Professional Documents
Culture Documents
Introduction 2
Basics of the FOUNDATION
Fieldbus 3
SIMATIC
System planning 4
Process control system PCS 7
FOUNDATION Fieldbus
Engineering 5
Commissioning 6
Commissioning Manual
Redundancy and system
changes during operation 7
10/2017
A5E39550932-AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
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ambient conditions must be complied with. The information in the relevant documentation must be observed.
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Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Security information......................................................................................................................................5
2 Introduction...................................................................................................................................................7
3 Basics of the FOUNDATION Fieldbus..........................................................................................................9
3.1 Device integration with EDD..................................................................................................11
3.2 Device addresses...................................................................................................................12
3.3 Block model of device parameters.........................................................................................13
3.4 Capability levels (device variants)..........................................................................................16
3.5 Contact partner......................................................................................................................18
4 System planning.........................................................................................................................................19
4.1 Nodes in the FOUNDATION Fieldbus....................................................................................19
4.2 Configuration..........................................................................................................................20
5 Engineering................................................................................................................................................23
5.1 Prepare..................................................................................................................................24
5.1.1 How to integrate a device description....................................................................................24
5.2 Configuring.............................................................................................................................25
5.2.1 How to prepare a FOUNDATION Fieldbus for FF devices....................................................25
5.2.2 How to place FF devices on the FOUNDATION Fieldbus.....................................................27
5.2.3 Checking the bus parameters................................................................................................31
5.2.4 Additional notes on configuration...........................................................................................32
5.2.5 How to configure FF-internal interconnections (Control in the field)......................................33
5.2.6 "Interconnection Editor" dialog box........................................................................................35
5.2.7 Adding deleted default blocks................................................................................................37
5.2.8 How to replace an FF device.................................................................................................37
5.3 Parameter assignment...........................................................................................................38
5.3.1 How to assign parameters of the FF devices.........................................................................38
5.3.2 Bus parameters......................................................................................................................40
5.3.3 How to assign bus parameters...............................................................................................45
5.3.4 How to plan the macrocycle...................................................................................................47
5.4 Using the applications............................................................................................................50
5.4.1 Overview................................................................................................................................50
5.4.2 Identifying FF devices with SIMATIC PDM............................................................................51
5.4.3 Specifying the device identification of the FF devices (TAG name and address)..................53
5.4.4 Editing symbols (symbolic names).........................................................................................54
5.4.5 Configuring interconnections to the FF devices.....................................................................55
5.4.6 Configuring the operator station.............................................................................................56
6 Commissioning...........................................................................................................................................57
6.1 Compile and download...........................................................................................................57
6.1.1 Introduction............................................................................................................................57
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 3
Table of contents
FOUNDATION Fieldbus
4 Commissioning Manual, 10/2017, A5E39550932-AB
Security information 1
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation) are
in place.
For additional information on industrial security measures that may be implemented, please
visit:
https://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 5
Security information
FOUNDATION Fieldbus
6 Commissioning Manual, 10/2017, A5E39550932-AB
Introduction 2
SIMATIC PCS 7 provides the option of integrating field devices on FOUNDATION Fieldbus
H1 (hereafter referred to simply as FF). FF devices are generally connected to a SIMATIC
station via a bus link on PROFIBUS DP. Bus links are gateways between bus systems and
enable the communication connection of the bus systems.
The following bus link is typically used for the communication between PROFIBUS DP and
FOUNDATION Fieldbus in PCS 7 systems.
● Compact FF Link
(WKHUQHW
352),%86'3
))VHJPHQW
%XVOLQN %XVOLQNV
&RPSDFW))OLQN
))VHJPHQW
$FWLYHILHOGGLVWULEXWRUV
)LHOGGHYLFHV
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 7
Introduction
Conventions
Some of the information in this documentation applies to several components. To ensure that
the products to which such information applies are clearly identifiable, we have used the
following designations:
Designation Validity
Bus link The associated information pertains to the components you can order as a
gateway from PROFIBUS DP to the FOUNDATION Fieldbus for an automa‐
tion system.
Compact FF Link The associated information pertains to the Compact FF Link. The following
module is used in this bus link: Compact FF Link (IM 655-5 FF)
The Compact FF Link can be configured redundantly.
FOUNDATION Fieldbus
8 Commissioning Manual, 10/2017, A5E39550932-AB
Basics of the FOUNDATION Fieldbus 3
FOUNDATION Fieldbus (FF) and PROFIBUS PA operate according to IEC 61158-2. The
communication on the fieldbus and the voltage supply of the bus nodes are combined in one
shielded two-wire cable. Up to 32 bus nodes are possible on one FF segment (bus link +
maximum of 31 field devices). Data packets are modulated and transmitted on the supply
voltage for the fieldbus nodes. The transfer rate is 31.25 Kbps.
Licensing
● You need the "PDM Foundation Fieldbus" license key to work with SIMATIC PDM.
Operating mode
● PROFIBUS PA devices are operated in master/slave mode.
● FF devices are operated in publisher/subscriber mode.
Connection to PROFIBUS DP
● PROFIBUS PA devices are connected to up to five FDC 157 DP/PA couplers via DP/PA-
Link (redundancy with 2 fieldbus couplers possible).
● FF devices are connected to the automation system via a bus link. The following bus links
are approved for PCS 7:
– Compact FF Link
Configuration with Compact FF Link (redundancy with 2 Compact FF Link possible)
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 9
Basics of the FOUNDATION Fieldbus
Communication types
Two types of communication are used with FF:
● Cyclic communication
Cyclic communication is defined in the schedule. It includes tasks such as closed-loop
control of process values (control functions) and operator control and monitoring functions.
