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    14 views34 pages

    Manual de Ajustes Toyota PDF

    Uploaded by

    bambamtdoy

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 34
    2 5 2 i f | | | | Fua apa FUEL SYSTEM (GASOLINE) Paso PRECAUTIONS . Fu2 ‘TROUBLESHOOTING sess FUR ON-VEHICLE INSPECTION : Fus ‘CARBURETOR Fu FUEL PUMP SS Fuso FUEL TANK AND LINE ....0cc0cccccessesees FUSZ Fu2 FUEL SYSTEM ~ Precautions, Troubleshooting PRECAUTIONS 4. Before working on the fuel systom, disconnect from the negative Battery terminal 2. When working on the fuel systom, keep away sible fre hazards and do not smoke, 3. Keep getoline off rubber oF leather parts 4, Work on only one component group at a tim ‘avoid contusion between similar looking parts 5. Koop work area clean to avoid contamination « ‘buretor and components 6. Be careful not to mic up oF lose clips or springs TROUBLESHOOTING Problem Powis caie fared tons OR! Needle vale wicking closes | Check oat andrecdie wake | F | "Rouge ornate | Garburetor robes : Sate iste neocet Aalst te mitre F ‘Choke va ope cot engine Check choke stem | RCV vate open hook EBC EBCV how disconnected or damages | Ghee hose | Cater ven cont va ot wed Shook outer ventcontol vate | E Engine sate arburwor bles Poor acoseraion iow eo ow Aut fot ol lee Power valve fauty Check power piston ' {hoe abe sae open essen) | Chuck sake sem | Fusion cone Shes fa ie ' Fort et eno fsty Grek fur eutsoenaidvane | {Deceration uncut sysem tauty | Ghee deetreton system Fustine coe hes fe ie FUEL SYSTEM — On-Vehicle Inspection Fus oe VEHICLE INSPECTION REMOVE AIR CLEANER 2. CHECK CARBURETOR AND LINKAGE (a) Check that the various sot sorews, plugs and union bolts ee tight and correctly installed (6) Check the linkage for excessive wear and missing snap rings. {c) Check that the throttle valves open fully when the accelerator pedals fully depressed, 3, CHECK FLOAT LEVEL Check that the float level is even with the correct level in the sight alas I not, check the carburetor needle valve and float level, and aglust or repair, a5 necessary. COLD ENGINE 4, CHECK AUTOMATIC CHOKE SYSTEM (See page EC-30) 5. CHECK CHOKE BREAKER SYSTEM (S 6. CHECK CHOKE OPENER SYSTEM (See page EC-43), 7. CHECK THROTTLE POSITIONER SYSTEM (See paye EC-18) CHECK AAP SYSTEM (See page EC-46) HOT ENGINE 8, CHECK CHOKE BREAKER &/STEM (See pape EC-41) 10, CHECK CHOKE OPENER SYSTEM (See page EC-43) V1. CHECK THAT CHOKE VALVE OPENS FULLY 12, CHECK AAP SYSTEM AND DIAPHRAGM (Seo page EC-46) 13, CHECK ACCELERATOR PUMP (Open the throttle valve, and check that gssoline spurts out from the scceleration nozzle sage EC-41) 14. CHECK AND ADJUST TP SETTING SPEED {Gee step 8 on page FU-25) 16, CHECK AND ADJUST FAST IDLE SPEED {S00 stop 7 on page FU:24) 16. INSTALL AIR CLEANER 17. CHECK AND ADJUST IDLE SPEED (Soe step 6 on page FU-24) 18, 1F NECESSARY, ADJUST IDLE MIXTURE (Soe pages FU-26, 27) FUEL SYSTEM — Carburetor CARBURETOR CARBURETOR CIRCUIT ste Va FUEL SYSTEM — Carburetor COMPONENTS Chote ater paar - a Tihtning oraue 1@ Nonrauiabie part rus FUEL SYSTEM — Corburetor COMPONENTS (Cont'd) Pump Png Pump Dampioa Sri oe — check Ball Retainer cle ‘Sie Bal Pump Dicharge Wei Stet sll Sorin —sprira Sav sie a Pinay : Sat Yeon ae op ip oe secondary Tote Dispnranm tu: Solenoid Vo ae Sowa a. | Fat ale Acustig er ae Macure Adjsting Seren JO: Nonseviabiepart FUEL SYSTEM — Carburetor Fur, REMOVALOF CARBURETOR 1. REMOVE AIR CLEANER (a) Disconnect the air intake hose (b] Disconnect the emission control hoses from the air cleaner. {c)_ Remove the mounting bolts and butterfly nut, {a} Life the sircleaner off the carburetor. 