Service Audi 80 1992 > Ezition 07.1996 Service Department. Technical Informationap Service List of Workshop Manual Repair Groups Audi 80 1992 > Repair Group 01 - Self- diagnosis 27 - Starter, Current supply 90 - Gauges, Instruments 91 - Radio, 2-way radio, Telephone 92 - Windscreen wipe and wash system 94-- Lights, Lamps, Switches - exterior 96 - Lights, Lamps, Switches - inter 97 - Wiring ‘Teetncal infomation shoud sivays be avaahie tthe oremen and mechanics, because thc crel And constant adherence fo the netics essontal o enue veils road worthiness ae safety Bier ease sey prcaos or wong cob sls mi os oes ‘Al rghts reserved ‘No reproduction without prior agreement rom publisher. Copyright © 2004 Aud AG, Ingostadt 00,8480.86.20,01 - Seflagnsis... 1 uw 12 ‘Audi 80 1982> ODED Electrical system - Editon 07.1996 Aves Contents Seledlagnas. 4 Insmoitser sags. 4 13, Gonnoctng VAG 1551 faut reser. 4 14 Staring imcblser sett agri. 2 415 Inerogat faut memory 2 418 Exe fault memay,. 4 417 Reading measured vale Bock : 3 118 nmol out bl. 5 118. Perrin vie hey adaptation. a {110 Adapiaton dung engee conreluitrplcerent. 1 4A Tesing ston. 3 112. Losthoy recede. ioe ° 113 Esalhing code maber. = 8 27 - Starter, Curent supply. 4 Checkng and charging tiny 4.4 Gheekng and charging baton. 12 Checkngeloceoy ewe 413. Messing voltage undead eating 414 Checking spect ray ofa ees n 415. Notes on handing bates. mn 18 Charging oan 17 Quek harping 0st nun ou 90 - Gauges, Ineruments.nn 1 Dosh panel inert... 14 Dash pane inset. 412. VDO dosh pane! insert exploded view. 4 413. Nippon Sok dash panel insert - exploded vw at 114 Removing ae intallng dash pone irs. 19 115 Assgnmentct lamps ndash panel ise. emt) {8 _Asagrmentof contacts atmult-pn dash panel insert connec, 23 117 Roving ad ataching mui connect Pig. 28 418 Repairing mln comet pun. 7 2 Checking dash panel inet component... ie 21 Gheking dash panel insert component. 22 Chackingvotge tbr. 23 Checking and acjustng fe gauge 2.4 Checking ol pressure sch vices with min check sya. 0 25 Choking ol pressure such vehicles wer aul-checksystom 3 28 Checking coolant empersture 9208. 31 27 Checkang speedometer ses0e. 25 28 Checking speedoret’ sal alisrunent panel wring hamess. % 29 Checking ene speed sina 7 3 Removal and instaton of dash pane inert compo on ern 28 3.1 Removal and instalation of dash panel et components 8 32 YOO dash pana inset 7 38 533. Remowng an instaling VDO pried ret board 46 54 Removing and intating YOO front suround ry 33 Removing andintaling VOO speedometer z a 38. Remodng and instaling VDO rev counter. a 27 Removing od isang VOO hel gauge. 8 i neces(OOD Aust 80 1992 > “Anos Electrical system - Ealtion 07.1996 Press buttons 0 and 8 read "Measured vale Blok’ Press butions 0 and 1 for Dislay Group number 1 and conf using the © buon “The measured value block which has boon selected wl apearin standard format Evaluaton => Pago 4 2 Expo dlr Display Group 01 Display ewan [Desi Ti) [T= Engine maybe eared Ti) ] 2 Engine ental trp Ti) | 3# Rey OK 1) Example of diplay. + spiytst ae 0= no 2 Bepaynest eae t= jee Fut evaluator: + Engine may ntbe start: Fy na noon cond a ee nero code + Notospone fom angne contol unt {auk engoe conto uni ortg + Koystons OK ro: ey sedis dfecve, or.‘Audi 80 1992 > OLED 41.8 - Immobiliser faut table Notes: 1 Alsats andere eo cates poet ns seconds the ft dons not a 5 Rate rocopamed Y cc ai fred ea sata 7SP appears on Nt of lay. oe [Stein ated aarti ante bse sat lo + ISLES tv ost nn Srg or aon 2 a TRE TBST prot [Possible causes of ta oto [Fautromedy joo7s0 | Wieing damaged. [= Waming lamp ashes |- Elmina wing damm- Fault amp lage. ‘Shorto eathlopen circuit]. Open circuit Waring lamp does not|-Rectty open circuit |- Waring lamp -K117 de- [bin Replace warning lamp =>| fectve arina tmp dos tae 22 ‘Short cecuitto positive |- Weing damaged, = Waming lamp doesnot Eliminate wing dam. [nic lave lorize [Tnmobliser reader cal-02|- Engine wal not start | Roglace reader ol => Jinmabiisereader col defective land warning lamp ison JPage, 214 [Open circuit Rectty open circuit. [WAG Toi priout [Poseble causes of fault otect —_[Fautromedy ioii7e “Traneponder dofecive |» Engie vot sta. Make new key. key Je vernon ‘Signal to small | Wrong key | Pasir vehicle key ladaptaton Not authorised Arnmobiices reader co |-Reoplace reader coll => ‘02 defective Page 214 love? | eplace engine contol |» Engine wot sta) Pecorm adaptation dar fengine contol unt not authorised unit and warning tamp i ling engine cont unite lon placement [pire | incorec ey adaplaton)- Waring lamp —|- Read out ait memory Incorect key programing ltasnes erase fault memory. Perform vehicle Rey ladaptation { immobaser contd unit | Engine wal notstan)- Replace inmoBiser |Contot unit auty |1362 defective. fein ane fet nt 1902 => n 213 1.9 - Performing vehicle key adaptation Prevequctos: + Altice koysavaiabe. 1 Rupee tS do number avaable otherwise code number has tobe established => Page 9 ~ Connect faultrwader VAG 1551 => Page 1 Sech gation on Staring mmabiiersol-iagnosis => Page 2 > Reading on display ———— 10 tontio at le 5(OOD Auai 80 1992 > "Auor_Eloctrical systom - Edition 07.1906 Press key 1 wie for Login procedure” function, > Reading on dspay + Conte entry wth © ey. = Enfor code number. Notes: When entering code number, recede the ¢-dgt umber with a0. 5 The code numbers marked benea arubher osing one eying asved to the customer when the ‘vehicle wae handed ovo. The ber coating can be removed by rb «+ Wiftcoce rumba encores erred tn, de corr unts sled ir 30 mets. The ion must ‘be cotton for 30 minutes before the next temp Conti entry wt hy. ->Readng on dsp: Bros 1 and O fr “Adaptation” uncon © Cont etry wth Cy > Reading on diplay: = Press and 1 or channel 1. 2 Goatem enty wth © ey. > Reading on spay: = Prose key coninus. > Reading on dpi: Pres key 0 four es and enter numberof keys tbe adapted (0108 keys). No: Entering ‘0 keys" ests in eloctonic locking of the vehicle Conti ety wt © ey. > Reading on dapoy: G01 -set-daoreeis‘audi 80 1992 > COLD Electrical eystem - Eiion 07.1988 Avo = Gonfen entry wth key Press ky 110 decrease numberof ays, or ay 30 nerease 9.103, 2 Reading on slay _ Conf ety wth ke. > Reading on display: Gon entry wth ay > Reading on dpa ares ee ee ji ae ey ee ae ee = on Eg 41.10 - Adaptation during engine contro! unit replacement Proves: + Auterse vite kay avaabie Connect faut eader VAG 1851 => Page 1 > Sich gion 0, Staring medio sof agnosis Page 2 -> Roading on espa ee 1.9 -Proing ico oy atin 7GERD Audi 80 1902 > "Avo Eloctrical system - Edition 0 = Press 1 and 0 for "Adaptation function. (Coote etry with key. = Pres key 0 wee Et ony wt ky. Reading on display: Conf entry with © key. > Reating on display The nex tine th ignition is wtchedn, the engine conta untktantier i res into the immobiliser contol unit 1.11 - Testing sysiom + Net for vehicles wth engine code ltrs NG-engine (KE I Prerequisite +The non must have been switched off for atleast 30 seconds 3 ~ Cover receiving co wth asad etal plato g. plac shim betwen non ck an igiony odetach (eae cl ea sabe at toner och oe Rion str ke eng sas. and wing sho ash, 1 Conneaut ender VAG 188% Pago 1 Srtngmmobiser self agree >Poge 2 * enone aut menor =2P ge 2 Enermescoge: "Key signal bo lo Tmobile rade co + Efsng autmemory Pope's + Only fr vehicles with engine code ltrs NG-engine (KE 2:31) Connect faut reader VAG 1551 => Page 1 ‘mmobaser self agnosis =>Page, 2 Selec final conea element fancion (3), ‘Atom sant tree bres in succession, engine shoul not star: T Pati Pin TA NC lay) 2. Path Pin igh impedance (NO relay) 4. Path Open creuitin string retay “The faut mp bis Fault lamp goes off after 3rd pth ~ Erape fault memory n FE conto unt Bor soxtagrnis‘Audi 80 1992 > GED system - Edition 07.1996 _Auoe <= KE Il Jtonchrton sate nde): Rep grup 01: Slagnai wih autreaer VAG 1551 kane Fataponoanv Ad Wkcedagenr wm meme VAG Het aor ee 41.12 - Lost key procedure repaceent ywsing king mechan ante Pet taps > Poe 8 1.13 - Establishing code number = Comectfaulteader VAG 1951 => Page + Staring remeon se agnosis Page 2 ahead ow 14-psiton mmablser convo unt ident. no. Uae ag, ot nb a Be spr S anor mpeg eer conine stom ( es 1.41 Tet enCOED Audi 80 1992 > "Aver Eloctrical eystom - Edition 07.1906 1 Checking and charging battery 1.4 - Checking and charging battery Wan Rhye Bsconneetbatery earth sap before working on elec sytem 1.2 Checking electrolyte level aw wt dete wae ours von mat Shargd bates wit excessive elects evel long oumeys using few consumers) may "bot ‘be iene eno ay reasce esarce Met bay ym 1.3 - Measuring voltage under load + The lead curont and minimum voltage fer depending onthe battery capacty and should be akon for tho elon te fester or the flow table (Gacy Cts tn ar Load avon] Minima vo ron 08, em] eA | TOA] 700 an] 2A | 4 ‘BoA | 285A [200A] 98. A] _30A | 200A] —98V. ‘Bar| aA} a00A_} 98. ‘wan | BOA | 300A | 98. + themininum votage le nt atsined for oadng poved oo 10 soconds, he bation ator defective. Check speiegawy of 2c oe: Te avoid ne risk of explosion, never fata bata thats gassing. 10 2 sera, cert oy‘Audi 80 1992 > GED) Electric! systom - Edition 07.1998 aver + atros wih capacity of more han 63 Ah ar not be checked sing the VW 1265 bar tester and cnc ta ety fy ony Gated for bates up oma 3 Ah + Thebatny eto VAG 1498 sual or Baers wan expats beeen 30 and 200 Ah, 1.4 Checking specie gravty of acid. + lnconncton whe votags assunent under ad) he pei gravy of he ai provi ects ‘Tle be pete cyl otic eee ifr eat Mss . pete gy ee hohe Soto ‘ead ne cai pee ratty odogees Gouna The folowing values must be ataned ii ean be fonargecandtionw nomal ato Ba] Span ray aged ee [Semcharped 1 [otras ae] 18 [Gfago ive Gopal counts [o Bd Spe. ory] [charges Pte [Senrcharped ee reared Te 1.5 Notes on handling batteries ats that have not ben used for lngty pets (2.9. otic in storage) ae subject o st-echarge ‘ad maya be suphalod Ife charg perfomedc hese bales usng andar chargrg unis ey Dot acap charge caren, o ae shown as bong uly charged belore Bey aca are de So-cled ‘ute charging, Tey appear to be defects Bor eso ati are colored lobe defective pao Be towing checks: +i eager oe ac al tabs Son elie by mow tor OP guna eg 11511 (he ater anid Be charged Whe charg is complete te baer shoul be subjected oa et ‘Th bay on detecave fhe est ves ao no carp th. + hosed grat of acd none or wo ajacen cals appreciably our (9. Sve colina 1.16 rd oe co lees 08), heb eso ener and doce. 1.6 Charging batty ‘Nos: 1 Hot tes usb owed ot bets erg 4 Dorot enter roms n which bates are bong cared wth naked fame or hist smoking * Pregon tos should aso be kept way fom sch seas, 1 3- Woe tgs trae 141HED Auai 80 1992 > “avor Electrical sy Edition 07.1906 >The VAG 147 tery carr canbe usd mal charg of fou 12 Vitis sw as Sal ee apsches Ue spe a a ml ge = Disconnect attr earth tap ad han postive cable from btn. Connect batery 1s charge unt postive to posv,repave © negative Saher tray cur he arn cet open nb caecth try, Tecueretad be'boat 10% ofthe boty capac In other wor, he charge comet shoul be abut & Afr 2 40.AN 1.7 - Quick chargingfstarting boost Fast chicane ania ving baton rand capt WI T256, en ana rig tsssstance can bo provid by be VAG 1572 bate starting charger 1221. sunset srAudi 80 1992 > GOOD ical system - Edition 07.1998 “Aves 41 - Dash panel insert 4.4-Doch panel insert Removing and inetaling dash pandl insert => Page 19 Removal and instalation of dash panel insert components + Model without to check systamion board computer => Page 38 1 Model win Auto-check systen/on-board computer => Page 91 Emergency Rasher rly instalation psiton=> Fig. 18 ‘Assignment lamps in ash panel insert => Page 20 ete: Use the VA.G 1828 manual mulimeter, he VAG 1301 taster, the VAG 1598 test box nd the V.A.G moa Ing tool attr isting 11- Dash panei 13OND Aut 80 1992 > "Aver_Electrical systom ~ Edition 07.1986 1.2 VDO dash panel insert - exploded view 13:12 11 10 9 8 1 Base pate wh 1 Checking speedometer sensor=> Page 35 2 SRE o iS Ste 2 Front ame wh ass + Removing and intalig => Page 46 1 Stourcaetty nto ot doh oa seaehng glass 2 aso plt wth oy courtr + Checkng ange sped signal => Page 37 2 Roonaan 2 Page 14 90 -covgs, nants‘Audi 80 1992 > CROD 07.1996 Avr 13:12 1110 9 8 Digan : incomes > Pape 23 ores {Reng ad tang = Pape 5 Securing bots + For printed circu board ‘+ For dash paral nso. sich and instrument igh + Remving and insaling => Pago 22 12-00 dan pet srt ons vw 15,13121110 9 8 {Removing and isang => Page 5 12 Display unt ‘For min. check 5 o> Page ti + for aulocheck systemion-board computer Removing and isang 18 Secuting bots ‘for min-cheelauto-check systemion-board computer 16 co cao, rsineontsAudi 80 1992 > COED 1 Base plato wih speedometer + Removing and instaling => Page 61 2. Front fame wth glass + Removing and instating => Pago 59 1 Setdonm carey eno woolen clth to avoid seating glass ‘3 Base pate with re counter ‘+ Removing