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Giuseppe Genchi
University of Palermo
Dipartimento di Ingegneria Chimica, Gestionale, Informatica, Meccanica
Viale delle Scienze, 90128, Palermo, Italy
giuseppe.genchi@unipa.it
ABSTRACT
The results of previous experimental researches [1, 2] showed that great advantages can be achieved, both in terms of
fuel consumption and pollutant emissions, in bi-fuel vehicles by means of the Double Fuel combustion, i.e. the
simultaneous combustion of gasoline and a gaseous fuel, such as LPG or natural gas. The substantial increase in knock
resistance pursued by adding LPG to gasoline, which allowed to maintain an overall stoichiometric proportion with air
also at full load, is not documented in the scientific literature and induced the authors to perform a proper
experimental campaign. The Motor Octane Number of LPG-gasoline mixtures has been hence determined on a
standard CFR engine, equipped with a double fuel injection system in order to realize different proportions between
the two fuels and electronically control the overall air-fuels mixture. The results of the measurement show a quadratic
dependence of the Motor Octane Number (MON) of the mixture as function of the LPG concentration evaluated on a
mass basis, with higher increase for the lower LPG content. A good linear relation, instead, has been determined on
the basis of the evaluated LPG molar fraction. The simultaneous combustion of LPG and gasoline may become a third
operative mode of bi-fuel vehicles, allowing to optimize fuel economy, performances and pollutant emissions;
turbocharged bi-fuel engines could strongly take advantage of the knock resistance of the fuels mixture thus adopting
high compression ratio both in pure gas and Double-Fuel mode, hence maximizing performance and reducing engine
size. The two correlations determined in this work, hence, can be useful for the design of future bi-fuel engines
running with knock safe simultaneous combustion of LPG and gasoline.
Keywords
Octane rating; LPG; gasoline; CFR; fuel mixtures; knock resistance; autoignition.
Citing info:
1
Corresponding author, Tel. +39 091 238 97280.
λ gasoline
years both LPG and natural gas have been widely
CO [% Vol.]
4 0.86
studied with the aim to experience their compatibility 3 0.85
and properties as alternative fuels for spark ignition 0.84
2
engines. Bi-fuel vehicles are nowadays widely spread 0.83
1 0.82
in the automobile market, thanks to their prerogative
0 0.81
of low pollutant emissions and fuel cost saving. These 1500 2000 2500 3000
vehicles are equipped with spark ignition engines engine speed [rpm]
endowed with two separate injection systems in order
Figure 1 – Raw CO emission measured at WOT for
to run either with gasoline or with gaseous fuel, which
pure gasoline (same λ values of Figure 1) and Double-
can be natural gas or LPG. In medium-high load
Fuel mode (λλ =1) on a series production S.I. engine
conditions, the use of gasoline, due to its relatively low
[1].
knocking resistance (approximately 85 MON), compels
the adoption of very rich mixtures (i.e. 0.8≤λ≤0.9) and These noticeable results may be easily obtained on
low spark advances in order to prevent from
series production bi-fuel engines by means of a simple
dangerous knocking phenomena; this, besides the
ECU software modification, since both fuels must be
strong fuel consumption increase, also causes both a
injected within the same engine cycle: obviously a
significant rise of the amount of carbon monoxide proper ECU mapping of the injection times and spark
(CO) and hydrocarbon (HC) in the raw exhaust gas, and
advance should be carried out.
a strong reduction of the catalytic converter efficiency:
the result is a very poor engine efficiency together Gasoline (λ<1) 0.90
with very high hydrocarbon and carbon monoxide 600 60% LPG (λ=1) 0.89
emissions. Gaseous fuels instead, thanks to their 500 80% LPG (λ=1) 0.88
higher knocking resistance (92 MON for LPG and 122 pure gasoline lλ 0.87
λ gasoline
400
HC [ppm]
MON for NG), allow to run spark ignition engines with 0.86
300 0.85
stoichiometric mixture even at full load. These
200 0.84
observations induced the authors to experience [1][2]
0.83
the simultaneous combustion of gasoline and a 100
0.82
gaseous fuel, such as LPG or natural gas, in 0 0.81
stoichiometric proportion with air on a series 1500 2000 2500 3000
engine speed [rpm]
production spark ignition engine, so as to exploit the
good qualities of each fuel to obtain cleaner and more Figure 2 - HC emissions after catalytic converter at
efficient combustions without substantial power loss. WOT for both pure gasoline mode (λ λ values reported
The addition of LPG to the gasoline-air mixture on the right axis ) and Double-Fuel mode (λλ =1) on a
produced such an increase in knocking resistance that series production S.I. engine [1].
