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A000A01A-GAT

This Owner's Manual should be considered a part of the car and remain with it when it is sold for the use of the
next owner.

OWNER'S I.D.

ORIGINAL: NAME:
ADDRESS: STREET:
TOWN:
COUNTRY:
P.CODE:

DATE OF SALE:

SUBSEQUENT: NAME:
ADDRESS: STREET:
TOWN:
COUNTRY:
P.CODE:

TRANSFER DATE:
OWNER'S MANUAL

A030A01P-GAT
Operation
Maintenance
Specifications
HSRFL280

All information in the Owner's Manual is current at the time of publication. Hyundai reserves the right to make
changes at any time as part of our policy of continual product improvement may be carried out.

This manual applies to current Hyundai H-1 models and explanations of optional as well as standard equipment
are included. As a result, you may find material in this manual that does not apply to your specific vehicle.
A020A01P-AAT
RESPONSIBILITY FOR MAINTENANCE

The maintenance requirements for your new Hyundai are found in Section 6. As the
owner, it is your responsibility to see that all maintenance operations specified by the
manufacturer are carried out at the appropriate intervals. When the vehicle is used
in severe driving conditions, more frequent maintenance is required for some
operations. Maintenance requirements for severe operating conditions are also
included in Section 6.
A040A01A-AAT
FOREWORD

Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of
discriminating people who drive Hyundais. The advanced engineering and high-quality construc-
tion of each Hyundai we build is something of which we're very proud.
Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is
suggested that you read it carefully because the information it contains can contribute greatly to
the satisfaction you receive from your new car.
The manufacturer also recommends that all service and maintenance on your car be performed
by an authorized Hyundai dealer. Hyundai dealers are prepared to provide high-quality service,
maintenance and any other assistance that may be required.

A050A05A-AAT
HYUNDAI MOTOR COMPANY

Note: Because future owners will also need the information included in this manual, if you sell this
Hyundai, please leave the manual in the vehicle for their use. Thank you.

! CAUTION:
Severe engine and transmission damage may result from the use of poor quality fuels and
lubricants that do not meet Hyundai specifications. You must always use high quality fuels
and lubricants that meet the specifications listed on Page 9-4 in the Vehicle Specifications
section of the Owner's Manual.

Copyright 2005 Hyundai Motor Company. All rights reserved. No part of this publication may be
reproduced, stored in any retrieval system or transmitted in any form or by any means without the
prior written permission of Hyundai Motor Company.
A070A01A-GAT
! CAUTION: MODIFICATIONS TO YOUR HYUNDAI

Modification of components may void the manufacturer's warranty


Your Hyundai should not be modified in any way. Modifications may adversely affect
the safety, durability and performance of your Hyundai. Components which are
subjected to modification or are added to the vehicle resulting in consequential
damage are not covered by the vehicle manufacturer's warranty.

A080A01S-AAT
TWO-WAY RADIO OR CELLULAR TELEPHONE INSTALLATION

Your vehicle is equipped with electronic fuel injection and other electronic compo-
nents. It is possible for an improperly installed/adjusted two-way radio or cellular
telephone to adversely affect electronic systems. For this reason, we recommend
that you carefully follow the radio manufacturer's instructions or consult your Hyundai
dealer for precautionary measures or special instructions if you choose to install one
of these devices.
A090A01A-AAT
SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION and NOTE.


These titles indicate the following:

! WARNING:
This indicates that a condition may result in harm, serious injury or death to
you or other persons if the warning is not heeded. Follow the advice provided
with the warning.

! CAUTION:
This indicates that a condition may result in damage to your vehicle or its
equipment if the caution is not heeded. Follow the advice provided with the
caution.

NOTE:
This indicates that interesting or helpful information is being provided.
A100A01L-GAT tation, counterfeit or used salvage Hyundai Genuine Parts are only
GUIDE TO HYUNDAI GENUINE parts are not covered under the sold through authorized Hyundai
PARTS Hyundai New Vehicle Limited War- Dealership and Service Center.
ranty or any other Hyundai war-
1.What are Hyundai Genuine Parts? ranty. In addition, any damage to or
Hyundai Genuine Parts are the same failure of Genuine Hyundai Parts
parts used by Hyundai Motor Com- caused by the installation or failure
pany to manufacture vehicles. They of an imitation, counterfeit or used
are designed and tested for the salvage part is not covered by
optimum safety, performance, and Hyundai Motor Company.
reliability to our customers.
3. How can you tell if you purchasing
Hyundai Genuine Parts?
2. Why should you use genuine parts?
Look for the Hyundai Genuine Parts
Hyundai Genuine Parts are engi- Logo on the package (see below).
neered and built to meet rigid manu-
facturing requirements. Using imi- The export specifications are writ-
ten in English only. A100A03L

A100A01L A100A02L A100A04L


TABLE OF CONTENTS

BEFORE DRIVING YOUR VEHICLE 1

INSTRUMENTS AND CONTROLS 2

STARTING AND OPERATING 3

IN CASE OF EMERGENCY 4

APPEARANCE CARE 5
SECTION 6
VEHICLE MAINTENANCE REQUIRMENTS

EMISSION CONTROL SYSTEM 7

DO-IT-YOURSELF MAINTENANCE 8

VEHICLE SPECIFICATIONS 9

INDEX 10
INSTRUMENTS AND CONTROLS
(MINIBUS/VAN)

B250A01P-GAT

HSRFL002-1
1. Multi-function light switch 13. Headlight leveling device switch (If installed)
2. Seat warmer switch (If installed) 14. ECT switch (Automatic transmission only)
3. Horn/Driver's side airbag (If installed) 15. Fuel-filler lid release lever
4. Rear heater switch (If installed) 16. Hood release lever
5. Windshield wiper/Washer switch 17. Panel brightness control knob (Rheostat) (If installed)
6. Hazard warning switch 18. Engine RPM adjustment knob (If installed)
7. Front fog light switch (If installed) 19. Heater/Air conditioner control panel
8. 4WD Switch (If installed) 20. Cigarette lighter
9. Rear fog light switch (If installed) 21. Ashtray
10. Front/Rear window defroster switch 22. Drink holder
11. Passenger's side airbag (If installed) 23. Audio system (If installed)
12. Glove box 24. Digital clock (If installed)

! CAUTION:
When installing the container of liquid air refresher inside a vehicle, do not place it near the
instrument cluster nor on the crash pad surface. If there is any leakage from the air refresher
onto these areas (Instrument cluster, crash pad or air ventilator), it may damage these parts.
If the liquid from air refresher does leak onto these areas, wash them with water immediately.
INSTRUMENTS AND CONTROLS
(TRUCK)

B250B01P-GAT

C020A02P-2
1. Multi-function light switch 10. Headlight leveling device switch (If installed)
2. Horn/Driver's side airbag (If installed) 11. Engine RPM Adjustment Knob
3. Windshield wiper/Washer switch 12. Heater/Air conditioner control panel
4. Hazard warning switch 13. Cigarette lighter
5. Front fog light switch (If installed) 14. Ashtray
6. Rear fog light switch (If installed) 15. Drink holder
7. Outside rearview mirror heater switch (If installed) 16. Audio system (If installed)
8. Glove box 17. Digital clock (If installed)
9. Hood release lever

! CAUTION:
When installing the container of liquid air refresher inside a vehicle, do not place it near the
instrument cluster nor on the crash pad surface. If there is any leakage from the air refresher
onto these areas (Instrument cluster, crash pad or air ventilator), it may damage these parts.
If the liquid from air refresher does leak onto these areas, wash them with water immediately.
YOUR VEHICLE AT A GLANCE

B255A01P-GAT
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER

SRS (Airbag) Service Reminder


Door Ajar Warning Light
Indicator Light (If installed)
ABS Service Reminder Indicator Light
Low Fuel Level Warning Light
(If installed)
O/D OFF Indicator Light
POWER/HOLD Indicator Light (If installed)
(Automatic Transmission Only)

Turn Signal Indicator Lights Malfunction Indicator Light (If installed)

High Beam Indicator Light 4WD HIGH/LOW Indicator Light (If installed)

Low Oil Pressure Warning Light Immobilizer Warning Light (If installed)

Parking Brake/Low Brake Fluid Level


Diesel Pre-heat Indicator Light (Diesel only)
Warning Light

Charging System Warning Light Fuel Filter Warning Light (Diesel only)

Seat Belt Warning Light (If installed)

* More detailed explanations of these items will be found beginning on page 2-8.
BEFORE DRIVING YOUR VEHICLE

Before Driving Your Vehicle Safety Checks ................ 1-2


Running-in Recommendations ..................................... 1-2 1
Vehicle Identification Number (VIN) ............................. 1-4
Keys.............................................................................. 1-6
Immobilizer System ...................................................... 1-6
Illuminated Ignition Switch ......................................... 1-11
Door ............................................................................ 1-12
Hold Open Lock System ............................................ 1-13

1
Central Door Locks..................................................... 1-14
Theft-alarm System .................................................... 1-15
Tail Gate/Rear Gate/Side Gate .................................. 1-19
Hood Release............................................................. 1-23
Remote Fuel-filler Lid Release ................................... 1-24
Window ....................................................................... 1-25
Seats .......................................................................... 1-28
Seat Belts ................................................................... 1-40
Child Restraint System ............................................... 1-44
Steering Wheel Tilt Lever ........................................... 1-48
Supplemental Restraint (Airbag) System ................... 1-49
1 BEFORE DRIVING YOUR VEHICLE
2 BEFORE DRIVING YOUR RUNNING-IN RECOMMEN-
VEHICLE SAFETY CHECKS DATIONS
B010A01P-GAT B020A01P-GAT

Be sure you know your vehicle and its


equipment and how to use it safely.
! WARNING: (Diesel only)
During the running-in period for the
first 1,000km(600miles), it is advisable
To ensure that sufficient vacuum to drive your new vehicle using the
exists within the brake system dur- following precautions as a guideline to
B010B01P-GAT ing cold weather start-up condi- aid long life as well as future economy
Before entering the vehicle tions, it is necessary to run the and performance.
o Check that windows, mirrors and engine at idle after starting the en- 1. Do not race the engine at high
lights are clean. gine. speeds.
o Check if any tire is low or flat. 2. Avoid rapid starting, acceleration,
o Look for fluid leaks. braking and prolonged high-speed
NOTE: running.
o Check that area is clear if you're
Fluid levels, such as engine oil, 3. Keep to the running-in speed limit
about to back up.
engine coolant, brake fluid, and shown below.
windshield washer fluid, should be
checked daily and/or weekly, or Please note that the legal speed limits
B010C03P-GAT
whenever you refuel. displayed must be adhered to.
After entering the vehicle Further details are described in the
o Lock all doors. "CONSUMER INFORMATION" sec- km/h (mph)
o The driver and passengers are wear- tion.
Drive range Running-in speed
ing properly adjusted seat belts.
o The head restraints are properly 1st 0~25(0~16)
adjusted, if so equipped. 2nd 20~50(13~31)
o Adjust inside and outside mirrors. 3rd 30~80(19~50)
o Check warning lights for correct
4th 40~(25~)
operation, with the ignition key in
the position "ON". 5th 50~(32~)
o Check all gauges, for normal opera- 4. Do not exceed loading limits.
tion. 5. Refrain from towing a trailer.
BEFORE DRIVING YOUR VEHICLE
1
3

B030A01P-GAT B040A01P-GAT B055A02P-GAT


BEFORE OPERATION OPERATION IN FOREIGN COUN- LOADING YOUR VEHICLE
PRECAUTIONS FOR NEW TRIES Never load the luggage and people to
VEHICLE If you are going to drive your Hyundai exceed GVWR(MLW) and GAWR of
The performance and life of a vehicle in another country, be sure to: your vehicle.
depend largely on how the vehicle is You can find the GVWR(MLW) and
handled when new. o Observe all regulations regarding GAWR -maximum loading capacities-
To maintain the parts smoothly and registration and insurance. on the VIN plate.
sustain high performance for a long o Determine that acceptable fuel is The GVWR(Gross Vehicle Weight
time to come, be sure to observe the available. Rating) or MLW(Maximum Loaded
following points. Weight) means total weight of the ve-
hicle, all occupants, fuel and cargo.
Make sure that your vehicle does And GAWR means the maximum
not miss the first 5,000 km inspec- weights that the front and rear axles
tions. can endure the weights including ve-
hicle itself weight.
After the first 5,000 km of driving, take
your vehicle to your nearest service
shop for inspection.
! WARNING:
Improperly loading your car can
seriously affect its steering and
braking performance causing a
crash in which you may be seri-
ously injured or killed.

NOTE:
Your warranty does not cover parts
or components that fail because of
overloading.
1 BEFORE DRIVING YOUR VEHICLE
4 VEHICLE IDENTIFICATION
NUMBER (VIN)
B070A01P-GAT In addition, having all periodic inspec- B050A02P-GAT
MAINTENANCE tion and maintenance done by an au-
It is necessary to maintain your vehicle thorized HYUNDAI dealer is a prereq-
in top operating condition in order to uisite for validity of the warranty on
enjoy safe and pleasant driving. your vehicle in the event of a claim.
Some maintenance items can be done Refer to the separate "Service Book-
by the owner (Consumer information), let" for the periodic inspection and
while others should be done only by an maintenance items and intervals.
authorized dealer (periodic inspection
and maintenance).
For the maintenance items to be done B080A01P-GAT
by the owner, prepare the appropriate INSTALLATION OF ACCESSO- HSRFL049
materials and tools and follow the pro- RIES
cedures given in the "Consumer infor- The vehicle identification plate is at-
Consult an authorized HYUNDAI tached on the fender inner panel as
mation" section of this manual. dealer when installing accessories.
However, the periodic inspection and shown in the illustration. The vehicle
maintenance should not be attempted identification number (VIN) is the num-
o Installation of some accessories ber used in registering your car and in
by the owner, but should be done by an may be restricted by regulations.
authorized HYUNDAI dealer. all legal matters pertaining to its own-
o Improper installation of electrical ership, etc.
Correct performance of the periodic parts could cause fire.
inspection and maintenance items re- o Never use tires or wheels which do
quires specialized knowledge and not meet specifications.
equipment. For wheel and tire sizes, refer to the
Having these items performed by an "CONSUMER INFORMATION"
authorized HYUNDAI dealer with the section of this manual.
latest technology and equipment will
ensure that your vehicle is maintained
for optimum performance, economy,
and safety.
BEFORE DRIVING YOUR VEHICLE
1
5

B060A01P-GAT
Minibus/Van 2.5 CRDi TCI
ENGINE NUMBER
Diesel Engine
2.6 N/A

HSRFL051 B060C01P

Truck Gasoline Engine


B060A01P 2.4 DOHC

2.5 4D56 TCI

HSR008

The vehicle identification number is B060D01P


stamped as shown in the illustration.
The engine number is stamped on the
Please use this number when ordering B060B01P
engine cylinder block as shown in the
replacement parts.
illustration.
1 BEFORE DRIVING YOUR VEHICLE
6 KEYS IMMOBILIZER SYSTEM

B030A01A-AAT B030B01A-AAT B880A01P-GAT


Record Your Key Number (Minibus/Van) (If installed)
The immobilizer system is an anti-theft
device, designed to prevent and deter
automobile theft.

B880B02P-GAT
Keys
Without Theft-alarm system
B030A01E Black
B030B01E
For greater convenience, the same
key operates all the locks in your A code number is stamped on the
Hyundai. However, because the doors number plate that came with the keys Light
Master
can be locked without a key, carrying a to your Hyundai. This key number Purple
key
spare key is recommended in case plate should not be left with the keys
you accidentally lock one key inside but kept in a safe place, not in the
the car. vehicle. The key number should also ID key
be recorded in a place where it can be
B880B01HP-1
found in an emergency.

If you need additional keys, or if you


should lose your keys, your authorized
Hyundai dealer can make new keys if
you can supply the key number.
BEFORE DRIVING YOUR VEHICLE
1
7

With Theft-alarm system Master key B880C01A-GAT


Key Numbers
This key is for general use. It will open
Without Theft-alarm system
all locks on your vehicle.
One side of the key has the Hyundai
logo and the other side has the "M"
symbol.
If your vehicle is equipped with Theft-
ID key alarm system, the master keys with
the function of transmitter will be pro-
Master key vided. (E.C only)
B880B01P-1

All of the locks fitted to the vehicle are NOTE:


B880C01HP-1
operated by the same key. However, If you make your own duplicate key,
since it is possible to lock the doors you will not be able to cancel the With Theft-alarm system
without the use of the key, care should system or start the engine.
be exercised to ensure that the key
does not become locked inside the
vehicle by mistake. ! CAUTION:
For greater convenience, your Hyundai Don't lose your ID key or forget the
has two types of keys as shown in the password. Always keep your ID key
illustration. in a place where you remember and
record your password. If you don't
ID key have both the password and ID key,
This key must be used first to register consult your authorized Hyundai B880C01P-1
a unique ID code in the ICU. This ID dealer.
The vehicle key number is recorded on
code is then recorded onto the master a metal tag attached to the keys when
keys. Both sides of the key has a the vehicle is first delivered to you.
Hyundai logo.
1 BEFORE DRIVING YOUR VEHICLE
8

The key number should be recorded B880D02E-GAT 1. To set the password, you may turn
and kept in a safe place in case the Limp home procedures the ignition key "ON" and then turn
need to order further keys arise. New it "OFF" according to the digit num-
keys are available from any Hyundai bers. For example, turn the ignition
dealer by quoting the relevant key key once for digit number "1", and
number. twice for "2", and so on. However,
In the interest of security, the metal tag for the digit number "0", you must
attached to the keys which bears the turn the ignition key for 10 times.
key number should be removed from 2. Wait for 3~10 seconds.
the key ring after delivery. In addition, 3. You may set the remaining number
key numbers cannot be provided by of digits by following the same pro-
Hyundai for security reasons. cedures 1 and 2.
If you need additional keys or if you B880D02P
4. If all of four digits have been tried
should lose your keys, your authorized successfully, from this time, you
Hyundai dealer can make new keys if In case the immobilizer system is out have to start your engine within 30
you can supply the key number and ID of order, you cannot start the engine seconds. If you start your engine
key. without the limp home procedures with after 30 seconds, your engine will
ignition key. not start.
The following procedure is how to start
the engine with the function of the limp NOTE:
home. (0, 1, 2, 3 as a sample pass- If the engine dies while driving after
word). limp home procedure, you can start
your engine within 8 seconds in
NOTE: condition of ignition OFF without
You can get the limp home pass- limp home procedure again.
word when the vehicle is first deliv-
ered to you. If you do not have the After doing the limp home procedure,
password, consult your authorized you have to consult with your autho-
Hyundai dealer. rized Hyundai dealer as soon as pos-
sible.
BEFORE DRIVING YOUR VEHICLE
1
9

B885B02P-GAT does not become locked inside the


Keys vehicle by mistake.
! CAUTION: If your vehicle is equipped with Theft-
Without Theft-alarm system alarm system, the master keys with
If you cannot start your engine in
spite of limp home procedure, have the function of transmitter will be pro-
your vehicle towed by an autho- vided. (E.C only)
rized Hyundai dealer.
NOTE:
If you make your own duplicate key,
B885A01O-GAT you will not be able to cancel the
IMMOBILIZER SYSTEM system or start the engine.
(Truck) (If Installed)
The immobilizer system is an anti-theft B880B01O-1
device, designed to deter automobile ! CAUTION:
theft. With Theft-alarm system o The password should be re-
corded and kept in a safe place in
case the need to order further
keys arises.
o If you forget the password, con-
sult your authorized Hyundai
dealer.
o When starting the engine, do not
use the key with other immobi-
lizer keys around. Otherwise the
B880B02P-1 engine may not start or may stop
All of the locks fitted to the vehicle are soon after it starts.
operated by the same key. However, Keep each keys separately not to
since it is possible to lock the doors have any malfunction after you
without the use of the key, care should receive your new vehicle.
be exercised to ensure that the key
1 BEFORE DRIVING YOUR VEHICLE
10

B885C02A-GAT The key number should be recorded B880D02A-GAT


Key Numbers and kept in a safe place in case the Limp home procedures
Without Theft-alarm system need to order further keys arises. New
keys are available from any Hyundai
dealer by quoting the relevant key
number.
In the interest of security, the metal tag
attached to the keys which bears the
key number should be removed from
the key ring after you receive your new
vehicle. In addition, key numbers can-
not be provided by Hyundai for secu-
B885C01B-1
rity reasons. B880D02P-1
If you need additional keys or if you
With Theft-alarm system should lose your keys, your authorized In case the immobilizer warning indi-
Hyundai dealer can make new keys. cator blinks for five seconds when the
ignition key is turned to "ON" position,
this indicates that the immobilizer sys-
tem is out of order. And you cannot
start the engine without the limp home
procedures with ignition key.
The following procedure is how to start
the engine with the function of the limp
home. (0, 1, 2, 3 as a sample pass-
word).
B885C02P-1

The vehicle key number is recorded


upon a metal tag attached to the keys
when the vehicle is first delivered to
you.
BEFORE DRIVING YOUR VEHICLE
1
ILLUMINATED IGNITION 11
SWITCH
NOTE: NOTE: B120A02P-GAT

You can get the limp home pass- If the engine dies while driving after (If installed)
word when the vehicle is first deliv- limp home procedure, you can start
ered to you. If you do not have the your engine within 8 seconds with-
password, consult your authorized out limp home procedure again.
Hyundai dealer.
5. If the immobilizer indicator blinks for
1. To set the password you may turn five seconds, you have to try the
the ignition key "ON" and then turn limp home procedure again from
it "OFF" according to the digit num- the beginning.
bers, then the immobilizer indicator
will blink along with the operation of After doing the limp home procedure,
the ignition key. For example, turn you have to consult with your autho- B120A02P
the ignition key once for digit num- rized Hyundai dealer as soon as pos-
ber "1", and twice for "2", and so on. sible. Whenever a front door is opened, the
However, for the digit number "0", ignition switch will illuminate for your
you must turn the ignition key for 10 convenience.
times. ! CAUTION:
The light will go off when the ignition
switch is turned on or 10 seconds after
2. Wait for 3~10 seconds. o If you fail to try the limp home
3. You may set the remaining number closing the door.
procedure with the sequence of
of digits by following the same pro- three times, you have to wait for
cedures 1 and 2. about one hour to do the limp
4. If all of four digits have been tried home procedure again.
successfully, turn the ignition key o If you cannot start your engine in
"ON" and check that the immobi- spite of limp home procedure,
lizer indicator illuminates. From this have your vehicle towed by an
time, you have to start your engine authorized Hyundai dealer.
within 30 seconds. If you start your
engine after 30 seconds, your en-
gine will not start.
1 BEFORE DRIVING YOUR VEHICLE
12 DOOR

B040A01A-AAT B040B01A-AAT B130B01P-GAT


DOOR LOCKS Locking and Unlocking Front To lock the front doors without a
Doors With a Key key
! WARNING:
o Unlocked doors can be danger- UNLOCK
ous. Before you drive away (es-
pecially if there are children in LOCK
the car), be sure that all the doors
are securely closed and locked
so that the doors cannot be inad-
vertently opened from the inside.
This helps assure that doors will
not be opened accidentally.
B040B01P
Also, when combined with the B130B01P

proper use of seat belts, locking o The door can be locked or unlocked Set the inside lock button to the locked
the doors helps keep occupants with a key. position, and close the door.
from being ejected from the car o Lock the door by turning the key Be careful not to lock the doors while
in case of an accident. toward the front of the vehicle and the key is inside the vehicle.
o Before opening the door, always unlock it by turning the key toward
look for and avoid oncoming traf- the rear.
fic.
BEFORE DRIVING YOUR VEHICLE
1
13

B130C01P-GAT B140A01P-GAT To prevent accidental closing of sliding


To lock the slide door without a HOLD OPEN LOCK SYSTEM door in slope, the sliding door should
key (Minibus/Van) be always fully opened.
Outside When the sliding door is open fully, it is
locked in position.
To close the sliding door, pressing the
hold open lever, pull the door handle
towards the front of the vehicle.

! WARNING:
o Do not open the sliding doors
while the vehicle is moving.
B130C01P B140B01P o If the sliding doors should not be
Set the inside lock button to the locked Inside
fully closed and locked, this could
position, and close the door. result in serious injury or death
in case of an accident or sudden
stop.

B140A01P
1 BEFORE DRIVING YOUR VEHICLE
14

B150A01P-GAT The central door locking system is B150B01P-GAT


CENTRAL DOOR LOCKS located on the driver's door lock but- (Truck) (If installed)
(Minibus/Van) (If installed) ton. It is operated by depressing the The central door locking system is
door lock button. If the rear door is located on the driver's door lock but-
open when the button is depressed, ton. It is operated by depressing the
the door will remain locked when door lock button. If the front door is
closed. If the front door is open when open when the button is depressed,
the button is depressed, the door will the door will lock when closed.
lock when closed.
NOTE:
NOTE: When the front door lock button is
When the front door lock button is depressed, the front doors will lock.
depressed, the front and slide doors When the front door lock button is
will lock. When the front door lock pulled up, the front doors will un-
B130B01P
button is pulled up, the front and lock.
slide doors will unlock.
Unlock The operation of the tailgate door
Lock locking is identical to the central
door locking system.

B130B02P
BEFORE DRIVING YOUR VEHICLE
1
THEFT-ALARM SYSTEM 15

B160A02P-GAT B160B01P-GAT B070A01P-GAT


"CHILD-PROTECTION" SLIDE CARRYING CHILDREN (Minibus) (If installed)
DOOR(Minibus/Van) o If a child is left in the vehicle alone, This system is designed to provide
always be sure to turn off the igni- protection from unauthorized entry into
tion and remove the key. the car. This system is operated in
o If a child is seated alone in the three stages: the first is the "Armed"
second seat, use the child-protec- stage, the second is the "Alarm" stage,
tion system. and the third is the "Disarmed" stage.
If triggered, the system provides an
audible alarm with blinking of the turn
signal light.

HSRFL161

When the slide door is closed with the


"child-protection" lever in the " "
position, it cannot be opened by using
the inner handle. Use the outer handle
to open the door.
If adults are to sit in the second seat,
release the child protection lock. When
this is done, the lever will be in the " "
position.
1 BEFORE DRIVING YOUR VEHICLE
16

B070B01O-AAT
NOTE: B070C01FC-GAT
Armed Stage o If any door, tail gate or engine Alarm Stage
hood remains open, the system
will not be armed.
o If this happens, rearm the system
as described above.

! CAUTION:
Do not arm the system until all
passengers have left the car. If the
system is armed while a
B070B02P passenger(s) remains in the car, B070B03P

Park the car and stop the engine. Arm the alarm may be activated when The alarm will be activated if any of the
the system as described below. the remaining passenger(s) leaves following occurs while the car is parked
the car. and the system is armed.
(1) Remove the ignition key from the
ignition switch. (1) A front or rear door is opened with-
(2) Make sure that the engine hood out using the transmitter.
and tail gate are locked. (2) The tail gate is opened without us-
(3) Lock the doors using the transmit- ing the transmitter.
ter of the keyless entry system. (3) The engine hood is opened.

After completion of the steps above,


the turn signal light will blink once to
indicate that the system is armed.
BEFORE DRIVING YOUR VEHICLE
1
17

The alarming horn will sound and the B070D03P-AAT


Disarmed Stage
turn signal light will blink continuously
for 27 seconds (E.C only/ Except E.C
! CAUTION:
The system will be disarmed when the
3 times). To turn off the system, unlock Only the transmitter can disarm the
driver's or passenger's door is un-
the door or tail gate with the transmit- armed stage. If the transmitter does
locked by depressing the button on the
ter. not disarm the system, it is neces-
transmitter after the system was armed.
sary to take the following steps;
After completion of the step above, the
! CAUTION: turn signal lights will blink twice to
1. Unlock the door with the key,
which will cause, the alarm to be
Avoid trying to start the engine while indicate that the system is disarmed.
activated.
the system is armed. 2. Insert the key in the ignition key
NOTE: cylinder and turn the ignition key
o Once the system has been dis- to "ON" position.
armed, it can not be rearmed ex- 3. Wait for 30 seconds.
cept by repeating the arming pro-
cedures. After completing the steps above,
o When the system is disarmed the system will be disarmed.
with the interior light switched to
"DR", the interior light will illumi-
nate for 30 seconds.
1 BEFORE DRIVING YOUR VEHICLE
18

B070F02A-GAT B070E02P-AAT
Keyless Entry System Replacing the battery
(If installed) When the transmitter's battery be-
comes weak, it may take several
Locking doors pushes on the button to lock or unlock
1. Close all doors. the doors, and the LED will not light.
2. Push the button on the transmitter. Replace the battery as soon as pos-
3. At the same time all doors lock, the sible.
turn signal lights will blink once to
indicate that the system is armed. Battery type : CR1220 (Minibus/Van)
CR2032 (Truck)
HTB054
Unlocking doors Replacement instructions: 3. Remove four screws at the back
1. Push the button on the transmitter (Minibus/Van) side of the built-in circuit.
once more after all doors were
locked.
2. At the same time all doors unlock,
the turn signal lights will blink twice
to indicate that the system is dis-
armed.

