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Green Approach For Biodiesel Production PDF
Green Approach For Biodiesel Production PDF
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Green Approach for Biodiesel Production from Jojoba Oil Supported by Process
Modeling and Simulation
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Ahmad Mustafa
Modern Sciences and Arts University
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lower aromatic content and biodegradability. The techno- ethanol and a series of aliphatic alcohols using an eco-
logical feasibility of biodiesel production has been con- nomic and energy saving method in a domestic micro-
ducted using different vegetable oils feedstocks and wave. Canoira et al. (2006) has converted the Jojoba oil-
different catalyst types. Zhang et al. (2003) developed a wax to biodiesel by transestrification with methanol, cat-
HYSYS based process simulation model for studying four alyzed with sodium methoxide. The transestrification
biodiesel production plants configurations. Zhang used reaction has been carried out in an autoclave at 60 °C.
both pure and waste vegetable oils by using different The main aim of this research was to develop and opti-
homogenous alkali and acid catalysts. West, Posarac, mize the jojoba based biodiesel production by using the
and Ellis (2008) also designed and simulated using simulation program (ASPEN HYSYS 2006) for the first
HYSYS four continuous processes for producing biodie- time by proposing three different biodiesel production
sel; they used only waste vegetable oils with homoge- modules to find out the best pathway of production in
nous and heterogeneous catalysts. On the other side, terms of biodiesel yield, jojobyl alcohol yield, methanol
vegetable oils suffer the disadvantages of having higher recovery, unit operations and process flexibility.
viscosity, lower volatility and the reactivity of unsatu-
rated hydrocarbon chain (Breysse, Farines, and Soulier
1994). In addition such edible oils are competing with the 2 Materials and methods
food supplement chain.
Accordingly, non edible oils such as jojoba oil are the Previously the corresponding author of the present work
best nominates for biodiesel production especially if they succeeded in extracting jojoba oil from jojoba seeds using
can be grown in low fertility requirements, variable cli- subcritical water technology (Abdelmoez, Abdelhamid,
matic conditions, could be planted in desert area and and Yoshida 2012). Accordingly, in this work we followed
irrigated with low quality water or even wastewater. The the same procedures for the jojoba oil extraction.
Jojoba plant is unique among other plants in the sense
that its seed contains a high percentage of oil, which
2.1 Materials
ranges from 45 to 55 wt% (Abbott, Holser, and Plattner
1999). Furthermore it is practically colorless, odorless and
The jojoba seeds used in this work were supplied by the
free of oil triglycerides which indicate that jojoba oil is
Egyptian Company of Natural Oils (Natoil Egypt), Cairo,
not a fat but a liquid wax (Al-Hamamre and Al-Salaymeh
Egypt. The typical physical and chemical characteriza-
2014; Shani 1995). All of these unique properties encour-
tions of Jojoba oil are shown in Table 1 (The Egyptian
aged the researchers to consider this crop as an economic
company for natural oils (NATOIL)). The typical fatty
energetic one to produce biodiesel beside its main utili-
acids composition of Jojoba oil is shown in Table 2 (The
zation in the cosmetic and the pharmaceutical industries.
Egyptian company for natural oils (NATOIL)). Methyl
Egypt appears to be among the first to utilize jojoba
Alcohol used for transestrification reaction and KOH
methyl ester as diesel fuel and tested the pure oil and its
used as reaction catalyst were obtained from El-Nasr
blend with gas oil in shock tube experiments (Mohamad,
Company for Chemicals, Cairo, Egypt. HCl used for
Al-Widyan, and Mu’taz 2010; Radwan and Selim 1997).
The jojoba raw oil is now produced successfully in Egypt
and the plant is being cultivated in many places in the
Table 1: Physical and chemical characteristics of jojoba oil.
Egyptian desert.
There are many works have been reported in the
Characteristic Value
literature about jojoba based biodiesel production.