and instaling => Page 61 4 Securing bolts + For base plates 13-Niopon Ses ash pane inset copied view 1710 987 5 Priiod creat board 1 pesgnment of mui pin conmoctrs = Page 25 onwards 2 Rest and ng ge 45 6 Secrng bok 7 Contalor «For desh pane inset. sch ard ingrumet hing 2 Romovng an stating => Page Be 8 Washer 10 Secuting bots * For prniod cuit board 18 c0 coves, rarer‘Audi 80 1992 > COED Electrical systom - Edition 07.1996 Aue > Fig Signa incatornazard warning rely intataton postion “The emergency tasher relay i claped tothe bottom of the instrument panel Removal and inatallton involve taking out the dives tray = General Body Reps; Repair Group 70; Insbument Pana, Removing driver's sie trayinsrument Panel Removing cnver's st ba) 4.4 = Removing and instaling dash panel insert - Removing steering wheel and stering col swash => Page 161 > Unscrow recessed bead screwe-aTows- ‘Garefily pul dash pana insert out of srument panel, pacing asf clot over the steering column i : Berovng ply or mult-gn connectors => Page 25 ‘Detach a eonnodirs Remove dash panel nsert 13 Nopn Se ash pana inated vew 19)EOD Au 80 1992 > Aue Ais Elocticaaytom Gaon 7096 1.5 - Assignment of lamps in dash panel insert 16141210 47154311 1 emoving and isang cap ype lamps => Page 6 1 Dash pane eer tuination + 1266) 2 Right ta signa warning lamp s12W ‘3 Unaocated 4 Brake waring amp .12W + Galvin vehices wit no auto check system 20 c0-coxges, stamens‘Audi 80 1992 > GOD Electrical system - Edition 07.1986 woe 1 1234567 16141210 9 47151311 1 5 Cota ompca wri i ong) maw San vere lth oink yee 6 Otpeeare nr lanp + Sf aces with no autnchack tom 7 Lofttum signa waming amp 2120 8. Dita dock Mumintion = 12W © Charge waming lamp = 2W 13 Aastra a ange nash ponent 2411 1234567 16141210 9 4171513114 8 ‘Dimmablser waring mp -12W Difering assignment AT Beyinder engine 11 Diesel choke waming lamp -12W * Diterng assignment car" 12 Lamp for walertur-signal indicator Ww ih ssgnent Sie ghiwarbaglngire lebones 13 Brakahandbrake warn amp -i2W 22 0- caips, ezamons‘Audi 80 1902 > fem - Edition 07.1988 Auer 16141210 9 171513111 > iering ssignmont Eng eecoroemazard wamingatbag 18 nto brating stom wag amp saw 16 Main beam warning tmp Ww {7 Arbag waring arp + 12W 1 itfering asignnent Engine socvoricsbeat bt waning 1.8 - Assignment of contacts at mult-pin dash panel insert connectors Contacte on Due dat pan insert muta in connector ots: + Use appropiate caret fow diagram. 15-Assgyment often dh poets 2380 1992> ical ay + Assignment of amps in dash paneincrt and ssignment of imine sya => Page 20, up inemanan nx ogecesaged | | PEERS | | Leet Notes Wepre ann Buin sto 15 85) a ‘ong in urinated eyrotro 12 (raterus hsb! nots ocr) 18: ease we 13. Palme te econ ;tmected velage Sabi: nd lang nied yl ns. 1, 1,115, 1 TT "Peale ra annated symbol 0.2 (ge tum -ignaliniatn) {8° ae son bara ub 39. Notused 20-_Votil psed Sl (out or travel sensor) Checking => Page 35 2 or aps dash panainst ightng; connected oeectronicspeedemeter, vote staliseranfiamp hn umnaed soo no 16 (an bea). 22. Vanes postive or dash panel srt ness contol comet o amps for desh panei {ghg, lop br ela dock iting and mlb pt connec jelow, 26, cones and 4, pn slog ‘ennete) 24 2». cargs bearers‘Audi 80 1992 > GOD Electrical n.07.1996 Ave opera mn ne ans NA ene J > Boatve for amp in uminated sybol no 16 Main boa) 24> “Negative for lamp illuminated aymbelno.17 (abagengine elecroniesseat bet wang} 25- Poste forlamp in laminated symbol ro. 4 (seal bell warmglenge dlectonicslarbag) 26- Negative fc lamp mn fuannated symbol ro.14 (eset belt wernnglngin elconis/abag) Contacts at yolow dash pane insert matin 26pin)conector Nes: + Use appropriate caret fo diagram. {AeSannent of lamp m dsch pata eer and assignment funnated symbols => Page 20 “ esiive om ight evfich o brightness contol for instrument hing, fr amps fr dash paral 7 inser ightng and lap for igal ck igang: conned contact connocid o Bn plug connector 2 vo fr coolant temperature gauge 43> Poste terminal 15). comected fo lamp for dtl lock ighting 4° Poste fom ight sve connected fo conta, connected io pn pug connector 55. Poste: connected to Brightness conto for dash panel insert ighing 8. Netused Notuted 3 Nogateconeced a amps fo ash pane inst atg, 0 ampin urinate bol 0.7 sn sya ses ng og See igtey wail cit lamp nuns obo fo. eg bn iga nea) and 8p pl connec “18-Aoogment forts atm pin oc pat cart conte 25QED Auai 80 1992 > "Aver Electrical systom - Edition 07.1996, 9 Posve: connected o lamp in Buminated eymbo o.7 (lt tun signal nats) 40. "Negatve for lamp in iluranatod symbol no (coolant overnatng) " Nefome rlempin Barat opto. fake wera) art opr oom a emi, bianca Semolaas CAT 6. ge) See ef mae i m1 racers Aspen rp in sated symbol cas 1.7 - Removing and attaching mutt-pin connector plugs “Use eal screwcver or asi wedge to plug each upwards arrow: as fr ast wl go. Nate: The ug canet be removed unless the catch has Been ised Pl of plug by hand, Instaation: + Push plug by hand on 2 far 08 wl go 26 0 -coupe, rxinennts‘Audi 80 1992 > GID Electrical system - Edition 07.1996 Aver = Slide in the eaten 1.8 - Repairing mult-pin connector plugs Notes: + A separate repair i 853.088 315 must be used fr repairing the connector (paor contact, ose contact, ‘damoge, open eu, rerenting), Pat ist + Appropriate cavity assgnment = "Current Flow Diagrams, Elachcel Feu Finding and iting Locations binder > Romave cable oC ullinnersooton af pig -D-cut of ute section Felease damaged contact, pull out ane remove rm the lead Insertcontact-€=o the nev lea (rm repair into the relevant cavty > Side ier section of pag -D- anti and secure using cabo te -C- ‘Use provided housnp fe atlach need lead tolead tat haa boen detached rom wiring hams. Stop repaired cable and connector housing For rating using cabo o and ula ape 17 Removing ae stcting ms p connecter page 272- Checking dash panel insert components, 2.4 = Checking dash panel insert components, 2.2 Checking voltage stabilizer = Removing dash panalinsert=> Page 19 Note: ‘Do ot detach battery earthing sap; lave ai plugs attached fo dash pane! insert ~ > Chock supp valoge by connecting a vottmter between postive input --and earth -2- Sch ignition 2 Spaced value: approx. batary votage E “rman aaiat ‘osate open circuit using cure fow agra and recy faut. ~ Ghecettvtoge bycomerbg ave been poste cin San a 2 Sah gon 2 Spectod va: 98 104 = tepectied value fs nt stained, replace circuit hoard 28 20 Gauges. rrmentsAudi 80 1992 > GED Electrical eystom - Edition 07.1986. Aver 2.3- Checking and adjusting fuel gauge ~ Lip carpet at nt of apa comparinont eda aktgpy ewe ab ard Sh cove se aur cable to cannes hand hel mutter V.A. 1526 between contacts f connect fous {gauge sensor and sw oO volage measung range - Sega cay = Sutthot gion FFepeised yale fet ane, cate open ckcut sing curt ow agra and rectify fault or eplace vollagesisiaer => Page 25 23. hacen oe otra oe 29GERD Aue so 1082 > > Genet tetar VA 1901 to tank sensor lad plug connector in unk using sui cable. 2 aust VAG 1301 teste 35 lows: 780. ‘Sh on igo for toast 2 minutes. «POSSESSES a ey had wen re Toth an espn hp hh Nanas seg pico pt se + Wilt performing austment, ap your fageriphlyegsins the glass onthe dash panel nsert * Donel state engine fhe measured valu i til rot tana, replace he gauge, 2.4 - Checking ol pressure switch - vehiles with mini-check system esi desk ana = Pape 2 Detach 4 pn muf.pn connector «Baten adap? AG S014 1 cme ool comec est adapt fds pane net) (Oheckng 03 bro prosure such, + Connect hand multimeter VA. 1826 fo test box V.A.G 1586, zockat 17 and earth using austin cabo and ‘slo reeance messuing ange 30 c0- caus, omens‘Audi 80 1992 > OGD stat Ow SM pected va "Avon Electrical 6 Eaition 07.1908, Vehicles with cole emperatre conta ewich(vatheating)-F14 and coolant temperature gauge sensor-62 > Swthlsenaor connectors: 1 fataon coat apace wag lane ore) 5° ction of coolant temperate gauge Location in 4-yinder engine: Back of coolet connection emave connec: Fam swichlsonsor = Use aula cable o connec hand-held mtineter VA. 1526 betwoon contact of pg andearh and seth to OG votage measuring ange Shh gton on oNGpeeed vais: 98 104 ‘wich ot 1 posted vale i not tained, locate open ccuit using curet flow dagam and ety faut or check Volgostbizer => Page 26 “> Connpet ete V.A.G 1901 b connector contact 3 and ea, ‘fat, 6 101 tetra ows: eld 580‘Ausi 80 1992 > CBRD Electrical eystom - Edition 07.1096 Aver > Rea test song of 60, he neele must be win the tolerance ange of he wots poston inthe ‘elon tomperars gauge [Aa estsutng of 3 the node must be win he lerance range ofthe two ts posonsB- on the cookant temperate gauge tthe spect vats ae not atid in spi of is, check the voltage supply to the coolant temperate ee, cdng the woago stable. «ieee On else gpe |e spaced ates are hot std, but he indicating instrument ether des not uncon ogves an [howrect ead, check earth connecon to conse? of replace deere colntemperahr sens Chacking coclnt emparatre warn lamp (overeating) Net: ones cn col tempest conta swich (overeating mperste sersr an ing ion => Page 32 lend Remave plug rom coolant temperature waming wich ovetheting). ig ocr aya > Renee ang ep nt: ina pt must ash ~ ingot ons tft chek bab (2 rac opn creating cuentfow dagram an fered = FER 0 chek py inthe ston nda ea retin ew tees = "Curent Flow Diagrams, Ele Fault Finding and Fig Locate” binder ‘Veto with electronic harmo ech 76 > Connectors at lactoric thermo sh +L Vatage soppy, tem, 180 &. Seki Sekt iompetre worng lamp (ovteaing) R.A condone safety shutdown 26- crman artporto oope 33GED Aut g0 1992 > "Aves_Elocrc = Editon 07.1906 TAetuaton of coolant amperatie gage Lacon: + eylnder engine: on ot of Dako ovat conection 1 Sefinder engine: n ntl earl conection. + Sylar engine t oon pipe on ng between mum chamber and engine, = Disconnen pug For bara oth ‘3 feos cole oconsect endald mitineter VAG 1528 betwen contact T-of pla and arth ‘swith to 06 votagemesourhg arg, ‘Satch ion on. eMSpecked vas 98.. 104 ‘seh of gon 1 dpecSed aus ot tained acta open cra using curent fow gram and rectly fault or check ‘olage sian’ => Pago 28 > Compas ter VAG 1907 conoctor contact‘: an earth using alany cable Inst LG 15 tester flows ‘od -800 3A co-cue ntmesAudi 80 1982 > CED Electrical system - Edition 07.1996 Aue > ALa at sting o $8, the needle must be vi the leranc range of eo test postions An the Geol enperae coun. sting of 58 Be nee ust be win the lerance ang ofthe tw est poston -8-on he coolant atest temperetue gauge specie ves ato ntl, locate open citing curenfow diagram andrecyor check eiage Sabor => 28 Fhe are Of, replace th gouge. Iie spctiedvates ere atid, butte ndcating nsrumentaisofncon or gives an noanectteadng, ‘hacer eonnaton la electronic Boro sh or repace defective taro sch, ‘Chacking coolant ompaature waming lamp (reheating) = Goma cnise-C- cart a aay cote + ang lp in pay wit or min-teck system must ash, itt warng lamp does fash, check bu (2 W) oleate open cect using cet fow gram and remes Tits OK, chek pay unit or minicheck system ndash panes in ne wih woubleshooingin- srutens = “Curent Flow Disgrams, Blectica Fault Finding and Ftng Locaons' binder Lecaton: On of eto nest io ve ha ago > Square spring clp and pul pn connector -arow fom sensor Cana tet aaper VAC 1801 spasdometer senor 26-Checng cane mentee ge 35,if | © a ‘Px VAG 150. re S Conpecthand held mafiter VAG 1825 betwoen fat pn pgs-2-and So test adapter VAG 1501 ana sient rosstance meaeurng range 20 Fics and bake move goa ner neal or engage positon W (atom gearbox). Move vei lrwords and bockvarés sgh Wiring ‘Test mustbe performed ona petty horizontal sustace. Spoctiog vauo: <_ Reading on hanged multinear VAG 1526 must futile between O wend wu itepedied vale slot stanes, replace fe apeedomeer soot tp tue amnesia 2.8 - Checking speedometer signal at instrument panel wiring hamess + toe rr + Soetaenen ger el a a ec ee maces SE acne act * SeesMeciauaa Vi alter nic SN ak =n ~ Roum non rb nto tet) eer reee | Wilander tn Ven i rt at sree ~ Roane VA rg en then and ime av not ataed ena open el i I petit vat ataed bt pwede srt wang. cer votage supply a8 pe ‘cutent flow dagram oF use troubleshooting inst uctons fo check speedometer. cote Dopo ea ease 36 20. coupes enters‘Audi 80 1992 > CED Electrical systom -Ealtion 07.1996 Avex 2.9 - Checking engine speed signal + Dash panel insert veoved ‘Detach 26-in mult-pn connector (allow) rom dash pana inset. CConnnst measuring adaptor VAG 159604 between 5-pn pug and das pane nse. Connect fest box VAG 1898 test asap A 1288/4 Use auxtary cable io connected txminl of VA 1362 mi teterto socket 19 and buck terminal to outtz doar VAC bs ensoneh some pet renironat eRpathad vole: Engr spend epee venta ent gen rut ing cet flow aga. pected vue stained bute courts ot wating, check fev counter vafge supply as per cuent ‘ow dar ‘= "Current Flow Diagrams, EloctialFaut Finding and Fiting Locatone”bader 28. Choking eg spent