● Acyclic communication
Acyclic communication is used for transmitting unscheduled information. Examples of this
information are:
– Maintenance/diagnostic data
– Configuration data
– Parameter assignment data
Note
Compact FF Link
When the Compact FF Link is used, it is not possible for the field devices to take over the LAS
function.
Macro cycle
The macro cycle is a time period that must be defined for each system. The following tasks
must be performed during this time period:
● All FF devices must be processed.
● Information must be transmitted by means of acyclic communication.
The FF specification recommends that at least 50% of the bus time be kept free for acyclic
communication.
FOUNDATION Fieldbus
10 Commissioning Manual, 10/2017, A5E39550932-AB
Basics of the FOUNDATION Fieldbus
3.1 Device integration with EDD
Note
Integrating FF device descriptions
Device descriptions of FF devices that you do not find on the "Device Library..." DVD provided
with SIMATIC PDM must be modified before the integration. Please speak with your contact
(Page 18) about this.
Liability
Siemens explicitly declines any liability for damages resulting from the use of the following
device description files and use in conjunction with the associated devices:
● For device-specific device description files for non-Siemens devices, the Siemens warranty
only applies up to the interface.
● For device description files integrated through catalogs
NOTICE
Important note on the device description files included with the SIMATIC PDM
The device description files of non-Siemens field devices have not been developed by
Siemens and are included with the shipped products free of charge. The licensee is entitled
to use the device description files of these devices in the same manner as a trial license
in accordance with the general terms and conditions for the supply of software for
automation and drive technology. This right of use may be exercised by the licensee as
long as the right of use for the PDM software is in effect.
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 11
Basics of the FOUNDATION Fieldbus
3.2 Device addresses
Additional information
● IEC 61804-2
● IEC 61804-3
● Section "Block model of device parameters (Page 13)"
FOUNDATION Fieldbus
12 Commissioning Manual, 10/2017, A5E39550932-AB
Basics of the FOUNDATION Fieldbus
3.3 Block model of device parameters
Note
The device address that was assigned to an FF device by automatic address conflict resolution
will not be saved in the FF device.
Note the following when you use automatic address conflict resolution:
● You may not connect or switch on for the first time more than 4 new FF devices with the
same address at the FF segment.
● You have to change the device addresses of FF devices that have been assigned to one
of the temporary addresses.
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 13
Basics of the FOUNDATION Fieldbus
3.3 Block model of device parameters
Note
Parameter assignment with SIMATIC PDM
The SIMATIC PDM application is used in PCS 7 for parameter assignment of the FF devices.
Block types
Resource block
The resource block contains device-specific information of the manufacturer.
Examples of this are:
● Manufacturer
● Device type
● Device number
● Serial number
● Hardware version
● Firmware version
Function block
Function blocks provide information about the functions available in an FF device as well as
their tasks. The schedules of the clocked data transmission defined in the schedule are based
on these function blocks. Access to the functions and their inputs and outputs is defined via
the function blocks. Each FF device has at least one function block.
Standard profiles for function blocks are defined in the FF specification. A description of the
basic functions is possible with the help of these standard profiles.
Table 3-1 Examples of the most important standard profiles for function blocks:
Transducer block
Transducer blocks make it possible to influence the input and output variables of a function
block.
FOUNDATION Fieldbus
14 Commissioning Manual, 10/2017, A5E39550932-AB
Basics of the FOUNDATION Fieldbus
3.3 Block model of device parameters
Engineering station
● Configuration of the FOUNDATION Fieldbus
● Interconnection of the FF devices
– Interconnections for the process image
You can find information on this in the section "How to replace an FF device (Page 37)".
– Interconnections within the FF devices
You can find information about this in the following sections:
- Section ""Interconnection Editor" dialog box (Page 35)"
- Section "How to configure FF-internal interconnections (Control in the field) (Page 33)"
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 15
Basics of the FOUNDATION Fieldbus
3.4 Capability levels (device variants)
FOUNDATION Fieldbus
16 Commissioning Manual, 10/2017, A5E39550932-AB
Basics of the FOUNDATION Fieldbus
3.5 Contact partner
Examples
Device without capability level Device with capability level Device with instantiable blocks
Device Device Device
● Device revision ● Device revision ● Device revision
● Device revision ● Device revision ● Device revision
– Capability level 1 – Capability level 1
– Capability level 2 – Capability level 2
- Instantiable block FB TYPE <...>
- Instantiable block FB TYPE <...>
Questions on SIMATIC STEP 7 / SIMATIC PCS 7 / hardware / SIMATIC PDM / problems with
S7 communication
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 17
Basics of the FOUNDATION Fieldbus
3.5 Contact partner
FOUNDATION Fieldbus
18 Commissioning Manual, 10/2017, A5E39550932-AB
System planning 4
4.1 Nodes in the FOUNDATION Fieldbus
An FF segment contains all nodes communicating via the FOUNDATION Fieldbus. The
following information is used for the system-specific optimization of FF segments.
Nodes in an FF segment
The maximum number of nodes in an FF segment depends on the requirements of a plant
regarding update times.
