SCHENKntecont Satus Manual PDF

INTECONT® Satus
Belt Weigher
Operating Manual
BV-H2346GB
PASS - Service you can rely on.
Fast, comprehensive, anywhere in the world
Quality and reliability are the cornerstones of our company’s philosophy. That is why we consider a
comprehensive service concept simply par for the course, from strict quality control, installation and
commissioning through to seamless support across the entire product life cycle.
With over 30 service stations and over 180 service specialists, you can count on us to be there whenever – and
wherever – you need us. It doesn’t matter where you are, our specialists are there to advise and assist with the
best in worldwide, personal, comprehensive service.
During office hours, service specialists from all divisions are on hand to analyse problems and failures.
Look at www.schenckprocess.com for your nearest Schenck Process Location.
Customised to meet your requirements, our comprehensive Process Advanced Service System provides you
with the best service. Are you looking for individual, perfect-fit service solutions?
Then our, the modular service system PASS, is the ticket. It covers the entire service spectrum, from simple
inspections through to full service. Interested? Then find out more about the individual components at
www.schenckprocess.com/en/service.
Free 24 h Emergency Service Hotline in Germany

Are you experiencing a failure or problem outside normal office hours? Our service staff are on call around the
clock to deal with failures, service planning and other emergencies.
J +49 171 2 251195 Heavy and Light excluding Static Weighing Equipment
J +49 172 6 501700 Transport Automation and Static Weighing Equipment
© by Schenck Process GmbH, 2008

Pallaswiesenstraße 100, 64293 Darmstadt, Germany
J +49 61 51-15 31 0
www.schenckprocess.com
All information is given without obligation. All specifications are subject to change.
Note: Translation of the original instructions

Contents
1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Commissioning Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Housing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Connecting the Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Speed input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3 Digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4 Pulse output point for totalizing counter-impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.5 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Technical data and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Supplied and replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 Mains voltage ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 Normal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3 Event messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4 Function distributor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.5 Display test and version number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.6 Read parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Quick guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 Setup Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.1 Adjustment functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.2 Belt circuit LB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.3 Taring TW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.4 Weight Control CW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.5 Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10 Service values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
11 Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.2 Preselecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.3 Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.4 Load Preconfigured Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.5 Set option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.5 Overview of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12 Event messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
13 Fieldbusses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
13.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
13.2 Structure of user data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
13.3 Fieldbus data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
13.4 User data diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
14 PROFIBUS DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
14.1 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
14.2 Functionality of the Profibus connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
14.4 Proficbus DP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14.5 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14.6 Profibus module (VPB8020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
INTECONT® Satus Operating Manual BV-H2346GB / 0833 I1

© Schenck Process
15 DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
15.2 Functionality of the DeviceNet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
15.4 DeviceNet master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
15.6 DeviceNet module (VCB8020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
16 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
16.2 Functionality of the Modbus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
16.2.1 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
16.3 Function codes (FC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
16.4 Securing transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
16.5 Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
16.6 Subscriber addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
16.7 Process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
16.8 Example telegrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
16.9 Modbus master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
16.11 EasyServe Fieldbus view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
16.12 XES3 serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
17 Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
17.1 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
17.2 General TCP/IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
17.3 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
17.3.1 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
17.3.2 Ethernet functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
17.3.3 Modbus/TCP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
17.3.4 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
17.3.5 ‘Communication Host’ (S9) event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
17.4 Ethernet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
17.4.1 User Data Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
17.4.2 ‘Communication Host’ S 9 event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
17.4.3 EasyServe Fieldbus View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
17.4.4 Configuration of the Ethernet/IP Server (INTECONT Satus) . . . . . . . . . . . . . . . . . . . . . . . . 88
17.4.5 Configuration of the network in “RSLogix 5000" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
18 Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
I2 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

© Schenck Process
The Manual
This manual describes the INTECONT evaluation electronics.® Satus, hereafter referred to
as ‘the device’
The following will be explained:
– Mode of operation
– Connection diagrams
– Accessories
– Parametrization
– Fieldbus communication
for device version VKG 20790
The manual is valid for devices with the firmware version VBW 20790 - 01 or higher
INTECONT® Satus Operating Manual BV-H2346GB / 0833 1

© Schenck Process
- Space for notes -
2 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

© Schenck Process
Safety Instructions
1 Safety Instructions
Intended Application
The measuring system with connected mechanical components is intended solely for
weigh tasks and related control applications. Use for any other purpose is considered
to be unintended use.
Sources of Risk
If the measuring system has been correctly installed and commissioned, it does not
pose any danger during weigh operations.
Hazards may arise when the system is used for control operations or for transporting
weighed goods. Potential hazards may then arise from e.g. additional devices through
which the weighed goods are passed or metered. Minor risks may arise in these
situations if the measuring system is used or operated by untrained personnel.
The measuring system may be used as a component in a more complex system. The
system licensee is fully responsible for the operating safety of the system.
Identifying residual hazards

This symbol identifies potential hazards that could lead to injury or even death in
extreme cases.
This symbol identifies potential hazards that could result in damage to the measuring
system or other system components.
Personnel
Preparation, assembly, commissioning, operation, maintenance and servicing may
only be carried out by qualified personnel.
All persons who use the measuring system in any way must know and observe the
safety instructions and those sections of the operating manual relevant to them.
It is the responsibility of the licensee to oblige the operating personnel to comply with
all regulations and instructions as they appear in the operating manual.
Changing parameters
Parameters determine the mode of operation of the measuring system. Only
personnel familiar with the device’s mode of operation may alter these parameters
(e.g. after training by SCHENCK Process GmbH). Incorrectly set parameters may
cause injury or material damage. Furthermore they may also cause considerable
disruption to weigh operations.
Password
Passwords safeguard the parameters against unauthorized alteration. The measuring
system licensee must ensure that the password is handled responsibly.

© Schenck Process
Safety Instructions
Acknowledging Event Messages

Event messages may only be acknowledged once the error has been rectified.
Ensure that any connected peripheral devices are functioning correctly before
acknowledging an event. Any connected control systems in particular must be in safe
state.
Maintenance and Service

All warning and instruction signs on the scales must be observed.
The measuring system must be shut down before work is performed on mechanical
equipment or peripheral devices (control systems in particular). Steps must be taken
to ensure the measuring system cannot be started inadvertently.
The power supply must be disconnected before work is performed on electrical
equipment.
Moisture and Humidity

All scales parts, electrical components in particular, must be protected from moisture
and humidity when the housing is opened for e.g. maintenance and service. In other
respects the protection classes of the housing must be observed.
Design Modifications
Schenck Process GmbH assumes no liability or guarantee for any design
modifications made to the measuring system or additional components fitted to it that
were not supplied by Schenck Process GmbH. This especially applies to alterations
which could affect the operating safety of the measuring system.
Replacing Parts
If parts must be replaced in the course of a repair, only original spare parts from
Schenck Process GmbH may be used. The use of other spare parts will void the
warranty.

© Schenck Process
Commissioning Flow Chart
2 Commissioning Flow Chart
Mechanical and Chapterl

Electrical Installation 3+4
Powering-up and Chapter

Awaiting System Start 5 + 6.1
Setting Parameters Chapter

for Blocks A, B, C (15 Parameters) 10
Execute Setup Programs

Belt Circuit
Chapter
Taring
8
Set Time
Set Limit Values Chapter

for Parameter Block F (3 Parameters) 10
Set Chapter
Fieldbus Communication 13
for Blocks L, L + T, or L + U
vh234614.cdr
Fig. 1: Commissioning Flow Chart

© Schenck Process
Housing Dimensions
3 Housing Dimensions
The INTECONT® Satus is an electronic weigh system for belt weighers.
The VKG 20790 stainless steel protection class IP 65 casing is designed for horizontal
installation. The device may also be attached to the wall if the lid is rotated (downward cable
outlet).
Figure 1 shows the housing dimensions.
Fig. 3.
Figure 2 shows the drilling template for wall mounting. The parts required for mounting are
supplied with the device.
Fig. 2:

© Schenck Process
Connecting the Device
4 Connecting the Device

Figure 3 shows the location of the terminals
Fig. 4
1: Power supply (mains voltage)

2: Serial interface S1 (RS 232) - reserved for service-
program EasyServe
3: Serial interface S2 (RS 232) - unused
4: Serial interface S3 (RS 485) - reserved for Fieldbus-
communication MODBUS
5: Namur inputs/pulse-output point
6: Digital outputs
7: Digital inputs
8: Analog output - reserved for actual production
9: Load cell connection
10: USB CONNECTION - unused
11: Network connection (Ethernet)
12: Connector for optional Fieldbus module
Fig. 5:
Screened lines (load cell connection, serial interfaces) are bared in the device and
attached to the rail with isolated clamps for pull-relief.

© Schenck Process
Connecting the Device
Meaning of the LEDs
Abb. 6:
System Block:
1 PWRST (green): Supply voltage present
2 Idle: (yellow): Indication of system load. Greater operating time = Lower load
3 Fault (red): Error message
5 SYS-CL (yellow): System clock, blinks in normal operation
4, 6 Diag (green / red): no function
Network Block:
1 Link (green): Ethernet connection available
2 FDX (yellow): Full duplex
3 100 (red): 100 Mbaud (otherwise 10 Mbaud)

© Schenck Process
Connecting the Device 4.1 Load Cells
4.1 Load Cells
Fig. 7: Connection of load cell (Process)

© Schenck Process
4.3 Digital inputs Connecting the Device
4.2 Speed input
Fig. 8: Speed input diagram connection
4.3 Digital inputs
Fig. 9: Inputs connection diagram

© Schenck Process
Connecting the Device 4.5 Relay outputs
4.4 Pulse output point for totalizing counter-impulse
XNA
OUT5+ 5 5 +
+24 VDC
OUT5- 6 -
Fig. 10: Impulse output connection diagram
4.5 Relay outputs
Fig. 11: Relay outputs connection diagram

© Schenck Process
4.5 Relay outputs Connecting the Device
- space for notes -

© Schenck Process
Technical data and replacement parts 5.1 Technical Data
5 Technical data and replacement parts

5.1 Technical Data
View LCD back lighting. 1 cell 20 characters. Characters

12,4mm high
Keyboard 6 keys
Supply voltage 100-240 VAC +10% -15%, 50-60Hz, max. 10 VA

Housing Stainless steel 1.4301, deep drawn, IP 65
Temperature range Service temperature: -30...+60 °C
Measuring ciruit Suppy voltage: 5V alternating current

supply
Range –20mV…+20mV;
Load cell impedance: Rmin 80Ω
Cable length: max. 500m
Units kg, t, lb; kg/h, t/h, lb/h;

Taring to be started via digital input or keyboard
Belt monitoring zero-drop-out; Belt load >max / < min
Binary inputs assigned signal

3 x Optocoupler, 18-36 VDC, typ. 5 mA Ack. event
Tare
External event
1 x NAMUR, max. 5V, 0,04-3000Hz Tacho input
Binary outputs
4 x relay, 230 VAC, 60W max. Running
Belt load Q>Max
Alarm
Belt load Q<Min
Pulse output
Optocoupler, 18-36VDC, max. 50 mA/10Hz Totalizing counter pulses
Analog output
0–20mA, 12 Bit, max. Burden 500Ω Feedrate
Serial connections
Interface 1: RS 232 EasyServe

Interface 2: RS 232 - not used –
Interface 3: RS 485,2/4-wire Modbus fieldbus

Ethernet Modbus/TCP fieldbus/EasyServe
Optional PROFIBUS DPV0, DeviceNet, Ethernet/IP

© Schenck Process
5.2 Supplied and replacement parts Technical data and replacement parts
5.2 Supplied and replacement parts
Systems Type Material number
INTECONT Satus, Stainless steel housing IP65 VKG 20790 V040007.B01
INTECONT Satus with Profibus board VKG 20792 V060127.B01
INTECONT Satus with DeviceNet board VKG 20793 V060128.B01
INTECONT Satus with Ethernet/IP board VKG 20795 V060129.B01
Options
Profibus board VPB 20701 V040033.B01
DeviceNet board VCB 20700 V040031.B01
Ethernet/IP board VET 20700 V040035.B01
Spare parts
Cover with keyboard in preparation
Load cell plug (dongle) VDO20700 V040013.B01
EasyServe
Software and cable in preparation
Software (CD) VPC 20150 E144541.01
Cable for EasyServe, 9p/3p V052410.B01

© Schenck Process
Overview
6 Overview
Keyboard: Flexible membrane keyboard with action point
· Preselect display
· Select function
· Increase or decrease the blinking digit to enter a
number
· Switch to the left or right to continue entering the
number.
FUNC or ESC Open function distributor or abort entry
ENT · Start functions

· Confirm entry
Some definitions:
I = Feed rate quantity of material per unit of time transported
by the belt conveyor
in kg/h or t/h
Z = Flow rate amount of material transported in kg or t = feed
rate x feed time
V = Belt conveyor speed in m/s
Q = Belt load in kg/m

Weight of material on one meter of belt
Measuring principle
Belt load Q and speed V are continuously measured and factored together.
The result is the feed rate I, from which the flow rate is determined
I in kg/h
Q in kg/m
V in m/s
Zero Drop Out:

Totalizing can be suppressed with measurements around the zero point so that the counter
stops when the belt idles (refer to parameters H09 and H10).
Measuring technique:
– High-precision AC-voltage amplifier with continuous zero-point and range correction.
– High-resolution analog-digital converter
– Effective suppression of external noise
– 32 Bit Microcontroller
– Unlimited storage of counter readings, configuration and adjustment presets.

