YA1 Assembly 01E PDF

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@ YAMAHA vise menor rane cents SE ee ec Assembly Instructions Search sence) Ped ae | Please follow these assembly instructions, cross-checking the part numbers on the parts sheet. Assemble all the parts from pack 1 to pack 3. A realistic recreation of the YA-1. will be the result. Cee MCR ue CR cu che ae ecu Matt Meee ee RO tT RUS ee en MC aCe SNE Roe te Published : December 2017 | Tobe) Tools and materials needed “Ruler - scissors - blade cutter or "Exacto-knife" - aw! or other pointed tool - Embosspen - Transer (for making a folding crease) « Felt pen - pin set - Glue - Hand towel (for cleaning your fingers) - dictionary or other heavy book( to press the papers flat). i Items of Caution “Take care when using sharp or pointed objects or when using bladed cutting tools. Place a heavy sheet of paper under the paper you want to cul. “Use glue and other adhesives only in wel-ventilated areas. “When printing, use a slightly reduced font size. There may be differences in dimensions, depending on the type of printer used. pr Pee “Follow the working method and markings careful. “Cut carefully along the outter line with cuitng blade, Exactorknite of scissors. One-point Advise “Cut carefully with cutting blade, Exacto-knife or scissors, *For folding parts first use an awl or other pointed tool to make a light crease along the dotted or solid line. This will make the folds straight. Avoid making strong ‘creases, as this will cause the paper to tear. ‘Asan adhesive, white wood glue is recommended. ‘Avoid over application as this may cause the paper to wrinkle, “Before beginning assembly, test adhesive amounts on ‘extra paper. Occasionally, white spots will be apparent on folds and cuts, Use a marker or pencil tofillin these spots. Itis recommended that this be done after each stage of assembly because coloring becomes more difficult once parts are assembled. | Basic working method and markings Solid lines Fold along these lines. ‘The printed surface should be on the outside of the folded shap. = Broken lines Fold along these lines. The printed surface should be on the inside of the folded shape. wD =-=---= Dotted lines Cut along these lines. x Do not fold or cut the parts marked X *K Cut out parts marked with an asterisk(*) Red dots are the reference positions for gluing surfaces. a B.D Please glue them by aligning the red and red/blue and blue parts if they are marked on the paper. These shaded areas indeate where glue should be applied. { n Please refer to the “Basic working method and marking symbol chart on Page 2 to assemble each par. Meter Glue in order from 1 to 9 on the graphic. 3 Assembly of the Steering Ce JL ae owe in ung surfaces Please refer to the “Basic working method and markings” symbol chart on Page 2 to assemble each par. Steering A Glue in order from 1 to 9 on the graphic. - Tee iy 2 , / Steering B Glue in order from 1 to 17 on the graphic. At this point, do not paste, _ 16 oS Ke ‘Atthis point, do not son 2 Xo. Please refer to the “Basic working method and markings" ‘symbol chart on Page 2 to assemble each part. Steering C Glue in order from 1 to 3 on the graphic Steering D Steering E Glue in order from 1 to 3 on the graphic. Glue in order from 1 to 3 on the graphic. Please refer to the “Basic working method and markings” ‘symbol chart on Page 2 to assemble each part. l Steering F “Assemble both sides. ‘The figure shows the right side. ‘The numbers inside the () are for the left side. 46(72) | 47(73) Steering G “Assemble both sides. ‘The figure shows the right side. ~ ‘The numbers inside the () are for) the left side. Steering H “Assemble both sides. The figure shows the right side. ‘The numbers inside the () are for , the left side. Steering | “Assemble both sides. ‘The figure shows the right side. ‘The numbers inside the () are for the left side, Steering J “Assemble both sides. — ‘The figure shows the right side, 2M ‘The numbers inside the () are for, the left side. Steering K “Assemble both sides. The figure shows the right side. 3 ‘The numbers inside the () are for the left side. Steering L *Assemble both sides The figure shows the right side. ‘The numbers inside the () are for the lett side. Steering M Glue in