allowed to run a series production bi-fuel engine in full
load condition with overall stoichiometric mixture and The simultaneous combustion of gaseous fuel and
better spark advance: as result [1], remarkable gasoline, referred to as Double Fuel combustion, can
reduction in raw pollutant emissions (as shown in be considered the third operation mode of bi-fuel
Figure 1) and strong engine efficiency improvements engines, which are normally run either with gasoline
(+29%) were obtained with marginal power loss (-4%) or with gas, and is quite different from the well-known
compared to pure gasoline operation. It is worth to Dual Fuel combustion, in which the autoignition of a
mention that the noticeable engine efficiency arises small quantity of one of the two fuels (usually diesel
both from the overall stoichiometric proportion of air- fuel) is used to ignite and start the combustion of the
fuels mixture, and from the thermodynamic cycle second fuel (which may be LPG, natural gas etc.). In
improvement due to the better combustion phase Double Fuel combustion, instead, the ignition is
allowed by the increased knock resistance. Moreover, caused by the spark and the two fuels,
it must be also considered that an overall homogeneously mixed with air, burn simultaneously
stoichiometric mixture let the catalytic converter through the same flame front. The strong knock
reach its best conversion efficiency, thus further resistance increase obtained could be further
exploited by turbocharged bi-fuel engines, which could discoid type and its basic configuration does not
run with high compression ratio both in pure gas and change with the compression ratio (Figure 3).
Double-Fuel mode, thus maximizing performance
maintaining low fuel consumption and pollutant
emissions; all this obviously could bring to substantial
reduction of required engine displacement
(downsizing) thus allowing to reduce overall vehicles
mass and hence increasing fuel economy. The
optimization of such kind of combustion in modern
spark ignition engines can be carried out both by
means of thermodynamic simulations, which should
be obviously endowed of proper sub-models for the
prediction of knock occurrence [21][22][23][24], and
by experimental tests: in any case, a fundamental
information is represented by the knock resistance of
the fuels mixture, which should be expressed in terms
of Octane Number or autoignition retard and should
take into consideration the mixture composition. As
regards the use of LPG in spark ignition engines, some
researchers studied its knock resistance [3][4] and
how the gas composition may influence its anti-knock
properties [5]; the rating of LPG knock resistance have Figure 3 - CFR engine combustion chamber: the knock
also been widely discussed and several quality sensor is placed on the opposite side to the spark
standards and rating methods have been produced plug.
[6][7][8][9][10]. Various studies also report the use of
LPG together with other fuels: LPG-DME blend fuel Table 1. CFR engine specifications [11].
have been investigated in a spark ignition engine [13]
and on Homogeneous Charge Compression Ignition Manufacturer Dresser Waukesha
(HCCI) engine [14], while the use of LPG on Dual-fuel Model F1/F2 Octane
engine is reported in [15]. Some studies have been Compression ratio 4.5-16
carried out in order to employ LPG as a diesel fuel Bore 82.6 [mm]
[16], enhancing its ignition quality by means of various Stroke 114.3 [mm]
Cetane number improver, such as normal paraffins. Connecting rod length 254.0 [mm]
Despite many works have been produced on Displacement 611.2 [cm³]
alternative fuels and mixtures of various fuels [13]- MON measurement range 40-120.3
[17], no studies or literature references have been
found on the knock resistance of LPG-gasoline blends.