© Schenck Process
Overview
The block circuit diagram shows all inputs and outputs.
100-240VAC = Power supply

COUNTER = Pulse output point for connection of an external totalizing
counter.
ANALOG = Analog outputs for the feed rate
SERIAL = Serial interface for EasyServe and host computer
LC = Load cell for determining belt-load Q
D = Speed sensor for determining belt speed v.
If the belt speed is constant, D can be ignored for simple
measuring tasks.
W-IN (DO1) = Control output for belt drive
Closed = On
Q-MAX (DO2) = Relay output for Q-max monitoring
Open = Limit value exceeded.
ALARM (DO3) = Relay output for alarms
Open = Alarm
Q-MIN (DO4) = Relay output for Q-min monitoring
Open = Limit value exceeded.

© Schenck Process
Overview
Acknowl. (DI1) = Input for acknowledging event messages.

H = Acknowledge
Tare (DI2) = Taring the scales using contacts
L > H side = Start
Ext. E (DI3) = Input for external noise signals.
H = Error
The level at which digital signals become effective can be parametrized.

• Level = Effective level
° L = Input 0V or output contact open
° H = Input with non-zero voltage or output contact closed.

© Schenck Process
7.2 Normal display Operation
7 Operation
7.1 Mains voltage ON

The counter reading
• Yet-undisplayed counter pulses
• Preselected normal display
• Service values such as duty rate etc.
• are stored for unlimited time
during a mains failure.
The internal clock will run for a further approx. 5 days.
An automatic display self-test will start once the mains is turned on. The device version
number is displayed for several seconds and then replaced by the normal display.
7.2 Normal display

On the left Rotating point as belt-motion indicator.
The scales is on, feed rate and flow rate are recorded.
Only belt load and belt speed are measured in the shut-down state
(point unmoving).
If an event is pending it is indicated by an event message
(alphanumeric code).
The display then alternately shows the belt-motion indicator and
event message for approx. 5 seconds each.
To the right Selectable display
Preselect display
Counter Z1 Z1 = 5000 kg
Feed rate I = 1000 kg/h
Feed rate Ir = 50.00 % 1)
Belt load Q = 10.000 kg/m
Belt load Qr = 50.0% 2)
Belt speed V = 0.0500 m/s
1) Based on the nominal feed rate

2) Based on the nominal belt load
Display format and dimensions of Z1 and I can be selected separately.

© Schenck Process
Operation 7.3 Event messages
7.3 Event messages
Definitions
All important scales functions are monitored internally. An event message is displayed if an
error occurs.
Details and instructions on error diagnostics can be found in the ‘Event Messages’ chapter.
Example:
Status Message E1 Mains Failure
Status messages appear in the left part of the display and are indicated by a category ID
(e.g. ‘E’) and a number (e.g. ‘1’). An explanatory text may also be called up.
Events are divided into 4 classes. The event may be allotted to a particular class by
selecting the corresponding parameter.
n ALARM Display blinks quickly.

Totalizing switching itself off, scales not ready for service. May only
be turned on again after the cause of the problem has been removed
and the message has been acknowledged.
Acknowledgement:
The blinking will stop but the message remains if the cause of the
problem has not been rectified.
n WARNING 1 Display blinks slowly.

Totalizer continues to function.
Acknowledgement:
The blinking will stop but the message remains if the cause of the
problem has not been removed.
n WARNING 2 Permanent display.
Acknowledgement:
Not necessary. Once the source of the problem has been removed
the message disappears automatically.
n IGNORE No event monitoring other than Min-Max messages from contact

outputs.
If several events occur simultaneously, the event with the highest priority will be displayed.
Priority: Alarm, Warning 1, Warning 2

© Schenck Process
7.3 Event messages Operation
Operation
Acknowledging Events
Call up the function distributor
Scroll to “Acknowl. Event” function in the display.
Select function
All pending events will be acknowledged. If the cause of each event has been corrected the
corresponding event message will disappear. Otherwise only the display mode of the
message will change (see definition)
Displaying Event Messages:
Scroll through until the function ‘Display Events’ appears in the

display
Select function
The following information will be displayed

Name e.g. Mains failure
Short symbol e.g. E1
and a short info e.g. Parameter O01 of the event displayed.
The short info shows the corresponding parameter.
Several events can be viewed with the cursor keys.
Rerturn to the normal display. The normal display will be returned to if
nothing has been entered for 20 seconds.
List of Events
The list is arranged according to display priorities.
System message S1 Memory error
S5 Dongle fault
S9 Communication Host
Electrical equipment E1 Mains failure

E2 Tachometer Namur error*
E6 External input
Adjustment C C1 LC Input *
C2 Tacho input *
Maximum H H2 Load > MAX

H4 LC Input > MAX
Minimum L L2 Load < MIN

L4 LC Input < MIN
LC = Load cell
* There is an error in the device or in the cabling.

© Schenck Process
Operation 7.4 Function distributor
Contact outputs
Aggregated alarm will remain on until a successful acknowledgement is made.
Min-Max outputs are independent of the event class and also function with
IGNORE.
Limit values are recorded for the duration of an event but only
when the scales are on.
7.4 Function distributor

Further functions and dialogues can be called up using the function distributor.
Call up the function distributor.
The previously selected function will be displayed if no event is
pending.
Navigating the function distributor
Initiate function
Return to the normal display, or abort a function.
Acknowl. event E
Cancel counter 1
Service value/Normal display
Display events E
Display test
Program
Adjustment functions S
Read parameter
Enter parameter S
Load preconfigured parameter S
Set option S
TW: Taring S
CW: Weight control S
LB: Imp/Belt circuit S
Set time S
The ‘Program’ and ‘Adjustment functions’ call up further menus which can be scrolled
through using the cursor keys.
S= Adjustment functions which may only be accessed with a password.
The password is queried once the function has been called up.
E= Only if an event is pending.
‘Browsing’ through the function distributor does not restrict any scales-specific functions.

© Schenck Process
7.6 Read parameters Operation
7.5 Display test and version number

This function performs a self-test on the display.
Calling up the display test function
1. Device identification is displayed i.e.: INTECONT® Satus

2. Software version number appears e.g. VBW 20790-01
The test ends automatically.
7.6 Read parameters

Parameters are modifiable attributes or data with which the INTECONT is adapted to its
special weigh tasks.
Parameter entry is protected by password (see ‘Enter Parameter’).
The parameters may be viewed safely using the function ‘Read Parameter’.
The parameters are arranged into functional blocks A, B,... and are numbered serially within
the blocks.
1. Block Character
Scrolling through blocks A, B ... and back.
The block character will be displayed briefly followed by the block title.
Selecting a block
The previously selected parameter will be displayed.
2. Parameter Number
The parameter name will be displayed briefly first followed by the block
character and the parameter number and value.
The parameter number will blink.
Scrolling through the parameter numbers within a block.
Scrolling through the parameter numbers, across all blocks (only

upwards).
Return to the block titles.

Return to normal operation.

© Schenck Process
Quick guide
8 Quick guide
SCROLL Preselect display

1. Counter Z1 4. Belt load Q
2. Feed rate I 5. Belt load Qr in %
3. Feed rate Ir in % 6. Belt speed v
FUNCTION Call up the function distributor

1. Select the desired function using the SCROLL key
ENTER 2. Activate the function using the ENTER key
FUNCTION 3. Abort function and return to the

ABORT normal display

© Schenck Process
Quick guide
- Space for notes -

© Schenck Process
Setup Program 9.2 Belt circuit LB
9 Setup Program
9.1 Adjustment functions

There are 3 setup programs which facilitate initial and fine adjustment.
1. Impulse/Belt circuit LB
2. Taring TW
3. Weight Control CW
They must be applied in the predetermined sequence for the initial calibration .
All programs can be found under the ADJUST function and are protected against
unintended alteration by a password.
In the time between the running of a program to acknowledgement
1. no rate of flow will be calculated, and
2. the analog output will be raised to 4mA
The procedure is the same for all programs.
Scroll to ADJUST FUNCTIONS in the lower part of the display and

confirm.
Enter the password 07734
One of the setup programs will be displayed, e.g. TW: Taring

Starting the setup program
Returning to the normal display.

The setup menu may be recalled for approx. 2 minutes without needing to reenter
the password.
9.2 Belt circuit LB

The LB IMP/BAND setup program only needs to be called up
1. at the initial setting
2. if a new belt is fitted or the belt tension has been altered significantly
3. if one of the parameters B 04 (characteristic value vs) or B 05 (nominal speed) have
been altered on scales which do or do not measure velocity.
The amount of impulses given by the speed sensor for one belt circuit is calculated.
This amount then serves as the characteristic value for the programs
a. Taring TW
b. Weight Control CW
The LB setup program must be called up before the other setup programs for the intial
setup.
This also applies for scales with no velocity measurement.

© Schenck Process
9.2 Belt circuit LB Setup Program
Preconditions:
1. Measure the time required for one belt circuit as accurately as possible and enter this
time for parameter C 02.
2. The belt conveyor must be running
Note:
The belt drive is not controlled by the setup program.
The setup program will be interrupted with a corresponding message if one of the
preconditions is not met.
Procedure:
Function distributor, adjustment functions, password
(see section ‘Adjustment Functions’)
Scroll LB: IMP/Belt
into the lower part of the display
Start
May be aborted at any time
Program running:
Display: - Remaining running time in seconds
(alternates) - Summed impulses of the speed sensor
Program ended:
Display: - Mean belt speed over entire run time
(alternates) - Impulse/belt circuit end result
The result is accepted and stored in parameter D 06.
The result is not taken over.
The procedure is identical for models without speed sensor.

