MultiSensor Downhole Tool

Phoenix Multisensor System

1. Multisensor Downhole Tool 1 2
2. Integrated Surface Panel
3. Multisensor Choke Console

3
 System Components
• Downhole Tool
• Brings all transducer measurements to a single point.
– Communicates sequentially the measurements to
surface.
– Connects to power cable via motor
• Downhole Communication
– This is the ESP motor cable to the surface
 System Components
• Surface Choke
– Separates the DC signal from the high voltage AC
– Isolates system in event of fault
• Surface Panel
– Monitors the signal on the HV cable
– Calculates the measurement using calibration figures
– Outputs data in customer format
– Provides Power for downhole tool
 MDT System
Diagram shows the system
connection: VSD
ISP

1. The ISP connected to the surface

choke Choke
Transformer

2. The surface choke connected to

the Downhole side of the isolated Cable

transformer Safety

3. The Return path is via ground / Motor

tubing / casing / ESP cable armour

MDT

Must be the same

Electrical Block Diagram
Current Leakage
– reverse Voltage
direction – does
transformer not go into gauge

110 Vdc ISP

choke

? Adc
cable

5000 psi
motor

15 psi
10 mA 18 mA
MDT
Fuse – 5 amp – To protect ESP from Gauge

Diode – So when voltage is reversed current

leakage can be detected.

Choke or Filter – to filter out any AC that goes

into the gauge – but does allow DC
 Zena Diode – will not allow voltage to exceed
140 Volts

Circuitry – Requires 7 mA to operate the tool.

Power Supply Unit – Converts 110 V to

PSU
3 V (for circuitry) and 5 V (for sensors)
Clock 2 Second Clock

Cz Multiplexer switches
Cf to each gauge
Pi 3 mA
Pd
Ti FET – field effects
transducer
Tm
Spare (Q)
Spare 11 mA
Vib
Reset
 Multisensor
The Multisensor measures:
• Intake Pressure
• Discharge Pressure (optional)
• Intake temperature
• Motor temperature
• Flowrate (optional)
• ESP Vibration
• Cable Insulation

Carrying Points
 Downhole System
• Downhole sensors are calibrated to international
standards
• Data is transmitted via the motor power cable to the
surface
• The downhole electronics are proven for their
operation in this environment.
• Operational limits 125C and 5600PSI (10000 PSI in
high pressure version)
 Integrated Surface Panel (ISP)
The ISP provides:
• The power for the Multisensor
• Signal decoding for the Multisensor
• Data display and storage
• ESP protection though Alarm
and Trip functions
• An interface to customers SCADA
units
 Choke Console 1/8 amp

• The choke provides high

voltage isolation between the
high voltage of the ESP
system and the ISP
• The Choke can be supplied
either with or without an
enclosure
 MultiSensor
Parameter Type 0 Type 1 Type 2
Intake Pressure X X X
Discharge Pressure X X
Intake Temp X X X
Motor Temp X X X
Flow X
Vibration X X X
 MultiSensor
Motor Temp Connection
Motor Connection

Flowmeter Port
Discharge Pressure Port Intake Pressure Port

Intake Temperature

Vibration Sensor

Motor Base Plug 2 7/8” EUE

 Measurement: Sensors
Intake Pressure
• Measured using a 400 Bar sealed strain gauge
pressure transducer. The voltage output from the
transducer is near linear with pressure.
• High pressure option with a 690 Bar transducer
 Measurement: Sensors
Discharge Pressure
• Measured in the same way as intake pressure but
with a 1/4 inch sealed control line extending to above
the pump discharge
 Measurement: Sensors
Intake Temperature
• This is measured by utilizing the semi-conductor
temperature sensor which is both linear and accurate
in temperature measurement. The voltage output
varies with temperature. The temperature sensor is
calibrated in an oven.
 Measurement: Sensors
Motor Temperature
• Either motor winding with a thermocouple fitted in the
motor winding, or motor oil with the thermocouple
fitted into the oil at base of the motor.
• Measured using J-type thermocouples and works by
means of a temperature difference system.
 Measurement: Sensors
Vibration
• Measured by means of a calibrated accelerometer
fitted inside the MultiSensor
 Measurement: Sensors
Flowrate

• Turbine

• Flowmeter located above the discharge of

the Pump and connected to the
MultiSensor by means of a 3/8” 4core
control line.
Sequence of Readings - Reset
 Rapid Sample Rate
• Maximum Sample Rate is one reading every 20
seconds.
• Rapid Sample Rate RSR allows for updates at 1
second intervals of Pi only
Cf Pi RSR
Pd Q

Cz Pi Tm Vi
Ti

+120 Vdc

0 Vdc
 Current Leakage – Active and Passive
Operation Cz Cf CLa CLp

ESP Off 10.0 (ref) 18.0 0.1 (ref) 0.1

ESP On 10.0 18.0 0.1 0.1

ESP on with 10.0 18.0 0.0 0.1

Imbalance

ESP on with 10.2 18.2 0.0 0.3

Imbalance
ESP on with 10.4 18.4 0.0 0.5
Imbalance

CLp = (Czm – Cz(ref) ) + Cla(ref)

 Current Leakage – Unbalanced
Volts
CLa

0.1
110 0.0
 Calibration Key
• The calibration data is stored in
the Calibration Key
• The calibration key contains the
calibration information specific
to that tool.
• The key is located in the ISP
panel.
• This key is programmed at
manufacture additional keys
can be ordered if required.