02110 [2000-NI Nissan Engineering Standard Standard Parts for Automobiles | D2t10 NES Specifications for Hexagon Bolt Revised 2000 1, SCOPE ‘This Standard applies to various hexagon head bolts (hersinatter referred to 2s bolts) specified in NES D 2111 oD 2118. Remarks 1. Materials, surface treatment ete. of the parts stipulated in this Standard shall meet the re- Quirements of NES M 0301 (Substance Use Restrictions) 2, MANUFACTURING METHOD (1) Bolts shall be manufactured by cold forging (2) Threads shall be formed by rolling, Bolts of property class 7T and ST are usually rolled before heat treatment. If required, they may be rolled after heat treatment. ~ 8, CLASSIFICATION, MATERIAL AND HEAT TREATMENT, (1) Property class, material and heat treatment of bolts are shown in Table 1 Application of each property class to bolt types shall be in accordance with each part standard. Table + Property class, material and heat treatment of bolts 0 ensile strengt | ‘Tempering rma” | Tee Materia Heat treatment temperature “Ctmin) () 7 3e_ [NESW 107: WACHAR = = 7 ag NES M7078: MnBi23H | Quench and temper 780) NES M1015: WRCHT —|Gueneh and temper 480) NES M1019: Wn 1298) [Quench and temper 400 or 883 [NES WIIOT9: SCraa0 or ReSMa [Quench and temper 540 Note ("): When the bolt is tested according to 3.1.8 of NES D 1012 (retempering test), variation of the aver- age hardness shall not exceed the value of 20 in Vickers hardness. @):_ Not applicable to nominal thread of M16 or larger. (2) Standard washer materials are shown in Table 2 ———________Tatle2_ Washer material Washer ype Material Plain washer No.1 {ESM 2000: SPT20, NES M 202%: SP22O Wave lock washer INES M1111: SWRHS7A - B to SWRH77A “8 Relerence) Spring lock washer No. [or material with patenting process Conical spring washer "INES M 1721: S50CM, S600M Applicable and Reference Standards: See page 6. @ CONFIDENTIAL COPY02110 [2000-N] 4, QUALITY 4.4 Surface appearance (1) Surface of bott shall be smooth without burrs, residual bend or rust which are detrimental defects to al- fect performance. (2) Surface roughness of bolt shall be no greater than 3.2 u mR on the seat surface and no greater than 6.3 x mRa on the shank surface according to NES D 0005. Threads shall be finished smoothly (9) Allowable limits of surface discontinuity shall be in accordance with NES D 2108. (4) Surface of bolt with washer shall be smooth without quench crack, significant damage, residual bend, ‘ust or rough surface. The cutting edge of spring washer shall have no significant residual bend that can be trapped when itis completely compressed. 4.2 Washer assembly ‘The washer assembled to the bolt shall rotate freely and shall be retained by the threads, ‘There shall be no interference which is detrimental to use between chamfer undemeath the bolt head and the washer inner diameter 4.9 Mechanical properties 4.3.1 Mechanical properties of bolts are shown in Table 3. Remark: Mechanical properties specified in this tandard are the values at ordinary temperature (5 to 35°C), ‘Table 3 Mechanical properties of bolts Papery aan Mechanical properties = a = Tansie rena) Wwe [win | a8 a Vickers hardness nV) ja a = ba [Max | 250 26 ee Hardness uve fet zo 5 = Max [97 : = Rocket hacness Mer = — HRC (") Max = 28 3a Suraco arenes WT wer oi Proof load stress (*) MPa, 275 500 637 ‘Lower yield point or proof stress (’) weal Mo] 258 ss0 706 Woage wale arengh Same os he tin vie orale song) input engi anaes eee eRe ag eh en ae am nation of SHA, [Davies teatmrineTae's Ty, | on Note (): The minimum valve of tensile strength apales to bolis with nominal size of 256 o larger For the minimum value of tensile strength of product, the minimum tensile load