Specific messages:
1. SWITCH ON, if belt is not running
2. ABORTED

© Schenck Process
Setup Program 9.3 Taring TW
9.3 Taring TW
The taring program calculates the zero point error of the belt weigher over one belt circuit. .
This value is used to correct the continuous-measuring results in normal operation.
Preconditions:
1. Under no circumstances may there be any material on the belt.
2. The mechanical equipment within the scales area must be cleaned.
Deposits which will build up immediately once normal operation is begun may be
ignored.
3. The belt must be running.
A corresponding message occurs automatically.
Procedure:
(see section ‘Adjustment Functions)
TW: Scroll Taring

into the lower part of the display
Start
Program running:
Display: - Remaining running time as % of overall running time.
(alternates) - Continuously averaged tare as % of nominal belt load.
Program ended:
Display: - Tare deviation from previous taring as % of the
(alternates) nominal belt load
Deviation = + : Tare increased
Deviation = °- : Tare decreased
- Average of overall tare as % of nominal belt load
The ‘Tare’ result is accepted and stored in the parameter D 03.
The result is not accepted, i.e. the scales will not be tared.
Specific messages:
1. SWITCH ON, if the belt is not running
2. ABORTED

© Schenck Process
9.4 Weight Control CW Setup Program
Note:
1. The tare may exceed 100% by using the nominal belt load as reference.
2. A mechanical error may be at fault if the deviation ‘Dev.’ is high (>20%).
Inspect the weighing platform for e.g. stuck particles of material.
9.4 Weight Control CW

This program can be used to control the INTECONT measuring range.
This is done by loading the weighing platform with a known calibration weight and
automatically calculating the average platform load over one belt circuit.
The result is compared to a predetermined reference value and then displayed.
No automatic correction is performed.
Preconditions:
1. Taring
2. Enter the calibration weight into parameter C 08.
The calibration weight should be between 30 - 100% of the nominal platform load Q0.
Q0 = q0 * Leff
q0 = Nominal belt load Parameter D 01

Leff = Effective bridge length Parameter C 05
3. Put the calibration weight on the specified spot.
4. Turn on the belt conveyor.
A corresponding message occurs automatically.
Procedure:
CW: Scroll ‘Weight Control’ into the lower part of the display
Start
Program running:
Display: - Remaining running time as % of overall running time.
(alternates) Continuously averaged NOMINAL/ACTUAL measuring result.
Program ended:
Display: - Notional transported material quantity over running time *.
(alternates) - Average KOR from the NOMINAL/ACTUAL values over the total
running time.
Exiting the program.
Either button may be used as the result is not taken over
automatically.

© Schenck Process
Setup Program 9.5 Setting the time
Special Notes:
1. SWITCH ON if the belt is not running
2. ABORTED (no significance)
* This display can be used to monitor the zero point of the scales without a
calibration weight.
Display format: xxxxxxx,yy kg
Evaluating the results:
Error < 1 % : KOR = 0.99 - 1.01
The scales condition is fine, no further measures are necessary.
Error < 5% : KOR = 0.95 - 1.05
Enter the KOR value into parameter D 02.
Of course, this is only effective if the result of a material control has been
allowed for in the parameter.
Error > 5 % : KOR < 0.95 or KOR > 1.05
Deviations of several percent indicate incorrectly entered technical data
(e.g. unknown exact belt incline, levers, etc.) or mechanical errors
(alignment, tension).
The ‘Range Corrector’ parameter D 02 is not accounted during control.
Fot this reason the control program will display the same error quotient KOR after the
correction.
9.5 Setting the time

Unlike the other programs, the date and time can be altered with the scales either on or off.
It can be found at SERVICE VALUE.
Scroll ‘Set Time’
into the lower part of the display.
Call up the menu.
May be aborted at any time.
Enter the Year, e.g. 06

Month, Day, Hour, Minute and Second.
Confirm each entry.

After the seconds have been entered and confirmed, the new time will
be accepted.
Subsequently the complete date will be displayed for a few seconds.
The internal clock will run for a further approx. 5 days in case of a mains failure.

© Schenck Process
9.5 Setting the time Setup Program
- Space for notes -

© Schenck Process
Service values
10 Service values
Detailed information on the system is contained in the service table.
The call-up does not interfere with any weigh functions.
Call up and activate the SERVICE VALUE function.
Scroll through the service values.
Call up the function ‘Normal Display’ to exit the service value menu.
Display:
1. VBW 20790-01 3126 Version number of the software
2. Date and time
3. Relay Outputs Switching State

VFE: DO= 1 1 1 0
“1” = Contact closed

“0” = Contact open
4. Inputs Switching State

VFE : DI = 1 1 1 1 + - 0
“1” = Contact closed;
“0” = Contact open.
The Namur input for the tachometer is input 5
‘+’ short circuit; ‘-’ cable breakage;
‘1’ = sensor covered; ‘0’ = sensor uncovered
Input 6 is not used
Input 7 shows the condition of write-protection
“1” Write-protection is active
“0” No write-protection
5. EL = 22h
Power supply duty cycle
6. ED = 19 h
Duty cycle of scales and belt conveyor.
Preconditions : V > VMIN and no ALARM event
7. Tachometer = 96.6 Hz
velocity sensor input frequency.
The frequency must be within the range 0.04 - 3,000 Hz.
8. aw = 30.988 %
Weigh cell load, based on the sum of the weigh cell nominal loads.
The weigh cells are overloaded if the values exceed 100%.
The message H4 : LC-Input > MAX occurs upwards of 110%.

© Schenck Process
Service values
9. LC = 1.383257 mV/V
Non-standardized output value of the weigh cell amplifier (gross).
10. AO = 4.15 mA
Analog output current
11. ZO = 1
Pending impulses.
If the value is constantly non-zero, the impulse frequency is greater than 10Hz.
The valency of the smallest display digit 1 must be increased
(Parameter B 07).
12. ZE = 53
The impulse point output impulses displayed for an external totalizing counter, counted
as of the instruction ‘Clear Counter 1’
13. ES-Version 12
Current version of the EasyServe connected.

© Schenck Process
Parametrization 11.1 General Information
11 Parametrization
11.1 General Information

Parameters are modifiable attributes or data with which the INTECONT is adapted to its
special weigh tasks.
Dimension and format of the displays
Limit values
Nominal and setup data etc.
Some parameters can be selected according to individual demands (e.g. display formats),
others must be taken from the data sheet of the scales’ mechanics.
All functions remain operational during entry of parameters.
However, only parameters which have no metrological influence should be altered during
operation, such as display options etc.
Preconfigured parameters:
All parameters are preconfigured.
Many preconfigured values are expedient recommendations and can often be retained.
The preconfigured values can be recalled with the sub-function ‘Load Preconfigured
Parameters’.
Identification symbol:
The parameters are arranged into functional blocks A, B,... and are described within the
blocks by
Name
Number 1, 2, 3 ..
and
Value°
Values which deviate from the preconfigured values are identified by a *before the
character.
There are 2 kinds of parameter:

Selectable parameters
One may be chosen from among a number of options, e.g. WARNING, ALARM.
Numerical Parameter
A numerical value must be entered, e.g. nominal feed rate.

© Schenck Process
11.2 Preselecting the parameters Parametrization
Calling up the parameter menu

Call up the function distributor.
Scroll to PROGRAM in the lower part of the display and confirm.
Select the function ENTER PAR.
Enter the password 07734
‘Block A’ will be displayed for approx. 2 seconds followed by the title of the first parameter
block.
Return to the normal display.

The parameter menu may be recalled for approx. 2 minutes without needing to
reenter the password.
11.2 Preselecting the parameters

1. Block Character
Scrolling through blocks A, B ... and back.
The block character will be displayed briefly followed by the block title.
Selecting a block
The previously selected parameter will be displayed.
2. Parameter Number
The parameter name will be displayed briefly first followed by the block
character and the parameter number and value.
The parameter number will blink.
Scrolling through the parameter numbers within a block.
Scrolling through the parameter numbers, across all blocks (only

upwards).
Return to the block titles.

Return to normal operation.

© Schenck Process
Parametrization 11.4 Load Preconfigured Parameters
11.3 Parameter Entry

Perparing the entry.
Selectable parameter:
The value blinks.
The desired value can be scrolled into the display.
Numerical Parameter:
Characteristic: Numerical value in the display,
Enter the value.
Concluding the entry.

The subsequent parameter will be displayed.
Aborting the entry.
11.4 Load Preconfigured Parameters

Loading the factory defaults.
The function is protected by a password and a YES/NO query.
Important!
Any altered parameters and adjusted values will be erased.
PROGRAM function,
call up PRECONFIGURED PARAMETERS.
YES =1 Confirm
NO = 0 preselection

© Schenck Process
11.5 Set option Parametrization
11.5 Set option

INTECONT Satus has the option of activating the ETHERNET/IP fieldbus coupling via
software. This unit issues an unambiguous ID (the MAC address). An activation code is
generated from this ID that is then keyed into the unit.
If it is necessary to activate the option on units already supplied, the data are transmitted to
Schenck Process and the generated activation code is switched back.
The Set Option function is only accessible when the fieldbus protocol is set to NO or
ETHERNET/IP is stopped.
a) Option OK if activated
or
b) Option not OK! if not activated.
In case a), the function ends automatically after 3 seconds and it skips to normal operation.
In case b), the MAC-ID is shown
For example, 00:15:84:01:03:ee
Note this value and then show the desired ETHERNET/IP option
Also note this value and report to Schenck Process
Code 11 111
Key in the activation code from Schenck Process.
Message and cancel
OPTION OK! Call up the PROGRAMMING function, Set Option.or fault

© Schenck Process
11.5 Overview of Parameters

These lists refer to the software version: VBW20790-05
BLOCK A Dialog Behaviour

A 01 Language GERMAN
A 02 Units SI
BLOCK B Rated Data

B 01 Feed Rate dim. ——— t/h
B 02 Nominal Feed Rate 400.0000 t/h
B 03 Tacho Source DI VFE.DI5 H
B 04 vs Charac. Value 33,51 I/m
B 05 Nominal Speed 1.0000 m/s
B 07 FMZ 1 Dimension ———- t
B 08 FMZ 1 impulse duration 50 ms
BLOCK C Calibration Data

C 02 Belt Circuit time 30.0 s
C 03 LC Charac. Value 2.8500 mV/V
C 04 LC Rated Cap. 220.000 kg
C 05 Eff. Platf.Length 1.000 m
C 06 Lever Ratio 1.0000
C 07 Angle a 0.00 Degrees
C 08 Eff. Check Weight 50.000 kg
BLOCK D Calibrat. Results

D 01 Nominal Belt Load * 111.11 kg/m
D 02 Range Correction 1.0000
D 03 Total Tare 0.00 kg/m
D 06 Belt Circuit No. 1000000 I/B
BLOCK E Analog Output

E 02 Elevation AO 1 4 mA
E 03 Limit Value AO 1 20 mA

© Schenck Process
BLOCK F Limit Values

F 05 Q-MIN Value 20.0 % Q
F 06 Q-MIN Event Class W2 (L 02)
F 07 Q-MAX Value 120.0 % Q
F 08 Q-Max Event Class W2 (H 02)
F 09 V-MIN Value 5.0 % V
BLOCK G Filter settings

G 01 I Display 3s
G 02 I Analog output 3s
BLOCK H Zero setting

H 09 ZDO active NO
H 10 ZDO limit 1.00 %Q
BLOCK L Fieldbus
L 01 Protocol Type NO
L 02 Timeout Host 5s
L 03 Host Communic. IG (S 09)
L 04 Word Sequence I:std/L:std
L 05 Byte Sequence High - Low
L 06 Configuration FIXED
L 07 Address 1
L 08 Resolution 4096
L 09 Baud rate 9600
L 10 Data Format 8-E-1
L 11 Physics RS 485 2-wire
L 12 Address 16
L 13 FLOAT Format IEEE
L 14 Address 63
L 15 Baud rate 125K
BLOCK O Events
O 01 Power Failure W1 (E 01)
O 02 Memory Error A (S 01)
O 03 Tachometer Input W1 (C 02)
O 04 Namur Err. Tacho A (E 02)

© Schenck Process
BLOCK O Events
O 06 LC Input A (C 01)
O 08 LC Input > MAX W1 (H 04)
O 09 LC Input < MIN W1 (L 04)
O 11 Error Ext. Event A (E 06)
O 15Dongle fault S5 W2 (S05)
BLOCK P Digital Inputs

P 03 DI Ackn. Events DI VFE.DI1 H
P 05 DI Tare DI VFE.DI2 H
P 06 DI External Event DI VFE.DI3 H
P 07 DI calibration switch DI VFE.DI7 H
BLOCK Q Digital Outputs

Q 01 DO ALARM DO VFE.DO3 L
Q 03 DO Scale ON DO VFE.DO1 H
Q 06 DO Q-MIN DO VFE.DO4 L
Q 07 DO Q-MAX DO VFE.DO2 L
BLOCK R EasyServe serial

R 01 Station address 1
R 03 Baud rate 19200
R 04 Data Format 8-O-1
BLOCK T Ethernet
T 01 IP Address 1 192
T 04 IP Address 4 1
T 05 Net Mask 1 255
T 06 Net Mask 2 255
T 07 Net Mask 3 255
T 08 Net Mask 4 0
T 09 Gateway 1 0
T 10 Gateway 2 0
T 11 Gateway 3 0
T 12 Gateway 4 0

© Schenck Process

© Schenck Process
Block A : Dialog Behaviour
A 01 Language
Range: GERMAN Preconfigured value: GERMAN
ENGLISH*
AMERICAN ENG*
FRENCH
SPANISH
ITALIAN
The preselection is valid for all displays, fault messages and parameters
* identical
A 02 Units
Range: SI Preconfigured value: SI
NON-SI
Display and parameter entries conversion from SI units to American imperial system.
Non SI-Unit SI Unit Conversion *

lb kg 1 lb = 0.453593 kg
t t 1 t = 0.907185 t = 2000 lb
f m 1 f = 0.3048 m
inch cm 1 inch = 2.54 cm
* Applies analogously for compound units, e.g. kg/h.

