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Cite This: Ind. Eng. Chem. Res. 2019, 58, 9030−9037 pubs.acs.org/IECR
*
S Supporting Information
only slight changes took place on the Cu nanoparticles.32 It is where XCO2 is the CO2 conversion; SCH3OH is the CH3OH
noteworthy that there are differences for methanol synthesis selectivity; CO2(in) and CO2(out) are the amount of CO2 at
between CO hydrogenation and CO2 hydrogenation. During the inlet and outlet of the reactor, respectively; CH3OH(out)
CO2 hydrogenation to methanol, the in situ water generation is the amount of CH3OH at the outlet of the reactor; FCO2(in)
may accelerate the crystallization of Cu and ZnO components
is the molar flow rate of CO2 at the inlet of the reactor;
in Cu/ZnO-based catalysts, which leads to the catalyst
MCH3OH is the molecular weight of methanol (32 g mol−1); and
deactivation.33 However, systematic understanding of the
details of the dynamic structural changes of the catalyst during Wcat is the used catalyst weight.
the deactivation period are still lacking, and the real 2.2. Catalyst Characterization. X-ray diffraction (XRD)
deactivation reasons need to be further investigated. patterns were carried out on a PANalytical X’Pert-Pro powder
In this study, CuZnAl catalyst was evaluated for as long as X-ray diffractometer, using Cu Kα monochromatized radiation
720 h in the catalytic hydrogenation of CO2 to methanol. The (λ = 0.1541 nm) with a scanning angle (2θ) of 10−80° at a
change of catalyst structure during the operation was explored scan speed of 6° min−1. The voltage and current were operated
in detail with the help of various characterization techniques, at 40 kV and 40 mA, respectively. The high resolution
transmission electron microscopy (HRTEM) and high angle
and the reasons for catalyst deactivation were systematically
annular dark field scanning transmission electron microscopy
analyzed.
(HAADF-STEM) images were measured on a JEM-2000EX
(JEOL) microscope. Scanning electron microscopy (SEM)
2. EXPERIMENTAL SECTION images were recorded on a JSM-7800F microscope. X-ray
2.1. Catalyst Evaluation. The CuZnAl catalyst was photoelectron spectroscopy (XPS) experiments were recorded
provided by Dalian Reak Science and Technology Co., Ltd. on an ESCALAB 250Xi spectrometer using a Al Kα (hυ =
The activity evaluation of methanol synthesis from CO2 1486.6 eV) X-ray source with a pass energy of 20 eV, and the
hydrogenation was carried out in a fixed-bed continuous-flow base pressure of the analysis chamber was less than 1 × 10−8
reactor at high pressure. Typically, the catalyst (0.2 mL, 20−40 Pa. The binding energy was corrected for surface charging by
mesh) diluted with quartz sand (0.8 mL, 20−40 mesh) was the C 1s peak at 284.6 eV as the charge calibration reference.
placed in a stainless steel tubular flow reactor (i.d. 10 mm). For XPS experiments, all samples were passivated in 1% O2/Ar
Prior to reaction, the catalyst was reduced at 250 °C for 1 h in to avoid the severe oxidation in air. Chemisorption of the N2O
pure hydrogen with a flow rate of 20 mL min−1 under experiment was carried out by dissociative N2O adsorption at
atmospheric pressure. After the reaction vessel was cooled, the 50 °C following a procedure described by Van Der Grift et
al.,35,36 and the detailed experiment process is shown in the
feed gas with a H2/CO2 ratio of 3/1 was introduced into the
Supporting Information.
reactor and adjusted to the setting pressure (typically 3 MPa),
followed by elevating the temperature to the desired value 3. RESULTS AND DISCUSSION
(typically 200 °C) to initiate the reaction. The reaction
temperature was controlled by a thermocouple which was The STY of CH3OH for CuZnAl catalyst under certain
located at the central position of the catalyst bed. The reaction reaction conditions during CO2 hydrogenation to CH3OH
conditions were controlled as follows except for when specially with a TOS of 720 h is displayed in Figure 1a. During the
labeled: H2/CO2 = 3; pressure = 3 MPa; temperature = 200 initial period of 24 h, the STY of CH3OH almost remained
°C; gas hourly space velocity (GHSV) = 9000 h−1. The stable at 181.2 gCH3OH/kgcat·h, which was shown in the region
catalytic reaction data were collected after at least 10 h on A of Figure 1a. This result is basically consistent with the
stream. The effluent gas products were kept at 120 °C to catalyst activity that has reacted for 10 h, shown in Figure 1b.
