Joint. Use in place of Drive Shank AN-618A.
Shipping Weight: .75 Ib (0,34 kg)

5
Sunnen Portable Hones and Accessories
Honing Aluminum Alloys

Regular Aluminum
For Roughing use the 150 grit stone set, the same type as for cast iron
cylinders.
For Finishing use the 280 grit stone set, the same type as for cast iron
cylinders.

High-Silicon Aluminum Alloys UN-60 Universal

Such as Porsche, Mercedes, Honda and Vega.
Honing Stand
One of the most significant features of these engines is the use of an
aluminum die-cast engine block that does not require a steel or cast iron liner Convenient, easy-to-use,
in the cylinder bore. Pure particles of silicon, averaging about .001 in. (0,03 will not damage cylinder wall.
mm) in diameter, are dispersed in the aluminum alloy throughout the engine
block. To achieve the proper surface for ring and piston compatibility, the
Supports weight of drill and
cylinders should be prepared in such a manner that the silicon particles cylinder hone. Has adjustable
protrude from the aluminum so the piston and rings contact only silicon. stroking stop.
Because silicon is very hard, there will be very little wear in the cylinder
bore. In fact, as far as the piston and rings are concerned, the cylinder wall Shipping Weight:
is a silicon wall, and the aluminum's function is merely to "hold" the silicon 20 lbs (9,1 kg)
particles. Replacement strap and
If the cylinders become excessively scored or worn, they can be buckle, order p/n UN-36.
reconditioned with either automatic or manual honing equipment to accept
oversize pistons. However, the usual sizing and finishing operation leaves a
cylinder wall of silicon and aluminum . . . the
silicon does not protrude. Therefore, a special conditioning
operation is needed to remove aluminum from and between the silicon AN-980 Chamfering Cone
particles so the silicon will protrude. This is the reason for the conditioning Chamfers the sharp edges of cylinders for safe piston and ring
operation which follows the honing operation. installation. Handles all diameter cylinders or sleeves. Unit consists
For detailed information on the conditioning operation, contact Sunnen of tapered neoprene cone covered by long-lasting replaceable
Customer Service. abrasive cone (plus a spare). Easy to use with 1/4 in. (6,3 mm) or
larger drill.
Shipping Weight: 1-1/2 lbs (0,68 kg)
AN-980 Replacement Parts
PART NO. DESCRIPTION
AN-991A Extension
AN-986A Rubber Cone

Tooling Required When Honing High Silicon Sunnen Honing Oil

Aluminum Blocks Finest quality honing oil. Not just a coolant, but carefully
compounded oil developed especially for honing. Keeps honing
• AN-111, AN-112 or AN-815 Cylinder Hone stones clean and free cutting, reduces honing time, gives longer life
• AN-80 Quick-Coupler to stones and mandrels,
• AN-1060 Heavy Duty Drill Motor produces a controlled surface finish.
Do not use substitutes such as
• UN-60 Universal Honing Stand kerosene, water-soluble oils and other
• MM33-J63 Roughing Stone Set imitations.
• MM33-J85 Finishing Stone Set
• MM33-CO5 Polishing Stone Set MAN-845-5 Oil
• MM33-FO5 Felt Set One 5-gallon (18,9 liter) Pail
• AN-30 Sunnen Silicon Compound For cylinder honing and other
honing jobs.
• AN-35 Storage Box
Shipping Weight: 39 lbs (17,7 kg)
• GA-2125 or GR-2125 Dial Bore Gage
• MAN-845 Honing Oil
Note: Sunnen MAN-845 or MB-30® is
MANDATORY when honing All aluminum.

6
 Valve Guide Sizing

P-190 Valve Guide Hone Set

Convenient set includes tooling and abrasives for the most popular
valve guide diameters for automotive cylinder heads. See chart and • Produces straight, round holes
information below for a complete listing of available tooling and • Fast setup
items included in P-190 set. A slow speed drill (approximately 200 • Easy-to-use
rpm) is recommended for driving power.
5 HEAD &
2 TRUING DRIVER
P-195 Valve Guide Hone Set SLEEVE
(For Harley-Davidson® Heads) ADAPTER 4
Designed for the needs of Harley-Davidson® engine builders. Set
includes tooling and abrasives for the most popular Harley-
Davidson® valve guide diameters. See chart and information below
for a complete listing of available tooling and items included in P- 3 STONE
195 set. A slow speed drill (approximately 200 rpm) is
recommended for driving power. 1 MANDREL
(INCLUDES
WEDGE)