sanat 373- Removal and installation of dash panel insert components: ‘3:1 - Removal and installation of dash panel insert components: RE RL 29 Rap 21 2019 1817 3.2-VDO dash panel insert Removing and inating dash pane insert => Page 19 1 Rev. counter + Checking eine: ah = Page 37 + Removing and Page 2 Dita ook + "Removing andinatating => Page 48 ‘3. Symbol panel + "For indeatertwaing lmps 38 0-cauy rteens‘Audi 80 1992 > GORD Ealtion 07.1006. Awee 5S) zea 20 19 1817 Oo / 4 Canes 2 Fer dsh panel neat housing 5. Speedometer — 2 Romowla and maing’= Page 7 ©. Securing bots 7 poaog cost For eis wh nov courte 1 Remowngandinaing = Page 49 8 Agusta For dtl Analog cock 32-00 darter 39GERD Aut 201002 > BE Eletca ay Comme | a RSS nomen 0h 9 + Remowng and intaing = Page 28 os Se ane ofr occa ee 40 c0-coces nates‘Audi 80 1992 > CID. Electrical system - Edition 07.1986 Aue (a + OSA 23. wha ‘22 24 20 19 18.17 S87 22-00 da prt reat 4-4RED Aust 80 1992 > "Aver_Electrical S22 21 20 19 18 17 a) ‘7 Conair * For dae pane net ove and nstumert hing 5 meg an ating Page ester 18 Hexagon rut 20 Securing bat or mht ceca check ptamio-boar comput 21 Dalat oer 5 tong ania => Page 65 + Sicng = "Cuont Flow Diagrams, Elctical Fut Fig and Fting Locate” binder 2 0. cv. ators‘Audi 80 1992 > GORD Eédiion 07,1996 Aver eS 23. gaa 21-2019 1817 xy 22 Diepny rt + forauo-check sytemon-board computer {Removing andinstaling > Page 65 + checking ‘= "Current Flew Diagrams, Elctcal Fault Finding and iting Locations” binder — fat etn ht ont avcnsat pen roy a + Gisele +t ep + Vehicles with electeni termo svtch F76 «> Page 33(CLD Auai 80 10 “ave _Elottcalsystom - Elton 07.1996 + Shocking => Page 28 {Remon end itallng => Page 55 31 Heat sak £32 Searing bot 1 For speedometer 4.420 onore tenses‘Audi 80 1992 > COED Electrical system - Edlion 07.1908 Aves Greg => Pape 23 1 Rowand tin => Pop <8 SeFoting 32-vo0 dt pram 45,RED Ausi 80 1992 > "Avot Electrical systom - Edition 07.1986 8.3 Removing and instaling VDO printed cireuit board, "Sree hexonon not wih washer and remove bigness contr --or dash pana nsr ihn Felco fatrng serene 1’ and remove dopay Un or min chck ston 2 : Joes ae kay ce Pal of otc pte x anangue ack => Page 48 2 dao pane et wih analog E a => Pane Foe beck cnn end carehay remove primed fest bora ese: Remove cartuly to avoid breakage! 3.4 Removing and instaling VDO front surround = Removng printed cet board => Page 46 Retove Bde pate for analog Gokland ev counter and speedometer rom font suround AG 20- coupe, nomen‘Audi 80 1992 > COED Electrical systom -Edltion 07.1906 Auer 3.5 « Removing and instaling VDO speedometer > Unsere fasten sews 1 for speedometer amave Base pate or speedometer om rok suround rl rove speedometer tom beset {3.6 - Removing and instaling VDO rev counter £14 emoeg ant reateg YOO tet cr 47Respoving pinted eeu board=> Page 46 ‘S'Ptene back ealches-arrows-andfomove uel gauge -A- fom base pate 3.8 - Removing and instaling VDO coolant temperature gauge ‘Removing pipted crit board => Pave ‘Shree ck satche -arows- end remove cola temperate gouge A om baze pate, 3.9 Removing and instaling VDO digital clock 4B co coupe, imturntsAudi 80 1982 > CD Electrical eystem - Edition 07.1986 Aves arf reove rv counter om base ple. “Smee tang arora 1 fr Sigs lok. 1 Remove dial oe 2: rom Bae ata fro cunt 3.10 - Removing and instaling VDO analogue clock + Unsczewhexago is wih washers and renoe bates contol -3-for as panne hi ides teeny aes and ores Sonny oktreoveck ans Pres back catch -Aindocon of row and remove cnt! ete 2 18: Ranga 700 a nr AQ(BOD Auai go 1092 » "awor Electr om Romavefslonng screws 7- and securing rts -2- ross back eaeh “and carly remove printed cicul board 4, Note: Remove cartuly to avoid braakage! ~ Remove hase plate fr analog clock rom font suround 5020. cmos nentsAudi 80 1992 > GORD tem - Edition 07.1996 Aver 8.11 - Nippon Seiki dash panel insert ‘Removing and ining dash parel nser => Page 10 cpm erbaine Coolant temperature waming lamp (overheating) ors 1 oan tryin th ony Fd pen oh 1 EBLE een nc F780 Pe 3 pecmaes 3.11 Nippon 80 doh paraiso 51CUED Audi 80 1992 > aoe ition 07.1996 pay LPyy. 7 4 Securing bot z t i i Voge stabiiser ‘Checking = Page 28 {+ Removig and nstalng > Page 55, 10 Haat nk lll 5220. cages, abner‘Audi 80 1992 > CRD Electrical system - Eston 07.1996 Ave 7181900 2 3320 36 _35 34 33 32.317 8 Viera a aricept ta : Eats eacemne 2 i Sanaa sabato seem wear Patan 311 - Np Sie pret ist 53RED Audi so 1992 > "Aust Electrical systom - Edition 07.1906 17 819.20 2122 2320 ‘Checking speedometer sensor ¥> Page 95. + Removing andinsaling=> Page 61 1B Fuel gange ‘Checking => Pape 20 ‘Removing and isang => Page 62 19 Adjusting eon ‘For ul gauge 20 Fling 54 so cages, sreAudi 80 1992 > GORD jctrical system - Ealtion 07.1996 Aver 1718 10 20 2122 2920 37__36 95 34 33:92 317 8 21 Ugh ge + Fordash panel iserthousng 2 Syba panel + Forieicatorvaming amps 23 Rotating pin + Fordsth panelinsertightglauo- check systom baton controler 24 Coolant temperate gage: + Inserted nto fot surround 2 Cheadng + Nika cot pera contol etch (otening) Fan covet mente gue sensor G2"> Page S11 -Nepon Soi it re st 5Sa4 36 35 34 33 32 317 8 7 Vaticios wih loctonke hema swich #76 => Page 22 {+ Removig and inctaling => Page 53 25 Rv. courte "Chock engin speed signal => Page 37 3 Ramon at aig 2 Page 28 Securing bot +" For dal dock 27 Dita dock + "Removed and isting => Page 52 28 aust 1 For gta dock 56:0. coups, nasser‘Audi 80 1992 > OD) 17 18 19 20 21 22 23 20 | 30 Securing bot ‘+ Fortev counter base plate 31 Controle + For dash panel insert. sweh and instrument ighting > Remowng and isang => Page 5! 32 Washore 3 hexagon nts ‘34 Tum sgnal indicator tap 35 Waming ad indioator lamps + Resgnment => Page 22 317 -hpgen Sate ds eet incor 5773635 49392317 8 CWE 3 ly Forme check yan + checking os = "Curent Faw Diagrams, ElcticelFaut Finding nd iting Locations" binder + Removing and instaling > Page 65 837 Depay unt + for auto check systemion-oard computer 1 theaking = "Curent Flow Digrams, Eleckizal Fault Finding and Fitig Locations binder ‘+ Removing and nstating => Page 65 58 20-carps, snus‘Audi 80 1992 > CE) el Edition 07.1996 “Aude ical eyst 3,12 - Removing and installing Nippon Seiki printed circuit board pro agin ng wih wher an aoe rhs ator das pana hing, = Release festering cero -1- and remove display unto min-check systom2. ‘Detach connecter 2-for speedometer 2 Cretly remove printed erent board 3 Note: Remove caraty to avoid breakage! 3.13 - Removing and installing Nippon Seiki front surround Removing printed ret board => Page 50 1S Remove tanteningaerew 1 for spendomator hase plate 2. "Remove speedometer baseplate and sposdomeley. 3.12 Removing sd eel Mpg Sei rind ect booed SO)HDD Auai 80 1992 > "Auor_Eletrical systom - Editon 07.1996 “> Rave tal gauge = Rom font suround 2 > Remove coolant fomperatire gauge &- fo front suround 2 8.0 co cava, nantsAudi 80 1992 > COND Electrical system - Edition 07.1998 Aue 3.14 - Removing and instaling Nippon Seiki speedometer ~ Respovng pita scl board => Page 53 Remove lasorng stove 1- and 5-or speedometer base plat -2 Remove speedometer bae plato Remviog pind det bard => Page 5° mov one's. > Romove tstning scone and frre counter base pate 2 move av court base plate 2.14 emg anni Mon Stk specter 6HED Audi 80 1992 > "Auer Electrical eystom “> Remove rv courier om font euround 2 3.16 - Removing and instaling Nippon Seiki fuet gauge > Remove fel gauge Form fort suround 2 62.00. cauges,rstomonts‘Audi 80 1992 > CED Electrical systom - Editon 07.1996 Aude 3.17 - Removing and instaling Nippon Seiki coolant temperature gauge + Remon pres Grotbnard=> Page 5 2 Remove fastening screws -- for ev counter baseplate Reman rev couror base ple and rev cour. ce cetacean conetmesi 2 Bony 3.17 -Ramving an tating Nippon Ski contr nperabne gouge OSee Unsere fering screws for dal lock. ove dil ook. 2. from base late “>for Ce counter. 3.19 Removing and instaling brightness control for dash panel insert lighting, switches and instruments “> Remove hexagon nus 4 wih washers Femeve brights convo for dash pane inset ighting,swiches and instruments Note: the dash paninsr ighing contol unk, ensure that he at surtace of te acusting arberfis ratte Best i fnosessay, ove asstog pn and eal agate who ig cool 3.20- Removing and instaling pedestal lamps Lamp asignments => as of Page 20, Give cap-ype amps 14 one quarter of tum (800) antclockoise and rem, 64 20 cous, retumensAudi 80 1992 > EER) Electrical system - Editon 07.1996 Auoe 3.21 - Removing and instaling display uni for minicheck system, bose 1 Ulisse rgeclren (hon Doar computa ese ny Unc snr ergs clreon 1 yen ‘ ymin boa compute 2 Rmeve display unt or ato check ys 3.23 - Removing and installing votage stabilizer 1121 - ero on etig spy ii srt ck oriom BD80 1992 > ‘Auot_Eloctrical system - Edition 07.1996 3.24 Removing and instaling gear indicator Removing dsh panel nse => Page 18 * Disconet -pn comecter fo goa neat |S Unsere fatering serous fo plugin couping and gear indicator arovs-on dash panlnsrt and re- ‘move gear ineator. ee ‘When replacing the dash panel inser, break othe dummy cover on the waming lap sya pane. 3.25 - S-pin connector bohind dash panel insert for gear indicator Sipe exigent ard checking Removing dash panel inet => Page 19 Leav itp connectors atached, Romowe Somes ger nea > Cavly 1. Gear sgn {se handheld mutietor V.AG 1826 (maasurng range: DC) to measure against earth Sch gation on, -"Speaticabons ‘Selatortaverposioa | —Speciod vas approx BV, & appre ADV, W pO SAV, o approx 28, 66 20. cg, rrruti 80 1992 > GOED Electrical system - Edition 07.1986 Avo “> Gavty 2. cath Usehan ed mir VA 1526 (mens ng OC) mas gst amin 3 Spied vate Bot vage ‘Cont 8. Lng oie 554 ~ Use hand ed mutter VA. 1826 (mestug range: OC) meas agit carh npc au, Dependng on sting of bitnes contrat er dah paneling cd von Depndg on 7 TS approx bey ape a Carty 4 Post tinal ston eto 9 atthe tint VA. 156 (mang range) meas apt ath Sport va Stay rte Cov, Unallocated 3.26 - Removing and instaling outside temperature gauge ky) Betoun Specs pers oaaecmnect Bonet Sp cou cence. > Ursre atcrment sor pug ery ad oui trportegoue-arow- on ath par inst an omoreoaace engage 125-54 amet dash pantie forgo cotr 67(HOD Auat 80 1902> “Aves_Eloctrical system - Edlion 07.1906 ete: ‘Wen replacing the dash pane! ina. break out the dommy cover ons wang lamp sym! caer. 3.27 -5-pin connector behind dash pane! insert for outside temperature gauge ‘Sigal assignment and chk Removing dash pana meat => Page 19 Remove ouside lonporere gauge connector. > Gary 1, Speed sgl Use hand hal mutineteV.A. 1526 (measarng range: AC) measure agaist earth DTT R eee ‘Spaced wae approx Vat ning poo cavity 2 tempor senso Use hand eld matineterV AG 1528 messring range resistsnc) ensue agers earth > Spots vai: Va dperdng on ovaids temperature = agra (cat 3, Eat + Use handheld mutineter VA 1528 (assutng range: OC) e measure agent ein 30. Specs wate Baty votage 68 0 arg, somes‘Audi 01992 > QED Electrical system - Edition 07.1996 Auos > Cavity 4, Uinta 84 = Swich sio ghtson > Uihanatheld matmeter VA. 1826 moauing range: OC) © measure agaist arty “Sout vale’ Ospendng on stig of gies conta dash panel set ging BEB VS prox etry eaye Cay 8. Postve tinal 15a Sth igion on. > Ubthae hold multmeer VAG 1626 (aasucing range: DC) to measure against earth “specines value: Bate veone 3,28 - Checking outside temperature gauge ~ -> Connect digital potentiometer V.A.G 163010 detached ourside tomperature gauge sensor (near let ieadhgh) Soc nin on. Faust VAG 1696 dg! potentometer a follows: Sen a Ea Sc 3200 ot Tato mi ‘Hot Ifepeoied values are nt atained, check signals at detached Spin connec behind dash panlinser => Pape. 65 elminale open cl s per cient fw Sagram or epace oui temperature gauge. 27 -gm conocer toe ath pal ent rote tps gone BDGOED Aust 80 1902 > “Auor Electrical system - Edition 07.1996 3.29 - Removing and installing outsie temperature gauge sensor ermove bumper Serr Bay ep Rep Go 6 Ft bunpr rr bunpr expe vw bapa ont ‘bumper exploded ‘Detach connect nea lft headigh Uretip cutie tmpertue gauge sensor behind ban. Tein prs ui lomperturegaugo sonar ino hater unl cates engepe. 4.- Additional instruments, 4.1 - Additonal instruments Troubleshooting => "Curent Flow Diagrams, Electica Ful Finding and FitingLoestons binder Removing front centre console 70 so-caigs nsnamers‘Audi 80 1992 > COED Electrical aystom - Editon 07.1996 “Aver “= Body Asembiy Work: Ropar Group 70 Dash Pana: Romovig and stag theron cent conoleDash FanaReeroeng anaemia te ro anes conce 4.2. Servicing adeltional instruments > 01.92. ‘Vehicles with a onditonar: rice of careful using screener. 