Typical number of FF devices that are integrated in a plant in an FF segment: 8 to 10 (maximum
number 31)
The time for a macro cycle is influenced primarily by the share of cyclic communication. This
share depends on the following factors:
● Properties of the FF devices used in the FF segment
● Number of input values and output values of all components connected to the FF segment
You can specify a target value for the macro cycle as well as for the ratio between the cyclic
and acyclic share. The schedule is calculated for these conditions.
If a mean time of approximately 30 ms is assumed for the output of a value from FF devices,
and the block run time is considered as acyclic bus time, then the minimum macro cycle for
15 transmitted values will be approximately one second. The time for output of a value depends
on the device in question.
Example calculation
● 15 x 30 ms = 450 ms, corresponds to the cyclic bus time
● Reserved bus time for acyclic communication
1050 ms (recommended 70%), 450 ms (recommended, at least 50%)
● Recommended macro cycle = between 1500 ms and 9000 ms
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 19
System planning
4.2 Configuration
Current consumption
I/O data
The parameters, inputs and outputs of FF devices are distributed over function blocks. An FF
device can have several function blocks. Only configure the required I/O data of an FF device.
The number of processed function blocks has an effect on the macro cycle.
4.2 Configuration
Hardware
Always connect an FF segment to the automation system via PROFIBUS DP. You need a
suitable bus link for the transition between PROFIBUS DP and the FF segment.
The bus link can be operated on the integrated line of the CPU if the CPU supports the data
record gateway.
The table shows possible CPU versions:
Network configuration
The following structures are typical for the configuration of FF segments in PCS 7:
● Line
● Redundant configuration (see also section "Redundancy (Page 65)")
FOUNDATION Fieldbus
20 Commissioning Manual, 10/2017, A5E39550932-AB
System planning
4.2 Configuration
Line lengths
An FF segment can be up to 1900 m long when the appropriate bus cable (type A) is used.
NOTICE
FF segment running into hazardous areas of zones 0 or 20 (Ex ia)
If spur lines from an FF segment run into these hazardous areas, the maximum allowed length
of the FF segment amounts to 1000 m.
When components suitable for hazardous areas are used, greater distances may be possible
(for example Active Field Distributor intrinsic Safety). Check the technical specifications of
the components.
Spur lines
● If possible, only one device should be connected to each spur line.
● You need to include the lengths of spur lines to the FF devices in the calculation of the FF
segment length.
The permissible length of each spur line depends on the number of spur lines and
connected devices. If more than one device is connected to a spur line, the permissible
length of the spur line is reduced. Each additional connected device reduces the maximum
length of the spur line by 30 m.
Additional information
● Operating Instructions SIMATIC; Bus Link; Compact FF Link
● Function Manual Process Control System PCS 7; High Availability Process Control Systems
● Application description SIMATIC; PCS 7; Calculation and Design of Fieldbus Segments
with the SIMATIC Fieldbus Calculator
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 21
System planning
4.2 Configuration
FOUNDATION Fieldbus
22 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering 5
Overview
You configure the FOUNDATION Fieldbus and create the FF devices in HW Config.
You configure a bus link suitable for the connection of an FF segment on the PROFIBUS DP .
A "Foundation Fieldbus: FF subsystem" object with standard bus parameters is created
automatically with the bus link.
You assign the parameters of the FF devices with SIMATIC PDM.
Basic procedure
If you want to connect an FF device to an automation system in a PCS 7 project, the following
steps are required:
1. Integrating device descriptions (Page 24)
2. Create a bus link with FOUNDATION Fieldbus (FF subsystem) on the DP master system
(Page 25)
3. Insert FF device (Page 27)
– Insert an FF device and assign the address on the FF segment
– Assign addresses in the I/O range and symbolic names for signals
– Specify the device name and object properties
4. How to configure FF-internal interconnections (Control in the field) (Page 33)
5. Configure the bus parameters (Page 45)
6. Generate a schedule and load it into the FF segment (Page 58)
Details about the individual steps are given in the following sections.
See also
How to replace an FF device (Page 37)
How to assign parameters of the FF devices (Page 38)
"Interconnection Editor" dialog box (Page 35)
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 23
Engineering
5.1 Prepare
5.1 Prepare
Requirements
SIMATIC PDM is installed.
All SIMATIC programs on the engineering station are closed.
Procedure
1. In the Windows Start menu, select the menu command SIMATIC PDM > Device Integration
Manager under Siemens SIMATIC programs.
To be able to use the Device Integration Manager, you must accept the license agreement.
2. Select the File > Read device descriptions from source directory....
If the device descriptions are compressed, select the menu command File > Read device
descriptions from compressed source ... .
3. In the tree view, navigate to the directory with the device descriptions. Select the drive
containing the DVD "Device Library".
Note
DVD "Device Library"
The "Device Library" DVD is supplied with SIMATIC PDM.
4. Click "OK".
The device descriptions found are displayed in the "Devices" list.
FOUNDATION Fieldbus
24 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
5. Select the check boxes for the devices whose device descriptions are to be integrated. On
the devices that are not yet integrated or have been integrated with an older version, the
check box is automatically selected.
The "Fieldbus Foundation" directory contains all FF devices (device library of the Fieldbus
Foundation and other individual devices).
You can work with a split device list window.
Note
Integrating device descriptions
Many FF devices require information that is stored in other device descriptions.
Recommendation:
Integrate all device descriptions that provided with the SIMATIC PDM "Device Library" DVD.
Additional information
Online help for SIMATIC PDM
5.2 Configuring
Requirements
● SIMATIC PCS 7 is installed.
