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    Method of Statement tank no.1

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    Method of Statement tank no.1_ 36inch Outlet Line Alignment

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    Method of Statement tank no.1

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    65 views36 pages

    Method of Statement Tank No.1 - 36inch Outlet Line Alignment

    Uploaded by

    توفيق عبدالله
    Method of Statement tank no.1

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    Festal ndustieranen GbH “™s -tsteuinmt seein acon festal | SEeN "it ison Sy — Ab cous, ogy Onin Supt M26 tery METHOD STATEMENT TANK 1 36” OUTLET LINE ALIGNMENT = Reece Prep! 6? Sneay Hoe feck. Latp Tl earet tens ESS Bak laeake Boe abe Comment a : Fin sine 1206.14 0 ee ne an OMT po asd opt T AX novszorcrenmnan | “fas and noecon 4 Pease Ut ae Conte] Ferostal "ankle Terk Csi ‘CONTENTS: 4. INTRODUCTION 3 2 SCOPE : 3 3. REFERENCE DOCUMENTS a 4. TANK/36° OUTLET LINE PRESENTATION DATA, 4 5. AREACCLASSIFICATION 5 6. WORK PREPARATION. . 6 61. GENERAL PREPARATION. 6 62. EQUIPMENT) MATERIAL TRANSPORTATION ~ GENERAL 6 63. LIFTING OPERATIONS ~ GENERAL + 84 RISKASCESEMENT ® 85. MANPOWER . 66. EQUIPMENT 8 7. WORK EXECUTION ® Ti. Se°OUTLET LINE ~ PRESENT SiTUATION: 6 72. DRAINING, CLEANING AND ISOLATING OF 36° GUTLETLINE ° 8. REPAIR/ ALIGNMENT OF 36° OUTLET LINE 83, PREPARATION WORKS 82. FINAL ALIGNMENT AND CONNECTION. ANNEX 136" Outlet ne ~ Survey rport ANNEX 2— Cetin ANNEX 3— Rick Ascestment Page? A ow AN HAROUGE OIL OPERATION ~~ ==\ | eotnutspin §PuReNesurenen Ut Cuort] Ferrstaal | Beebe Taney at Cra — INTRODUCTION “Tis Operating Instruction apples to work sxecuon vin the “Rss Lanut HOO lrepecton 2PM Re-meaturement Corral, Tank 1 bcating Tek Cleaning Projet. This Operating netuston deieas the metiod of ele algnment(epa,cuting,sehustart, fi up, wong, NOT) of 6" eet ino ofthe Tank 2 SCoPE Tie Method shatoment deecibes in dla the sequences of wok etl ad ho aselgnes recurs (all necessary manpower ard exupment) 0 be mplemerid lee above groura Storage Tenk No! 36" OUTLET LINE ALIGNMENT (epat, eng, shstment up, wldg, Nom. 3. REFERENCE DOCUMENTS = Contac Schedule A, Section 18 I="Seope of we” = aptes0 Wielded Sige Storage Tens = apres Tank inspoctin, Repair, Araion and Recension + GesD08 “Tenk iepoction, Repair anc Reconetucton APIRP 2009 ‘Safe Welding ant Cuting Fraction in Refineries and Gas Fans + 30605:9-VA-S15 FIA Gana Proceaur fr wolng 0602+H-VA801 FIAHSE Management plan LOR Liting Operations and Litirg Egupment Regains FIMH-AA12 FIA Litng and Raging Proosare (ee, Colour Code) ‘TANK 126” QUTLET LINE PRESENTATION / DATA, = Tank ismete: 78.248 motors TTenk Holt 17.086 meters = Capacty: 600 000 US Bei + Constetion pe: Welded Stel sectons wth lat ro! Hedon ye §) ‘ute charge tne: 36° “Tho ank No. 1s nat HOO Storage Tank form it Res Lanu Tank was cnscted in oar 1964 n be wih AP/-S0, Eaton Present clusion ef 36" oul nels misaigement fn ‘eration and vert (esused 6 to tank fing, row Soto lle an 25 rm snr tg Pinto Inert, appivng 8 wo layers of ium soe) toe pcre bello, Sketch Not sn A= fox "Survey Report No. “em wr! Ser SON epee Paves HAROUGE OIL OPERATION omnctay) | Eee as Lan insesondPRoakasuenert Unt Roe Conte] Fetostaal | Beebe xk ci Tank Caring” 5. AREACLASSIFICATION ‘A per the Drawing No. MOTTED'-TF and he HazaceCsscation Layout the woking ‘fens considered ae Zone 2 area, bat tho Baton par ofthe sting oo area ls Cacaed ane 1 (European Systm: Fase AX. HAROUGE OL OPERATION <™ | Sw as tendntecton Fle Mecsueret Unt Rae Con] Ferostaal | Bose “ant Tak Ge ‘The CENELECIC Sytem, which is nomsly spp it Hercuge Ol Oporston (Genel engineer speifozton GES Ls rau ateoton, in Evope and many oer pars of ho Word covers only hazard generated by gases, vapous and miss, The CENELECHEC Syste ‘ares casifaatoneubdhades th hazardous area note Zones THe zones ae ted by tho EC standard IEC 79-10 Follows: ‘ZONE: in his an expose ass mixture ie conmuoualy presen. or present fore long porods. ZZONE tin whch an explosive gas si mtu ie het cur in arma pero. ZONE 2: in which an explosive gas mbt snot ey te cur, anf occurs wl only ‘cor a eer perio Note: Any reno covered by the above daikon is n-daseied area (lo referred as ron Drszadour or nf are). femmamwicsoec) [Rerceee ervnnonal wt Zone 310% ie2 | zane 21% | bw.5 zone2 301% Safe Nona Shen Meine Sanmae an Sear ee ApNmen oe Pages A aRouse ot opereTon -™ |r SSS | aa Lendnoacon 8PM Re eesuemen Unt Ra Corea] Fetvostaal | izeme sk relat Terk eg” 6. WORK PREPARATION 64. GENERAL PREPARATION “Tank 1 sea shal be clean ant soe for ll wok aes, anspor, manpower ad machinery ‘movement sound the Tank + Be cue that al certiod spprepato (equipment, acsssoris, engines) te teted and cero {proves bity to parm he roqured asks + Piro commencing work aga a5 sal be cated ct nthe wa one er! ecorde bythe Seley Sipenior. Al ga eaing shal be roc nto tha PTV, ‘Duriog he Tank inspection ard Rept epeations ey escent pareonnl (ele n pa ‘199 8) allowed to have sees work ars. Superson team and Safely Superior shoul implementa nacestary ations and precs- ‘ors fo quorantoo safe work ace. + Atriah and hazardous conten and stustone seo be dete and mile in ho risk ‘sessment (600 Annex No.2) 6.2, EQUIPMENT / MATERIAL TRANSPORTATION - GENERAL “+ A ransprt operation i needed fo motita and cami al used equpment ee neceesary ‘mario om hank are. Tho lft and Users tam wl be edt he flowy: Ste Manaper Safety Suporveor Bankeman foreman) Feat operator Crane opetstor Track Tale ver “Three lebours ofr the se ransport and iting operations, he Ste Manager (SM) snd he banka wil ‘mate eur that alifing equoment ane mactnar ar inepacto. cried tn pooe Wetting coaton, “The Salty superior hast vont al the crits, PTW and the rk assessment relied © Ine operation + Atoobox ak shal be held prlorto commencement ofthe werk descbing all the hezards and "eke hat an ba meat during the werk ete. + During he ting end vanspartatn operaton, 2 good communication (hand signal) shoud be ‘nariaioa between the team membre te lie Spans eons Sarath Ona an opm Pages 1 HAROUGE OIL OPERATION oy | Su 7s Lansjcton PU Reeasrenet nt Rae Contact] Ferrostaal | Beet “aka Tank Coane” [Aleaton in use the fit rte crane wi be manage an cotoled es needed by he ‘Banksman foreman) required to wok wth br th rane othe fr When ranparing the equments/matral to the working are, fe banks wil make sre that he losded ecupment and at necessary acestaes ae secured wih approve te-downs Sand ld bine baton the alr = The Safety superisr shal chock the tanspt oueo the werk tea and make sre thal it Fre of sry abtaces ana tal he