HTB053 HTB055

1. Remove the screw with a phillips 4. Remove the old battery from the
screwdriver. case and note the polarity. Make
2. Carefully separate the case with a sure the polarity of the new battery
flat-head screwdriver as shown in is the same (+side facing up), then
the illustration. insert it in the transmitter.
BEFORE DRIVING YOUR VEHICLE
1
TAIL GATE 19

(Truck) B190A01P-GAT
LIFT TYPE
Operation from outside the
vehicle (Minibus/Van)

LOCK UNLOCK

B070E02P-1

B070E01P-1
2. Remove the old battery from the
1. Separate the case with a phillips case and note the polarity. Make
screwdriver. sure the polarity of the new battery
is the same(+side facing down), then B190A01P

insert it in the transmitter. Pull the outside handle toward you to


open the tail gate.
1 BEFORE DRIVING YOUR VEHICLE
20

B190B02P-GAT
When the tail gate is locked
Operation from inside the
vehicle (Van)
Type A
outside
handle
lock rod rod

B190B02P

1. When the tail gate is unlocked, pull B190B04P

the tail gate open cover. 1. Pull the tail gate open cover.
B190B01P
2. Insert the finger into the tail gate
Type B opening hole, and pull upward the
lock rod (thin rod), and press down
the outside handle rod (thick rod) to
open the tailgate.

B190B03P
B190B05P
2. Insert the finger into the tail gate
opening hole, and press down the
outside handle rod to open the tail
gate.
BEFORE DRIVING YOUR VEHICLE
1
REAR GATE 21

B190C01P-GAT B191A01P-GAT
TWIN SWING DOOR TYPE (Van) To open the rear gate (Truck)
Outside

Unlock Lock

B190E01P

B190C01P-1
When opening the left door, pull the
B191A01P
lever toward your side.
To open from outside, lift the door 1. Push the rear gate handle inside
handle up. and pull it toward you.
Inside

B190D01P B191A02P

To open from inside, pull the inside 2. Lower the rear gate slowly.
door handle.
1 BEFORE DRIVING YOUR VEHICLE
22 SIDE GATE

B191B01P-GAT
To open the side gate (Truck)

Support bar

B191A03P B191B02P

NOTE: B191B01P
2. Remove the side gate handle from
When you step on the cargo deck, the hook after pulling it up.
use the foothold. 1. With the rear gate opened, pull up 3. Lower the side gates slowly.
the knob to release the support bar
down.
! WARNING:
When the rear combination lamps
are hidden, other road users should
be warned by means of warning
triangle or other devices.

To close the rear gate


Lift the rear gate up and lock the rear
gate handle in place.
BEFORE DRIVING YOUR VEHICLE
1
HOOD RELEASE 23

To close the side gate B570A01F-GAT


Truck

B570B03P
B570A02P
B191B03P 2. Press the secondary latch lever up
1. Lift the side gate up and lock the 1. Pull the release knob to unlatch the side and lift the hood.
side gate handle in place. hood. 3. Hold the hood open with the support
Minibus/Van rod.

Before closing the hood, return the


support rod to its clip to prevent it from
rattling. Lower the hood until it is about
30 cm (1 ft.) above the closed position
and let it drop. Make sure that it locks
into place.

B191B04P B570A03P
! CAUTION:
Make sure that the support rod has
2. Push the knob down to lock the side been released prior to closing the
gates. hood.
1 BEFORE DRIVING YOUR VEHICLE
24 REMOTE FUEL-FILLER
LID RELEASE
B200A01P-GAT
NOTE:
(Minibus/Van)
! WARNING:
If the fuel-filler lid will not open
because ice has formed around it,
o Always double check to be sure tap lightly or push on the lid to
that the hood is firmly latched break the ice and release the lid. Do
before driving away. If it is not not pry on the lid. If necessary,
latched, the hood could fly open spray around the lid with an ap-
while the vehicle is being driven, proved de-icer fluid (do not use
causing a total loss of visibility, radiator anti-freeze) or move the
which might result in an acci- vehicle to a warm place and allow
dent. the ice to melt.
o The support rod must be inserted
completely into the hole provided
B200A02P
in the hood whenever you in-
spect the engine compartment. B200B01P-GAT
This will prevent the hood from Refueling (Minibus/Van)
falling and possibly injuring you. Use the fuel best suited to the engine
o Do not move the vehicle with the of your vehicle.
hood in the raised position, as Excessively low cetane fuel may cause
vision is obstructed and the hood ignition pinging and consequently dam-
could fall or be damaged. age engine.
Please find the cetane number most
appropriate to your engine.

GT10230A

The fuel-filler lid may be opened from


inside the vehicle by pulling up on the
fuel-filler lid opener located on the dash-
board at the left side of the car.
BEFORE DRIVING YOUR VEHICLE
1
WINDOW 25

B200C01H-GAT B230A01P-GAT
Fuel tank cap key (Truck) FRONT DOOR WINDOW GLASS
! WARNING: Manual type
Fuel vapors are dangerous. Before
refueling, always stop the engine
and never allow sparks or open CLOSE
flames near the filler area. If you
need to replace the filler cap, use a
genuine Hyundai replacement part.
If you open the fuel filler cap during
high ambient temperatures, a slight
"pressure sound" may be heard.
This is normal and not a cause for
GT10221A OPEN
concern. Whenever you open the
The fuel tank cap can be opened when- fuel filler cap, turn it slowly. GT10260A

ever you fuel-up. You lock the fuel tank Turn the window regulator handle to
cap by turning the key toward the front raise or lower the window.
of the vehicle and unlock it by turning
it toward the rear.
The fuel tank cap is located at the left ! WARNING:
side of the vehicle body.
When opening or closing the win-
dows, make sure your passenger's
arms and hands are safely out of
the way.
1 BEFORE DRIVING YOUR VEHICLE
26

B250A01P-GAT
Auto-Down window B210A01P-GAT
POWER WINDOW (If installed) (Driver's Side) REAR SIDE, QUARTER WINDOW
Hinged window (Minibus)
Close
The Auto-Down window is moved to its
fully open position by push on the
Open switch, and push in on the switch again
to stop at the desire position.

! CAUTION:
Never try to operate the main switch
and sub switch in opposing direc-
HSRFL250
tions at the same time. If this is
done, the window will stop and
Power window operates when the igni- cannot be opened or closed.
B210A01P

tion key is in the "ON" position. To open


The main switches are located on the Pull the lever all the way in the direction
driver's armrest and control the front of the arrow. Press the center of the
windows on the respective sides of the ! WARNING: lever to hold it securely in place.
vehicle.
The windows may be opened by de- o Be careful that head or hands
and body are not trapped by a To close
pressing the appropriate window Pull the center of the lever toward you.
switch. closing window.
o If passengers remain in the car When the window is closed, lock the
To stop at the desired opening, re- lever securely.
lease the switch. The window may be when you leave, especially if a
closed by pulling the front portion of child remains alone, always re-
the switch. move the ignition key for their
safety.
BEFORE DRIVING YOUR VEHICLE
1
27

B220A01P-GAT
Sliding window glass (Van)

OPEN

CLOSE

GT10250A

To open
Slide the window glass while pressing
the lock knob.

To close
Slide the window glass all the way and
it will automatically lock.
1 BEFORE DRIVING YOUR VEHICLE
28 SEATS

For 12 passengers

4
3 2
1

5
5

1. FRONT SEAT (See page 1-30)


2. SECOND SEAT (See page 1-32)
3. THIRD SEAT (See page 1-33)
4. FOURTH SEAT (See page 1-35) HSRFL859
5. AUXILIARY SEAT (See page 1-36)
BEFORE DRIVING YOUR VEHICLE
1
29

For 9 passengers (European community)

1. FRONT SEAT (See page 1-30)


2. SECOND SEAT (See page 1-32)
3. THIRD SEAT (See page 1-34)
4. AUXILIARY SEAT (See page 1-36) HSRFL859-2
1 BEFORE DRIVING YOUR VEHICLE
30

B080A01A-AAT B080B02FC-AAT
ADJUSTABLE FRONT SEATS Adjusting Seat Forward and
Rearward ! WARNING:
! WARNING:
To ensure the seat is locked se-
curely, attempt to move the seat
Never attempt to adjust the seat forward or rearward without using
while the vehicle is moving. This the lock release lever.
could result in loss of control, and
an accident causing death, serious
injury, or property damage. B080C01A-AAT
Adjusting Seatback Angle

HSRFL080

To move the seat toward the front or


rear, pull the lock release lever up-
ward. This will release the seat on its
track so you can move it forward or
rearward to the desired position. When
you find the position you want, release
the lever and slide the seat forward or
HSRFL081
rearward on its track until it locks into
the desired position and cannot be To recline the seatback, lean forward
moved further. to take your weight off it, then pull up
on the recliner control lever at the
outside edge of the seat. Now lean
back until the desired seatback angle
is achieved. To lock the seatback into
position, release the recliner control
lever.
BEFORE DRIVING YOUR VEHICLE
1
31

B260A01P-GAT To increase the amount of lumbar sup-


Lumbar Support Control
! WARNING: (Driver's Seat Only) (If installed)
port, turn the handle forward. To de-
crease it turn the handle toward the
To minimize risk of personal injury Minibus/Van rear.
in the event of a collision or a sud-
den stop, both the driver and pas- 1. Maximum support
senger seatbacks should always 2. Minimum support
be in an upright position while the
vehicle is in motion. The protection
provided by the seat belts and 2 B080F01S-AAT
1
airbags may be reduced signifi- Seat Cushion Height Adjustment
cantly when the seatbacks are re-
(Driver's Seat Only) (If installed)
clined. There is greater risk that the
driver and passenger will slide un-
HSRFL082
der the belt resulting in serious
injury if a crash occurs when the Truck
seatbacks are reclined. The seat 2
belt cannot provide full protection
to an occupant if the seat back is
reclined.
1

HSRFL083

To raise or lower the front part of the


B260B01P seat cushion, turn the front knob for-
ward or rearward. To raise or lower the
rear part of the seat cushion, turn the
rear knob forward or rearward.
1 BEFORE DRIVING YOUR VEHICLE
32

B290A01P-GAT B290B02P-GAT 9. Reverse the above procedure to


SECOND AND THIRD SEATS To rotate (Second Seat Only) return the seat to the original posi-
Adjusting Seat Forward and (If installed) tion.
Rearward (Minibus) (If installed) Type 1 7

(b) B290C03P-GAT

5 Type 2

3
(a)
4 6
HSRFL085

HSRFL084 1. Position the driver's seat at the end


Pull the lever up and hold it while you of forward. And then position the B290C01P
slide the seat forward or backward to third seat at the end of rearward.
desired position. Release the lever to 2. Pull the reclining lever and fold the Pull the lever and rotate the seat clock-
lock the seat in position. seatback of the front seat. wise.
3. Fold the auxiliary seat.
(See page 1-36)
4. Pull the lever (a) and slide the seat ! WARNING:
at the end of rearward. o Never rotate the seat while the
5. Pull the lever (b) and incline the vehicle is in motion.
seatback forward. o When the seat is rotated, be sure
6. Rotate the seat clockwise. that the seat is securely locked in
7. After rotating the seat 90° or 180°, it position.
can be fixed.
8. Adjust the seatback or seat the de-
sired position.
BEFORE DRIVING YOUR VEHICLE
1
33

o While driving, ensure the seat is


locked facing forward. (a)
If the seat is not facing forward,
this may result in serious injury
in the event of a sudden stop.

B310A02P-GAT
THIRD SEATS
Folding the third seat B310A02P B310A05P
(Minibus) (If installed)
2. Pull the strap (a) for raising and fold 4. Fix the headrest at the upper part of
the seat sideways. the seat leg.
5. Reverse the above procedure when
returning the seat to the normal
position.

B310A01P

By folding the third seat, larger articles


can be stowed in the vehicle. B310A04P

3. Hook the securing band to the as-


1. Remove the headrest and tilt the sist handle to secure the seat, and
seatback fully backward. fold the legs of the seat.
1 BEFORE DRIVING YOUR VEHICLE
34

B310B02P-EAT
NOTE:
THIRD SEATS Before folding the seatback, put
-European community the buckle into pocket not to dam-
Folding the third seats (Minibus) age.

B320A06P

3. To return the seatback and seat


cushion to its normal position, lower
the seat cushion at the floor by
B320A07P
B320A05P pushing the lever.
1. Fold the seatback by pushing the
lever fully. 2. Pull up the lever in the direction of
the arrow sign and then lift the seat
cushion until it is fixed.

B320A08P

4. Push the lever fully and then return


B320A04P the seatback slowly.
BEFORE DRIVING YOUR VEHICLE
1
35

B320A02P-GAT
FOURTH SEAT
! CAUTION Folding the fourth seat
When you return the seatback to its (Minibus) (If installed)
upright position, always be sure it
is locked into position by pulling
and pushing the top of seatback.

! WARNING (a)
o Be careful not the caught by hand (b) B320A02P

or foot under the seat while ad- 2. Pull the lever (b) and lift the seat
justing the seat. cushion until it is fixed.
o Never attempt to adjust the seat
while the vehicle is moving. This B320A01P
could result in loss of control, The seatback can be folded down as
and an accident causing death, shown to provide a large cargo space.
serious injury or damage.
1. Push the lever (a) and fold the (a)
seatback forward.

(c)
B320A03P

3. To make the seat to the original


state, release the lock with pushing
the lever (c) and after locking the
seat at the floor, push the lever (a)
and make the seatback erect.
1 BEFORE DRIVING YOUR VEHICLE
36

B340A02P-GAT
NOTE: B350A02P-GAT
AUXILIARY SEAT (If installed) To recline the auxiliary seatback MAKING A FLAT SEAT
To fold the auxiliary seat rearward, pull the lever and recline (If installed)
the seatback rearward to the lock-
ing position.

! CAUTION:
Avoid full flat condition while driv-
ing.

HSRFL086
! WARNING:
HA1FL2010

1. Pull the release knob and fold the 1. Remove the headrests.
seatback forward. Be careful not to be caught by hand
or foot under the seat while fixing
the auxiliary seat at the suitable
position.

HSRFL084

HSRFL087

2. Fold up the seat.


BEFORE DRIVING YOUR VEHICLE
1
37

2. Position the second seat at the end 3. Recline the seatback all the way B080D03A-AAT

of forward and then position the backward to make a flat seat. HEADREST
third seat at the end of rearward 4. One large flat seat achieved. Adjustable Headrests
(For 12 passengers). (If installed)
Type A
! CAUTION:
o To make a flat seat, stop the ve-
hicle in a safe place.
o Do not walk around on top of the
seats after they have been laid
flat. To avoid loosing your foot- Lock knob
ing, step on the center of the
seats and walk slowly.
o To ensure the seats are locked
HSRFL088 securely, attempt to move them HSRFL330

back and forth. Headrests are designed to help re-


Type B
o Do not jump on, or impact the duce the risk of neck injuries.
seatbacks heavily. To raise the headrest, pull it up. To
o Never drive with the luggage or lower it, push it down while pressing
passengers on the flat seat. This the lock knob.
is highly dangerous if heavy brak-
ing is required.
o To raise the seatback, sit on the
seat and put a hand on the
seatback and raise slowly. Never
have a child do this operation, or
HSRFL088-1 an unexpected accident may be
caused.
1 BEFORE DRIVING YOUR VEHICLE
38

B330B01P-GAT
neck injuries when properly ad- Removal of the headrest
! WARNING: justed.
o Do not adjust the headrest height To remove the headrest, pull it out
while the vehicle is in motion. while pressing the lock knob in the
direction of the arrow.
When installing the headrest, first check
to be sure that it is facing in the correct
B081D01P-GAT
direction, and then insert it into the
Tilting Forward and Rearward seatback and press downward until it
locks in place.
(If installed)
Check to be sure that the lock knob is
in the correct position, as shown in the
figure, and then try to pull the headrest
B080D01JM
up to be sure it doesn't come out.
o For maximum effectiveness in
case of an accident the headrest
should be adjusted so the middle ! WARNING:
of the headrest is at the same It is dangerous to drive without
height as the top of the occupant's installing the head restraints.
eyes. For this reason, the use of
a cushion that holds the body
HA1FL2011
away from the seatback should
not be recommended. The headrest may be tilted forward to
o Do not operate vehicle with the each different position by pulling the
headrests removed as injury to headrest forward. To adjust the head-
the occupants may occur in the rest rearward, pull it fully forward to the
event of an accident. Headrests farthest position and release it. Adjust
may provide protection against the headrest so that it properly sup-
ports the head and neck.
BEFORE DRIVING YOUR VEHICLE
1
39

B270A01P-GAT B540A02P-GAT B080G01O-AAT


SEAT WARMER SEATBACK HOLDER UNDER TRAY (If installed)
(Driver's seat only) (Minibus) (If installed)
(If installed)

HSRFL079

B540A01P The tray is located under the front


B270A01P The seatback holders are fitted on the passenger seat. It is opened by pulling
The seat warmer is provided to warm back of the third seat (For 7/9 passen- forward.
the front seats during cold weather. gers) or the fourth seat (For 11/12
With the ignition key in the "ON" posi- passengers) to hang the shopping bag
tion, push the switch to warm the and so on. ! WARNING:
driver's seat.
During mild weather or under condi- To avoid the possibility of injury in
tions where the operation of the seat ! CAUTION case of an accident or a sudden
warmer is not needed, keep the switch stop, the tray should be kept closed
Do not hang a bag beyond 3 kg. It
in the "OFF" position. when the car is in motion.
may cause damage to the seatback
holder.
1 BEFORE DRIVING YOUR VEHICLE
40 SEAT BELTS

B360A01P-GAT
o A dirty belt should be cleaned o The seat belt will provide maxi-
To protect you and your passengers in mum protection for its wearer if
with neutral detergent in warm
the event of an accident, it is most the recliner seatback is placed in
water. After rinsing in water, let it
important that the seat belts be worn fully upright position.
dry in the shade. Do not attempt
correctly when you drive. When the seatback is reclined,
to bleach or re-dye the belts
because this affects their char- there is greater risk that the pas-
! WARNING:
acteristics.
o Seat belts worn at the time of an
senger will slide under the belt,
especially in a forward impact
o One seat belt should be used by accident should not be reused accident, and may be injured by
only one person. Doing other- even if they appear flawless, be- the belt or by striking the instru-
wise can be dangerous. cause deteriorated belts cannot ment panel or seatbacks.
o When driving with children, they withstand another accident. Be
should be seated in the second sure to replace the seat belt and
and third seats, and wear lap mounting bolts with new ones.
belts. For an infant, a children o Never adjust the driver's seat
safety seat should be used. while the vehicle is in motion.
The regulations concerning driv- o For technical reasons, the sec-
ing with children in the front seat ond seat and third seat should
may differ from country to coun- not be folded down to make a
try. It is recommended that you bed while the vehicle is being
obey the pertinent regulations. driven.
o The seat belts must not be twisted o To protect you and your passen-
when worn. gers in the event of an accident,
o Check the belts for cuts, worn or it is most important that the seat
frayed webbing and for checked belts be worn correctly when you
or deformed metallic parts. Re- drive.
place the belts if defective.
BEFORE DRIVING YOUR VEHICLE
1
41

B170A04A-AAT To adjust the height of seat belt an- B180A02A-GAT


HEIGHT ADJUSTABLE FRONT chor, lower or raise the height adjuster Driver's and Passenger's 3-Point
SEAT SHOULDER BELT into an appropriate position. To raise System with Webbing Clamp
(If installed) the height adjuster, pull it up. To lower Locking Retractor (If installed)
it, push it down while pressing the
height adjuster button. To Fasten Your Belt
Release the button to lock the anchor
into position. Try sliding the release
button to make sure that it has locked
into the position.

! WARNING:
B170A01A o The height adjuster must be in
You can adjust the height of the front the locked position whenever the
B180A01L
shoulder belt anchor to one of the 4 vehicle is moving.
positions. o The misadjustment of height of To fasten your seat belt, pull it out of
If the height of the adjusting seat belt is the shoulder belt could reduce the retractor and insert the metal tab
too near your neck, you will not be the effectiveness of the seat belt into the buckle. There will be an au-
getting the most effective protection. in a crash. dible "click" when the tab locks into the
The shoulder portion should be ad- buckle.
justed so that it lies across your chest The seat belt automatically adjusts to
and midway over your shoulder near- the proper length only after the lap belt
est the door and not your neck. is adjusted manually so that it fits
snugly around your hips. If you lean
forward in a slow, easy motion, the belt
will extend and let you move around.
1 BEFORE DRIVING YOUR VEHICLE
42

If there is a sudden stop or impact, The seat belt automatically adjusts to B200A01S-GAT

however, the belt will lock into position. the proper length only after the lap belt Adjusting Your Seat Belt
It will also lock if you try to lean forward is adjusted manually so that it fits
too quickly. snugly around your hips. If you lean
forward in a slow, easy motion, the belt
will extend and let you move around. If
B180A01A-GAT
there is a sudden stop or impact, how-
Driver's and Passenger's 3-Point ever, the belt will lock into position. It
System with Emergency will also lock if you try to lean forward
Locking Retractor (If installed) too quickly. Check to make sure that
the belt is properly locked and that the
To Fasten Your Belt belt is not twisted.
B200A01L

You should place the belt as low as


possible on your hips, not on your
waist. If the belt is located too high on
your body, you could slide under it in
case of accident or a sudden stop.
This could result of death, serious in-
jury or property damage. Both arms
should not be under or over the belt.
B180A01L
Rather, one should be over and the
other under, as shown in the illustra-
To fasten your seat belt, pull it out of tion.
the retractor and insert the metal tab Never wear the seat belt under the arm
into the buckle. There will be an au- nearest to the door.
dible "click" when the tab locks into the
buckle.
BEFORE DRIVING YOUR VEHICLE
1
43

B210A01A-AAT B370D01P-GAT B370E01P-GAT


To Release the Seat Belt 2-Point System with Non-Lock- 2-point Static Type (If installed)
ing Retractor (If installed)

Loosen

Tighten

B210A01L GS10530A

The seat belt is released by pressing HFC2085 The seat belts should be adjusted by
the release button in the locking buckle. This type of seat belts are equipped holding the belt and latch plate at right
When it is released, the belt should with an Non-Locking Retractor. angles to each other, and then pulling
automatically draw back into the re- Holding the latch plate by hand, pull it the belt as illustrated below to a snug
tractor. If this does not happen, check out until the webbing is fully extended fit around the occupant.
the belt to be sure it is not twisted, then and insert the latch plate into the buckle. Holding the latch plate by hand, insert
try again. When it fits snugly around your hip, the the latch plate into the buckle.
webbing with the latch plate is auto-
matically retracted. To release, unfas-
ten the belt, and a light tug to the
webbing with the latch plate will cause
the retractor to work automatically.
1 BEFORE DRIVING YOUR VEHICLE
44 CHILD RESTRAINT SYSTEM

B180B02X-GAT
NOTE: B230A03A-GAT
Pre-tensioner Seat Belt o When the pre-tensioner seat belt (Minibus/Van) (If installed)
(If installed) is activated, there may be an ex- Children riding in the car should sit in
plosion noise. This noise is nor- the rear seat and must always be
mal and is not hazardous. restrained to minimize the risk of injury
o Pre-tensioner seat belt is de- in an accident, sudden stop or sudden
signed to operate only when a maneuver. According to accident sta-
sufficiently severe impact occurs tistics, children are safer when prop-
and it will be only operated once. erly restrained in the rear seats than in
the front seat. Larger children should
use one of the seat belts provided.
! WARNING: You are required by law to use safety
If the pre-tensioner seat belt was restraints for children. If small children
B180B02A activated, never attempt to replace ride in your vehicle you must put them
it by yourself. It must be replaced in a child restraint system (safety seat).
Ordinarily the pre-tensioner seat belt Children could be injured in a crash if
operates in the same way as E.L.R by an authorized Hyundai Dealer.
their restraints are not properly se-
(Emergency Locking Retractor) type cured. For small children and babies, a
(When vehicles stop suddenly, the child seat or infant seat must be used.
belt will lock into the position. It will Before buying a particular child re-
also lock if you try to lean forward straint system, make sure it fits your
too quickly.). car seat and seat belts, and fits your
However, when vehicles crash, the child. Follow all the instructions pro-
retractor rewinds the belt webbing. vided by the manufacturer when in-
This will restrain the passenger move- stalling the child restraint system.
ment quickly and also reduce the slack
between passenger and belt webbing.
BEFORE DRIVING YOUR VEHICLE
1
45

o Children who are too large to be o Never use an infant carrier or


! WARNING: in a child restraint should sit in child safety seat that "hooks"
o A child restraint system must be the rear seat and be restrained over a seatback; it may not pro-
placed in the rear seat. Never with the available lap/shoulder vide adequate security in an ac-
install a child or infant seat on belts. cident.
the front passenger's seat. o Always make sure that the shoul- o Never allow a child to be held in
Should an accident occur and der belt portion of the outboard a person's arms while they are in
cause the passenger side airbag lap/shoulder belt is positioned a moving vehicle, as this could
to deploy, it could severely in- midway over the shoulder, never result in serious injury to the
jure or kill an infant or child seated across the neck. Moving the child child in the event of an accident
in an infant or child seat. Thus, closer to the center of the vehicle or a sudden stop. Holding a child
only use a child restraint in the may help provide a good shoul- in a moving vehicle does not
rear seat of your vehicle. der belt fit. The lap belt portion of provide the child with any means
o Since a safety belt or child re- the lap/shoulder belt or the cen- of protection during an accident,
straint system can become very ter seat lap belt must always be even if the person holding the
hot if it is left in a closed vehicle, positioned as low as possible on child is wearing a seat belt.
be sure to check the seat cover the child's hips and as snug as o If the child restaint seat is not
and buckles before placing a possible. anchored properly, the risk of a
child there. o If the seat belt will not properly fit child being seriously injured or
o When the child restraint system the child, we recommend the use killed in a collision greatly in-
is not in use, fasten it with a of an approved booster seat in creases.
safety belt so that it will not be the rear seat in order to raise the
thrown forward in the case of a child's seating height so that the
sudden stop or an accident. seat belt will properly fit the child.
o Never allow a child to stand up or
kneel on the seat.
1 BEFORE DRIVING YOUR VEHICLE
46

B230F02P-AAT To install a child restraint system in the B230G01P-GAT


Installation on Rear Seat Center center rear seat, extend the shoulder/ Installation on Outboard Rear
Position lap belt entirely from its retractor until Seats
2 point static type a "click" is felt. This will engage the
seat belt retractor automatic locking
feature, which allows the seat belt to
retract but not extend. Install the child
restraint system, buckle the seat belt
and allow the seat belt to take up any
slack. Make sure that the lap portion of
the belt is tight around the child re-
straint system and the shoulder por-
tion of the belt is positioned so that it
can not interfere with the child's head
B235G02Y B230G01L-1
or neck. Also, double check to be sure
3 point type that the retractor has engaged the To install a child restraint system in the
Automatic Locking feature by trying to outboard rear seats, extend the shoul-
extend webbing out of the retractor. If der/lap belt from its retractor. Install
the retractor is in the Automatic Lock- the child restraint system, buckle the
ing mode, the belt will be locked. seat belt and allow the seat belt to take
up any slack. Make sure that the lap
portion of the belt is tight around the
child restraint system and the shoulder
portion of the belt is positioned so that
it cannot interfere with the child's head
B235G01Y-1
or neck. After installation of the child
restraint system, try to move it in all
directions to be sure the child restraint
system is securely installed.
BEFORE DRIVING YOUR VEHICLE
1
47

If you need to tighten the belt, pull G230G05P-GAT Minibus


more webbing toward the retractor. Child Seat Restraint Suitability
Seating Position
When you unbuckle the seat belt and For Seat Position (Minibus for 7 Passengers)
allow it to retract, the retractor will Age Group
Use child safety seats that have been Front 2nd 2nd 3rd 3rd
automatically revert back to its normal officially approved and are appropriate Passenger Left Seat Right Seat Outboard Center
seated passenger emergency locking for your children. When using the child
0 : Up to 10 kg
X U U X UF
(0 ~ 9 months)
usage condition. safety seats, refer to the following table. 0+ : Up to 13 kg
X U U X UF
(0 ~ 2 years)
NOTE: I : 9kg to 18kg

o Before installing the child re- (9 months ~ X U U X UF


4 years)
straint system, read the instruc- II & III : 15kg to
tions supplied by the child re- 36kg UF UF UF X UF
straint system manufacturer. (4 ~ 12 years)
o If the seat belt does not operate
as described, have the system Seating Position
checked immediately by your (Minibus for 9 Passengers)
authorized Hyundai dealer. Age Group
Front Passenger 2nd Seat 3rd Seat
Out- Left Right Out-
Center Center Center