● SIMATIC PDM is installed with the add-on package "SIMATIC PDM Communication
FOUNDATION Fieldbus" (standard for PCS 7).
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 25
Engineering
5.2 Configuring
● A project has been created in the SIMATIC Manager. An automation system with a
PROFIBUS DP master system has been created in HW Config.
Additional information is available in the manual SIMATIC; Process Control System PCS
7; Getting Started Part 1; section "First Steps in the Project".
● The device descriptions of the FF devices have been imported.
You can find information about this in the section "How to integrate a device description
(Page 24)".
● You know the functions and signals required by the FF device.
You can find additional information about this in the documentation for the FF device.
● The following option has been enabled for at least one AS in SIMATIC Manager > Options
> SIMATIC PDM > Settings...> "General" tab in the "Project" section:
Select type when device is inserted in HW Config
FOUNDATION Fieldbus
26 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
6. Click "OK".
The interface module (IM ...) is created with a FOUNDATION Fieldbus: FF subsystem.
Requirements
● The following option has been enabled for at least one AS in SIMATIC Manager > Options
> SIMATIC PDM > Settings...> "General" tab in the "Project" section:
Select type when device is inserted in HW Config
● The device descriptions of the required field devices are integrated in SIMATIC PDM.
● HW Config is open
● A bus link with FOUNDATION Fieldbus (FF subsystem) has been created
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 27
Engineering
5.2 Configuring
Note
Instantiable blocks for devices with capability level
For devices with capability level, you can add instantiable blocks from the hardware catalog.
Select the blocks below the "Capability level ..." folder. You can find information on this in
the section "Capability levels (device variants) (Page 16)".
NOTICE
Deleting and adding default blocks
If the resources for additional blocks are used up, you can delete unneeded default blocks
in order to free up resources.
Read the section "Adding deleted default blocks (Page 37)".
FOUNDATION Fieldbus
28 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
Assign addresses in the I/O range and symbolic names for signals
You need to assign addresses in the I/O range of the CPU for required signals of FF devices.
1. Select the FF device.
2. Select signals and assign addresses in I/O range:
Select the required signals for all block types in the address table of the FF device.
You can use the typical Windows method for multiple selection.
Note
You can find information about the block types in the section "Block model of device
parameters (Page 13)". The following block types are used by default:
● Resource block
● Function blocks
● Transducer blocks
Refer to the documentation of the device manufacturer for information about the required
blocks and any necessary CiF interconnections.
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 29
Engineering
5.2 Configuring
NOTICE
Symbolic address assignment has to be checked
You may receive the following message if you change addresses at a later time:
"You are assigning parameters that will change the I/O address range of the module. Check
the symbolic address assignment afterwards."
It is imperative that you perform this check and make any necessary corrections.
Notes on downloading
Download when "Address" and "TAG" match
● The FF device can be downloaded if the "Address" and "TAG" in the configuration match
the settings of the FF device.
Downloading when device address of the device in the system is unknown
1. Select the following menu command in SIMATIC Manager to find the FF device in the
system: Edit > SIMATIC PDM > Start LifeList.
2. When you find the desired device, do the following:
– Select the Device > Assign address and TAG menu command.
– Transfer the correct address and TAG to the FF device.
Note: Changing the address will restart the device.
– Download the configuration to the device.
FOUNDATION Fieldbus
30 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
Additional information
● Manufacturer information of the FF device.
● Section "How to assign parameters of the FF devices (Page 38)"
● Section "Nodes in the FOUNDATION Fieldbus (Page 19)"
● Section "How to configure FF-internal interconnections (Control in the field) (Page 33)"
● SIMATIC; SIMATIC PDM documentation; chapter "Working with the LifeList"
NOTICE
System changes during operation
When the bus parameters are changed, the CPU remains in RUN and the communication
on the FF segment goes to STOP.
Additional information
● Section "Bus parameters (Page 40)"
● Section "How to assign bus parameters (Page 45)"
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 31
Engineering
5.2 Configuring
Capability level
The automation system can only communicate with the device if the capability level of the
device matches the configured capability level.
FOUNDATION Fieldbus
32 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
Deleting FF segment
● When you delete an FF segment in HW Config, observe the following:
– The FF segment and all FF devices configured there will be removed.
– The interconnections with the I/O blocks of the bus link will be removed.
Deleting blocks
● If you want to delete blocks in HW Config, observe the properties of the blocks in the section
"Block model of device parameters (Page 13)".
NOTICE
Deleting default blocks or instantiable blocks
The interconnections to these blocks are removed. Ensure that the desired function is
achieved in the process.
Note
For information about required CiF interconnections, refer to the documentation of the device
manufacturer.
Requirements
● FF devices have been created in the project.
● The signals from the function blocks of the FF devices that you want to interconnect via
CiF are not locked.
FOUNDATION Fieldbus
Commissioning Manual, 10/2017, A5E39550932-AB 33
Engineering
5.2 Configuring
Procedure
1. Open the configuration in HW Config.
2. Select the module of the bus link that implements the connection to PROFIBUS DP:
– For the Compact FF Link: IM 655-5 FF module
3. Select the SIMATIC PDM > Start Interconnection Editor menu command in the shortcut
menu.
The "Interconnection Editor" dialog opens.
You can find information about the symbols in the section ""Interconnection Editor" dialog
box (Page 35)".
4. Search for the following for each interconnection:
– In the "Outputs" tree view, search for the source of the interconnection
– In the "Input" tree view, search for the destination of the interconnection
5. Once you have selected an interconnection, click "Add interconnection".
The FF-internal interconnection is entered in the "Interconnection" column.