tuck vr know a ii wth rote. 63. LIFTING OPERATIONS - GENERAL Ang operations vers movement of plates /constrctn parts and rues any eae topiary oe (nrg ir. one eye = To peor the 36 eu! charge ne rept an sonnet work oferatons, 40Terane tobe vad Before staring the wer, tho ground love wil b checked, nd repre, cared and leveled ‘hen i necesssry then epoca Lo guarantce be lily ofthe. ‘A fing equipment challbe safe fo use and inpoctel regulary, wth recar of epecton kok Alliting operations must be plane an superiged a naessary fr ete. + Oni tana and autherisod parsons may manage, supers of cay ox ng operations. = Alpersons eanying out rg operations shal bo + A mechanical ts shal be cared out by a minima of wo persons. = Ths rane tabu il be conecty auppotd tna adaqual plate le praranioad 2 cooue ‘ovedaton + Daraged equipment and accessors shal be tatenout of senice inode, eutble marked ‘and stored ina aperoprate are to ensure te euipmont ot ping te Be nave sed + Liting aoosesores sal be stord ina dry ad cesnenvrorment, peteraly suspended rom a hook and nal eases kept ia rm the ground ed and compete to cary aut wer ef. Soaor nenat amen ant Sous Spar Pose? HAROUGE OL OPERATION —~ lw Basan nepcton &UiReNeanrenet UntRae Conta] Fetrstaal | Reeder “ack Co ISK ASSESSMENT “The olonng enti the ante Iherent fk steed with caying cu the wrk sctiiee” = Veticlemoverent on teste Ling of equipments materale Transportation of eupments/ mater ‘Adveroe weather Equipment connection end manual handing of equpmert & accessors Weling scivies, Eta! machine ginding and euting ‘See Annex No. 2- Rsk Assessment MANPOWER During the 3° tank tet ne epi algnment sti, nly essen persons ar allowed to Have acasee the werk res ‘Ste Manager Safety Suponisor Ste Supervisor Benksman Pere Welders Crane sperstor Fok operator ‘Truck eter river ‘Skil Manpower EQUIPMENT ‘laguna fer aces sa te crtod anc mgd and ate crane 4oT ‘Shackles, wre sings, chins, cp ‘rok Trae Welling maine lect restr lela cabs Gereing machines ona tool Gre dette Fre oxingisher [Nett wooed mean 3CUGiEEE arn Pose HAROUGE OIL OPERATION coy | SSI “Res ani Injcion4PlRedleasronrtut ee Conc] Ferrostaal | Bese "eile Tank Gea? iain 7. WORK EXECUTION 74, 26" OUTLET/ TANK DISCHARGE LINE - PRESENT SITUATION Preset stustion of 36" at na ie miestormertinlevaton se vet (caused be te tank ‘ing, new tito pat and 12.5 mm anu rng late rearing, applying wo layers of bi ren She!) - soe Anaex 1 Suvey Report Ne.® nd Sketch No below ty gt OO j i @ 3 i © 172, DRAINING, CLEANING AND ISOLATING OF 36” OUTLET TANK DISCHARGE LINE + 36° out ine shal be (partis) drained dod >y HOO, ‘+ Alter successful completion of ering, 26 blr Mange (No.5) shal be debe and r= ‘moved. 96 flanges (No. 10 & 11, between to 4 elbows) thal be debold, suite apse (sok 6mm) tobe staled and bots back tighten ‘+ aol interna! cleaning of open 36" pipe sos fom WN Range Ne6 po new sated Spade plete shall be dene + Betore continue wth any oe ves go te shal be conducted to vey any as prose Paseo HAROUGE OIL OPERATION —™~ | rv Ras Laut inspecion 8 Pl Retieasunen! Unite Contet| Ferrostaal | Seemed _| “ont ng at Cer | @ ret, REPAIR ALIGNMENT OF 36" OUTLET TANK DISCHARGE LINE PREPARATION WORKS: + White nung to 40t crane via sings, 35° pe spool (No) shal be cutcut as shown in Sketch No‘. Grinding macine/euting ee wilbe used. Ate ating, Sth see (pe ie ‘fange should be bovalled as per WES epee ‘+36 aumay spe spool shal be tabiated, to eng sha be 812mm, exact a Inath of gina 5° F721 valve. 