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General Conductivity Sensors and Fittings

for 2-electrode Systems


Specifications Model SC4A and PR4A

INSERTION SENSORS

Stainless steel or Titanium 2-electrode sensors with cell


constants of 0.02 cm-1, 0.10 cm-1, and fixed cables 3 to 20
meters in length.

Intended for the low conductivity applications found in the semi-


conducter, power, water and pharmaceutical industries, these
sensors are designed in a convenient compact style. There are
several mounting possibilities, including a compression gland,
giving a simple effective method of direct insertion in process
pipework.The sensors are made from a combination of wetted
materials approved by FDA. This makes them ideally suited for
the monitoring of pure water systems used in the preparation of
injectable solutions. For this kind of application, sanitary clamp
mountings are most often used. As with all Yokogawa
conductivity sensors, the cell constants are individually calibrated
in our laboratories using an ASTM method traceable to NIST
international standards.

The SC4A-S-AD-15 in-line sensor has been designed according


to EHEDG guidelines for sterilizable applications, tested by TNO
(TNO report V99.930).

FEATURES
• Precise individually calibrated cell constant.
• Fast temperature response.
• Built-in Pt1000 temperature sensor.
• Fixed cable length 3, 5, 10, 15 or 20 mtr.
• Direct process insertion.
• Wide range of mountings.
• Compatible with PR4A retractably assembly.
• The sensor is polished to meet pharmaceutical requirements.

SYSTEM CONFIGURATION

Sensors Cables Fittings


Fittings Transmitters Accessories

GS 12D7J4-01E-H
8th Edition
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SPECIFICATIONS SC4A-AD
General specifications units in mm (inch)
Materials
Wetted Parts
a. body & electrodes : Stainless steel AISI 316
or Titanium grade 2 or 3
b. O-ring : Viton
c. mounting adapter : PVDF or
Stainless steel AISI 316

Operating Specifications (Sensor)


Measuring system : 2-electrode
Maximum pressure : 10 Bar (142 PSIG)
Maximum temperature : 110 °C (230 °F)
Temperature response : < 1 minute for 90% of a
step change
Sterilize : At 135°C (275 °F)

Shipping details
Package size : wxhxd 220 x 220 x 90 cm
wxhxd 215 x 150 x 55 cm
package weight : Approx. 1.6 kg. 3.5 lb

152 (5.98")

90 (3.55")
Model Suffix Option Description
Code code
SC4A 19 mm conductivity sensor Ø 19,1 Ø 19,1
(0.75") (0.75")
-T Titanium
-S Stainless steel (EHEDG model)
Fitting-type -AD For adapter mounting
Sensor -09 9 cm
length -15 15 cm
Cellconstant -002 0.02/cm Figure 2. SC4A-AD-15 SC4A-AD-09
-010 0.1/cm
Cable length -03 3 mtr
-05 5 mtr
-10 10 mtr
-15 15 mtr
units in mm (inch)
-20 20 mtr
-T1 Pt1000 3/4” NPT
AD only /PS 3/4”NPT Stainless Steel adapter

/PF 3/4”NPT PVDF adapter


(option /PS required) /FF Stailess Steel flow fitting
Certificates /Q Quality Inspection Certificate 1/2” NPT
100 (3.94”)

Ø30

1/2” NPT
30 (1.18”)

Figure 1. Mounted sensor with the option /PS and /PF Figure 3. Flow fitting option /FF (K1598AB) or K1598AC

GS 12D7J4-01E-H
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SPECIFICATIONS SC4A-SA/SB/SC
Sensor Unit: mm (inches)
General specifications
Materials
Wetted Parts
a. body & electrodes : Stainless steel AISI
316l
b. O-ring : Viton
c. mounting adapter : Stainless steel AISI
316l

Operating Specifications (Sensor)


Measuring system : 2-electrode Ø 38 x 5
Maximum pressure : 10 Bar (142 PSIG) (1.50 x 0.20)

Maximum temperature : 110 °C (230 °F)


Temperature response : < 1 minute for 90% of a step
change
Sterilize : At 135°C (275 °F)

95 (3.74")
Ø 25
(1.00")

Operating Specifications options /SB1, /SB2, SA1, /SA2, /SC1


Stainless Steel
Maximum pressure : 10 Bar (142 gpsi)
Maximum temperature : 135 °C (275°F)

Figure 5. Sensor SC4A-SA

Model Suffix Option Description


Code code
SC4A 19 mm conductivity sensor
-S Stainless steel
Fitting-type -SA 25mm port
-SB 1-11/2” tri-clamp
-SC 2” tri-clamp
Always -NN fixed length
Cellconstant -002 0.02 /cm
-010 0.1 /cm
Cable length -03 3 meter
-05 5 meter
-10 10 meter
-15 15 meter
-20 20 meter
-T1 Pt1000
SA only /SA1 Straight welding socket
/SA2 Angle welding socket 15º
SB only /SB1 tri-clamp 1”
/SB2 tri-clamp 11/2”
SC only /SC1 tri-clamp 2”
Certificates /Q Quality Inspection Certificate