© Schenck Process
Block B : Rated Data
B 01 Feed Rate Dimensions
Range: ------ t/h Preconfigured value: - - - - - - t/h
----.- t/h
---.-- t/h
--.--- t/h
------ kg/h
----.- kg/h
- - -. - - kg/h
- -.- - - kg/h
Specifying the display format for the feed rate
B 02 Nominal Feed Rate

Range: 0.0001...230,000.0t/h Preconfigured value: 400.0000 t/h
Reference for limit values and service displays.
B 03 Tacho Source
Range: DI Preconfigured value: DI VFE.DI5 H
—
Belt-speed measurement can be switched off with —.
The nominal speed B 05 will then be used as the basis for calculation.
The DI5 digital input is the Namur input for the tachometer (see Chapter 3.2)
B 04 vs Characteristic Value
Range: 0.1...1,000,000 I/m Preconfigured value: 33.51 I/m
Number of pulses from the impulse transmitter per meter of belt length.
The product of B 04 * B 05 must lie between the range 0.04...3,000 Hz of the speed input.
Special case: B 03 = —
Do not change the vs characteristic as this will alter the run time of
the setup program.
B 05 Nominal Speed
Range: 0.001...50.0 m/s Preconfigured value: 1.0000 m/s
Reference for the limit values.

© Schenck Process
B 07 FMZ 1 Dimension
Range: -------t Preconfigured values: - - - - - - - t
-----.-t
----.--t
---.---t
- - - - - - t *10
- - - - - t *100
- - - - - - - kg
- - - - - . - kg
- - - - . - - kg
- - - . - - - kg
B07 determines the display format for counter 1 and the impulse weight for the external
counter.
B 08 FMZ 1 impulse duration

Range: 0-1,000 ms Original value: 0 ms
If an external counter is not connected, set the parameter to 0.
B08 defines the length of an output impulse for the external totalizing counter. The weighting
of an impulse equals the smallest possible display digit of counter 1
(parameter B07).
B08 < 10 ms :
The impulse output is blocked.
All impulses not issued yet are cleared.
The output frequency is the following at the feed rate
PNENN = Nominal feed rate (B02) in kg/h or t/h

Zmin = kleinste Anzeigestelle von Zähler 1 (B 07) in kg oder t
Smallest counter 1 display digit (B 07) in kg or t
Select a Z min (B07) so that f is no longer than 10 Hz.
Beyond this, the impulse duration has to be less than 1/f.

© Schenck Process
Block C : Calibration Data
C 02 Belt Circuit Time
Range: 1.0...9999.0 s Preconfigured value: 30.0 s
Determines the measurement period for the impulse/belt circuit calibration program.
Usually, the time chosen is the time required for one belt circuit.
C 03 LC Characteristic Value
Range: 0.01...9.9999 mV/V Preconfigured value: 2.8500 mV/V
Characteristic value (transmission factor) of the load cell.
C 04 LC Rated Capacity
Range: 0.5000...220,000.0 kg Preconfigured value: 220.000 kg
Sum of the load cell rated capacities. Fixed bearings are counted as load cells.
C 05 Effective Platform length

Range: 0.1000...50.000 m Preconfigured value: 1.000 m
Effective weigh bridge length.
C 06 Lever Ratio
Range: 0.0100...2.0000 Preconfigured value: 1.0000
Lever transmission between weigh bridge’s force transducing weigh idler and the load cell.
Q = Bridge load
F = Load cell load
Load cells with leaf-spring parallel guides always have a lever transmission of 1.
C 07 Angle a
Range: 0.0...60.00 Degrees Preconfigured values: 0.00 Degrees
Inclination of scales’ longitudinal axis, when load cell installed perpendicular to the belt.
C 08 Effective Check Weight

Range: 0.001...22,000.0 kg Preconfigured value: 50.000 kg
Calibration weight simulates material weight applied to weigh bridge.

© Schenck Process
Block D: Calibration Results
D 01 Nominal belt load
No input possible Preconfigured value: *111.11 kg/m
Calculated from the nominal data B 02 and B 05.
Reference for limit values and zeroing program.
D 02 Range correction
Range: 0.5000...2.0000 Preconfigured value: 1.0000
The parameter proportionally influences the belt-load measurement q.
q(corrected) = q(measured) * D 02
D 03 Total tare
No input required Preconfigured value: 0.00 kg/m
Tare program result.
Caution!
When entering the parameters D 02 and D 03 by hand, D 02 must be entered first.
D 06 Belt circuit number

No input required Preconfigured value: 1,000,000 I/B
The result of the calibration impulse/belt circuit determines the setup program run cycle.
Divided by parameter B 04 (vs characteristic value), this gives the belt length in m.

© Schenck Process
Block E : Analog Output
E 02 Elevation AO 1
Range: 0,00...20,00 mA Default: 4,00 mA
The output current for 0 feed rate.
The smallest value is limited to E 02, also in stop state of scale.
E 03 Limit Value AO 1
Range: 0,00...1000,00 mA Default: 20,00 mA
The output current for 100% feed rate (nominal value).
END
E03
ANH
E 02 Feed Rate
0 100%
Range of output current is limited to 0...20 mA.

© Schenck Process
Block F: Limit values
If the belt load falls below its MIN value or goes above its MAX value, a corresponding event
message occurs (L2 or H2).
Monitoring commences 10 seconds after the scales has been started.
F 05 Q-MIN value
Range: -10...200.0 % Q Preconfigured value: 20.0 % Q
Reference: Nominal belt load D 01
F 06 Event class Q_MIN L2

The event class is fixed at WARNING 2
F 07 Q-MAX Value
Range: -10...200.0 % Q Preconfigured value: 120.0 % Q
F 08 Event class Q-MAX H2


© Schenck Process
F 09 Value for V-MIN
Range: -10...200.0 % V Preconfigured value: 5.0 % V
Reference: Nominal speed B 05
Feed rate measurement is started or stopped once the belt speed reaches a speed either
greater or smaller than the limit value Vmin (v).
The measuring gives a non-averaged speed value v.
The on or off states relate to the belt drive and to the measurement of the flow rate.
Belt load and belt speed are continuously measured.
Display when ON: Rotating point in the display.
The rotational speed is approximately proportional to the feed rate,
but is never zero.
Display when OFF: After a completed measurement the point remains still.
An operative switch-off command doesn’t stop the flow rate measurement immediately;
measurement stops after an after-run time of 3s.

© Schenck Process
Block G : Filter settings
G 01 I Display
Range: 0,0...600,0 s Default: 3,0 s
Feed rate display
G 02 I Analog output
Range: 0,0...600,0 s Default: 3,0 s
Feed rate analog output
All filters are of the 1st order type

(exponential), i.e. after abrupt
change of signal, approx. 2/3
of the limit value are reached
after the set time.
Longer times stabilize display
but reduce update rate.

© Schenck Process
Block H : Zero setting
H 09 ZDO active
Range: NO Original value: NO
YES
Activating zero drop out equipment (refer to H 10).
H 10 ZDO limit
Range: 0.0-10.00% Q Orginal value: 1.00% Fo
The measurement of flow rate and totalized amount of material is suppressed if this is below
the belt load and limit set when the ZDO equipment is activated.
No feature appears on the display.

© Schenck Process
Block L : Fieldbus
L 01 Protocol type
Range: NO Preconfigured value: NO
MODBUS
PROFIBUS DP
DEVICE NET
MODBUS/TCP
ETHERNET/IP
Potential types of protocols. An optional interface card is required for the PROFIBUS DP
and DEVICE NET protocols.
PROFIBUS - VPB8020
DEVICENET - VCB8020
ETHERNET/IP over software one de-energizes.

The software can be activated with the Set Option function (on the unit: under
programming). Only Schenck Process can ascertain the activation code.
Parameters L02 - L14 are dependent on the protocol type. The dependencies are listed in
the following table.
BLOCK L Preconfigured MODBUS PROFIBUS DP DEVICE NET MODBUS/TCP ETHERNET/IP

value
L 01 Protocol type NO x x x x x
L 02 Timeout Host 5s x x x x x
L 03 Host communication IG (S 09) x x x x x
L 04 Word sequence I:std/L:std x x x x
L 05 Byte Sequence High - Low x x
L 06 Configuration FIXED x x x
L 07 Address 1 x
L 08 Resolution 4096 x
L 09 Baud rate 9600 x
L 10 Data format 8-E-1 x
L 11 Physics RS 485 2-wire x
L 12 Address 16 x
L 13 FLOAT format IEEE x
L 14 Address 63 x
L 15 Baud rate 125K x
Table of active parameters dependent on the protocol type.

L 02 TIMEOUT Host
Range: 1...600s Preconfigured value: 5s
If the TIMEOUT value is greater than zero, a telegram from the host system will be
anticipated within the preset time.

© Schenck Process
L 03 Communication host S9
Range: IGNORE Preconfigured value: IGNORE
W1 (Warning 1)
W2 (Warning 2)
A (Alarm)
If no telegram is received within the allotted time set in parameter L02, the event telegram
‘S9 Communication Host’ occurs.
L 04 Word sequence
Range: I:std/L:std Preconfigured value: I:std/L:std
I:swp/L:std
I:std/L:swp
I:swp/L:swp
The parameter determines the word sequence within a double word.
“I” stands for IEEE-754 values (floating point values)
“L” stands for 4-Byte integer values
“std” does not reverse the word order, “swp” swaps them.
L 05 Byte sequence
Range: Low-High Preconfigured value: High-Low
High-Low
Determines the byte sequence in a data word.
L 06 Configuration
The process map can be set to FIXED and VARIABLE.
The VARIABLE setting is only to be used in conjunction with the CFC or STEP7 modules!
Further details on this mode of operation can be found in the corresponding module
documentation.
L 07 ADDRESS
Range: 1...254 Preconfigured value: 1
Slave address for Modbus protocol.
L 08 Resolution
Resolving the data in the Modbus protocol nominal value (integer format).