1 Veen wah no AC => han 78 {5 Hexagon bot -5 8m oe © Angle bracket 7 Grommet +m Tim Oi omperature gauge 4-308 ernee 71COED Auai 80 1902 > ‘Avs Electrical systom - Edition 07.1996 [ Remave hexagon nus tm 15 and pul outer 10.01 pressure gauge + Checking => Page 81 Removal as fr tem 9 11 Volmator £ Shesing = Page 88 + Removal as from & 12.Contre conscle 72.59 args, snareAudi 80 1992 > GED Electrical eystom - Edition 07.1988 Aver 16 Lighting for addtional inruments + 12Wia) 17 Wiring torn + Routing of wring and cavity assignments => “Curent Flow Diagrams, Electcal Fault Finding and iting Locations” binder 18 Retain op 19 Ample isrumant ghing + Cipped wth etniner rear of conte console 42: Senin ana ndrunents> 01.82 73CRED Aust 80 1992 > “auor Electrical ayetom - Edition 07.1006 4.3 - Servicing addtional instruments 02.92 8 Tho ince insruments02 92 »ar interchangeable with te indivi instuments +01 2. 1 Dash genet 3 Bat, 2Nm + Bay acest ster ping of in 4 Ten + Unscrew ater puting off rotary kod TA so. carps raters‘Audi 80 1992 > GOED Electrical eystom - Edition 07.1996 “Aute Stim font AC only {Prise off caret using serve. 8 Bot, 2Nm + & 7 Housing for atonal numeri wth raneparent cove panet ‘Removal Pul of comecar an rove hexagon bos lt 12 1 Comectr assignment => Page 78 8 Tam + Seoured wih crave tm 6 19. nt ier ates 2508 75,(LED Audi 80 1992 > “Aver Electrical systom - Edition 07.1998, 13.08 pressure gauge + Chackng => Page 3 {Removing and ataling > Pape 80 76 20-om, runsecg = Page 83 5 Reso and setaing = Poe 0 43-Seey attend orn c2s08 77CRED Au 80 1902 > “Avot_Eloctricaleystom ~ Edition 07.1986, 44 - Removing and instaling components of additional instruments 02.92 & + Use aprons comet ow dagen 5 Const some 1 erble posve rom bigness conto dash paneinset Eghing Wo aplasia ment an Rega rm ol pres ai sear 78.20. cogs, nero,‘Audi 0 1992 > COED) Eloctrical system - Edition 07.1996 Aue {5 Noga fool temperate gauge sens 8: Posse tein 13) 28g for addon uments + 120634) 44 Ronoveg nesta components tina rene 242 7CODD Au 80 1992 > "Aver Electrical system - Edition 07.1996 80 c0-cass netunennAudi 80 1992 > GOD Electrical system - Edition 07.1996 Aves 4.5 - Checking oll pressure gauge tus shows eng Location on 4-0 engin: Atal tr housing. Lozaton on Bo engin: Atl ar housing oro back of engine ‘ch gnton on, ‘Connect tester AG 1301 plug and wath sing aur cab = Rast A TOT ote as los Seti aca ae 360 Sar ro Dar 0 bar Ifspectd value not ataine, late open drt using curent ow gram ae ect et 45: omeing a rma pe 81= Remove noise dato. 3 Unser eeanecta om ol enperatre sensor aot pur). Nt: station shows yong. Location on 4-9 eng: Ato Ser hovsha Lacaton on By eng: On an tae engine a pum ~ Conneet iat uit VAG 1301 sxow conection and ea, Sch ibn on. ‘dust VAG 1901 stra lows: Setig ‘Speco vas 7 Tet ie 13 oe 3006 specie valve is not atin, locate open cuit using curent flow cagram and rect fut B20. coupe, ramets‘Audi 80 1992 > GOED lon 07.1996 Aves ott) 2%) Y/ Hy ‘Sch non on, Spaced value: approx. battery vote ~ especie valu pt stained, eat open cult using Curent Row gram and rect faut 47- chee vatree 83,CRED Audi 80 1992 > "Auot_Elocrial systom - Edition 07.1996 1 Car radio systems 1.1-Carradio systems Nowe: : epee teed oS thc nd ott +> Opering instructs fr he rad conceed = "Spo inraton ine: Elec ston + Forrettingrepar wok ard voublshootng +> "Curent Flow Diagrams, Eccl Fault Feng an Fig Locator inder > instalason netetone + Denied sony nerves for raeving andrea etn = Gone Body Repair + nao devices and btn compart Fo Be VA. ane og lca pars hale ot They way arn prom fo tla on tod cron. + Ati e me Nee tate tte ere Saag a RRS TEE sar etn mewn Notes on alo rebefiing +The provided comets for egnal Aud aco sytes shoud be utd fr ropa th do. 5 ao hoe ir boc oe il ve att + tno comectng the spsed signal adios wth GALA uncSon) care must be fkan not short cet the ‘Sg ance oh vehice maunetore may acc (0g engine cont + Ekincctng tre speed signal to oer makes o edo can abo lead veil 84 01 ado, 2:0 rt, Tote‘Audi 80 1982> GOED Electrical systom - Edition 07.1996 Aves sie 2 Ada tara canoe (lt are proved + GaFerbonsrerasvolsapesss 12 Rao one gree tout BSCHAD Auai 80 1992 > “Aver Electrica 3 Dash pantie 1 Spd saa fr cao th GALA ction a 25. connect be {Retina tl ond engrng Pe covinct on Gah pana etm comet => fa * Bape 4 Rly carer wi fun box + Rai aoe pay * Wrerostgfne sstgnest ‘= "cnent Fw agra, Eos! Faut Finda ad Fin Locators binder 5 Anpiir-R12 ‘gamma GD rio only 4 Sista rebut para + egw (BB 01 Rado, my nta,Tere‘Audi 80 1992 > GOD Elgctrical eystom - Edition 07.1096 Avex 1.3 - Removing and installing the radio > 08.94 (Check that th cade is present in rcs wih nth cong Removal: = ner he Wo V6 elt lp into tok of a ado 2 town te ato lle radio out of centre consleby pushing te reas cps cutares, 5 Pull off aoa comecior earth connection B- and connector C- (2.63), ull te two reloso clips out of he rad, © Plugin the connecter. Carety sh radio rt cet consol unt rubber butler makos contact wit bracket ato. 1.4 - Removing and instaling radio 07.94 & 13 Racing sr itig tera > 0694 BTGack for prasence of ai theft code, Removing glove compartnent ‘= Body Assembly Work: Repair Group 70; Dash Panel; Removing and instaling glove compartmentDash PenelRémoving and ntaling glove compartment sen oabl a1 2 Remove earth coonection screw, Unplig eonnectore and Labaen fastoning Screws 2 ad remove amp. BB or Posto. 2-way rao, Ylghone‘Audi 80 1992 > CRED Edition 07. 2.- Structure of radio systems 2.4 - Structure of radio systems 2.2-"Aiphat and "Beta" radio > 06.94 i A va i 2 ee + Frontloudspeaker system passive -> Wo band oudspaskors, fot ight nd + Instated in instument pane Tacha orn power PH awa, Mase power PA wats Nomina npedan 2 To [Frequency transisin argo) "aFB0- 17000 Fe pra race Frequency (ranemision ange) be] 1TOOO TE) taace. +> Matin comet Ti rod otconeetadtsed + Muto connector 8, brown (Prd [Capea + oat aR [loudspeaker Font ht 21-0 ns BOCLAD Avs 80 1992 “Avo Electrical syste [Pins [loutipene , Font at [Pn [Loudspeaker Rontlet + Mtipn connector, in, black Pin 5S postive fr antl wi locrone a [piled power aa 7 hing 58) Pin 7[aey + fem 30) Bary ern 2.3 - "Gamma CC" racio > 06.94 + Frotoadepater atom passe 1 Rawreusseatr Sons "acte ‘Rea ht ante gomanarty tac tas tena a od AL RESTORES ethanlyaticnedo an oupeser doa)” Frontrigt and it bassloudepeakars + nota ininetrument pane (Tecnncar aaa power PH Ta jk ower PH Tevet ial inpedans ZN te requoney (vanes rage) | 50 7000 Ha aright and oft bass loutspoakors + ited in bottom o oor ta [Romana power PR Vas Viti poor PRE via [Romina pedancs ZN 40 Frequeny (raemson range) | 30-6000 Fi Fear right ae lot miangateble oudsposkors “+ snstated into of door, connected tluppted om bass loudspeakar 90 01 name 2 wayra30, Tohono[Tecra a [Mosc power PH ate Nerina eipodance ZN To Frequency (ransmeson range) | 2000 e000 Assignment frp connector I andi on the rar of the aio ‘+ ->Malpin connector, 10n, od Pat [oat (Paz [Cock ty Ped [enable 1) [Baar Pn 8 low Requeney, roar aRRZ] [Pin 10 [Tow trequeney,roarot2) 1) only for 2nd spay wir auto check sytem 2) only for ear active loudspeaker + Mutigin connector, 8p, brown (in [loasepeatar + paste Font eee eal | Mulia connecter i pin, black [Pn T[GALA Tepood signal, 3 | Sd postive or aol wi aceon ptnerdlodronc power aera 23 "Gama oo rao» 0501 91GRD Ausi 80 1992 > “Aves_Elocttcalsyatom - Eton 07. (Pf aig poms Pin tony +e. 30) [Palatino "Gamma CO" radio > 06.94 + Front loudspeaker systems passive with ample boosts} ——4 + Rear ioudspaaeroptons ve Nos: The system may any be operated wih sce loudpeaters and amp (costa) ‘A- ->Raar ight ampli: (pemanenty tached to bass uspeskr) 8. Geant pemaney cet obssbutenn) et ptr oss 2x20 eh Hern Pae 68 Front ola ot eas maple «nla nent pe! [Reais Renal paver PA a) sk poet Pt Bate oil inpsarca TH to ery Poa ae] —[ 0. TROT Rear aro bass opera + Fein oto fe aT Femi power a jee rower Pt Ba rel impale 2 to rene een) [BO 000 ag and wt isang utes + rte in tp of dort, conncted supe rom bass ousspeaker 92 51 rade, 2ney:adeTokghaneAudi 80 1992 > COD ical systom - Edition 07.1996 Auer Toaial is si power PH Vane [Nominal inpedance ZW to [Frequency (Fansrisson ange) 2000. 16000 Fa Assignment of rltpn connectors | and I onthe rear ofthe radio ‘+ > Mutipn connector | {0in, et Pat [oat [Pz [Ook 1) 3 eae [pins [ean [Pin 7 [Cow roqueney. Font cat [Pint — [Low frequency. rar raht2) [Find [Low frequency. rontie 2) Fin 0 [Low frequency. rar ght 2), 1) Only or 2nd display with auto-check system | 2), For rot and rer loudspeakrs (active) fampiiier (booster) ‘> Maltpin connector, & pin, own Not cannectediused + tin connector 8p, lack [Pin [GALA encod saat) Pin 5] Sich postive fr Sova wi elecrons am [lterlocrone power aerial Pi ation are 58 24 "Gamer CO" tt > 08 96 93HAD Auat 80 1992 > [Pn Bato + rT fay -Yerm 31) 28 - "Beta" radio 07.94 & tL) * Frentontapeater ysiom pose > Wideband ouspeatas, font ght and et + tna insturment panel “4. CE ‘Assignment of map connector | an lon the eer of the rao "> Matin connector, 20-1 Unaoeatod “+ Mutpn connector, i, brown [Pid [Usoaker¥ rot mg [Para — [toudspeakr=, font font [Pind _|toudepeaker >. Fonte jn 6 [Laudepeater = Fonte ‘+ Mutips connector, i, lack (Fx i ea 4 [Tere 8 8 [Pins [Conte peste x wera [Fins Jorn Pn? [Terminal 35 —————— 94 01d 2c, Teche‘audi 80 1992 > GOD Electrical system - Eston 07.1986 Aue 2.8 - Gamma" radio 07.94 & ror ondapeaker oem passive 1 Roar budspeaker systems -actve ‘A. 2 arth ample iemnanty tarot bass nape or fo pesnudahamertgimear tied Se Sener Front ght and eft bass loudspeakers + nots in insbument pane ‘Rear sight and let bass loudspeakors + Fitedin bottom of doo, Rear right and et misangafroblo loudspeakers «+ rsa n tp of door tin, connected osuppled from bass ludepeaker | Teal | | deer | Webe eae eset =) ‘Assignment of mip connector | I and onthe rear of he radio +> Matin connector 205i (Pant [Peart ra? in [rin [Couaspeaker contol ps 3 [Gonk Pino footer Ee 25-"Bobr mao 7348 95RED Aut 80 1992 > "Avat_Electrical systom ~ Edition 07.1996 yl & fs oF } 3 Fee walt Epo eS SSRIS co | +S Nati connector, 6p, brow Pin __[utepoatar «Font vaht Pin [Loudopeakor- ont ight udepeakar Fone [Find — [Losdspoaker= Rontiot + tin conpectrt, n, ack (Pint [Spee vaso [Pind INF mae cet in [Tena 30 [pnd —[Torninal 6 Pn |Gontl posts tr ara [Pn 6 [Caring [Pn 7 [Terinal 0 [Pant [Terminal 96 01,2 maya, Febchone‘Ausi 80 1992 > GRD ical system - Edition 07.1096 Aue 3 Layout of loudspeaker systems 3.1 - Layout of loudspeaker systams | | i i | Nes: + Tetra data fore indvtualouspeakers strom Pape 68 {Wing and contact assgnmont “> "Curent Flow Diagrams, Eletiel Fatt Feding and Ftng Locations binder: 1 Passive tort oadapeaker {Wide band ludspeaker + Bcomector 1 Remawngandintaling => Page 60 2) Layouttiutipoer aoe 97QOD Aust 80 1992 > “Ave Electrical systr 8 Wing oom connector & SS ne els prereit for perton) anor and waiting’ Page 20 oudepeakars 3. Miangotreble ‘Removing ad nstaing => Page 103, 4 Connecting cable ‘For midrangeivebleloudspesker > Commented boss oudepeasor 9B ot Rai, 2 may, Toho‘Audi 80 1992 > GOED Eteotrical system - Edition 07.1986 “Aue 3.2 - Removing and instaling front loudspeaker (yeaa ‘ce eral scrowaver te cartuly prise of in Remove hexagon bol Cet ul ou dspeaker-S- upwards (avid touching daphrag), pul comoct: Not: ‘nave sock: har --0n instrument panel = Qninstataon, res home loudspeaker retainer in socket. Screw n hexagon tak ross nim by Rend 32. Reavog st nstiing tontusipacer 9D‘Audi 80 1992 > "Aver_Eloctrical system - Edition 07.1996 3.3 - Removing and instaling rear loudspeaker 2. Fastoing sow + 42816 3 Loudspeaker box 4 Fatening sew #42216 5. 2inconecor + "For midangotebl loudspeaker Spin connector For bass loudspeaker 100 21 -rato, 2 rt, Tone‘Audi 80 1992 > GOD 7” Sead socket + For cable tansiton piece 8 Retaking ip + Forloudspeaker wring loom 8 Door tim 10 Recoptace * Ferloudspeake wre 1 Avo or passive bass loudspeaker + Removal: 7 Remove door tn ‘=> General Body group 70; Door ti; Reming ad intaling ont door in (and So & 06.63) or moving ili odoin (and roy 0 998 ey S200 Removing afew nd e805 98) ce romevng and ntating Ronit dor tim (4-and S007 3 4, ——— EE 213-Romevig a tiger apie 104(HOD Au 80 1992 > “Aver Electrical system - Edition 07.1996 7 Pal af connector at revapiad am 10 ‘Unsere festering screve Rom and remove loudspeaker box. ute eonctor om and fem 6 ~ Remove aston scons tem 2. ‘Remove astemby segments lem ¢-and ike bass loudspeakr out forwards outof door tem 9. 12 Thwadodrng + For atacing mid-angereble loudspeaker 102.01, 2may ro. Tlrtone‘Audi 80 1992 > GED + Removal 2 Remo dor tim => Gonoral Body reps; Repal group 70; Door bm: Removing and instal ort dor tim (4 and 5-8 G5.) rong thy Yok gn and 1.238 Co zoe enon sing for atm ad 3 6 0) or romovng anda Fr dour vm (aon Soy 07238 = Pil connector al receptacle tem 10 Unscrew feoening sre hm and remove loutepeaker box. Prlleonnecor or mil angefvabi loudspeaker stom =~ fom bass loudspeaker tem 13. 