prevent any condensation. The products were analyzed by two However, with the increase of TOS, catalyst deactivation took
online Agilent 7890B gas chromatograph instruments place (region B). The STY of CH3OH showed a rapid
equipped with a thermal conductivity detector (TCD) and a decrease of 25.1% from 181.2 to 135.8 gCH3OH/kgcat·h with the
flame ionization detector (FID), respectively. A carbon reaction time prolonged to 350 h, indicating that the catalyst
molecular sieve (TDX-01) packed column was connected to deactivated severely at this stage. With the TOS further
a TCD for H2, CO2, CO, and Ar analysis, while the FFAP prolonged to 720 h (region C), the STY of CH3OH altered
capillary column was connected to FID for CH4 and CH3OH with only a slight decreasing tendency from 135.8 to 118.7
analysis. The selectivity to CH4 will not be mentioned in the gCH3OH/kgcat·h. From the overall experiment result of 720 h
following study since it was below 1%. The activity of TOS, the STY of CH3OH experienced a significant decline by
methanol synthesis was evaluated by space time yield (STY) of 34.5% from 181.2 to 118.7 gCH3OH/kgcat·h, indicating that a
the methanol product, and the detailed calculation formulas deactivation occurred during the 720 h TOS. Furthermore, the
are detailed as follows.34 rate of deactivation in the first 350 h was obviously higher than
that of the latter period.
CO2 (in) − CO2 (out)
XCO2(%) = × 100% In order to study the deactivation reason for CuZnAl
CO2 (in) catalyst on CO2 hydrogenation to methanol, the catalyst
CH3OH(out) structure at different reaction stages was systematically
SCH3OH(%) = × 100% analyzed. Figure 2 shows the XRD patterns of CuZnAl catalyst
CO2 (in) − CO2 (out)
at different stages (after H2 reduction; after reaction for 10 and
STY(g CH OH/kgcat h) 720 h). For the different stages of CuZnAl catalysts, there were
3
FCO2(in) × XCO2 × SCH3OH × MCH3OH no diffraction peaks of Al2O3, which was possibly due to the
= × 100% low content (less than 9%) of Al species and its high dispersion
Wcat in the catalyst. The peak at 26.5° was attributed to the (002)
9031 DOI: 10.1021/acs.iecr.9b01546
Ind. Eng. Chem. Res. 2019, 58, 9030−9037
Industrial & Engineering Chemistry Research Article
Figure 5. HAADF-STEM, TEM, and HRTEM images of the CuZnAl catalyst after (a, d, g) H2 reduction, (b, e, h) reaction for 10 h, and (c, f, i)
reaction for 720 h.
evaluated for 720 h, the Cu and ZnO spacing were also was increased to 1.54 after reaction for 10 h, further remaining
maintained, but the margin of Cu particles became indistinct, at 1.43 with prolonging the reaction time to 720 h. The results
which was possibly due to the oxidation of Cu species. Besides, are in good agreement with the observation that the surface
the overview image of the catalyst after 720 h TOS showed a Cu/Zn ratio would be decreased in the reductive atmosphere
large region of crystalline ZnO particles, indicating the and increased in the oxidative atmosphere.49 The changes in
agglomeration of ZnO during the reaction, which is consistent the Cu/Zn ratio suggested that the catalyst treated in the CO2
with the results obtained from XRD patterns. hydrogenation condition was similar to that with the treatment
The chemical state of the Cu species and surface condition of an oxidizing atmosphere, further indicating that
composition of the CuZnAl catalyst at different stages were the Cu species can be oxidized in a CO2 hydrogenation
investigated by XPS measurements (see Figure 6). The atmosphere. CO2 hydrogenation to methanol reaction
calculated and deconvoluted results are shown in Table 2. contained a high concentration of in situ produced water.
Figure 6a shows the energy region of the Cu 2p3/2 core level in Thus, the oxidation of Cu species was likely due to the
the fresh CuZnAl catalyst. The higher binding energy peak at existence of CO2 and water.37,50 With prolonging the reaction
934.4 eV was assigned to Cu2+ in the CuO, indicating that the time, the oxidation degree of the Cu species was increased.
Cu species mainly existed in the form of CuO for fresh Consequently, the oxidation of the Cu species was possibly
CuZnAl catalyst.46,47 The shakeup satellite peak at the high another reason for the deactivation in CO2 hydrogenation to
binding energy of 941−945 eV was obviously observed, which methanol.