© Schenck Process
L 09 Baud rate
Range: 2400 Preconfigured value: 9600
4800
9600
19200
38400
Modbus baud rate.
L 10 Data Format
Range: 8-E-1 Preconfigured value: 8-E-1
8-0-1
8-N-2
8-N-1
Modbus data format (data bits-parity-stop bits).
L 11 Physics
Range. RS485 2-wire Original value: RS485 2-wire
RS485 4-wire
Determines whether the Modbus interface is operated as a 2-wire or a 4-wire bus.
L 12 ADDRESS
Profibus DP-Slave address.
L 13 FLOAT-FORMAT
Range: IEEE Preconfigured value: IEEE
SIEMENS-KG
Determines the display of the floating point value for the PROFIBUS DP protocol.
L 14 ADDRESS
DeviceNet slave address.
L 15 Baud rate
Range: 125k Preconfigured value: 125k
250k
500k
DeviceNet baud rates.

© Schenck Process
Block O: Events
O 01 Mains failure E1
O 02 Memory error S1
The event class is fixed at ALARM
The scales is inoperable.
O 03 Tachometer input C2
The event class is fixed at WARNING 1.
The input frequency exceeds 3,000Hz.
O 04 Tachometer Namur Error E2

Short circuit or break in the cable.
The internal speed value is set to 0 in the case of a Namur error.

The frequency display (service value) is still active.
O 06 LC Input C1
1. The load cell cable is not connected or is improperly connected.
2. The measuring amplifier’s analog-digital converter is in saturation (see service value
LC_raw).
The error was present for at least 3s.
O 08 LC Input > MAX H4

The load cell load is greater than 110% of the sum of the load cell nominal loads (C 04).
End of measurement range: approx. 115% with Schenck load cells.
O 09 LC Input < MIN L4

The load cell load is less than 3% of the sum of the load cell nominal loads.

© Schenck Process
O 11 Error external Event E6
The event E6 is set when the external digital input (parameter P06) is set.
O 15 Dongle fault S5
Range: ALARM Original value: WARNING 2
WARNING 1
WARNING 2
IGNORE
The dongle (memory for calibrating data) is missing or is defective. Refer to connecting the
load cells
Note:
INTECONT Satus is fully functional even without a dongle since the parameters are also
internally stored.

© Schenck Process
Block P: Digital Inputs
P 03 DI Acknowledge Event
DI1 Level H: No changes possible.
Digital input for acknowledging event messages.
The level is static and should not be on permanently (continuous acknowledgement).
P 05 DI Taring
The taring calibration function can also be started via the digital input. The program is
started by a positive contact slope. The result is transferred automatically, it is not necessary
to acknowledge the event. The calibration program can only be stopped in its active phase
and only via keyboard, EasyServe or Fieldbus.
P06 DI External Event

Digital input for external noise signals.
P 07 DI calibration switch
DI7 Level H: No change possible
Digital input that shows dongle write-protection.(”1” write-protection active; “0” writing
possible).
The parameters cannot be changed any more if write-protection is active.

© Schenck Process
Block Q: Digital Outputs
Q 01 DO Alarm
D03 Level L: No changes possible.
Digital output for displaying a combined alarm.
Q 03 DO Scales ON
D01 Level H: No changes possible.
Digital output signal to display the ON or OFF scales state.

The same output can also be used to turn the drive on or off.
Q 06 DO Q-MIN
Digital output signal if the belt load falls below the minimum belt load (F05).
The contact output is independent of the event class (F06).
Q 07 DO Q-MAX
Digital output signal if the belt load falls goes above the maximum belt load (F07).
The contact output is independent of the event class (F08).

© Schenck Process
Block R: Serial EasyServe
R 01 Station address
The station address and scales and EasyServe baud rates must correspond.
The settings (including the Com interface) can be located using EasyServe (menu:
Extras/Options/Communication).
The station address is intended specifically for systems with ‘Servicebus’. If no Servicebus is
available ‘1’ should be selected.
It is connected to a PC via the serial interface S1, see the connection diagram in the
‘Connecting the Device’ chapter.
Alternatively, EasyServe can be connected via the Ethernet; the IP address is set in block T
(Ethernet MBTCP).
R 03 EasyServe baud rate

Range: 9600 Preconfigured value: 19200
19200
38400
Data Transmission Rate.
R 04 Data Format
Range: 8-0-1 Preconfigured value: 8-0-1
8-E-1
8-N-1
Example:
8-0-1 means:
1 Start bit, 8 Data bit, Odd parity, 1 Stop bit
(N = No Parity, E = Even Parity)

© Schenck Process
BLOCK T: Ethernet
The Ethernet address for the MODBUS/TCP, EthernetIP and EasyServe fieldbus protocols
is set in this block.
Range: 0-255 the same for all parameters
T 01 IP-Address 1 Preconfigured value: 192
T 05 Net mask 1 Preconfigured value: 255
T 09 Gateway 1 Preconfigured value: 0

© Schenck Process
Event messages
12 Event messages
System message S
S1: Memory Error
Program and parameter memory are checked every cycle, and an error has occurred.
In the majority of cases this means that the scales is no longer ready for service.
Measures : Inform the Schenck service shop.
Parameters : O02
S5: Dongle fault

The dongle (memory for the parameters in the load cell plug) is defective or
completely missing.
Parameters : O15
Measures : Check the load cell connection
Note : INTECONT Satus is fully functional even without a dongle since
the parameters are also internally stored.
The changed parameters should be keyed in again if hardware
is replaced.
S9: Communication Host

Serial communication has been interrupted for longer than the timeout-period.
Measures : Check cable connections
Parameter : L 03
Electrical system E
E1: Power failure
The mains voltage failed or was turned off.
The flow of material may not have been registered during this time.
Measures : Acknowledge message
Parameter : O 01
E2: Tachometer Namur Error

Short circuit or break in the speed sensor cable.
The scales is no longer ready for service.
Measures : Check the cabling to the speed sensor.
Speed measuring can be temporarily turned off with parameter
B03.
Parameter : O 04

© Schenck Process
Event messages
E6: Error External Event

There is an external noise signal.
Measures : Rectify fault.
Parameter : P06 and O11
Calibration C
C1: LC input
The load cell cable is interrupted, not connected or is improperly connected.
Measures : Check the cabling. If it is as it should be the load cell or the load
cell amplifier may not be working.
Parameter : O 06
C2: Tachometer input

The output frequency of the speed sensor exceeds 3,000Hz.
This situation can only occur with a subsequent change in belt speed (e.g. gears).
Measures : Check the dimensioning of the speed sensor.
If necessary, measure the pulse frequency with an oscilloscope.
Parameter : O 03
Maximum H
H2: Belt Load > MAX
The current belt load exceeded the set limit value.
Measures : Usually none, if the message H4 does not also occur or if
system-specific limits are to be observed.
Parameters : F 07, F 08
H4: LC Input > MAX

The weigh system is overloaded. Measuring errors may occur.
Measures : Check the bin feeder, as the belt load is too large.
Parameters : O08

© Schenck Process
Event messages
Minimum L
L2: Load < MIN
The current belt speed is lower than the set limit value.
Measures : Usually none, if the message L4 does not also occur or if
system-specific limits are to be observed.
Parameters : F 05, F 06
L4: LC Input < MIN

The weigh system load is too low and measuring is at risk.
Measures : Check the weigh bridge mechanics and alignment of the
measuring idlers. check the load cell cabling.
Parameter : O 09

© Schenck Process
Fieldbusses 13.1 General Information
13 Fieldbusses
All protocol variants of the INTECONT® Satus are described in the following chapters. If you
use one of the following protocols, you should always read the chapter ‘Fieldbusses’ and the
protocol-specific chapter before commissioning!
This chapter describes all the data that can be transmiited via the various Fieldbus
protocols. The data basis is the same for all Fieldbusses. The particulars are described in
the protocol-dependent sections.
13.1 General Information
Valid range
The ‘Fieldbus Data’ chapter is valid for the following protocols
Protocol Related Chapter in this Document

Profibus DP Chapter 13, 14
DeviceNet Chapter 13, 15
Modbus Chapter 13, 16
Ethernet (Modbus-TCP/IP + Ethernet/IP) Chapter 13, 17
Data segments
In the INTECONT® Satus system, a distinction is made between the following cyclical data:
n Commands (Bit- or Byte information),
n Setpoints (floating point values),
n Status information (Bit- or Byte information),
n Measured values (floating point values),
n Long (INT32)-values (integer values)
Dimensions
INTECONT® Satus uses two systems of units
n SI-units and
n NON SI-units
The parameter ‘Units’ is used to switch between the two.
For the Fieldbusses this means that in the
n SI setting, all dimensioned magnitudes are transferred in the units ‘m, kg and sec’.
n If you have chosen NON-SI, the dimensioned magnitudes are transferred in ‘ft, lb and
sec’.

© Schenck Process
13.1 General Information Fieldbusses
Figure depiction
Floating point values
Measurement values, setpoints and some parameters are in the INTECONT® Satus as
floating point numbers in IEEE-754 4-Byte format. A conversion can be made into another
floating point format depending on the parameter and protocol. Further information can be
found in the protocol descriptions.
The transfer begins at the same time as the MSB.
Here is an example of the transfer of the values 150,5 in IEEE format (the sequence in the
circuit is given):
Byte 1: Byte 2: Byte 3: Byte 4:

Sign/Exponent Mantissa 1 Mantissa 2 Mantissa 3
0x43 0x16 0x80 0x00
Example of floating point numbers
Number IEEE Format (HEX) Siemens KG-Format (HEX)

1.0 3F800000 01400000
10.0 41200000 04500000
100.0 42C80000 07640000
1000.0 447A0000 0A7D0000
Data(double)words
Data words are transferred in motorola format as standard (high byte followed by a low
byte).
A different byte sequence can be set depending on the protocol and parameters. Further
information can be found in the protocol descriptions.
Byte sequence
Data Type MSB LSB

Int 32 / LONG MSB LSB
Int 16 0 0 MSB LSB
Bit informations
Bits are summed up in words (Modbus, Modbus/TCP) or double words (Profibus, DeviceNet
and Ethernet/IP). The sequence is as follows:
Ex.: Command-ID 0x0140 Komm4_HI Komm4_LO Komm5_HI Komm5_LO

Ex.: Status-ID 0x02F0 Status2_HI Status2_LO Status3_HI Status3_LO

© Schenck Process
Fieldbusses 13.2 Structure of user data
13.2 Structure of user data

Preassigned data are transferred in in preassigned positions between the control system
and INTECONT® Satus.
Each value is always the size of one data double word (4 Bytes). Unused words are
preconfigured with a zero.
ATTENTION
In the preset value 1 (commands 4 + 5), the release bit (Fieldbus release) must always
be statically set as it monitors the data link. If this bit is not set, the following preset
values will not be evaluated and the HOST communication error will be set!
Example of FIXED mode telegram (Profibus, DeviceNet, EIP)

INTECONT® Satus parameter
Floating point format IEEE Format
Word/Byte sequence Big Endian configured by L05: High-Low; L04:I:std/L:std
Master to Slave Bytes (hex) Meaning (ID, hex) Current Value

Preset Value 1 Byte 1-4 00 0C 00 00 Commands 4+5 (0140) Event acknowledged,
Release set
Preset value 2 Byte 5-8 00 00 00 00 Commands 6 & 7 (0160) No command
Active
Preset Values 3-8 Byte 9-32 00 .... 00 Unused
Slave to Master Bytes (hex) Meaning (ID, hex) Current Value

Read Value 1 Byte 1-4 01 05 00 10 Status 2+3 (02F0) Normal operation
Counter active,
Scales is running,
NONSI active
Read Value 2 Byte 5-8 00 00 00 00 Status 4+5 (0310)
Read Value 3 Byte 9-12 03 18 03 0C Highest priority error (0610) Event S9,
Warning2
Read Value 4 Byte 13-16 48 B5 8D 54 Feed rate actual value (0750) 371818 lb/h
Read Value 5 Byte 17-20 44 9A 40 00 Totalizing counter 1 (0752) 114881 lb
Read Value 6 Byte 21-24 43 AC 80 00 Belt load (0758) 31.48 lb/f
Read Value 7 Byte 25-28 45 F6 90 00 Belt speed (075C) 3.28 f/s
Read Value 8 Byte 29-32 00 00 00 00 Unused
Examples of Modbus and Modbus/TCP telegrams
Data to Scales Scales Reply Meaning

01 10 0140 0004 08 00040000 00000000 01 10 0140 0004 Commands 4-7: Acknowledge event
01 05 0142 ff00 01 05 0142 ff00 As above, but with FC5
01 06 0140 0040 01 06 0140 0040 Reset counter 1 (word setpoint)
01 03 02F0 0004 01 03 08 xx xx xx xx xx xx xx xx Status 2-5 read, xx = Data

01 03 0610 0001 01 03 02 xx xx Read the highest-priority error
01 03 0750 0005 0A 01 03 0750 0A xx .... xx Read measured values in IEEE for-
mat
The FIXED mode data for all protocols is explained further in the following tables.