33-Ranovra nd stag arouses 103.CUED Audi 80 1992 > "Aver_Eloctrical 07.1996 Faye nga ae nang ipa Ron Fomor pte 8- and - Ufeeow teadod ng tom 12-fom mid-vangefrobeloutspecker and ake mirangefvele l- ‘Soo owas ot 9 dori hem 14 Connecting cable * For midrangetreble loudspeaker 104 21-rado,2moy re, Teoenene‘Audi 80 1992 > GOD Electrical system - Edition 07.1996 Auer 4- Layout of aerial systems 4.1 - Layout of aerial systems + hen ting ts abisbieto wse a tees or power al Dimensions fr ubeoquetintaaton Fe + Reparing root aera favant "86. 08 => Page 115 1 Heated roar windecroen wth window aerial -Z24 + Top 3 flaments not heated; MW anal only Rihana ment Hono and WE sonal) + Removng and taling = General Bo Repair Reming and insang rer window Removing and stalin ‘ealbenernoel ake rata ea ncotonovy and eta (eo) : 45 Lapa t ott syns 105GOED Audi 80 1902 > “Aver Electrical system - Edition 07.1906 2 Power aotal Stee diting=s Paget 1 gle ent asgemend = “carent Faw Diagrams Encl Fal Feng sn Fig Locators" binder 9 Rode + Removing and instaling => Page, 108, {+ Sibsequnt serial nstaabon = Fig. 2 106 21 ro, 2 a, Yelp,‘Audi 80 1992 > GARD Electrical system - Edition 07.1996 Aue ‘hota empitor R24 + only in conjunction wth window aeriat 1 Leadon sie of lot pla 1 Removing and stating "> Fig. + + Troubleshooting = “Curent Flow Dlagrams, Electrical Fut Finding and Fsng Locations” binder 41 tayo tort etre 107,ROD Auai 80 1992 > "Avo _Eloctrical system - Edition 07.1998 > Fig] Removing and instaling anil amp = Remove inner D pier tim Unscrew aerial cable and pul of st connectors. Loosen hexagon sores and removs seal ample. ‘Enaur that teres a good ear connection when insaling non retin an srl ra (ote) mistbe ued Ober commarcly avaiable eras may aU Corel and cao wie mse afi ead ~ Madness eal holon earls pane sing ot or frend pen = Distance b= 120 rm = Dimension €=16°5 mm Dl aerial hole and caretly debur. CCortily exraclremove at Gnkings and figs (avoid sratches) = Repapainwork around hole as specfiod = Vehicle paintwork Take ant-corosion measures i necessary |= "Surface reatmenicherical materia binder ~ Instaling telescopic of power asi Install ana connoct cabling = "Current Flow Diagrams, Eloceal Fault Finding and iting Locations binder 108 1 - Rado, amy, Teestere1 2 3 4 5 8 7 8 Seated socket ‘Avil cable Tootved washer, 5 mn Hesragon nut MS Earting strap for sel MS bexagon nut (10x)-2.8 New Rubber grommet Brackot 42- arming reiting re erst 109CRED Ausi 80 1992 > "AUSr Electrical system - Edi — 9” Rod wotal + Removal: aovehoragon bots tor, 6 bracket and caring san. UUnserw ara eae fem 2 = ilo ae wih roc -tem 8- downwards uf sce tom += by pga presting my 110 01-fet, amy, Teeter‘Audi 80 1992 > CED Edition 07.1996 Anos Toothed wast, 51mm 1 2 ‘3 Hexagon nut MB, 2.5 Nm 4 Earting cp for ail cable + Secured wih hexagon Bolte 9 5 Aetial cable Elton power aerial + Removal: 7 Remove both hexagon nuts em 3-for power aval and eating sap lem 10 ee 163-Ramoviaaeindaing pone seal 144OND Auat 80 1992 > "Awet_Electrical system Remove aerial cable Tem §-, connector Hier 12 and water drain hose tem 8. ul power aerial downwards Gut of socket em 1 by pling and pressing fmt on telescope head. 17 Thrwaced pia MS + Permanent installed in power ail 18 Wetor cain hose 9 Hoxagon bot M5 x 10 10 Earthing strap for nora! 11 Rubber grommet + For water drain hose 42.Connector| + For power aerial 112.01. ono, 2mm, Ttgnem‘Audi 80 1992 > COED rom -Eaion 07.1995 Aves 44 Avant roof aerial > 06.94 ——— Ss | ole: Removing and insaling root acta => Page 114 ‘ata ‘etal base etl cable connection 1 2 3 Connector 44 Securing ut-95 Nr. 5 8 Root skin Se petrol c0s 113,GRAD Auai 80 1992 > tom - Esition 07.19% Remove td ining ot aa > eerie ut oot ing fat src 5 Fey outnontney lean connector -2- 1 Unserew fastening nut &- (5 Nr 2 Remove ot ara rom above 114.0. aso, 2p roo, een‘Audi 80 1992 > GD) n 07, 4.5- Roof aerial with ampifier, Avant 07.94 & ————— Note: Removing ad instating root aaa! wth amplifier => Pago 116 evil ‘Seal ‘Ail base wih ampiifior + Forredi operation vial bave wih ampifer ‘+ Forradio ad telephone operation (telephone insted) 7. Aafia cable locking mecheniam 1 2 Cove 3 Securing ut-3.5 Nm 4 8 45 Roo ota wit amie, Avant? 948115GED Auai 80 1992 > "Auer_Electrical systom - Edition 07.1996 ‘Removing and instaing root weil with ampier, = Such off radio. ‘Carefuly pros out boat ght using Rat creweiver. Serow out aot rod 1 Tham over 2-4 fas to the let ae pull of fom above, 116 01 rato, aya Tops‘Audi 80 1992 > GOD. Etoctrical system - Edition 07.1986 Aves Release aerial cable ocking mechanism 7 dredon of avow + Remove power upely commer Palle aoral base: 5-o.-€- downwards. 45 Root oto wit gr vent ora 8 14171 - Servicing windscreen washer system 1.1 - Servicing windscreen washer system Waring ‘Alay Sitch of ignition when performing assembly work on installed wiper motor. Note: ‘Wiper moter can only be removed complete with fame. Te dot, romeve cows, mounting al and water Gud. 1. Wiper blade 2 Wiper arm + Adjusting => Fig. 2 118 20 worscren ies and wash star‘Audi 80 1992 > CORD Electrical system - Edition 07.1986 Aauoe 111 Sercing vidocroon washer eatom 119CED Audi 80 1992 > ‘Auer Electrical system - Edition 07.1996 10 pees] 120 s2-woscreen wpe ant wash yen‘Audi 80 1992 > CRD Electrical system - Edition 07.1996 Awe t fy pasty LOG [Fon a® ‘14 Securing bobs 18 Grank + stallion poston => Fig. 3 se Nt-22Nm 17 Lover off ight trust rod +" and coat boating sels wth MoS2-greaso, 1.1 Sending wskcroen vesher yaa 1.21GOOD Auai 80 1992 > “Avor_Electrical system dition > Fig Wipor arm ascembly postion ‘with ignition on pra wipers unt ot wiper arm in folowing positon: a= approx. 450 Suiich of anton, Remove wer motor together wih wipe rae \ [ee fi Dd [Sensors > Fig? Wiper arm adjustment = Move wiper maior to pak positon. {Sich On eomeed wiper motor and owe of using wiper sich Wiper meso stops n park poston Set wiper am (passonge ie) fo dmension 6-90 mm ae bgen (18 Nn) 1 Setvaper arn (arvers ie} to dimension b= 65 mm and Horton (76 Nn). Fi Crankinstalation postion low wiper motor o run fo park postion and instal, Paton the eran and align, IMGs approx. 60 122 22--wiscwen wp rt mech spe‘ud 80 1992 > Electrical eyston- Edition 07.1996 Avot 2. Servicing windscreen wesher system end headlight washer system 2.1 - Servicing windscreen washer system and headlight washar syatam Troubiescsng = "Care Fl Cigrms, Elecicl Fut Finding and Fin esto bder 1 Haake ot {+ Ramovig ard eating => Page 132 2 Cameo oct ht + Puff conaeton too rr je 21-Ssvone wr water omiresncroagraeme see $23.COED Audi 80 1992 > "Avot Electrical eystom - Eulition 07.1996, * for windseroon washing system ¢ Aaustng =e. Removing and isting => Page 132 4. Retaining olp Connection socket, eft + Pllof connection before moving jet 6 Flor nock + Removing and instaling => Page 134 124 22 windscreen wip ae wen systAudi 80 1992 > COED pyar ! eee Sea es la + bomen 1 For windscreen washer 10 Connector + For windsereen washer systam pump in vehicles with no aulo- check system 21. Seong wincren weer stem an fea wiv sytem 125,(CRED Ausi 80 1992 > ‘Avo Electrical system - Edi ‘11 Rubber grommet 12 Comecor + Ferreasig vate eyten ponp + Fartdeslaum wash’ yin venice wh au chack stm 13 ump 2 th ogre snc 1 FEPAtetne ert a vei wa acta 5 enon an tsng Fg Sana Pump 1 Fee wndscren water tm aides wh nao chek som 2 noun an tang =. 126 52 were vp art was spt‘Audi 80 1992 > CORD Electrical system - Edition 07.1996 Avon 16 Purp 5 Rms to 14 ‘Hose camo Rvp place 11 Comectg hoe «Tor eadight vaser sem 18 ster gommet 12 Ange 20 Rudo omet 21 tune 2.1 Serving wndsceen washer stan anc haoaint vena ysis 127CRED Auai 20 1992 > “Awa Electrical sy Edition 07.1996 123 453 eo 128 c2-wnercroon woo cr wae eto‘Audi 80 1992 > GOED ctrcal system - Edition 07.1986 aut > Fig Adjusting jt for windscroan washor system Notes: + Never se needles or athe sharp objects, since these wil damage the water ducts inthe jet. {ithe water spray Iregla or cannot be Set as pected, replace. = Use sped oo WW 912510 set pray as flows: 2 be 450mm e=220mm ‘ > Fia2_ Adjusting jets for hoedight washer sytem ~ Use special tol 3019 Ao st spray at upper im of headight follows: 2.1 Sensing ween wher oon ad eo water aye 129GADD Audi 80 1992 > > Fia.3 Removing waming contact for windscreen washor system water + Vehicle wth auto- check sytem Postion screwdtver between reservoir and waming contact or windscreen washer system water and push Waring contact oUt of ber grormot By turing | > Fig:4 Removing and inetaling pump for windscreen washer system can ona te te Sen ec rancor edo no Siveewae SR seemipmeenacrane gome 130 22. wean wie are wos syst‘Audi 80 1992 > GOOD eI dition 07.1996 “Auer syst 2.2.- Removing and instaling reservoir for windscreen and headlight washer system Unsere coolant expanaion reser and plac to one side 2 Tum filer neck so tat ts facing downwarés. Poller rock out of mud guard leadin and reservoir. Femeva whee! housing inet > General Body Repair Repair Grp 6: Wheel housing ners; Removing and instating ont whee! husk inertial out Wresremawng and tating fon wae nasi tne a = Remove strut ull sonnactr and. hoses from washing water pumps. 2 Remove suring nuts (© Ni * Coretly remove reserva for windscreen and headlight washer system trom whoo! housing. 2.3 Removing and instaling jets for windscreen washer system 22 Rag ing ove io a aE ET 131CRDD Audi 80 1992 > "Awer_Eloctrical systom - Edition 07. = -> Remove connection socket fom jt by pling backwards at an ange arrow. ‘Now hoatod jot: = > Use medium sized angled screwdriver to pross back reining lug -arow- whist pressing gentyon con nection piece. Heated jo: = Put heating comet ‘Sonnac canon hid toa busting a borne = >Use medium sized angled sorewarver press back retsning lg whilst pressing genity on connecton piece. Note: Do net press scruddiver agains! bodywork panel 132 s2- vier wipe sn wash ester)‘Audi 80 1992 > CORD tom - Edition 07.1996 Awor Alvohictes: = Pull jet outwards out of bonnet. Instaing Insert into bonnet rom outside and push home unt esiing lug engages Attach connection sock. 3- Servicing rear window wiper system 3.1 - Servicing rear window wiper system 3.2 - Removing and installing rear window wiper arm, 1 Rear wiper blade 2 Rear wper am 3 Cap 2. Rerovng niing es or wndecren waster ean 133,CRED Auai 80 1992 > “Ausae_Electrical eystom - Edition 07.1906 3 ng or rar window wipa Blade A =40 men on top edge of dete pater, Set 3.3 - Removing and instating rear window wiper motor | | | | | | Remove boot Cr By Fas: Fp 7" Park ig gn i ‘Tim PaneleRemavng a isting boot bi (Avan) =. oe 1 Securing serow "8 Nm 2. Securing screw -8 Nm 3. Water hose 4 Metal bushing 5 set 134 co wececrean wipe ert weeh tom‘Audi 80 1992 > Electrical systom - Edition 07.1996 Awan '+ Sunped as replacement part wi tom 7 - Rubber grommet 7 Connecting pipe + Supplied as replacement part with tem 5 - 8 Rear window wiper motor 9 Connector 10 Retaining cp 11 Pato waar 12 Rubber grommet 18 Black matal bushing 16 Rar window '35- Removing ant nstaing rar wnaow wpe mater 135,CHRD Auai 80 1992 > ‘Auer_El 3.4 Removing, installing and adjusting jet for rear window washer system Removal Removing luggage compartment tim. = General Body Rap, Interie: Repte Group 70: Trim Panel; Removing andinsaing boot rim (Ava) Fin Banelonovig and nsaing Dott (Arar) oe seta row cap fr cer pram => Page 3 {Loosen clams near connecton pipe tom 1 Plifet waterhese-tem: So 136 so wndecroon we and wash syatrnAudi 80 1992 > GRID = Edition 07.1996 Aver 1998 6 ‘Tse urivorsal ples carey plot connection 2 Pioertem 5: i is Instaing = Ft ft connection pipe and ten jet. ‘Coumerold at comecton pipe when insering jot. Connecton pipe and et must be fly engaged Adjusting ot = Use spocial to! VW 125 0 set spray o upper third of wipr area 34 Removing nsling sd js jt fr rear reo wer seem 137GBND Audi 80 1002 > “Aust Electrical system - Edition 07 1- Servicing headlights 1.1 - Servicing headlights Reming and instalingheadights = Fig. 142. Removing and intling fog lamps => Fig. 151 (dua headighs) ‘Adjusting fog lamps =>Fig, 181 (Dual heads). Astin jt foc headlight washer aystom = Fig. 129 Neto: + Aways daconnect baer ea suap before working on elena eytem. + RetsGustneadigne ofr conyng out wok wich cas ato or ootng > Fig. 142 and = Maintenance” 138 o4-Lems, Lamps. Ses -cxte‘Audi 80 1092 > CRED ical system - Edition 07.1996 “Auoe 1.2 - Servicing headlights, 4- and S-cylinder + Une 4 Locating pleco + Cipped eat fr eat dune 3 Gen vena ne and ” 5 Reflector ‘Avoid touching reflective surface 12+ Senora headin, 4 and 8 cpinder 139)RED Auai 80 1992 > “Awor_ Electrical systom - Edition 07.1096 [ | | | | | | + Wh pig housing and connector 17 Dippedtinen beam bub + Te Vr60155 WHA) 140 s4-Latis, tarps, Svtstes error‘Audi 80 1992 > GERD ‘aor 15 4 13 12-———« | | | 16 | | { 1 - 17 Coral mak for eadigh ange adusnent tm «For vies wi head range eduximent stom 12 Socket fortum inl 13 Bub ru sal inicaor eav2iw 14 Tursigalincator 1 Removing and inaling Fig. 15 Socket for sieht bab 18 Locating piece + Gapped prefect (or