Unit: mm (inches)

/SA2 /SA1
51 (2.00")

15º
55 (2.16")

Figure 4. Option /SA1 and /SA2 Figure 6. Mounted Sensor SC4A -SA with the option /SA2

GS 12D7J4-01E-H
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Unit: mm (inches)

1 - 1.5 " tri-clamp

2 " tri-clamp
Ø63,9
(2.52")
Ø50,4 Ø25
(1.98") (1.00")
80 (3.15")

Ø21
70 (2.75")

(0.82")

-SB -SC

Figure 7. Sensor SC4A Figure 10. SC4A with the option /SB1 or /SB2, SC1

Unit: mm (inches)

12,7 (0.5")

Ø25,4(1.0")
/SB1

12,7 (0.5")

Ø38,1(1.5") /SB2

12,7 (0.5")

Ø50,8(2.0") /SC1

Figure 8. Tri-clamp options


100 000 000.00

10 000 000.00

1 000 000.00

100 000.00

10 000.00
bar
1 000.00
12
SS 100.00
10
8 10.00

6 µS/cm 1.00
PVDF
SC402/SC202/SC150 SC150
4 0.10
DC402 SC202
SC402
2 0.01
SC42-SP34 SC4A-002 SC42-SP24 SC4A-010 SC42-EP14 SC42- SC42-EP04 SC42-EP18 SC42-EP08
(0.01/cm) (0.02/cm) (0.1/cm) (0.1/cm) (1/cm) EP15(D) SC42-FP04 (1/cm) SC42-FP08
(1/cm) SC42-TP04 SC42-TP04
0 10 20 30 40 50 60 70 80 100 120 140 160 (10/cm) (10/cm)

Figure 9. Process/temperature relationship Figure 11. Suitable application area

GS 12D7J4-01E-H
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SPECIFICATIONS SC4A-PR Model PR4A


General specifications
Materials
Retractable
Wetted Parts Conductivity Fitting
a. body & electrodes : Stainless steel AISI 316
or Titanium grade 2 or 3
b. insulations : Viton
c. mounting adapter : Retractable fitting A modern trend in process control analysers is to make the
measurement with an on-line retractable sensor.
Operating Specifications (Sensor) Applications for the PR4A retractable fittings can be found in all
Measuring system : 2-electrode processes where the sensor needs to be removed without
Maximum pressure : 10 bar (142 PSIg) interrupting continuity (e.g. anaerobic, toxic or pressurised
Maximum temperature : 110 °C (230 °F) systems). The Yokogawa design ensures the safe retraction of
Temperature response : < 1 minute for 90% of a the sensor from the process without a shut-down.
step change
Sterilize : At 135°C (275 °F) The optional adapters make selection of a suitable construction
easy. Both flanged and tapered thread connections are available
Shipping details in DIN or ANSI versions. The standardised connection
Package size : wxhxd 220 x 220 x 90 cm ISO 228/I-G11/4 (11/4 inch BSPP) is also used for weld-in sockets.
wxhxd 215 x 150 x 55 cm
package weight : Approx. 1.6 kg. 3.5 Ib When inserted, the probe can be locked at any position (between
the minimum and maximum) with a locking ring. In addition,
optional flush ports make cleaning without complete disassembly
possible.
Model Suffix Option Description
Code code The choice between stainless steel and titanium as construction
SC4A 19 mm conductivity sensor materials, make use in corrosive applications possible.
-T Titanium For safety reasons Yokogawa recommends the use of a flanged
-S Stainless steel ball-valve wherever possible.
Fitting-type -PR For retractable mounting
Always -NN fixed length FEATURES
Cellconstant -002 0.02/cm
• Specially designed T-bar locking mechanism for additional safety
-010 0.1/cm
Cable length -03 3 meter • Adjustable insertion depth for optimal positioning in the process.
-05 5 meter • Easy sensor maintenance.
-10 10 meter • Damped probe retraction by friction ring, for safety in
-15 15 meter pressurized systems.
-20 20 meter
• Adaptable to most installations by a range of options.
-T1 Pt1000
Certificates /Q Quality Inspection Certificate • Optional flush ports for cleaning or calibration purposes.
• Compatible with Yokogawa sensor check.