© Schenck Process
13.3 Fieldbus data Fieldbusses
13.3 Fieldbus data

Commands description
ID (hex) ID (dec) Note Description Static/Dynamic

140 320 Command 4 LO (bit coded)
0-
1-
2 - Acknowledge events (D)
3 - Fieldbus Release (must always be set in (S)
FIXED mode)
4-
5-
6 - Reset totalizing counter 1 (D)
7-
Command 4 HI (bit coded) - unused
Command 5 LO (bit coded) - unused
160 352 Command 6 LO (bit coded) - unused
Command 7 LO (bit coded)
! 0 - Tare (D)
1-
! 2 - Weight control-circuit (D)
! 3 - Calibration pulse per belt-circuit (D)
4-
5-
6-
7-
Command 7 HI (bit coded)
8-
9-
A-
B - Apply calibration result (D)
C - Abort calibration (D)
D - Apply time (D)
E-
F-

© Schenck Process
Fieldbusses 13.3 Fieldbus data
Description of highest priority event
ID (hex) ID (dec) Description

0610 1552 Highest-priority event (LO)
Bit 0 - 3 Event Number
Range 0 – 8, (corresponds to display 1 – 9)
Bit 4 - 7 Event Group
Range 1 – 12, (S = 1, E = 3, B=5, C=9, H=10, L=11)
Highest-priority event (HI)
Bit 8 - 11 Event Class
Range 1 – 4, (A=1, W1=2, W2=3, (IG=4))
Bit 12 - 15 Acknowledge Event
Range 0 – 1, (Acknowledged = 1, Not Acknowledged =
0)
Parameter block which contains the event class (Byte)
Number in the parameter block (Byte)
Description of the measured values
ID (HEX) ID (DEC) Value
0750 1872 Actual feed rate [kg/h]

0752 1874 Totalizing counter 1 [kg]
0754 1876
0756 1878
0758 1880 Belt load [kg/m]
075A 1882
075C 1884 Belt speed [m/s]
Measured values in integer format (Modbus)
ID (HEX) ID (DEC) Value
30 48 Actual value [kg/h] - 0 to MAXPARTS = 0 to 300%

P
31 49 Totalizing counter 1 [kg] - 0 to MAXPARTS = 0 to P
* 8 hours
32 50
33 51
34 52 Belt load [kg/m] - 0 to MAXPARTS = 0 to 200% Q

© Schenck Process
13.3 Fieldbus data Fieldbusses
Status description
ID (hex) ID(dec) Description

02F0 752 Status 2 LO (bit coded)
0 - Scales is running (not binding in local operation)
1 - No release
2 - Totalizing counter active
3-
4 – Language selection OK
5 - Group alarm
6 - Group warning
7 - Calibration active
Status 2 HI (bit coded)
8 - Normal operation
9-
A-
B-
C-
D-
E-
F-
Status 3 LO (bit coded)
0-
1-
2-
3-
4 - NONSI active
5-
6-
7-
8 - Tare
9-
A - Weight Control
B - Impulse/Belt circuit
C-
D-
E-
F-
0310 784 Status 4 LO (bit coded) - unused
8-
9-
A - Belt load > MAX
B - Belt load < MIN
C-
D-
E-
F-
Status 5 LO (bit coded) - unused
Status 5 HI (bit coded) - unused

© Schenck Process
Fieldbusses 13.4 User data diagnosis
13.4 User data diagnosis

EasyServe provides a simplified form of a bus monitor. The dialog window can be opened
via the menu ‘Fieldbus View’. The following diagnoses are possible:
Display of the first 50 characters of the last 500 telegrams in hexadecimal format. The
display is restricted to user data only.
The following errors can be identified:
n Incorrect data parameters. All floating point numbers will be displayed incorrectly!
n Identifications of defective data incorrectly preset by the master
The following are not recognized:
n Initialization error while establishing connection
n Layer 2 problems when exchanging data
The diagram shows the EasyServe monitor display (Profibus, DeviceNet or Ethernet/IP)
Explanation:
n The ‘Acknowledge Event’ command and the Fieldbus release bit are transmitted by the
master.
n The reply contains all data defined in FIXED mode.
The diagram shows the Modbus telegram depiction (including Modbus frame)

© Schenck Process
13.4 User data diagnosis Fieldbusses
Meaning of the display

The current Fieldbus protocol is displayed (see title row), and the data selected via the
checkboxes in the window.
‘==>’ identifies data sent from the master to the scales
INTECONT® Satus..
‘<==’ identifies data of the INTECONT® Satus transferred to the master.
Meaning of the selection buttons

Record: Begin recording in the scales.
Display: The data are transferred from scales to PC and displayed. This process can take
several seconds, depending on how much data has been stored up until that moment. At
most the last (most recent) 50 telegrams can be recorded.
Copy: All (no selection), individual or a group of telegrams can be selected with the mouse
and stored in the clipboard. The data can be transferred into an editor if desired.
Checkboxes: The checkboxes are used to choose the direction of data and to activate a
time stamp.

© Schenck Process
Fieldbusses 13.4 User data diagnosis
Diagnosis display with the Modbus/TCP protocol

All data streams are transmitted to EasyServe using the UDP protocol.
The next diagram shows the external data display. The upper row is identical to the
standard diagnose view. The selection fields in the second row allow the selection (filtering)
of particular data after recording has been stopped. The filters are described in detail below.
Number of Channels for selection
Direction
The direction filter enables selection
All
Receive
Send
The channel filters show all channels which appear in the record. The following mean:
All
explicit host channel number
The data of two host channels can be filtered out by combining both channel filters. The host
data contain the 6 Modbus/TCP header bytes.
The copy function transfers the currently selected data into an editor window.

© Schenck Process
14.3 Structure of user data PROFIBUS DP
14 PROFIBUS DP
The following chapter describes the coupling of the Profibus slave INTECONT® Satus to a
Modbus master component group.
The Profibus connection functionality, the data exchange between the Profibus master and
the INTECONT® Satus and notes on troubleshooting and diagnosis are all described. The
Profibus hardware connection is described in the chapter ‘Profibus Module VPB8020’..
14.1 Guidelines for commissioning
1. Preparing the hardware as described in the chapter ‘Profibus Module VPB8020’.

2. Setting the INTECONT® Satus - ‘Address’ parameter
3. Creating master parameter sets using the GSD file
4. Start communication by the master
14.2 Functionality of the Profibus connection
n Certified connection after specification EN 50170

n A cyclical data exchange is performed with the master (DP-V0)
n Automatic baud rate detection
n Monitoring the bus interface
n The VPB8020 is easily parametrized using the basic model’s operating station or the Ea-
syServe diagnostic tool.
n Profibus control command SYNC support for synchronized data transmission from mas-
ter to several slaves.
n Profibus control command FREEZE support for synchronized data transmission from se-
veral slaves to the master.
n No operator-specific diagnostic functions
n Failsafe: Clear state does not support
n any alteration of the station address via bus.
Details on and examples of the structure of user data can be found in the chapter
‘Fieldbusses User Data Structure’.

© Schenck Process
PROFIBUS DP 14.5 Diagnosis and Troubleshooting
14.4 Proficbus DP master settings

Device log file (GSD)
of the INTECONT® Satus is a Compact Device.
Note:
n The configuration of the INTECONT® Satus can be found in the S7 hardware configura-
tor under ‘Profibus DP/Other field devices/Controller/INTECONT® Satus’.
n The current ISA10A98.GSD GSD file can be downloaded from the Schenck-Process
GmbH service website (http://support.schenckprocess.com, path: Service-Download-Bus
System-Profibus)
n When reading or writing double words in S7 systems: please note that the INTECONT®
Satus double words cannot be read or written with the S7 system function modules
SFC14 or SFC15. In this situation please use direct peripheral access!
14.5 Diagnosis and Troubleshooting
If one of the Fieldbusses has been activated (selected), every fault will be registered by the
‘’Communication Host’ (S9) event message if this message has not been assigned the event
class IG(NORE). The message is visible in the display and in EasyServe. If you only have a
display available, please read the following two sections, otherwise EasyServe will send
more information for error diagnosis.
Meaning of the ‘Communication Host’ S9 event message

The event message is a group message for all errors concerning the Fieldbus connection.
These are:
n Different station addresses are sent to the master and scales.
n There is a problem with the cabling between Fieldbus connection and main board. Ob-
serve the LEDs on the connection. If in doubt, turn the power off and on, if the paramete-
rization has been performed correctly the connection will be initialized (red LED blinks).
n Fieldbus cable is not working or improperly connected. See the chapter ‘Fieldbus Hard-
ware’ for the correct connection.
n The bus termination is either absent or is present multiple times. Check the resistances
at the connection (delivery condition is ‘not activated’) and possibly the resistances in the
bus plugs. See the chapter ‘Fieldbus Hardware’ for details.
n The selected protocol does not correspond to the add-on card. Change the parameteri-
zation or swap the interface connection.
n The timeout parameter has been set at too small a value. Change the parameterization
of the scales.
n The configuration of the scales does not correspond with the configuration of the master.
Change the incorrect GSD module or the parameterization of the scales.
n An improper ID has been identified in the telegram from the master to the scales (use
only IDs printed in bold type!)
n The release bit must always be set!

© Schenck Process
14.6 Profibus module (VPB8020) PROFIBUS DP
14.6 Profibus module (VPB8020)

The module may be attached to the main board of the INTECONT® Satus to create an
interface to the Profibus.
Bus termination
The bus termination resistances must be activated at the first and last station of the bus.
This is done by setting all jumper plugs into position 1-2 on the card. As a rule the
resistances are not activated (position 2-3).
Bus addresses:
n The addresses are set using parameters.
1 2 3 4 5 Operation Mode
Status-LED
6 7 8 9
Front View
Meaning of the LEDs on the Profibus connection

On the Profibus connection (VPB8020), the LED is lit
Opertion Mode
Status Indication
Off Not online/No power
Green Online, Date exchange
Flashing Green Online, clear
Flashing Red (1 Hz) Parametrization error
Flashing Red (2 Hz) PROFIBUS Configuration error

© Schenck Process
PROFIBUS DP 14.6 Profibus module (VPB8020)
Status
Status Indication
Off Not power or not initialized
Green Initialized
Flashing Green Initialized, diagnostic event(s) present
Red Exception error
Pin assignment
Pin Signal (XP1 9-pin Signal (XP3, 5-pin Phoenix MSTB 3.5
Sub-D-female) max. 1.5mm²)
1 - B-Line, Positive RS485 RxD/TxD *
2 - A-Line, Negative RS485 RxD/TxD **
3 B-Line, Positive RS485 GND BUS
RxD/TxD *
4 RTS, Request To Send +5V BUS
5 GND BUS Shielding
6 +5V BUS -
7 - -
8 A-Line, Negative RS485 -
RxD/TxD **
9 - -
Housing Bus Cable Shield -
* This cable has the conductor color red.

