1.

Drive an expression of frictional force (Ff), shear force (Fs), normal force (N)
and normal force on shear face (F n) in terms of thrust force (F t), cutting force
(Fc), shear angle (ɸ) and rack angle (α).
2. For the measured value of parameters after machining operation of mild steel
are depth of cut
t o=0.2 mm , width=2.6 mm , α =15° , chip thickness=0.6 mm , RPM=590 , D=100 mm , F C =900 N ,
Determine the following:
a. Cutting ratio
b. Shear angle
c. Shear force
d. Normal force to the shear surface
e. Frictional force
f. Normal force to the friction surface
g. Co-efficient of friction
h. Friction angle
i. Power consumption
j. Shear stress and normal stress
3. A turning operation has to be performed on an aluminum rod of diameter 50
mm and length of 300 mm. the spindle speed of lathe is given to be 500 RPM.
The feed and depth of cut are 0.15 mm/rev and 0.3 mm. draw the neat sketch
of the turning described and determine cutting speed in mm/s and volumetric
material removal rate (MRR)
4. An Aluminum block of length 50 mm and width 70 mm is being milled using a
slab milling cutter with 50 mm diameter. The feed of table is 15 mm/min. The
milling cutter rotates at 60 RPM in clockwise direction and width of cut is
equal to the width of the workpiece. Draw a neat sketch of thickness of
workpiece is 20 mm and determine the cutting speed and volumetric material
removal rate (MRR) if depth of cut is 2 mm.
5. Following the milling operations, a through hole is to be drilled on the same
workpiece. Determine the cutting speed and volumetric material removal rate
if the drill diameter 10 mm is being rotated at 60 RPM with feed rate of 0.5
mm/rev.