_

_
+

+
14 15 16 17
G1

F5
F1 F9
F 13 F 17 F 21

F2 F6
F 10 F 14 F 18
F 22
L 1-S TART F7
F3 F 11 F 19
C AB Ks F 15 F 23
S OL
E NG N
I E BL OCK
F4 F8
F 12 F 16 F 20
F 24

G
G ND4

B 1-S TAR TER

G ND2
G ND3

D IAG 1. BAT TER Y C ABL E W IRI NG DIAGRAM

19
37

55
K2

1
20

38
D IA G3. CO MPON EN TS C IR CUIT
D IAG RAM

LEGEND

N OTES

WID E C AB , GE N V, TIE R 4i
R AIL KING E LE CTRICA L SCHEMATIC

1
S TAR T/C HARGE

C UM MI NS E NG
F OR D ET AI LE D WI RI NG O F BATTERY
H EA TER
C AB LE S RE FE R TO DA
I G1

2
P OWER
D IS TR IB UTION

C UMM INS
E NGINE

C UMM INS
E NGINE

3
C UMM INS
E NGINE

C UMM INS
E NGINE

IG N ITION
4
S TART

C HASSIS
E LE VA TION
S ENSING

T RANSM ISSION

TRA NS MISSION
5

TRA NS MISSION

TRA NS MISSION
6

TRA NS MISSION

P RESS URE/FUEL
SENDERS
7

C ONTROLLER
G ROUN DING

E MERGENCY
BRAKE

M AIN
D ISP LAY
LOW A IR
B UZZER

H YDRA ULIC
C OUPLERS
8

A IR
SANDERS

H YDRA ULIC
C HASSIS
E LEVA TION
9

CAB
V EN T FANS

WI NDSHIELD
WI PERS

EXTERIO R/ IN TERIORLIGHTS

H EAD LAMPS
10 11 12

TA IL, DOME
LADDER
LAMPS

R OC KE R SW ILLUM IN ATIO N L
( ED)

J 1 9 39
R OCKER
S WIT CHES

J 1 9 39
R OCKER
S WIT CHES

CO NT RO L SYST EM-GROUNDING

CO NT RO L SYST EM-GROUNDING
13

C AN N ETWORK J 1939

O N TH S I N ET WORK
I ND C
I AT ES " T" C ON NE CTOR

R EM OTE CO NTRO L J1 93 9 IN TE RFACE

 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

RAIL KING ELECTRICAL SCHEMATIC INITIAL RELEASE FOR IPT ECO-006903 M.CASTELLANOS -- M.CASTELLANOS 08/11

WIDE CAB, GEN V, TIER 4i INITIAL RELEASE FOR DWG ECO-008390 M.CASTELLANOS H. CUPPS M.CASTELLANOS 5/12

D NOTES D
1. ALL COMPONENTS SHOWN DE-ACTUATED
2. REFER TO DRAWING 27109545 FOR COMPONENTS LOCATION BY REF DESIGNATOR
3. FOR WIRE SIZES CONSULT FACTORY OR REFER TO INDIVIDUAL HARNESS DRAWINGS
4. ALL S&S WIRING WHITE AND BLACK (GROUND WIRES) COLOR

LEGEND

TWISTED SHIELDED CABLE

SHIELDED CABLE

DEVICE CONNECTOR
“ZIGZAG” ON END INDICATES THAT
ONLY PART OF THE CONNECTOR IS SHOWN.
C J? IS THE CONNECTOR REFERENCE DESIGNATOR C

IN LINE CONNECTOR

ABBREVIATIONS: MTR MOTOR

ALT ALTERNATOR P BRK PARKING BRAKE
BAT BATTERY PNL PANEL
CBL CABLE POS POSITION OR POSITIVE
CNCT CONNECT, CONNECTS PRESS PRESSURE
COMP COMPRESSOR PWR POWER
DIR DIRECTIONAL R RIGHT
DN DOWN RLY RELAY
ECM ENGINE CONTROL MODULE RR REAR
ENG ENGINE SHFTR SHIFTER
F FRONT SOL SOLENOID
GND GROUND SW SWITCH
HD LP HEAD LAMPS T.BCK TAPE BACK
B HYD HYDRAULIC TEMP TEMPERATURE B

IGN IGNITION THR THROTTLE

ILL ILLUMINATION TRANS TRANSMISSION
IND INDICATOR W WPR WINDSHIELD WIPER
L LEFT WRNG WARNING
LSTD LARGE STUD
LMT LIMIT
LO LOW
MOM MOMENTARY

FIND QTY PART NUMBER TITLE REF DESIGNATOR

PARTS LIST
DRAWN
M.CASTELLANOS 5/7/2012
THIS DRAWING CONTAINS PROPRIETARY
AND CONFIDENTIAL INFORMATION
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS ARE IN INCHES.
CHECKED
TOM ROBERTSON 5/12 STEWART & STEVENSON LLC
BELONGING TO STEWART & STEVENSON DIMS IN [] ARE IN mm, AND
PROJ ENG
M.CASTELLANOS 5/12 TITLE
A A
OF HOUSTON, TEXAS, U.S.A. AND IS ARE FOR REFERENCE ONLY.