!
board Seat Seat board
0 : Up to 10 kg
WARNING: (0 ~ 9 months)
X X U UF X X UF

Do not install any child restraint 0+ : Up to 13 kg


X X U UF X X UF
system in the front passenger seat. (0 ~ 2 years)
I : 9kg to 18kg
Should an accident occur and cause (9 months ~ X X U UF X X UF
the passenger side airbag to de- 4 years)
ploy, it could severely injure or kill II & III : 15kg to
an infant or child seated in an infant 36kg X X UF UF X X UF

or child seat. Therefore, install a (4 ~12 years)

child restraint system only in the


rear seat of your vehicle.
1 BEFORE DRIVING YOUR VEHICLE
48 STEERING WHEEL TILT
LEVER
Van Truck B600A01A-AAT
(If installed)
Seating Position Seating Position
(Van for 3 Passengers) (For Truck)
Age Group Age Group
Front Passenger Front Passenger Front Passenger Front Passenger
Outboard Center Outboard Center
0 : Up to 10 kg 0 : Up to 10 kg
X X X X
(0 ~ 9 months) (0 ~ 9 months)
0+ : Up to 13 kg 0+ : Up to 13 kg
X X X X
(0 ~ 2 years) (0 ~ 2 years)
I : 9kg to 18kg I : 9kg to 18kg
(9 months ~ X X (9 months ~ X UF
4 years) 4 years)
II & III : 15kg to II & III : 15kg to
36kg X X 36kg (4 ~ X UF
(4 ~ 12 years) 12 years)
HSRFL600

U : Suitable for "universal" category To adjust the steering wheel:


Seating Position restraints approved for use in this 1. Push the lever downward to unlock.
(Van for 6 Passengers) mass group
Age Group 2. Raise or lower the steering wheel to
Front Pass- Front Passe- 2nd 2nd UF: Suitable for forward-facing "uni- the desired position.
enger Outboard nger Center Outboard Center
0 : Up to 10 kg
versal" category restraints ap- 3. After adjustment, securely tighten
(0 ~ 9 months)
X X UF X proved for use in this mass group the lever by pulling it upward.
0+ : Up to 13 kg X : Seat poition not suitable for chil-
X X UF X
(0 ~ 2 years) dren in this mass group
I : 9kg to 18kg
(9 months ~ X X UF X
! WARNING:
4 years)
II & III : 15kg to
Do not attempt to adjust the steer-
36kg X X UF X ing wheel while driving as this may
(4 ~ 12 years) result in loss of control of the ve-
hicle and serious injury or death.
BEFORE DRIVING YOUR VEHICLE
1
SUPPLEMENTAL RESTRAINT 49
(AIRBAG) SYSTEM
B240A01F-GAT the front passenger with additional pro-
(If installed) tection than that offered by the seat- o The SRS is designed to deploy
Driver's Side Airbag belt system alone, in case of a frontal the airbags only when an impact
impact of sufficient severity.) is sufficiently severe and when
the impact angle is less than 30°
from the forward longitudinal axis
NOTE:
of the vehicle and will not deploy
Be sure to read information about
in side, rear or rollover impacts.
the SRS on the labels provided on
Additionally, the airbags will only
the backside of the sun visor and in
deploy once. Thus, seat belts
the glove box.
must be worn at all times.
o For maximum safety protection
in all types of crashes, all occu-
B240A01P ! WARNING: pants including the driver should
Your Hyundai is equipped with a o As its name implies, the SRS is always wear their seat belts
Supplemental Restraint (Airbag) Sys- designed to work with, and be whether or not an airbag is also
tem. The indications of the system's supplemental to, the driver's and provided at their seating posi-
presence are the letters "SRS AIR the passenger's three point seat tion to minimize the risk of se-
BAG" embossed on the airbag pad belt systems and is not a substi- vere injury or death in the event
cover in the steering wheel and the tute for them. Therefore your seat of a crash. Do not sit or lean
passenger's side front panel pad above belts must be worn at all times unnecessarily close to the airbag
the glove box. while the vehicle is in motion. In while the vehicle is in motion.
addition, the airbags deploy only o The SRS airbag system must
The Hyundai SRS consists of airbags in certain frontal impact condi- deploy very rapidly to provide
installed under the pad covers in the tions severe enough to likely protection in a crash. If an occu-
center of the steering wheel and the cause significant injury to the pant is out of position because
passenger's side front panel above the vehicle occupants. of not wearing a seat belt, the
glove box. (The purpose of the SRS is airbag may forcefully contact the
to provide the vehicle's driver and/or occupant causing serious or fa-
tal injuries.
1 BEFORE DRIVING YOUR VEHICLE
50

B240B02P-AAT The airbag modules are located both


SRS Components and Functions in the center of the steering wheel and
in the front passenger's panel above
the glove box. When the SRSCM de-
tects a considerable impact to the front
of the vehicle, it will automatically de-
ploy the airbags.

Upon deployment, tear seams molded


directly into the pad covers will sepa-
rate under pressure from the expan-
B240B02L sion of the airbags. Further opening of
B240B01L The SRS service reminder indicator the covers then allows full inflation of
(SRI) on the instrument panel will blink the airbags.
The SRS consists of the following com- for about 6 seconds after the ignition
ponents: key is turned to the "ON" position or A fully inflated airbag in combination
after the engine is started, after which with a properly worn seat belt slows
- Driver's Side Airbag Module the SRI should go out. the driver's or the passenger's forward
- Passenger's Side Airbag Module motion, thus reducing the risk of head
- SRS Service Reminder Indicator or chest injury.
(SRI)
- SRS Control Module (SRSCM) After complete inflation, the airbag
immediately starts deflating, enabling
The SRSCM continually monitors all the driver to maintain forward visibility.
elements while the ignition is "ON" to
determine if a frontal or near-frontal
impact is severe enough to require
airbag deployment.

B240B03L
BEFORE DRIVING YOUR VEHICLE
1
51

Passenger's Airbag Passenger's Airbag o The SRS can function only when
the ignition key is in the "ON"
position. If the SRS SRI does not
illuminate, or continuously re-
mains on, after illuminating for
about 6 seconds when the igni-
tion key is turned to the "ON"
position, or after the engine is
started, or comes on while driv-
ing, the SRS is not working prop-
B240B05L
B240B04P erly. If this occurs, have your
vehicle immediately inspected by
your Hyundai dealer.
! CAUTION: ! WARNING: o Before you replace a fuse or dis-
When installing the container of connect a battery terminal, turn
o When the SRS is activated, there
liquid air refresher inside a vehicle, the ignition key to the "LOCK"
may be a loud noise and fine dust
do not place it near the instrument position or remove the ignition
will be released through the ve-
cluster nor on the crash pad sur- key. Never remove or replace the
hicle. These conditions are nor-
face. If there is any leakage from the air bag related fuse(s) when the
mal and are not hazardous. How-
air refresher onto these areas (In- ignition key is in the "ON" posi-
ever, the fine dust generated dur-
strument cluster, crash pad or air tion. Failure to heed this warning
ing airbag deployment may cause
ventilator), it may damage these will cause the SRS SRI to illumi-
skin irritation. Be sure to wash
parts. If the liquid from air refresher nate.
your hands and face thoroughly
does leak onto these areas, wash with lukewarm water and a mild
them with water immediately. soap after an accident in which
the airbags were deployed.
1 BEFORE DRIVING YOUR VEHICLE
52

B240C01HP-GAT
SRS Care o For cleaning the airbag pad cov-
ers, use only a soft, dry cloth or
The SRS is virtually maintenance-free one which has been moistened
and so there are no parts you can with plain water. Solvents or
safely service by yourself. The entire cleaners could adversely affect
SRS system must be inspected by an the airbag covers and proper
authorized Hyundai dealer 10 years deployment of the system.
after the date that the vehicle was o No objects should be placed over
manufactured. or near the airbag modules on
the steering wheel, instrument
Any work on the SRS system, such as B240C01HP panel, and the front passenger's
removing, installing, repairing, or any panel above the glove box, be-
work on the steering wheel must be cause any such object could
performed by a qualified Hyundai tech-
nician. Improper handling of the SRS
! WARNING: cause harm if the vehicle is in a
o Extreme Hazard! Do not use a crash severe enough to cause
system may result in serious personal the airbags to inflate.
injury. rearward facing child restraint
on a seat protected by an airbag o If the airbags inflate, they must
in front of it! be replaced by an authorized
o Modification to SRS components Hyundai dealer.
or wiring, including the addition o Do not tamper with or discon-
of any kind of badges to the pad nect SRS wiring, or other com-
covers or modifications to the ponents of the SRS system. Do-
body structure, can adversely ing so could result in injury, due
affect SRS performance and lead to accidental inflation of the
to possible injury. airbags or by rendering the SRS
inoperative.
BEFORE DRIVING YOUR VEHICLE
1
53

o Do not install a child restraint o If your car was flooded and has
system in the front passenger soaked carpeting or water on
seat position. flooring, you shouldn't try to start
A child restraint system must engine; have the car towed to
never be placed in the front seat. authorized Hyundai dealer.
The infant or child could be se- o Do not replace the bumper or the
verely injured by an airbag de- bumper guard with other than
ployment in case of an accident. Hyundai genuine parts. Other-
o If components of the airbag sys- wise, it can adversely affect SRS
tem must be discarded, or if the performance and lead to unex-
vehicle must be scrapped, cer- pected injury.
tain safety precautions must be
observed. Your Hyundai dealer
knows these precautions and can
give you the necessary informa-
tion. Failure to follow these pre-
cautions and procedures could
increase the risk of personal in-
jury.
o If you sell your vehicle, be sure to
inform the new owner of these
important points and make cer-
tain that this manual is trans-
ferred to the new owner.
2 INSTRUMENTS AND CONTROLS
2 INSTRUMENT CLUSTER AND INDICATOR

C130A05P-GAT

Minibus/Van (With Tachometor)

C130A05P-1
STARTING AND OPERATING

Before starting the Engine .......................................... 3-2


Precaution for Exhaust Fumes While
Starting and Driving .................................................... 3-2
To Start the Engine ..................................................... 3-3
Key Positions ............................................................... 3-3
3
Starting ........................................................................ 3-4
Manual Transmission .................................................. 3-7
Automatic Transmission .............................................. 3-9

3
Driving with Electronic Dual-Range Automatic
Transmission ............................................................ 3-13
Four-Wheel Drive (4WD) ........................................... 3-15
Brake System ............................................................ 3-19
Anti-Lock Brake System (ABS) ................................. 3-23
Back Warning System ............................................... 3-24
Driving for Economy .................................................. 3-25
Smooth Cornering ..................................................... 3-28
Winter Driving ............................................................ 3-28
Additional Equipment ................................................ 3-31
Locking Differential .................................................... 3-31
3 STARTING AND OPERATING
2 BEFORE STARTING THE PRECAUTION FOR EX-
ENGINE HAUST FUMES WHILE
C020A01O-GAT 9. When you turn the ignition switch to STARTING AND DRIVING
Before you start the engine, you should "ON", check that all appropriate
D010A01P-GAT
always: warning lights are operating and
that you have sufficient fuel. 1. Do not breathe exhaust fumes con-
1. Look around the vehicle to be sure 10.Check the operation of warning taining carbons monoxide when
there are no flat tires, puddles of oil, lights and all bulbs when key is in starting or driving. Carbon monox-
water or other indications of pos- the "ON" position. ide is a colorless, odorless gas and
sible trouble. can cause unconsciousness or
2. After entering the car, check to be death by asphyxiation.
sure the parking brake is engaged. ! WARNING
2. Open all the windows fully and get
3. Check that all windows, and lights the back door closed if you smell
are clean. (DIESEL ENGINE): exhaust fumes inside the vehicle.
4. Check that the interior and exterior To ensure that sufficient vacuum Have the cause immediately located
mirrors are clean and in position. exists within the brake system dur- and corrected.
5. Check your seat, seatback and ing cold weather start-up condi- 3. Check the exhaust system, from
headrest to be sure they are in their tions, it is necessary to run the time to time, for holes or loose con-
proper positions. engine at idle for several seconds nections if you hear a change in the
6. Lock all the doors. after starting the engine. exhaust sound, or if something has
7. Fasten your seat belt and be sure hit the exhaust system.
that all other occupants have fas- 4. Do not race the engine in a garage
tened theirs. or enclosed area any longer than it
8. Turn off all lights and accessories takes to start the engine and drive
that are not needed. the vehicle in or out. The sealed
exhaust fume may make a particu-
larly dangerous situation.
STARTING AND OPERATING
3
TO START THE ENGINE KEY POSITIONS 3

5. Avoid idling the engine for prolonged C030A01A-GAT C040A01A-AAT

periods with people inside the car. If COMBINATION IGNITION


it is unavoidable, however, be sure
to do so in an open area and adjust
SWITCH ! WARNING:
Before starting the engine: The engine should not be turned
the heating or cooling system to
force outside into the vehicle. off or the key removed from the
o If your Hyundai is equipped with a ignition key cylinder while the ve-
6. Make sure that the ventilation air
manual transaxle, place the shift hicle is in motion. The steering
intakes located just in front of the
lever in neutral and depress the wheel is locked by removing the
windshield are kept clear of snow,
clutch pedal fully. key.
ice, leaves or other obstructions, to
o If your Hyundai has an automatic
assure proper operation of the ven-
transaxle, place the shift lever in "P"
tilation system.
(park).
7. Get the back door closed while driv- ACC
o To start the engine, insert the igni-
ing. An incompletely closed back
tion key and turn it to the "START" LOCK ON
door may cause exhaust fumes to
position. Release it as soon as the
be drawn into the vehicle. If you
engine starts. Do not hold the key in
must drive with the back door open
the "START" position for more than
to accommodate a large object,
15 seconds.
close the windows, open the dash-
board vents and have the heating or
cooling system deliver fresh air into NOTE: START
the vehicle by turning the fan to high For safety, the engine will not start
speeds with the air intake control if the shift lever is not in "P" or "N" C040A01E-1

lever set in the "Fresh" position (Mini- Position (Automatic Transmission).


o "START"
bus, Van).
The engine is started in this position. It
will crank until you release the key.
3 STARTING AND OPERATING
4 STARTING

NOTE: NOTE: C050A01A-GAT

Do not hold the key in the "START" To unlocking the steering wheel, Starting For The Gasoline
position for more than 15 seconds. insert the key, and then turn the Engine
steering wheel and key simulta-
o "ON" neously.
When the key is in the "ON" position,
the ignition is on and all accessories
C070C01A-AAT
may be turned on. If the engine is not
running, the key should not be left in To remove the ignition key
the "ON" position. This will discharge
ACC
the battery and may also damage the
ignition system. LOCK ON

o "ACC" C050A01E-1

With the key in the "ACC" position, the


some electrical accessories (radio etc.) ! WARNING:
may be operated. START
Never run the engine in a closed or
o "LOCK" poorly ventilated area any longer
C070C01E-1 than is needed to move your car in
The key can be removed or inserted in or out of the area. The carbon mon-
this position. 1. Turn the ignition key to the "ACC"
oxide gas emitted is odorless and
To protect against theft, the steering position.
can cause serious injury or death.
wheel locks by removing the key. 2. Simultaneously push and turn the
ignition key counterclockwise from
the "ACC" position to the "LOCK"
position.
3. The key can be removed in the
"LOCK" position.
STARTING AND OPERATING
3
5

C051A01O-GAT C050B02S-GAT
Starting For The Diesel Engine NORMAL CONDITIONS
ENGINE COLD The Starting Procedure:
o Turn the ignition key to position Amber lamp ON Amber lamp OFF
1. Insert key, and fasten the seat belt.
"ON" and wait for the pre-heat indi- 2. Depress the clutch pedal fully and
cator light to go out.
place the gearshift lever (manual
o Operate the starter until the engine
transmission) in neutral or the se-
runs. lector lever (automatic transmission)
in "P" (park) position.
ENGINE WARM
3. After turning the ignition key to the
Operate the starter. If the engine does "ON" position, make certain all warn- C050B01HP
not respond on the first attempt, wait
ing lights and gauges are function-
several seconds and try again using
ing properly before starting the en- NOTE:
the pre-heat. gine. If the engine was not started 10
4. On vehicles equipped with the die- seconds after the preheating is com-
sel preheat indicator light, turn the pleted, turn the ignition key once
ignition key to the "ON" position. more to the "LOCK" position, and
The diesel pre-heat indicator light then to the "ON" position, in order
will first illuminate in amber, and to preheat again.
then after a short time, the amber
illumination will goes off, indicating
that preheating is completed.
3 STARTING AND OPERATING
6

D040A01P-GAT
Tips for starting
! WARNING: ! CAUTION:
o Do not operate the starter motor
Be sure that the clutch is fully de- continuously for longer than ten o Do not run the engine at high
pressed when starting a manual seconds; doing so could run down rpm or drive the vehicle at high
transmission vehicle. Otherwise the battery. If the engine does not speed until the engine has had a
there is the potential to cause dam- start, turn the ignition switch back chance to warm up.
age to the vehicle or injury to some- to "LOCK", wait a few minutes, and o Release the ignition key as soon
one inside or outside the vehicle as then try again. as the engine starts to avoid
a result of the forward or backward o If the engine cannot be started be- damaging the starter motor.
movement of the vehicle that will cause the battery is weak or dead,
occur if the clutch is not depressed refer to the emergency starting sec-
when the vehicle is started. tion for instructions on Emergency
Starting.
5. Turn the ignition key to the "START" o After starting the engine, do not
position and release it when the keep the engine idling without driv-
engine starts. ing.
Once when the atmospheric tem-
perature is very low, warm up the
engine at a high idling speed to
ensure proper circulation of the oil.
STARTING AND OPERATING
3
MANUAL TRANSMISSION 7

D041A02P-GAT D070A02A-GAT
STARTING AND STOPPING THE
ENGINE FOR TURBO CHARGER ! WARNING:
OR TURBO CHARGER INTER- Do not turn the engine off immedi-
COOLER (If installed) ately after it has been subjected to
a heavy load. Doing so may cause
(1) Do not race the engine or sudden severe damage to the engine or
accelerate the engine immediately turbo charger unit.
after start it. If the engine is cold,
allow the engine to idle for several
seconds before it is driven to en-
sure sufficient lubrication of the
YN20060A
turbo charger unit.
(2) After high speed or extended driv- Your Hyundai's manual transmission
ing, requiring a heavy engine load, has a conventional shift pattern. This
the engine should be allowed to shift pattern is imprinted on the shift
idle, as shown in the chart below, knob. The transmission is fully syn-
before turning it off. chronized in all forward gears so shift-
This idle time will allow the turbo ing to either a higher or a lower gear is
charger to cool prior to shutting the easily accomplished.
engine off.
Driving Condition Required Idlec Time
Normal driving Not necessary
Up to 80 km/h About 20 seconds
High speed driving
Up to 100km/h About 1 minute
Steep mountain slopes or continued About 2 minutes
driving in excess of 100km/h
3 STARTING AND OPERATING
8

NOTE: C070E03A-GAT
RECOMMENDED SHIFT POINTS
o To shift into reverse, rest the le-
ver in neutral for at least 3 sec-
! CAUTION:
onds after your car is completely When downshifting from fifth gear Shift
stopped. Then move the lever to fourth gear, caution should be Recommended
taken not to inadvertently press the from-to
into the reverse position.
o During cold weather, shifting may gear lever sideways in such a man- 1-2 20 km/h (15 mph)
be difficult until the transmis- ner that second gear is engaged. 2-3 40 km/h (25 mph)
sion lubricant has warmed up. Such a drastic downshift may cause
3-4 55 km/h (35 mph)
This is normal and not harmful to the engine speed to increase to the
the transmission. point that the tachometer will enter 4-5 75 km/h (45 mph)
o If you've come to a complete stop the red-zone. Such over-revving of
and it's hard to shift into 1st or the engine may possibly cause en-
The shift points as shown above are
"R", put the shift lever in "N" gine damage.
recommended for optimum fuel
position and let up on the clutch. economy and performance.
Press the clutch pedal back down, D050B01P-GAT
and then shift into 1st or "R" gear Using the Clutch
position. C070D02O-AAT

o Do not use the shift lever as a The clutch should be pressed all the Good Driving Practices
handrest during driving, as this way to the floor before shifting, then
released slowly. Do not rest your foot o Never take the vehicle out of gear
can result in premature wear of and coast down a hill. This is ex-
the transmission shift forks. on the clutch pedal while driving. This
can cause unnecessary wear. tremely hazardous. Always leave
Do not partially engage the clutch to the vehicle in gear.
hold the vehicle on an incline. This o Don't "ride" the brakes. This can
causes unnecessary wear. cause them to overheat and mal-
Use the parking brake to hold the function. Instead, when you are driv-
vehicle on an incline. Do not operate ing down a long hill, slow down and
the clutch pedal rapidly and repeat- shift to a lower gear. When you do
edly. this, engine braking will help slow
the car.
STARTING AND OPERATING
3
AUTOMATIC TRANSMISSION 9

o Slow down before shifting to a lower D060A01P-GAT


(Minibus/Van) (If installed)
gear.
This will help avoid over-running the
! WARNING:
engine, which can cause damage. o Avoid high cornering speeds.
o Slow down when you encounter o Do not make quick steering wheel
cross winds. This gives you much movements, such as sharp lane
better control of your car. changes or fast, sharp turns.
o Be sure the vehicle is completely o Always wear your seat belts.
stopped before you attempt to shift In a collision crash, an unbelted
into reverse. The transmission can person is significantly more likely
be damaged if you do not. To shift to die than a person wearing a
into reverse, depress the clutch, seatbelt.
move the shift lever to neutral, wait o The risk of rollover is greatly in-
HSR3037
three seconds, then shift to the re- creased if you lose control of
verse position. your vehicle at highway speeds. The highly efficient Hyundai automatic
o Exercise extreme caution when driv- o Loss of control often occurs if transmission has four forward speeds
ing on a slippery surface. Be espe- two or more wheels drop off the and one reverse speed. It has a con-
cially careful when braking, acceler- roadway and the driver oversteers ventional shift pattern as shown in the
ating or shifting gears. to reenter the roadway. illustration.
On a slippery surface, an abrupt o In the event your vehicle leaves At night, with the side markers or head-
change in engine speed can cause the roadway, do not steer sharply. lights switched on, the appropriate
the drive wheels to lose traction and Instead, slow down before pull- symbol on the quadrant will be illumi-
the vehicle to go out of control. ing back into the travel lanes. nated according to the range selected.
o Never exceed posted speed lim-
its.
! CAUTION:
Never shift into "R" or "P" position
while the vehicle is moving.
3 STARTING AND OPERATING
10

D060B01P-GAT D060C01P-GAT
The function of each position is o R (Reverse):
as follows: Use for backing up the vehicle. Bring
the vehicle to a complete stop before
o P (Park): shifting the selector lever to "R" posi-
Use to hold the vehicle in place when tion.
parking or while starting the engine;
shift the selector lever to the "P" posi-
tion. Whenever parking the car, apply D060D01P-GAT
the parking brake and shift the selector o N (Neutral):
HSR3083A lever to the "P" position.
In the "N" position, the transmission is
Depress the brake pedal and in neutral, which means that no gears
push the button when shifting.
Push the button when shifting.
! CAUTION:
are engaged. The engine can be started
with the shift lever in "N" position,
The selector lever can be shifted Never place the selector lever in the although this is not recommended ex-
freely. "P" position unless the vehicle is cept if the engine stalls while the car is
fully stopped. moving.
For optimum fuel economy, acceler- Failure to observe this caution will
ate gradually. The transmission will cause severe damage to the trans-
automatically shift to the second, third mission.
and overdrive gears.
STARTING AND OPERATING
3
11

D060E01P-GAT D060G01P-GAT D060H02P-GAT


o D (Drive): o L (Low gear): o P (Park):
Use for normal driving. The transmis- Use for driving up a very steep grade or Use this range to park the vehicle. This
sion will automatically shift through a for engine braking when descending range is also used when engine is
four-gear sequence, giving best steep hills. When downshifting to "L", started and warmed up.
economy and power. Never down-shift the transmission will temporarily re-
manually to "2" position or "L" position main in second gear until the vehicle o N (Neutral):
when vehicle speed is more than 96 has slowed enough for low gear to
km/h (60 mph). engage. Do not exceed 50 km/h (31 The engine can be started in this range,
mph) in low gear. but the use of P range is recommended
"L" engages 1st gear only. However, for safer start up.
shift-up to 2nd is performed when the
D060F01P-GAT
vehicle exceeds a certain speed, and NOTE:
o 2 (Second gear): o For smooth and safe operation,
as the speed increases, shift-up to 3rd
Use for driving on slippery road, hill gear occurs to prevent over-running depress the brake pedal when
climbing or engine braking downhill. the engine. shifting from "N" position or "P"
"2" automatically shifts between 1st position to a forward or reverse
and 2nd gears. gear.
This means that no shift-up to 3rd gear o The brake pedal fully depressed
is performed. However, the shift-up to in order to move the shift lever
3rd gear is done when the vehicle from the "P" position to any of
speed exceeds a certain value to pre- the other positions.
vent the engine from over-running. o It is always possible to shift from
Manually move the selector to "D" "R", "N", "D", "2", "L" position to
returning to normal driving condition. "P" position. The vehicle must
be fully stopped to avoid trans-
mission damage.
3 STARTING AND OPERATING
12

D080A01P-GAT If you need to accelerate rapidly, press


OVERDRIVE SWITCH
! CAUTION: (If installed)
the accelerator pedal all the way to the
floor. The transmission will automati-
o Shift into "R" and "P" only when cally shift to a lower gear, depending
the vehicle has completely on the speed.
stopped.
o Do not accelerate the engine in NOTE:
the reverse or any of the forward Turn the overdrive switch on for
positions with the brakes applied. good fuel economy and smooth
o Always apply the footbrake when driving. If engine braking is needed
shifting from "P" or "N" to "R", in the "D" range or if repeated up-
"D", "2" or "L" position. shifting and downshifting between
o Do not use the "P" position in the 3rd and 4th gear is needed when
place of the parking brake. Al- climbing a gentle slope, it is recom-
ways set the parking brake, shift HSR3039
mended that the overdrive switch
the transmission into "P" and When the overdrive switch is turned be turned off. Turn the overdrive
turn off the ignition when you on, the transmission will automatically switch back on immediately after-
leave the vehicle, even momen- upshift to the second, third and over- ward.
tarily. drive gears. When the overdrive switch
Never leave the vehicle unat- is turned off, the transmission will not
tended while the engine is run- upshift to the overdrive gear at all.
ning. For normal driving, the selector lever
o Check the automatic transmis- should be left in the "D" position and
sion fluid level regularly, and add the overdrive switch turned on. To
fluid as necessary. move the selector lever, the push but-
See the maintenance schedule ton on the selector lever handle may
for the proper fluid recommen- have to be depressed first.
dation.
STARTING AND OPERATING
3
DRIVING WITH ELECTRONIC DUAL-RANGE AUTOMATIC TRANSMISSION 13

D070A01P-GAT "NORMAL" mode where the switch is D070C01P-GAT


(If installed) not pressed. (The "PWR" and "HOLD" "POWER" Mode
indicators go out.)

