PETRONAS CARIGALI TURKMENISTAN (TKM) SDN BHD

CONDITION BASED MONITORING (CBM) – VIBRATION REPORT

MONTHLY VIBRATION SURVEILLANCE

VIBRATION REPORT - FEBRUARY 2020

Report Reference No. 2002/CBM/VIB Full Report/MCRA

Work Order Number (WON) 99288668

Asset MCRA

th
Survey Date 21 February 2020

Revision 1

Name: Signature: Date:

Originator Nubairi A Bakar

Acknowledged PC(T)SB Syahril B Salleh

File Reference 2002/CBM/VIB/Full Report/MCRA

Condition Action Color Remarks

Serious Immediate attention required 1

Significant Schedule for maintenance 2
Watchlist Futher trending & Closely monitor 3
Acceptable Acceptable condition 4
 LEGEND

PROBLEM DESCRIPTION/ACTION SEVERITY

HIGH - ALARM Machines is in advanced stages of failure. Failure is imminent if use is prolonged.
1
SERIOUS (Repair at earlier opportunity)

Fault is present that requires attention, however, vibration level do not require
LOW - ALARM
immediate attention. 2
SIGNIFICANT
( Schedule for maintenance)

WATCHLIST Additional task are required to monitor or further analysis monitor closely. 3

ACCEPTABLE Preventive maintenance should be performed to increase the machine’s reliability. 4

Table 1 : Condition Legend used in this report.

 VIBRATION SUMMARY REPORT- MCR-A/FEBRURY 2020

Survey Machine Problem Action

No. Area Criticialty Event Description Urgency
Date Name Statement Party

Overall vibration is acceptable however, analysis reveals minor rubbing on

NDE side related to pump end play clearance. End play clearance check
1 21-Feb-20 Lower Deck P-1330A CONDENSATE PUMP 2 Rub Watch List CBM/OPS
during next available window is needed. Further close monitoring is
required in order to control severity trending.

Overall vibration exhibits acceptable level, nevertheless increment on

pump NDE side is present related to thrust bearings axial clearance value.
As per endurance testing result vibration increment on pump NDE side
2 21-Feb-20 Lower Deck P-1330C CONDENSATE PUMP 2 Rub Watch List CBM/OPS
was identified as benign, however close/frequent vibration, temperature
and visual monitoring is essential so as to control severity trending. NDE
thrust bearings axial clearance check during next possibility is necessary.

Overall vibration level exhibits increment related to flow induced vibration

3 21-Feb-20 Upper Deck P-6898A MEG INJECTION PUMP 2 High flow induced vibration and pump inlet/outlet valves degradation. Further close monitoring is Watch List CBM/OPS
essential so as to control severity trending.

4 21-Feb-20 Lower Deck G7510B BN GAS TURBINE GENERATOR 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS

5 21-Feb-20 Upper Deck G7520 ENGINE DIESEL GENERATOR 1 Acceptable vibration Acceptable vibration. Normal CBM/OPS

6 21-Feb-20 Upper Deck K5410B AIR COMPRESSOR B 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS

7 21-Feb-20 Lower Deck P-1330B CONDENSATE PUMP 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS

8 21-Feb-20 Lower Deck P-5101A FRESH WATER PUMP 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS

9 21-Feb-20 Lower Deck P-5101B FRESH WATER PUMP 2 Acceptable vibration Acceptable vibration Normal CBM/OPS

10 21-Feb-20 Lower Deck P-6701A DIESEL TRANS PUMP 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS

11 21-Feb-20 Lower Deck P-6701B DIESEL TRANS PUMP 2 Acceptable vibration Acceptable vibration. Normal CBM/OPS
 Machinery Severity Tracking

No. Equip No. Equipment Name Jan-19 Feb-19 Mar-19 May-19 Jun-19 Jul-19 Aug-19 Oct-19 Nov-19 Dec-19 Feb-20

1 G-7510A Gas Turbine Generator 4 3 4 3 3 3

2 G-7510B Gas Turbine Generator 3 3 3 4 4 4
3 G-7520 Emergency Diesel Generator 4 4 4 4 4 4 4 4 4 4
4 K-5410A Air Compressor 3 3 2 2 2 2 2 1 1
5 K-5410B Air Compressor 4 4 3 4 3 3 3 3 4 4 4
6 P-1030 Sand Removal Water Circulation Pump
7 P-6401A Closed Drain Booster Pump 3
8 P-6401B Closed Drain Booster Pump 3
9 P-6402A Closed Drain Transfer Pump 4 4
10 P-6402B Closed Drain Transfer Pump 4
11 P-1330A Condensate Pump 3 4 4 4 3
12 P-1330B Condensate Pump 4 4
13 P-1330C Condensate Pump 4 4 4 3
14 P-5101A Fresh Water Pump 4 4 4 4 4 4 4 4
15 P-5101B Fresh Water Pump 3 3 3 3 2 2 2 4
16 P-6701A Diesel Transfer Pump 4 4 4 4 4 4 4
17 P-6701B Diesel Transfer Pump 4 4 4 4 4 4 4
18 P-6721A Hot Diesel Flushing Pump
19 P-6721B Hot Diesel Flushing Pump
20 P-6403 Open Drain Caison Return Pump
21 P-6404 Open Drain Decan Tank Return Pump
22 P-6871A Liquid P Corrosion Inhibitor Tank Pump
23 P-6871B Liquid P Corrosion Inhibitor Tank Pump
24 P-6841A Wax Inhibitor Pump
25 P-6841B Wax Inhibitor Pump
26 P-6851A Gas Phs Corrosion Inhibitor Tank Pump 4
27 P-6851B Gas Phs Corrosion Inhibitor Tank Pump 4
28 P-6891A Wellhead Methanol Injection Pump
29 P-6891B Wellhead Methanol Injection Pump
31 P-6892 Production Methanol Injection Pump
32 P-6898A MEG Low Voltage Pump 4 4 4 4 3
33 P-6898B MEG Low Voltage Pump 4 4 4