LOANED IN CONFIDENCE WITH THE TOLERANCES UNLESS NOTED OTHERWISE

RAIL KING ELECTRICAL SCHEMATIC
UNDERSTANDING THAT IT WILL NOT BE .X = ` .1 WIDE CAB, TIER 4I
REPRODUCED OR USED FOR ANY .XX = ` .06
.XXX = ` .005
PURPOSE EXCEPT THAT FOR WHICH IT SIZE CAGE CODE DWG NO REV

WAS LOANED AND SHALL BE RETURNED

ON DEMAND.
ANGLES = `.5~ D 81381 27109546 A
THIRD ANGLE PROJECTION SCALE: NTS FILE: 27109546.DWG SHEET 1 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

CUMMINS ENG
HEATER
C C
FOR DETAILED WIRING OF BATTERY

(2/0)
CABLES REFER TO DIAG1

(2/0)

6_AWG_RED
B B
1/0_AWG
(2/0)

STEWART & STEVENSON LLC

START/CHARGE

DISTRIBUTION

TITLE
A

CUMMINS
ENGINE
RAIL KING ELECTRICAL SCHEMATIC
POWER

WIDE CAB, TIER 4I

SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 2 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

J1939 NETWORK
CONNECTS TO

C C
WIRE COLOR JN2/PN1

GRN
YEL

-
C
A
B
PIN

J1939 NETWORK
CONNECTS TO

B B

STEWART & STEVENSON LLC

TITLE
A
RAIL KING ELECTRICAL SCHEMATIC
CUMMINS

CUMMINS
ENGINE

ENGINE
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 3 OF 15
8 7 6 5 4 3 2 1
 C

B
D

8
8
C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG

CUMMINS
ENGINE

7
7

J93-CONNECTOR, IGNITION S1-ROTARY SWITCH

SWITCH POSITION/PIN POWER
CAV WIRE NO GOES TO OFF IGN/ACC STRT
1 100 SP100-- X X X
2 J1P-20 J1-P - - X
3 - - - X -
4 200 K2-86 - X X
5 - X X
6 100 SP100-- X X X

6
6

CNCT TO GND2

IGNITION
START

5
5

ACTIVATES WHEN ROAD

WHEELS ARE UP

4
4

CHASSIS
ELEVATION
SENSING

ACTIVATES WHEN ROAD

WHEELS ARE UP
3
3

2
2

SIZE
TITLE

SCALE:
CAGE CODE

D 81381
NTS FILE:
DWG NO

1
1

WIDE CAB, TIER 4I

27109546.DWG SHEET
4
27109546
OF
REV
RAIL KING ELECTRICAL SCHEMATIC

A
15
STEWART & STEVENSON LLC
A
C

B
D
 C

B
D
TRANSMISSION
REFER TO CNTL

8
8

SYSTEM GROUNDING
FOR WIRE#
C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG

REFER TO CNTL
TRANSMISSION SYSTEM GROUNDING
FOR WIRE#

7
7

CNCT TO J61-4
SEE GROUNDING

6
6

5
5

4
4

CNCT TO GND4
3
3

ALL PINS COMMON CONNECTED

BY BUS BAR

DISCONNECTED AT
P10 MANUAL
UP/DN-SHIFTING
AVAILABLE ONLY
TRANSMISSION WITH SPECIAL ECM .
2
2

SIZE
TITLE

SCALE:
CAGE CODE

D 81381
NTS FILE:
DWG NO

1
1

WIDE CAB, TIER 4I

27109546.DWG SHEET
5
27109546
OF
REV
RAIL KING ELECTRICAL SCHEMATIC

A
15
STEWART & STEVENSON LLC
A
C

B
D
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

SYSTEM GROUNDING
REFER TO CNTL

FOR WIRE#
D D

C C

J1939 NETWORK
CONNECTS TO

B B

STEWART & STEVENSON LLC

TRANSMISSION

TRANSMISSION

TITLE
A
RAIL KING ELECTRICAL SCHEMATIC
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 6 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

