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    Pawnee-D Owners Handbook PDF

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    Edwin Forgiel

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    © All Rights Reserved
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    i= PAWNEE D OWNER’S HANDBOOK PAWNEE D PA-25-235-260 Owner’s Handbook i= Piper Aircraft Corporation, Lock Haven, Pa. NOTICE THIS HANDBOOK IS NOT DESIGNED, NOR CAN ANY HANDBOOK SERVE, AS A SUBSTITUTE FOR ADEQUATE AND COMPETENT FLIGHT INSTRUCTION, OR KNOWLEDGE OF THE CURRENT AIRWORTHINESS DIRECTIVES, THE APPLICABLE FEDERAL AIR REGULATIONS, AND ADVISORY CIRCULARS. IT IS NOT INTENDED TO BE A GUIDE OF BASIC FLIGHT INSTRUCTION, NOR A TRAINING MANUAL, THE HANDBOOK IS DESIGNED: 1, TO HELP YOU OPERATE YOUR PAWNEE D WITH SAFETY AND CONFIDENCE, 2, TO MORE FULLY ACQUAINT YOU WITH THE BASIC PERFORMANCE AND HANDLING CHARACTERISTICS OF THE AIRPLANE. 3. TO MORE FULLY EXPLAIN YOUR PAWNEE’S OPERATION THAN IS PERMISSIBLE TO SET FORTH IN ‘THE AIRPLANE FLIGHT MANUAL. IF THERE IS ANY INCONSISTENCY BETWEEN THIS HANDBOOK AND THE AIRPLANE FLIGHT MANUAL APPROVED BY THE F.A.A., THE AIRPLANE FLIGHT MANUAL, SHALL GOVERN. Revised text and illustrations shall be indicated by a black vertical line in the margin opposite the change. A line opposite the page number will indicate that material was relocated. Additional copies of this manual, Part No. 761 586, may be obtained from your Piper Dealer. Published by PUBLICATIONS DEPARTMENT Piper Aircraft Corporation 761 586 Issued: January 1974 Revised: March 20, 1981 SECTION | SPECIFICATIONS Power Plant Performance . Weights . Fuel andOil Dimensions Landing Gear . 761 586 740111 PAWNEE D SPECIFICATION FEATURES (Published POWER PLANT Engine Rated Horsepower Rated Speed RPM Bore, Inches Stroke, Inches Displacement (eubic inches) Compression Ratio. Dry Weight, Pounds (i Sump Capaciy (quarts) uel Aviation (Min. Octane) (Specified Octane) (Alternate Fuel) PERFORMANCE “Take-off Run (fe) Take-off Run over 50 barrier Best Rate of Climb Speed (MPH) ‘Best Angle of Climb (MPH) Rate of Climb (ft. per min.) Service Celing (f.) ‘Top Speed (MPH) Cruising Speed (75% power) i) Fuel Consumption (75% power, best power mixture (gph) Fuel Consumption (75% power, fall ich mixcute) (gph) Cruising Range (75% power, best power mixture) (mi) ‘Ceising Range (75% power, fall rch mixcure) (mu) Stalling Speed st Maximum 17035, ap down (MPH) Stalling Speed at vsvaly landed Landing Roll a gross 761 586 710518 Pass Lye. 0-540-82¢5, 235 2575 5.125 3.75 sas 7201 368 12 30/87 80/87 (Refer to See. 1V, Pe, 22 when using altemate fuels) * Reference Piper Service Letter No. 812, Glen m5 1350 83 700 12 ne “ 6 290 256 6 46 (at 1700 bs.) 850 Duser 956 1670 20 n 500 9000 10 100 “ 16 255 25 6 46 (201700 65 850 sprayer 800 1370 a 630 13,000 17 105 “ 16 x70 26 a 4 (211700 Ibs) 850 Sigures are for sandard airplanes flown at gross weight undet standard conditions at ses level unless ot eplane may vary fom published figures depending upon the equipment installed, condition ofstplane, engine and equipment. stmoaphericsond PA-25-260 (Fixed Pitch) Lye. O-540G2A5 * 260 2700 5.125 4375, 5415 B51 384 2 00/130 1007130, 100, 190 LL. Gen Doster 730 890 1250 1420 83 83 15 355 128 13 ne 103 14 ma 193 193 300 260 220 192 a “ 46 46 (a6 1700 ibs) (a8 1700 bs) 850 350 Sprayer m0 1270 8 685 120 108 1a 19.3 as 201 6 46 (281700 Iba) 850 SECTION | | herwise stated. Performance fora specific icons and piling technique PA-25-260 Constant Speed) Lye. 05406145 260 2700 5.125 4375 sas asa 386 2 100130 100/130, 100, 1001. Clean 660 1200 83 1s 128 wa 193 300 220 6 46 (21700 tbs) 850 Duster 830 1370 83 375 43 103 141 193 260 sz 6 46 (ae 17005) 850 Sprayer 600 1220 705 120 108 144 93 2s 201 o 46 (201700 165) 350 SECTION I SPECIFICATION FEATURES: (cont.) PA-25-235 PA-25-260 (Fixed Pitch) PA-25-260 (Constam Speed) WEIGHTS Sprayer Duster Sprayer Duster Sprayer Doster Gross Weight (Ibe 2900 2900 2900 2900 2900 2900 Empty Weight (Ibs.) 1828 S16 1840 1531 1556 1356 USEFUL LOAD (Ibs. 437 1386 1360 1369 1344 1383 Hopper Load (Ibe.) 1200 1200 1200 1200 1200 1200 FUEL AND OIL, Fuel Capacity (gal) 38.5 (36 usable) 38.5 (6 vabley 38.5 (36 usable) Oil Capacity (as.) 2 2 2 DIMENSIONS Wing Span ft.) 36.2 36.2 36.2 Wing Area (sq. f.) 163 183, 183 Wing Loading (bs per oq. f.) 18.8 15.8 18.8 Length (tt) 7 24.7 287 Height (.) 712 712 712 Power Loading (lbs per HP) 23 na na Propeller Diameter (max. in.) oy O 4 LANDING GEAR Tire Pressure (Ibe.) Main 25 2 25 Tall 50 50 ‘Tire Size Main (four ply) :00%6 8:00%6 Tail (four ply) HOOx 3:00 x 4 761 586 ‘40111 PAWNEE D SECTION | ro if hia ay" 45 72's 102 74-4 ae [ssxceseesr a we"___ 761 586 3 740111 SECTION Il DESIGN INFORMATION Engine and Propeller 4 Fuselage and Wings 4 LandingGear .. 0.000602 eee eee eee 5 Control System oo eee eee ee eee ees 6 Empennage .... - « 6 Fuel System... eee cece eee eee tte 7 Electrical System 20.00 see ee eee eee reer 9 Pale 9 Cabin Features 9 Portable Cabin Fire Extinguisher... 6+. 00 +00 eee n Emergency Locator Transmitter... ++. +0 seer eee 12 761 586 810320 PAWNEE D SECTION It ae SECTION Il DESIGN INFORMATION ENGINE AND PROPELLER ‘The PA-25-235 is powered by a Lycoming O-540-B2C5 engine rated at 235 HP at 2575 RPM with a compression ratio of 7.20:1 and requires 80/87 minimum octane aviation grade fuel. Whenever 80/87 is not available, refer to Fuel Requirements, page 22 for use of alternate fuels. ‘The PA-25-260 is powered by a Lycoming 0-540-G1AS (constant speed prop) or an 0-540-G2A5 (fixed pitch prop) rated at 260 HP at 2700 RPM. Each engine has a compression ratio of 8.50:1 and requires 100/130 minimum octane aviation grade fuel. ‘Exhaust gases are carried through a single muffler system constructed of heavy gauge stainless steel and directed over- board at the right of the cowl. The muffler shroud provides a source of heat for the cabin interior, while carburetor heat is furnished by a separate shroud located onthe right exhaust stack. The carburetor air filter is of the dry pleated-paper type which features very efficient filtering action with negligible re- striction to carburetor inlet flow. Also optional is @ full flow oil filter, with easily replaceable cartridges. ‘The standard propeller on the PA-25-235 is a McCauley one-piece metal design. Also available for the PA-25-260 is either a Hartzell HC-C2YK-1/8477 -Oor a McCauley B2D34C16/ 84HF-0 constant speed propeller. FUSELAGE AND WINGS ‘The fuselage frame is constructed of steel tubes, welded to form a rigid structure. Highly stressed members are made of 4130 chrome-moly steel, others are of 1025 steel. 