D070B01P-GAT
"NORMAL" Mode
The "N" (Normal) mode offers quiet
and smooth auto-shifting with outstand-
ing fuel economy. The "N" (Normal)
mode is recommended for normal driv-
HSRFL070
ing. Set the driving pattern selector HSRFL071
switch to the "N" (Normal) position.
The electronically controlled dual-range Push the selector lever to the "D" In the "POWER" mode, you can obtain
(Power/Normal) 4 speed automatic range and depress the accelerator full potential of the engine for maxi-
transmission is available for you pedal slowly. If you need rapid accel- mum acceleration and driveability. The
Hyundai. eration, fully depress the accelerator "POWER" mode is recommended for
According to the road conditions, set pedal. higher speeds than the "NORMAL"
the switch at the "NORMAL", mode, driving in mountainous areas
"POWER" or "HOLD" mode for normal and for strong acceleration. Set the
driving, for greater power driving or for driving pattern selector switch to the
shift stage hold driving. "POWER" position.
Each time you press the switch, the
"NORMAL", "POWER" and "HOLD"
modes will switch alternately. The
"POWER" and "HOLD" indicator in the
instrument panel comes on or off.
Normally, drive your vehicle in the
3 STARTING AND OPERATING
14

D070D01P-GAT When "HOLD" button is depressed, D070E02P-GAT


"HOLD" mode "HOLD" indicator light in the instru- Good Driving Practices
ment cluster will illuminate and auto- o Never move the gear selector lever
matic shifting will be performed in the from "P" or "N" to any other position
range from 2nd gear to 3rd gear only, with the accelerator pedal de-
as shown in the table. pressed.
o Never move the gear selector lever
Position Shifting gear into "P" when the vehicle is in mo-
1 2 tion.
2 2 o Be sure the vehicle is completely
stopped before you attempt to shift
3 3 into "R".
HSRFL072
4 3 o Never take the vehicle out of gear
and coast down a hill. This may be
Select the "HOLD" mode when start- extremely hazardous. Always leave
ing your vehicle on a road surface the vehicle in gear when moving.
slippery from snow or the like, and the o Do not "ride" the brakes. This can
vehicle will start smoothly in second cause them to overheat and mal-
gear. function. Instead, when you are driv-
When you need quick acceleration or ing down a long hill, slow down and
engine braking power on a downhill shift to a lower gear. When you do
grade, or when you are going to go up this, engine braking will help slow
a long hill, press the "HOLD" switch the car.
once again to cancel the "HOLD" func- o Slow down before shifting to a lower
tion. gear. Otherwise, the lower gear may
not be engaged.
STARTING AND OPERATING
3
FOUR-WHEEL DRIVE (4WD) 15

o Always use the parking brake. Do D090A01P-GAT


(Minibus) (If installed)
not depend on placing the transmis-
sion in "P" to keep the vehicle from
! CAUTION:
moving. o The risk of rollover is greatly in-
o Exercise extreme caution when driv- creased if you lose control of
ing on a slippery surface. Be espe- your vehicle at highway speeds.
cially careful when braking, acceler- o Loss of control often occurs if
ating or shifting gears. two or more wheels drop off the
On a slippery surface, an abrupt roadway and the driver oversteers
change in engine speed can cause to reenter the roadway.
the drive wheels to lose traction and o In the event your vehicle leaves
the vehicle to go out of control. the roadway, do not steer sharply.
o Do not hold the vehicle on the up- Instead, slow down before pull-
D090A01P
grade with the accelerator pedal. ing back into the travel lanes.
This can cause the transmission to o In a collision crash, an unbelted You can send your engine power to all
overheat. Always use the brake person is significantly more likely front and rear wheels for maximum
pedal or parking brake. to die than a person wearing a power. 4WD is useful when you drive
seatbelt. in snow, mud, ice, mountainous or
o Never exceed posted speed lim- sandy areas where good traction is
its. required, or when your wheels lose
traction using two-wheel drive.
3 STARTING AND OPERATING
16

Switch position D090B01P-GAT


Manual vacuum type free wheel
o 2H(Rear-wheel drive) ! CAUTION: hubs (If installed)
When driving on normal roads and Do not select 4WD mode on dry
highway. paved roads. Especially on dry high
way, never select the 4WD(4H or 1
o 4H(High range 4-wheel drive) 4L).
Four-wheel driving on dry paved 2
When driving deep snow, sand or rough roads for a long period will increase
roads with normal speed. The 4WD the fuel consumption with possible
indication light "HI" will be turned on to noise generation and early tire wear.
remind you that you are in the 4H In addition, differential oil tempera-
mode. ture increases with possible driv-
ing system part wear.
o 4L(Low range 4-wheel drive) D090B01P

When driving up or descending steep The hubs are set to either the "FREE"
slopes or rough roads such as muddy position or the "LOCK" position by
road. Especially when increased drive turning the handle.
power is required.
The indication light "LO" will be turned 1. FREE - This position is for rear wheel
on to remind you that you are in the 4L drive.
mode. 2. LOCK - This position is for four wheel
drive.

Bring the vehicle to a complete stop,


adjust the free wheel hubs to Lock
(Free) position, and then resume driv-
ing. And select transfer shift switch to
desired mode.
STARTING AND OPERATING
3
17

D090C01P-GAT D090D02P-GAT
Auto vacuum type free wheel Transfer shift switch operation
! CAUTION: hubs (If installed) By selecting the transfer shift
If four wheel drive is to be used, switch(4H, 4L), the both axles of the
The auto vacuum type free wheel hub
both the left and right free wheel vehicle are rigidly connected with each
hubs must be set to the "LOCK" is designed to allow for automatic 4WD
engagement when the transfer shift other. This improves the traction char-
position. Do not attempt to drive acteristics.
switch is selected to the 4H or 4L
the vehicle with the transfer shift
switch is selected to either the "4H" position.
When engaging and disengaging, the 2H → 4H
or "4L" position if the free wheel
auto vacuum type free wheel hubs will
hubs are in the "FREE" position. If Select the 4H mode switch at speed
the setting of the free wheel hubs is make a clicking noise. This is normal.
below 60~70 km/h. It is not necessary
to be changed after extended use of to depress the clutch pedal (manual
the brake (such as for descending a transmission) or put the shift lever into
long slope), allow them to cool first. "N" position (automatic transmission).
The free wheel hubs can be become Perform this operation when driving
extremely hot and could cause se- straight.
vere burns.
4H → 2H

Select the 2H mode switch. This can


be done at any speed, and it is not
necessary to depress the clutch pedal
(manual transmission) or put the shift
lever into "N" position (automatic trans-
mission). Perform this operation when
driving straight.
3 STARTING AND OPERATING
18

NOTE: 2H → 4L
D090E01P-GAT

If the transfer shift is switched into Driving Four-wheel drive safely


2H mode, while the vehicle is mak- 1. Stop the vehicle.(0-3km/h) o The driving posture should be more
ing a sharp turn or performing 2. Depress the clutch pedal (manual upright and closer to the wheel than
abrupt maneuver, the 4H indicator transmission) or put the shift lever usual; adjust the seat to a good
light in the instrument panel will into "N" position (automatic trans- position for easy steering and pedal
turn off. mission). operation.
However, the vehicle will still be in 3. Select the 4L mode switch. o Be sure to wear the seat belt.
4H mode. This condition is normal. o Drive carefully when off the road
When the vehicle returns to normal 4L → 2H and avoid dangerous areas.
driving condition, the 4WD system o 4WD has higher ground clearance
will automatically transfer to the 2H 1. Stop the vehicle.(0 - 3km/h) and a narrower track to make them
mode. 2. Depress the clutch pedal (manual capable of performing in a wide
transmission) or put the shift lever variety of off road applications. Spe-
4H → 4L or 4L → 4H into "N" position (automatic trans- cific design characteristics give them
mission). a higher center of gravity than ordi-
1. Stop the vehicle.(0-3km/h) 3. Select the 2H mode switch. nary cars. An advantage of the higher
2. Depress the clutch pedal (manual ground clearance is a better view of
transmission) or put the shift lever the road allowing you to anticipate
into "N" position (automatic trans- problems. They are not designed
mission). for cornering at the same speeds as
3. Select the 4H or 4L mode switch. conventional 2-wheel drive vehicles
any more than low-slung sports cars
are designed to perform satisfacto-
rily under off-road conditions. If at all
possible, avoid sharp turns or abrupt
maneuvers. As with other vehicles
of this type, failure to operate this
vehicle correctly may result in loss
of control or vehicle rollover.
STARTING AND OPERATING
3
BRAKE SYSTEM 19

o Do not grip the inside or spokes of Driving on dry paved road and D150A01P-GAT

the steering wheel when driving off- highway All the parts of the brake system are
road. The steering wheel could jerk critical to safety. Have the vehicle ser-
and injure your hands. Always firmly Select 2H(2WD) to drive on dry paved viced by an authorized HYUNDAI
hold the outer steering wheel when roads. Especially on dry highway, never dealer at regular intervals according to
you are driving off-road. select the 4H or 4L(4WD). the service standards.
o Drive at lower speeds in strong
crosswinds. Because of your Driving on snowy or icy roads (1) The service brake is divided into
vehicle’s high center of gravity, its Select the 4H or 4L in accordance with two brake circuits so that when one
stability will be affected in cross- the road conditions, and then gradu- brake circuit fails, the other is avail-
winds. Slower speeds ensure better ally depress the accelerator pedal for a able to stop the vehicle. If this oc-
vehicle control. smooth start. curs, however, the brake pedal must
o Whenever you drive off-road through be depressed further than usual;
sand, mud or water as deep as the Driving on sandy or muddy roads stop driving as soon as possible
wheel hub, more frequent mainte- and have the brake system ser-
nance may be required. Select the 4H or 4L and then gradually viced at the nearest authorized
o Do not drive in water if the level is depress the accelerator pedal for a HYUNDAI dealer.
higher than the bottom of the wheel smooth start. Keep the pressure on (2) Do not place a thick floor mat around
hubs. the accelerator pedal constant as pos- the brake pedal; doing so could
o Check your brake condition once sible, and drive at low speed. prevent the full pedal stroke that
you are out of mud or water. Press would be necessary in an emer-
the brake several times as you move Climbing sharp grades gency. Make sure that the pedal
slowly until your feel normal braking can be operated freely at all times.
Select the 4L to maximize use the
forces return. (3) If the vehicle is equipped with a
engine torque.
o Four-wheel driving on flat and nor- brake warning lamp, the lamp will
mal roads can result in a severe light up if the brake fluid level is
binding condition when turning the Descending sharp grades
abnormally low.
steering wheel. Select 4L, use the engine brake and
descend slowly.
3 STARTING AND OPERATING
20

(4) If the vehicle is equipped with a A film of water can form on the D120A01P-GAT

brake booster, the brake boosting brake discs or brake drums and PARKING BRAKE
force is lost after the brake pedal is prevent normal functioning after
depressed once or twice while the driving in heavy rain or through
engine is off. If this occurs, the large puddles, or after the vehicle is
brake will require greater force than washed. If this occurs, repeatedly
usual. tap the brake pedal lightly while
This is especially important when driving to dry out the brakes.
the vehicle is being towed. (6) It is important to take advantage of
the braking power of the engine by
shifting to a lower gear while driving
on steep downhill roads in order to
prevent the brakes from overheat-
D120A01P
ing.
(7) Periodically confirm that the brake To park the vehicle, first bring it to a
warning lamp functions properly. complete stop, fully engage the park-
(8) With new brake linings, if possible, ing brake, and then set the gearshift
avoid applying the brakes fully dur- lever at 1st or reverse. Move the trans-
ing the first 200 km (124 miles) of fer shift lever to any position.
driving.
HSRFL150 1. To apply, pull the lever up without
pushing the button at the end of
(5) Check the brake system while driv- hand grip.
ing at a low speed immediately 2. To release, pull the lever slightly,
after starting, especially when the push the button at the end of hand
brakes are wet, to confirm that it grip, and then push it downward.
works normally.
STARTING AND OPERATING
3
21

D160A01P-GAT
PARKING
! CAUTION:
! CAUTION: o When parking on a hill, fully engage
Before driving, be sure that the park- It is important that you do not drive the parking brake and set the gear
ing brake is fully released and brake the vehicle with your foot resting shift lever to 1st or reverse position.
warning lamp is off. on the brake pedal when braking is It is recommended to use chocks for
not required. This practice can re- greater safety.
sult in abnormally high brake tem- o Do not keep the engine running for
perature, excessive lining wear, and a long time in a closed or poorly
D100A01P-GAT possible damage to the brakes. ventilated place. Carbon monoxide
BRAKE PEDAL gas is odourless and extremely poi-
sonous and dangerous.
o Do not park in places where there
are such inflammable objects as dry
grass, waste cloth, etc. Exhaust
pipe temperature is very high just
after driving and dry grass etc., if
present around the exhaust pipe,
can catch fire.
Also avoid such places for parking
where there are inflammable ob-
Brake pedal HXDFL184
jects at the rear of car.
Excessive use of the brake can cause
fading, resulting in poor brake response
and premature wear of brake linings.
When going down a long or steep
grade, use engine braking by shifting
the transmission into the "2" (SEC-
OND) or "L" (LOW) position.
3 STARTING AND OPERATING
22

D130A01P-GAT D110A01P-GAT o Don’t coast down hills with the ve-


LOADING GOOD BRAKING PRACTICES hicle out of gear. This may be ex-
Loading should not be to the point at tremely hazardous.
which the Maximum Gross Vehicle ! WARNING:
Keep the vehicle in gear at all times,
use the brakes to slow down, then
Weight is exceeded.
Loading should be as uniform as pos- Nothing should be carried on top of shift to a lower gear so that engine
sible. the cargo area cover behind the braking will help you maintain a safe
Driving stability will be reduced if the rear seat. If there were an accident speed.
load is unequal between front/rear or or a sudden stop, such objects o Don’t "ride" the brake pedal. Rest-
left/right. could move forward and cause dam- ing your foot on the brake pedal
Avoid sudden starts, sudden braking, age to the vehicle or injure the oc- while driving can be dangerous be-
and sharp cornering. cupants. cause it can result in the brakes
overheating and losing their effec-
o After being parked, check to be sure tiveness. It also increases the wear
the parking brake is not engaged of the brake components.
and that the parking brake indicator o If a tire goes flat while you are
light is out before driving away. driving, apply the brakes gently and
o Driving through water may get the keep the vehicle pointed straight
brakes wet. They can also get wet ahead while you slow down. When
when the vehicle is washed. Your you are moving slowly enough for it
vehicle may not stop as quickly if the to be safe to do so, pull off the road
brakes are wet and it may also pull and stop in a safe place.
to one side. To dry the brakes, apply o If your vehicle is equipped with an
the brakes lightly until the braking automatic transmission, don’t let
action returns to normal, taking care your vehicle creep forward.
to keep the vehicle under control at To avoid creeping forward, keep
all times. If the braking action does your foot on the brake pedal when
not return to normal, stop as soon the vehicle is stopped.
as it is safe to do so and call your
Hyundai dealer for assistance.
STARTING AND OPERATING
3
23

o Use caution when parking on a hill. D140A02P-GAT


ANTI-LOCK BRAKE SYSTEM
Engage the parking brake and place
the gear selector lever in (ABS) (If installed) ! WARNING:
"P"(automatic transmission) or in The Anti-Lock Brake System (ABS) is ABS will not prevent accidents due
first or reverse gear (manual trans- designed to prevent wheel lock-up to improper or dangerous driving
mission). If your vehicle is facing during sudden braking or on hazard- maneuvers. Even though vehicle
downhill, turn the front wheels away ous road surfaces. A computer moni- control is improved during emer-
from the curb to help keep the tors the wheel speed and controls the gency braking, always maintain a
vehicle from rolling. If there is no pressure applied to each brake. Thus, safe distance between you and ob-
curb or if it is required by other in emergency situations or on slick jects ahead. Vehicle speeds should
conditions to keep the vehicle from roads, your ABS will increase vehicle always be reduced during extreme
rolling, block the wheels. control during braking. road conditions.
o Under some conditions your park- The braking distance for cars
ing brake can freeze in the engaged equipped with an anti-lock braking
NOTE:
position. This is most likely to hap- system may be longer than for those
During ABS operation, a slight pul-
pen when there is an accumulation without it in the following road con-
sation may be felt in the brake pedal
of snow or ice around or near the ditions.
when the brakes are applied. Also, During these conditions, the ve-
rear brakes or if the brakes are wet.
a noise may be heard in the engine
if there is a risk that the parking hicle should be driven at reduced
compartment while driving. These
brake may freeze, apply it only tem- speeds:
conditions are normal and indicate
porarily while you put the gear se-
that the anti-lock brake system is
lector lever in "P" (automatic trans- o On rough, gravel or snow-cov-
functioning properly.
mission) or in first or reverse gear ered roads.
(manual transmission) and block the o With tire chains installed.
rear wheels so the vehicle cannot o On roads where the road surface
roll. Then release the parking brake. is pitted or has different surface
height.
3 STARTING AND OPERATING
24 BACK WARNING SYSTEM

The safety features of an ABS


C400A01P-GAT
NOTE:
(If installed) o Back warning system should only
equipped vehicle should not be
tested by high speed driving or be considered as a supplemen-
cornering. This could endanger the tary function. The driver must
safety of yourself or others. check the rear view.
o The audible warning signal can
be different depending on the
objects.
o The audible warning signal might
not activate in case the sensor is
frozen or stained with dirt or mud.
o There is a chance of malfunction
Sensor of the back warning system when
HSRFL160
driving in uneven surfaces such
The back warning system assists the as woods, gravel road, jagged
driver during backward movement of road, or gradient.
the vehicle by chiming if any object is o Do not push, or scratch the sur-
sensed within the distance of 1200 face of the sensor. This will likely
mm (47 in.) behind the vehicle. This damage the covering.
system is only a supplemental system. o The sensor system might not rec-
ognize sharp objects, thick win-
ter clothes or sponges which
absorb the frequency.
o Clean dirty sensors with a soft
sponge and clean water.
o When more than two objects are
sensed at the same time, the clos-
est one will be recognized first.
STARTING AND OPERATING
3
DRIVING FOR ECONOMY 25

o Such objects may not be detected C400B01P-GAT C140A01P-GAT

by the system at very close range Operation of the back warning You can save fuel and get more kilo-
(approximately 300 mm). system meters from your car if you follow
these suggestions:
Operating condition:
! WARNING: o The back warning system switch is o Drive smoothly. Accelerate at a
moderate rate. Don't make "jack-
pushed with the ignition key "ON".
If you don't hear an audible warn- rabbit" starts or full-throttle shifts
o Sensing distance in backing up is
ing sound or if the buzzer sounds and maintain a steady cruising
approximately 1200 mm (47 in.).
intermittently when shifting the gear speed. Don't race between stop-
to "R" position, this indicate a mal- 1st Warning 2nd Warning 3rd Warning lights. Try to adjust your speed to
function in the back warning sys- approx. 1200 mm approx. 800 mm
that of the other traffic so you don't
tem. If this occurs, have your ve- Sensing have to change speeds unneces-
to 810 mm from to 410 mm from approx. 400 mm
hicle checked your Hyundai dealer Distance sarily. Avoid heavy traffic whenever
the rear bumper the rear bumper
as soon as possible. possible.
Buzzer sounds
Warning Buzzer beeps Buzzer sounds Always maintain a safe distance
beeps more
Sound intermittently. continously. from other vehicles so you can avoid
frequently. unnecessary braking. This also re-
duces brake wear.
o Drive at a moderate speed. The
faster you drive, the more fuel your
car uses. Driving at a moderate
speed, especially on the highway, is
one of the most effective ways to
reduce fuel consumption.
3 STARTING AND OPERATING
26

o Don't "ride" the brake or clutch pedal. o Keep your car in good condition. For o Remember, your Hyundai does not
This can increase fuel consumption better fuel economy and reduced require extended warm-up. As soon
and also increase wear on these maintenance costs, maintain your as the engine is running smoothly,
components. In addition, driving with car in accordance with the mainte- you can drive away. In very cold
your foot resting on the brake pedal nance schedule in Section 6. If you weather, however, give your engine
may cause the brakes to overheat, drive your car in severe conditions, a slightly longer warm-up period.
which reduces their effectiveness more frequent maintenance is re- o Don't "lug" or "over-rev" the engine.
and may lead to more serious con- quired (see Section 6 for details). Lugging is driving too slowly in too
sequences. o Keep your car clean. For maximum high a gear resulting in the engine
o Take care of your tires. Keep them service, your Hyundai should be bucking. If this happens, shift to a
inflated to the recommended pres- kept clean and free of corrosive lower gear. Over-revving is racing
sure. Incorrect inflation, either too materials. It is especially important the engine beyond its safe limit.
much or too little, results in unnec- that mud, dirt, ice, etc. not be al- This can be avoided by shifting at
essary tire wear. Check the tire pres- lowed to accumulate on the under- the recommended speeds.
sures at least once a month. side of the car. This extra weight o Use your air conditioning sparingly.
o Be sure that the wheels are aligned can result in increased fuel con- The air conditioning system is oper-
correctly. Improper alignment can sumption and also contribute to cor- ated by engine power so your fuel
result from hitting curbs or driving rosion. economy is reduced when you use
too fast over irregular surfaces. Poor o Travel lightly. Don't carry unneces- it.
alignment causes faster tire wear sary weight in your car. Weight re-
and may also result in other prob- duces fuel economy.
lems as well as greater fuel con- o Don't let the engine idle longer than
sumption. necessary. If you are waiting (and
not in traffic), turn off your engine
and restart only when you're ready
to go.
STARTING AND OPERATING
3
27

D170B01P-GAT D170E01P-GAT D170H01P-GAT


(1) Speed (4) Idling (7) Load
Avoid rapid acceleration, sudden starts, The vehicle consumes fuel even dur- Do not drive with unnecessary articles
and maximum speed driving; such ing idling. Avoid extended idling when- in the luggage compartment.
operation will result in more fuel con- ever possible. Especially during city driving where
sumption. frequent starting and stopping is nec-
essary, the increased weight of the
vehicle will greatly affect fuel consump-
D170F01P-GAT tion.
D170C01P-GAT (5) High speed Also avoid driving with unnecessary
(2) Shifting luggage, etc., on the roof; the increased
The higher the vehicles speed, the
Shift only at an appropriate vehicle more fuel consumed. Avoid driving at air resistance will cause more fuel
speed and engine rpm. full speed. Even a slight release of the consumption.
Always use the highest gear possible. accelerator pedal will save significant
Fuel consumption depends largely on amount of fuel.
the manner in which vehicle is driven
D170I01P-GAT
but it is also affected by other driving
conditions. (8) Cold engine starting
D170G01P-GAT
Starting of a cold engine consumes
(6) Tire inflation pressure more fuel. Unnecessary fuel consump-
Check the tire inflation pressure at tion is also caused by keeping a hot
D170D01P-GAT
regular intervals. Low tire inflation pres- engine running. After the engine is
(3) City traffic sures increase road resistance and started, begin driving soon.
Frequent starting and stopping in- fuel consumption. In addition, low tire
creases the average fuel consump- pressures adversely affect tire wear
tion. Use roads with smooth traffic flow and driving control.
whenever possible. When driving on
congested roads, avoid use of a low
gear at high engine rpm.
3 STARTING AND OPERATING
28 SMOOTH CORNERING WINTER DRIVING

C150A01A-AAT D180A01P-GAT D180B01P-GAT

Avoid braking or gear changing in cor- Engine oil Engine coolant


ners, especially when roads are wet. The engine oil can become very thick If the temperature in your area drops
Ideally, corners should always be taken at low temperatures, thus making it below freezing, there is the danger that
under gentle acceleration. If you follow difficult to start the engine. the coolant in the engine or radiator
these suggestions, tire wear will be Change to a thinner oil designed for could freeze and cause severe dam-
held to a minimum. winter use before the start of cold age to the engine and/or radiator.
weather; for the appropriate oil viscos- Be sure to add a sufficient amount of
ity, refer to the "Consumer Informa- antifreeze to the coolant to prevent it
tion" section. from freezing.
The engine coolant mixture used at the
factory is intended to be left in the
cooling system and provides protec-
tion against freezing for temperature
as low as approximately -30°C (-20°F).
The concentration should be checked
before the start of cold weather and
anti-freeze added to the system if nec-
essary.
STARTING AND OPERATING
3
29

D180C01P-GAT D180D01P-GAT C160G02A-AAT


Battery Washer fluid To Keep Locks from Freezing
The capacity of the battery is reduced To ensure proper operation of the wind- To keep the locks from freezing, squirt
at low temperatutes. shield or rear window at low tempera- an approved de-icer fluid or glycerine
This is an inevitable result of its chemi- tures, anti-freeze should be added to into the key opening. If a lock is cov-
cal and physical properties. This is the washer fluid at a rate of one part ered with ice, squirt it with an approved
why a very cold battery, particularly antifreeze to one part water. de-icing fluid to remove the ice. If the
one that is not fully charged anyway, lock is frozen internally, you may be
will only deliver a fraction of the starter able to thaw it out by using a heated
current which is normally available. D180E01P-GAT
key. Handle the heated key with care
It is recommended that you have the Wiper blades to avoid burning your fingers.
battery checked by an authorized
HYUNDAI dealer before the start of Before operating the wipers, check the NOTE:
cold weather and, if necessary, have it wiper blades to confirm that they are The proper temperature for using
charged. not frozen to the windshield or tailgate. the immobilizer key is from -40°C to
This not only ensures reliable starting, If the blades are frozen to the wind- 80°C. If you heat the immobilizer
but a battery which is kept fully charged shield or tailgate, do not operate the key over 80°C to open the frozen
also has a longer life. wipers until the ice has melted and the lock, it may cause damage to the
blades are freed. transponder in its head.

D180F01P-GAT
D180G01P-GAT
Ventilation slots Door locks
The ventilation slots in the headlight To prevent the door locks from freez-
housing on the assistant seat side ing up, the lock cylinders should be
should be brushed clear after a heavy masked with tape, etc., when washing
snowfall so that the operation of the the vehicle in cold weather to prevent
heating and ventilation systems will the entrance of water.
not be impaired.
3 STARTING AND OPERATING
30

D180H01P-GAT D180J01P-GAT D180L01P-GAT


Parking brake Weather strip Tire chains
If the atmospheric temperature is be- To prevent freezing of the weather If tire chains are to be used, be sure
low freezing, park the vehicle with the strip on the doors, the roof, etc., they that they are mounted on the rear
gearshift lever in 1st or reverse and do should be treated with silicone grease. wheels.
not engage the parking brake. If the Use only tire chains which are de-
parking brake is engaged and there is signed for use with the tires mounted
moisture on the brake linings, the lin- on the vehicle; use of the incorrect size
D180K01P-GAT
ings could become frozen to the brake or type of chain could result in damage
drums, making it impossible to release
Snow tires to the vehicle body.
the parking brake. The use of snow tires is recommended Before driving over long stretches of
When parking on a steep slope, turn for driving in snow and ice. To pre- road which are free of snow, you should
the front wheels in towards the kerb serve driving stability, mount snow tires remove the chains to avoid damage to
and chock the wheels. of the same size and tread pattern on the tires.
all four wheels.
Snow tires worn more than 50% are no NOTE:
longer suitable for use as snow tires. The laws and regulations concern-
D180I01P-GAT
Snow tires which do not meet specifi- ing tire chains vary. Find out and
Washing the vehicle cations must not be used. follow the laws and regulations in
The salt and other chemicals spread your area.
on winter roads in some areas can NOTE:
have a detrimental effect on a vehicle The laws and regulations concern-
body. You should therefore wash the ing snow tires (driving speed, re-
vehicle as often as convenient in ac- quired use, type, etc.) vary. Find
cordance with our care-instruction. out and follow the laws and regula-
Have a preservative applied and the tions in your area.
underfloor protection checked at an
authorized HYUNDAI dealer before
and after the cold weather season.
STARTING AND OPERATING
3
ADDITIONAL EQUIPMENT LOCKING DIFFERENTIAL 31

D180M02P-GAT D190A01HR-GAT
(Minibus/van)(If Installed)
It is a good idea to carry a shovel or a
short-handled spade in the vehicle
! CAUTION:(If installed) A locking differential, if equipped, is for
during the winter so that you can clear White smoke may arise from the the rear wheel differential only. The
away snow if you get stuck. A small fuel fired heater outlet in the driver's features of this locking differential are
hand-brush for sweeping snow off the front wheel housing during winter described below:
windscreen and rear window is also driving. This is a normal condition. Just as with a conventional differential,
useful. But, If a black (or gray) smoke is the wheel on one side is allowed to turn
generated heavily, have the fuel fired at a different speed from the wheel on
heater checked by your Hyundai the other side when the vehicle is
dealer. cornering. The difference between the
If the engine stops while the fuel locking differential and a conventional
fired heater is operating, whizzing differential is that if the wheel on one
noise may be heard from the lower side of the vehicle loses traction, a
of the battery in the engine com- greater amount of torque is applied to
partment. the rear wheel on the other side to
This is due to cleaning process for improve traction.
fuel fired heater and a normal op-
eration. NOTE:
It will takes about 1- 3 minutes ac-
In a stationary position, the LD
cording to fuel quantity in the fuel
(Locking Differential) will operate
fired heater fuel line.
when the difference of the revolu-
tion speed between the rear right
wheel and the rear left wheel oc-
curs.
3 STARTING AND OPERATING
32 LIMITED-SLIP DIFFEREN-
TIAL
The following procedures can be used D190A02P-GAT
(Truck)(If installed)
to confirm that the locking differential
is functioning properly:
! CAUTION: A limited-slip differential, if equipped,
o Never start the engine with the is for the rear wheel differential only.
(1) Position the vehicle so that one gearshift lever placed in the for- The features of this limited-slip differ-
wheel is on a dry paved surface and ward or reverse while one of the ential are described below:
the other on ice, snow, mud, etc. rear wheels is jacked up and the Just as with a conventional differential,
Drive the vehicle, and observe the other in contact with the ground; the wheel on one side is allowed to turn
operation of the locking differential. doing so may cause the vehicle at a different speed from the wheel on
The vehicle should not become to jump forward. the other side when the vehicle is
stuck if the differential is function- o If one of the rear wheels begins cornering. The difference between the
ing properly. to spin in mud, snow, etc., the limited-slip differential and a conven-
(2) Depress the accelerator pedal vehicle can sometimes be driven tional differential is that if the wheel on
gradually, and then when traction is out by depressing the accelera- one side of the vehicle loses traction, a
good, depress it forcefully. If the tor pedal further; however, avoid greater amount of torque is applied to
vehicle accelerates well, the differ- running the engine continuously the rear wheel on the other side to
ential is functioning properly. at high rpm because doing so improve traction.
could damage the locking differ-
ential. NOTE:
In a stationary position, the L.S.D
will operate when the torque differ-
ence between the rear right wheel
and the left wheel is from 5Kgf·m to
9 Kgf·m.
STARTING AND OPERATING
3
33

The following procedures can be used


to confirm that the limited-slip differen-
tial is functioning properly:
! CAUTION:
o Never start the engine while one
(1) Position the vehicle so that one of the rear wheels is jacked up
wheel is on a dry paved surface and and the other in contact with the
the other on ice, snow, mud, etc. ground; doing so may cause the
Drive the vehicle, and observe the vehicle to jump forward.
operation of the limited-slip differ- o If one of the rear wheels begins
ential. to spin in mud, snow, etc., the
The vehicle should not become vehicle can sometimes be driven
stuck if the differential is function- out by depressing the accelera-
ing properly. tor pedal further; however, avoid
(2) Depress the accelerator pedal running the engine continuously
gradually, and then when traction is at high rpm because doing so
good, depress it forcefully. If the could damage the limited-slip
vehicle accelerates well, the differ- differential.
ential is functioning properly.
IN CASE OF EMERGENCY

Tools and Jack ............................................................. 4-2


Spare Tire ..................................................................... 4-3
If You Have a Flat Tire ................................................. 4-6
Changing a Flat Tire ..................................................... 4-7
Towing ........................................................................ 4-13
Bleeding the Fuel System .......................................... 4-18
Removal of Water from the Fuel Filter ....................... 4-19
4

4
If the Engine Will Not Start ......................................... 4-20
Jump Starting ............................................................. 4-21
If the Engine Overheats ............................................. 4-22
Checking and Replacing Fuses ................................. 4-24
Headlight Aiming Adjustment ..................................... 4-26
Replacement of Light Bulbs ....................................... 4-27
Bulb Wattage .............................................................. 4-35
Fuse Panel Description .............................................. 4-37
4 IN CASE OF EMERGENCY
2 TOOLS AND JACK

E010A01P-GAT E010C03P-GAT E020A01P-GAT

To provide for cases of emergency, TOOLS JACK


always remember where the tools and To use the jack
jack are stowed and how the jack is 1
Minibus/Van Truck
removed for use.