6. To create additional interconnections, repeat steps 4 and 5.
7. Click "Save".
The interconnections are saved in the project.
Delete interconnection
To delete an interconnection, select the desired line in the "Inputs and interconnections" list
and click the "Delete interconnection" button.
Download
The schedule for the FOUNDATION Fieldbus is calculated automatically during downloading
of the FF devices.
NOTICE
System changes during operation
When the connections between FF devices are changed, the CPU remains in RUN and the
communication on the FF segment goes to STOP.
Additional information
● Online help for SIMATIC PDM
FOUNDATION Fieldbus
34 Commissioning Manual, 10/2017, A5E39550932-AB
Engineering
5.2 Configuring
Note
Menu command "Start Connection Editor"
The "Start Connection Editor" menu command is only enabled in HW Config for the bus link
(Compact FF Link) if the "PDM Foundation Fieldbus" license key is available.
You organize the interconnections for internal FOUNDATION Fieldbus communication in this
dialog. The automation system does not participate in this communication. The name of this
function is "Control in the Field" (CiF). CiF can be used to execute technological functions in
an FF segment.
Configure each CiF interconnection (hereafter referred to simply as interconnection) in the
"Connection Editor" dialog.
Structure
The "Connection Editor" dialog box is divided into the following columns:
"Inputs and interconnections" area
● "Input" column
This column shows the FF devices and the available inputs in the network view of the FF
segment. Inputs are the target of an interconnection.
● "Internal interconnection" column
This column displays a list of interconnections that were configured for the FF segment.
Layout: Output of the FF device > Function Block > Signal
"Outputs" area
● "Output" column
This column shows the FF devices in the network view of the FF segment and the available
outputs. Outputs are the source of an interconnection.
Buttons
Button Function
Add interconnec‐ Click this button to add an interconnection to the column "Interconnections".
tion
Delete intercon‐ Click this button to delete an interconnection.
nection
Close Click this button to close the dialog box.
A message informs you if changes have not yet been saved.
FOUNDATION Fieldbus
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Engineering
5.2 Configuring
Button Function
Save Click this button to save configured interconnections in the SIMATIC project.
Download Click this button to open the CiF interconnection.
NOTICE!
Use this button only if no other changes have been made to the FF segment since
the last download of the device.
Icons
FF device
See also
How to configure FF-internal interconnections (Control in the field) (Page 33)
How to replace an FF device (Page 37)
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5.2 Configuring
NOTICE
Re-commissioning of the FF device required
You should only perform the following steps if the system status permits this.
Requirements
● Default blocks of an FF device have been deleted and the configuration has been
downloaded to the FF device.
● Deleted default blocks are to be downloaded to the FF device again.
● An online connection to the FF device is possible.
Procedure
1. Open the device in SIMATIC PDM.
2. Select the resource block of the FF device.
3. Select the Device > Status menu command.
The "Status" dialog box opens.
4. In the "Restart" list, select the function that restores the original status of the FF device.
You can find information about this in the device-specific online help and information of the
device manufacturer.
NOTICE
Re-commissioning of the FF device required
Ensure that the state of the plant permits re-commissioning of the FF device.
5. Click "Transfer".
Additional information
● Information of the device manufacturer
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5.3 Parameter assignment
Example:
You want to replace a defective FF device in process mode.
Recommendation:
Set the device address and the device parameters in a test environment before physically
connecting these FF devices to an active FF segment in process mode.
Requirements
● The FF device has been created in HW Config.
● The configuration for the FF device is complete.
● The FF device has been connected to the FF segment.
Procedure
1. Open SIMATIC Manager in the process device view.
2. Select a PDM object that contain the FF devices.
3. If you want to find an FF device with an unknown device address in the plant, select the
following command in SIMATIC Manager: Edit > SIMATIC PDM > Start LifeList.
4. When you find the desired device, do the following:
– Select the Device > Assign address and TAG menu command.
– Transfer the correct address and TAG to the FF device.
Note: Changing the address will restart the device.
– Download the configuration to the device.
Note
Device-specific menu commands and help in SIMATIC PDM
Device-specific menu commands and the Help for them are derived from the device description
assigned to the object. Device-specific information can be found in the online help and
documentation of the device manufacturer.
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5.3 Parameter assignment
Requirements
● SIMATIC PDM is installed together with the licenses.
● The device descriptions of the FF devices have been integrated.
● The FF devices have been created in the PCS 7 project.
● The Engineering Station has a communication connection with the FF devices.
Note
Default values are not entered for device data of the FF devices in EDD files.
Before you assign the parameters of the FF devices for the first time, you will have to read out
the device data directly from the FF device once.
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5.3 Parameter assignment
3. In the structure view, select the function block in which you want to change parameters and
make the desired changes in the parameter table.
4. Select the Station > Save menu command.
These changes are applied to the PCS 7 project.
Note
Offline parameter assignment data
SIMATIC PDM enables offline parameter assignment data to be downloaded to one or
more FF devices (download to devices) or enables device parameters to be uploaded from
the FF devices to the computer and saved on request (upload to PG/PC).
Additional information
● Manufacturer information of the FF device.
● Online help for SIMATIC PDM
Note
Changing bus parameters
Faultless operation of the components on the FF subsystem is only ensured if the parameters
for the bus profile are compatible with each other. You should therefore only change the default
values if you are familiar with parameter assignment of the bus profile for FF.