Unit: mm (inches)
M19x1.5
48 (1.89")

Figure 12. SC4A -PR

GS 12D7J4-01E-H
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A. Wetted materials MODEL AND SUFFIX CODES


Model PR4A-S (Stainless steel)
- Probe : Stainless steel AISI 316 Model Suffix Option Description
- O-ring seals : Viton 70° shore Code Code
PR4A Retractable 19 mm
Model PR4A-T (Titanium) conductivity holder
- Probe : Titanium. Grade 2 or 3 Material -S Stainless steel (AISI 316)
- O-ring seals : Viton 70° shore -T Titanium. Grade 2 or 3
B. Non-wetted materials Length -05 0.5 m
: Stainless steel (AISI 316) and -10 1.0 m
polyphenylene sulphide (PPS) Options /M 3.1.B certificate
C. Insertion length /T Pressure certificate
: The dimensional drawing indicates Options SS. Ti.
the maximum insertion length for /SBS /TBS Adapter R1-G11/4
both specified probe lengths. /SNS /TNS Adapter 1 NPT-G1 k
/SDS /TDS DIN flange DN25 PN16+adapter
D. Pressure/temperature ratings
- Static conditions : 1 MPa at 20°C (68 °F) /SUS /TUS ANSI flange 1”-150 Ibs+adapter
: 1 MPa at 110°C (230 °F) /SES /TES DIN øDN25 PN16+adapter
- Operating conditions maintenance (flush ports)
: max. 500 kPa /SVS /TVS ANSI ø1”-150 Ibs+adapter
: max. 100°C (212 °F) (flush ports)
- Flange ratings : DIN flange DN25 PN16 /SWR Straight welding adapter
: ANSI flange 1” 150 lbs /SWA Angled at 15 degrees welding
adapter
E. - Weight : Approx 2.5 kg (stainless steel /SBB Ballv. G1 female+adapter
version without ball-valve) /SNN Ballv. 1” NPT female+adapter
/SDD Ballv. DIN øDN25 PN16+adapter
/SUU Ballv. ANSI ø1”-150 Ibs+adapter
/SED Ballv. DIN øDN25+adapter
(flush ports)
/SVU Ballv. 1” ANSI+adapter
(flush ports)

Note: The titanium ball valve options must be ordered as a separate item,
example: BV20/TBB

WIRING DIAGRAM Table 1. Adapters

Model Option Description


Number Description Code
11&12 Temperature sensor
BV20 Titanium ball valve 1” (25 mm)
(Pt1000)
13 Sensor /TBB ball valve G1 female + adapter
14 Screen /TNN ball valve 1” NPT female + adapter
15 Sensor /TDD ball valve DIN ø DN25 PN16 + adapter
16 Sensor
/TUU ball valve ANSI ø 1”-150 Ibs + adapter
/TED ball valve DIN ø DN25 PN16
+ adapter (flush ports)
/TVU ball valve ANSI ø 1”-150 Ibs,
+ adapter (flush ports)
11 Temperature
Table 2. Option codes
12 Temperature
13 Outer electrode
14 Outer electrode
15 Inner electrode Option Drawing Option Drawing
16 inner electrode /SBS, /TBS A /SBB, /TBB* A, D
/SNS, /TNS A /SNN, /TNN* A, D
/SDS, /TDS B, C /SDD, TDD* B, C, E
/SUS, /TUS B, C /SUU, /TUU* B, C, E
/SES, /TES F, C /SED, /TED* F, C, E
/SVS, /TVS F, C /SVU, TVU* F, C, E
/SWR H *Note: The titanium ball valve options must
/SWA G be ordered as a separate item,
Figure 13. SC4A Sensors with integrated cable example: BV20/TBB

GS 12D7J4-01E-H
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EXTERNAL DIMENSIONS Unit: mm (inches)

A B ISO 228/1-G 1 1/4 C D


d
ISO 228/1-G 1 1/4

20 (0.78)

65 (2.56)
45 (1.77)
NW25 1 Inch
l D ø115 ø108
k
d ø 42,5 ø 42,5

63 (2.55) k ø 85 ø 79,2
l ø 14 ø 15,7

D E F ISO 228/1-G 1 1/4

23 (0.90)

65 (2.56)
95 (3.75)

125 (4.9) 63 (2.55)

G H
ISO 228/1-G 1 1/4 ISO 228/1-G 1 1/4
ø 25.5 (1.00) ø 25.5 (1.00) MODELS
50 (1.97)
50 (1.97)

32 (1.26)

ø 36 (1.42) ø 36 (1.42)
32 (1.26)

15º
PR4A

Figure 14. PR4A options

550 or 1050 (21.65 or 41.35)

ø 55
ø 48 ø 34 (ø 2.16)
240 (ø 1.9)
ø 21 (9.45) (ø 1.3)
(ø 0.83)

ø 23
(ø 0.90)

390 or 890 (15.35 or 35) ø 48


(ø 1.9)

PR4A/SBB

DIN 85 (3.35)
ANSI: 79.4 (3.125)