hesight ange austen) 12- Serve nog, + ana Sonar 144GLED Audi 80 1992 > "Aves_Eloctrical syetom - Edition 07.1996 > Fie) Adhusting hoedght ‘ec height eting by toning ating seowe uring recosses-nend trouver or len ke INA Hoght aj aor (onardeousge of voice) : 5 Ungral agusing sore (towards inside o venice) Note: Make te acjustment using a headight aiming device. => Mainvonanco™ Disengage cap at rear (bayonet socket) and sot aside = Remowng tum signal ndcator => Fig. 144 Remove plug. ‘To avold damage, mask bumper wit tape beneath headight, ~ Unscrewing ti stip Beneath headight => General bodywork repairs; Repair group 50; Front bodywork; Removing and instaling apronFrent body ‘workRemoving and nstaing apron ~ Remove headlight scuing bos arom = = Gee romote hosdighotont Instat: {nsert headlight from front and align wit bodywerk contours; ght the two upper securing bolts fst. 142.94. Loto, amp Sviches ener‘Audi 80 1992 > QRGD Eteotrical systom - Edition 07.1986 _Auor 293 Removing, ntating and ating fog amp Removal = Loosen serew 2 ane remove tim, Ueosen screws 3 pull og lamp +-out of guide and remove fo front Installation: Insert retining hugs in guides and secure fog lamp using screws. tach rm tog lamp using screw. Austing: {Loosen screw 2 and remove im. Use'adhusingcerow't=10 st fg lamp tamination direction o headlight adustng dovce marking line. Attach fim to fog lamp using screw, ‘Note: Fog lamps cannot bo ltraly acstod 12- Sevag heat, + ons se 143BED Ausi 80 1902» ical systom - Edition 07.1996, > Fig Removing and instalinghurr-lgnal near Note: ‘Turn-signal indica can be takon out without removing hewdight sh in catehes -atows- and push out tum-signal indo to front, Detach connector 1 Remove tursignal indcator 144 oa. vit, Lamps, Suchen eterAudi 80 1992 > CRD Electrical system - Esition 07.1996 Aver 1.3 - Servicing dual headights, 6-cylinder, $2 co out careful using screwiver to remove Press in by hand to 3 Tan 12. Sereing it hoods, pina, 52 145+ Avoid touching elective surface 7 Retaling oi for bub (H4) Push of by hand 8 Dippedimnain beam but + 1260156 W(H4) 8 Wing oom + tn plug housing and connector 10 Bub for main beam » 12S WHI) 1 Locating ploce + Clipped into reflector 146 o1- Lite, Lanes, Swtchee-exteror‘Audi 80 1992 > CORD Electrical system - Edition 07.1996 “Aver 12 8 4) 15/ 16 18 19 ‘2 Gontol mor or headight range eclustvent eet ‘+ For vehicles wth headlight ange adustment systom 13.Cap (age) ‘6 Locating poco fr rolector + Qo wots witout neadion rage austen stom 5 Rite lone aa.coce + Cettrolsase dockwse 15.Cap (smal) 16 Wie op + Prise off or push off by hand 1.3 Seng ouasboasits, eying, 52 147GHED Audi 80 1992 > stm - Edition 07.1996 ‘7 Latoral adjustment screw 1 Roxby mounted how 5 Aajusng agit => Fig 18 Hoaaight housing + Removing and ntaling headlight =>Fl. 1 19 Fastener +" ipped int headlight housing 20 stoning sow swith washer 21 Rest + Bonded housing 2 Stake ash Contact 148 04- gp, Lamps, smn ator‘Audi 80 1992 > GORD Electrical system - Edition 07.1998 Aue T2344 567 8 ‘+ lexbly mounted in housing + Adjusting headight => Fg. 142. 23 Fastening serow With washer 24 Sie ight bub + 1215 W(capess lamp) 25 Sock fr sto ight bub 1- Sorvcra cat heath, 6 oft, 82 149)HED Avst 80 1902 > "Avor_Eloctrical system - Editon 07. > Fig Removing and instaling headlight Romoval Remove Pa ‘Total damage, mask bumper wth tape beneath hs Unsctoning t88 cp enanh React se =a => Genera bodywork repair; Repair group 80; Front bodywork; Reming and instaling apron ont body- ‘terfomeng and netang aan tid conten Remove headlight securing bolts - arrows CCaotly remove headight Font Insert headight Fom Font and align wth bodywork contours; hen the two upper securing bot fist. > Fig2._ Removing and instaling tur-sgnaindctor = Loosen serew artow- and remove tum-signal front, 15004 -tie Lampe, Soe enor‘Audi 80 1992 > GOED yystom - Edition 07.1998 “Aver > Fig Removing and instaling fog lap Removing tum signal ndeator=>Fi. 2 Tagen Boh serowe artow: and romove fog lamp to ron. > Fig Adjusting fog lomo Use adjusting screw row: to set fog lamp iumination direction fo headlight adjusting device marking ln. Notes: et can be made wate remain un snl nat {Pog amps cannot be itera ech 13. Senora cuthooinarts, one, 52 151QRED Ausi 80 1992 > "Aver Elocttical systom - Edition 07.1006 1.4 - Servicing electrical headlight range adjustment Note: Troubleshootngericing = "Curent Flow Diagrams, Eecical Fault Findng and iting Locations” binder 41 Connector + For headght range conto adhster + Atearument pa ng or 2 Headigt ange conte aur (ctontoet) £102 + let cone consle 2 Gatti pan of ang erowcivec 152 04. Lats Lamps, St ear‘Audi 80 1992 > GBQD Electrical system - Edition 07.1996 Avex 5” Connector fr coral motor Cavity sssigamont “current Fow Diagrams, Electrical Fault Finding and Fting Locations” binder 4 Control motor -V48,-V49 ‘+ Removing and inataling => Page 155 1 Removng and naling dial Readighs => Pape “56 ‘5 Hoadight housing ‘Remove io take out conte motor Removing and inataling => Fig. 122 14> Seven dectien Neaaiot enge euetnent 153,SOOT/TOGGRD Audi 80 1992 > ‘Aur Eloctical sy 7 Rpraene end nslirg dl aaighs = P10 itt + astrument panetheadight range adjustment wing oom 154 su- taste Lamps Svaches -extevor‘Audi 80 1992 > CRD) | systom - Edition 07.1988 “Aves Electr 1.8 - Removing and installing control motor Remon hand > Fig 142 Sonne canta otro support fame Ft cng mor srocaree ra ‘in ntl nr ore gh ho {> Li up goto maton Prose back catch > and senllanecusly pul out cotl moro Fear. Insalation: = Release cap for wo-lement amp and remove, {Pusher upwards over tn Ramen lamp load, insert operating arm with bal head int reflector ball fod moan push ote ‘Avoid contac with inside of refactor. = Lock conto motrin postion, 1 instaling neadight => Pig. 142 19-Romomngananeoting contd mate 155,GED Audi 80 1992 > "Avot Electrical system - Edition 07. 16 - Removing and installing dual headlight control motor Removing headlight => Fig. 150 ‘> Remove aide ight socket. Feloase contol motor fom support ame: "Tom sondol motor anclockeise fet headight Tam gorge! motor locks fr ight headtght Lit up carol motor and push operating arm upwards out of bal-head mount-Aby ting cond motor ul eut control motor to et Instakton: Relea cap for wo lament ang and remove, 1 Poshrefecr upwards over han lament lamp ead, inset operating am wth baled nto reflector ball head mount ang push Note: Avo contact wits inside of elect. Loek contol motor in poston Insating headign => Fg. 750, 156 o1-Lets, Lsps, ss er‘Audi 80 1992 > GOD Electrical system - Edition 07.1986 Aver 2- Servicing tail ight 2.1 Servicing tail ight | 1199 tmp ret, geval era ssc br cover st a be reo. Do ot retotl tha eg lamp nthe ot Car cover. 1 Combination nat M5, 4 Nn 2. Bulb holder for rear fg lamp + Removing and nealing => Fig. 2 3 Connector wih wring orn “4 Bulb holder for roversing ight {+ Removing and instaling => Fig. 2 21 Senn ta iggt 157(BAD Au 80 1992 > 5 Bab for roar fo lamp + avew Bulb for reversing ight + vw T Settapping sow 8 Seal 9. Clear cover for oumber pat ight 410 Bu for number plat ght + 2vaw 11 Bub holler for number plate Kot 15B s1-tiss, Lang, sues enti‘Audi 80 1992 > CRD) Electrical system - Edition 07.1996 Aven | | ‘DhRabor soar 12 Gier cover forrovesing ight and rear fog lamp 14 Gasket + Away renew 15 Clear caver for brake Hg, reversing ght end tur signal indicator ‘16 Bub for brake gt and reversing ght + 2vRIsW 17 Connector wth wing om 18 Bub for tam signa indicator veiw 24 Seriei ta gt 159.GND Auai 80 1992 > "Aver_Eloctrical systom - Edition 07.1996 "Tub holder for brake ight, roversing ight and tam eignal Rotor + Removing and inetaling => Fig. + 20 Bracket for tl ight 21 Combination nut MS, 4 New “> Fig.) Removing and intaling bub holder fr brake ight, reversing ght and tur-slgnal indicator “Tum eatch-A-in direction of arow. {PAV connector”B-and remove bub holor. 160 2-tinis, tape, Stes -enterioe‘Audi 80 195 |> Fig2__Rermovng end intaling bulb hoe forrovralng ght and rear fog mp Tum bub hokdrin rection of row ae pul out. ‘3 Removing and installing steering column switch 8.1 - Removing and installing steering column switch Removal Note: stabi radio sacunty code before disconnecting batty Vehicles wit aba: = Detacy batty earthing stop. 2 Pile storing wheat cover by hand Palit oop a cover carey each rom mouring pins ten enor tom ha sing same procedure, Pr cover to oe side and rmove. + Detach connector ‘Voices wt abag ay attention to safety instructions General atbag safety instucons: => Chassis asombly work: Repair group 69; Genera sae instructions General safety instuctons +1. Operation: Disconnect votagesuppiy = eticles 80895: Detach battery caring sap *Vohils 30882 Remove compartment on ers sie General bay ops: Rept rop 7; Dash panel Removing dive’ storage compatnentDash pane, Ranong cafe tamie Smparen ad a “ 21 Serore tie 161HED Audi 80 1992 > "Avet_Eloctrioal > Vehicles 1082 8 0895: Open cover in cers ste ay row A. Remove f-pn connector (red) fr power supply from holde B+ and detach connector Note: ‘The tpn cannactr forthe aibag power supply was discontinued as of model year 1996, = Vehicis 07.95 a: Disconnoe batty and cover negative terminal + 2. Operation: Remove atbag = > Unscrew bag unitonl 2 Garhi foldback abe unt 162 04. Lamvs, Sots erAudi 80 1992 > CREED Electrical Edition 07.1996 “Auer stom Detach aieg nt p tg tp top arom Batam Op nt Soto roar remove abg nk Note: ‘Sot down airbag unt with impact cushion facing upwards ‘Move wheel ostrightahead poston te avoid damaging volute spring i etoering whee ii R | || foe ~” > Wehices 06 93; Detach connector -arow 24 -Rerrovng and ting seeing cota oth 163GERD Audi 80 1992 > “Aues_Eloctrical system - Editon 07. ~~ Vekices 07.93 & Put abag untcad connector out of lower tim, gent pushing in gin este of lower ‘conecor section using a srawerver and removing, ‘S'Detach connector “304 votes: * Ensure that wes ae n a staighahead postion before removing steering whee + Bret rmevalmay be abt puta mark on te sno wel an stn olny us afl. oped pon eo tat te Correct storing wheal postion canbe quickly and easy ound during instalation, = osen securing nuton sarin stun and remove seing wheel (40) ‘S'ttoeen recasted head screw for sowing corm swe clamp on underside. ‘= Te steering column ewich clam fasting screw has been changed from a recessed head screw'to a ‘hoxagon socket head bal (gradual invoductn). ‘+ Tum Allen key carol to aval scratching soaring column sutch tim. 164 04 is Lamps, Stone creAudi 80 1992 > GORD Electrical system - Edition 07.1888 Avo = > Loaven bolt for steering column switch clamp on underside using 4mm Aden kay (25 Nm) = Remove all connector fom steering cokuma suits ] Carely remove steering column wich Inetting Note: When mounting stering whoo turn signal stalk must ben 2r0 positon (dvng stsghlahaad) fe avd dam 29g tne rosel cam ‘Vohils with abag: = Oninstaaon frst screw in airbag unit securing bots by nang Tighten nghichand bolt to & Nm, fon Sghton l-hand Bot to & Nm. Connect batary. Waring There rust bene one in he vice when the batey is being connected, 31 -Romorng anita serng sctar owen 165,(CLOD Audi 80 1992 > "Awor_Eloctrical systom - Edition 07.1986 1 Upper tim + Forverices witout stag 2 Leftawich + Light stn, usta ndator wc, sch for manu cpping and headight Nasher, parking Haht ‘nd enue con system «+ Shnsoctn ascignant > Fig. Fig.2and Fig. 3 23. Rghtwich {Windscreen wiper sw, headlight washer systam and on board computer + Uittedion sstgnment=> Fig fFip Sane ig © . ‘= Curent Flow Dagrams, Electrial Fault Finding and Fting Locations binder 7 Upper tim + For vetites with airbag 8 Lower tien 166 1s, Laos, Stes error‘Audi 80 1992 > GORD dition 07.1996 Avex ->Figt Comecton or gh owt, unlga e stch, chformena ping sn tae face: ing tend case ely ‘8.9m connector Light switch. contact 1 (daybmeluroan diving) ‘Suen for anual dlpping and headlight flasher, torminal 58a Light owe, torial x Parking bot sth, terminal PR Parking bgt sith trina PL Light seth and such for manual dipping and headlamp Rasher. terminal 30 32 Seng stosg carn swan 167GRD Avat a0 1902 > trical eyetem - Edition 07.106 ‘Switch for manusl doping and headlamp ashe, temina! $85 ‘wrth for manus! ping and headlamp flasher termina 86 = Upham, contac (daytmeliban dg) - “Cght auch, contact 10 (aaytmetarbon svg) "| Parang ho swe, terminal > 2. Ughtendeh an swish for manual dipping and headlamp fasher, tominal 30 132 ght wich, tominal 38 > Fla. 6-pinconnector-8-,erulse conto system 42 Torminat 15 2. On activation and of 3" Input'rom convo unt contact 3 2 Shetch-on nd actvabon 2 febeaen, Momory storage aserge2n 2,E04 Cemecton sso newsmen wor ven, aaa veteran and co-ott con. Notes: + Assgnment of 6 pin comactor-A = Fig 5 2 Restiment ot 1Spe connor Bo M6 168 21 Lor, Lamps, Suis etorsuai 80 1982> Edition 07.191 gD > Fig. 8 13,phn connector B- Hazard warning sch, erninal Windsecoon wiper ew, tmina $33 Windsceon wper ewteh, terminal $3 Windscwen wiper sth, fmina 282-Serveinetoerg cots etn 169OED Audi 80 1992 > ‘+ Never use extractor took + Contact ssignment=> Page 167 1 Aiways use appropiate cuent flow dlagram fr oubleshooting ‘= "Cunent Flow Diagrams, Elecbiza! Fault Finding and Fiting Locatons” binder > Sd out plug catch by hand indirection of arrow as far as tw go. “S Pala nd vice appropri contact or oor cennseton ‘Taraplae nel cotacs akvnye oe spc 1000 0 Ol Ne comeray ava oqivo. 