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5.3 Parameter assignment
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5.3 Parameter assignment
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5.3 Parameter assignment
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5.3 Parameter assignment
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5.3 Parameter assignment
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5.3 Parameter assignment
Note
Compact FF Link
When the Compact FF Link is used, it is not possible for the field devices to take over the LAS
function.
Requirements
● The FF devices have been created in the PCS 7 project.
● Interconnections via the FF have been configured.
Procedure
1. Select the FOUNDATION Fieldbus in the SIMATIC Manager in HW Config.
2. Select the Edit > Object Properties menu command.
The "FF subsystem properties" dialog box opens.
3. Set the FF subsystem number of the FF segment, if required.
Modifications are usually not necessary.
4. Click "Properties...".
The "Properties - Foundation Fieldbus" dialog box opens.
5. Select the "Bus parameter" tab. Make the settings.
You can find information about this in the section "Bus parameters (Page 40)".
Note
Identification of all FF devices on the FF segment
Set the value "First Unpolled Node" to 232 (default = 36).
● For performance reasons, no addresses in the address range 36 to 231 should be
assigned to FF devices in a system.
● Following a scan of the "Unpolled Bereiches", you should set the default value (36) again.
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5.3 Parameter assignment
Note
Error message "Cancel Schedule Calculation: Error at bus parameter"
The error message "Cancel Schedule Calculation: Error at bus parameter" is issued by
SIMATIC PDM if there are too many configured interconnections.
You can find additional information about this in the section "Additional notes on
configuration (Page 32)".
"Macrocycle" tab
Whether the configuration is consistent is determined on the basis of the output values and
the required interconnections. The result is displayed graphically.
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5.3 Parameter assignment
Graphical display
Before downloading, click the "Calculate schedule" button. With the help of the display you
can check whether the configuration is consistent. The result is displayed graphically.
Display from left to right:
Left area
The colored area on the left side indicates the percentage of acyclic communication.
Left thin dividing line (50% of the bus load)
The lower limit of the percentage of acyclic communication of the bus load recommended in
the FF specifications.
Thick dividing line
The limiting value set in the entry field "Percentage of acyclic communication".
Right thin dividing line (70% of the bus load)
The upper limit of the percentage of acyclic communication of the bus load recommended in
the FF specifications.
Right area
The colored area on the right side indicates the percentage of cyclic communication.
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5.3 Parameter assignment
Note
An adaptation of the macrocycle requires a STOP of the FF segment.
If an adaptation of the macrocycle is needed after the downloading all FF devices, then all FF
devices must be downloaded again. Observe the following especially after the following actions:
● Adding FF devices
● Adding new interconnections with the Interconnection Editor
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5.4 Using the applications
Calculate schedule
To calculate the schedule, click the "Calculate schedule" button on the "Macrocycle" tab of the
"Properties - Foundation Fieldbus" dialog.
The schedule is automatically calculated when you download the configuration.
5.4.1 Overview
In HW Config you have reproduced the configuration of the FF segment in the system.
Interconnect the signals of the function blocks individually for FF devices. The created symbolic
names facilitate further configuration.
Create the charts for the automation system in CFC.
In order for the signals to be available on the operator station, interconnect the signals to
technological blocks.
You can then commission them. After the compiling and downloading of all components, the
functions of the FF devices are available on the operator station.
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5.4 Using the applications
Note
Devices with different capability level
The capability level cannot be determined from the device information. If you are using FF
devices for which multiple capability levels are available in the device catalog, you must select
the capability level when the FF device is first opened.
Requirements
● SIMATIC PDM including the required license keys is installed on a computer.
● The computer is connected to an automation system.
● There is a communication connection between the automation system and the FF segment.
● A project with field devices is available on the computer.
Starting LifeList
If the project is open in SIMATIC Manager, you can start the LifeList from the following views:
● Starting from HW Config
– Select a PDM object containing the field devices.
– Select the SIMATIC PDM > Start LifeList command in the shortcut menu.
SIMATIC PDM starts. The LifeList is opened.
● Starting from the process device network view
– Select a PDM object containing the field devices.
– Select the Edit > SIMATIC PDM > Start LifeList menu command.
● Starting from SIMATIC PDM
– Requirement: A PDM object containing the field devices is selected.
– To open the LifeList , select the View > Start LifeList menu command.
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5.4 Using the applications
Note
Status
If the data has not been updated, you will observe the following:
● The tree view has been deleted and will be rebuilt.
● The symbols will change.
After the network scan, all detected FF devices are displayed in the table. The TAG (name) is
depicted in the tree structure. Additional columns show, for example, the following data of the
FF device:
● Address
● Manufacturer
● Device type
● Device ID
● Hardware revision
● Software revision
The "Start Scan" function is used to start a new scan operation.
Stopping LifeList
When the LifeList is open, click "Close".
Additional information
Online help for SIMATIC PDM
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5.4 Using the applications
5.4.3 Specifying the device identification of the FF devices (TAG name and address)
With SIMATIC PDM, you can use the Start LifeList menu command to find the FF devices that
are connected to the FF segment. Use the "Assign address and TAG..." button to change the
following parameters for device identification:
● Address (device address).
● TAG (device designation in the system).
Use this procedure, for example, to detect a connected backup device after replacement of a
device. Then, assign the parameters for device identification to this FF device.
Requirements
● FF devices have been created.
● An online connection to the FF segment is possible.
● The bus parameters may be set in such a way that all addresses are in the "polled range"
(FUN = 232).