inthe Reterence Table 1 is applied. Fracture in tensile test shall occur at threads or shank ofthe bolt, not atthe Joint between the head and shank. (The minimum value of hardness applies to bolts with nominal length less than 2.5d or when the tensile test is not availabe (5: ilference-between surtace hardness and internal hardness shall not exceed 30 in Viekers hard- ness [test load 2.94N), (©): Permanent set due to proot load stress shail not occur. cf02110 [2000-N] (}:_ For the lower yield point or proof stress to the minimum value of products , the minimum yield load of Reference Table 2 is applied (*): Bolts shall withstand the minimum value of tensile strength. Fracture shall occur at threads or shank, ‘ot at the joint between the head and shank. For full thread bolts, cracks initiating at the free threads extending to the chamfer underneath the head or the head ilsell,resuling in fracture, are permissible, (i: For ful thread bolts, cracks which occur at the first thread below the head may be permissible on the condition that the head is not taken off (%): Reter to Figure 1. Figure 1 Decarbonization of threads arial ceearsonizeg eben ThesdpiehP [7 [es ae torte ayer saver) Hi") [oars | over [ose [074 LL ~ (min) 0307 | 0384 | 0460 | 0387 ("): A layer of ferrite only that decarbonized the thread surface. G indicates depth of ferrite decarbon- ized layer on the pitch ine (C2): Slight amount of martensite is observed. Due to decrease of carbon, hardness of this area is obvi= ously lower than the base metal (°): Maximum height of thread in actual bolt . i ui [| Non-cecarbonizes part (Gazemelat 4.3.2 Mechanical properties of washer Mechanical properties of washer are shown in Table 4, ‘Table 4 Mechanical properies of washer Washer type Hardness | Spring action | Stick strengin Plain washer No. t 140 HV mi. = Wave lock washer 0 19.48 HAC ‘Conical spring washer ‘40 to 48 HRC | According to NES D 2320 Reference) Spring lock washer No.2 | 4210 50 HRC 5, THREAD Class 2 of NES D 1402 shall apply to bolt thread. However, maximum allowable value of class 1 male thread shall apply to surface treated threads, ‘Thread root radius of 7T and ST bolts shall be 0.1P or more. 6. SHANK STRAIGHTNESS. Tolerance of bolt shank straightness is shown in Figure 2. Figure 2, Tolerance of bolt shank straightness =Te} ass —raterance oq Toress 002k + 0.08 3 More than & 0.0025. + 0.0502110 [2000-N) 7. SURFACE TREATMENT Bol surface treatment is shown in Table 8. Treatment type shall be selected according to part standard of NES D 2111 through NES D 2119. For property class ST bolts and bolts with spring washer or wave lock washer or conical spring washer, hysrogen embritlement shall be removed immediately after electro-plating For electro-zine plated bolts, hydrogen embritlement removal shall be carried out prior to chromating If the following conditions are satisfied, the process for elimination of hydrogen embrittlement may be omit- ted (1), For property class ST botts, the hydrogen embrittlement rate in the electro-zine plating bath obtained by the pressing bend test (18) shall be 78% max. (2) For bolts with spring washer or wave lock washer, the washer material shall be made with the patent- ing process. Note (13): Pressing bend test ‘The test pieces with and without the electro-zine plating shall be used forthe test. It isthe test to put the de- gree of the hydrogen embrittlement into a numeric value as the hydrogen embrittiemient rate using the fol lowing formula based on the feeding distance of the vice until the test piece is broken. Lomu hydrogen embritiement rate (ele TE e100 |< Test pieces ‘Test piece material: SKS (JIS G4401, hardness S2HRC) 4 “Test piece shape: 