ENGINE BASE SERVICE MANUAL MITSUBISHI S4S, S6S REFERENCE ONLY - EXCAVATOR(16-18TON, -7SERIES) - FORK LIFT(HDF35-70, -7SERIES) HYUMDAIINTRODUCTION This service manual describes the specifications of the Mitsubishi Diesel Engine and the maintenance and adjustment procedures. To maintain the performance of the engine for many years and to ensure safe operation, it is important to use the engine correctly and conduct regular inspection and maintenance, and also to take necessary measures which involves the disassembly, inspection, repair and reassembly of the engine and engine parts. Read this manual carefully and understand the work procedures fully before reassembling, inspecting, repairing or reassembling the engine. The contents of the manual are based on the engine models that are being produced at the time of publication. Due to improvements made thereafter, the actual engine that you work on may _IL bJ6 Vebelt . | () Ds D il pan [Right view] Right view of engineGENERAL (©) S4S-DT distributor-type fuel injection pump specification Fan Foelinlet, Fel leak Water pump (coolant inlet), Magnetic valve (top solenoid) Frost Rear Pal ‘ ‘Coolant drain plug Crankshaft pulley i \ Noni Fuel injection pump [Leftview] oj drain plug titer Left view of engine “Turbocharger (exhaust outlet) inlet Oil file. Lad Coolant outlet Hanger | A “Thermostat case Flywheel housing. hj Rear LJ Froat =e] > iterator Ese J U 6 ee (| fl ‘V-belt De Starter Ria view] ‘Oil pan Right view of engineGENERAL (7) 86S distributor-type fuel injection pump specification Fuel filter Fan, ‘ Water pump (Coolant inlet) Front Fuel injection pump’ Oil filler Exhaust outlet Hanger Fuel inlet Flywheel housing, Rear] |= | Starter’ “Magnetic valve Air inlet vise a oe i : oO. | | | a a ‘Oil level gage a — uta ‘Hanger cwimte _ Frm lw, ean U oa ; U = =GENERAL (8) S6S-DT distributortype fuel injection pump specification Fal filter Fuel inet Magnet valve a {top solenoid) \y pape ‘Water pump eo a = = a eee ott ee ‘oil drain plug Left view of engine ‘Turbocharger (exhaust outlet) Aivinlet Hanger Coolant outlet Thermostat case Flywhee! housing, Alternator Rear Front ‘Damper Starter’ ola ‘V-belt [Right view] Right view of engineGENERAL 1.2 Outline of Fuel System (J) S45 in-line fuel injection pump (swirl chamber) specification Fuel filter, Fuel leak-off pipe Fuel injection pump’ Fuel inlet Outline of fuel system @)_S4S-DT in-line fuel injection pump (direct injection) specification Fuel leak-off pipe Fuel injection nozzle Fuel return pipe Fuel injection pump” Fuel Teak "Fuel inlet Outline of fuel system 1-10GENERAL ()_ SAS distributor-type fuel injection pump (swirl chamber) specification ter al Fuel leak-of pi Fuel filter ga pipe te Fuel injestion nozzle Fuel return pipe oct leak Fuel injection pump ‘Outline of fuel system (4) S4S-DT distibutor-type fuel injection pump (direct injection) specification paee. Fuel leakoff pipe Fuel injection nozzle peer Foelretum pipe "Fuel leake Fuel injection pump Outline of fuel systemGENERAL (5) _S6S in-line fuel injection pump (swirl chamber) specification Fuel filter Fuel leak-off pipe Fuel injection nozzle Ory Fuel inlet Outline of fuel system © s6s-DT Fuel filter Fuel leak-off pipe -Fuel injection nozzle Fuel return pipe Fuel injection pump’ "Fuel leak Fuel inlet Cutline of fuel systemGENERAL (1) $68 distibutor-type fue! injection pump (swirl chamber) specification Pal filter Fuel inlet Fuel leake-off pipe Mt Fuel injection nozzle Fuel return pipe ul leak Outline of fuel system (8) $6S-DT distributor-type fuel injection pump (direct injection) specification Foe! filter, uel retum pipe "Fuel leak: Fuel injection pump’ Outline of fuel system 1-13GENERAL 1.3 Outline of Lubrication System (Q)_ S43 in-line fuel injection pump specification Pushrod Piston Valve mechanism (Crankshatt ‘Tappet__| caiman Relief valve Oil main gallery: il filter Teter gear ——t6 Fuel injection pump ill pump’ Ol strainer ‘Oil pan Outline of lubrication system (2) S4S-DT in-line fuel injection pump specification Idler gear Fuel injection pump: ‘Relief valve il pump’ Oil strainer Safery valve are Outline of lubrication system 1-14