161 586 4 770518 SECTION I PAWNEE D Repairs to the fuselage can be made in accordance with the requirements of Aviation Circular 43.13-1. Repair facilities for this type of construction are commonly available. The fuselage structure is treated as follows to eliminate corrosion. The interior of the lower tubing is coated with Lionoil to prevent internal corrosion. The longerons and di- agonal tubes are completely sprayed with zinc chromate primer followed by a coating of Rexton Activated Copon paint. A paste mixture composed of Permalite and polyester resin is applied at various points on the structure to eliminate dust pockets. Dope sealer is applied to the frame at points where fabric at- taches. The wing framework consists of riveted aluminum ribs mounted on extruded aluminum spars with tubular drag and compression struts and high strength stainless steel drag wires. Aluminum sheet is used to form the leading edge and the false spars. An ash wing-tip bow provides a light tough member which can withstand considerable wing tip shock with- out failing. ‘The wings are attached to the fuselage at fittings on the lower longerons, and by means of compression struts which bolt to upper fuselage members and wing spar fittings. The rear struts may be adjusted by means of a threaded attachment fitting at the outboard end of the struts. This adjustment is used to set the rigging of the wings. LANDING GEAR The Pawnee “D” landing gear employs as standard equipment automotive type shock units combined with shock cord rings. Optional airoil type shock absorbers are also avialable. (Consult Section IV for shock absorber maintenance.) The only maintenance normally required is lubrication of the hinge bolts and each end of the shock struts according to the lubrication chart, The steel hinge bolt bushings should be in- spected and replaced if worn. 5 761 586 770518 PAWNEE D SECTION II The Scott 8" steerable, full-ewivel tail wheel is standard equipment on the Pawnee. This unit is combined with steel leaf springs which are easily replaced if needed. ‘The main wheel assemblies are Cleveland Products 40-84A with Cleveland 30-41 Disc Brake Assemblies. The tires are 8:00 x 6 four ply rating. Tires should be inflated to 25 psi to prevent slippage and to produce even wear. CONTROL SYSTEM The fin, rudder, stabilizers and elevator are all constructed of tubular steel with steel channel ribs. The control surface hinges have bronze bushing inserts and should be oiled accord- ing to lubrication chart. The elevators and the rudder are de- signed with an aerodynamic balance to increase stability and lighten control forces. Double stainless steel tie rods and fittings brace the stabilizers to the fin and fuselage. The tail brace wires should not be used for lifting or ground handling of the air- plane. EMPENNAGE Conventional flight and engine controlsare provided in the Pawnee. The flap lever has three positions, full up, half, or full down. The flaps are provided for in increased angle of descent only and should not be used ror take-off or climb. The elevator trim control is located on the left side of the cockpit and cuusists of a two-spring system with an irrever- sible geared crank mechanism. This system normally requires very little maintenance except for inspection and lubrication according to lubrication chart. 761 586 6 ‘740111 SECTION II PAWNEE D =D FUEL SYSTEM A 38.5 gallon fuel supply (36 gallons usable) is carried in two aluminum fuel tanks, one in each wing. An electric fuel quantity gauge, a fuel pressure gauge and a low fuel warming light are mounted on top of the center of the instrument panel. The low fuel warning illuminates when approximately 7 gallons of fuel is left on board. The fuel shut-off valve is controlled by a “T” handle on the right side of the cockpit. In addition to the engine-driven fuel pump, there are two electric fuel pumps connected in parallel and activated by a single ON-OFF switch mounted on the sub-panel on the lower right of the instrument panel. Circuit breakers for the electric fuel pumps and fuel quantity indicator are also mounted on this sub-panel. To facilitate starting, an engine primer pump on the left side of the instrument panel may be used to manually pump fuel directly into the engine cylinders. To prevent engine malfunction, the primer pump should be locked in at all times except when in use. Both fuel tanks feed simultaneously into a header tank which serves to maintain a constant flow of fuel to the engine. The header tank is equipped with a quick-drain and a float valve connected to the vent line. The header tank drain and vent line drain are located aft of the wing on the underside of the fuselage. The fuel filter drain is also located on the underside of the fuselage but aft of the firewall, Each fuel tank has a drain located on the underside of the wing, Before each flight the quick-drain valves should be opened for a few seconds to remove water or sediment from the fuel system. One way check valves are used in the vent line to prevent excess fuel overflow during taxi turns or uncoordinated flight. These check valves have two pressure release holes which bypass the check valves and will allow slight overflow during thermal expansion of a full tank. ‘An idle cutoff is incorporated in the mixture control - the engine should be stopped with the idle cut-off. NOTE To insure lateral stability, fuel tanks must not be filled asymmetrically. 7 761 586 770518 SECTION I} PAWNEE D WUSKS 1304 mivu0 287 3K 20 N38 “=P NOVO NV 430V3H % 1 mya HL wT) ia was NAD = 3a 19H i tana au wi wns aunssaa THN uusssrsz tt eUssOnE'St. W/S aunssaua TH ym ASeONd OL wozmneaa waa 0H 761 586 810320 SECTION I! PAWNEE D ELECTRICAL SYSTEM A 12wolt, 35-ampere hour battery, voltage regulator, ammeter, starter solenoid, alternator, two electric fuel pumps, stall warning light, fuel gauge and warning light, switches, circuit protectors and related wiring are all standard equipment on the Pawnee. The battery is mounted in the lower right side of the nose section, aft of the engine fire wall. Access to the battery may be gained through a plate secured to the fuselage with quarter turn screw-type fasteners. The master solenoid and an energizing diode are attached to the battery box. The diode excites a circuit permitting a completely dead battery to be charged after the engine is cranked manually. The voltage regulator is located under the cockpit floor. All electrical switches, the ammeter, and the circuit breakers are located on the right side of the instrument panel. The circuit breakers automatically break the electrical circuits should an overload occur. When resetting an open circuit breaker, allow sufficient time for the breaker to cool before resetting the circuit. Position lights, anti-collision lights, landing light, and instrument lights are available as optional equipment. FINISH The finish of the Pawnee consists of fire-resistant butyrate plastic material on the fabric surfaces and Rexton enamel on metal surfaces. The butyrate finish must not be covered over with any incompatible material. The use of different materials from those originally applied will damage the finish. CABIN FEATURES The standard instrument group includes the following: altimeter, airspeed, compass, oil temperature and presture gauge, fuel quantity and pressure gauge, and a tachometer. The seat is adjustable fore and aft and up and down. The angle of the seat back is not adjustable. 