2, DISCONNECT ACCELERATOR CABLE FROM CARBURETOR 3, DISCONNECT THROTTLE CABLE FOR AUTOMATIC ‘TRANSMISSION, 4, DISCONNECT WIRING CONNECTOR 5, DISCONNECT FOLLOWING HOSES FROM (CARBURETOR: {a} Emission control hoses NOTE: Bofore disconnecting the vacuum hoses, use tags to ndieatfy how they should be roconnested, (0) Fuel inlet hose (6) Canister nose 6, REMOVE CARBURETOR (2) Remove the carburetor mounting nus (b] Remove the cold mixture heater wire clamp (USA) and lft out the EGR vacuum modulator bracket. ()_Liftout the carouretor. () Cover the inlet hole of the intake manifold with a shop cloth, Fue FUEL SYSTEM — Carburetor DISASSEMBLY OF CARBURETOR (See pages FUS, 6) NOTE: To conform with USA nd Canada the ile mixture adjusting screw is adjusted = with a stool plug by the manufacture. Normal hould not be removed ‘The following instructions are orgenized so th work on only one component group at 8 tim help avoid confusion between similariooking Ciffeent subassemblies being on your work (a) To facilitate reassembly, arange parts in 0 () Be earful not to mix up or lose balls, (e)_ Use carburetor driver set SST 09860-1101 Disassembly of Air Horn (See page FU) 1, REMOVE AIR HORN ASSEMBLY (2) Dinuunnect the choke lnk {0} Disconnect the pump connecting rod. {c) Remove the pum arm pivot serew and pu (6) Disconnect the choke breaker vacuum he only) (6) Remove the union and fuel pipe (Remove the eight sir horn screws (@)_ Disconnect the choke link (hn) Life the air horn with gasket from the bod (il Dizconnect the wires from the connector. (i) Remove the st and 2nd solenoid valy body. 2, REMOVE FLOAT AND NEEDLE VALVE {a} Remove the float pivot pin, float and subassembly (b) Remove the airhorn gasket [e)_ Remove the needle valve seat and gasket FUEL SYSTEM — Carbureto Fus 3. REMOVE POWER PISTON AND PUMP PLUNGER (a) Remove the power piston retsner (1, power piston (2) and spring (0) Pullout the pump plunger (3) and remove the boot. DISASSEMBLE CHOKE VALVE (CANADA only) (a) Remove the thre coll housing set serews, coil hous Ing and gasket. NOTE: Remove the following part only if tis necessary ‘to replace the choke shaft or choke breaker. (2) Remove the three thermostat housing serews and ‘thermostat housing (e) Disconnect the choke breaker link and remove the ‘choke breaker eiaphragm, (a) Remove the choke lever screw, choke lever, choke breaker relief lever and washers. {e) Remove the fast idle lever screw and lever. (1) File off the peened parts ofthe choke value sot serows land remove the choke vave Fuso FUEL SYSTEM Carburetor Disassembly of Carburetor Body (See pages FUS, 6) 1. REMOVE THROTTLE POSITIONER, {a Disconnect the throttle positioner ink (6) Remove the eo bots 2, REMOVE CHECK BALL FOR ACCELERATI {a) Remove the stopper gasket, pump dischar ong spring and discharge large ball (b) Using eweezer, remove the plunger reine ball, cy ae 3, REMOVE JETS AND POWER VALVE {a} Remove the stow et. {b) Remove the power valve with the jet. |e) Disassemble the power valve and et (4) Remove the TP levers. Remove the primary mein passage plu, pri Jetand gasket {e) Remove the secondary main passage plug, iain jet and gasket 4, DISASSEMBLE AAP (8) Remove the AAP housing, sing and daph {b} Remove the AP inet plug and small bal {ec} Remove the outlet plug, shor spring ands FUEL SYSTEM carburetor Fut REMOVE PRIMARY AND SECONDARY SMALL \VENTURIES. REMOVE SIGHT GLASS RETAINER, SIGHT GLASS AND O-RING ON © weigh and REMOVE THROTTLE LEVER AND FAST IDLE CAM SUBASSEMBLY {a) Remove the throttle return spring {b) Remove the throttle back spring. {e) remove the nut and tneorse lever. [)_Remave the bolt and the fast dle cam. REMOVE SECONDARY THROTTLE VALVE DIAPHRAGM (a) Disconnect the link. (6) Remove the diaphragm assembly and gasket. nary mat cond SEPARATE BODY AND FLANGE ‘Remove the three bolts and vacuum passage bolt. Separate the body and flange al al FUEL SYSTEM — Carburetor GENERAL CLEANING PROCEDURE