MON measurements have been carried out
This lack of information and of experimental data
meticulously following the reference standard test
induced the authors to carry out a specific
method ASTM D2700 [11] which was originally
experimental campaign with the aim to quantify the
developed to test liquid fuels but, as experienced by
knock resistance of LPG-gasoline mixture as function
others researchers [18][19][20], can be also properly
of the LPG concentration.
used for gaseous fuels. To this purpose the CFR used
for this experimental campaign was endowed with
two independent injection systems (see Figure 4 and
EXPERIMENTAL SETUP Figure 5) in order to realise each desired gasoline-LPG
mixture and to accurately control the overall air-fuel
The knock resistance of the LPG-gasoline mixtures has ratio.
been measured in terms of Motor Octane Number The CFR engine is connected to an electric
(MON) by means of a Cooperative Fuel Research (CFR) synchronous motor that maintains a constant speed of
engine [5][11] manufactured by Dresser Waukesha 900 rpm both in fired and motored condition and
(see Table 1 for main engine specifications); the CFR features a capacitive discharge ignition system with a
engine is a four-stroke two valve stationary single- mechanical arrangement that allows to vary the spark
cylinder spark-ignition engine endowed with a advance as function of compression ratio: from 26°
particular arrangement that allows to accurately vary Before Top Dead Centre (BTDC) with CR=4.5 to 10°
the Compression Ratio (CR) from 4.5 to 16 by moving BTDC when CR is 16, as prescribed by the ASTM test
the engine head (fixed to the cylinder sleeve) with method D2700 [11].
respect to the piston. The combustion chamber is of
which has been calculated on the basis of the tested this operative condition was achieved by means
measured fuel mass flow rates. of a sweep procedure in which all the other
Both ambient pressure and intake air humidity are parameters were kept constant. It was observed that
very important parameters to be considered for a pure gasoline, pure LPG and LPG-gasoline mixtures
correct fuel octane rating [11]: for this reason, they produces their maximum knock intensity in almost
have been measured by the use of proper sensors and stoichiometric proportion with air, while PRF blends
acquired, together with all the other relevant gave maximum knock intensity with slightly lean air-
quantities (exhaust gas oxygen concentration, LPG fuel ratios.
mass flow, inlet air and air-fuel mixture temperatures),
by means of the mentioned National Instruments
Table 2. Standard MON rating conditions [11].
DAQCard 6062E using as trigger and scan clock the
pulses generated by a 360 pulses per revolution Engine speed 900 [RPM]
incremental optical encoder connected to the engine
Inlet air temperature 38 ± 2.8 [°C]
crankshaft. The same trigger has been employed to
synchronize the two injections digital pulses with the Air/fuel mixture temperature 149 ± 1 [°C]
piston movement.
During each octane rating test, the knock intensity was Engine coolant temperature 100 ± 1.5 [°C]
measured by means of the original CFR system,
Lubricant temperature 68 ± 8 [°C]
constituted by a knock sensor placed on the
combustion chamber (Figure 3), a knock meter for Engine load condition full load
knock signal conditioning and an analogue display regulated to obtain
showing the knock intensity. As required by the Compression ratio standard knock
reference standard ASTM D2700 [11], the knock meter intensity
has been properly calibrated before each test. regulated to obtain
Overall air/fuel ratio the maximum
knocking intensity
TEST CONDITIONS AND METHODS 10-29 [CAD BTDC]
Spark advance depending on
The operative conditions prescribed by the reference compression ratio
standard test method ASTM D2700 are represented in
Table 2. As known, the standard fuel octane rating For each LPG-gasoline mixture tested, the MON value
procedure requires the use of some Primary Reference presented in this paper was obtained as mean value
Fuels (PRF) obtained mixing isooctane and n-heptane over three successive measurements which satisfied
in predetermined volumetric proportion [11]. The the stability and repeatability conditions exposed in
knock rating of the tested fuel is determined by a the standard procedure [11], such as a maximum
comparison of its knocking tendency with that of two difference of 0.3 MON between two consecutive
Primary Reference Fuels (PRF), whose octane number knock ratings.
is known by definition on the basis of their The entire experimental campaign was carried out
composition: the octane number of the tested fuel is using a single sample of pump grade gasoline (Table 3)
then obtained by means of an interpolation and a single commercial LPG 50 litres tank reserve.
procedure. The PRF blends were prepared on a
gravimetric basis using the high precision balance Table 3. Properties of gasoline used in the tests.