9 761 586 740111 T1109 me DILVWAHOS WALSAS YALYVLS GNY oie: Crs ee nF @Q mr 2 oe a == 1s 8 o o e o OF PEE é - & Ff / oe i ar ee a MU NOLLO3S: a aaNMvd | | SECTION II PAWNEE D | —_—.J?T—.1+—§— | The inertia reel for the shoulder harness installed in the Pawnee has a manual control to lock or unlock the harness in any position as well as an automatic locking device which will lock the reel automatically in any position upon application of More than 2-1/2 + 1/2 G inertia load on the reel. When the lock is set automatically and the manual control is in the unlocked position, or when the lock is unlocked man- ually with a shoulder harness cable load, the cable drum will remain locked after both the inertia and the shoulder harness cable loads are released. Upon removal of these loads and operation of the manual control from the unlocked to the locked position and return to unlocked position, the reel shall auto- matically retract the shoulder harness cable. The cabin ventilation system serves two purposes: 1, It provides cabin and fuselage pressurization to prevent the entrance of dust and toxic fumes into the airplane. 2. It provides ventilating air to the pilot. The pressurization is controlled by the most forward door in the canopy. When the door is opened, pressurizing air flows through the chamber in the top of the canopy and is ejected into the fuselage at the rear of the canopy. The pressurizing system should be in use during all spraying and dusting operations. 10a 761 586 810320 PAWNEE D SECTION It eee Cabin ventilation is obtained by bleeding air fromthe pres- surizing air chamber. The flow of air can be controlled by the circular ventilator located forward and above the pilot's head, and the "Y" shaped ventilator located at the rear of the cabin. ‘The most forward door must be opened in order to obtain any cabin ventilation. The control to regulate the flow of hot air to the cabin is by means of the cabin-heat control located just below the right corner of the instrument panel, To better distribute the heated air within the cabin, the circulation fan may be turned on to the low position. Emergency door releases are located on each side of the instrument panel. To operate, pull red tee handle hard enough to break safety wire then push out door. PORTABLE CABIN FIRE EXTINGUISHER* A portable fire extinguisher is mounted on the floor of the cockpit. The extinguisher is suitable for use on liquid or electrical fires. It is operated by aiming the nozzle at the base of the fire and squeezing the trigger grip. Releasing the trigger automatically stops further discharge of the extinguishing agent. Read the instructions ‘on the nameplate and become familiar with the unit before an emergency situation. *Optional equipment 161 586 rt 810320 SECTION II PAWNEE D he EMERGENCY LOCATOR TRANSMITTER (OPTIONAL) The Emergency Locator Transmitter (ELT), when installed, is located under the canopy, forward of the removable top deck assembly and aft of the seat. The ELT meets the requirements of FAR 91.52. The unit operates on a self-contained battery. A battery replacement date is marked on the transmitter lable. To comply with FAA regulations, the battery must be replaced on or before this date, The battery must also be replaced if the transmitter has been used in an emergency situation or if the accumulated test time exceeds one hour, or if the unit has been inadvertently activated for an undetermined time period. ‘When installed in the airplane, the ELT transmits through the antenna mounted on the fuselage. The unit is also equipped with an integral portable antenna to allow the locator to be removed from the airplane in an emergency and used as a portable signal transmitter. The locator should be checked during the preflight ground check to make sure that it has not been accidently activated. Check by tuning a radio receiver to 121.5 MHz. If there is an oscillating sound, the locator may have been activated and should be turned off immediately. Rearm the unit and then recheck. NOTE If for any reason a test transmission is necessary, the test transmission should be conducted only in the first five minutes of any hour and limited to three audio sweeps. If tests must be made at any other time, the tests should be coordinated with the nearest FAA tower or flight service station. GARRETT 627810-1 OR 627894-1 OPERATION On the unit is a three position selector switch placarded “OFF,” “ARM” and “ON.” The “ARM” position is provided to set the unit to the automatic position so that it will transmit only after impact and will continue to transmit until the battery is drained to depletion or until the switch is manually moved to the “OFF” position. The “ARM” position should be selected whenever the unit is in the airplane, 12 761 586 780905 PAWNEE D SECTION It ha ‘The “ON” position is provided so the unit can be used as a portable transmitter or in the event the automatic feature was not triggered by impact or to periodically test the function of the transmitter. Select “OFF” position when changing the battery, when rearming the unit if it has been activated for any reason, or to discontinue transmission. NOTE If the switch has been placed in the “ON” position for any reason, the “OFF” position has to be selected before selecting “ARM.” If “ARM” is selected directly from the “ON” position, the unit will continue to transmit in the “ARM” position. A pilot's remote switch on the lower left side panel allows the transmitter to be controlled from the cockpit. This switch is placarded “ON,” “ARM” and “RESET.” If the switch has been placed in the “ON” position for any reason, the “OFF RESET” position must be selected for one second before the switch is placed in the “ARM” position. CCC CIR 11 OPERATION On the unit itself is a three position selector switch placarded “OFF,” “ARM” and “ON.” The “ARM” position is provided to set the unit to the automatic position so that it will transmit only after impact and will continue to transmit until the battery is drained to depletion or until the switch is manually moved to the “OFF” position. The “ARM” position should be selected whenever the unit is in the airplane, The “ON” position is provided so the unit can be used as a portable transmitter or in the event the automatic feature was not triggered by impact or to periodically test the function of the transmitter. Select the “OFF” position when changing the battery, when rearming the unit if it has been activated for any reason, or to discontinue transmission, 761 586 3 780905 SECTION It PAWNEE D for any reason, the “OFF” posit selected before selecting “ARM.” If “ARM” is selected directly from the “ON” position, the unit will continue to transmit in the “ARM” position. A pilot's remote switch, located on the lower left side panel allows the transmitter to be controlled from inside the cabin. The pilot's remote switch is placarded “ON,” “ARM" (Normal Flight Position), “RESET.” If the pilot’s remote switch has been placed in the “ON” position for any reason, the momentary “RESET” position must be selected for 3 seconds before allowing it to return to the “ARM” position, If for any reason the impact switch becomes inadvertently activated, it may be reset by selecting the momentary “RESET” position for 3 seconds before allowing it to return to the “ARM” position, NARCO ELT 10 OPERATION On the unit is a switch placarded “ON,” “OFF” and“ARM.” The “ARM” position allows the unit to be set to the automatic mode so that it will transmit only after activation by impact and will continue to transmit