Bouaid et al. (2007). has developed and optimized a Specific gravity at (°C) .
transestrification reaction between jojoba oil and metha- Flash point (°C)
Freezing point (°C)
nol using a basic catalyst by applying the repose surface
Boiling point (°C)
methodology. Shah et al. (2014) has studied the percen- Ash (% wt) .
tage conversion of jojoba oil to biodiesel using different Iodine value (g/ g)
catalysts such as sodium hydroxide, potassium hydro- Saponification value
xide, dibutyltin diactate and monobutylin hydroxide pH
oxide hydrate. Then he optimized the process by utilizing Refractive index at °C .
Free fatty acids (%) <
the best catalyst. Hussein et al. (2014) has converted the
jojoba oil-wax to biodiesel by transestrification with Note: The Egyptian company for natural oils (NATOIL).
Table 2: Fatty acids composition of jojoba oil. (methyl jojoboate) and the second layer is the jojobyl
alcohol with methanol and other residues such as traces
Fatty acid % of glycerin. The two layers are separated in a separatory
C: . funnel; biodiesel layer was dried at 80 °C in an oven to
C: . remove any traces of water and methanol, while jojobyl
C: . alcohol with methanol mixture was distilled in a simple
C: . lab distillation apparatus to separate, condense and reuse
C: .
the methanol. Figure 1 shows samples of the biodiesel in
C: .
C: .
the various stages of production. The yield of biodiesel
C: . was calculated by volume percent using volume equation:
C: .
Volume of Biodiesel product
C: . Yield, % = × 100
Total feed VolumeðOil + MethanolÞ
Note: The Egyptian company for natural oils (NATOIL).
a b C
d e f
Figure 1: samples of the biodiesel in various stages of production, (a) Methanol with potassium oxide forming methoxide. (b) Jojoba oil. (c)
The end of the reaction. (d) Products during washing with water. (e) Methyl Jojoboate (biodiesel) and Traces of glycerin after settling. (f)
Methyl Ester (biodiesel).
maximum methyl ester yield obtained was 83 % at 25 °C would favor the soap formation rather than biodiesel
and after 80 min, which approximately the same yield formation. It is reported that the formation of by-pro-
obtained by Bouaid et al. (2007) However, the results of ducts, such as soaps, possibly due to the saponification
both conversion and reaction time are considered not processes which are favored at high temperatures. The
satisfactory from the industrial point of view, since, the saponification reaction in this case produces potassium
reaction time was quite long and the production conver- soaps and thus, decreases the ester yield. Another side-
sion was considerably low. Table 3 shows the effect of reaction is the neutralization of free fatty acids which
temperature on the reaction time and maximum conver- produces potassium soap that also has a role in decreas-
sion. It was found that by increasing the reaction tem- ing the reaction yield (Radwan and Selim 1997). Based on
perature, the biodiesel yield increased and the reaction the final optimized conditions obtained in our work, in
time decreased. These results revealed that a maximum the next step we applied these conditions in the simula-
conversion of 95 % was obtained at 50 °C after only 25 tion of the whole production process.
min. Shah et al. (2014) produced jojoba based biodiesel
with yield of 92.6 % at 60 °C, which is less than the yield
obtained in our present work, maybe due to at 60 °C, this 3.2 Process simulation
Vapour fraction
Temperature [°c] . . . . . . .
Pressure [kPa] . . . . . .
Molar flow [kgmol/h] . . . . . . . . . .
Mass flow [kg/h] . . . . . . . . . .
Liquid volume flow .e- . . . . . . . . .