E010B03P-GAT
Storage places
2
Minibus/Van Truck 3
4
E010C03P
Ram
1. Tool case E020A01P

2. Wheel nut wrench Turn the knob clockwise, and then


3. Screwdriver remove the lid.
Release 4. Spare wheel carrier wrench Remove the securing nut, and then
valve (Truck only) take out the jack.
Securing nut
E010B01P-2

The tool box is at the right rear corner


of the luggage compartment (minibus/
van) or on the floor behind the seat
(truck).
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
SPARE TIRE 3

E030A01P-GAT
To use the jack handle E050A02P-GAT
JACK HANDLE (Minibus/Van) (If installed)
Minibus/Van Truck

GS40050A
E010B01P-1 HSRFL050
1. Loosen the holding nut and pull out
the handle. Check the air pressure of the spare tire
frequently and make sure it is ready for
emergency use at any time.
Maintaining the spare tire at the high-
est specified air pressure will ensure
that it can always be used under any
conditions (city/-high-speed driving,
varying load weight, etc.).

NOTE:
The spare tire is located underneath
HA14001
the car.
The jack handle is stored as shown in
GS40060A
the figure.
To assemble, follow the steps. 2. Insert the opposite end of the handle,
and then tighten the holding nut.
4 IN CASE OF EMERGENCY
4

To remove the spare tire: E050B02P-GAT


To reinstall the spare tire
1. Open the tailgate
Installation is the reverse order of dis-
assembly.

! CAUTION:
The spare tire should always be
securely in position.
If a flat tire is changed, put the flat
HSRFL054 tire in the spare tire mounting posi-
tion, and use the wheel nut wrench
to secure it firmly.
HSRFL052
2. Remove the plastic cover.

HSRFL055

4. Lift up the hanger and separate it


from the holder, and then lower the
HSRFL053
hanger and remove the spare tire.
3. Use the wheel nut wrench to loosen
the holder mounting bolt.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
5

E050C01P-GAT
(Truck)

(1) (2)
(3)
(3)
(4) (4)

E050C02P E050C05P

3. Disconnect the steel wire (3) from 5. Connect the steel wire (3) with the
E050C01P the tire support hook (4) after the support hook (4).
1. Connect the spare wheel carrier spare tire comes down completely.
wrench (1) with the wheel nut wrench 4. To install the spare tire, build the
(2). spare tire as following.
2. Insert the spare wheel carrier wrench
into the hole in the spare tire carrier Rear wheel tire
then turn the wheel nut wrench coun- Wheel carrier guide
terclockwise, and the spare tire
comes down.

HHR4026

Tire support 6. Insert the spare wheel carrier wrench


Front wheel tire into the hole in the spare tire carrier
E050C03P
then turn the wheel nut wrench clock-
wise.
4 IN CASE OF EMERGENCY
6 IF YOU HAVE A FLAT TIRE

7. After the spare tire fully raised, E050D01P-GAT D050A01HP-GAT

tighten by hand to about 30 kg.f Spare tire anti-theft device If a tire goes flat while you are driving:
(295 N). (If installed)
Then, remove the spare tire carrier 1. Take your foot off the accelerator
wrench with care not to turn it in the Latch plate pedal and let the car slow down
reverse direction. Now, ensure that while driving straight ahead. Do not
the tire is secured in position. apply the brakes immediately or at-
tempt to pull off the road as this may
cause a loss of control. When the
! CAUTION: car has slowed to such a speed that
If you cannot secure the spare tire it is safe to do so, brake carefully
in position, load it on the cargo and pull off the road. Drive off the
deck and ask your nearest service Spare wheel carrier road as far as possible and park on
mounting bracket firm, level ground. If you are on a
shop for inspection. E050D01P
divided highway, do not park in the
This device is designed to protect the median area between the two traffic
spare tire theft. lanes.
After fitting the latch plate hole in spare 2. When the car is stopped, turn on
wheel carrier mounting bracket with a your emergency hazard flashers,
spare wheel carrier wrench, lock with a set the parking brake and put the
key bought personally. transmission in "P" (automatic trans-
mission) or reverse (manual trans-
mission).
3. Have all passengers get out of the
car. Be sure they all get out on the
side of the car that is away from
traffic.
4. Change the tire according to the
instructions provided as following.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
CHANGING A FLAT TIRE 7

D060A01HP-GAT D060A01P-GAT
NOTE:
1. Obtain Spare Tire and Tool The spare tire is located underneath
Minibus/Van Truck the car.

D060C01A-AAT
2. Block the Wheel

Flat tire

HSRFL060
E010B01P-3
The procedure described on the fol-
lowing pages can be used to rotate
tires as well as to change a flat tire.
When preparing to change a flat tire,
check to be sure the gear selector
lever is in "P" (automatic transmission)
or reverse gear (manual transmission) HA14009
and that the parking brake is set, then:
Block the wheel that is diagonally op-
posite from the flat tire to keep the
vehicle from rolling when the car is
raised on the jack.
HSRFL050

Remove the spare tire and take out the


jack and tool bag.
4 IN CASE OF EMERGENCY
8

D060D01A-AAT D060E01P-AAT After stopping the engine and applying


3. Loosen Wheel Nuts 4. Put the Jack in Place the parking brake on a flat level sur-
2WD Front face, also use chocks to hold the
wheels.
Rear

HSRFL056 HSRFL040

The wheel nuts should be loosened The method for jacking up the vehicle
slightly before raising the car. To loosen should be remembered in order to E040A03P
the nuts, turn the wrench handle coun- change a tire in the event of a puncture Position the jack only at the specified
terclockwise. When doing this, be sure and in order to install tire chains. points indicated in the illustration, and
that the socket is seated completely the use of the jack at other points could
over the nut so it cannot slip off. For 4WD Front
damage the vehicle body.
maximum leverage, position the
wrench so the handle is to the right as
shown in the illustration. Then, while
holding the wrench near the end of the
handle, pull up on it with steady pres-
sure. Do not remove the nuts at this
time. Just loosen them about one-half
turn.

HSRFL042
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
9

D060F02P-GAT
5. Raising the Car Ram
Pressure
Minibus/Van Truck piston

Jack handle

HAUT408 HAUT406

Using the jack handle, turn the release Move the jack handle up and down to
E020A01P
valve clockwise until it reaches a stop. raise the ram until just before the jack
Open the lid at the right corner of the contacts the jacking point of the car.
luggage compartment (minibus/van) Notch of Position the jack with the jack handle.
or on the floor behind the seat (truck). holder
Position it only at the specified points
Loosen the securing nut, and then take indicated in the "Put the Jack in Place".
out the jack. Use of the jack at other points could
damage the car.
Moving the jack handle up and down to
raise the ram.
As the jack begins to raise the vehicle,
double check that it is properly posi-
tioned and will not slip.
HAUT405

Then fit the jack handle into the holder,


and align the groove of the jack handle
with the notch of the holder.
4 IN CASE OF EMERGENCY
10

Raise the car high enough so that the ram becomes visible, stop jack-
fully inflated spare tire can be installed. ing immediately.
To do this, you will need more ground Stop mark Further extension of the ram may
clearance than is required to remove damage the jack.
the flat tire. o When the jack is used, be sure
that there is no one in or under
the vehicle.
o When jacking up the vehicle, do
so only until the tires are slightly
lifted from the ground. It is dan-
HAUT409
gerous to jack up the vehicle
more than that much.
o It is very dangerous if the jack
! CAUTION: somehow slips, so never leave
o Use only the jack included with the vehicle in the jacked-up posi-
the vehicle and use it only for tion, and never shake the vehicle
HAUT407
changing a wheel. while it is raised.
Using the jack handle, turn the release o Position the jack on a hard level
valve counterclockwise slow to lower surface.
the ram, and then take out the jack. o If the release valve is loosened
Press the piston down all the way and by turning it 2 or more times in ! WARNING:
turn the release valve clockwise as far the counterclockwise direction,
as possible. Do not get under the car when it is
the jack’s oil will leak and the supported by the jack! This is very
jack cannot be used. dangerous as the vehicle could fall
o This jack is hydraulic, and the and cause serious injury or death.
ram is a two-stage type. When No one should stay in the car while
both rams are raised and the stop the jack is being used.
mark(Green paint) of the upper
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
11

D060G01A-AAT D060H01A-AAT
6. Changing Wheels 7. Reinstall Wheel Nuts

HSRFL062

Use the wrench to loosen the wheel


HSRFL061
! WARNING:
HSRFL063

To reinstall the wheel cover, hold it on


nuts, then remove them with your fin- Wheel covers may have sharp the wheel and put the wheel nuts on
gers. Remove the wheel cover (if in- edges. Handle them carefully to the studs and tighten them finger tight.
stalled) from the wheel and slide the avoid possible severe injury. The nuts should be installed with their
wheel off the studs and lay it flat so it Before putting the wheel into place, small diameter ends directed inward.
cannot roll away. To put the wheel on be sure that there is nothing on the Jiggle the tire to be sure it is completely
the hub, pick up the spare tire, line up hub or wheel (such as mud, tar, seated, then tighten the nuts with your
the holes with the studs and slide the gravel, etc.) that interferes with the fingers again.
wheel onto them. If this is difficult, tip wheel from fitting solidly against
the wheel slightly and get the top hole the hub. If there is, remove it. If
in the wheel lined up with the top stud. there is not good contact on the
Then jiggle the wheel back and forth mounting surface between the
until the wheel can be slid over the wheel and hub, the wheel nuts could
other studs. come loose and cause the loss of a
wheel. Loss of a wheel may result in
loss of control of the vehicle. This
may cause serious injury or death.
4 IN CASE OF EMERGENCY
12

D060I01P-GAT
Tightening torque: E060J01A-AAT
8. Lower Vehicle and Tighten After changing wheels
Front Rear
Nuts 12 to 14 kg.m 12 to 14 kg.m
Minibus,
(118 to 137 N.m, (118 to 137 N.m,
Van
87 to 101 lbs.ft) 87 to 101 lbs.ft)
18 to 22 kg.m 18 to 22 kg.m
Truck (177 to 216 N.m, (177 to 216 N.m,
130 to 159 lbs.ft) 130 to 159 lbs.ft)

HSRFL065

HSRFL064 If you have a tire gauge, remove the


Lower the car to the ground by moving valve cap and check the air pressure.
the jack handle up and down. Then If the pressure is lower than recom-
position the wrench as shown in the mended, drive slowly to the nearest
drawing and tighten the wheel nuts. Be service station and inflate to the cor-
sure the socket is seated completely rect pressure. If it is too high, adjust it
over the nut. Do not stand on the until it is correct. Always reinstall the
wrench handle or use an extension valve cap after checking or adjusting
pipe over the wrench handle. tire pressure. If the cap is not replaced,
Go around the wheel tightening every air may leak from the tire. If you lose a
other nut until they are all tight. Then valve cap, buy another and install it as
double-check each nut for tightness. soon as possible.
After changing wheels, have a techni- After you have changed wheels, al-
cian tighten the wheel nuts to their ways secure the flat tire in its place and
proper torque as soon as possible. return the jack, jack handle, and tools
to their proper storage locations.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
IF YOUR VEHICLE MUST BE 13
TOWED
D080A02HR-GAT D080B02HP-GAT
If your vehicle has to be towed, it Towing the 2 Wheel Drive Ve-
should be done by your Hyundai dealer hicle ! CAUTION:
or a commercial tow truck service. o When towing the vehicle, take
This will help assure that your vehicle 1) care not to cause damage to the
is not damaged in towing. Also, profes- bumper or underbody of the ve-
sionals are generally aware of local hicle.
laws governing towing. In any case,
rather than risk damage to your car, it
is suggested that you show this infor-
mation to the tow truck operator. Be dolly
2)
sure that a safety chain system is used
and that all local laws are observed.
It is recommended that your vehicle
be towed with a wheel lift and dollies or
flatbed equipment with all the wheels
off the ground.
3)
HA14012
! CAUTION: o Do not tow with sling type truck
o Your vehicle can be damaged if as this may cause damage to the
towed incorrectly! bumper or underbody of the ve-
o Be sure the transmission is in hicle.
neutral. HHA4001

o When the engine will not start, be Your vehicle can be towed by wheel lift
sure the steering is unlocked by type truck (1), (2) or flatbed equipment
placing the key in the "ACC" po- (3).
sition.
4 IN CASE OF EMERGENCY
14

1) If any of the loaded wheels or sus- NOTE:


pension components are damaged
or the vehicle is being towed with
! CAUTION:
Before towing, check the level of
the automatic transmission fluid. If
the rear wheels on the ground, use it is below the "HOT" range on the
a towing dolly under the rear wheels. dipstick, add fluid. If you cannot
o Manual Transmission: add fluid, a towing dolly must be
If you do not use a towing dolly, used.
place the ignition key in the "ACC"
position and put the transaxle in "N 3) It is recommended that your vehicle
(Neutral)". be towed with all the wheels off the
ground.

! CAUTION:
Do not tow with the key removed or HHA4002
in the "LOCK" position when tow-
A vehicle with an automatic trans-
ing from the front without a towing
mission should never be towed from
dolly.
the front with the rear wheels on the
ground. This can cause serious
damage to the transmission.
o Automatic Transmission:
Be sure to use a towing dolly under 2) If the vehicle is being towed with the
the rear wheels. front wheels on the ground, be sure
the parking brake is released.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
TOWING 15

D080C01HP-GAT E070A02P-GAT
Towing the 4 Wheel Drive Ve-
hicle ! CAUTION:
Front (Minbus/Van)

o The 4WD vehicle should never


be towed with the wheels on the
ground. This can cause serious
damage to the transmission or
the 4WD system.
o When towing the vehicle, take
care not to cause damage to the
dolly bumper or underbody of the ve-
hicle.
E070A01P

Front (Truck)

dolly

HHA4045
HHA4001-1 GY40240B
When towing the 4WD vehicle, it must o Do not tow with sling type truck
be towed by lifting all 4 wheels or using as this may cause damage to the
the towing dolly. bumper or underbody of the ve-
hicle.
4 IN CASE OF EMERGENCY
16

Rear (Minbus/Van) 3. On vehicles with steering lock sys- 9. If the vehicle is equipped with a
tem, turn the ignition switch to "ACC" power steering system, greater
to unlock the steering wheel. If you force will be required to operate the
will be using the turn signals while steering wheel.
being towed, turn the ignition switch
to "ON" position. NOTE:
4. To prevent the exhaust gas from o Your vehicle should only be used
entering the towing vehicle, set the to tow another vehicle if the
air selection lever on the heater weight of the other vehicle is less
control to the recirculation position. than that of your vehicle.
5. Turn on the hazard warning lamps. o Before towing, check the level of
Towing hook JFS920-1
6. During towing, make sure that close the automatic transaxle fluid. If it
Tow at the illustrated point. Using any contact is maintained between the is below the "HOT" range on the
part other than the designated towing drivers of both vehicles, and that dipstick, add fluid. If you cannot
hooks could result in damage to ve- the vehicles travel at low speed. add fluid, a towing dolly must be
hicle body. The regulations concern- Avoid abrupt starting or stopping used.
ing towing may differ from country to which might subject the vehicles to
country. shock.
It is recommended that you may obey 7. If the transmission is malfunction-
the regulations in your area. If your ing or damaged, tow the vehicle
vehicle is to be towed, pay careful with the rear wheels raised off the
attention to the following points. ground.
8. If the vehicle is equipped with a
1. Move the gearshift lever to neutral. brake booster system, the brake
2. Be sure the towing speed is within boosting power will be lost and
the legal limit. greater force will be required to
depress the brake pedal.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
17

C190A01A-GAT C190B01S-AAT C190C01P-GAT


TRAILER OR VEHICLE TOWING Trailer Hitches Trailer Brakes
If you are considering towing with your Select the proper hitch and ball combi- If your trailer is equipped with a braking
car, you should first check with your nation, making sure that its location is system, make sure it conforms to fed-
Province Department of Motor Vehicles compatible with that of the trailer or eral and/or local regulations and that it
to determine their legal requirements. vehicle being towed. Use a quality is properly installed and operating cor-
Since laws vary from province to prov- non-equalizing hitch which distributes rectly.
ince, the requirements for towing trail- the tongue load uniformly throughout
ers, cars, other types of vehicles, or the chassis. NOTE:
apparatus may differ. Ask your Hyundai If you tow a trailer or vehicle, your
dealer for further details before towing. The hitch should be bolted securely to car will require more frequent main-
the car and installed by a qualified tenance due to the additional load.
technician. DO NOT USE A HITCH See "Maintenance Under Severe
! CAUTION: DESIGNED FOR TEMPORARY IN- Usage Conditions" on page 6-11.
STALLATION AND NEVER USE ONE
Do not do any towing with your car
THAT ATTACHES ONLY TO THE
during its first 2,000 km (1,200 miles)
in order to allow the engine to prop-
BUMPER. ! CAUTION:
erly break in. Failure to heed this o Never connect a trailer brake sys-
caution may result in serious en- tem directly to the vehicle brake
gine or transmission damage. system.
o When towing a trailer on steep
grades (in excess of 12%) pay
close attention to the engine cool-
ant temperature gauge to ensure
the engine does not overheat. If
the needle of the coolant tem-
perature gauge moves across the
dial towards "H" (HOT), pull over
4 IN CASE OF EMERGENCY
18

C190E05P-GAT
and stop as soon as it is safe to Trailer Weight Limit
do so, and allow the engine to
idle until it cools down. You may
proceed once the engine has
cooled sufficiently.

Gross axle Gross vehicle


C190D01A-GAT weight weight
Safety Chains Total trailer C190E02A
Tongue load
Should the hitch connection between weight
your car and the trailer or vehicle you C190E01A
NOTE:
are towing fail, the trailer or vehicle 1. Never load the trailer with more
Tongue loads can be increased or weight in the back than in the
could wander dangerously across other decreased by redistributing the load in
lanes of traffic and ultimately collide front. About 60% of the trailer
the trailer. This can be verified by load should be in the front half
with another vehicle. checking the total weight of the loaded
To eliminate this potentially danger- on the trailer and the remaining
trailer and then checking the load on 40% in the rear.
ous situation, safety chains, attached the tongue.
between your car and the trailer or 2. The total gross vehicle weight
towed vehicle, are required in most with trailer must not exceed the
provinces. Gross Vehicle Weight Rating
(GVWR) shown on the vehicle
identification plate (see page 1-
4). The total gross vehicle weight
is the combined weight of the
vehicle, driver, all passengers
and their luggage, cargo, hitch,
trailer tongue load and other op-
tional equipment.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
19

3. The front or rear axle weight must Truck


not exceed the Gross Axle Weight
Rating (GAWR) shown on the
! CAUTION:
vehicle identification plate (see The following specifications are
page 1-4). It is possible that your recommended when towing a
towing package does not exceed trailer. The loaded trailer weight
the GVWR but exceeds the cannot safely exceed the values in
GAWR. Improper trailer loading the following chart.
and/or too much luggage in the
tail gate can overload the rear kg. (lbs)
axle. Redistribute the load and Coupling point
C190E02P
Maximum Towable Weight
check the axle weight again. Tongue load
4. The maximum permissible static 5. The maximum permissible over- Trailer weight Minibus,
vertical load on the coupling de- hang of the coupling point: Truck
Van
vice is 60 kg.
mm(in.) With 60 75
Minibus/Van 1,500 (3,307)
Short Minibus,Van 1120(44) brake Type (132.3) (165.4)
Minibus,Van 1190(46) Without
Long 700 (1,543) -
Truck (1 ton) 1240(48) brake Type
Extra Long Standard
1370(53)
(1.25 ton) Super

6. The maximum permissible mass


of the coupling device is 25 kg.
(Truck only)
Coupling point
C190E01P
4 IN CASE OF EMERGENCY
20

C190F02A-GAT If there is too much wind buffeting,


Trailer or Vehicle Towing Tips
! WARNING:
slow down to get out of the other
vehicle’s air turbulence.
1. Before towing, check hitch and
o Improperly loading your car and safety chain connections as well as 8. When parking your car and trailer,
trailer can serious affect its steer- proper operation of the trailer run- especially on a hill, be sure to follow
ing and braking performance ning lights, brake lights, and turn all the normal precautions. Turn your
causing a crash in which you signals. front wheel into the curb, set the
may be seriously injured. 2. Always drive your vehicle at a mod- parking brake firmly, and put the
o For automatic transmission ve- erate speed (Less than 100 km/h). transmission in 1st or "R" (manual
hicles, the trailer should be towed 3. Trailer towing requires more fuel transmission) or "P" (automatic
with the towing vehicle unloaded, than normal conditions. transmission). In addition, place
with the exception of the driver. 4. To maintain engine braking effi- wheel chocks at each of the trailer’s
Otherwise, the automatic trans- ciency and electrical charging per- tires.
mission oil temperature may rise formance, do not use fifth gear 9. If the trailer has electric brakes,
to a temperature that may result (manual transmission) or overdrive start your vehicle and trailer mov-
in serious damage of the auto- (automatic transmission). ing, and then apply the trailer brake
matic transmission. 5. Always secure items in the trailer to controller by hand to be sure the
prevent load shift while driving. brakes are working. This lets you
6. Check the condition and air pres- check your electrical connection at
sure of all tires on the trailer and the same time.
your car. Low tire pressure can se- 10.During your trip, check occasion-
riously affect the handling. Also ally to be sure that the load is
check the spare tire. secure, and that the lights and any
7. The vehicle/trailer combination is trailer brakes are still working.
more affected by crosswind and 11.Avoid jerky starts, sudden accel-
buffeting. When being passed by a eration or sudden stops.
large vehicle, keep a constant speed 12.Avoid sharp turns and rapid lane
and steer straight ahead. changes.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
BLEEDING THE FUEL SYSTEM 21

13.Avoid holding the brake pedal down E090A01P-GAT


(Diesel Motor)
too long or too frequently. This could
cause the brakes to overheat, re-
! CAUTION:
sulting in reduced braking efficiency. If overheating should occur when
14.When going down a hill, shift into a towing, (temperature gauge reads
lower gear and use the engine brak- near red zone), taking the following
ing effect. When ascending a long action may reduce or eliminate the
grade, downshift the transmission problem.
to a lower gear and reduce speed to
reduce chances of engine over- 1. Turn off the air conditioner.
loading and/or overheating. 2. Reduce highway speed.
15.If you have to stop while going 3. Select a lower gear when going
uphill, do not hold the vehicle in uphill.
E090A01P
place by pressing on the accelera- 4. While in stop and go traffic, place
tor. This can cause the automatic the gear selection in park or neu- The fuel system should be bled to
transmission to overheat. Use the tral and idle the engine at a higher remove air as described in the illustra-
parking brake or footbrake. speed. tion if the fuel supply is exhausted
during travel, when the fuel filter is
NOTE: replaced, or if the vehicle is not used
When towing, check transmission for a long time.
fluid more frequently.
1. Loosen the air plug at the top of the
fuel filter.
4 IN CASE OF EMERGENCY
22 REMOVAL OF WATER FROM
THE FUEL FILTER
E100A02P-GAT
(Diesel Motor)
! WARNING:
o Do not smoke or have any other
open flame near the vehicle while
bleeding the fuel system.
o Be sure to carefully clean away
any fuel which spilled onto
nearby parts coming out of the Drain plug
air plug, because such accumu-
lations of fuel might ignite and
E090A02P
cause a fire.
2. Pump the hand pump until there are
GS40310A
no more bubbles in the fuel coming
out of the air plug. When doing this, If the fuel filter warning lamp illumi-
place a cloth around the air plug to nates during driving, it indicates that
prevent the escaping fuel from spew- water has accumulated in the fuel fil-
ing about. ter. If this occurs, remove the water as
3. Tighten the air plug when there are described below.
no more bubbles in the fuel.
4. Continue pumping until the hand 1. Loosen the drain plug at the bottom
pump becomes stiff. of the fuel filter.
5. Finally, check to be sure that there
is no leakage of fuel.
If in doubt, consult your nearest
authorized HYUNDAI dealer.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
IF THE ENGINE WILL NOT 23
START
Pump NOTE: D010A01A-AAT

It is recommended that water accu-


mulated in the fuel filter should be ! WARNING:
removed by an authorized Hyundai
dealer. If the engine will not start, do not
push or pull the car to start it. This
could result in a collision or cause
other damage. In addition, push or
! WARNING: pull starting may cause the cata-
o Do not smoke or have any other lytic converter to be overloaded and
open flame near the vehicle while create a fire hazard.
GS40320A
bleeding the fuel system.
2. Operate the hand pump slowly 6 or o Be sure to carefully wipe away
7 times in order to force the water any water drained out in this
out through the drain plug. manner, because the fuel mixed
3. Tighten the drain plug when water in the water might be ignited and
no longer comes out. result in a fire.
4. Loosen the air plug and bleed the
air.
(Refer to "Bleeding the fuel sys-
tem".)
5. Check to be sure that the warning
lamp illuminates when the ignition
key is turned to "ON", and that it
goes off when the engine is started.
If in doubt, consult your nearest
authorized HYUNDAI dealer.
4 IN CASE OF EMERGENCY
24 JUMP STARTING

D010B01A-AAT D010C01A-AAT E110A02P-GAT


If Engine Doesn't Turn Over or If Engine Turns Over Normally
Turns Over Slowly but Does Not Start Discharged battery

1. Check fuel level.


2. With the key in the "OFF" position,
check all connectors at ignition coils
and spark plugs(For Gasoline En-
gine) or check all connectors at
glow plug and glow plug relay(For
Diesel Engine). Reconnect any that Booster battery
may be disconnected or loose.
3. Check fuel line in the engine room. HA1FL4001
4. If engine still refuses to start, call a
Hyundai dealer or seek other quali-
D010B02P
fied assistance. ! WARNING:
1. If your car has an automatic
transaxle, be sure the gear selector The gas produced by the battery
during the jump-start operation is
lever is in "N" or "P" and the emer- D010D01A-AAT highly explosive. If these instruc-
gency brake is set. If the Engine Stalls While
2. Check the battery connections to be tions are not followed exactly, seri-
Driving ous personal injury and damage to
sure they are clean and tight.
1. Reduce your speed gradually, keep- the vehicle may occur! If you are
3. Turn on the interior light. If the light
dims or goes out when you operate ing a straight line. Move cautiously not sure how to follow this proce-
off the road to a safe place. dure, seek qualified assistance.
the starter, the battery is discharged.
2. Turn on your emergency flashers. Automobile batteries contain sul-
4. Check the starter connections to be
sure they are securely tightened. 3. Try to start the engine again. If your furic acid. This is poisonous and
vehicle will not start, contact a highly corrosive. When jump start-
5. Do not push or pull the vehicle to
Hyundai dealer or seek other quali- ing, wear protective glasses and be
start it. See instructions for "Jump
Starting". fied assistance. careful not to get acid on yourself,
your clothing or on the car.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
IF THE ENGINE OVERHEATS 25

1. Both batteries must be 12V. The the other end to the engine block D030A01TB-AAT

capacity (Ah) of the battery supply- of the vehicle with the flat battery If your temperature gauge indicates
ing current should not be signifi- at the point farthest from the overheating, you experience a loss of
cantly below that of the discharged battery. power, or hear loud pinging or knock-
battery. ing and the engine is probably too hot.
2. Use only heavy-duty jumper cables. If this happens to you, you should:
3. A discharged battery can freeze. A
frozen battery must be thawed out
! CAUTION: 1. Pull off the road and stop as soon as
before connecting the jumper cables. o Do not allow the jumper cable it is safe to do so.
4. There should be no contact be- clips to touch one another. 2. Place the gear selector lever in "P"
tween the two vehicles; otherwise o Do not connect the jumper cable (automatic transmission), or neutral
current may flow when the positive to the negative terminal of the (manual transmission) and set the
terminal is connected. flat battery. parking brake. If the air conditioning
5. The discharged battery must be The battery generates explosive is on, turn it off.
correctly connected to the vehicle gas, and a spark caused when 3. If engine coolant is running out un-
electrical system. the jumper cable is disconnected der the car or steam is coming out
6. Run the engine of the vehicle sup- from the negative terminal could from the hood, stop the engine. Do
plying current. ignite this gas and cause an ex- not open the hood until the engine
7. Connect the jumper cables as fol- plosion. coolant has stopped running or the
lows: o Be careful that the jumper cable steaming has stopped. If there is no
becomes not caught in the cool- visible loss of engine coolant and no
(1) Connect one end of one jumper ing fan, etc. steam, leave the engine running
cable to the positive terminal of and check to be sure the engine
the flat battery, and the other cooling fan is operating. If the fan is
end to the positive terminal of 8. Start engine as described "Starting not running, turn the engine off.
the booster battery. the engine" in section 3.
(2) Connect one end of the other 9. After the engine is started, discon-
jumper cable to the negative ter- nect the cables in the reverse order.
minal of the booster battery, and
4 IN CASE OF EMERGENCY
26

4. Check to see if the water pump drive


belt is missing. If it is not missing,
check to see that it is tight. If the
! WARNING (Diesel only):
! WARNING:
drive belt seems to be satisfactory, Never work on injection system with Do not remove the radiator cap when
check for engine coolant leaking engine running or within 30 sec- the engine is hot. This can allow
from the radiator, hoses or under onds after shutting off engine. High coolant to be blown out of the open-
the car. (If the air conditioning had pressure pump, rail, injectors and ing and cause serious burns.
been in use, it is normal for cold high pressure pipes are subject to
water to be draining from it when high pressure even after the engine 6. If you cannot find the cause of the
you stop). stopped. The fuel jet produced by overheating, wait until the engine
fuel leaks may cause serious in- temperature has returned to nor-
jury, if it touch the body. People mal. Then, if the engine coolant has
! WARNING:
using pacemakers should not move
than 30cm closer to the ECU or
been lost, carefully add coolant to
the reservoir (page 8-12) to bring
While the engine is running, keep wiring harness within the engine the fluid level in the reservoir up to
hair, hands, long hair and clothing room while engine is running, since the halfway mark.
away from moving parts such as the high currents in the Common 7. Proceed with caution, keeping alert
the fan and drive belts to prevent Rail system produce considerable for further signs of overheating. If
injury. magnetic fields. overheating happens again, call a
Hyundai dealer for assistance.
5. If the water pump drive belt is bro-
ken or engine coolant is leaking out,
stop the engine immediately and
! CAUTION:
call the nearest Hyundai dealer for Serious loss of engine coolant indi-
assistance. cates there is a leak in the cooling
system and this should be checked
as soon as possible by a Hyundai
dealer.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
CHECKING AND REPLACING FUSES 27

G200A01A-AAT G200B02A-AAT
Replacing a Fusible Link Replacing Accessory Fuse
! CAUTION:
When replacing a fusible link, never
use anything but a new fusible link
with the same or lower amperage
rating. Never use a piece of wire or
a higher-rated fusible link. This
Melted Good could result in serious damage and
create a fire hazard.