until the battery is drained to depletion or until the switch is manually moved to the “OFF” position. The “ARM” position should be selected whenever the unit is in the airplane. The “ON” position is provided so the unit can be used as a portable transmitter or in the event the automatic feature was not triggered by impact or to periodically test the function of the transmitter. The “OFF” position should be selected while changing the battery or to discontinue transmission after the unit has been activated. A pilot's remote switch, located on the lower left side panel allows the transmitter to be controlled from inside the cabin. The pilot’s remote switch is placarded “ON,” “ARM.” The “ARM” position should be selected for all normal flight operations. If activation occurs with the remote switch in the “AR M” position, the transmitter must be reset. A button labled “RESET” is located above the selector switch. To rearm the unit after it has been turned off or after it has been activated, the “RESET” button should be pressed in after the selector switch has been placed in the “ARM” position. This will end transmission and rearm the unit. Ba 761 586 780905 SECTION II OPERATING INSTRUCTIONS Preflight 0.2.22... e eee eee Before Operation... 2.6.0 e eee eee eee eee eee 15 761 586 740111 PAWNEE D SECTION Ill ice SECTION It! OPERATING INSTRUCTIONS PREFLIGHT ‘The preflight should be a careful visual inspection made prior to flight, ‘The following is an outline for preflighting the Pawnee. 1. a. As the aircraft is approached check the general appear- ance. b. Check cockpit for general appearance. Check the mas~ ter and magneto switches in off position. c. Check windshield and condition of cockpit enclosure. 2. a. Check top side of wings, strut security, flap and ail- exon security and wing tip light. 761 586 14 740111 SECTION Ill PAWNEE D b. Check tail surfaces, tail brace wires and fittings for condition and security. ¢. Visually check fuel supply; secure caps. 3. a. Check leading edge of wing for dents and condition. b. Check landing gear for security, check tires for proper inflations, cuts and flat spots. 4. a. Check propeller and spinner for condition and security. b. Open engine cowling and check for oil capacity. Check engine and accessories for security. c. Open fuel drains: two (2) fuel tanks, one header tank and the fuel filter. Allow sufficient fuel to drain so that the system is free of water or sediment. d. Drain tank fuel vent line until all water or fuel is drained out. e. Check air filter for security, 5. a, If agriculcural equipment is installed, check for security and general condition. b. Check turtle deck for condition and security. BEFORE OPERATION 1, Fasten safety belt and shoulder harness. 2. Operate the flight controls and check for freedom of movement and proper operation. 3. Set parking brake. 4, Fuel valve “ON. STARTING ENGINE When the engine is cold, prime three to five strokes. Push mixture control to full rich, prop pitch to full increase RPM (if so equipped), carburetor heat off, electric fuel pump on, and open throttle about one-eighth inch. Next place left magneto switch in the on position, turn on master switch, and with brakes set, push starter button. If the engine does not start in the first few revolutions open the throttle an additional one-half inch, while the engine is still turning over on the starter. If the engine appears to be loading up, open throttle completely; when engine starts 1s 761 586 810320 PAWNEE D SECTION Il jim retard throttle to desired idle position and tum on right magneto switch. When the engine is warm, do not prime before starting. WARM-UP AND GROUND CHECK ‘As soon as the engine starts, the oil pressure should be checked. If nopressure is indicated within thirty seconds, stop the engine and determine the trouble. Warm up the engine at 800 to 1000 RPM for not more than two minutes in warm weather, four minutes in cold weather. ‘The magnetos should be checked at 1800 RPM, the drop not to exceed 125 RPM. The engine is warm enough for take-off when the throttle can be opened without the engine faltering. If installed, the constant speed prop control should be moved through its complete rangeto check for proper operation and then placed to increase RPM for take-off. Carburetor heat should be checked during the warm up to insure the correct operation of the control and the availability of heat if needed. TAKEOFF, CLIMB AND LEVEL FLIGHT The fuselage, forward of the cockpit, was designed to give better visibility. During take-off and inflight the nose appears to havea nose-down attitude. If the nose-down appearance is kept in mind during the operator's first few take-offs, no dif- ficulty should be encountered in obtaining the correct attitude. If desired, a level flight may be simulated by raising the tail on a tail stand to a level position. With the airplane inthis position, the nose attitude as seen from the cockpit is correct for take-off. Because of the nose down appearance, propeller clearance is sometimes questioned and should be observed while the aircraft is in this positiouto eliminate any doubts of adequate clearance. 761 586 16 740111 SECTION III PAWNEE D The elevator trim should be set three-quarters of its travel nose up for takeoff, The carburetor heat should be off and mixture should be full rich, except a minimum amount of leaning is permitted for smooth engine operation when taking off at high elevation. The electric fuel pumps should be on for all takeoffs. The flaps should be retracted for takeoff. The best rate of climb speed for the Pawnce sprayer is 83 MPH, while 80 MPH is recommended for the duster. After takeoff, hold the best rate of climb speed. In this attitude (normal climb) the nose attitude will appear a little low. Check the airspeed with the nose attitude until the attitude of the airplane has been determined. This is the best climb attitude and raising the nose higher will only decrease the rate of climb. STALLS Normal maneuvers in the Pawnee are permitted. A slip, skid, or high rate of roll will cause a slight buffet, however, this should not be interpreted as a stall warning but an indi- cation of unbalanced flight. A slight buffet may also be felt in a steep, abrupt, pull-up but this is similar to the buffet felt ina high rate-of-roll maneuver and should not cause concern. In any attitude or under any loading condition the stall is preceded by a moderate aerodynamic buffet and a proportional decrease in stick forces. All controls are effective up to and completely through the stall and there is nonoticeable tendency to enter a spin after the stall, With agricultural equipment installed the flaps down stall speed is 61 MPH, flaps up 62 MPH. CRUISING The cruising speed with agricultural equipment at gross load under standard sea level conditions at 75% power for the PA-25-235 is 105 MPH with the sprayer installations and 100 MPH with the duster installation. For the PA-25-260 the speeds are 108 MPH and 103 MPH for the fixed pitch and 108 MPH and 103 MPH for the controllable pitch. At 75% power, and full rich, fuel consumption will be approximately 16 gallons per hour for the PA-25-235 and 19.3 for the PA;25-260, Leaned to best