100 mm x 1:20 mm x 0.8 mm engin Width Thickness Force (F) Test speed: 20 to 30 mm/min — Fired wo La LO: Feeding distance of vice until the test piece without electro-zinc plating is broken, Lt: Feeding distance of vice until the test piace with electro-zinc plating is broken. ‘The bending test to measure the hydrogen embritlement rate may be a similar test method if agreed between the partes. Table S_ Surface treatment Class [ype Electro zinc plat NES M4040; MFZNSC, MFZn8C, MEZnBG Zinc chromate organic coating __| NES M 4052: ZnGr-2, ZnCr-N (Chrome plating NES M 4088: Cr1S) 8, PRODUCT IDENTIFICATION ‘The bolts shall be indicated by the number excluding strength class of "T" at the upper surface of the head CF atthe side. Identification symbol may be either relief or inscription, and shal be cleariy visible. Identiica~ tion on the side surface of the head shall be inscription. Ifthe identification symbol with a number cannot be Used, the identiication method in Table 6 may be used. The style and the size of the identification symbol may be freely determined by the manufacturer. Table 6 _Product identification veatman reson | OC) 3 the drawing, is shown as reference to unity the symbol. Remark 2: “B*, (dot), -* (underbar or bar) that have conventionally been used together the number do rot have to be indicated now. However, itis acceptable that they are stamped. (e.9.: 98, Z,~ etc.)02110 [2000-N] 8. INSPECTION NES D 1012 applies to inspection of bolts. ems 2 through 8 and NES D 2111 through D 2119 shall be sat- isfied 10. NOMINAL DESIGNATION Hexagon bolts shall be designated by the part number and the description, Nominal size and length, prop- erty class, and surface treatment may be listed in that order. Example: 81-10825-1A BOLT-HEX M8 x 25 4T MFZn8C 81-46616-2G BOLT-HEX, PP WICON SPW M6 x 16 4T MFZn8G Applicable Standards: NES D 0005-1991 Surface Roughness NES D 1012-1898 Inspection of Hexagon Head Bolts and Hexagon Nuts NES D 1402-1970 Metric Scraw Threads NES D 2108-1994 Surface Discontinuities-Botts, Screws and Studs NES D 2111-2000 Bolts-Hexagon Head a NES 0 2112-2000 Bolts-Hexagon Head, Heavy NES D 2114-2000 Bolts-Flange, Hexagon Head, Type 1 NES D 2118-2000 Bolts-Hexagon Head, with Washer NES D 2116-2000 Bolts-Hexagon Head, Type 2 NES D 2117-2000 Bolts-Hexagon Head, Heavy Type 2 NES D 2118-2000 Bolts-Hexagon Head, with Conical Spring Washer NES D 2119-2000 Bolts~Flange, Hexagon Head, Type 2 NES D 2920-2000 Speeifications for Lock Washers NES M 0301-1999 Substance Use Restrictions NES M 1019-1998 Wire Rod for Cold Headed Bolts NES M 1111-1988 High Carbon Stee! Wire Rods NES M 1121-1998 Carbon Steal Strip for Strings NES M 2020-1998 Coid Rolled Carbon Steel Sheets and Strips NES M 2021-1896 Hot Rolled Stee! Plates, Sheets and Strips for Automobiles NES M 4040-1998 Specitications~Zine Plating and Chromate Films on lron and Steel NES M 4052-1998 Zine Chramate Organic Coating NES M 4069-1997 Decorative Chromium Plating uIS G 4401 Carbon tool steels uiS Z 2201 Test pieces for tensile test for metallic materialsp21 10 [2000-N] Belerence lle Minimum ins 7 t on [ine re Tama aie eae ME 4 20.1 1 7.845 13.63 1775 its rT Ett | i 39.2 15.40 26.87 34.62 1 ie PSE 380 27s S88 Se 238 si HOS a7 si We a8 S808 ar Tis 1 a 36.00 aa Sao mes 33 2500 a Hoe 7 ier estar ua ies ae syeaat 802 tae ae 1383 763 Bio { M22 15) 333 130.4 228.5 I 204.2 ateence able 2 Minimums ad ot hexaon as Nominal] Pich | Nominal svess ees [-——py——Pasetirgassafeais ‘eea._| nm vn 1 8 : iiimain aaTBSDN eG 2 55 Te Ta ire 35 a aa a i 32 as Hs irs Wo So Te Stee ase 135 a Bat Se Ba ie a5 280 50 S52 1s a Hi Sos ee ie S70 sa sae iis a i si Te ie BE 335 Hee tees igo ae S08 as a get err ies |