96° bind fange shal bewelse tank tee cary pod (ot 26" ot nozzle clan fer ha fete hyo fel). + 26° dummy pipe spool shal be tes 401 Crane, singe) and inserted inch. paket) tp, ‘and gntene o 9" cute nose a shownin Sach Ro. 3 + Existing 26° WA fange shal be reused and wih 4 fo 6 bots prov comet fo ‘danmy pie spec, NOTE: The unny plpe spon wil remain connected tnt Tank hyosai tet success fy completed ith reintston of 95° TV vane new gates shall bo aed sent 360 Tae signee oF Page 1 HAROUGE OIL OPERATION = Fs Lamu nspecton 4PM Resume Unt Rate Cortact| Ferrostaal | Sesame “icy em Gee , 2 i 3 Bog ii obo JE EEG aa a 82. 98° OUTLET /TANK DISCHARGE LINE - FINAL ALIGNMENT AND CONNECTION Fiat, both sides (0 tank outetnezle + uma pipe spool inching WN Nage sd 9" ‘bow shalbe alone by adusting temporary surpor 1 42 (yale ck) ee Sketch No. 3 hen gle ave sala ay, unis masiremens of gop BENE sna Co then, ‘ew 26" pipe spool ul and Setweon flange ad bow sue Skate No #30" pol bo ipl by HOO Resta [Aer tp and conte coret new pipe spc! length, bth ses (pbe sie & terge) ‘Shou be bovled separ WPS requirements Wilding wil be executed using approved WPS: 2-EMS-025 & POR: HYEPOR-O16 and two 6c quatfed welder. 45196" weld tobe nae / weed olown the origina lation and tat, 4586" Wien pipe spool 4 WN anges, esha ote and mute wi bo supped ky HOO Racine. {cos naan SonmeartnknaeOnarRe arnt Pome etn nt eit AX| swsvesoucrauren | “fase iepecton FMR Neesunet Ut ae Contac Fetrostaal _| “Tek aig Tak Clear” =<32> Sheth Noa 9, INSPECTION AND TESTING ACTIVITIES 1+ Visut examination must be apples + ND Bxaminaton ofall wldments (yay of 2 6" weld end MBE / LPE of 4x98" welt) stall be executes by HOO NDE Cre Paget AX HAROUGE OIL OPERATION "Ras Land inspection &PAReeasrert Unt Rae Contac] Fetrostaal | Bade Ta ne Tek Ces a Inepecton & PM Re-Measurmen: Unit Rate Contract | —~ Tank t neluing Tank leaning Ferrostaal | ‘SURVEY SKETCA [eta ane mer epectonC) 2 unver ror or piscHaRce anDLcaDne |" 4 {UNE CONNECTION FLANGES OF eT 7 {EVEL Zee nar: 48004 NA FERROSTANL naveeniagen Gt Zs. Inspection & PM Re-MessurementUnitRate || = Seccmm | conrectTank tincing Tankclening | Ferrostaal ome ‘SURVEY REPORT A| frown eS ibaa faa ne: Omer ttn tetsu O03 cssoior ELEVATION SURVEY FOR 9 ORCHARGE AND LOADNG Une r TTT RA eve, Zs NZ ws sates] | rs wien _[ oiternes | Reman Poa 7 eae 03m eatumapet CAS d/o at / “Tonia tegen [SFE Tiny nel | AX HAROUGE OIL OPERATION 7—~ | =v Pas Landinspacon PMR Nsasronent rise Coast} Fetrostal sk els Terk? ANNEX 2 cortneates (Pane {eon nein eraeeTnks Be Oeae Spraeao age 1 LIBYA INDUSTRIAL INSPECTION AND SERVICE SAFTY CO, DarEsd) 09/212 RED.NO: I 3. age of WE LIBYA I NDUSTRIAL INSPECTION AND SERVECE, SAFETY CO. ‘To arrange survey (9 in espeetof :- HIDROMONTAZA, ‘We have appointed the following surveyor () whether {Note enter ere the nme (sf the surveyors) () staff or independent ‘And brief detail of there indvidual instructions) ‘THE WORK SHOP MACHINERIY ENGINTEERIN ‘The survey reports are attached. Whilst we believe the surveyor (6) are competent neither we nor the Corporation Lloyds, ‘ean aceponsibilty in respect ofthe attached report Additional comments. ASPER SURVEY REPORT NO