UDC 660.35'6.018.28 :669.35'6'5.018.28 621.74 Kupfer-Zinn- und Kupfer-Zinn-Zink-Gusslegierungen (Guss-Zinnbronze und Rotguss); Gusssticke see Explanations 1 Field of application ‘This standard applies to material properties and to the ‘composition of sand castings {shell mouldings), centr fugal and continuous castings made preferably of copper-tin and copper-tin-zinc casting alloys By agreement, the alloy composition applies also to the production of castings using other casting processes, e.9., chill casting, die casting, waste-wax casting, In addition, this standard specifies the technical delivery Conditions for castings of metallic materials according to DIN 1690 Part 1 2 Application ‘The table provides information on the preferred-apblicdy tion of copper-tin and copper-tin-zine casting dlteys/ THe examples listed do not elaim to be complete / Beyond that, he specifications of DIN 1690 ParkT apply. 3 Designation Copper casting alloys according 16 shit | 21061.08 | Continous 140» «280 Seay G-CuSn10 2,1050.01 ‘Sand casting “130 | | Gexiyjoze —/ Zi0e6o1 | Sweating | aa 20) Gcusn7ZnP | 2.1090.01 240 16 «6 | 88 GZCusn7ZnPb | 2.109003 270 13 78 GC-Cusn7ZnPb | 2,1090.04 270 16 70 © CU ex “G 7) ay *), "Vand 2) see page 2 3) For centrifugal and continuous castings a minimum content of 6,6 % Sn is permissibleDIN 1705 Page 5 Composition Contents in heat revious isin % Fomarks Notes on application Previous Alloying Permissible elements impurit cu84,010870 | wi 2.02) Bearing material with good | Plain bearings with hi = So 11,010 1301) | P02 emergency running proper- | load peaks (shock K Po 10% 20 | Sd0,2 ty ond resistance to wear; | to 6000 N/mm), hil Others: 1,2 | corrosion-resistant and stressed slide ple cuibs | consisting “| Seawater-resistant Plain bearings yt hi § | 0:05 | but more uniform, 0,2-limit, | 12 000 N/emy¢.§), rank - 20 1,0 | tensile strength and hard: and toy arias; gudg- | ness are higher eon shes for crane wheels, spindle nuts moved uader toad with high ae Highly stressed |cu88,01090,0 | Po1.0 Construction material wi i for fittings and |< G-SnB210 So 9010110 | Ni2.02) hig uct, corron: Found ule whe, an Boz resistant and tea-water. and bucket wheels for . resistant CN )spimps and water turbines Others: 0,7 Qe ane nae consisting BS of Fe 02 fan S008 2n 05, Q _ _ (cu 86,0%0 890 | wi 202) Hard materighof CuSnZa | Plain bearing shells, mod- gto Sn 9,0 to 11,0 POIs alloys series/s ter erately stressed slide and zm 1010 30 | 203 9, | resistant coupling components, worms consisting (oy wheels with low sliding of es a5 7) speeds, stern tubes. 5 08 XX - 6u81,0t0 850 | Ni 2.02) dior fiery plain bearing | Journal bearing sais and ou | G7 S» 60t0 89%) | SbO3 l/ ith good emer- | psingvod bearing, pam bearing Zn 3.010 5,0 | others: 05 [deney)rurining properties; | thls forthe oneal mechanical P> 5010 70 | consisting ater resistant Soinaning tod pets oF wo car G-Cusn7Pb properties, -| iermoaeatey sewed aise | C2 R07 it more uniform and Plates and gibs, Normally end GC-Ag? improved resistence to wear | fevrey svewed sain bang burner and sels fst of Aihardened structural sects and of suracehardened sete ste hed a for sigh edge bre Gucaton nin bushes frp up to {000 emf; crank bering oe togolebearingr with toad peace | ‘oF up t0:3000 Niem2: caring Shaft stoves and cide ines, bottom and stttiog box busy Ings, medium stressed to hishiy | ftresedsiway and easing Sioe for machine tots, medium Stesed coupling component ‘retion ring and tein dctPage 6 DIN 1705 Table. (continued) Taal propries nen