power, the fuel consumption is 7 761 586 760420 T PAWNEE D SECTION Il} approximately 14 gallons per hour for the PA-25-235 and 14.1 for the PA-25-260, Use of the mixture control in cruising flight reduces fuel consumption significantly, especially at higher altitudes, and reduces lead deposits when the alternate fuels are used, The mixture should be leaned when 75% power or less is being used. If any doubt exists as to the amount of power being used, the mixture should be in the FULL RICH position for all operations. Always enrich the mixture before increasing power settings. See fuel consumption charts for additional information. Pilots should use care in flying cross-country in a Pawnee because range is a funetion of so many variables such as configuration, weight, throttle position, leaning technique and wind. It is recommended that distances between stops be short, especially until the pilot gers a feel for actual rate of fuel consumption, airspeed and wind. APPROACH AND LANDING During the approach, trim elevator to maintain a glide speed of 75 MPH, Flaps should not be extended if the airspeed exceeds 109 MPH. The mixture should be full rich, propeller set to full increase RPM (constant speed propeller), electric fuel pump on, and carburetor heat off unless icing conditions prevail. The engine should be cleared occasionally by opening the throttle, During the landing roll, steer the airplane with the rudder pedals, using brakes as little as possible to avoid excessive brake and tire wear. To stop the engine after landing, pull the mixture control full back to idle cutoff. When altemate fuels are used, the engine should be run up to 1200 RPM for one minute prior to shutdown to clean out any unbumed fuel. After the engine stops turn magneto and master switches off. WEIGHT AND BALANCE It is the responsibility of the owner and pilot to determine that the airplane remains within the allowable weight vs. center of gravity envelope while in flight. For weight and balance data see the Weight and Balance form supplied with each airplane. Operators are cautioned not to exceed the allowable gross weight. 761 586 18 760420 SECTION III PAWNEE D PIPER PAWNEE PA-25-235 FUEL CONSUMPTION LYCOMING MODEL 0-540-B SERIES COMPRESSION RATIO. 72001 ‘SPARK. TIMING 25° eTC ‘CARBURETOR, MARVEL-SCHEBLER MASS MIXTURE SETTING FULL RICH ‘OPERATING CONDITIONS ‘STD SEA LeveL, FUEL GRADE, MINIMUM 0/67 : , (oon df fl FUEL CONSUMPTION-U.S. GAL. /HR. 6 —— 1s) 4 ae 15 tN 9 14 8 13 s ETT 4 OF |\— Fron coxrmuous 7 Z ‘ceca 7 eS " . 10 2 of 1 18 20GB ABSOLUTE MANIFOLD PRESSURE-IN.HG. 0 761 586 740111 T PAWNEE D PIPER PAWNEE PA-25-260 SECTION il) FUEL CONSUMPTION LYCOMING MODEL 0-540-G SEI oupaession nario 8 ‘SPARK. Tit MARVEL SCHEBLER it CARBURETOR MixTuRE SeTT! ‘OPERATING CONDITIONS FUEL GRADE, MINIMUM RIES 5051 baea-s, FULL RICH ‘stD SEA LEVEL 100/130 FUEL CONSUMPTION-U.S. GAL./ HR 761 586 740111 2426 28 ABSOLUTE MANIFOLD PRESSURE -IN. HG. 20 z Power Setting Table - Lycoming Model 0-540-E,-6, 260 HP Engine 143 HP — 55% Roted RPM AND MAN. PRESS. 2200 234 2400 169 HP ~ 65% Rate RPM AND Walt PRESS, 2400 1 5 ated RPM AND MAN. PRESS. Press. alr Feet TITOre 985 I9L 20.8 206 20.4 20.1 19.9 197 19.5 193. 19.1 18.8 186 18.4 18.2 479 nT 195 193 19.1 18.9 18.7 18.4 18.2 18.0 78 176 74 72 17.0 16.8 16. 16.4 219 217 215 21.2 21.0 20:8 206 20.4 20.4 19.9 19.7 195 19.3 epee SL 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 72,000 13/000 14,000 15,000 ‘To maintain constant power, correct manifold pressure approximately 0.17" Hg for each 10°F variation in carburetor air temperature from standard altitude temperature. Add manifold pressure for air temperature above stondard; subtr temperatures below standard. t for IM NOILOaS ag 3a3NMVd SECTION IV GENERAL MAINTENANCE Fuel Requirements... 02.0 eee e cece cece e eee 2 Oil Requirements 2 Battery Service... 0.0 eee eee teen ee eens 23 Care of Windshield and Windows... . 6.00 eee eee 24a Fire Extinguisher System 20... 0000s eee eves e eee 25 Brake and Tire Service . . % Carburetor Aly PWten eee eet tt cree, 2 Landing Gear Service... 00.00 eve cence ee eee 28 Inspections 6. eee ee teens 3 Leveling and Rigging . . . 49 Serial Number Plate... 0.26 cece ee eee cere eee 49 Rudder Balancing Aileron Balancing Control Cable Tension Adjustments ........ 0.50005 50 761 586 810320 PAWNEE D SECTION IV SECTION IV GENERAL MAINTENANCE FUEL REQUIREMENTS The minimum aviation grade fuel for the PA-25-260 is 100/130 octane. The minimum aviation grade fuel for the PA-25-235 is 80/87. Since the use of lower grades can cause serious engine damage in a short period of time, the engine warranty is invalidated by the use of lower octanes, Whenever 80/87 is not available for the PA-25-235, the lowest lead 100 grade should be used. (See Fuel Grade Comparison Chart, below.) Refer to the latest issue of Lycoming Service Instruction No. 1070 for additional information, The continuous use, more than 25% of the operating time, of the higher leaded fuels can result in increased engine deposits, both in the combustion chamber and in the engine oil, It may require increased spark plug maintenance and more frequent oil changes. The frequency of spark plug maintenance and oil drain periods will be governed by the amount of lead per gallon and the type of operation. Operation at full rich mixture requires more frequent maintenance periods; therefore it is important to use proper approved mixture leaning procedures. Reference the latest issue of Avco Lycoming Service Letter No. 1185 attached to the Engine Operators Manual for cate, operation and maintenance of the airplane when using the higher leaded fuel. ‘A summary of the current grades as well as the previous fuel designations are shown in the following chart: FUEL GRADE COMPARISON CHART ‘Gurren itary woes Commercial Curent Commerc eel Grader (MILG35728) Feel Grades (ASTOPIO) ul Grades (ASTH-D910.75) ‘Amendment No.3 Max TE, Than Fa ax TEL Grade | cole | mlts.ysi, | Gade | cotor | mUS.ga. | Grade | color | m/US ga 7 | wed os wo | vd ry wore | wea os 198 | tive 20 “toou. | Sve 20 | suse | none | none torso} geen | 30 f too | geen | odo Twor30| green | *h0 Uis7i4s | poopie | 48 none | none | none | itsras| porpie | 46 + = Grade 10OLL foe ia wime over sem counties it careny colored een and dognated a4 "100." **: Gamer ful grade 100 and grade 100/130 (oth of which are euloced grees) having TEL cont ‘op co 4 m/US. gallon are approved fur un all engines cviiated for we with rade 100/130 ful 761 S86 22 770518 SECTION IV PAWNEE D OIL REQUIREMENTS The oil capacity of the 0-40 series engine is 12 quarts, and the minimum safe quantity is 3 quarts. It is recommended that the oil be changed every $0 hours and sooner under unfavorable operating conditions, Intervals between oil changes can be increased as much as 100% on engines equipped with full flow cartridge type oil filters, provided the element is replaced each 50 hours of operation and the specified octane fuel is used. Should fuel other than the specified octane rating for the power plant be used, refer to the latest issue of Lycoming Service Letter No. L185 and Lycoming Service Instruction No, 1014 for additional information and recommended service procedures, The following grades are recommended for the specified temperatures: Temperatures above 60°F SAE 50 Temperatures between 30°F to 90°F SAE 40 Temperatures between 0°F to 70°F SAE 30 ‘Temperatures below 10°F SAE 20 Either mineral oil or anti-dispersant oil may be used, but the two types of oil may never be mixed. BATTERY SERVICE A 12 volt 35 ampere hour battery is installed with the standard electrical equipment. The battery should be checked frequently for proper fluid level. Do not fill the battery above the baffle plates. Always use water - do not use acid. At least every 30 days terminals, connections and battery area should be checked for corrosion Corrosion effects may be neutralized by applying a solution of baking soda and water. Repeat application until bubbling action has ceased. Wash battery with clean water, and dry. Wash and flush battery box with clean water before reinstalling battery. 