CLEAN DISASSEMBLED PARTS BEFORE INSPE (a) Wash and clean the east parts with a soft carburetor cleaner {o} Clean off the carbon around the throttle val (el Wash the other parts thoroughly in « (4) Blow all dit and other foreign mater fror fuel passages and eesrlctions in the body. INSPECTION OF CARBURETOR 1. INSPECT FLOAT AND NEEDLE VALVE (a) Inspect the pivet pin (1) for scratches anc (©) Inspect the flost (2) for broken lips and Pivot pin holes Inspect the spring (8) for breaks end defor {d) Inspect the needle valve (4) and plunger ( cor damaee. le) Inspect the strainer (6 for rust and breaks. 2, INSPECT POWER PISTON Make sure that the power piston moves smoothh 3, INSPECT POWER VALVE Check for faulty opening and closing action. 4, INSPECT FUEL CUT SOLENOID (a) Connect the solenoid valve body and tern battery terminals, (b) You should feel the click from the sot when the battery power Is connected « nected Ifthe solenoid vale is not operating property, (ec) Replace the O-ring hie lck wire LN [BATTERY FUEL SYSTEM — Carburetor Fuss 5, INSPECT SECOND FUEL CUT SOLENOID VALVE (2) Connect the terminal tothe bettary terminals (0) You should feel the click from the solenoid valve whan the battery power is connected and discon- nected, {f the solenoid valve i not operating properly, replace it. (e) Replace the O-ring 6. INSPECT CHOKE HEATER (USA only) Using an ohmmeter, measure the resistance between the terminal (2) and thermostat housing. Resistance: 18.2. Ifa problem is found, lace the air horn assembly. 7. INSPECT COIL HOUSING (CANADA only) Using an ohmmeter, measure the resitonce between the terminal and coil housing. sistance: 21. I & problem is found, replace the coll housing ASSEMBLY OF CARBURETOR (See pages FUS, 6) NOTE: Use new gaskets and O-rings throughout, Assembly of Carburetor Body (S00 pages FU-5, 6) 1, ASSEMBLE CARBURETOR BODY AND FLANGE (a). Place the gasket and body onto the flange (6) Install a vacuum passage bol, as shown, (6h Install the three bolts 2. INSTALL SECONDARY THROTTLE VALVE DIAPHRAGM (a) Assemble the secondary throttle valve diaphragm, (6) Position the gasket, and install the laphregm assem: bly. (2) Connect the lnk Fu FUEL SYSTEM — Carburetor sst INSTALL FAST IDLE CAM AND THROTTLE (a) Install the fas idle cam with the bot. (0) install the throttle lever with the nut. (6) Install the throttle back spring ()_ Install the throttle return spring INSTALL O-RING. SIGHT GLASS AND SIGH GLASS RETAINER, INSTALL PRIMARY AND SECONDARY SWy VENTURIES {2} Install the primary and secondary small vent. new gests, {b]- Install the Osring onto the primary small vn INSTALL AAP {a}_Install th outlet plu, short spring and small {b} Install the inlet plug and smal bal {ec} Insall the AP houting, spring and liaphrags INSTALL JETS AND POWER VALVE {a) Install the primary main jet and postage pl ew gasket, {b) Install the secondary main jt and passage pli ew gesket. (6) Install the throttle lever. (4) Install the slow et (e)_ Assemble the power valve end jet, and install i i hem. FUEL SYSTEM — Carburetor fl Sag saute INSTALL CHECK BALLS FOR ACCELERATION {a) Install the discharge large ball, long spring, pump di charge weight and stopper gasket (0) Using tweezers, insert the plunger small ball and retainer, INSTALL THROTTLE POSITIONER | Assembly of Air Horn (See pages FU5, 6) 1 INSTALL CHOKE SHAFT (CANADA only) (a) Install the choke chat (0) instal the choke valve with new serews. NOTE: Crimp the serow. {e) Install the fast ile lever withthe seew. {a} Install the wather and choke breaker relief lever (6) Install the choke lever and washer with the screw. (#1 Connect the choke breaker link to the choke breaker rele lever, (@) Install the thermostst case over the choke breaker

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