HSRFL200 HSR4021

A fusible link will melt if the electrical The fuse box for the lights and other
circuits from the battery are ever over- electrical accessories will be found low
loaded, thus preventing damage to the on the dashboard on the driver's side.
entire wiring harness. (This could be Inside the box you will find a list show-
caused by a short in the system draw- ing the circuits protected by each fuse.
ing too much current.) If this ever If any of your car's lights or other
happens, have a Hyundai dealer de- electrical accessories stop working, a
termine the cause, repair the system blown fuse could be the reason. If the
and replace the fusible link. The fusible fuse has burned out, you will see that
links are located in a fuse box for easy the metal strip inside the fuse has
inspection. burned through.
4 IN CASE OF EMERGENCY
28

If you suspect a blown fuse, follow this 4. Replace the blown fuse by pressing
procedure: a new fuse of the same rating into
place. The fuse should be a snug fit.
! CAUTION:
1. Turn off the ignition and all other If it is not, have the fuse clip repaired A burned-out fuse indicates that
switches. or replaced by a Hyundai dealer. If there is a problem in the electrical
2. Open the fuse box and examine you do not have a spare fuse, you circuit. If you replace a fuse and it
each fuse. Remove each fuse by may be able to borrow a fuse of the blows as soon as the accessory is
pulling it toward you (a small "fuse same or lower rating from an acces- turned on, the problem is serious
puller" tool is contained in the fuse sory you can temporarily get along and should be referred to a Hyun-
box to simplify this operation). without (the radio or cigarette light- dai dealer for diagnosis and repair.
3. Be sure to check all other fuses er, for example). Always remember Never replace a fuse with anything
even if you find one that appears to to replace the borrowed fuse. except a fuse with the same or a
have burned out. lower amperage rating. A higher
capacity fuse could cause damage
and create a fire hazard.

NOTE:
See page 4-40 for the fuse panel
descriptions.

Good Burned out


G200B02A
HSR4022
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
HEADLIGHT AIMING ADJUSTMENT 29

G290A03P-AAT G290B03P-AAT
Truck
Before performing aiming adjustment, Adjustment After Headlight
make sure of the following. Vertical Assembly Replacement
aiming
1. Keep all tires inflated to the correct 30mm (1.18 in.) Vertical line
pressure. Horizontal line W

2. Place the vehicle on level ground Horizontal "P"


and press the front bumper and rear aiming
bumper down several times. H
3. See that the vehicle is unloaded Cut-off line
(except for full levels of coolant,
G290A01P-1 L
engine oil and fuel, and spare tire, Ground
jack, and tools). Have the driver or 5. Open the hood. H line
equivalent weight placed in driver's 6. Draw the vertical line (through the
G290B01L
seat. center of each headlight beam pat-
4. Clean the head lights lens and turn tern) and the horizontal line (through If the vehicle has had front body repair
on the headlight (Low beam). the center of each headlight beam and the headlight assembly has been
pattern) on the aiming screen. replaced, the headlight aiming should
Minibus/Van Horizontal And then, draw a horizontal parallel be checked using the aiming screen as
aiming line at 30 mm (1.18 in.) under the shown in the illustration. Turn on the
horizontal line. headlight switch. (Low Beam Position)
7. Adjust each cut-off line of the low
Vertical beam to the parallel line with a phillips 1. Adjust headlights so that main axis
aiming screwdriver - VERTICAL AIMING. of light is parallel to center line of the
8. Adjust each cut-off line of the low body and is aligned with point "P"
beam to the each vertical line with a shown in the illustration.
phillips screwdriver - HORIZONTAL 2. Dotted lines in the illustration show
AIMING. center of headlights.
G290A02P
4 IN CASE OF EMERGENCY
30 REPLACEMENT OF LIGHT
BULBS
Specifications: "W": G260A02A-AAT

"H": Distance between each headlight cen- Before attempting to replace a head-
Horizontal center line of headlights ter light bulb, be sure the switch is turned
from ground mm(in.) to the "OFF" position.
mm(in.) MINIBUS VAN TRUCK The next paragraph shows how to
MINIBUS VAN TRUCK reach the headlight bulbs so they may
894 855
2WD - be changed. Be sure to replace the
1380
2WD
(35.20) (33.66)
- burned-out bulb with one of the same
(54.33)
4WD - number and wattage rating.
1006
4WD - - See page 4-35 for the wattage descrip-
(39.61) Long wheel
- - tions.
Long wheel 847 base 1272
- -
base (33.35) Extra long (50.08)
- -
Extra long
wheel base
- -
845
(33.27)
wheel base ! CAUTION:
Keep the lamps out of contact with
"L": petroleum products, such as oil,
Distance between the headlights and gasoline, etc.
the wall that the lights are tested against
: 3,000 mm (118.11 in.).
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
31

G270A01P-GAT
HEADLIGHT AND FRONT TURN
SIGNAL LIGHT

(Minibus/van)

Turn signal light

HSRFL271 HSRFL273

4. Using a spanner of the correct size, 6. Turn the plastic cover counterclock-
remove the headlight assembly wise and remove it.
Headlight Front position light mounting bolts.

HSRFL270

Replacement instructions:

1. Allow the bulb to cool. Wear eye


protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.

HSRFL274

HSRFL272
7. Push the bulb spring to remove the
5. Disconnect the power cord from the headlight bulb.
back of the headlight.
4 IN CASE OF EMERGENCY
32

G270B01P-GAT
REAR COMBINATION LIGHT
(3)
Rear Turn signal light
Back up light
(2)

(1)

HSRFL275 G270A03O
Stop/Tail light
8. Remove the protective cap from the
HSRFL294
replacement bulb and install the new
bulb by matching the plastic base ! WARNING:
with the headlight hole. Retighten Luggage compartment
This halogen bulb contains gas
the bulb spring and reconnect the under pressure and if impacted 1. Open the tail gate.
power cord. could shatter, resulting in flying
9. Use the protective cap and carton to fragments. Always wear eye pro-
promptly dispose of the old bulb. tection when servicing the bulb.
10.Check for proper headlight aim. Protect the bulb against abrasions
or scratches and against liquids
(1) Headlight when lighted. Turn the bulb on only
(2) Front position light when installing in a headlight. Re-
(3) Front turn signal light place the headlight if damaged or
cracked. Keep the bulb out of the
reach of children and dispose of
the used bulb with care.
HSRFL276
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
33

2. Remove the mounting screws of the 4. To replace the rear combination


rear combination light with a phillips light, remove it from the bulb holder
screwdriver. and install the new bulb.

(1) Rear turn signal light


(2) Stop/Tail light

Tail gate (1) (2)


1. Open the tail gate. HSRFL293

3. To replace the rear combination light,


remove it from the bulb holder and
HSRFL277
install the new bulb.
3. Disconnect the power cord from the
bulb base in the back of the rear (1) Back up light
comdination light. (2) Stop/Tail light

HSRFL279
(1) 2. Remove the plastic cover with pull-
ing it.
(2)

HSRFL278
4 IN CASE OF EMERGENCY
34

G270C01A-GAT G270D01P-GAT
SIDE REPEATER (If installed) INTERIOR LIGHT
Map light
With sunroof

HSRFL284

3. Replace with a new bulb.


HSRFL292

1. Push the cover toward the front of HSRFL300

the vehicle and remove it. Without sunroof

HSRFL297

HSRFL283 1. Remove the plastic cover with a flat-


head screwdriver.
2. Disconnect the power cord.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
35

With sunroof Front Room light With sunroof


With sunroof

HSRFL301 HSRFL303

HSRFL302
Without sunroof Without sunroof
Without sunroof

HSRFL291 HSRFL298

2. Replace with a new bulb. HSRFL290 2. Replace with a new bulb.


1. Remove the plastic cover with a flat-
head screwdriver.
4 IN CASE OF EMERGENCY
36

Rear Room light G270E01P-GAT


STEP LIGHT

HSRFL287

HSRFL285 3. Disconnect the power cord.


HSRFL288
1. Remove the plastic cover with a flat- 4. Replace with a new bulb.
head screwdriver. 1. Remove the mounting screws with
phillips screwdriver, and then dis-
connect the power cord.

HSRFL286

2. Remove the mounting screws of the HSRFL289


room light holder with phillips screw-
driver. 2. Replace with a new bulb.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
37

E130F01P-GAT
LICENCE-PLATE LIGHT
Minbus/Van

HSRFL299

Remove the lens mounting screws,


remove the lens, then remove the bulb
by turning it counterclockwise while
pressing it inward.
4 IN CASE OF EMERGENCY
38 BULB WATTAGE

G280A02P-GAT
MINIBUS/VAN
3 7

1 2 4 5 6 8 9 10
G280A01P

NO. Part Name Wattage Socket type NO. Part Name Wattage Socket type
High/Low 60/55 P43t 6 Rear fog light 21 BA15s
1 Headlight Turn signal light 21 BA15s 7 High mounted stop light 16/21 W-2/BA15s
Position light 5 W2.1d x 9.5d 8 License plate light 5 W2.1 x 9.5D
2 Front fog light 55 PK22s 21/5(O/S LAMP)
Stop/tail light BAY15d
Map light 8 S8.5/8.5 Rear com 5(I/S LAMP)
9
3 Interior Front 10 S8.5/8.5 bination light Turn signal light 21 BA15s
Room light
Rear (Glow type/Fluorescent type) 10 S8.5/8.5 Back up light 16 W2.1 x 9.5D
4 Side repeater 5 W2.1d x 9.5D 10 Step light 5 S8.5/8.5
5 Door edge warning light 5 W2.1d x 4.6D
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
39

G280B02P-GAT
TRUCK
3

1 2 4 5 6
G280B01P

NO. Part Name Wattage Socket Type NO. Part Name Wattage Socket Type
1 Front fog light 55 PK22s 4 Side repeater 5 W2.1 x 9.5D
High/Low 60/55 (H4)/55 (H1) PT3t/ P14.5S Rear combination Stop/tail light 21/5 BAY15d
2 Headlight Turn signal light 21 BA 15s 5 light Turn signal light 21 BA15s
Position light 5 W2.1d x 9.5d Back up light 21 BA15s
Map light 8 S8.5/8.5 6 License plate light 5 W2.1 x 9.5D
3 Interior
Room light 10 S8.5/8.5
4 IN CASE OF EMERGENCY
40 FUSE PANEL DESCRIPTION

G200B01P-GAT
MINIBUS/VAN
Engine Compartment (Diesel Engine)
AMPE-
DESCRIPTION CIRCUIT PROTECTED
RAGES
ALT 120A Generator
GLOW 80A Glow relay, Glow control module (D4BB)
ABS 30A ABS control module
FR HTR 30A Blower relay
RR HTR 30A Rear blower relay
DEF. 40A Fuse 16, 25, 26
FUSIBLE
C/FAN 30A Condenser fan main relay, Condenser fan relay (LOW)
LINK
Ignition switch, Generator, Start relay, COMP. Fuse, I/C FAN Fuse,
IGN 40A
ECU Fuse.
ABS 30A ABS control module
P/W 30A Power window relay, Siren relay
TAIL 40A Tail lamp relay, Head lamp relay
BATT 50A Front fog lamp relay, Horn relay, Power connector
I/C FAN/FR HTD 15A/20A Inter cooler fan relay, Air temperature switch/Windshield glass defogger
COMP. 10A A/C compressor relay
ECU 30A Main power relay (D4CB), Engine control relay, Fuel pump relay(Gasoline)
T/LP(LH) 10A Illuminations, Left rear combination lamp, Left license lamp
FUSE T/LP(LH) 10A Illuminations, Right rear combination lamp, Right license lamp
HORN 10A Left/Right horn
FOG 15A Front fog lamp switch, Left /Right front fog lamp
H/LP(LH) 10A Left head lamp
H/LP(RH) 10A Right head lamp, Instrument cluster
POWER CONNECTOR 15A Hazard relay, Fuse 23, 24
G200A01P

NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
41

G200C01P-GAT
(Gasoline Engine)

AMPE-
DESCRIPTION CIRCUIT PROTECTED
RAGES
ALT 120A Generator
ABS 30A ABS control module
FR HTR 30A Blower relay
RR HTR 30A Rear blower relay
DEF. 40A Fuse 16, 25, 26
FUSIBLE C/FAN 30A Condenser fan main relay, Condenser fan relay (LOW)
LINK Ignition switch, Generator, Start relay, COMP. Fuse,FR HTD Fuse,
IGN 40A
ECU Fuse.
ABS 30A ABS control module
P/W 30A Power window relay, Siren relay
TAIL 40A Tail lamp relay, Head lamp relay
BATT 50A Front fog lamp relay, Horn relay, Power connector
I/C FAN/FR HTD 15A/20A Inter cooler fan relay, Air temperature switch/Windshield glass defogger
COMP. 10A A/C compressor relay
ECU 30A Main power relay (D4CB), Engine control relay, Fuel pump relay(Gasoline)
T/LP(LH) 10A Illuminations, Left rear combination lamp, Left license lamp
FUSE T/LP(LH) 10A Illuminations, Right rear combination lamp, Right license lamp
HORN 10A Left/Right horn
FOG 15A Front fog lamp switch, Left /Right front fog lamp
H/LP(LH) 10A Left head lamp
H/LP(RH) 10A Right head lamp, Instrument cluster
POWER CONNECTOR 15A Hazard relay, Fuse 23, 24

G200B01P
4 IN CASE OF EMERGENCY
42

G200D01P-GAT
FUSE AMPERAGES CIRCUIT PROTECTED
Inner Panel
1 10A Power outside mirror switch
2 15A Audio, Digital clock, Cigarette lighter, Multi-meter, A/T shift & key lock control module
3 15A Power outlet
4 10A Heater control module, Mode actuator
5 20A Front wiper & Washer
6 15A Rear wiper & Washer
Left front/rear sunroof relay, PTC heater relay, Fuel filter heater relay, Thermo sensor,
7 10A
Hear lamp relay, Condenser fan main relay, HLLD switch, Inter cooler fan relay
ETACM, Power & hold switch, Front wiper relay, Seat belt tension reducer, Blower relay,
8 10A Overhead blower relay, Outside mirror defogger relay, Rear window defogger relay,
Rear blower relay, Rear blower main switch, Rear blower sub switch
9 10A Rear fog lamp relay
10 10A Seat warmer switch
11 10A Instrument cluster
12 10A SRS control module
ABS control module, Neutral switch, Back-up lamp switch, Vehicle speed sensor, Fuel
water sensor, Fuel filter switch, Fuel filter heater, Transaxle range switch, Instrument
13 10A
cluster, TCM, Stop lamp switch, A/T shift & Key lock control module, G-Sensor, Overdrive
switch, A/T shift lever
14 10A Hazard switch
15 10A ETACM, ECM (D4BH), ECM (D4CB), Immobilizer control module, Idle-up control module
16 25A Rear window defogger relay
17 20A Left front sunroof relay
18 20A Left rear sunroof relay
19 10A Data link connector, Heater control module, Outside mirror defogger relay
20 15A Stop lamp switch
G200D01P
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
43

FUSE AMPERAGES CIRCUIT PROTECTED


21 10A Digital clock, Hazard switch, A/T key solenoid, A/T shift lever
22 20A TCCM
Hazard relay, Multipurpose check connector, Front door lamp, ETACM, Step lamp,
23 10A Instrument cluster, Room lamp switch, TCM, Room lamp, Ignition key ILL & Door warning
switch
24 15A Back warning buzzer, Immobilizer control module, Audio, Power antenna
25 20A Door lock relay, Door unlock relay
26 10A Overhead blower relay
Condenser fan relay (D4CB), Inter cooler fan relay (D4CB), Glow relay (D4CB),
27 15A
Stop lamp switch, Throttle flap solenoid, EGR solenoid valve
28 10A ECM (D4CB), Immobilizer control module (D4CB)
- 20A/15A/10A SPARE
4 IN CASE OF EMERGENCY
44

G200E01P-GAT
TRUCK
Engine Compartment
DESCRIP- AMPE-
LABEL CIRCUIT PROTECTED
TION RAGES
ALT 100 Generator
GLOW 80 Glow control
HTR 30 Blower control
P/WINDOW 30 Power window control
BATT 50 Fog lamp, Horn, Power connector, Fuse 13, 14, 15
FUSIBLE
IGN 40 Ignition switch, Start relay, Generator
LINK
TAIL 40 Tail lamp relay, Head lamp fuse
A/C 30 TCI fuse, Compressor fuse
C/FAN 30 Condenser fan
ABS.1 30 ABS control module
ABS.2 30 ABS control module
TCI 10 Idle up fan motor relay
COMP 10 A/C compressor relay
ECU 15 Engine control relay
TAIL (LH) 10 Left tail lamp, Illumination
FUSE TAIL (RH) 10 Right tail lamp, Illumination
HORN 10 Horn
FOG 15 Fog lamp
H/LP (LH) 10 Left head lamp
H/LP (RH) 10 Right head lamp
POWER CONNECTOR 20 Fuse 23, 24

G200E01P

NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.
IN CASE
CORROSION PREVENTION AND OF EMERGENCY
APPEARANCE CARE
4
45

G200F01P-GAT
Passenger Compartment
FUSE AMPERAGES CIRCUIT PROTECTED
1 15A Power outside mirror switch, Cigarette lighter, Digital clock
2 10A Audio
3 10A DRL, ABS control module, condenser fan relay
4 20A Wiper motor, Washer motor
Blower relay, Head lamp relay, Power window relay, Defogger relay, Mode actuator,
5 10A Rear fog relay, Head lamp leveling switch, Heater control panel, Left (Right) head
lamp leveling actuator
ECM, Neutral switch, Injection pump, Engine control relay, Intercooler fan relay, EGR
6 10A
solenoid valve, SRS control module
7 15A SRS control module
Back-up lamp switch, Vehicle speed sensor, ABS relay, Instrument cluster,
8 10A
Pre-excitation resistor
9 10A Hazard switch
10 10A TACM
11 10A Instrument cluster
12 10A A/C switch
13 10A Stop lamp switch
14 10A Hazard switch
15 - Not used.
16 - Not used.
17 - Not used.
18 10A Defogger relay
19 10A Rear fog lamp relay
20 15A Left power door lock actuator
21 - Not used.
22 10A ECM, Start relay
23 10A Digital clock, Tachograph, Power antenna, Audio
G200F01P 24 10A Instrument cluster, Front (Rear) room lamp, TACM, Door warning switch & Key ill.
APPEARANCE CARE

Washing/Waxing/Polishing ........................................... 5-2


Window Glass .............................................................. 5-3
Chassis and Underbody Protection .............................. 5-3
Engine Compartment .................................................... 5-4
Tire ............................................................................... 5-5

5 5
5 APPEARANCE CARE
2 APPEARANCE CARE

F010A01P-GAT Do not wash the vehicle in direct sun- F010D01P-GAT

In order to maintain the value of your light. Polishing


vehicle, it is necessary to perform Park the vehicle in the shade and The vehicles should only be polished if
regular maintenance using the proper spray it with water to remove dust. the paintwork has become stained or
procedure. Be sure to maintain your Next, using an ample amount of clean lost its luster. Mat-finish parts and
vehicle in compliance with any perti- water and a vehicle washing brush or plastic bumpers must not be polished;
nent environmental pollution control sponge, wash the vehicle from top to polishing these parts will stain them or
regulations. bottom. damage their finish.
Carefully select the materials to be Use a mild vehicle washing soap if
used for washing, etc., to be sure that necessary. Rinse thoroughly and wipe
they do not contain corrosives; if in dry with a soft cloth. After washing the
F010E01P-GAT
doubt, contact an authorized HYUNDAI vehicle (including washing in an auto-
matic vehicle wash), carefully clean Wheels
dealer for assistance in the selection
of these materials. the joints and flanges of the doors, The wheels are painted and, therefore,
hood, etc., where dirt is likely to re- require the same care and mainte-
main. nance as the vehicle body.
F010B01P-GAT
Washing
F010C01P-GAT F010F01P-GAT
Chemicals contained in the dirt and Waxing Chrome parts
dust picked up from the road surface
can damage the paint coat and body of Waxing the vehicle will help prevent In order to prevent spots and corrosion
your vehicle if left in prolonged con- the adherence of dust and road chemi- of chrome parts, wash with water, dry
tact. cals to the paintwork. Apply a wax thoroughly, and apply a special protec-
Frequent washing is the best way to solution after washing the vehicle, and tive coating. This should be done move
protect your vehicle from this damage. apply wax at least once every three frequently in the winter.
This will also be effective in protecting months.
it from environmental elements such
as rain, snow, salt air, etc.
APPEARANCE CARE
5
3

F010G01P-GAT F010I01P-GAT F010K01P-GAT


Window glass Chassis and underbody protec- Upholstery and Interior
The window glass can normally be tion To maintain the value of your new
cleaned using only a sponge and wa- Your vehicle’s underbody has been vehicle, handle the upholstery care-
ter. treated at the factory in order to pro- fully and keep the interior clean.
Glass cleaner can be used to remove tect it from rust and corrosion. Some Use a vacuum cleaner and brush to
oil, grease, dead insects, etc. After areas have been injected with anti- clean the seats. If stained, vinyl and
washing the glass, wipe dry with a corrosion agents and wax. synthetic leather should be cleaned
clean, dry, soft cloth. The effectiveness of these measures, with an appropriate cleaner, and cloth
Never use the same cloth to wipe the however, will be reduced by flying fabrics can be cleaned with either up-
window glass as would be used to stones, road chemicals, etc., as the holstery cleaner or a 3% solution of
wipe the paintwork; wax from the vehicle is driven. neutral detergent in lukewarm water.
painted surfaces could adhere to the Have the underbody checked regularly Clean the carpeting with a vacuum
glass and reduce its transparency and (autumn and spring) and have addi- cleaner and remove any stains with
visibility. tional protection treatment carried out carpet cleaner.
as required. As not all of the commer- Oil and grease can be removed by
cially available materials are suitable lightly dabbing with a clean colorfast
for use on your vehicle, it is recom- cloth and benzene or spot remover.
F010H01P-GAT mended that you have this work done
Wiper blades at an authorized HYUNDAI dealer.
Use a soft cloth and glass cleaner to When washing the vehicle, especially
remove grease, dead insects, etc., in winter, spray the underbody with
from the wiper blades. Replace the water to remove dirt and dust which
wiper blades when they no longer wipe might contain salts, road chemicals,
properly. etc.
5 APPEARANCE CARE
4

F010J01P-GAT F010M01P-GAT F010O01P-GAT


Engine compartment Tar Load weight and driving speed
Clean the engine compartment at the If tar becomes adhered to the vehicle, Remove any luggage, etc., which is
beginning and end of winter. Pay use special tar remover to remove it not necessary from the vehicle. The
particualr attention to flanges, crev- as soon as possible. If the tar leaves load weight placed on the roof or towed
ices, and peripheral parts where dust a stain, polish the affected area. in a trailer also should not be exces-
containing road chemicals and other sive.
corrosive materials might collect. Correctly adjusting the air pressure of
If salt and other chemicals are used on the tires before driving under maxi-
F010N01P-GAT
the roads in your area, clean the en- mum load weight conditions and be-
gine compartment at least every three Plastic and rubber parts fore driving long distances is espe-
months. Use a soft cloth and wash with water. cially important.
If necessary, a cleaning agent spe-
cially designed for plastics can be
F010L01P-GAT
used. If engine oil, brake fluid, battery
F010Q01P-GAT
Damaged paint fluid, etc., comes in contact with these
Kerb parking
parts, wash promptly with water and
Small cracks and scratches in the then use alcohol to remove the stain If the tires strike a kerb or concrete
paint coat should be touched up as completely. parking barrier, they could be dam-
soon as possible with HYUNDAI paint aged, and this damage could become
pencil or spray paint to prevent corro- a source of extreme danger when the
sion. Check body areas facing the vehicle is subsequently driven at high
road or the tires especially carefully for speed. If the vehicle is to be driven or
damage to the paint coat caused by onto a kerb or any other such barrier,
flying stones, etc. The paint code num- it should be driven slowly and at an
ber for your vehicle can be found on appropriate angle to the kerb or barrier.
the vehicle information code plate.
APPEARANCE CARE
5
5

F010P01P-GAT F010S01P-GAT F010T01P-GAT


Tire replacement Tire air pressure Tire storage
Tires which do not meet the size The air pressure of the tires must Storage of the tires should be in a
specifications must not be used. Re- always be maintained in accordance dark, well-ventilated place.
placement of the tires must be made with the specifications, and should be Tires not mounted on rims should be
as a set of the two front tires, the two measured when the tires are cool. stored vertically. Be sure that the tires
rear tires, or all four tires. If any changes in driving conditions are not in contact with fuel, oil grease,
A mixture of bias-ply tires and radial (speed and/or load weight) occur, the etc.
tires must not be used. Consult an air pressure of the tires must meet the
authorized HYUNDAI dealer regarding specifications which apply to the new
tire replacement. driving conditions. If the vehicle is
going to be driven under varying load
weight, etc., the air pressure must be
adjusted in order to meet the highest
F010R01P-GAT
specifications of the conditions under
Tire care which the vehicle is driven (high speeds
For driving safely, and in order to and maximum load weight).
obtain the maximum useful life of the
tires, the following points should be
observed. For information concerning
inspection, air pressure, and rotation
of the tires, refer to the part which
deals with wheels in the section of this
manual entitled "Consumer Informa-
tion".
VEHICLE MAINTENANCE REQUIREMENTS