** This cable has the conductor color green.
Characteristics
Disconnection Optocoupler
Power supply 5V DC internal
Power supply Max 310mA
Plug connector 5-Pin Phoenix MSTB 3.5 max. 1.5mm²
9-pin Sub-D-femal

© Schenck Process
15.4 DeviceNet master settings DeviceNet
15 DeviceNet
The following chapter describes the connection of the DeviceNet slave INTECONT® Satus
to a DeviceNet master component group.
It describes the functionality of the DeviceNet connection, the data exchange between
DeviceNet master and the INTECONT® Satus, and contains notes on troubleshooting and
diagnosis. The DeviceNet hardware connection is described in the chapter ‘DeviceNet
Module VCB8020’.
Preparing the hardware as described in the chapter DeviceNet Module VCB8020’..

n Creating master parameter sets using the EDS file.
n Setting the INTECONT® Satus - ‘Slave Address’ and ‘Baud Rate’ parameters
n Start communication by the master
15.2 Functionality of the DeviceNet connection
n Certified connection after DeviceNet specification 2.0.

n A cyclical data exchange is performed with the master. As a rule the POLL mode is used
for transferring I/O data.
n The VCB8020 is easily parametrized using the basic model’s operating station or the Ea-

Details on and examples of the structure of user data can be found in the chapter ‘User Data
Structure of Fieldbusses’.
15.4 DeviceNet master settings
Electronic Data Sheet (EDS)

The description files (INTECONT_Satus.EDS) can be found on the Schenck Process GmbH
website (http://support.schenckprocess.com path: Service-Download-Bus
Systems-DeviceNet).
32 bytes are always transmitted in each direction regardless of the configuration (Produced
Connection Size = Consumed Connection size = 32).

© Schenck Process
DeviceNet 15.5 Diagnosis and Troubleshooting

display available, please read in the following two sections, otherwise EasyServe will send
more information for error diagnosis.

n The event message is a group message for all errors concerning the Fieldbus connecti-
on. These are:
n Different baud rate settings are sent to the master and scales.
n There is a problem with the cabling between Fieldbus connection and main board.
n The bus termination is either absent or is present multiple times. Check the resistances
at the connection (delivery condition is ‘not activated’) and possibly the resistances in the
bus plugs. See the chapter ‘Fieldbus Hardware’ for details.
n The selected protocol does not correspond to the add-on card. Change the parameteri-
zation or swap the interface connection.
n The timeout parameter has been set too low. Change the parameterization of the scales.
n An improper ID has been identified in the telegram from the master to the scales (use
only IDs printed in bold type!)
n The release bit must always be set!

© Schenck Process
DeviceNet 15.6 DeviceNet module (VCB8020)
15.6 DeviceNet module (VCB8020)
The module may be attached to the main board of the INTECONT® Satus to create an
interface between the CAN bus and the DeviceNet procedure.
Bus termination
n The bus termination resistances must be activated at the first and last station of the bus.
This is done by applying the W160 jumper to the position 1-2. By default, the resistances
are not activated (position 2-3).
Baud rate and bus addresses:
n Both values are set using parameters.
1
XP3 VCB8020
W160 H120
XP1 5 4 3 2 1
1
2
Feldbuskarten-
Verbinder
3
4
5 H110 W100
DC/DC 1
vh233407.cdr
The W100 jumper, for determining the power supply, must be plugged in position 2-3.
XP1
Network Status LED
1 2 3 4 5
Module Status LED
Front View
Network Status (LED)
Status Indication
Off Not online/ No power
Green Online, one or more connections are established
Flashing Green (1Hz) Online, no connections established

© Schenck Process
DeviceNet 15.6 DeviceNet module (VCB8020)
red Critical link failure
Flashing Red (1 Hz) One of more connection timed-out
Alternating Red/Green Self test
Moduel Status LED
Status Indication
OFF No power
Green Operating in normal condition
Flashing Green (1Hz) Missing or incomplete configutation, device needs

commissioning
Red Unreccoverable Fault(s)
Flashing Red (1 Hz) Recoverable Fault(s)
Alternating Red/Greed Self test
Plug assignment X20/XC3
Pin Signal X20

3 Screening
4 CAN_H
2 CAN_L
1 V-
5 V+
Characteristics
Disconnection Optocoupler
Power supply 5V DC internal
Power supply Max 250mA
Plug connector Phoenix MSTB 5 max. 2.5mm²
Phoenix MSTB 5 max. 1.5mm²

© Schenck Process
16.2 Functionality of the Modbus connection Modbus
16 Modbus
The following chapter describes coupling the Modbus slave INTECONT® Satus to a
Modbus master component group. The chapter describes how the Modbus is activated by
selecting ‘MODBUS’.
The Modbus connection, the data exchange between the Modbus master and the
INTECONT® Satus are described, and notes for troubleshooting and diagnosis are given.
The Modbus connection hardware is described at the end of this chapter.

Preparing the hardware as described in the chapter ‘Fieldbus Hardware’.
n Determining the data to be transmitted - the ID of the data is required (see ‘Fieldbus Da-
ta’ chapter).
n Setting the INTECONT® Satus - ‘Slave Address’ and ‘Data Format’ parameters
16.2 Functionality of the Modbus connection
n A cyclical data exchange is performed with the master.

n The interface is easily parametrized using the basic model’s operating station or the Ea-
n Modbus mode: RTU
16.2.1 Data Format

The transmission begins at the same time as the MSB. Nominal and measured values can
be transmitted in IEEE format (IEEE754, 32 bit) and integer format. In integer format, a 16
bit word is available, whose resolution is adjustable within the 0 .... MAXPARTS range. Two
parts is the maximum resolution. Integer and IEEE formats are addressed using different
data addresses.15
A wordwise-turning ofthe IEEE format is possible for the parameters. All control information
and status are represented as a binary signal with each character’s 8 data bits. Additionally,
all control and status information can be treated as single-bit information.

© Schenck Process
Modbus 16.4 Securing transmission
16.3 Function codes (FC)

The codes used are listed and explained in the following table:
FC [Dec] Meaning
1 Bitwise (reverse) reading of control information (one or more bits)
2 Bitwise reading of status information (one or more bits)
3 Wordwise (reverse) reading of nominal, measured and LONG values and parameters (one or more words)
4 Wordwise reading of status information (one or more words)
5 Bitwise resetting of control information (always one bit)
6 Wordwise writing of control bits or set-point values (always one data word)
8 Diagnosis (only subcode 0 and 1)
15 Bitwise writing of control information (one or more bits)
16 Wordwise writing of commands (one or more data words)
23 Wordwise reading and writing of several data words
This function code can be used everywhere FC3 or FC16 are possible.
16.4 Securing transmission
The characters are set by a parity bit, the telegrams are secured by a checksum (CRC16)
(see MODBUS specifications).
The MODBUS specifications determine the response to a transmission error (see 2-1
EXCEPTION RESPONSE).

© Schenck Process
16.8 Example telegrams Modbus
16.5 Error codes
Only the error codes 01 to 03 are used. No reply is sent with CRC errors.
All errors described in the following are collected in the device to a ‘Communication Host’
group message. The message includes the Timeout.
Error Code Meaning

1 The requested function is not supported by the subscriber
2 Incorrect data address
ID or SC out of range
Data offset + length to large
3 Incorrect data type
Incorrect data with FC5 (0xff00 and 0x0000 are permitted)
Data length smaller than 0
Requested length too long
The IEEE or INT32 data address values are odd-numbered.
16.6 Subscriber addresses

Each scales has a slave address which begins at 1 and continues in ascending sequence.
The highest address it is possible to set is labeled MAXSLAVE in the following text. The
address can be set using the dialog window on the scales or in EasyServe. MAXSLAVE has
a value of 254. Address 0 is the broadcast address. In this case, the slaves send no reply.
16.7 Process values

Every segment of the cyclical user data contains values of the same type. From an address
standpoint, the data within a segment line up with no gap. The data of a segment can be
read or written with one telegram each.
Note:
A so-called ‘segment address’ must be added multiple times by the control system to the the
data address described (depending on the function code). Also, the data address must be
increased by 1, because the registry Modbus protocol addresses start at 1.
So the data address configuration rule is as follows:
Data address = segment address + INTECONT® Satus address + 1.
16.8 Example telegrams

Example telegrams are described in the section: Examples of telegrams for MODBUS and
MODBUS/TCP.

© Schenck Process
Modbus 16.11 EasyServe Fieldbus view
16.9 Modbus master settings

If data from several segments is used, each segment requires at least one telegram.
When setting the correct byte sequence with values in IEEE and LONG format
the maximum permissible telegram length is 256 bytes, including the header and trailer
bytes.

display available, please read the following section. The EasyServe tool can assist in
providing more information for error diagnosis.

These are:
n Different baud rate settings are sent to the master and scales.
n The bus termination is either absent or is present multiple times. Check the wire jumpers
in the connection plug. See chapter ‘XES3 Serial Interface’ for details.
n The timeout parameter has been set too low. Change the parameterization of the scales.
n An improper ID has been identified in the telegram from the master to the scales.
See the section on error codes
16.11 EasyServe Fieldbus view

The chapter ‘Fieldbusses User Data Diagnosis’ shows and explains how cyclical user data
is displayed for all protocols.

© Schenck Process
16.12 XES3 serial interface Modbus
16.12 XES3 serial interface
The interface can be operated as an RS485 2-wire or 4-wire interface.
Fig. 12: XES3 as RS485-2 Connection diagram
• Contacts 1-3 and 2-4 are bridged for operation as a RS485-2-wire interface. An additio-
nal 120 Ohm bus termination resistance should be installed for the last bus subscribers.
• If the interface is operated in the 4-wire mode, the terminating resistor comes onto the
reception side (PIN 3-4).
• Use as an RS232 interface is only possible using an external converter.

© Schenck Process
Ethernet 17.2 General TCP/IP Settings
17 Ethernet
All ethernet-based protocols and tools are described in this chapter. These are currently the
application protocols Modbus/TCP and Ethernet/IP.
As different communication modules are used for the various application protocols, the
corresponding software user interfaces are also different.
17.1 Terms and Definitions
Modbus/TCP
Uses the TCP/UP standard for transmission. The application data appear as a Modbus
RTU-frame.
Ethernet/IP
Ethernet/IP expands the standard Ethernet by the Commin Industrial Protocol (CIP™). This
is the same application protocol and object model used by DeviceNet. CIP facilitates
interoperability between devices from different manufacturers and sub-networks.
17.2 General TCP/IP Settings

© Schenck Process
17.3 Modbus/TCP Ethernet
17.3 Modbus/TCP
The following chapter describes the functionality of the INTECONT® Satus as a

Modbus/TCP server in the Ethernet.
The following are described in detail:
n The configuration of the Ethernet connection (subscriber address allocation),
n The ‘FIELDBUS’ mode of operation between an ethernet client and the INTECONT®
Satus vie Modbus/TCP,
n Notes for troubleshooting and diagnosis
17.3.1 Guidelines for commissioning
n Activating the Modbus/TCP protocol type in the INTECONT® Satus

n Parameterization of the Ethernet address
17.3.2 Ethernet functionality
n The connection is an RJ45 plug.

n The server can exchange data with up to 3 clients simultaneously. If the EasyServe tool
is used, it can occupy one of the three channels if the coupling is performed over the net-
work. The data are either sent as Modbus (RTU)/TCP packets or are expected as such
from external. The functional range is described in more detail below.
n The Ethernet interface is easily parametrized using the basic model’s operating station
or the EasyServe diagnostic tool.
The INTECONT® Satus behaves as a Modbus/TCP server, after the ‘OPEN MODBUS/TCP
SPECIFICATION, Release 1.0,’ 29th March 1999 standard. It can handle all class 1 and
class 2 function codes (except for FC7) and the most important class 2 codes (FC15 and
FC23).
This data representation is based entirely on the Modbus standard. The role of the mobus
telegram check sum (CRC16) is assumed by the TCP safety layer. The INTECONT® Satus
only uses the sixth byte of the 6-byte telegram header defined in the OPEN MODBUS
standard to transmit the data length. All other bytes are sent back 1:1 in the reply.
These header bytes (1-5) should not be used to enable subsequent expansion, they should
be set to ZERO!