Note
Unpolled range
In SIMATIC PCS 7, the FF devices with addresses from 36 to 231 are not processed by
default (unpolled range). This range can be reduced by changing the bus parameters.
You can find information about this in the section "How to assign bus parameters
(Page 45)".
Procedure
Note
Restart
Changing the address will restart the device.
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5.4 Using the applications
Note
Address or TAG assigned
If the address or TAG is assigned, then the action will not be performed. An appropriate
message will be displayed.
LifeList
The changes to the parameters for device identification are only online changes.
Changes are not applied to the PCS 7 project.
Example:
You have moved an FF device in the LifeList from address 25 to address 30 . The configuration
is only consistent if the FF device also has address 30 in HW Config.
Download
To ensure that all configured parameters and connections are available for the FF device, the
FF device must be downloaded.
Requirements
Symbolic names were assigned for the inputs and outputs during configuration of the FF
devices.
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5.4 Using the applications
Procedure
1. Open the project in the component view of SIMATIC Manager.
2. Select the "ProjectAS" > "CPU" > "S7 Program" folder in the tree view.
3. Select the "Symbols" object in the list.
4. Select the Edit > Open Object menu command.
The "Symbol Editor" dialog box opens.
5. Make your changes.
Note
A maximum of 24 characters is permitted for a symbol.
Example: Symbol = "Status_Measurement"
Block type Address range Block name Function block Block I/O
Analog Input FbAnIn FB 1813 PV
Output FbAnOu FB 1814 SP
Digital Input FbDiIn FB 1815 PV
Output FbDiOu FB 1816 SP
Requirements
● FF devices have been configured.
● Symbols have been created.
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5.4 Using the applications
Procedure
You have the following options for configuring interconnections:
● Configure the interconnections in the PCS 7 Import/Export Assistant using templates.
● Create your own CFC charts.
Additional information
You can find additional information and step-by-step instructions in the configuration manual
Process Control System PCS 7; Engineering System.
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Commissioning 6
Commissioning begins with the connecting and the downloading of the hardware. You then
perform the connection and function test. Finally, the system is optimized.
Values have to be simulated for some tasks. Information that supports you in these tasks can
be found below.
Additional information
Refer to the device-specific documentation for information on connecting the FF devices.
6.1.1 Introduction
In a PCS 7 system you compile and download the entire program of the process control system
with the engineering station.
Compiling
You access the central function for compiling and downloading in SIMATIC Manager via the
PLC > Compile and Download Objects... menu command.
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6.1 Compile and download
Additional information
You can find additional information and detailed step-by-step instructions in the following
documentation:
● Configuration manual Process Control System PCS 7; Engineering System
● Configuration Manual Process Control System PCS 7; Operator Station
Note
Downloading function blocks
It is not necessary to download an entire device if there are only minor changes.
You can download a group of function blocks or one individual function block for an FF device.
Replacing devices
You have the following options for replacing devices with SIMATIC PDM:
● Replacement of a device with one of the same type
● Replacing a device with a similar one
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6.1 Compile and download
Requirements
You will have to read in the device parameters to the Engineering System before you assign
the parameters of the FF devices for the first time.
Note
Observe the following if you have inserted new FF devices on the FF segment or if you want
to use the parameters of additional function blocks:
● First, configure all interconnections.
● If the complete FF segment is loaded (option for bus link: "Always load FF devices"), loading
is briefly stopped.
● If the FF segment is being loaded incrementally (option for bus link: "Only load FF devices
when modified"), the loading continues.
● If necessary, correct the macro cycle settings.
Download
Use the following menu commands to download the respective data to the system:
Menu command CPU data Schedule, bus parameters and intercon‐ Device pa‐
nections rameters
Always download the hardware configuration Hardware con‐ Downloading -
in HW Config for the selected CPU: figuration is Note:
PLC > Download to Module downloaded Downloading FF segments can only be
carried out via HW Config.
The menu command PLC > Compile and Down‐ Program and - -
load Objects... in the SIMATIC Manager. connections
are downloa‐
ded
Select the bus link in SIMATIC PDM Device > - - All FF devi‐
Download to device ces are down‐
Select the following check box in the "Down‐ loaded.
load to device" dialog:
"Object with all subordinate objects and net‐
works".
Select the bus link in SIMATIC PDM Device > - - The FF de‐
Download to device Only when replacing a device with one of vice is loaded
Select the following check box in the "Down‐ the same type:
load to device" dialog: Select the check box "Load Schedule to
"Object with all subordinate objects". Device".
Note
You can download changes to the automation system in "RUN" mode.
Read the following paragraph: Settings for "Load FF Segment"
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6.1 Compile and download
Additional information
Section "How to assign parameters of the FF devices (Page 38)".
Section "System changes during operation (Page 66)"
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6.2 Diagnostics
6.2 Diagnostics
In SIMATIC Manager
● Status overview for bus link and FF devices
In HW Config
● Status overview for bus link and FF devices
Additional information
● Configuration Manual Process Control System PCS 7; Operator Station
● Section "Identifying FF devices with SIMATIC PDM (Page 51)"
● Operating Instructions SIMATIC; Bus Link; Compact FF Link
● FF devices documentation
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6.2 Diagnostics
Object "Modes" menu command selected for "Modes" menu command selected for
FF device a block
Block list Setting can be configured: Not available
The "Block" list shows the currently
selected block of the FF device.
Select the block of the FF device in
the list.