br according vo Gauss 8 Tensile | Elongation} Brinell Material Form on O24imit | strength | at break | hardness | Density delivery Rooz Rm As ‘HB 10 Nimm? N/mm? % ‘kg/dm3 symbol umber in ni, | mn * G-CuSn6ZnNi (2.1093.01 ‘Sand casting 140 270 15, / 87 | G-cusnsznPb | 2.109601 | Sandeasting | 90 220 a7 =~ WS I wy Geusnezwe | 200801 | Smdcaing | a0 | AV w | oo | a7 oO ae | = 2) see page 2 a G 7 Testin Spreng rule (see DIN 1333 Part 2) must be iprat.e9 fhe composten anor te stenat (7/)) spl a nda ales one, The end wbeatafian eect figs Moser cortiticate on materials testing must be specified abcore-)») ing to DIN 50 049, 7X?) I; ‘7.1 Testing of cee J Ve 72 Testing of strength = Tha romlrareagt ey Pe either ‘The tensile test must be carried out according to. 2} ne analysis for each eating of ate SG or DIN 50 145 by means of short proportional bat ») one analysis foreach malt or according to DIN 50 125, The extent of the tensile test c) one analysis for each lot of 1 : must be agreed. However, not more than 2 test bars of ‘The sample material must be taken.fFony th» sprue or ‘each 500 kg casting or lot weight may be demanded, from the test bars or from a simultanapusly cast sample. ‘This does not apply for special agreements possible Asa rule, testing of the comBasitibyris carried out according to the manutactpets lysis specifications. Ser rere a es imatee renee eof ee canyon carried out according to.the latest edition of “Analyse Gor Metalle” (Analysis of Metals} of the Chemists’ Com mittee of ees Deutscher Metalthitten- und aa Sorat emer halos Miners), phi /sehioeaalyen” (Arbitrary Anal- -yses) or Votive 3: “Probenahme” (Sampling) (Berlin — Gottingen ~eddelberg: Springer-Verlag). according to clause 5. ‘The Brinell hardness testing is carried out with a degree ‘of loading of 10.D2 (depending on the thickness of the sample HB 10/1000; HB 5/250; HB 2,5/62,5; HB 1/10) and at several — if possible at six ~ different points of the casting. The average of each casting must reach the value given in the table. The extent of hardness testing ‘may exceed the extent specified for the tensile test. To compare the individual value obtained with the values specified in this standard, it must be rounded according to the rounding rule (see DIN 1333 Part 2), to the same accuracy as the quoted limiting value,DIN 1708. Page 7 T Composition | lS Remarks | Notes on application ia Alloying | Permissible | | slements impurities cu835t0675 | S03 Conmasion marai vin | Fitna and pimp Fook Sn 5,5to 7,0 | Others: 0,5 | good strength and ductility, | and cast parts which ery 2 1810 30 sorastng "| Soedcastiy seawater” | presure tikes. ¢ Pb 2,5to 4.0 of Fe 0,25 | resistant Is already being usedin\~ id Ni 18t0 25 |. Ops | many cases as construction [8 010 | material (eee aes = a t : | Gu840:0860 | was) | cansinaction material good | Hows center and Sn 4,0to 60 | sbo3 | castability, solderable and | steam fittingup to 225°C, Zn 4,0to 6,0 | Others: 0.5 to a limited extent brazable, | normalivstresied pump Ph 40t0 60 | consisting | seanwater-resistant ‘hoysi /thinwalled P03 comelen esting, 5 880 e - {_ Iv> a fd 6180010850 | $025 | Mediumhard construction.) | The ay is epecaly being = Sn Grrws 08 | material good eastability, [Used Tor thinwalled figs | Zn | $809 ap | corrosion-resistant to servibe | fup to 12mm wall thick: % F°O.o8 | waters, also at elevated © ~ yes) sultable up to 225°C Ni 5010 | temperatures i Standards referred to and other documen', DIN. 1939 Part 2 Presentation of numeral. did unding DIN 1690 Part 1 