J1939 NETWORK
CONNECTS TO

C C

CONNECTOR
PROGRAMMING
J1939 NETWORK
CONTROLLER
CONNECTS TO

B B

BY BUS BAR
ALL PINS COMMON CONNECTED

STEWART & STEVENSON LLC

PRESSURE/FUEL

CONTROLLER
GROUNDING

EMERGENCY
SENDERS

TITLE
A

LOW AIR
DISPLAY

BUZZER
BRAKE
RAIL KING ELECTRICAL SCHEMATIC

MAIN
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 7 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

C C

B B

HYDRAULIC

ELEVATION
CHASSIS
STEWART & STEVENSON LLC
HYDRAULIC
COUPLERS

TITLE
A

SANDERS
RAIL KING ELECTRICAL SCHEMATIC
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

AIR
D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 8 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

C C

EXTERIOR/INTERIOR LIGHTS
B B

WINDSHIELD

STEWART & STEVENSON LLC

HEAD LAMPS
VENT FANS

TITLE
A
WIPERS

RAIL KING ELECTRICAL SCHEMATIC

CAB

WIDE CAB, TIER 4I

SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 9 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

ROCKER SW ILLUMINATION (LED)

J1939 NETWORK J1939 NETWORK
CONNECTS TO CONNECTS TO

C C

B B

STEWART & STEVENSON LLC

SWITCHES
TAIL, DOME

TITLE
A

ROCKER
LADDER

RAIL KING ELECTRICAL SCHEMATIC

J1939
LAMPS

WIDE CAB, TIER 4I

SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 10 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

J1939 NETWORK J1939 NETWORK J1939 NETWORK

CONNECTS TO CONNECTS TO CONNECTS TO

C C

B B

STEWART & STEVENSON LLC

SWITCHES

TITLE
A
ROCKER
J1939

RAIL KING ELECTRICAL SCHEMATIC

WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 11 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1
BY BUS BAR
ALL PINS COMMON CONNECTED

D D

C C
CONTROL SYSTEM-GROUNDING

14_AWG_BLK

B B

STEWART & STEVENSON LLC

TITLE
A
RAIL KING ELECTRICAL SCHEMATIC
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 12 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D D

C C
CONTROL SYSTEM-GROUNDING

B B

STEWART & STEVENSON LLC

TITLE
A
RAIL KING ELECTRICAL SCHEMATIC
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 13 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

D CNCT TO PT5 D

REMOTE CONTROL J1939 INTERFACE

C C
CAN NETWORK J1939

AT PT5
CNCT TO CBL3

B B
ON THIS NETWORK
INDICATES "T" CONNECTOR

STEWART & STEVENSON LLC

TITLE
A
RAIL KING ELECTRICAL SCHEMATIC
WIDE CAB, TIER 4I
SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 14 OF 15
8 7 6 5 4 3 2 1
 C:\TEMP\2940e4a6-d54f-4eac-9db9-77ca612dcbd9\27109546.DWG
8 7 6 5 4 3 2 1

#4 RED
COMT/F34 TO CB3

COMT/J6C-A
FUSE B+ /F32-B
LINK 12
GND6 PS3
D FUSE B+ /F35-B D
_ +
LINK 14
BT1

BT2
_ +
6 BLK

4/0 4/0
BLK BLK
B2
FB1 FB2 FB3 12 WHT
FB4 FB5 FB6
G1
2 WIRES
ONE TERM
B
F1 F5 F9 F17 SEE NOTE 5
#4 RED F13 F21
G IGN2
F2 10 WHT F6 IGN2
F10 IGN2
F18
10 WHT 10 WHT F14 F22
JPR PART OF KS
B2
L1-START F3 F7 F11 F19
Ks 10 WHT F15 F23
CAB SOL
C ENGINE BLOCK #4 F4 F8 C
BLK F12 F16 F20 F24
G 2/0
GND4 BLK

1/0 B1-STARTER IGN2

BLK DRIVERS SIDE GND2 PASS SIDE FRAME 12 WHT
GND3 FRAME RAIL RAIL

DIAG1. BATTERY CABLE WIRING DIAGRAM

SWITCH CONNECTOR
LAYOUT (WIRE SIDE)

19
37
55
9 10
K2 6 3
B IGNITION SWITCH B
AUX. RELAY 5 2
4 1
87
7 8
86 30 6
5

2 3 4
RELAY CONTACTS 3
2
86 + 87
1
8 7
9 7

85 30
1
20
38

TOP VIEW
2
4 5 3 STEWART & STEVENSON LLC
1
TITLE
WIRE ENTRANCE VIEW A

J1P RAIL KING ELECTRICAL SCHEMATIC

DIAG3. COMPONENTS CIRCUIT WIRE ENTRANCE VIEW WIDE CAB, TIER 4I
DIAGRAM SIZE CAGE CODE DWG NO REV

D 81381 27109546 A
SCALE: NTS FILE: 27109546.DWG SHEET 15 OF 15
8 7 6 5 4 3 2 1