Current block mode Shows the current block mode for the Shows the current block mode for the
block of the FF device. block of the FF device.
Target block mode Setting can be configured: Setting can be configured:
You can set the block mode that the You can set the block mode that the
block should assume after the setting block should assume after the setting
is transferred to the FF device. is transferred to the FF device.
Allowed block mode Setting can be configured: Shows the currently permissible block
You can set the block mode that the mode for the block of the FF device.
block may assume after the setting is
transferred to the FF device.
Normal mode block Setting can be configured: Shows the block mode that the block
mode You can set the block mode that the should assume after the schedule
block should assume after the sched‐ download.
ule download.
Note:
The selected setting must always be
included in the "Allowed block mode".
Error block mode Not available Indicates current errors in the FF de‐
vice.
Note
Possible block modes
There may be dependencies between the blocks of the device.
Example:
Settings for the resource block often prevent settings for other blocks.
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6.2 Diagnostics
NOTICE
Restart functions
Read the device manufacturer information on this.
Requirements
● FF devices have been created
● An online connection to the FF device can be established
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6.2 Diagnostics
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Redundancy and system changes during operation 7
7.1 Redundancy
The basic configuration of redundant FF segments corresponds to the configuration for
PROFIBUS PA.
● Connection to a redundant DP master system is required for operation with Compact FF
Link at a SIMATIC S7-400H.
Configuration with active field distributors enables the following connections of the FF segment
to a bus link:
● Ring redundancy with active field distributor (AFD)
● Coupler redundancy with active field splitter (AFS)
Type of bus link Component of the bus link which is connected to the FF segment:
Compact FF Link Compact FF Link (IM 655)
● When setting up redundant operation (ring redundancy and coupler redundancy) ensure
that the following is the same at the components of every single bus link pair:
– Article number of the respectively redundant component
– Hardware version of the respectively redundant component
– Firmware version of the respectively redundant component
● Connect the following module to the DP master system in Rack 0 of the SIMATIC S7-400H:
– The left Compact FF Link of the bus link.
Additional information can be found in the following documents:
● Operating Instructions SIMATIC; Bus Link; Compact FF Link
● Product overview Process Control System PCS 7; Released Modules
● SIMATIC; Process Control System PCS 7; High Availability Process Control Systems;
section "Redundant PROFIBUS PA".
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Redundancy and system changes during operation
7.2 System changes during operation
Configuring
You configure the following:
● Bus link on PROFIBUS DP
During configuration, the couplers for the FF segment are always part of the bus link.
● FF devices on FF segment (FF subsystem in HW Config)
The necessary configuration steps are described in section "How to prepare a FOUNDATION
Fieldbus for FF devices (Page 25)".
S7-400H as DP master
The following AS components operate as DP master:
● CP 443-5 ext.
● PROFIBUS DP connection of the CPU
The following requirements are met for the DP master systems:
● The DP masters process the same user program.
● The DP masters have the same parameter assignment and configuration for the interface
modules.
Additional information
● You can find more information on redundant design of the PROFIBUS PA in the
documentation SIMATIC; Process Control System PCS 7; High Availability Process Control
Systems chapter "Redundant PROFIBUS PA".
● You can find information on the hardware design of the FOUNDATION Fieldbus in the
following documentation:
– Operating Instructions SIMATIC; Bus Link; Compact FF Link
● Information regarding the configuration of the redundant fieldbus with AFD/AFS can be
found in the following documentation:
SIMATIC; Bus Links; DP/PA Coupler, Active Field Distributors, DP/PA-Link and Y-Link
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7.2 System changes during operation
NOTICE
STOP of CPU required
A STOP of the CPU is required if you insert a new address in HW Config for an FF device
that is configured and downloaded in the system.
Remedy:
1. Remove the device from the configuration.
2. Load the configuration.
3. Configure the device again.
4. Load the configuration.
Additional information
Information about the sequence of this system modification and the requirements that must
be met can be found in the documentation SIMATIC; Modifying the System during Operation
via CiR.
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7.2 System changes during operation
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Index
Function blocks, 14
A
Address, 53
H
HW Config, 15
Start Connection Editor, 35
B
Block
Function block, 14
I
Resource block, 14 Insert
Transducer block, 14 FF device, 28
Block model Integrate, 53
Objects, 15 Field device in SIMATIC PDM, 53
Block types, 14 PROFIBUS device in SIMATIC PDM, 23, 27
C L
Capability level, 15, 28 Load FF segment
Change Tab, 60
Download, 60
CiF
Configuring, 34 M
CiF interconnections, 29
Multiple capability levels, 15
Configuration via PDM, 26
Connection Editor, 34
Starting, 35
N
Name, 53
D
Device catalog, 15
Device description, 15
O
Download, 59 Option
Change, 60 Configuration via PDM, 26
Downloading changes, 60
Downloading changes, 60
P
PROFIBUS device in SIMATIC PDM, 27
F Integrate, 23, 27
FF device Publisher, 9
CIF interconnections, 29
I/O range, 29
Insert, 28 R
Object properties, 30
Resource block, 14
Setting name, 27
Field device in SIMATIC PDM
Integrate, 53
Function block, 14
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Index
S
Schedule, 9
SIMATIC Manager
Start Connection Editor, 35
SIMATIC PDM, 15
Integrate field device, 53
Integrating a PROFIBUS device, 23, 27
Start Connection Editor, 35
Subscriber, 9
T
Tab
Load FF segment, 59
TAG, 53
Transducer block, 14
Transducer blocks, 14
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