Ordering Information
The head and driver are interchangeable with the adapters. Only one head AN-1075 Speed Control Unit
and driver is required. Mandrels are available to cover all popular sizes.
Please select the parts desired from photograph and order from chart for Furnished with on/off switch, fuse, AC cord
the range desired. We and grounded AC outlet plug. Reduces rpm
recommend that an adapter be purchased for each mandrel. This saves when used with AC/DC drill motors and
change-over time going from one mandrel to another. motors (brush-type only) where ampere rating
Additional Mandrel Sizes Available – Call Sunnen Customer Service is 15 amps or less.
Department.

NOMINAL RANGE 1 2 3 4 5
FRACTIONAL SIZE HEAD &
(inches) inches millimeters MANDREL SLEEVE STONE ADAPTER DRIVER
3/16 .185-.190 4,7- 4,8 BL6-185CS S-185 L6-J67
— .195-.200 4,9- 5,1 BL6-195CS S-195 L6-J67 PSK6-A
7/32 .215-.220 5,5- 5,6 BL6-215CS S-215 L6-J67 LN-3087C
15/16 .235-.240 6,0- 6,1 BL6-235CS S-235 L6-J67 †
— .255-.260 6,5- 6,6 BL8-255AS S-255 L8-J67 PK8-A
17/64 .270-.275 6,8- 7,0 BL8-270AS S-270 L8-J67 PK8-A
5/16*# .308-.316 7,8- 8,0 LG-308M S-308 LG-13 PK10-A
11/32*# .339-.347 8,6- 8,8 LG-339M S-339 LG-13 PK10-A
23/64 .354-.362 9,0- 9.2 BL10-354AS S-354 LG-13 PK10-A
3/8*# .370-.385 9,4- 9,8 LH-370M S-370 LH-13 PK12-A P-180
13/32 .400-416 10,2-10,6 LH-400M S-400 LH-13 PK12-A 200 rpm
7/16* .432-.447 11,0-11,4 LH-432M S-432 LH-13 PK12-A max.
15/32 .463-.479 11,8-12,2 BL12-463AS S-463 LH-13 PK12-A
1/2 .495-.526 12,6-13,4 LJ-495M S-495 LJ-13 PK16-A
35/64 .526-.557 13,4-14,1 LJ-526M S-526 LJ-13 PK16-A
9/16 .557-.588 14,1-14,9 LJ-557M S-557 LJ-13 PK16-A
5/8 .619-.650 15,7-16,5 LJ-619M S-619 LJ-13 PAK16-A
21/32 .650-.681 16,5-17,3 LJ-650M S-650 LJ-13 PAK16-A
11/16 .681-.713 17,3-18,1 LJ-681M S-681 LJ-13 PAK16-A
3/4 .744-.775 18,9-19,7 BAL20-744LA** S-744 LM-13 PAK20-A
*P-190 Valve Guide Honing Set consists of 1 each mandrel and sleeve for the **Replaceable shoe type mandrel. Replacement shoe Part No. LA-C (2 required).
popular 5/16", 11/32", 3/8", and 7/16" sizes; also includes PK10-A, PK12-A, P-180, †Remove the LN-3087A stone retainer (standard part supplied with the PSK6-A
AN-1105A Storage Box, and 6 each LG-13 and LH-13 Stones. Shipping Weight: 8 lbs. adapter) and replace with LN-3087C. The LN-3087C must be ordered separately.
#P-195 Valve Guide Honing Set consists of 1 each mandrel and sleeve for the AN-1105A Storage Box available for convenient storage of tooling.
popular 5/16", 11/32", and 3/8" sizes; also includes PK10-A, PK12-A, P-180,
AN-1105A Storage Box, and 6 each LG-13 and LH-13 Stones. Shipping Weight: 8 lbs.