Technical delivery corte itiqn’-for castings of metallic materials; general conditions Ny) Supplement 1 to DIN 1705" Coppurtin and casein canting alos (est tn onde and gunmetal) esting; ference data on mechanical ara physical properties DIN 50 049 Certificates oy moter testing DIN 50 125 Testing of metallic aterials; tensile test specimen, directions for thelr preparation DIN 50 145 Testing of(riaip materials; tensile test DIN 50.351 Tenia tas nara ing VDG Instruction \ Sheet 378 Cala Bt brs of copper casting loys for he tensile est an casting an ei eating ECE Further str other documents oN 1709 ( ( Cepperzine casting alow (cast brass and cast high-strength brass); castings Suoplement S86 DIN 1709¢ + Copper: ‘zinc casting alloys (cast brass and cast high-strength brass); castings; reference data on SNL mechanical and physical properties DIN 1764S. Copper aluminium casting alfoys (cast aluminium bronze: castings Sempre) 36 Copper.alurminium casting alloys (cast aluminium bronze); castings; reference data on mechanical and physical properties ofn\ ie Copper-lead-tin casting alloys (cast tin lead bronze); castings ‘Supplethent 1 to DIN. 1716 Copper-tead-tin casting alloys (cst tin-lead bronze); castings; reference data on mechanical and physical properties DIN 17 655 Unalloyed and low alloy copper materials for casting: castings DIN 17 656 Copper casting alloys; ingots; compositionPage ® DIN 1705 Previous editions DIN 1705 Part 1 and Part 2: 04.28, 10.32, 04.99%, 12.53; DIN 1705: 01.63, 06.73 ‘Amendments ‘As compared with the June 1973 edition, the following amendments were made: a) Some numerical values for G-CuSn12, G-CuSn12Pb, G-CuSn10 and G-CuSn5znPb have been changed, re ‘Cusat2Ni ‘was newly Included as a continuous casting b) The text was editorially revised, e.g. because of the note relating to DIN 1690 Part 1 RS Explanations Ge S Comparison of DIN 1705 with $0 1338-1977 YO From 1972 to 1978 the strenath values were checked again by taamwork within the J Schwermetllguss {Specal onvie Heavy Hata Cain in he Verein Destche Giseracheue fgsgiin of German Foun mon). Ths check revealed that the actual strength values in the separately cast tst bar have been exceeding the stu Tated values by about 10 t0 30%. Therefore, it was not deemed necessary #0 re Sy ah lower values of 160 1338. ‘The following table shows a comparison of DIN 1705 with ISO 1338 (September DIN 1705 0 13981077 oztinit | Tensile | elon ovzsimit | Tense | Elon: moan | gon seroath | ation Matra we symbol Roo2 | | Bm 4 peer Rooa | Rem 4 wim? | nine | % wim | Nimma | % Seis? a0 [280 72 130] 30 | Sto 7 G-eusntani | 160 —| 200 Sntanis | 160 | 250] 2 G.cusniare | 140 | 260 Jousniare2 | 30 240 | B67 [ecusn0 a0] 770 [casio | tao] 0 | 7 [eeusnoz | —sa0-—| ~~ 200" cusni0z@ | 120 | 40 | 2 Geusn7znP> | 120) 240 cusn7po720a | 100 | 210 | 2 G-CuSn6ZnPb 140 270 = | = = Geusnsznrs | 90} 2007 TaPesinszns | 96 | 300 | ia Geusnazne» | 90 | 30 li S 5 I the G-SnB714 material was(datated dup ots decreasing technical significance. To avoid an unnecessary increase in the avy of loys, already Sa ite commie seriou consdered to delete theG-CuSn 102 and G-CuSn12 alloys. As it turned out, iy .e more than 10 years to clarity the matter. The users are therefore urgently asked to use G-CuSn12 insted wen me !2Pb and G-CuSn10Zn instead of G-CuSn7ZnPb, so that it might be possible to dis- XS Selection of alloys In the une 1973 edition, the G pea G-CuSn6ZoNi and G-CuSn27ZnPb alloys were newly included, pense with these al xt revision of the standard. & LSS s Vv AY