was an additional characteristic of Cu2+ compounds.48 For the As determined from all the characterization results, the
CuZnAl catalyst after H2 reduction, the binding energy of structural changes of CuZnAl catalyst at different stages are
932.5 and 934.5 eV were assigned to Cu0 and Cu2+, shown in Scheme 1. From the H2 reduction stage to the stage
respectively.48 Besides, the satellite peak further indicated the after reaction for 10 h, the size of the Cu particles decreased
existence of Cu2+ in the sample. Compared with the fresh with a redispersion effect and ZnO species experienced a slight
CuZnAl catalyst, the content of surface Cu2+ was reduced to a agglomeration. Besides, the surface metallic Cu showed a
great extent. There were no significant changes in the peak certain degree of oxidation. Further extending the reaction
position of Cu0 and Cu2+ in the catalyst after reaction for 10 time from 10 to 720 h, the size of Cu particles remained almost
and 720 h. However, the fraction of surface Cu2+ increased unchanged while the size of ZnO particles was enlarged by
from 17.4% to 22.6% after reaction for 10 h and further 38.9% to 10.7 nm and further aggregated. It was also indicated
significantly increased to 31.6% after 720 h TOS, indicating that the agglomeration of ZnO species has no significant effect
that part of the surface Cu0 was oxidized to Cu2+ species during on the dispersion of Cu. Due to the lower Tammann
the process of CO2 hydrogenation to methanol. temperature of the Cu (405 °C), the agglomeration of Cu
In addition, the surface Cu/Zn ratio was decreased from species was mainly due to the high temperature. However, the
1.42 to 0.76 when the fresh catalyst was reduced by H2, and it reaction temperature of CO2 hydrogenation is relatively low
9034 DOI: 10.1021/acs.iecr.9b01546
Ind. Eng. Chem. Res. 2019, 58, 9030−9037
Industrial & Engineering Chemistry Research Article
4. CONCLUSIONS
The deactivation behavior of a CuZnAl catalyst in CO2
hydrogenation to methanol during 720 h TOS was systemati-
cally investigated, where the agglomeration of ZnO species and
the oxidation of metallic Cu were certified to be the main
reasons for catalyst deactivation. The particle size of Cu was
not changed obviously after 720 h TOS, which may be due to
the low reaction temperature during CO2 hydrogenation to
methanol, inferring that the Cu particle size can be recognized
as a spectator in deactivation. Therefore, it is crucial to stabilize
the structure of ZnO species and metallic Cu to improve the
catalyst lifetime for CO2 hydrogenation to methanol. It is
proposed that the regulation of the structural promoter and the
addition of hydrophobic promoter can help realize the
stabilization of ZnO species and the inhibition of metallic
Cu oxidation for further improving the stability of the catalyst.
■
*
ASSOCIATED CONTENT
S Supporting Information
The Supporting Information is available free of charge on the
ACS Publications website at DOI: 10.1021/acs.iecr.9b01546.
The detailed process of N2O chemisorption experiment
(PDF)
Figure 6. Cu 2p3/2 core-level spectra of (a) fresh CuZnAl, (b)
CuZnAl after H2 reduction, (c) CuZnAl after reaction for 10 h, and
(d) CuZnAl after reaction for 720 h.
■ AUTHOR INFORMATION
Corresponding Author
*E-mail: yqhuang@dicp.ac.cn. Fax: (+) 86-411-84685940.
Tel.: (+) 86-411-84379416.
(200 °C); therefore, the temperature-triggered aggregation of ORCID
Cu does not occur. Another interesting finding is that the Lin Li: 0000-0002-3036-0934
oxidation degree of metallic Cu was prominently increased. Yanqiang Huang: 0000-0002-7556-317X
Overall, the ZnO species showed agglomeration, and part of Notes
The authors declare no competing financial interest.
■
the surface metallic Cu was oxidized after a long period of
reaction, resulting in the loss of interfacial sites between ZnO ACKNOWLEDGMENTS
and Cu, which are considered as the active sites for methanol
This work was supported by the National Key R&D Program
synthesis from CO2 hydrogenation.20 Therefore, it can be of China (2016YFB0600902), the Dalian Science Foundation
inferred that the oxidation of Cu species and the aggregation of for Distinguished Young Scholars (2016RJ04), the Dalian
ZnO during reaction contribute to the deactivation of CuZnAl National Laboratory for Clean Energy (DNL180401), and the
catalyst. Youth Innovation Promotion Association CAS.
Table 2. Binding Energiesa of Core Electrons of Cu 2p3/2 and Surface Composition in the CuZnAl Catalyst at Different Stages
binding energy (eV)
catalyst satellite1 satellite2 Cu2+ Cu0 Cu2+ (%) Cu (%) Zn (%) Cu/Zn
fresh 944.3 941.9 934.4 − 100 58.7 41.3 1.42
H2 reduction 944.2 941.6 934.5 932.5 17.4 43.2 56.8 0.76
10 h 944.2 942.2 934.5 932.6 22.6 60.6 39.4 1.54
720 h 944.1 941.6 934.4 932.5 31.6 58.9 41.1 1.43
a
Unit in electronvolts (eV).
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