3
already mentioned. The isooctane and n-heptane used Liquid phase density at 15 °C 730 kg/m
in the experimental campaign were of analytical grade Equivalent H/C ratio [25] 1.85
quality with a minimum purity of 99.75%. In the test Molar mass (assumed) 110 g/mole
performed, the PRF were always used with the original Stoichiometric ratio 14.7
carburettor system, which, thanks to its three Lower heating value [26] 43.4 MJ/kg
independent fuel bowls, allow a rapid change of fuel
Motor Octane Number [11] 84.1
without stopping the engine. The LPG-gasoline
mixtures instead, as already mentioned, were
As known, LPG is a mixture of various fuels and its
obtained injecting the proper amount of both fuels in
composition may differ according to the producer and
the intake duct using the added injection systems
the period of production. The main components of
(Figure 4 and Figure 5), thus realizing a very accurate
commercial LPG mixture are propane, butane,
control on the overall air-fuel ratio and on the
propylene and others in lower quantities [5]. These
proportion between the two fuels.
components feature different knocking resistance and,
As prescribed by the standard method, each fuel used
as consequence, the MON of the mixture is strongly
was rated at the air-to-fuel ratio that produces the
depending on its composition. For this reason, in order
maximum knock intensity (KI): for each of the fuel
to refer the experimental results to a known LPG autoignition; as a result, Figure 7 reports the MON of
mixture, the composition of the gaseous phase of the each LPG-gasoline mixture tested as function of the
LPG used in the test was determined and is reported in LPG mass fraction (i.e. the ratio between the injected
Table 4. LPG mass and the mass of the total amount of fuel
Since the octane rating values strictly depends on the injected), which varies from 0%, i.e. pure gasoline, to
CFR engine features, some preliminary tests were 100%, which instead refers to the sole LPG. As can be
conducted in order to validate the octane rating noted the relationship between MON and LPG mass
capabilities of the CFR engine endowed with the fraction is not linear: the knock resistance increase is
double injection systems. To this purpose, a gasoline more pronounced when LPG mass concentration is
sample was rated using alternatively both the original lower.
carburettor system and the added port injection Given mLPG and mgasoline the injected mass of both fuels
system: as a result, the same MON value of 84.1 was within the same engine cycle, the percentage LPG
obtained by both fuel supplying systems. The mass fraction xLPG can be expressed as:
validation of the LPG injection system was instead
carried out comparing the measured MON of the LPG mLPG
x LPG = ⋅100 (1)
used for the test (i.e. 92.7) with the MON evaluated mLPG + mGasoline
using the empirical formula reported in UNI EN
589:2009 [10], which allows to evaluate the mixture
Applying an Ordinary Least Squares (OLS) regression to
MON as the weighted sum of each component volume
the experimental data allowed to determine the
concentration multiplied by a proper MON volumetric
second order polynomial fitting curve shown in Figure
factor (Table 4): as result a difference of only 0.1 MON
7 whose equation is:
was detected, which is quite admissible since lower
than the CFR MON reproducibility standard deviation,
15.72 71.31 2
which varies from 0.4 to 0.5 MON on a range of 90- MON = 84 .04 + ⋅ x LPG − ⋅ x LPG (2)
2
100 MON (see ASTM D2700 [11]). Moreover, at the 10 10 5
beginning of the experimental campaign, the overall
engine compliance was established in accordance with This permits to evaluate the MON as function of LPG
the standard “Fit-for-Use” procedure using Toluene mass fraction with a maximum error of 0.3 MON.
Standardisation Fuels, whose known accepted
reference values are prescribed by reference ASTM 94
Experimental data 100% LPG
D2700.
92 Quadratic fitting curve
Table 4. Composition and properties of the LPG used Linear function
in the tests. 90
Components MON vol. Molar mass
MON
adoption of a reference value for gasoline molecular where MONG and MONLPG represent the motor octane
weight may introduce a sort of uncertainty. number of gasoline and LPG respectively.
If NLPG and Ngasoline represent the mole number of the Comparing the results of this simple linear
two fuels, evaluated as ratio between each fuel mass interpolation to the experimental data revealed a
injected and its molecular weight (see Table 3 and maximum MON estimation error of 0.7, which is
Table 4), then the percentage LPG molar fraction is: comparable to the maximum error of 0.5 MON
encountered by the use of equation (5).