[m/h]
Heat flow [kJ/h] – – – – – – – – –
(methoxide) is pumped to CRV-100 through a transfer (V-102) using a transfer pump (P-104) having a control
pump (P-101) installed with a flow control valve (VLV- valve (VLV-107). The neutralized, washed mixture is sepa-
102). The product out from CRV-100 is delivered to a rated into two streams. The first stream (stream number
neutralization reactor CRV-101. HCl is added to the neutra- 30) is composed mainly of methanol and jojobyl alcohol
lization reactor CRV-101, using a dosing pump (P-102) to and the other stream (stream number 31) from jojobyl
lower the pH value to the neutralization value (around 7). alcohol and methyl jojobate (biodiesel). The first stream
The resulting mixture is transferred to a washing tank (V- is pumped using transfer pump (P-105) to a reboiler absor-
101) through a flow control (VLV-105). Washing is carried ber (T-100) comprising ten stages that fractionate the feed
out using fresh water through a washing pump (P-103). into methanol at the top and jojobyl alcohol at the bottom.
Then, the washed mixture is delivered to a separator vessel The second stream is delivered to a reboiler absorber (T-
101) that involves ten stages and fractionate the feed into to be used for methoxide preparation. On the other hand,
methanol at the top and methyl jojoboate (the main bio- the main product (methyl jojoboate) and byproduct (jojo-
diesel product) at the bottom. The methanol coming out byl alcohol) were cooled through heat exchangers E-104
from the overhead of T-100 is used in heating of jojoba oil and E-103 and stored through V-104 and V-103, respec-
feed through heat exchanger E-100 then mixed with tively. Table 4 shows a summary for the simulation results.
methanol coming out from the overhead of T-101 through As recorded in the table, it is found that the yield of the
a mixing unit (MIX-100). Such methanol is containing biodiesel is 63.85 % while the methanol recovery is
impurities and it should be purified before reuse. 91.14 %. Due to the low yield of biodiesel as well as the
Accordingly, it is delivered to a heating unit (E-101) then relatively low recovery yield of methanol, another module
to a fractionating tower T-102 to be fractionated into (module#2) is proposed.
methanol at the top and impurities-containing streams at Module#2 is shown in Figure 3 and the results are
the bottom. Finally, the purified recovered methanol is summarized in Table 5, the process is carried out as
passed through an air cooling system (E-102) and recycled described in module#1 except that the fractionation unit
Vapour fraction
Temperature [°c] . . . . . .
Pressure [kPa] . . . .
Molar flow [kgmol/h] . . . . . . . . . .
Mass flow [kg/h] . . . . . . . . .
Liquid volume flow .e- . . . . . . . .e- .
[m/h]
Heat flow [kJ/h] − − − − − − − − −
is modified as follows. The neutralized and washed mix- from the results that the biodiesel yield increased almost
ture is separated into two steams. The first stream (in this by 10 %. On the other hand, the methanol recovery is
module, stream number 30) is composed mainly of reduced almost by 10 %. So the third module (module#3)
methanol and jojobyl alcohol, and the other stream is proposed to enhance both biodiesel production and
(stream number 31) of methyl jojoboate. The first stream methanol recovery.
is delivered to a reboiler absorber (T-100) comprising ten Module#3 is shown in Figure 4 and the results are
stages that fractionate the feed into methanol at the top summarized in Table 6, the process is carried out as
and jojobyl alcohol at the bottom. The jojobyl alcohol is described in module#1 except that the fractionation unit
cooled through a cooler (E-102) and is stored in a tank (V- is modified as follows. The neutralized and washed mix-
105). It is found that the percentage recovery of methanol ture is separated into two streams. The first stream (in
coming out from T-100 is quite low. Thus, to overcome this module, stream number 30) is composed mainly of
this problem in this module, it is suggested to further methanol and jojobyl alcohol, and the other stream
cooling the methanol vapors through an air cooler (E-101) (stream number 31) of methyl ester and jojobyl alcohol.