7
Sunnen Portable Hones and Accessories
Accessories
Lifter Bore Honing in V-6 and Camshaft Bore Honing on Overhead Cam
V-8 Cylinder Blocks Cylinder Heads
Ideally, camshaft housing bores are reconditioned on a
CB-24000 Line Boring Machine designed for the purpose. However, for
the small shop with limited requirements, mandrels may be special
ordered to allow honing various O.H.C. cylinder heads. Call Customer
Service, Sunnen Products Co. for details and delivery information.
Special mandrels are available for honing lifter bores in
V-type engines. The mandrels are extended length keyway type. A keyway
type mandrel is the best mandrel for this type of bore because it adds
stability for this hand honing operation and also because of the typically
large oil ports in the sides of the bore. The recommended power source is a
3/8 in. (10 mm) chuck capacity air drill with an approximate speed of 250
rpm. Honing oil is required.
Tooling Required,
Small Block Chevy
PART NO. DESCRIPTION CYLINDER HEAD BEING HONED ON CH-100 HORIZONTAL HONE WITH A HAND FED PORTAHONE.
AAY20-838BH-6LH Extended Mandrel, 6 in. (15,2 cm) reach.
Used with std. (.843 dia.) GM lifter Diameter Range: .838-.869 in. (21,29-22,07 mm) GA-2125 & GR-2125 Gage
AAY20-869BH-6LH Extended Mandrel, 6 in. (15,2 cm) reach. For cylinders, sleeves, large con-rods . . . many
Used with std. (.875 dia.) Ford lifter Diameter Range: .869-.900 in. (22,07-22,86 mm) other gaging jobs
Y20-W-6LH Extended Wedge
LN-3688A-6LH Extended Retainer • Diameter Range: 2-8 in. (50,8-203,0 mm)
P-180 Honall® Head and Driver • Gage holes up to 12 in. (304 mm) long
PAK20-A Adapter The GA-2125 is self-aligning in the bore, requires
Y20-J67 Recommended Stone no centering. Lets you explore the entire cylinder
from top to bottom ... in seconds.
Tooling Required, 231 Buick
PART NO. DESCRIPTION The retractable self-centering mechanism in the
AAY20-838BH-675LH Extended Mandrel, 6.75 in. (17,1 cm) reach. gaging head of the GR-2125 makes it easy to gage
Used with std. (.843 dia.) GM lifter Diameter Range: .838-.869 in. (21,29-22,07 mm) interrupted bores typical of 2-cycle motorcycle and
AAY20-869BH-675LH Extended Mandrel, 6.75 in. (17,1 cm) reach. marine engine applications without "hanging up".
Used with std. (.875 dia.) Ford lifter Diameter Range: .869-.900 in. (22,07-22,86 mm) The retraction feature allows precise
Note: Could be used on the V-8's but is not as stable as the shorter 6 in. (15,2 cm) reach mandrel. exploration of a high performance cylinder without
Y20-W-675LH Extended Wedge leaving telltale gaging marks.
LN-3688A-675LH Extended Retainer For metric models, order GAM-2125 or GRM-2125.
P-180 Honall® Head and Driver Range: 50-203 mm. Dial marked in 0,01 mm increments.
GR-2125
GA-2125
PAK20-A Adapter
Note: Special length gages are available on a special order
Y20-J67 Recommended Stone basis. Write for Product Bulletin No. P-4206 or call Customer Service, Sunnen
Products Co. for information
Tooling Required, Tall Deck Blocks
PART NO. DESCRIPTION The GA-2125 & GR-2125 can be set using Sunnen's CF-1126 Setting Fixture . . .
AAY20-838BH-LK7X Extended Mandrel, 8.25 in. (20,9 cm) reach. making gage setting fast and easy. Micrometer adjustment allows "dialing in"
Used with .843 dia. Diameter Range: .838-.869 in. (21,29-22,07 mm) sizes. A precision tool, shipped with convenient storage case.
AAY20-869BH-LK7X Extended Mandrel, 8.25 in. (20,9 cm) reach.
Used with .878 dia. Diameter Range: .869-.900 in. (22,07-22,86 mm) For other applications, call Customer Service, Sunnen Products Co.
Y20-W-LK7X Extended Wedge *Shipment: Items marked with an asterisk (*) are shipped from finished goods.
LN-3688A-LK7X Extended Retainer Items not marked with an asterisk (*) are special and are not shipped from
P-180* Honall® Head and Driver stock. (If needed immediately call Customer Service, Sunnen Products Co. to
PAK20*-A Adapter check Special Products stock.
Y20-J67* Recommended Stone “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

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accessories previously sold. Information
contained herein is considered to be
accurate based on available information
at the time of printing. Should any
discrepancy of information arise, Sunnen
recommends that user verify discrepancy
with Sunnen before proceeding.
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