NLPG Such a simple linear interpolation could also be
yLPG = ⋅100 (3)
NLPG + NGasoline performed on the basis of LPG mass fraction, but the
comparison with the experimental data would give a
(conservative) estimation error of 2 MON, as reported
and the MON mixture can be expressed by the OLS
in Figure 7.
regression line shown in Figure 8 whose equation is:
Anyway, on the basis of the results obtained it can be
stated that, as regards knock resistance, the gasoline-
8.852
MON = 83.80 + ⋅ y LPG (4) air mixture strongly benefits from the addition of LPG;
100 the experimentally observed knock resistance increase
could be explained taking into consideration an
Its maximum estimation error with respect to interaction between the intermediate products of the
experimental data revealed to be 0.5 MON, which, as pre-ignition reactions of both fuels.
mentioned above, is also the allowed measurement During flame front propagation, in effect, each fuel in
deviation according to ASTM Standard D2700 [11]. the unburned mixture is characterized by a certain
number of pre-ignition reactions which are essentially
94 governed by the radicals produced by each single
Experimental data 100% LPG
components of the fuel. Due to the very different
92 Linear fitting curve composition of gasoline (mainly composed by C4 to C12
hydrocarbons [28][30]) and LPG (which instead
90 contains C3 to C4), the radicals involved in the chain-
MON
going from 0% to 30% (which correspond to a LPG engine following the reference standard ASTM D2700
molar fraction going from 0 to 45%), the mixture MON [11]; to the purpose, the CFR engine has been
increased from 84.1 to 88.1, which is a significant equipped with a double injection systems in order to
increment: starting from a pump grade gasoline, the precisely meter the amount of each fuel, thus realising
same results can be achieved only by means of different mixture compositions and controlling the
particular additives or increasing the quantity of overall air-fuel ratio. A proper and up-to-date
oxygenates components. For LPG mass fraction instrumentation was employed to manage both fuels
between 30% and 50% (hence molar fraction between injections and digital data acquisition.
45 and 70%), the LPG-gasoline mixture achieved an Various blends were tested, with LPG mass fraction
overall MON between 88 and 90, which corresponds ranging from 0%, i.e. pure gasoline, to 100%, which
to the high knock resistance of the best commercial corresponds to the sole LPG; the overall results
3
gasoline type with 100 RON (Research Octane showed a quadratic dependence of mixture MON
Number), such as “Super Plus” quality gasoline. towards LPG mass fraction, while quite a linear
correlation has been found towards the LPG molar
7.3 Compression ratio 21.0
concentration. As pointed out by the authors, this
linear trend also allows to overcome the validity limit
7.2 Spark advance 20.7
due to the particular LPG used in the test, whose MON
7.1 20.4
is however a mean value of the various LPG available
7.0 20.1
Spark advance [° BTDC]
Compression ratio
CNG Compressed Natural Gas [7] ASTM Standard D2598, 2007, “Standard practice for
DME Dimethyl ether calculation of certain physical properties of Liquefied
HC Hydrocarbon Petroleum (LP) gases from compositional analysis”,
KI Knock Intensity ASTM International, West Conshohocken, PA, DOI:
LPG Liquefied Petroleum Gas 10.1520/D2598-12
mgasoline gasoline injected mass per engine cycle
mLPG LPG injected mass per engine cycle [8] ASTM Standard D1835, 2011, “Standard
MN Methane Number Specification for Liquefied Petroleum (LP) Gases”,
MON Motor Octane Number ASTM International, West Conshohocken, PA, DOI:
MONG Gasoline Motor Octane Number 10.1520/D1835-13
MONLPG LPG Motor Octane Number
NLPG mole number of LPG [9] Department of Environment and Heritage,
Ngasoline mole number of gasoline Commonwealth of Australia, 2001, “Setting National
NG Natural Gas Fuel Quality Standards, Paper 5, Proposed Standards
PRF Primary Reference Fuel for Liquefied Petroleum Gas”, CCP Instant Printing,
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TTL Transistor to Transistor Logic
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λ Relative A/F = Ratio between actual A/F Belgium
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[11] ASTM Standard D2700, 2011, “Standard Test
Method for Motor Octane Number of Spark-Ignition
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