5 mer contact m appropriate amy Biome goa 4- Removing and installing ignition switch 4.1 - Removing and instaling ignition switch moving soning coun ut Page 161 rowny senibars Page ie SSmnotins a ions wh => Page 4 Removol ote Forte ste o cary, he Busan shows he sterng colin ook housing rove. + Oatach connector at igritonistater sch 170 94- Lxnis, Lams, Sechos-enter‘Audi 80 1992 > COED Edition 07.1986 “Aver Removing al wating on suc 174GOED Audi 80 1992 > “Aues_ Electrical system - Ec tion 07.19 > Connections on gnonistarter sth 5 - Removing and installing steering column lock switch with lock cylinder 5.1 - Removing and instaling steering column lock switch with lock cylinder Note: 11 he lok cider has tobe replaced in a vehicle fied with an immobiliser, pay alent te reader col re- blocement nsiuctons => Page 712 Removal Removing steering column switch =>Page 161 2 Removing dash zart=> Page. 12 each conectr af tnt swith *Puletprotecve cap fer stenng column ck sch housing to ont ‘Vehicles wih automate goarbox: Detaching cable fr sitlock => Automatic Goarbox O1N; Repa Group 37; Servicing selector mochanis: Removing, nstaling and ad- justin lockng eableServeng selector mochonmftemoung,instaling and adushgloekng calle ‘Avorices: © Remove securing boll-arow- sing TORX inset wit endface hole T 30H : GRD Electrical system - Edition 07.196 Use serewdrver to push steering column ot of retainer stud bots Push down column tube unt! etering colamn lock housing can be removed >Use 3 mm diameter dil to spot dit steering column lock housing as per the dimensions shown. Waring Proceed with caution when doing on order io avoid damaring thelock cinder. Driling depth approx. 1.5 mm, ifeertgnon ey nestor con ack. * Remows initontartor suteh=> Page 170, so thats possible to push onthe pn end of the lock cyinder. 1 Buch atthe lock ender -ight arrow: use makosht mandrel to push olating spring inwards op aro 15.1 Rerving anita soring cok ok wach wth ck evn 17.3.GADD Auai 80 1992 > "Aver Electrical Eston igntn ff postion and inset in drecton of aro wil retain = ite stacey ak Dek usig ten he glen TORS boo? am, na rw tue ‘pss bots in iracket and column ibe; Sohten new siockng nuts o 35 Nm. Rlcce slut column ing a stein un fee *3"Press steering column ont dae coupkng tang mt pie, inst tae no soon coum, Stn now So ecg nde @ 26h Pash pretocve cap fr steering column lock amo col tbo. Prem remaningsalobon gperatons i everse ode of rmoval 174.04 nis, Lamps, Sate entriorAudi 60 1992 > CID Electrical system - Edition 07.1986 _Auoe 1- Servicing switches in centre console 1.1 - Servicing switches in centre console {Pug connections hat ae not requ canbe cps the ecko he bay ‘When reoting mv ystome, replace srizh hole fem 6 Wah em, & ‘+ Reconsos that are no required musi be sealed of uing dummy covers item 7 1 lostrument pane 2. Sue hedor wth smal ay 1+ Remove all contol switches to remove 1 Sere atches in conto conto 175GRD Auai 80 1992 > “Auer_Electrical systom - Edi 4 Connector wih wing oor ‘+ Pullor prise of rom swt + Contet assignment ‘= "Curent Flow Diagrams, Electical Fault Finding and Fiting Locations” binder 5 Pushin ewtch * "Removing and stall 178 + Reps Sis Page tr6 6 Suton holder wih large ray +" Remove al ushbutonsvitches to rerove 176 se tis, Lamps, swine‘Audi 80 1992 > COED Edition 07.1996 Auer Darwny aver + Usod oso of sch ship not ily assigned + Prise off| md - 8 Switch holder wih no tay + Remove all pushbutton switches o remove 1. Serving snten in conte corate 177RED Audi 80 1992 > "Avoe_Electrical system - Edition 07.1996, 1.2 - Removing and installing pushbutton switches, Mask area above switches and font of radio using masking ape. * Use mal ecrowrvero carly prea of sh bull fom above wit pressing against opposite sie, ti] ~ Pal ste forwards using nivesal or fat. nosed pes rise 0” pul off connector Instatation: ress button onto removed switch unt it canbe head to engage. Note: Considerable force is required fo press the butlon onto the heated rear window switch for example. = "Push on the connector and push swich Back n again by hand 1.3 - Replacing bulbs in pushbutton switches 178 20-ur Lang, Stet tor‘Audi 80 1902 > Electrical system Edition 07.1986 _Awen Mask area above switches and front of radio using masking tape, Use smal acrwever9 earful prcoffewithbuton fom above whi pressing gains opposte sido "A But replacement nt possible B-Bulbrepiacement possible Eeract bub using point par or strong tweezers, Inort new bu, ge 2W bulb fo hazard waning switch 2 Use 0.8 W bubs forall ober 1.4 Checking switch for electrically heated mirrors 07.92 8 Aatuate swt * S'Measure rom pin 5 to pin 3 using hand-held muitimeter VAG 1528, ‘Specifed value approx. 0:50 integrated fuze or ewhching contacts detective spectied value not atisined Replace ewch (Chocking swiching contact for rear window heating ‘Actuate swe, fescue rom pin 5 to pin 6 using hanc-held mutetor VAG 1526, 2 Specified value: appro® 0.5 ws ‘utc s defective is specified valve not attained FRoplac switch 13. Roping bbs npuseaton ewtenes 179)RD Aust a0 1082 > In vehicles win AC, te rar window heating and the miror heating aro actuated elecronicaly. These sec toncs are actvated by pushouton and hast he rear window and to mares fo 10 mile ian 6 ad Srespocney, 1 ficasure tom pin opin 3 using handheld mutimetor VA.G 1526 facure fom pa 6 muti Spoctod vue approx 0:3 inogatg he dle peed ve notated, Feploce ste 2 - Electric window lifters 2.1 Electric window Ifters Genera notes: + Const appropriate cent fow diagram and oubleshotng instructions dung troubleshooting = “Cuent Fow Diagrams, Electical Fault Finding and FitingLocatons” binder + te eon te alti how shay Sturn enacty wt fae ne fing, mochareal components or molrigear un + Reming ood instatingvendow iter ro door component caer = Genera Body Repate: Rapa group 87: Font door, Removing window rand window fom and rata inton en door omponont cameron doorRemovng window Wis and window om and ian On doo! Sompanoot carr = Senora Resi: Rena ep 8 Rot doo: Removing now tan vino rd tation Sha opr Cara ootomcvng now tr and wow her and eae on doo co enon caer + Adjust top end stp aftr instaling window liter (mechanism) or entre door component carer 180 0 -cis, ars, nicheAudi 80 1992 > COED “Awoe ARTE] 1 Relay pat wi se box “+ Relay postion assignment ‘= "Current Flow Diagrams, Electrical Fault Finding and Fiting Locations binder 2 Connector for ont ight wfc unit + Romoving and intaling => Fig. 2 3 Window itr swtch £107 {+ Removing and intaling => Fig. 3 + Checking => Fe i 4 Console + Untup to remove 22. Fro abet wed tes explode view 181GRAD Auai 80 1992 > "Avor_Eloctrical systom - Edition 07.1996 5 Analy ray carer ‘Adapter clopod to fng side + Relay postion assignment, ‘= Curent Flow Diagrams, Electal Fault Finding and Fiting Locations” binder 8 Window itr contol uit J130 ‘Press cach upwards i remove + Asigoment| ‘© "Curren Flow Diagrams, Electeal Fault Finding and Fitng Location” binder 7 Tooro tse 20.6 + Location = Fig. + 8 Console + Litup o remove 182 06-Lopis, Lamps, Suictes inno‘Audi 80 1992 > GORD ition 07.195 Rear window Wor oltoneweh E39 + Only fied wah ear lace window ers > Romoung and taling => Fig = 10 Window ter swiches £40, -E58, 55, £41 {Removing and insaling > Fig. + Gheekeng => Fig. {1 Front door window 12-Fastning sevow 13 Door component carer 14 Dives door contact switch -F2 22 rot tre wintow ter -cxsoioa vow 183RED Auai 80 1992 > "Auor Electrical systr 15 Window fastening lors 18 Window iter meio, lof -V14 wah window iter mechanism + Ensure stesso attachment by ha-opering the window 17 Connect fr oat oft sch uni {+ Removing snd instaling => Fig. 2 4 Notdrecy attached to etch connected to pin play housing of window fer wing oom 18 Securing cut 184 00 L, Lamps, Sats nr‘Audi 80 1992 > CORD tical aystom - Edition 07.1998 Aver + Beno instrument panel on left 20 Earth connection + Serowed to inside of A plar 2 Wiring oom ‘+ Wing and contact assignment ‘= "Curent Flow Diagrams, Electrical Faut Finding and Fiting Locations” binder 22. Frontteaic wredow nares vow 185,GARD Audi a0 1992 > "Avor_Etoctrica ey Edition 07.1996 2.3 - Rear electic window Ifters - exploded view ‘Tha rar electric window er isan “open sytem and must only be moved f bolted to the dor component Gamer. Ofvrwise te loci window iter wl bo destoyed. 11 Connector fright oar switch + Removing and instaling => Fig. 2 2 Reac right window ier switch E54 + Removing andinstaling => Fig. 3 2 Chesca 186 Lats, Laps, Sct ir‘Audi 80 1992 > CRED Electrical system - Edition 07,1996 Aven 3 Wald door mechanism ‘Remove to takeout switch 4 Rear lot window Iter swich E52 ‘Removing and instaling => Fig. 3 + Checking => Fig + ‘5 Connector for lft ear sch + Removing and intaling => Fig. 2 6 Rear lot window 77 Window fastening elements 23-Roar lee wrdow tre cmos wow 187QED Auai 80 1992 > ‘Aver_Electic sm - Edition 07.1998 10 {5 Roar eft wndow Mor moter -V28 with window ter rechanlom + Ensure stess tree attachment by hal-opeing the window 9 Door component carior ‘10 Window itr wiring oor + Wing ad conlat assignment = “Curent Flow Diagrams, Electrical Fault Finding and Fiting Locations" binder 11 Washer 42 Securing nut 188 00- ss, vane, omaces - tor> Fig. 1 Ther fuse location ‘la ausary relay car on left beneath instrument panel ala poston > Fig2_ Removing and ietaling comector fo switch unit ‘audi 80 1992 > GOOD ical systom - Ealtion 07.1996 Aver => "OurentFow Diagrams, Electical Fault Finding and Fting Locations” binder = Toremave, une 2-9 connactr for occ window iter rom plug housing to rear by tung siden 2 TRS puch fpaamenenio pn pag hocsngtom eer eo ban ste ee 4a 5. 8088: Place ama crtnver between door tim and console and prise out conto ogether wera nt ‘and Sef 7.988, Gy, 82: Removing door hendle 23 Rear eacie win ines eso view 189)RUD Audi 60 1992 > "Auer Electrical systom - Edition 07.1996 TST RYE Rittoaoy td wsahog ten contin (one oa THEN Say + Raove sch it om dor hn. Roar dor: Remove tr dot ae = General body pars; Repl group 70; Door tims; Removing and instaling rear dor timDoor tinsRe- ‘moving and inting rer door tn ‘vices: = Remove plug GEbeNG Se maner pean sds of et-arowe- ou of ach and pot sch, + To install, push in swatch until all retaining hags engage. Leen > Fig Functional test of etch = Remove switch 2 Connect ohmmeter: ‘anise | Test conan’ | Spectiod vale 5a 7 ow a4 - oo az : =a TFET oo at = To [Retate aafoh "Ce ow 190 co-ciats, Lang, swt herrAud! 80 1992 > GOOD eI Edition 07.1996 Aves ical syst -> Fig5._ Removing and intaling locking swch for rear window itr ~ Positon small serewarver in cesses (arrows), press towards conte of switch and careful push out the sien, > Fig Functional testo acing swith for rear window tr = Remove switch, 2 Connect enmmetr: ‘Gontact | —Teat condion | Spectiod vate Ze 3_[Suton not pressed =o) ax] pressed ow = Replace smth if the spectied valves not tained. 