to reach a certain value of vapor fraction. Then, the The first stream is delivered to a distillation column (T-
methanol vapors are flushed in a vessel (V-103) which 101) equipped with a condenser mounted at its top. The
condensates water vapor with other liquid impurities at distillation tower had ten stages that fractionate the feed
the bottom and the highly concentrated methanol vapor into methanol at the top and jojobyl alcohol at the bot-
is recovered at the top. Then, the methanol vapors are tom. The jojobyl alcohol (first grade composition) is
cooled in an air cooler (E-104) and pumped through a stored in a tank (V-106). The methanol is stored in a
pump (P-105) to be stored in a vessel (V-104) and recycled vessel (V-105) and recycled to be used again in the pre-
to be used again in the preparation of methothxide in a paration of methoxide in a tank (V-100). The second
tank (V-100). The second stream is delivered to a re-boiler stream is delivered to a second separator (V-103) that
absorber (T-101) that involves twenty stages to get methyl raises the percentage of methyl jojoboate in its layer.
jojoboate (the main product, the biodiesel) at the bottom. The separated layer (light liquid) is sent to a reboiler
The product is cooled through a cooler (E-103) and stored absorber (T-100) that involves ten stages to get methyl
in a vessel (V-106). The top from T-101 and bottom from jojobate (the main product, the biodiesel) at the bottom.
V-103 are mixed in a mixer unit (MIX-100) and used as a The hot product is then used as a heating medium for
heating medium for heating of jojoba oil in a heat heating the jojoba oil in a heat exchanger (E-100) then it
exchanger (E-100). Table 3 shows a summary for the is cooled through a cooler (E-101) and stored in a vessel
simulation results. As recorded in the table it is found (V-107). The heavy liquid of V-103 and the overhead of T-
that the yield of the biodiesel is 75 % while at the same 100 are mixed in MIX-100 to get another grade of jojobyl
time the methanol recovery is 82.4 %. It could be seen alcohol (second composition) and stored in V-104. Finally
Vapour Fraction
Temperature [°C] . . . . . . .
Pressure [kPa] . . . . . .
Molar Flow [kgmol/h] . . . . . . . .
Mass Flow [kg/h] . . . . . . . .
Heat Flow [kJ/h] . – – – – – – – –
it was found that the yield of the biodiesel was 99.14 % Table 7: Summary of Results Analysis using ASPEN HYSYS.
while the methanol recovery was 99.91 %. In module 3, it
Module# Module# Module#
is clear that adding other separating tank had a signifi-
cant role in enriching the biodiesel percentage in its layer Feed
which expresses the highest yield obtained of biodiesel. Jojoba oil m / h . . .
Mass % . . .
Regarding the methanol recovery, replacing the re-boiler Methanol make up m / h . . .
absorber with a distillation column for the function of Mass %
methanol recovery raised the methanol recovery to be KOH kg/ h . . .
Mass %
99.91 compared to 82.4 in the module 2. This finding Washing water m / h . . .
maybe due to the presence of a reflux offered by the Mass %
condenser mounted at the top of the distillation tower Products
by returning part from the condensate inside the tower to Methyl jojoboate m / h . . .
Mass % . .
face the vapors coming upwards in counter current effect Jojobyl alcohol m / h . . . .
could enhance the mass transfer between the different Mass % . . . .
Methanol Recycle m / h . . .
phases inside the tower resulted in increasing the metha-
Mass % . . .
nol recovery and purity as well.
Equipment
Based on the material and heat balance obtained for Reboiled Absorber
each module (Tables 4–6), the results obtained could be Distillation Column
Vessels
summarized as in Table 7. It could be seen from the table Reactors
that the feed introduced for the three modules was the Pumps
same but the quantity of methanol make up was different Heat Exchangers
Coolers
depending on the methanol recycled. The results showed Air coolers
that module#1 has the lowest quantity of methanol make Heaters
up. For the products, the results showed that module#1 Control Valves
Mixers
presents the highest biodiesel production rate, methanol Total
recovery rate and lowest biodiesel purity, while mod-
ule#3 had the highest purity of biodiesel and methanol.
For jojobyl alcohol product, module#3 shows that two
grades of methyl alcohol could be produced. Module#3 Based on the results obtained, it has become clear that
represents the lowest equipment compared to the other module#3 could be the best candidate for biodiesel pro-
modules. duction using jojoba oil under the tested conditions.
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