© Schenck Process
Ethernet 17.3 Modbus/TCP
Subscriber addresses
All stations in the ethernet network are explicitly identified by their IP addresses, so the
Modbus-slave address can always be set to 1.
Function codes (FC)
Identical to Modbus RTU
Securing transmission
The TCP layer safety measures guarantee transmission reliability for the Modbus/TCP.
Error codes
Data formats
Process values
Example telegrams
Example telegrams are described in the section: Examples of telegrams for MODBUS and
MODBUS/TCP.
17.3.3 Modbus/TCP master settings
n If data from several segments is used (see Fieldbus Data), each segment requires at
least one telegram.
n Setting the correct byte sequence with values in IEEE and LONG format.
n The maximum permissible telegram length is 256 bytes, including header and trailer by-
tes.
17.3.4 Diagnosis and Troubleshooting
display available, please read the following section. The EasyServe tool can assist in
providing more information for error diagnosis.
Network Block LEDs
The network LEDs are described in the chapter ‘Connecting the Device’.

© Schenck Process
17.3 Modbus/TCP Ethernet
17.3.5 ‘Communication Host’ (S9) event message
These are:
n The timeout parameter has been set at too small a value. Change the parameterization
of the scales.
See the section on error codes
Monitoring the Fieldbus channels

The Fieldbus channels are monitored for timeout. Timeout and all Modbus errors are
registered as ‘Communication Host (S9)’ event messages.
In the terms of this monitoring strategy, EasyServe is not considered to be a Fieldbus client.
The special settings in the relevant parameter block apply for EasyServe and also the same
rules with regard to logging on and off apply as with a serial coupling.

© Schenck Process
Ethernet 17.4 Ethernet/IP
17.4 Ethernet/IP
INTECONT® Satus is an Ethernet/IP server. You can activate the protocol and all
parameter changes specific to the protocol in the fieldbus block. You can use the unit’s
control terminal or EasyServe diagnostic tool for this.
It is connected to the network with the RJ45 plug on the basic board (refer to the chapter on
Connecting up the Unit).
The server can exchange data with as many as 16 clients at the same time. It cannot be
locked against writing access, meaning that the client most recently sending specifications
wins.
The bus interface is monitored for timeout and the defective ID configuration on the control
side as per the configuration in the fieldbus block.
17.4.1 User Data Structure
You can find details on and examples of the structure of user data in the chapter on User
Data Structure of Fieldbusses.
If you have activated (selected) one of the fieldbusses, every fault will be registered by the
‘’Communication Host’ (S9) event message if the event class IG(NORE) has been assigned
to this message. This message is visible in the display and in EasyServe. If you only have a
display available, please read the following two sections. Otherwise, EasyServe can also
supply you with more information for error diagnosis.
17.4.2 ‘Communication Host’ S 9 event message
This event message is a group message for all faults affecting the fieldbus connection.
These are:
• Different station addresses sent to the master and scale.
• The fieldbus cable is defective or incorrectly connected.
• The timeout parameter has been set at too small a value. Change the parameterisation
of the scales.
• An improper ID has been identified in the telegram from the master to the scales (only
use IDs printed in bold type)
• The release bit always has to be set in the FIXED mode.

© Schenck Process
17.4 Ethernet/IP Ethernet
17.4.3 EasyServe Fieldbus View
The chapter on User Data Diagnosis shows and explains how cyclical user data are
displayed jointly for all protocols.
17.4.4 Configuration of the Ethernet/IP Server (INTECONT

Satus)

© Schenck Process
Ethernet 17.4 Ethernet/IP
17.4.5 Configuration of the network in “RSLogix 5000"

• Create a new project in RSLogix
• Configure the controller
• Select the EtherNet/IP bridge
• Configure the EtherNet/IP Bridge
• Add the INTECONT Satus station to the I/O configuration
• Add a generic Ethernet module
• Configure the new Ethernet/IP module
• Set connection options for INTECONT Satus
• Download the configuration

© Schenck Process
17.4 Ethernet/IP Ethernet
- Space for notes -

© Schenck Process
Web Server
18 Web Server
The start pages of the WEB server are “start.html” with the most important measurements
and events
and “links.htm" with more information on the system.

© Schenck Process
Web Server
- Space for notes -

© Schenck Process
Index
A
aborted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Acknowledgement: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Acknowledging Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ADDRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 - 51
Adjustment functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,30
Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Angle a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ATTENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
B
Baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Baud rate and bus addresses:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Belt circuit LB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Belt circuit number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Belt Circuit Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Belt conveyor speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,24
belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,55
Belt load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
belt speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,16
belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bit informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Burden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bus addresses: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Bus termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72,76
Byte sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50,62
C
C1:LC input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
C2:Tachometer input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Calibrat. Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Calibration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35,42
Calibration Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
calibration weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
channel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

© Schenck Process
characteristic value vs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Commands description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Commissioning Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Communication host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Communication Host (S9) event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Communication Host (S9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Connecting the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Counter Z1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
D
data address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Data Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51,56,78
Data words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Data(double)words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Description of highest priority event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Description of the measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Design Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DEVICE NET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,74
DeviceNet master settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DeviceNet module (VCB020V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DI Acknowledge Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
DI External Event. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
DI Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71,75,81,85
Dialog Behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35,39
dialog window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,8
Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37,54
Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37,55
direction filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Display test and version number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Display value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DO Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DO Q-MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DO Q-MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DO Scales ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
duty cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
E
E1:Power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
E2:Tachometer Namur Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
E6:Error External Event. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

© Schenck Process
EasyServe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EasyServe baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
EasyServe Fieldbus view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
EasyServe serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Eff. Platf.Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Effective bridge length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Effective Check Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Effective Platform length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical system E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Enter parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Error external Event E6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37,83
Ethernet functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Ethernet MBTCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Ethernet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,83
ETHERNET/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Event class Q_MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Event class Q-MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
event messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Event messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,58
Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36,52
Example telegrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
external noise signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
F
feed rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Feed rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Feed Rate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36,49
Fieldbus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Fieldbus data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fieldbus module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fieldbusses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Fig. : Commissioning Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fig. : Connection of load cell (Process). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fig. : Impulse output connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fig. : Inputs connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. : Relay outputs connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fig. : Speed input diagram connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. : XES3 as RS485-2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure depiction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Filter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FLOAT-FORMAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
floating point values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

© Schenck Process
Floating point values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FMZ 1 Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Function codes (FC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
function distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Function distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13,19
Functionality of the DeviceNet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Functionality of the Modbus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Functionality of the Profibus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
G
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31,61
GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 - 71
Guidelines for commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70,74,78,84
H
H2:Belt Load > MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
H4:LC Input > MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
hardware configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Highest-priority event. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Housing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
I
I Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
I Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Identifying residual hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
IGNORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
impulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
initial calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
input frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
integer values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Intended Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
K
Keyboard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
L
L2:Load MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
L4:LC Input MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LC Characteristic Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
LC Input > MAX H4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LC Input MIN L4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LC Input C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LC Rated Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

© Schenck Process
Lever Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Lever Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Load cell connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,7
Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Load preconfigured parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Load Preconfigured Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
M
Mains Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mains failure E1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Meaning of the ‘Communication Host’ S9 event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75,81
Measured values in integer format (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Memory Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Memory error S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,49
Modbus master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 - 84
MODBUS/TCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Modbus/TCP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Moisture and Humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Monitoring the Fieldbus channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
N
Namur inputs/pulse-output point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,43
nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
nominal feed rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Nominal Feed Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
nominal speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Nominal Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Normal display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
O
output impulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
P
Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

© Schenck Process
Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Physics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Plug assignment X20/XC3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
preconfigured. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Preconfigured parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Preselecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,70
PROFIBUS DPV0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Profibus module (VPB020V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Proficbus DP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Protocol type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Pulse output point for totalizing counter-impulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Q
Q-max monitorin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Q-MAX Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Q-min monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Q-MIN value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Quick guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
R
Range correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Range Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Rated Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35,40
Read parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Read parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
RJ45 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rotating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RS 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RS 485, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RS485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51,82
RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
S
S1:Memory Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
S9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
S9:Communication Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Securing transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

© Schenck Process
segment address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Serial EasyServe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Serial interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Service values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Setup Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Slave address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Software version number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sources of Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Speed input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Station address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Status description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Structure of user data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63,70,74
Subscriber addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Supplied and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Switching State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
System message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
T
Tacho Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tachometer input C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Tachometer Namur Error E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Taring TW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Technical data and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27,29
Timeout Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TIMEOUT Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Total tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
U
units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
User data diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
V
Value for V-MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
VARIABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Version numbe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
vs Characteristic Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
W
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WARNING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

© Schenck Process
Web-Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Word sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
X
XES3 serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Z
Zero Drop Out:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Zero setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36,48

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INTECONT® Satus

Free 24 h Emergency Service Hotline in Germany

J +49 172 6 501700 Transport Automation and Static Weighing Equipment

© by Schenck Process GmbH, 2008

Note: Translation of the original instructions

INTECONT® Satus Operating Manual BV-H2346GB / 0833 I1

I2 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

INTECONT® Satus Operating Manual BV-H2346GB / 0833 1

2 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

Identifying residual hazards

INTECONT® Satus Operating Manual BV-H2346GB / 0833 1

Acknowledging Event Messages

Maintenance and Service

Moisture and Humidity

2 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

2 Commissioning Flow Chart

Mechanical and Chapterl

Powering-up and Chapter

Setting Parameters Chapter

Execute Setup Programs

Set Limit Values Chapter

Fig. 1: Commissioning Flow Chart

INTECONT® Satus Operating Manual BV-H2346GB / 0833 3

Figure 1 shows the housing dimensions.

4 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

4 Connecting the Device

1: Power supply (mains voltage)

INTECONT® Satus Operating Manual BV-H2346GB / 0833 5

Meaning of the LEDs

6 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

4.1 Load Cells

Fig. 7: Connection of load cell (Process)

INTECONT® Satus Operating Manual BV-H2346GB / 0833 7

4.2 Speed input

Fig. 8: Speed input diagram connection

4.3 Digital inputs

Fig. 9: Inputs connection diagram

8 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

4.4 Pulse output point for totalizing counter-impulse

Fig. 10: Impulse output connection diagram

4.5 Relay outputs

Fig. 11: Relay outputs connection diagram

INTECONT® Satus Operating Manual BV-H2346GB / 0833 9

- space for notes -

10 BV-H2346GB / 0833 Operating Manual INTECONT® Satus

5 Technical data and replacement parts

View LCD back lighting. 1 cell 20 characters. Characters

Supply voltage 100-240 VAC +10% -15%, 50-60Hz, max. 10 VA

Measuring ciruit Suppy voltage: 5V alternating current

Units kg, t, lb; kg/h, t/h, lb/h;

Binary inputs assigned signal

1 x NAMUR, max. 5V, 0,04-3000Hz Tacho input

Interface 1: RS 232 EasyServe

Interface 3: RS 485,2/4-wire Modbus fieldbus

Optional PROFIBUS DPV0, DeviceNet, Ethernet/IP

INTECONT® Satus Operating Manual BV-H2346GB / 0833 11

5.2 Supplied and replacement parts

Systems Type Material number

INTECONT Satus, Stainless steel housing IP65 VKG 20790 V040007.B01

INTECONT Satus with Profibus board VKG 20792 V060127.B01

INTECONT Satus with DeviceNet board VKG 20793 V060128.B01

INTECONT Satus with Ethernet/IP board VKG 20795 V060129.B01

Profibus board VPB 20701 V040033.B01