2.4-- Disimanting and assembling electric window liters, ‘Notes: + Tae rear cece window iter an “open system and must ony be moved bated othe dor component arr Caren e ee wow ar be dstoyed. The nse vndow er err has De {oploced repairs are read «+ Riplocmen of he motiger unit sembly f describe inh obo 1 ns mochnical secon ickageleable) is replaced in he same wy. The upper door top mast then be thased Sener boty ena; Rea 7; Front dor Door component cam xploed vewFant dorDoe ‘component caer "exploded vew => Gonoral body repair; Repair group 88; Rear door Door component cartier - exploded vieweardoorDoor Component carer exploded view Removing window ie om door component camer ‘=> General Body Repairs; Reps group 57: Front door: Removing window iter and window from and instal. ition on door component carteront dooremoving window ler and wandow fom and instaabon on door component camer ‘=> General Body Repairs: Repair group 58; Rear dor; Removing window Ber and window fom and installation a dat cage aaa dotonovng wee an window fom ard staat on So om ponent carter 23 Roar ect window iter - cod vow 194RED Auat a0 1902 > "Aves _Eloctrical systom - Edition 07.1006 “> To secre in positon, use cable es oghity connect metal housing cover and plastic cover atboth cable xd rows Note: ‘oh cable tes may be lf n place throughout ho ante sequence of repair operators, since sontcing would thonviso be mpessbia. Sl al Fe gar ing by hain don of aro by tog genom seo ie Take ‘are nolo damage seating surtaces, "The 3 damper elements he recesses may drop outtake care not to lose them, 192.06. Lats, Lamp, suche tr‘Audi 80 1992 > GORD Edition 07.1906 Aue “> Pal aust and wanapariaton cover rom new motrin drecton of arow. {Ensure that flange ses end Swingod retaner roman on gear housing Not: Surfacestompenents that are coated wih grease must rot be alowed to come io contact with dust or dit ‘Only orignal grease G 000-450 02 she be sod for rogroasing. > Pal Swged reas’ of gar shat of new motor in arecton of arrow. Leave rubber moulding n gear inoue. = Check tansmisson components (uber mauling daring element or damage, rplace if ncessary SS ser Singed retains i cable ree 24 Doman and ssonbing elect weowstors 193GRD Avai 00 4 "Ausor_Electrioal 8 07.1 Note: The 3 damping element must ft exactly into the cable reet recess. = ter motor fo cable rein diction of arow. ‘Tig ate Ssged ee ects nomen be bec making gar nowsing Note: Itoppicable, cost ange soal-2 and gear wheelingearhousing witha thin fim of groase lo stop the aling out gear housing cannot be propery altace to cable reel, shit criver aro: sighty to tr positon of capt rout at engages. Note: Never tur austin screw for top sto, 194 on-againAudi 80 1992 > GOED Electrical system - Esition 07.1996 aves > Screwin securing bots and Sohn o 3 Nein the order stow, > Unscrew bond rubber bushes arowe- rom detective window iter moto. {Replace detective bonded bbe bushes {Ered ruber bashes in new window ifs motor and phen te 3 Nm {Test operation before isting m door component carne. ‘Tosvod scratching nee dum opersion, clo providing ends of subsequently attached cable tes. 3- Electrically adjustable seats 3.1 - Electrically adjustable seats Notes: + Trubieshootng instructions = ‘Curent Flow Dlagrams, Eletial Fault Fading and Fing Lacan” binder + Assignment of pn n connectors ‘= "Curent Flow Diagrams, Eetial Fault Finding and iting Locations” binder Removing set ‘= General Body Ropar Repir Group 72: Front Seat Removing an nstaling ont earn Seamoving ‘and ntaling ant seat Removing backrest = General Body Repae; Repair Group 72: Front Seat; Removing and nealing backreatont Seatemoving ‘and nstaling backrest Function test => Page 204 214 Diomantig ard aes tie wow mere 195COND Auai 80 1992 > “Auar_Electrical system - Edition 07.1996 3.2- Electrically adjustable seat - exploded view | 12345678 9101112 > 2 1 Lekarve shat + Forfere-and-ft adjustment 2 Securing nat 3 Grommet 4 engine = For fore and aft adusiment Removing and inetaling =>Page 203 5 Retaining cp + Forconnectoe 6 Right drive chat + For fore anda adstment 196 20 Lite, taro, oxactes norElectrical system - Edition 07 7 Gable te 8 engine ‘+ Fortont height adjustment Removing and instaling => Page 202 8. Drvo shaft + Foraduster ‘Adjuster + Fortront height adhstment {Removing and nstling => Page 208 52. Boctoaty aust etd vew 197GOOD Aust 80 1992 > "Aver Elvotrcal ey = Edition 07.1006 1234567 8 9101112 14 Shim 15 Right adjuster + Forfore-and.aft adjustment { Remowng and intaing => Page 204 116 Rear rubber stop + For ear height adjustment 198 25. ors, ves, utnoe senorAudi 80 1992 > CORD Electrical systom - Edition 07.1986 Auer 42345678 9101112 21 Sind helor +” Romoval: Grod of rivet and dive out * instalation: Secure using bind ret or MS screw 22 Runeers + Removing and instaing adjuster wit runners => Page 204 22 Swi unt wth wing am {pple as pe unt ein epacerent + Removing and instaling => Page 202 3.2 Becteaty aati seat enptosod vew 199)CRED Audi 80 1082 > "Avet_ Electrical system - Edition 07.1006 72345678 9101112 2A Loh adjuster + Forforeand af adjustment 1 Removing and inating => Pege 204 25 Seat bave frame + With runner guides 26 Festenng pin + For acter 27 Adjustor ‘+ Forrearbeight adjustment {Removing and instaling =>Page 204 28 Securing bots * Formoter-tem 28 29 engine ‘+ Forrear height adjustment 1 Removing and iealing => Page 203 200 o6- Los, Las, svi or‘Audi 80 1992 > GND Electrical system - Ealtion 07.1996 Avot 8.3 - Electrically ajustable backrest - exploded view 83 eheteat ete artes vw 201CHD Avai 80 1902 > "aver_Elctrcalsystom - Eston 07.1006 © Cah or ovach ont * tegration + Toremove pie of cps caret wit scrowever 7 Reining op + Pie oi beer emg soi 8 Connector 9 Fasting ow 10 Backes aqustrent motor + Removing end rtaling => Page 225 11 Fastening sow 12 Rear + Fortactost edustant 3.4 Removing and instaling switch uit on seat ~ Uso smal scoweives to eer of astning screw cap. Seow aston aro cu of backrest sop bot ‘angago sd tim fo sat om svat tim at seat fame and remove 202. ane seen eteAudi 80 1902 > GED systom - Edition 07.1005 Aver = Loosen the to fastening screws and remove such unt ote ‘St unit and wing loom form a single unt and can only be replaced 08a complete assay. 3.5 - Removing and instaling frontrear seat height adjustment motor + Seat removed Nee: {removl riaton wor vas monn ial act or dtaching am Ho he cv shat ensure that the individual adjusters do not become bent. ie Remove metor securing bos arows Paul dive shat out of moter Detach sonnet 3.6 - Removing and instaling longitudinal adjustment motor + Seatremoved > Bond open cps fr securing fabri row: and delach fbr rom ear coss momber as required, 24 Reomeng at tatig th rt on eat 203GOED Ausi 80 1062 > ‘Avor_Electrical systom - Edition 07.1996, > Rerave both nus avows fom motor tesa croes member. Paul ve shafts out of beh end faces of mot. Detach connector 3.7 - Removing and installing frontrear height adjuster + Seat removed ite etaning ng tm securing pn end uct be pn. 2 Putamve ot adhstor Screw agustr wah spine ou of holder by hand 3.8 - Removing and installing longitudinal adjuster + Seat removed Sind tus sade pedro it and etna ie Remove sind holdrs and user burs. 3.9 - Removing and installing backrest adjustment motor + Seat removed Backrest removed Detach fab at btm of ace nd earfiy pl feward othe necessary etek {Remove hexagon bot for motor bracket Fom Docket hing, 7 (Unecraw race fem motor. Pulleffungolder motor connecting lad 3.10 - Functional test of electrically adjustable seats + Afr repair werk ~ nstaling swat => General Body Reps; Reps Group 72; Font Seat Removing and nstaling hot eeatentSeatRemoving ‘nd rtaling eet seat Use coat swtches to move seat tal posibe postions = Owner's manual 204 05. ts. amps, nes ctor80 1992 > COND tmustbe poset move the seat al possible postions in aczadance wih sch sting 4. Servicing cruise control system 4.1- Servicing crise contra system + Ghacking vacuum syston => Page 241 ‘ Toubeshootng ‘> “Curent lw Diagrams, Becical Fut Fig and Fting Loesbon binder 1 Contd ut {Removing ard instog = Fig 1 2 Teatcoanaeton wh cb + Production ery { Aitomate gearbox oly {Enh comocton| ‘+ Boneah instunentpane 300-205,GOED Aua 20 1902 > 4 Covay connector + Bue 5 Unkage + Adhsing, vehicles with po engin! siyi-engne Fi. 2 G-y-engie Fg. 5 6 Actuator + Removing andinstaing => Fig. 4 7 Vacaur hose + Remove to perform leak test => Page 211 8 Comector + For vacuum pump 206 06. Lats Lampe, sues or‘Audi 80 1992 > CRED Eleotrical eystom - Edition 07.1996 Auer 9 Veanm pure + Removal an instalation, vil wah 4 and. engne => Fig. vehicles wih 6-1 engie Fig & 10 Rubber grommet {1 Vent valve at cich pda nee + ERS a. sate ee 5 AnEaa © Bevloa=r soba 49 - Sering ce cone erm 207CEED Audi 80 1992 > system - Edition 07.1996 ‘+ Romoving and instaling => Page 161 17 Dash panel nsert ‘Travel sgnal connection, blue canectr, avy 18 208 25. Lars, Lams, swe ner‘Audi 80 1982 > GOED Edition 07.1906 vor cal sya “> Fat Removing ond tang contol unt ~ Removing lve compertnent +> Bedy Assenbly Wor: Rapa Group 70 Dash Panel; Removing and isang ove compartnetDash Pnelteoang and stan ove conpartner Us recesses hand sree detach cana uit fom back of retumen pane {Remove cool ut rom eran upg connector. > FS Adjusting kage at ect, vice wih 8 -engne Stxtongre. {ie toad lenanc betvean busting ane sep pa 2 4 Senin ote cre yer 209CLD auai a0 1992 > “aver Elocti + Spectiod vale: 0.5.1 mm = escrow Puro ace hee 21096. ute, Laegs, wae ior‘Audi 80 1992 > GOED Electr Esdtion 07.1996 Auer at FI Removing and installing vacuum pump, vehicles with yt. engine Remove seg ns) Rafe vain ppt hole-3- tom rast + BuF aca ose fed conmero enove acy pum wih Ret fom enghe compartment. Palas pn ome yh bers urs of tack roca, Soon or en chm pup and Hck and prs 0 oui por. > Fig Romoving vont vate at clutch pedarake pada! Remove ives side tay. > General boy reps: Rep group 79; Dash pane, Removing divers sloragecomparmentDssh panel Remonng dees Sage compare: : Pull connector and vacuum hos of vent vale t chic pedal -1orake pedal 2. {se special oe 2081 fo push vert val ou Bough bushing. -> Fig Inslting and agjsting vont valve a cch pedarake pea Place vont vain poson. Use to mm socat wrench i push home vent valve though busi ‘Tota vont vo pul back ch pol 1 brake peel 2282 wl oo 4.2 - Testing vacuum system for cruise control + Bath nan eon Sone : Sate ecar Radeon i Satopia carer peated nd ons ot oe vam ato 8 i daphngn cums ong oon bors alot be ston 41- Serving eno corel yen 21 4GEOD Auat 80 1982 > ‘Auor_Electical system - Ecition 07.1996 Posse cause of fault + Vert ave leaking orincorety sot hua ong sos 5 - Servicing immobiliser 5.1 - Servicing immobiliser ea 6.2- Overviow 41 Imeobisr corr uit 962 ‘+ Removing adinstaling => Pago 213 2 Imemblisr reader col -02 + etre i stoerng column lock 1 “D2ende respon code of wansponder each te igniton i swathed on 212 06s, tare Svs tar‘audi 80 1992 > GOED Electrical system - Edition 07 + Removing andinstaling => Page 212 am Taras AT Seat eet agama + Remoung ard sstaing Page 22 ar arene eR oonis «fan et eee 1 Ree ee ar i Sear eta, 2 ee Sepatsaat ae 5.3 - Removing and instaling immobilsr contro unit Rena sewing ctu te Page “64 2 Romovedveresdotay => Gonetl by rps; Ropar roup 70; Dash panel, Ramoving dors stroge compartments pan, Removing tvets storage compart 82-overion 213,CRUD Audi 80 1992 > ‘+The engine conto! unt idan is roa in automaticaly when a new immobile control unit insted, ‘Wien instatng an immobile: conto unt =J382 Rom another veh, angie contol unt replacement fatcaton mun bocafed oto Papo + Vottte Koy adaptation => Pago 8 fn tobe cared out 5.4 - Replacing reader coll-D2 Note: The reader col can only be replaced n canjuncton with the steering column kok Removing stering column lock and lock cylinder Page, 172 * Fltnew eterng coma lock wth any lock ruber. Do net perform deor lock adaptation. Note: The custamer wil have to use two dterent hays for vehicle ding the dtvery period. Cdr new tering coli lock vt lock numbor rom Sales Gonrefimporte ‘ter door, roplace stoerng column ook wih the one wih he vehicle spectc lek manor 214 sos, ps, Stes ie‘Audi 80 1992 > GND Electrica! system 07,1996 “Avoe 1-Relay plate 1.4 Relay pate 1.2. Removing and intaling relay plate wih fuse box ete: Flay assionment fuse assignment and ratings, allocation of contact designations, assign of stag = "Curent Flow Diagrams, Electoal Fault Fring and Ft Locations" binder 14-pey te 215,HOD Audi 80 1092 > “aves Electrical system ~ Edition 07.1986 1 Cover 2 Fuse esontiy too! + Atached over 216 57-v0yAudi 80 1992 > CRD Electric! systom -Ealtion 07.1896 Ave 12-day at ti tox 217AD Audi 60 1092 > "Avos_Elecrical system - Edition 07. “> Fig Removing is ‘Ay Fune assembly to, tached cover Pace too over tise ad pul fe out of ole. | oe | | 2 Fin2 Pung of pi housing + Todetuch connects fp lg hosing ry and pu of Hels mee pl Ce on wing a el Removig and italig cons ie adaier Lit cover for ela platen peru chamber and remove Remove ray plate upweds eave al connects eftached. Paout te, +> Press catch sing sat serene 218.07- wgAudi 80 1992 > CRED yystom - Edition 07.1986 Avo ~ > Pulladional fuse adapter off wpwards Insert addtional fuse adapter rom top unt catch -arow-can be heard o engoge. Push in so. Push nrely loo Note Take care nto crush any connecting aads when pushing = Attach cover and make sure that tis propey closed (to prevent water fom entesing) 112-Remowng ate by pets wr tse box 219)GRD Aual 80 1992 > “awe Electrical GFEDCR OPA Ly ry pin 5 Black Bi c Bis Sn D geen Bin = Yeon Bin F Brow Sn c ea Sn H Bleck Bin T ed B-pn I “Yeon Bon x “Black Sin T Black ‘Soe i eouress aie 1 W oouress sng a Blak ‘Sng P Ted sae 220s7- wey‘Audi 80 1992 > CODD Edition 07.1896 Aves 1), atcanacts 75 ak, 758,75, 303, 302 4.3 - Removing and instaling auxliay relay carer with connector point Remove divers oe ray. ‘=> General body eps: Repair group 70; Dash pan, Removing diver storage comparmenDash panel Reeviog divers soragecomparcnt <-> Ramave fastening scree aro nd pul ely carer downwards, 12. Ramanan ing yew i tox 221ELD Avai 80 1992 > "Aor Electrical systom - Edition 07.1986, + Use appropiate cent Row digran = "Curent Flow Diagrams, Electeal Fault Finding and Fiting Locations binder + various wring looms for opfons have not been fied, there wl bean empty housing a this pont 1+ Wing om, wiper mor (ack) 2 Wing loom, automate gearbox (ron) 2a Wing oom, AC comprocsor (green) 22201-wore