23 761 586 770518 PAWNEE D SECTION IV Wonas | enNTEnAT ana LUBRICATION CHART = sone i ™ spam Aes terrier afro ener erie Lr et et cee 761 $86 4 770518 SECTION IV PAWNEE D CAUTION When removing battery, care should be used to prevent terminals from contacting control cables. Do not allow soda solution to enter battery. If the battery is not up to charge, recharge, starting with a maximum charge rate of four amps and finishing with two amps. The master switch should be off and the battery removed from the airplane while charging. CARE OF WINDSHIELD AND WINDOWS The windshield and windows are made of Plexiglas and a certain amount of care is required to keep them clear and clean. The following procedure is recommended: 1. Flush with clean water and dislodge excess dirt, mud, etc. with your hand, 2, Wash with mild soap and warm water. Use a soft cloth or sponge. Do not rub. 3. Remove oil, grease, or dust and spray residue with a cloth soaked in kerosene, Do not use gasoline, alcohol, benzene, carbon tetrachloride, lacquer thinner or window cleaning sprays. 4. After cleaning apply a thin coat of hard polishing wax. Rub lightly with a soft dry cloth. 5. A severe scratch or mar can be removed by using jeweler’s rouge to rub out scratch, Smooth area and apply wax. 2a 761 586 770518 PAWNEE D SECTION IV eee FIRE EXTINGUISHER SYSTEM* Semi-annually or if discharged, this system should be checked and serviced as follows: 1, Remove left hand forward fuselage side panel. 2, Remove safety wire and unfasten clamp, unscrew fire bottle and remove from aircraft. 3, The indicator located at the bottom of the cylinder should not indicate a discharged condition, 4, Check the discharge nozzle located on the forward face of the firewall to assure that the red plastic closure is in place, If missing, this is one indication that the system has been dis- charged, 5. Check the automatic fuse link located on the engine mount just aft of the carburetor for security, If necessary, replace fuse link with P/N 472 772, Link 280°, 6. Lubricate the fuse link cable with light oll over its entire length. 7. Have one mechanic hold the fire extinguisher control head while another pulls the mechanical actuator located at the left side of the cockpit. This will remove the pull pin and allow the discharge'pin to extend, Check discharge pin for freedom of movement and spring tension, 8. Place a small amount of light ofl on the mechanical actuating cable at the forward and aft end and check freedom of movement, 9. Compress the discharge pin into the control head and replace the pull pin connecting the mechanical release cable to the control head, 10, Place a small amount of Lubri-plate on the threads of the fire extinguisher cylinder and install it into the control head, reclamp the cylinder into the bracket and safetywire the clamp. NOTE: If the system is discharged, remove the control head and the remaining extinguishingagent. Use line air pressure to clear the discharge line, then place the 7/16 cap-plug on the discharge nozzle. Washthe engine and replace the cylinder with a #15222 Ansul Spare. Complete the installation as per Preceding instruction. *Aircraft serial numbers 25-1 thru 25-8056008 761 586 25 810320 SECTION IV PAWNEE D BRAKE AND TIRE SERVICE ‘The brake system is filled with a petroleum base hydraulic brake fluid, This shouldbe checked at every 100 hour inspection, and replenished if necessary. Donot refill with vegetable base fluid, When it is necessary to refill the system, or when the brakes seem spongy, probably due to the air in the lines, the following procedures will apply: Cleveland Brake #30-41 To fill the brake system withthis type brake assembly in- stalled, proceed as follows: 1. Remove the rubber cap from the bleeder assembly and slide the hose from the pressure cap over the bleeder screw. Loosen the bleeder screw and fill the system until the master cylinder is full. Repeat this procedure for the left brake. If a pressurecan is not available an opencan with a hose attached may be used, provided the can is held higher than the master cylinder. 2, Air in the brake lines causes faulty operation which can be corrected by bleeding the individual brake systems as fol- lows: a. Check the entire system for breaks or leaks. b. Remove rubber cap from bleeder assembly, and slide a hose over the bleeder screw. c. Remove filler screw from master cylinder of the particular brake which is being bled. d. Fill the master cylinder with MIL-H-5606 hydraulic fluid and keep the cylinder full during the bleeding process. e. Loosenthe bleeder screw and work the brake pedal rapidly to force fluid through the bleeder hose into the recep- tacle, Tighten bleeder screw during return of pedal to the off position. Continue this process until no air bubbles are ob- served coming through the bleeder hose. The system is then properly bled. f. Tighten the bleeder screw, remove hose, and re- place the rubber cap. Insure the master cylinders are full of 26 761 586 770518 PAWNEE D SECTION IV OO fluid and that the brakes operate properly. No adjustment of the brakeclearances is necessary on the Pawnee. If after extended service the brakes become less ef- fective, new segments may be installed by taking off the dust covers and axle nuts, and removing four bolts from the brake assembly after which the wheel, the brake body, and the inner segments may be disassembled. The outer segments may be removed from the brake body by removing an 8-32 steel lock nut which is located centrally on the face of the brake body. Also the pistons, "0" rings and cylinders may be inspected after the outer segments are removed. For maximum service, keep the tires inflated to the pro- per pressure. 