order from 1 to 2 on the graphic. “Assemble both sides. ‘The figure shows the right side, ‘The numbers inside the () are for the left side. Steering N Glue in order from 1 to 2 on the graphic. “Assemble both sides. The figure shows the right side. ‘The numbers inside the () are forthe left side. z 64(95) 66(97) a 65(96) - Steering O Glue in order from | to 2 on the graphic, ‘Assemble both sides. ‘The figure shows the right side, ‘The numbers inside the () are for the left side. 68(91) 69(92) Please refer to the “Basic working method and markings” ‘symbol chart on Page 2 to assemble each part. Glue in order from 1 to 11 on the graphic. “Assemble both sides. The diagram shows the left side. ‘The number inside the (_) is for the right side. At this point, do not paste. Atthis point, do not paste. Headlight ) see one ‘Steering M 93(70),_| Steering N Assembly of the Front Fender Ca JL te owe insert ung surfaces Please refer to the “Basic working method and markings” symbol chart on Page 2 to assemble each par. Front Fender A Front Fender B Front Fender C “Assemble both sides. The diagram | ‘Assemble both sides. ‘The diagram | ‘Assemble both sides. The diagram shows the lefl side. The number | shows the left side. The number | shows the left side. The number inside the (is for the right side. | inside the (} is for the right side. | inside the (_) is for the right side. 4(18) (18) (22) 5(19) 9(23) 2(16) 6(20) 3(17) 721) 11(25) 0,24) Front Fender D Glue in order from 1 to 5 on the graphic, “Assemble both sides. The diagram shows the left side. The number inside the (_) is for the right side. 14(28) 33(39) / Please refer to the “Basic working method and markings” ‘symbol chart on Page 2 to assemble each part. Glue in order from 1 to 6 on the graphic. Front Fender D % Front Fender A “© Front Fender C PP°31(32) Reference photo ) CMe C2 JC Je.) ue mor) (oust Please refer to the “Basic working method and markings” symbol chart on Page 2 to assemble each par. Saddle A Glue in order from 1 to 3 on the graphic. Saddle B Glue in order from 1 to 3 on the graphic, At this point, do not paste. Please refer to the “Basic working method and markings” ‘symbol chart on Page 2 to assemble each part. Saddle C Glue in order from 1 to 3 on the graphic, Saddle D Glue in order from 1 to 2 on the graphic, “Assemble both sides. The diagram shows the left side. The number inside the ( ) is for the right side. 158) 1720) cel 704) i im) Glue in order from 1 to 4 on the graphic. (Reference photo ) " 3 Assembly of the Frame Ce JL ee owe in ung surfaces B Please refer to the “Basic working method and markings” symbol chart on Page 2 to assemble each par. Frame A Frame C Glue in order from 1 to 11 on the graphic. Frame D Glue in order from 1 to 4 on the graphic, 23(32) “Assemble both sides, ‘The diagram shows the left side. The number inside the (_ ) is for the right side. '21(30) 22(31) 12 Please refer to the “Basic working method and markings” ‘symbol chart on Page 2 to assemble each part. Frame E Glue in order from 1 to 3 on the graphic, “Assemble both sides. The diagram shows the left side. The number inside 27(36) a 25(34) the (_ ) is for the right side. 24(33) Frame F Glue in order from 1 to 2 on the graphic. Battery Glue in order from 1 to 5 on the graphic. 42 13 Please refer othe “Basic working method and markings” > e ‘symbol chart on Page 2 to assemble each part. Insert Gluing surfaces Rear Brake A 48 51 Gs Na) Footrest Gums “Assemble both sides. The diagram shows the left side. The number inside the (_ }is for the right side i io / 5457) { a 53(56) A. fi 75255) ‘Stand Glue in order from 1 to 12 on the graphic. “Assemble both sides, ‘The diagram shows the left side. The number inside the (_) is for the right side. 58 62(72) 59 Please refer to the “Basic working method and markings" ‘symbol chart on Page 2 to assemble each part. Glue in order from 1 to 12 on the graphic. Assembly of the Rear Cushions Please refer to the “Basic working method and markings" symbol chart on Page 2 to assemble each par. Rear Cushions Glue in order from 1 to 10 on the graphic. “Assemble both sides, The diagram shows the left side. The number inside the (is for the right side. (Reference photo >

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