La413\ 13 ignature of INDUSTRIAL INSPECTION Date 05/09/2013 Werson leace sign and stamp with Agency stamp and (6) this Certifies such» manner that will MOBIL 6409 FAR 21813385809 inspect ihcom —_libyalsse@gawahcom TRIPOLI THATAL-EMAD LIBYA INDUSTRIAL INSPECTION AND SERWEGE SAFETY.CO PERLODICOL INSPECTION rovontceninc Soe 43413 “Abplization for survey recived on 1510620 report No 1a413\13 ee CLINT? HIDROVRTRZX KIND OF EQuiMENTNsEcTED ; TEREX demag PLACE OF INSPECTION DATE OF INSPECTION ‘OBIBTCT INFORMATION DESCRIPTION LOUIS TEREX [Company No | DEMAG Acaoc PLATE NO!_13527-16 CHASSISNOT T0014 ENGINE TYPE [ENGINE NO / == MANUFACTURING YAER 72006 ] OPREATION HOURS - ‘MAX.capcrry40. TONS: INSPECTION AND TEST RESULTS, MANUFACTURER'S | Not Available ‘MAINTENANCE MANULS ‘VISUAL INSPECTION RESULTS, [STEEL "ACCEPTED | ROPES ‘ACCEPTED STRUCTURTS _ _| ‘MANCHINERY | ACCEPTED | ELECTRICL ACCEPTED PARTS PARTS _ HOOKS “ACCEPTED | CHASST ‘ACCEPTED BRAKES ‘ACCEPTED | STEERING ‘ACCEPTED SAFETY REWICES—O1 {CTION "ACCEPTED — LOADED THSH40. 70! "TED ESS ye — Paget ‘We Litya company for industrial inepestion safety services Periodical inspection Report 413/13 (7 Certiiate: NO Application forsurvey reivedon; | Clie: TEREX DEMAG AC40C Insbecton kind of equpnent to be inspected Place ofinspection: date of inspection 5109 GOL Description Rema ‘Compressed air system OK Blecticty system OK Machine chamber ‘Ok ‘Wheels condition OK Sid mitors lox [Emergency alarm OK igh let ingieators OK | Operation compartment NO Fire extinguishers OK Fis aid OK. Safety bel OK Brakes condition OK ae ot 4 REPORT NO la 413)13 TEREX DEMAG CRANE PREVOUS TEST/ INSPECTION UNDER TAKEN BY LIBYA INDUSTRIAL INSPECTION AND SERVECE SAFETY CO N/A | COMMENTS ON MAINTENANCE RECORDS ————S~*C«UNTN ‘OBSERVATION DURING ZORKING The Tiyy_ pp am crane Mobile erane was Working. properly ‘COMMENTS ON SAFETY / The equipment iscon from with safety requirement ‘OTHER COMMENTS SSS | CONCLOUSION "The equipment Was fond aeceptable for operition ‘(Re — inspection is needed after 12 months ) SUED HY INSPECTORS NAME DATE 051092013 AY HAROUGE OL OPERATION —™~ FS eas and npn Pl Re esse Unt ate Conc Fetrostaal “ark outing Tank Ceaning® _— ANNEX 3 36" Outlet tine — Risk Aesessment iz Poge) $e wont Sere ankn BO see Pages (i) srnawourjoniooy —piezey Powjop-vm pus esipad dope 0 ues8909u 811] wmIPORL ‘soxnsoou ous jeojpoyed as stepe< we) yworeoy ‘AIRBASE NaWorY aNT1 UNO we - Tera] Loo worn sone] ape 4en pov sapancais ‘Sse ANaWSSaSsV WSIL oe a. “Buwe9Io ave, Bupnpul | Ue] leeysouley sPeMUoN BIEY HUN MOWaINSeSy-Sy Wd "9 UOHoEdsU jnue] Sey reese Las |~_ 'SNOUVadO NO 39NOwWH soon 2H 2 UI. ming | odio se ye es us poe moe p00 83 | an ila oral mill 1 “eden sean spo un a pete esnemco HB» |e woud pdt | wopevodeuess | ‘onat vobies oust ind ‘ssa gon pun 0 apo coe pee | Been Sauxoes | ope Sod essen tg soso nj ole owed A» "eum won “erons fa nO yts Bonney oyeds ‘anon ties ek ngs py oRj0 2 pu ae ueson Pano 0 pasupe resi foe ue our aes nS | “Ge sued eis so aves pass - [sca pw ad 9009 uonpos wing oun | ‘WEEDS Song |w| > | 2 | “iewsan px ste se mur say oud eet | ese MM» |e als) 4 uls| @ papaue ven | Yet jonuo9 0 senseou Bunspeg eawénutowm | que prez) se iy | T nA an05 "WORSE PRTBUTIMO;OO TONVO WO TALON “24008 sua tone saree ate faced | reeee! 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