25 lbs. is the minimum for satisfactory service. When carrying heavier loads, increased pressure may be de- sired. This may be gauged visually to meet the existing load conditions. The main gear tires may be rotated to produce even wear if necessary. The tires may be demounted from the wheels by deflating the tubes, then removing the wheel through-bolts, allowing the wheel halves to be separated. CARBURETOR AIR FILTER 1, Visual Inspection: A visual inspection of the paper cartridge should be made at intervals not exceeding eight (8)hours of operation or at any time after the filter has been subjected to severe dust conditions. This inspection should be made to determine if there has been a rupture of the paper cartridge, damage to the outer screen or end seals, or blockage of the air flow due to leaves, paper, etc. 2. Cleaning: Remove cartridge and clean by tapping against ahard sur- face to remove grit, sand and dirt. Do not blow out with an air hose or wash. 761 586 27 740111 SECTION IV PAWNEE D 3. Replacement: If the present cartridge is found to be in good condition and 1s not obstructed after being properly cleaned (see paragraphs land 2), the following check should be made: a. Operate engine to static RPM at full throttle and note RPM. b. Remove filter cartridge and repeat operation in para- graph 3a, If an increase of 50 RPM or greater is noted, a new cart- ridge should be installed. LANDING GEAR SERVICE The landing gear shock cords should be inspected regularly for signs of wear. Shock struts and landing gear hinge bolts should be kept properly lubricated with light grease or oil. (See Lubrication Chart.) To service the optional airoil type struts, with the airplane empty and sitting in the normal 3-point position, the strut extension (dimension “B" on the sketch) will be approximately 1/4 to 3/8 inch when the strut is in good condition and the air pressure and oil level are correct, Rocking the airplane side to side should cause very little change in strut extension. If strut extension is excessive, inspection and servicing per the following will be necessary: 1. Inspection: a. Visually check the exterior of the strut for signs of excessive hydraulic fluid leakage. b. Check for external air leakage at the air filler valve by the use of a solution of soapy water. c. Check for internal air leakage by the following: 1. Raise or support the aircraft so that the landing gear is clear of the ground. This can be accomplished by at- taching 4 sling (cable or nylon web type) around the upper en- gine-to-mount attachment point cluster both left and right sides and hoist aircraft. Another method is to place a suitable jack or stand under the point where the jury strut fitting extends through the lower surface of the wing at the main spar. The latter method can be used when it is desirable to service one side only or a hoist is not available. a 761 586 740111 PAWNEE D SECTION IV NOTE Aircraft hopper should be empty for all lifting or jacking operations. 2. Inflate strut to 575 + 1S PSI. 3. Slowly and cautiously loosen the oil filler plug and note whether air and/or hydraulic fluid issues from the filler plug port. CAUTION Ifaninternal leak is present air and oil may issue from the port with considerable force. 2. Service Required a. If the above inspection shows that external fluid leakage or internal air leakage are present, the strut will require over- haul. b. If the inspection indicates only that external air leaks are present at the air filler valve, replace the valve. CAUTION Release strut air pressure before removing the air filler valve. c. If the inspections indicate no appreciable leakage is Present, recharge the strut as follows and return to service: 1, Release air pressure. 2, Remove the oil filler plug in the side of the shock strut body and hand fill to overflowing with MIL-H-5606 hy- draulic fluid when strut is fully retracted. 3. Install the plug with bleeder hole exposed. 4. Remove valve cap and attach air line to air valve. 761 586 740111 ed SECTION IV PAWNEE D 5. Loosen air locknut and inflate strut to 575 + 15 PSI using either a strut pump or a portable charging bottle. Any excess oil will be discharged from the bleeder vent at this time, 6. Tighten air lock nut and remove air line. 7. Torque oil filler plug 35 to 45 inch pounds. 8. Replace valve cap. A portable charging bottle is available through our Service Department. AR VALVE. AIR VALVE LOCK NUT: Sp OIL FILLER PLUG AIR CHAMBER FLOATING PtstoN: LEFT HAND UNIT 30 761 586 740111 PAWNEE D SECTION IV Oe INSPECTIONS ENGINE INSPECTION 1, Operation: a. Run engine to minimum 120° oil temperature - check full throttle static RPM both magnetos. b. Check magnetos 125 RPM dropat 1800. ¢. Check carburetor heat. 150 RPM drop at 1800. d. Check ignition switch for operation. e. Check idle RPM 550-600 carburetor heat off. f. Oil pressure - Minimum idle 25 Ibs. Normal 60-90 Ibs. g- Master switch on, check alternator and voltage regulator for operation. h. Battery fully charged will show very slight indi- cation on ammeter at full throttle. + Check idle cut-off at 800 RPM; engine should cut off clean. j. Static RPM PA-25-235, 2250-2350. PA-25-260 fixed pitch prop, 2325-2425; constant speed prop, 2700. 2. Engine Mount: a. Check engine mount for damage andcracks at gus- sets or in corners. b. Inspect protective finish on mount, sand and touch up bare areas. ¢. Inspect rubber shock mounts for deterioration and tension, 4. Check mount bolts for safety. 3. Cowling: a. Clean and inspect engine cowling for dents and cracks at hinges and reinforcement. 761 586 31 ‘740111 SECTION IV PAWNEE D b. Check for tension adjustment oncowl doorsat latch. c. Tension prevents vibration and cowl cracking. d. Check baffles for cracks and felt installation to prevent chafing. 4, Magnetos: a. Check magnetos for secure attachment. b. Check breaker point housing for excessive oil. c. Check points for gap and pitting. Gap setting .015 to 018. d. Check plug wiring connections at magneto andwire insulation for deterioration and chafing. e. Check grommets at baffles. 5. Oil Drain: a. Drain oil and check for metal particles. b, Remove, clean andcheck oil screen drain plug and inlet oil temperature housing for metal particles. c. Reinstall and safety oil drain plug. d. Check oil cover for leaks and flexible lines for deterioration. 6. Spark Plugs: a. Remove plugs, bomb blast and clean. b. Plugs with badly burned electrodes should be re- placed. c. Reset gap to .018 to .022". d. Reinstall using thread lubricant to prevent seizing and torque to 300 to 360 inch pounds or 30 foot pounds. 7. Starter: a. Check starter motor for mounting security. b, Check commutator for excessive wear and bridging. c. Inspect wiring insulation for deterioration and 32 761 586 740111 PAWNEE D SECTION Iv connections. d. Check ring gear for damaged teeth and nose cowl clearance. e. Check starter shaft bushings for play. f. Check brush retention and tension springs. 8. Alternator: a. Check alternator mounting for security. b. Check alternator drivebelt for 3/4" hand deflection. ¢. The amount of current shown on the ammeter is the load in amperes demanded by the electrical system from the al- ternator. To check, take forexample a condition where the bat- tery is demanding 10 amperes charging current. Switch on the rotating beacon, Note the value in amperes placarded for the beacon fuse (15 amps) and multiply by 80 percent. You get an actual current of 12 amperes. There will then be an increase of current from 10 to 22 amperes displayed on the ammeter. As each unit of electrical equipment is switched on, the currents will add up and the total, including the battery, will appear on the ammeter. Maximum continuous load is 60 amperes. 