200 or 700 125


(7.9 or 27.5) (4.95)

PR4A/SDD

BSP: 275 or 775 max. (10.85 or 30.5) 95 (3.75)


NPT: 265 or 765 max. (10.45 or 30.1)

Figure 15. Dimensions retractables

GS 12D7J4-01E-H
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SPARE PARTS SC4A SPARE PARTS PR4A

Spare part Description Spare part Description


K1542DK O-rings (Viton) 3 pcs -SA K1520AW Cable gland for PR20/PR4A
K1542DG Seal rings (Vtion) 3 pcs -SB1 K1520AY O-ring set-2 viton, PR20/PR4A
K1542DH Seal rings (Viton) 3 pcs -SB2 K1520DZ Adapter 1"NPT-male, SS (/SNS)
K1542DJ Seal rings (Viton) 3 pcs -SC1 K1520EJ Straight weld-in adapter, SS (/SWR)
K1500BE Seal rings (Viton) 10 pcs /PR K1520EK Angled weld-in adapter, SS (/SWA)
K1500HM O-ring EPDM (FDA), -SA 3 pcs K1520KC Main fixing screw, retr. holders
K1500HN Seal ring EPDM (FDA), -SB1 3 pcs K1520KD Clamping ring, retr. holders
K1500HH Seal ring EPDM (FDA), -SD K1520KF Position clip assy, retr holder
K1500HJ Seal ring EPDM (FDA), -SE K1520TA Clamping set SS, retr. holder
K1542CW /PF 3/4” PVDF adapter K1520TF Nut for PR20/PR4A
K1542DF /PS 3/4” Stainless steel adapter K1520TK Key for retr. holders
K1598AB /FF SS flow fitting K1520TN Outer tube 0,5m SS, retr.holder
K1598AC /FF (incl. /M) SS flow fitting with 3.1B certificate K1520UB Clamping set Ti, retr. holder
K1542DF 3/4” Stainless steel adapter K1520UF Outer tube 0,5m Ti, retr.holder
K1500BT Mounting nut K1520UH Outer tube 1,0m SS, retr.holder
K1500DY Clamp ring set, /PS K1520UJ Outer tube 1,0m Ti, retr.holder
K1520EJ Straight weld in adapter, SS K1522UW Adapter ISO 7/1-R1 (/SBS)
K1520EK Angled welding socket 15º K1522VC /SDS for PR20/PR4A
K1542FA Straight welding socket and mounting nut K1522VD /SUS for PR20/PR4A
K1542FB Angle welding socket 15º and mounting nut K1522VE /SES for PR20/PR4A
K1542FC Welding clamp 1” K1522VF /SVS for PR20/PR4A
K1542FE Welding clamp 2” K1522VG /SBB for PR20/PR4A
K1542FF Welding clamp 11/2” K1522VH /SNN for PR20/PR4A
K1522VJ /SDD for PR20/PR4A
K1522VK /SUU for PR20/PR4A
K1522VL /SED for PR20/PR4A
K1522VM /SDS for PR20/PR4A
K1522VN /TBS for PR20/PR4A
K1522VP /TNS for PR20/PR4A
K1522VQ /TDS for PR20/PR4A
K1522VR /TUS for PR20/PR4A
K1522VS /TES for PR20/PR4A
K1522VT /TVS for PR20/PR4A
K1541DA Ball valve 1" ANSI 150 lbs
K1541DB Ball valve DIN DN25 PN16
K1541DC Ball valve G 1"
K1541DD Ball valve 1" NPT

YOKOGAWA HEADQUARTERS YOKOGAWA CORPORATION OF AMERICA Yokogawa has an extensive sales and
9-32, Nakacho 2-chome, 2 Dart Road
Musashinoshi Newnan GA 30265 distribution network.
Tokyo 180 United States
Japan Tel. (1)-770-253-7000 Please refer to the European web-site
Tel. (81)-422-52-5535 Fax (1)-770-251-2088
Fax (81)-422-55-1202 E-mail: info@yca.com (www.yokogawa-europe.com) to contact
E-mail: webinfo@mls.yokogawa.co.jp www.yca.com
www.yokogawa.com your nearest representative.

YOKOGAWA EUROPE B.V. YOKOGAWA ELECTRIC ASIA Pte. Ltd.


Databankweg 20 5 Bedok South Road
3821 AL AMERSFOORT Singapore 469270
The Netherlands Singapore
Tel. +31-33-4641 611 Tel. (65)-241-9933
Fax +31-33-4641 610 Fax (65)-241-2606
E-mail: info@yokogawa.nl E-mail: webinfo@yas.com.sg
www.yokogawa-europe.com www.yokogawa.com.sg

GS 12D7J4-01E-H
Subject to change without notice Printed in The Netherlands, 08-401 (A) Q
Copyright©

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