9. Carburetor and Heater: a. Check carburetor for mounting security, b. Inspect carburetor bowl for cracks, particularly at inlet. ¢. Drain carburetor float chamber and check inlet finger screen. Resafety. d. Operate throttle in cockpit to be sure that throttle arm hits stops in open and closed positions without binding or sticking. e. Check operation of mixture control for binding or sticking and full rich position. f. Inspect carburetor air box for security and cracks and heater valve for full travel. g. Check rubber intake hose connections for deterior- ation and clamp security. h. Check intake system for leaks and cracks. 1. Clean air filter by tapping against a hard surface to remove grit and dirt. Do not blow out with airhose or wash. 761 586 33 740111 SECTION IV PAWNEE D Ps 10. Fuel Lines: Check fuel lines for leaks and hose deterioration. Check hose supports for security and Drain and clean fuel strainer and resafety. Check for stains around fuel system indicating neue leaks. Check all connections for tightness. f. Check fuel valve travel at the valve. 11, Exhaust Stacks: a. Check stack flanges for security, cracks and leaks. b. Remove all heater and muffler shrouds and inspect for corrosion, cracks and leaks that might transfer gas to the cockpit, particularly through the cabin heater system. c. Check tailpipe, muffler and stacks for security at all clamps and slip joints. d. Check cabin heater box and control valve for oper- ation. e. Check cabin and carburetor heat flexible tubing for security and general condition. 12, Firewall: a. Check firewall for open holes and gas leaks from engine compartment. b. Check all controls for grommets and sealing. PROPELLER SECTION 1. Alignment: a. Remove spinner and check for cracks or dents in spinner and back plate. Propeller blades are to track within 1/16". b. Metal propeller hubbolts are torqued 55-65 ft. Ibs. c. Check for oil leaks on controllable pitch prop hub. 34 761 586 740111 PAWNEE D SECTION IV COCKPIT 1, Seats: a. Check seat cushions for wear or deterioration. b. Check seat fore and aft adjustment and lubricate track, €. Check condition of safety harness and operation of buckle. 2. Windshield: a. Check weatherstripping for security in channels and for weather leaks. b. Visually check for cracks, crazing, distortion and discoloration. 3. Power Instruments: a. Check power plant instruments for mounting secu- rity. b. Check connections and plugs. c. Check placards and limitation markings. Tachometer PA-25-235 PA-25-260 Red Line... 2575 RPM 2700 RPM Green Arc. . . 500-2575 RPM 500-2700 RPM Oil Pressure min max min max Red Line . . . 601bs-90lbs —60 lbs - 90 lbs Yellow Arc. . 251bs- 60 lbs 25 Ibs - 60 lbs Green Arc. . . 60lbs-90lbs — 60 lbs - 90 Ibs Oil Temperature Red Line... . 245° 245° Yellow Arc . . . 40° - 120° 40° - 120° Green Arc. . . . 120° - 245° 120° - 245° 761 586 38 740111, SECTION IV : PAWNEE D ee 4, Flight Instruments: a. Check flight instruments for mounting security. b. Check connections and plugs. ¢. Check placards and limitation markings. Airspeed Red Line. 2... ee ee ee 156 M.P.H. Yellow Arc... 1 1 ss + 124-156 M.P.H, Green Arc. . 2... 1 + 61> 124M.P.H. White Arc (Flap Operation). . . 60 - 109M.P.H. 5. Switches, Lights, Fuses: a. Check battery cable connections for security. b. Check circuit breaker wire connector for security and insulating sleeves. c. Check position and landing light switches for plac- ards and operation, 6. Door Latch and Hinges: a. Check door hinges for looseness. b. Check door latches for security. c. Check doors for proper fit to prevent air leaks to cockpit. 7. Engine Controls: a. Check mixture control for quadrant placard and smoothness of operation. b. Check carburetor heat for quadrant placard and smoothness of operation. c. Check throttle for quadrant placardand smoothness of operation. d. Check propeller for panel placard and smoothness of operation. ‘e. Check primer for operation and leaks. f. Check cabin heat for panel placard and full travel of heater butterfly valve. 36 761 586 740111 PAWNEE D SECTION IV ere 8- Check ignition switches for panel and terminal se- curity, and placard for "OFF", "LEFT", "RIGHT. 8. Controls: a. Check aileron and elevator control torque tube for excessive play. b, Check pulleys and cable attachments. ¢. Check aileron arm attachment on torque tube. d. Check control stick bolts. 9, Rudder Pedals and Linkage: a. Check rudder pedal assembly for play and travel. b. Lubricate hinges and torque tube bearings and check for safety. c. Check rudder pedal return springs for attachment. 10, Flap Controls: a. Check flap handle for placard and condition of ratchet for flap positions. b. Check flap torque tube for excessive play. c. Check flap cable attachments. d. Check flap pulleys at bottom of fuselage. e. Remove inspection covers and check cable fair- leads within wingwalk. f. Through wing inspection openings check the attach- ment of flap return springs. 11, Cables and Pulleys: a. Check all cables for broken strands. b. Check aileron pulleys and fairleads. 12. Flight Control Operation: a. Check aileron, rudder and elevator controls from 761 586 37 740111 SECTION IV PAWNEE D ia cockpit for smooth operation. b. Check stick for neutral position with control sur- faces streamlined. 13, Trim Controls: ‘a. Check elevator trim control for smooth operation. b. Check indicator against elevator for proper pos- ition. 14, Fuel Valves: a. Check fuel valve for smooth operation. b, Check placard for “ON” and "OFF" positions. c, Check fuel valve for full travel at valve. LANDING GEAR 1. Shock Struts: 2, Inspect shock cords for deterioration. b. Check shock absorbers for proper extension (optional air-oil type strut). . Check shock struts and hinge bolts for wear and lubrication. 2, Wheels and Axles: ‘a. Remove wheels, wash, check and relubricate. b. Check brake disc and segments for wear and scoring. c. Check brake system for leaks. d. Install wheel and axle nut only tight enough to re- move end play. fe. Check torque on wheel thru bolts. 3, Tire a. Check tires for 25 pounds of air pressure. b. Tail wheel tire pressure is 50 Ibs. c. Replace tires as necessary. 38 761 586 740111 PAWNEE D SECTION IV 4. Brakes; a. Check brake reservoirs for fluid and assembly for leaks. b, Check operation and holding ability of brake and parking brake. 5. Landing Gear Vees: a. Hoist aircraft and check gear bushings; vee bush- ings are replaceable if worn. b. Check for skin wrinkles which may indicate interior damage. 6. Tail Wheel: a. Check tail wheel and spring assembly for loose- ness. b. Check condition of tail spring pad. ¢. Remove wheel, wash and repack bearing. FUSELAGE 1. Fabric: a. Check condition of fabric particularly on top sur- faces, (Use strip test method.) b. Check the finish for cracks or checks. Sand out and repaint all checks or cracks to preserve the fabric. 2. Wing Fittings: a. With fuselage bottom panel removed, inspect wing fittings with a flashlight and magnifying glass for minute cracks inthe ears, Check bolts to be sure that there are no threads in bearing and that bolts are properly safetied. b. Check wing fitting holes for elongation by having 761 586 39 740111 PAWNEED | SECTION IV FUSELAGE TUBE CHART PAWNEE D SECTION IV en LETTER

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