Maintenance Intervals .................................................. 6-2


Scheduled Maintenance ............................................... 6-4
Maintenance Under Severe Usage Conditions ...........6-11
Explanation of Scheduled Maintenance Items .............6-12

6 6
6 VEHICLE MAINTENANCE REQUIREMENTS
2 MAINTENANCE INTERVALS

F010A01A-GAT F010B01A-AAT It is suggested that genuine Hyundai


Service Requirements Maintenance Requirements service parts be used for any required
To assure that you receive the great- The maintenance required for your repairs or replacements. Other parts of
est number of kilometers of satisfying Hyundai can be divided into three main equivalent quality such as engine oil,
operation from your Hyundai, certain areas: engine coolant, manual or auto
maintenance procedures must be per- transaxle oil, brake fluid and so on
formed. Although careful design and o Specified scheduled procedures which are not supplied by Hyundai
engineering have reduced these to a o General checks Motor Company or its distributor may
minimum, those that are required are o Do-it-yourself maintenance be used without affecting your war-
of the utmost importance. ranty coverage but you should always
It is your responsibility to have these be sure these are equivalent to the
maintenance procedures performed to quality of the original Hyundai parts.
comply with the terms of the warran- F010C01A-GAT Your Service Passport provides fur-
ties covering your new Hyundai. The Specified Scheduled Procedures ther information about your warranty
Service Passport supplied with your coverage.
These are the procedures such as
new vehicle provides further informa- inspections, adjustments and replace-
tion about these warranties. ments that are listed in the mainte-
nance charts starting on page 6-4.
These procedures must be performed F010D01P-AAT
at the intervals shown in the mainte- General Checks
nance schedule to assure that your
These are the regular checks you
warranty remains in effect. Although it
should perform when you drive your
is strongly recommended that they be
Hyundai or you fill the fuel tank. A list
performed by the factory-trained or
of these items will be found on page
distributor-trained technicians at your
8-6.
Hyundai dealer, these procedures may
be performed at any qualified service
facility.
VEHICLE MAINTENANCE REQUIREMENTS
6
SCHEDULED MAINTE- 3
NANCE REQUIREMENTS
F010E01P-AAT F020A03S-GAT
Do-It-Yourself Maintenance Inspection should be performed any
If you are mechanically inclined, own a time a malfunction is experienced or
few tools that are required and want to suspected. Receipts for all emission
take the time to do so, you can inspect control system services should be re-
and service a number of items. For tained to demonstrate compliance with
more information about doing it your- conditions of the emissions system
self, see Section 8. warranty.
For severe usage maintenance require-
ments, see page 6-11 of this section.
F010F01A-GAT
A Few Tips
Whenever you have your Hyundai ser-
viced, keep copies of the service
records in your glovebox. This will help
ensure that you can document that the
required procedures have been per-
formed to keep your warranties in ef-
fect. This is especially important when
service is not performed by an autho-
rized Hyundai dealer.
6 VEHICLE MAINTENANCE REQUIREMENTS
4 SCHEDULED MAINTENANCE

G010A02P-GAT
EXCEPT EUROPEAN COMMUNITY
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is
determined by whichever occurs first.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 5 10 20 30 40 50 60 70 80 90
NO. DESCRIPTION
MONTHS 4 8 16 24 32 40 48 56 64 72
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL AND FILTER See Note (1)
2 AIR CLEANER FILTER I I R I I R I I R
3 FUEL FILTER R R R
4 FUEL SYSTEM LEAKS I I I I I I I I I
Unleaded See Note (2)
5 SPARK PLUGS
Leaded See Note (3)
6 VACUUM CRANKCASE VENTILATION HOSE I I I I
7 TIMING BELT I R
8 DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) I I I I I I I I I

Note: (1) For every 15,000 KM or 12 months, whichever occurs first "R"
(2) For every 100,000 KM : "R"
(3) For every 40,000 KM : "R"
VEHICLE MAINTENANCE REQUIREMENTS
6
5

G020A04P-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 5 10 20 30 40 50 60 70 80 90
NO. DESCRIPTION
MONTHS 4 8 16 24 32 40 48 56 64 72
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)
1 ENGINE OIL AND FILTER See Note(1)
2 AIR CLEANER FILTER I I R I I R I I R
3 FUEL FILTER R R R
4 VALVE CLEARANCE I I I I
5 INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) I I I
6 EGR SYSTEM (VALVE, TUBE, HOSE) I I I
7 TIMING BELT I R
8 DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) I I I I I I I I I
9 ENGINE IDLE SPEED I I I I
10 FUEL SYSTEM LEAKS I I I I I I I I I I
11 INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) I I I
12 VACUUM PUMP (WITH ALTERNATOR) I I I I

Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R"
Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.)
For every 7,500 KM or 6 months, whichever occurs first : "R"
6 VEHICLE MAINTENANCE REQUIREMENTS
6

G020A06P-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 5 10 20 30 40 50 60 70 80 90
NO. DESCRIPTION
MONTHS 4 8 16 24 32 40 48 56 64 72
GENERAL MAINTENANCE
1 ENGINE COOLANT See Note (1)
2 MANUAL TRANSMISSION OIL I I I I I I I I I
3 AUTOMATIC TRANSMISSION OIL See Note (2)
4 TRANSFER CASE OIL See Note (3)
5 REAR AXLE OIL I I I R I I I R I
6 CLUTCH / BRAKE PEDAL FREE PLAY I I I I I I I I I
7 CLUTCH / BRAKE OIL RESERVOIR I I I I I I I I I
8 BRAKE HYDRAULIC FLUID I I I I I I I I I
9 FRONT BRAKE PADS I I I I I I I I I
10 FRONT BRAKE CALIPERS / CYLINDERS / DISC I I I I
11 REAR BRAKE DRUMS / LININGS / CYLINDERS I I I I
12 HANDBRAKE I I I I I I I I I
13 TIRE CONDITION / PRESSURE I I I I I I I I I
14 EXHAUST SYSTEM / MOUNTING I I I I I I I I I
15 STEERING JOINT / RACK / BOX OIL LEAKS I I I I I I I I I
16 SUSPENSION JOINT / SEALS I I I I
17 FRONT WHEEL BEARING I I I I
18 ENGINE COOLANT HOSES I I I I I I I I I
19 BRAKE PIPE CORROSION I I I I I I I I I
20 SEATBELTS / MOUNTINGS I I I
21 HEAD LAMPS I I I I
22 AIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT) See Note (4)
Note : (1) For every 40,000 KM or 24 months, whichever occurs first : "R"
(2) For every 20,000 KM or 12 months, whichever occurs first : "I"
(3) For every 48,000 KM or 24 months, whichever occurs first : "R"
(4) For every 15,000 KM or 12 months, whichever occurs first : "R"
VEHICLE MAINTENANCE REQUIREMENTS
6
7

G040A04P-GAT
FOR EUROPEAN COMMUNITY ONLY
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is
determined by whichever occurs first.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 7.5 15 30 45 60 75 90
NO. DESCRIPTION
MONTHS 6 12 24 36 48 60 72
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL AND FILTER R R R R R R
2 AIR CLEANER FILTER I R I R I R
3 FUEL FILTER R R
4 FUEL SYSTEM LEAKS I I I
5 SPARK PLUG See Note (1)
6 TIMING BELT I R
7 DRIVE BELT (FOR WATER PUMP/ALTERNATOR) I I I I I I

Note : (1) For every 100,000 KM : "R"


6 VEHICLE MAINTENANCE REQUIREMENTS
8

G050A05P-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 7.5 15 30 45 60 75 90
NO. DESCRIPTION
MONTHS 6 12 24 36 48 60 72
ENGINE CONTROL SYSTEM MAINTENANCE (EXCEPT 2.5 CRDi DIESEL)
1 ENGINE OIL AND FILTER See Note (1)
2 AIR CLEANER FILTER I R I R I R
3 FUEL SYSTEM LEAKS I I I
4 FUEL FILTER R R R
5 VALVE CLEARANCE See Note (2)
6 EGR SYSTEM (VALVE, TUBE, HOSE) I I I
7 INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) I I I
8 TIMING BELT I R
9 DRIVE BELT (FOR WATER PUMP/ALTERNATOR) I I I I I I
10 ENGINE IDLE SPEED I I I I I I
11 INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) I I I
12 VACCUM PUMP (WITH ALTERNATOR) See Note (3)

Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R"
(2) For every 20,000 KM : "I"
(3) For every 20,000 KM or 16 months, whichever occurs first : "I"
VEHICLE MAINTENANCE REQUIREMENTS
6
9

G080A03P-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 15 30 45 60 75 90
NO. DESCRIPTION
MONTHS 12 24 36 48 60 72
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRDi DIESEL ONLY)
1 ENGINE OIL AND FILTER R R R R R R
2 AIR CLEANER FILTER I R I R I R
3 FUEL SYSTEM LEAKS I I I
4 FUEL FILTER R R R
5 DRIVE BELT (FOR WATER PUMP AND SALTERNATOR) I I I R I I
6 INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) I I I
7 VACCUM PUMP See Note (1)

Note : (1) For every 20,000 KM or 16 months, whichever occurs first : "I"
6 VEHICLE MAINTENANCE REQUIREMENTS
10

G060A05P-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 7.5 15 30 45 60 75 90
NO. DESCRIPTION
MONTHS 6 12 24 36 48 60 72
GENERAL MAINTENANCE
1 ENGINE COOLANT See Note (1)
2 MANUAL TRANSMISSION OIL I I I I I I
3 AUTOMATIC TRANSMISSION OIL I I I I I R
4 TRANSFER CASE OIL See Note (2)
5 REAR AXLE OIL I I R I I R
6 CLUTCH/BRAKE PEDAL FREEPLAY I I I I I I
7 CLUTCH/BRAKE OIL RESERVOIR I I I I I I
8 BRAKE HYDRAULIC FLUID I I I
9 FRONT BRAKE PAD I I I I I I
10 FRONT BRAKE CALIPERS/CYLINDERS/DISC I I I
11 REAR BRAKE DRUMS/LININGS/CYLINDERS I I I
12 HAND BRAKE I I I I I I
13 TIRE CONDITION/PRESSURE I I I I I I
14 EXHAUST SYSTEM/MOUNTING I I I
15 STEERING JOINT/RACK/BOX/OIL LEAKS I I I
16 SUSPENSION JOINT/SEALS I I I
17 FRONT WHEEL BEARING I I I
18 ENGINE COOLANT HOSES I I I
19 BRAKE PIPE CORROSION I I I I I I
20 AIR CONDITIONER FILTER (FOR EVAPOERATOR AND BLOWER UNIT) R R R R R R

Note:(1) For every 45,000 KM or 24 months, whichever occurs first : "R"


(2) For every 48,000 KM or 24 months, whichever occurs first : "R"
VEHICLE MAINTENANCE REQUIREMENTS
6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS 11

G070A08P-GAT
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE DRIVING
MAINTENANCE ITEM MAINTENANCE INTERVALS
OPERATION CONDITION
GASOLINE Every 7,500 KM or 6 months A, B, C, D, E, F, G, H, I, K
Except E.C Every 3,000 KM
ENGINE OIL AND FILTER R
DIESEL Every 4,000 KM (Except 2.5 CRDi) A, B, C, F, H, J
For E.C
Every 7,500 KM or 6 months (2.5 CRDi only)
AIR CLEANER FILTER R More Frequently C, E
SPARK PLUGS R More Frequently B, H
TIMING BELT R Every 60,000 KM or 48 months D, E, F, G
BRAKE PADS, CALIPERS, ROTORS I More Frequently C, D, G, H
REAR BRAKE DRUMS AND LININGS I More Frequently C, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS I Every 10,000 KM or 6 months C, D, E, F
AIR CONDITIONER FILTER
R More Frequently C,E
(FOR EVAPORATOR AND BLOWER UNIT)
MANUAL TRANSMISSION OIL R Every 100,000 KM A, C, D, E, F, G, H, I, J
AUTOMATIC Except E.C Every 40,000 KM
R A, C, E, F, G, H, I
TRANSMISSION OIL For E.C Every 45,000 KM

SEVERE DRIVING CONDITIONS


A - Repeated short distance driving F - More than 50% driving in heavy city traffic during hot above
B - Extensive idling 32°C (90°F)
C - Driving in dusty conditions G - Driving in mountainous areas
D - Driving in areas using salt or other corrosive materials or H - Towing a trailer or police car, taxi, or commercial type operation
in very cold weather I - Driving for patrol car, taxi, commercial car or vehicle towing
E - Driving in sandy areas J - Driving over 170 km/h
K - Frequently driving in stop-and-go conditions
6 VEHICLE MAINTENANCE REQUIREMENTS
12 EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

F060M01A-AAT G080C02P-GAT G080D01P-GAT


o Engine Oil and Filter o Fuel Lines and Connections o Fuel Filter
The engine oil and filter should be Check the fuel lines and connections A clogged filter can limit the speed at
changed at those intervals specified in for leakage and damage. Replace any which the vehicle may be driven, dam-
the maintenance schedule. If the ve- damaged or leaking parts immediately. age the emission system and cause
hicle is being driven in severe condi- hard starting. If an excessive amount
tions, more frequent oil and filter of foreign matter accumulates in the
changes are required. ! WARNING (Diesel only): fuel tank, the filter may require re-
Never work on injection system with placement more frequently.
engine running or within 30 sec- After installing a new filter, run the
G080B02P-GAT onds after shutting off engine. High engine for several minutes, and check
o Valve Clearances (Diesel) pressure pump, rail, injectors and for leaks at the connections.
high pressure pipes are subject to
An incorrect valve clearance will not
high pressure even after the engine
only result in rough engine operation,
stopped. The fuel jet produced by
but will also cause excessive noise
fuel leaks may cause serious injury,
and reduced engine output.
if it touch the body. People using
Inspect valve clearance and adjust as
pacemakers should not move than
required while the engine is hot.
30cm closer to the ECU or wiring
harness within the engine room
while engine is running, since the
high currents in the Common Rail
system produce considerable mag-
netic fields.
VEHICLE MAINTENANCE REQUIREMENTS
6
13

G080E01P-GAT G080F01P-GAT G080I01P-GAT


o Vacuum and Crankcase o Fuel Hose, Vapor Hose and o Drive Belts
Ventilation Hoses Fuel Filler Cap Inspect all drive belts (water pump and
Inspect the surface of hoses for evi- The fuel hose, vapor hose and fuel alternator) for evidence of cuts, cracks,
dence of heat and/or mechanical dam- filler cap should be inspected at those excessive wear or oiliness, and re-
age. Hard and brittle rubber, cracking, intervals specified in the maintenance place if necessary. Drive belts should
tears, cuts, abrasions, and excessive schedule. Make sure that a new fuel be checked periodically for proper ten-
swelling indicate deterioration. Particu- hose, vapor hose or fuel filler cap is sion and adjusted as necessary.
lar attention should be paid to examin- correctly replaced. Consult your
ing those hose surfaces nearest to Hyundai dealer if you have any ques-
high heat sources, such as the ex- tions. G080J01P-GAT
haust manifold. o Engine Coolant
Inspect the hose routing to assure that
the hoses do not come in contact with The coolant should be changed at
G080G01P-GAT
any heat source, sharp edges or mov- those intervals specified in the Vehicle
o Air Cleaner Filter Maintenance Requirements Section.
ing component which might cause heat
damage or mechanical wear. Inspect A genuine Hyundai part is recom-
all hose connections, such as clamps mended for replacement of the air
and couplings, to make sure they are cleaner filter. G080K01P-GAT
secure, and that no leaks are present. o Timing Belt
Hoses should be replaced immedi-
Inspect all parts related with the timing
ately if there is any evidence of dete- G080H01P-GAT
o Spark Plugs (Gasoline) belt for damage and deformation. Re-
rioration or damage.
place any damaged parts.
Make sure to install new spark plugs of the
correct heat range.
6 VEHICLE MAINTENANCE REQUIREMENTS
14

G080L01P-GAT G080N01P-GAT G080Q01P-GAT


o Manual Transmission Oil o Brake Hoses and Lines o Brake Pads, Calipers and
Check manual transmission oil ac- Visually check for proper installation, Rotors
cording to the maintenance schedule. chafing, cracks, deterioration and any Check the pads for excessive wear,
leakage. Replace any deteriorated or discs for run out and wear, and cali-
NOTE: damaged parts immediately. pers for fluid leakage.
If the oil level is low, check for
possible leaks before adding oil. Do
not overfill. G080O01P-GAT G080R01P-GAT
o Brake Fluid o Parking Brake
Check brake fluid level in the brake Inspect the parking brake system such
G080M03P-GAT fluid reservoir. The level should be as parking brake lever, cables, and so
o Automatic Transmission Fluid between "MIN" and "MAX" marks on on. For detailed service procedures,
the side of the reservoir. Use only refer to the Shop Manual.
The fluid level should be in the "HOT" hydraulic brake fluid conforming SAE
range of the dipstick, after engine and J1703.
transmission are at normal operating
temperature. Check the Automatic G080S01P-GAT

Transmission Fluid level with the en- o Exhaust Pipe Connections,


G080P01P-GAT
gine running and the transmission in Muffler and Suspension Bolts
neutral, with the parking brake properly
o Rear Brake Drums and
Linings Check the exhaust pipe, muffler, and
applied. Use MOBIL DEXRON-II or suspension connections for looseness
DIAMOND ATF SP-I when adding or Check for scoring, burning, leaking or damage.
changing fluid. fluid, broken parts, and excessive wear.
VEHICLE MAINTENANCE REQUIREMENTS
6
15

G080T01P-GAT
o Steering Bear Box, Linkage
and Boots
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel. Check the linkage
for bends or damage. Check the dust
boots and ball joints for deterioration,
cracks, or damage. Replace any dam-
aged parts.

G080U01P-GAT
o Wheel Bearing Grease
Check the wheel bearings and grease
according to the maintenance sched-
ule. For inspection procedures, see
Shop Manual.
EMISSION CONTROL SYSTEM

Emission Control System ............................................. 7-2


Catalytic Converter ....................................................... 7-3

7 7
7 EMISSION CONTROL SYSTEM
2 EMISSION CONTROL SYSTEM

H010A01P-GAT H020A01P-GAT H030A01P-GAT


(Gasoline) 1. Crankcase Emission Control 2. Evaporative Emission Control
Your Hyundai is equipped with an System System (except canister)
emission control system. The Evaporative Emission Control
There are three emission control sys- The positive crankcase ventilation
System is designed to prevent fuel
tems which are as follows. system is employed to prevent air
vapors from escaping into the atmo-
pollution caused by blow-by gases
sphere.
(1) Crankcase emission control sys- being emitted from the crankcase.
If the fuel-vapor vent line is clogged
tem This system supplies fresh air to the
or damaged, the fuel-vapor mixture
(2) Evaporative emission control sys- crankcase through the air cleaner.
will escape into the atmosphere and
tem Inside the crankcase, the fresh air
cause insufficient emission control.
(3) Exhaust emission control system mixes with blow-by gases, then
Disconnect the line at both ends, and
passes through the PCV valve into
blow it clean with compressed air.
In order to assure the proper function the induction system.
Remove the filler cap from the filler
of the emission control systems, it is pipe, and check to see if there is
recommended that you have your evidence that the packing contact to
vehicle inspected and maintained by the filler pipe is faulty. The overfill
H080A01P-GAT
an authorized Hyundai dealer in ac- limiter (2-way valve) installed on the
PCV Valve
cordance with the maintenance sched- vapor line between the canister inlet
ule in this manual. The crankcase ventilation system and fuel tank outlet must be checked
must be kept clean to maintain good for correct operation.
engine performance.
Periodic servicing is required to re-
move combustion products from the
PCV valve.
EMISSION CONTROL SYSTEM
7
CATALYTIC CONVERTER 3

H040A01P-GAT H050A01P-GAT H060A01P-GAT


Canister 3. Exhaust Emission Control
While the engine is inoperative, fuel System
vapors generated inside the fuel tank The Exhaust Emission Control Sys-
are absorbed and stored in the canis- tem is a highly effective system which
ter. When the engine is running, the controls exhaust emission while main-
fuel vapors absorbed in the canister taining good vehicle performance.
are drawn into the induction system
through the purge control solenoid
valve.

Catalytic converter H010A01P

All Hyundai vehicles are equipped


H090A01P-GAT
with a monolith type three-way cata-
Purge Control Solenoid Valve lytic converter to reduce the carbon
The purge control solenoid valve is monoxide, hydrocarbons and nitrogen
controlled by the ECU; when the en- oxides contained in the exhaust gas.
gine coolant temperature is low, and
during idling, it closes, so that evapo-
rated fuel is not taken into the surge
tank. After engine warm-up, during
ordinary driving, it opens so as to
introduce evaporated fuel to the surge
tank.
DO-IT YOURSELF MAINTENANCE

Engine Compartment ................................................... 8-2


General Checks ........................................................... 8-6
Checking the Engine Oil.............................................. 8-7
Checking the Engine Coolant ................................... 8-10
Checking the Battery ................................................. 8-13
Air Conditioning Care ................................................ 8-14
Changing the Air Conditioner Filter .......................... 8-15

8
Checking the Brake Fluid .......................................... 8-16
Checking the Clutch Fluid ......................................... 8-17
Checking the Automatic Transmission Fluid ............ 8-17
Filling the Washer Reservoir ..................................... 8-19
Windshield Wiper Blades ........................................... 8-20
Tail Gate Window Washer Fluid ............................... 8-21
Checking the Freeplay............................................... 8-21
Checking Drive Belts ................................................. 8-22 8
Tire ............................................................................. 8-23
8 DO-IT YOURSELF MAINTENANCE
2 ENGINE COMPARTMENT

I010A01P-GAT
DIESEL ENGINE (2.6 N/A)

I010A01P-1

1. Windshield washer fluid reservoir 4. Brake booster 8. Power steering fluid reservoir
cap 5. Brake fluid reservoir 9. Battery
2. Engine oil filler cap 6. Radiator cap 10.Engine coolant reservoir
3. Engine oil level dipstick 7. Air cleaner
DO-IT YOURSELF MAINTENANCE
8
3

I010B01P-GAT
DIESEL ENGINE (2.5 4D56 TCI)

I010B02P

1. Windshield washer fluid reservoir 4. Engine oil level dipstick 9. Power steering fluid reservoir
cap 5. Brake booster 10.Battery
2. Automatic transmission fluid level 6. Brake fluid reservoir 11.Fuse and relay box
dipstick (If installed) 7. Engine coolant reservoir
3. Engine oil filler cap 8. Air cleaner
8 DO-IT YOURSELF MAINTENANCE
4

I010C01P-GAT
DIESEL ENGINE (2.5 CRDi TCI)

! CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic cover of the
engine is not damaged.

I010C02P

1. Windshield washer fluid reservoir 4. Brake fluid reservoir 8. Engine oil level dipstick
cap 5. Engine coolant reservoir 9. Battery
2. Engine oil filler cap 6. Air cleaner 10.Fuse and relay box
3. Brake booster 7. Power steering fluid reservoir
DO-IT YOURSELF MAINTENANCE
8
5

I011A02P-GAT
GASOLINE ENGINE (2.4 DOHC)

! CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic cover of the
engine is not damaged.

I011A03P

1. Windshield washer fluid reservoir 4. Brake booster 7. Air cleaner


cap 5. Brake fluid reservoir 8. Power steering oil tank
2. Engine oil filler cap 6. Radiator cap 9. Battery
3. Engine oil level dipstick 10.Fuse and relay box
8 DO-IT YOURSELF MAINTENANCE
6 GENERAL CHECKS

I020A03P-GAT I030A03P-GAT I040A01P-GAT


Engine Compartment Vehicle Exterior Vehicle Interior
The following should be checked regu- The following should be checked The following should be checked each
larly: monthly: time when the vehicle is driven:

o Engine oil level and condition o Overall appearance and condition o Light operation
o Transmission fluid level and condi- o Wheel condition and wheel nut tight- o Windshield wiper operation
tion ness o Horn operation
o Brake fluid level o Air cleaner filter condition o Defroster, heater operation
o Clutch fluid level o Exhaust system condition (and air conditioning, if equipped)
o Engine coolant level o Light condition and operation o Steering operation and condition
o Windshield washer fluid level o Windshield glass condition o Mirror condition and operation
o Accessory drive belt condition o Wiper blade condition o Turn signal operation
o Coolant hose condition o Paint condition and corrosion o Accelerator pedal operation
o Fluid leaks o Fluid leaks o Brake operation, including parking
(on or below components) o Door and hood lock condition brake
o Power steering fluid level and con- o Tire pressure and condition o Manual transmission operation, in-
dition (including spare) cluding clutch operation
o Battery condition o Automatic transmission operation,
o Air filter condition including "Park" mechanism opera-
tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
DO-IT YOURSELF MAINTENANCE
8
CHECKING THE ENGINE OIL 7

If you notice anything that does not When checking or servicing the in- I070A07P-GAT

operate correctly or appear to be func- side of the engine compartment, be Recommended Oil
tioning correctly, inspect it carefully sure the engine is stopped and has Diesel Engine
and seek assistance from your had a chance to cool down. If it is
Hyundai dealer if service is needed. necessary to do work in the engine 2.5 CRDi only
Adequate care of your vehicle at regu- compartment with the engine running,
lar intervals serves to preserve the be especially careful that your cloth-
value and appearance as long as ing, hair, etc., becomes not caught by
possible. the fan, V-belts, or other moving parts.
Some maintenance items can be car-
ried out by the owner (Consumer
Information), while other should be
done only by an authorized dealer
(Periodic Inspection and Mainte-
nance). This section describes only I070A06P

those items which can be carried out


by the owner. In the event a malfunc- Except 2.5 CRDi
tion or other problem is discovered,
have it corrected by an authorized
HYUNDAI dealer. This section con-
tains information on inspection main-
tenance procedures that you can do
yourself, if you so desire. Follow the
instructions and cautions for each of
the various procedures.

G030B01HR
8 DO-IT YOURSELF MAINTENANCE
8

Select engine oil of the proper SAE (32°F) or below, SAE 30 oil must The engine oil quality should meet
viscosity number according to the at- not be used. This oil should be the following classification.
mospheric temperature. used only in areas where the at-
Recommended viscosity is given in mospheric temperatures are API SJ, SL or ABOVE,
the following illustration. 0°C(32°F) or above. ILSAC GF-3 or ABOVE

The engine oil quality should meet NOTE:


the following API classification: G030A02O-GAT o For good fuel economy, SAE
Recommended Oil 5W-20 (5W-30), ILSAC GF-3 en-
2.6 N/A : CF-4 or ABOVE Gasoline Engine gine oil is preferred regardless
2.5 4D56 TCI : CF-4 or ABOVE of regional option and engine
2.5 CRDi TCI : CF-4 or ABOVE variation.
o If SAE 5W-20, ILSAC GF-3 en-
The engine oil quality should meet gine oil is not available, second-
the following ACEA classification: ary recommended engine oil for
corresponding temperature
2.6 N/A : B2 or B3 range can be used.
2.5 4D56 TCI : B2 or B3
2.5 CRDi TCI : B4 or ABOVE

NOTE:
For diesel-powered vehicle SAE G030B01JM

0W-30 oil should be used only in Engine oil is essential to the perfor-
areas where extremely cold tem- mance and service of the engine. It is
peratures of 10°C (50°F) or below suggested that you check the oil level
are experienced. at least once a week in normal use
For diesel-powered vehicle, if the and more often if you are on a trip or
atmospheric temperatures are 0°C driving in severe conditions.
DO-IT YOURSELF MAINTENANCE
8
9

I060A01P-GAT
To Check the Oil Level
! WARNING:
Be careful not to touch the hot
exhaust manifold.

! CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill
I060B02P
not to damage engine.
If the oil level is below the specified
I060A01P
limit, remove the cap located on the
It is important to check the oil level at cylinder head cover and add enough NOTE:
regular intervals or before starting a oil to raise the level to within the Check the oil level on the dipstick
long trip. specified range. Be sure to use the once again after adding the oil.
This check must be made with the specified engine oil and do not mix
engine warm but not running. Park various types of oil. Also, avoid mix-
the vehicle on a level surface, stop ing different makes of oil together if
the engine, and then wait a few mo- possible. After adding oil, close the
ments to allow the engine oil in circu- cap securely.
lation to return to the oil pan to ensure
accurate measurement. Remove the
dipstick and wipe it with a clean cloth.
Reinsert the dipstick and read the oil
level, which should always be within
the range indicated in the figure.
8 DO-IT YOURSELF MAINTENANCE
10 CHECKING THE ENGINE
COOLANT
G350A01A-GAT o The engine oil consumption is I080A02P-GAT
ENGINE OIL CONSUMPTION strongly effected by the viscosity
Function of Engine Oil and quality of oil, engine rpm and ! WARNING:
Engine oil has the primary function of driving condition etc. The engine
oil is more consumed under severe Do not remove the radiator cap
lubricating and cooling the inside of when the engine is hot. When the
the engine. driving conditions such as high
speeds and frequent acceleration engine is hot, the engine coolant
and deceleration than normal driv- is under pressure and may erupt
Engine oil consumption through the opening if the cap is
ing condition.
It is normal that an engine should removed. You could be seriously
consume some engine oil while nor- burned if you do not observe this
mal driving. The cause of oil con- precaution. Do not remove the
sumption in a normal engine are as radiator cap until the radiator is
follows; cool to the touch.

o Engine oil is used to lubricate pis-


tons, piston rings and cylinders.
A thin film of oil is left on the
cylinder wall when a piston moves
downwards in the cylinder. High
negative pressure generated dur-
ing engine operation sucks some
of the oil into the combustion cham-
ber.
This oil with some oil of the cylin-
der wall is burned by the high tem-
I080A01P
perature combustion gases during
the combustion process.
DO-IT YOURSELF MAINTENANCE
8
11

A translucent coolant reservoir tank is G050B01A-AAT G050C01A-GAT

in the engine compartment. Recommended Engine Coolant To Check the Coolant Level
The coolant level in this tank should Use a high quality ethylene-glycol The coolant level can be seen on the
be kept between the "L" and "F" marks coolant in a 50/50 mix with water. The side of the plastic coolant reservoir.
when measured while the engine is engine coolant should be compatible The level of the coolant should be
warm and idling. with aluminum engine parts. Addi- between the "L" and "F" lines on the
The cooling system is a closed sys- tional corrosion inhibitors or additives reservoir when the engine is cold. If
tem and normally the loss of coolant should not be used. The cooling sys- the level is below the "L" mark, add
should be very slight. A noticeable tem must be maintained with the cor- engine coolant to bring it up between
drop in the coolant level could indi- rect concentration and type of engine "L" and "F". If the level is low, inspect
cate leakage. coolant to prevent freezing and corro- for coolant leaks and recheck the
If this occurs, have the system sion. Never allow the concentration of fluid level frequently. If the level drops
checked at an authorized HYUNDAI antifreeze to exceed the 60% level or again, visit your Hyundai dealer for an
dealer as soon as possible. go below the 35% level, or damage to inspection and diagnosis of the rea-
If the level should drop below the "L" the cooling system may result. For son.
level on the reservoir tank, add cool- proper concentration when adding or
ant. replacing the engine coolant, refer to
Also, if the reservoir tank is com- the following table.
pletely empty, remove the radiator
cap and add coolant until the level Ambient Engine coolant concentration
reaches the filler neck. temperature Antifreeze
solution Water
°C ( °F)
-15 (5) 35% 65%
! WARNING: -25 (-13) 40% 60%
Do not open the reservoir tank lid -35 (-31) 50% 50%
or radiator cap while the engine is -45 (-49) 60% 40%
hot. The coolant system is under
pressure and any hot coolant es-
caping could cause severe burns.
8 DO-IT YOURSELF MAINTENANCE
12

G050D02P-AAT 4. Turn the radiator cap counterclock-


To Change the Coolant wise without pressing down on it,
until it stops. This relieves any pres-
! WARNING:
The coolant should be changed at
those intervals specified in the ve- sure remaining in the cooling sys- The cooling fan is controlled by
hicle maintenance schedule in Sec- tem. And remove the radiator cap engine coolant temperature and
tion 6. by pushing down and turning coun- may sometimes operate even when
terclockwise. the engine is not running. Use
Now fill the radiator with clean dem- extreme caution when working near
! CAUTION: ineralized or distilled water. Con- the blades of the cooling fan so
tinue to add clean demineralized or that you are not injured by a rotat-
Engine coolant can damage the ing fan blade. As the engine cool-
distilled water in small quantities
finish of your car. If you spill en- ant temperature decreases, the fan
until the fluid level stays up in the
gine coolant on the car, wash it off will automatically shut off. This is
radiator neck.
thoroughly with clean water. a normal condition.
5. Start the engine, top off the radia-
tor with water and then add engine
1. Park the car on level ground, set coolant to the reservoir until the
the parking brake and remove the level is between "L" and "F".
radiator cap when cool. 6. Replace the radiator and reservoir
2. Be sure your drain receptacle is in caps and check to be sure the
place. Open the drain cock on the drain cocks are fully closed and not
radiator. Allow all the engine cool- leaking.
ant to drain from the cooling sys-
tem, then securely close the drain
cock.
3. Check Section 9 for the capacity of
the cooling system in your car.
Then, following the manufacturer's
directions on the engine coolant
container, add the appropriate
quantity of coolant to the radiator.
DO-IT YOURSELF MAINTENANCE
8
CHECKING THE BATTERY 13

G210A01A-AAT o If battery fluid is on your skin, flush I090C01P-GAT

the affected areas with water for at Disconnection and connection


least 15 minutes and then seek Never disconnect the battery while
medical assistance. the engine is running; doing so could
o If battery fluid is in your eyes, rinse damage the vehicle’s electrical com-
out your eyes with water and get ponents. First disconnect the nega-
medical assistance as soon as tive terminal and then the positive
possible. While you are being driven terminal. When connecting the bat-
to get medical assistance, continue tery, first connect the positive termi-
to rinse your eyes by using a nal and then the negative terminal.
sponge or soft cloth saturated with
water.
D010B02P
o If you swallow battery fluid, drink a
large quantity of water or milk fol-
! CAUTION:
! WARNING:
lowed by milk of magnesia, eat a
raw egg or drink vegetable oil. Get
o Keep the terminals clean. After
the battery is connected, apply
Batteries can be dangerous! When medical assistance as soon as terminal protection grease. To
working with batteries, carefully possible. clean the terminals, use luke-
observe the following precautions warm water.
to avoid serious injuries. While batteries are being charged o Never short-circuit the battery;
(either by a battery charger or by the doing so could cause it to over-
The fluid in the battery contains a vehicle’s alternator), they produce heat and be damaged.
strong solution of sulfuric acid, which explosive gases. Always observe o Do not smoke or bring an open
is poisonous and highly corrosive. Be these warnings to prevent injuries from flame near the battery; doing so
careful not to spill it on yourself or the occurring: could ignite the explosive gas
car. If you do spill battery fluid on generated by the battery.
yourself, immediately do the follow- o Charge batteries only in a well ven-
ing: tilated area.
o Do not permit flames, sparks or
smoking in the area.
o Keep children away from the area.
8 DO-IT YOURSELF MAINTENANCE
14 AIR CONDITIONING CARE

G140A01A-AAT
o The battery electrolyte is ex- Keeping the Condenser Clean
tremely caustic. Do not allow it ! CAUTION:
to come in contact with your The air conditioning condenser (and
Running the air conditioning sys-
eyes, skin, clothing, or the engine radiator) should be checked
tem for extended periods of time
painted surfaces of the vehicle. periodically for accumulation of dirt,
with a low refrigerant level may
Spilled electrolyte should be dead insects, leaves, etc. These can
damage the compressor.
flushed immediately with ample interfere with maximum cooling effi-
amounts of water. Irritation to ciency. When removing such accu-
eyes or skin from contact with mulations, brush or hose them away
electrolyte requires immediate carefully to avoid bending the cooling
medical attention. fans. G140C01A-AAT

o If the battery is to be quick-


Lubrication
charged, first disconnect the To lubricate the compressor and the
battery cables. seals in the system, the air condition-
G140B01A-AAT
o In order to prevent a short cir- ing should be run for at least 10
cuit, be sure to disconnect the Checking the Air Conditioning minutes each week. This is particu-
negative (-) terminal before do- Operation larly important during cool weather
ing anything else. 1. Start the engine and let it run at a when the air conditioning system is
fast idle for several minutes with not otherwise in use.
the air conditioning set at the maxi-
mum cold setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-
ditioning system inspected by your
Hyundai dealer.
DO-IT YOURSELF MAINTENANCE
8
CHANGING THE AIR 15
CONDITIONER FILTER
G140D01HP-GAT B140E01P-AAT
When the air conditioning is being
Checking the Compressor Drive used regularly, the compressor drive (For Evaporator and Blower Unit)
Belt belt tension should be checked at (Minibus/Van)
Gasoline least once a month. The air conditioner filter is located in
To check the drive belt tension, press the air intake duct behind the wind-
down on the belt halfway between the shield washer reservoir.
Auto engine crankshaft and compressor
tensioner It helps to decrease pollutants from
pulley pulleys. Pressing with your finger, you entering the car.
COMP. pulley should not be able to deflect this belt
anymore than 8.0 mm. If you have
1. Open the engine hood.
the instruments to check it with a
force of 98N (22 lb.), the deflection
Generator
pulley should be approx. 8.0 mm (0.315 in.).
If the belt is too loose, have it ad-
Engine pulley HSM396-1
justed by your Hyundai dealer.
Diesel (2.5 TCI) Diesel (2.5 CRDi)
NOTE:
The compressor drive belt tension
Tension for diesel engine (2.5 CRDi only) is
COMP. pulley
pulley adjusted automatically.

B140E01P

Crankshaft Auto
pulley tensioner Crankshaft
COMP. pulley
pulley
G190D01P
8 DO-IT YOURSELF MAINTENANCE
16 CHECKING THE BRAKE
FLUID
I100A02P-GAT

! CAUTION:
Be sure to install the air condi-
tioner filter in the direction of the
arrow sign. Otherwise, it may cause
noise or deterioration.

HA12502
I100A01P
2. Remove the 5 clamps on the air in-
take duct. Check the brake fluid level in the
reservoir.
The brake fluid level must be be-
tween the "MAX" and "MIN" marks on
the reservoir.
The fluid level falls slightly with wear
of the brake pads but it does not
indicate any abnormality.
If the brake fluid level falls markedly
in a short time, it indicates leaks from
the brake system. In such a case,
have your vehicle checked by an au-
HA12503 thorized HYUNDAI dealer.
3. Replace the air conditioner filter Use SAE J1703 (or DOT3 or DOT 4)
with a new one. or equivalent type brake fluid.
4. Installation is the reverse order of
disassembly.
DO-IT YOURSELF MAINTENANCE
8
CHECKING THE CLUTCH CHECKING THE AUTOMATIC 17
FLUID TRANSMISSION FLUID
On a vehicle with the brake fluid I110A01P-GAT I120A02P-GAT

warning lamp, the brake fluid level is (If installed) (If installed)
monitored by a float. When the brake In the case of vehicles with the hy- Transmission fluid in the automatic
fluid level falls to below the "MIN" draulic operating clutch, the reservoir transmission should be changed at
mark, the brake fluid warning lamp for the clutch fluid also serves as the those intervals specified in the ve-
lights up. reservoir for the brake fluid. See the hicle maintenance schedule in Sec-
paragraph on the brake fluid. tion 6.

! WARNING: NOTE:
o Use only the specified brake Automatic transmission fluid is a
fluid. Also, the additives in dif- red color. As driving distance in-
ferent brands may result in a creases, the fluid color turns dark-
chemical reaction when mixed ish red gradually. It is a normal
together, so avoid mixing differ- condition and you should not
ent brands if possible. judge the need to replace based
o Use extreme caution in filling upon the changing color.
the brake fluid because it is toxic You must replace the automatic
and corrosive, and it can harm transmission fluid in accordance
your eyes and damage painted with intervals specified in the ve-
surface. If the fluid gets in your hicle maintenance schedule in sec-
eyes, flush your eyes with clean tion 6.
water.
8 DO-IT YOURSELF MAINTENANCE
18

I120B03P-GAT I120D03P-GAT
Recommended Fluid To Check the transmission Fluid
Your Hyundai automatic transmission Level
is specially designed to operate with
MOBIL DEXRON-II or DIAMOND ATF
SP-I type fluid.
Full mark Good

I120C02P-GAT
Automatic transmission fluid
I120D02P
capacity
1. Open the hood, being careful to
The fluid capacity of the automatic
keep hands, long hair and clothing
transmission will be found on page HSR3073
clear of any moving parts.
9-5.
Park the vehicle on level ground with 2. Remove the transmission dipstick,
the parking brake engaged. When the wipe it clean, reinsert the dipstick
transmission fluid level is checked,
! WARNING: the transmission fluid should be at
as far as it will go, then remove it
again. Now check the fluid level on
The transmission fluid level should normal operating temperature and the the dipstick. It should be in the
be checked when the engine is at engine idling. "HOT" range on the dipstick.
normal operating temperature. This While the engine is idling, apply the 3. If the transmission fluid level is
means that the engine, radiator, brakes and move the gear selector low, use a funnel to add transmis-
exhaust system etc., are very hot. lever from "P" to each of its other sion fluid through the dipstick tube
Exercise great care not to burn positions-"R", "N", "D", "2", "L"-and until the level reaches the "HOT"
yourself during this procedure. then return to "N" or "P" with the range. Do not overfill, otherwise
engine still idling: the transmission could be dam-
aged.
DO-IT YOURSELF MAINTENANCE
8
FILLING THE WASHER 19
RESERVOIR
I130A01P-GAT

! WARNING:
! WARNING (Diesel only):
The cooling fan is controlled by Never work on injection system
engine coolant temperature and with engine running or within 30
may sometimes operate even when seconds after shutting off engine.
the engine is not running. Use High pressure pump, rail, injec-
extreme caution when working near tors and high pressure pipes are
the blades of the cooling fan, so subject to high pressure even af-
that you are not injured by a rotat- ter the engine stopped. The fuel jet
ing fan blade. As the engine cool- produced by fuel leaks may cause
ant temperature decreases, the fan serious injury, if it touch the body.
I130A01P
will automatically shut off. This is People using pacemakers should
a normal condition. not move than 30cm closer to the The washer fluid reservoir supplies
ECU or wiring harness within the fluid to the windshield washer sys-
engine room while engine is run- tem.
ning, since the high currents in A good quality washer fluid should be
the Common Rail system produce used to fill the washer reservoir. The
considerable magnetic fields. fluid level should be checked more
frequently during bad weather or
whenever the washer system is in
more frequent use.
8 DO-IT YOURSELF MAINTENANCE
20 WINDSHIELD WIPER BLADES

G080A02A-AAT

! CAUTION: ! CAUTION:
o Radiator antifreeze (engine cool- o Do not operate the wipers on
ant) should not be used in the dry glass. This can result in more
washer system because it will rapid wear of the wiper blades
damage the car’s finish. and may scratch the glass.
o The washer lever should not be o Keep the blade rubber out of
pulled and the washer should contact with petroleum products
not be operated if the washer such as engine oil, gasoline, etc.
reservoir is empty. This can dam-
age the washer fluid pump. HEF119

The wiper blades should be carefully


inspected from time to time and
cleaned to remove accumulations of
road film or other debris. To clean the
wiper blades and arms, use a clean
sponge or cloth with a mild soap or
detergent and water. If the wipers
continue to streak or smear the glass,
replace them with genuine Hyundai
replacement parts or their equivalent.
DO-IT YOURSELF MAINTENANCE
8
TAIL GATE WINDOW CHECKING THE FREEPLAY 21
WASHER FLUID
I140A02P-GAT G150A01A-GAT G160A01A-GAT
(Minibus/Van) (If installed) Steering Wheel Clutch Pedal

6 ~ 13 mm
(0.24 ~ 0.51 in.)
30 mm
(1.18 in.)

HSRFL140 HSROM109 G160A01E

After opening the cover of quarter To check the steering wheel freeplay, With the engine off, press lightly on
trim panel which is located on the left stop the car with the wheels pointed the clutch pedal until you feel a change
side of quarter trim, check the fluid straight ahead and gently move the in resistance. This is the clutch pedal
level. If the fluid level is low, refill the steering wheel back and forth. Use freeplay. The freeplay should be within
washer fluid. very light finger pressure and be sen- the limits specified in the illustration.
sitive to changes in resistance that If it is not, have it inspected by your
mark the limits of the freeplay. If the Hyundai dealer and adjusted or re-
freeplay is greater than specified, have paired if necessary.
it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
8 DO-IT YOURSELF MAINTENANCE
22 CHECKING DRIVE BELTS

G170A01A-GAT G180A01A-GAT G190A01P-GAT


Brake Pedal CHECKING BRAKE PEDAL Gasoline Power steering pulley
CLEARANCE
Auto
tensioner
pulley
3 ~ 8 mm COMP.pulley
(0.12 ~ 0.31 in.)
45.1 mm
(1.78 in.) Generator
pulley

Engine pulley HSM396-1


G160A01E
Diesel (2.5 TCI) Diesel (2.5 CRDi)
With the engine off, press down on G180A01L
Generator pulley
the brake pedal several times to re- You need a helper to check the brake Power steering pulley
Idler pulley
Water pump pulley
duce the vacuum in the brake booster. pedal clearance. With the engine run- Water pump pulley
Then, using your hand, press down ning, have your helper press down on Tension
Idler pulley
pulley
slowly on the brake pedal until you the brake pedal several times and COMP.
feel a change in resistance. This is then hold it down with a force of about pulley

the brake pedal freeplay. The freeplay 490N (50 kg, 110 lbs). The brake
should be within the limits specified in pedal clearance is the distance from Crankshaft
Auto
tensioner Idler pulley
the illustration. If it is not, have it the top surface of the brake pedal to pulley Power Crankshaft
Generator COMP.
inspected by your Hyundai dealer and the asphalt sheeting under the floor pulley pulley
steering pulley
pulley G190D01P-1
adjusted or repaired if necessary. mat. If the brake pedal clearance is
not within the limits specified in the
illustration, have it inspected by your
Hyundai dealer and adjusted or re-
paired if necessary.
DO-IT YOURSELF MAINTENANCE
8
TIRE 23

Drive belts should be checked peri- I230A01P-GAT I150A02P-GAT

odically for proper tension and ad- PARKING BRAKE LEVER Tire condition
justed if necessary. At the same time, STROKE
1.6 mm (0.06 in.)
belts should be examined for cracks,
wear, fraying or other evidence of
deterioration and replaced if neces-
sary.
Belt routing should also be checked
to be sure there is no interference
between the belts and other parts of
the engine. After a belt is replaced, Wear indicator
the new belt should be adjusted again
after two or three weeks to eliminate
I090A01A
slack resulting from initial stretching
after use. D030A01P Check the tires for cuts, cracks and
Pull the parking brake lever all the other damage. Replace the tires if
NOTE: way up to check the number of "clicks" there are deep cuts or cracks. Also
The drive belt tension for diesel that the ratchet makes. One click check each tire for pieces of metal or
engine (2.5 CRDi only) is adjusted represents a lever movement of one pebbles.
automatically. notch. The lever should move the The use of worn tires can be very
specified number of notches for nor- dangerous because of the greater
mal brake application. chance of skidding or hydroplaning.
The tread depth of the tires must
Parking brake lever stroke; exceed 1.6 mm (0.06 in.) in order for
the tires to meet the minimum re-
If the parking brake lever stroke is not quirement for use.
within the standard range(5 to 7 If there are belt-line wear indicators
notches), have the brake lever ad- on the tires, they will appear in six
justed at an authorized HYUNDAI places on the surface of the tire
dealer. thereby indicating that the tire no
8 DO-IT YOURSELF MAINTENANCE
24

longer meets the minimum require- I160A03P-GAT kg/cm² (psi)


ment for use. When these wear indi- Tire inflation pressure
Vehicle Tire size Front Rear
cators appear, the tires must be re- 205/70R 15 2.8(40) 2.8(40)
placed with new one. Confirm that the MINIBUS
215/80R 15 2.2(32) 2.2(32)
wheel nuts are tightened sufficiently. 205/70R 15C-6PR 2.8(40) 2.8(40)
205/70R 15C-8PR 2.8(40) 4.5(65)
Refer to the section of this manual
entitled "In case of emergency" for
information concerning care of the kg/cm² (psi)
tires. Vehicle Tire size Front Rear
VAN 205/70R 15C-8PR 2.8(40) 4.5(65)
195R 14C-6PR 2.8(40) -
! WARNING:
TRUCK
195R 13C-8PR - 3.5(50)

o Driving on worn-out tires is dan- I160A02P


gerous! Worn-out tires can
Check the tire inflation pressure of all
cause loss of braking effective-
the tires while they are cold; if insuf-
ness, steering control and trac-
ficient or excessive, adjust to the
tion. When replacing tires, never
specified value.
mix radial and bias-ply tires on
After the tire inflation pressure has
the same car. If you replace ra-
been adjusted, check the tires for
dial tires with bias-ply tires, they
damage and air leaks.
must be installed in sets of four.
Be sure to put rubber caps on the
o Using tires and wheels of other
valves.
than the recommended sizes
may cause unusual handling
characteristics that may cause
death, serious injury or prop-
erty damage.
DO-IT YOURSELF MAINTENANCE
8
25

I240A01P-GAT Tires tend to wear unevenly over a


Rotation long period of service. To make sure
Bias tires that the tires wear evenly as possible
and for longer tire life, rotate the
wheels in the sequence illustrated.
Take the vehicle to an authorized
HYUNDAI dealer to have the chance
of the wheels properly adjusted.

! CAUTION:
If the front wheels are of a different
HSRFL151 type from the rear and spare
wheels, do not attempt to mount
Radial tires the wheel for front onto rear. In
this instance, use the type 2 wheel
rotation method.

HSRFL152
VEHICLE SPECIFICATIONS

Measurement ................................................................ 9-2


Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4

9 9
9 VEHICLE SPECIFICATIONS
2

J010A03P-GAT
MEASUREMENT mm (in.)
SHORT LONG
MINIBUS, VAN 3 6 7 3 6
9 9 12
VAN VAN 2WD 4WD VAN VAN
Overall length 4,695(184) ← ← 4,825(189) 4,695(184) 5,035(198) ← ← ←
Overall width 1,820(71) ← ← ← ← ← ← ← ←
Overall height 1,900(74) ← 1,885(74) 1,995(78) 1,885(74) 1,980(77) ← 1,970(77) ←
Wheel base 2,810(110) ← ← ← ← 3,080(121) ← ← ←
Wheel tread Front 1,570(61) ← ← 1,565(61) 1,570(61) ← ← ← ←
Rear 1,545(60) ← ← 1,560(61) 1,545(60) ← ← ← ←

J010A02P-GAT J020A02P-GAT
MEASUREMENT mm(in.) FUEL TANK SYSTEM
LONG(1ton) EXTRA LONG (1.25 ton) ITEMS MINIBUS, VAN TRUCK
TRUCK
STANDARD STANDARD SUPER FUEL TANK CAPACITY 65L 70L
Overall length 5085 (200) 5415 (213) ←
Overall width 1820 (71) 1820 (71) ←
Wheel base 3080 (121) 3280 (129) ←
Front 1570 (62) 1570 (62) ←
Wheel tread
Rear 1408 (55) 1408 (55) ←
VEHICLE SPECIFICATIONS
9
ENGINE 3

J040A06P-GAT

ITEMS DIESEL GASOLINE


Engine type 2.6 N/A 2.5 4D56 2.5 CRDi 2.4 DOHC
Total displacement 2,607 cc 2,476 cc 2,497 cc 2,351 cc
Compression ratio 22 20.5 17.6 10
Firing order 1-3-4-2 ← ← ←
Elec.:ATDC 9°±1°
Mech.:ATDC 7°±1°
Injection (or Ignition) timing ATDC 5° (A tropical region) - BTDC 8°± 5°
Mech.:ATDC 9°±1°
(Except a tropical region)
Idle speed (RPM) 850 ± 100 750 ± 100 800 ± 100 750 ± 100

J050A02P-GPT
SISTEMA ELÉCTRICO
ITEMS DIESEL GASOLINE (Minibus/Van)
Bateria 12V-90AH MF, 100AH MF* 12V-68AH MF
2.5 CRDi 12V-110A
Alternador 4D56 TCI(Con A/CON) 12V-110A 13.5V-110A
4D56 TCI(Sen A/CON) 12V-75A
Motor arranque 12V- 2.2kw 12V-1.2 kw
* PARA UTILIZAÇÃO APENAS EM ZONAS FRIAS
9 VEHICLE SPECIFICATIONS
4 LUBRCATION CHART

J060A08P-GAT

DESCRIZIONE OIL & GREASE STANDARD QUANTITY (LITER)


SAE 30 (ABOVE 0°C)
2.6 N/A API CF-4 or ABOVE SAE 20W-40 (ABOVE -10°C)
SAE 15W-40 (ABOVE -15°C) Engine Oil : 6.1
SAE 10W-30 (-20°C ~ 40°C) at Oil Pan : 4.9
API CF-4 or ABOVE
2.5 4D56 TCI SAE 5W-30 (-25°C ~ 40°C)
ENGINE OIL ACEA B2 or B3
SAE 0W-30 (BELOW 10°C) *1
(DIESEL)
SAE 30 (0°C ~ 40°C)
SAE 20W-40 (ABOVE -10°C) Engine Oil : 7.4
API CF-4 or ABOVE SAE 15W-40 (ABOVE -15°C) at Oil Pan : 6.6 (MAX)
2.5 CRDi TCI
ACEA B4 or ABOVE SAE 10W-30 (-20°C~ 40°C) 4.9 (MIN)
SAE 5W-30 (-25°C~ 40°C)
SAE 0W-30 (BELOW 10°C) *1
SAE 5W-20, 5W-30 Engine Oil : 4.3
ENGINE OIL API SJ, SL or ABOVE, SAE 10W-30 (ABOVE -18°C) at Oil Pan : 4.0 (MAX)
(GASOLINE) ILSAC GF-3 or ABOVE SAE 15W-40 (ABOVE -13°C) 3.0 (MIN)
SAE 20W-50 (ABOVE -7°C) at Oil Filter : 0.3
NORMAL DRIVING CONDITION Max. 1L/ 1,500 km
ENGINE OIL CONSUMPTION
SEVERE DRIVING CONDITION Max. 1L/ 1,000 km

*1. Restricted by driving condition and area.


*2. SAE 5W-20 not recommended for sustained high speed vehicle operation.
VEHICLE SPECIFICATIONS
9
5

J060A08P-GAT

ITEMS OIL & GREASE STANDARD QUANTITY (LITER)


GASOLINE 2.0
2.6 N/A : 2.4
MANUAL TRANSMISSION OIL HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)
DIESEL 2.5 4D56 TCI : 2.4
2.5 CRDi TCI : 3.2
GASOLINE 7.53
2.6 N/A(long van): 8.5
2.6 N/A: 7
2.5 4D56 TCI(2WD) : 7.9
AUTOMATIC TRANSMISSION OIL MOBIL DEXRON-II or DIAMOND ATF SP-I DIESEL
2.5 4D56 TCI(4WD) : 9.83
2.5 CRDi TCI(2WD) : 8.3
2.5 CRDi TCI(4WD) : 11.7
TRANSFER CASE OIL DIAMOND ATF SP II Minibus, Van : 1.3
POWER STEERING OIL PSF-3 0.8
HIGH QUALITY ETHYLENE GLYCOL BASE FOR
COOLANT Minibus : 13, Van : 10, Truck : 7.2
ALUMINUM RADIATOR
CLUTCH & BRAKE FLUID SAE J 1703 EQUIVALENT As required
SAE J310a, MULTI-PURPOSE GREASE NLGI-2 OR
FRONT, REAR WHEEL BEARING As required
EQUIVALENT.
REAR AXLE API GL-4 (MS517-15) : SAE 90, 140 Minibus, Van : 2.6, Truck : 1.7
STEERING GEAR BOX API GL-5 (MS517-15) : SAE 80 As required
INDEX

10
10
10 INDEX
2

A B
ADJUSTABLE FRONT SEATS ................................ 1-30 BACK WARNING SYSTEM ..................................... 3-24
AIR CONDITIONER FILTER ........................... 2-47, 8-15 BATTERY ................................................................. 8-13
AIR CONDITIONING CARE ..................................... 8-14 BEFORE STARTING THE ENGINE .......................... 3-2
AIR CONDITIONING SYSTEM ................................ 2-44 BI-LEVEL HEATING ................................................. 2-42
ALTIMETER .............................................................. 2-18 BLEEDING THE FUEL SYSTEM ............................ 4-21
ANTENNA ................................................................. 2-73 BRAKE FLUID .......................................................... 8-16
ANTI-LOCK BRAKE SYSTEM ................................. 3-23 BRAKE PEDAL ......................................................... 3-21
APPEARANCE CARE ................................................ 5-2 BRAKE SYSTEM ...................................................... 3-19
ASHTRAY ................................................................. 2-36 BULB WATTAGE ...................................................... 4-38
AUDIO FAULT CODE .............................................. 2-70
AUDIO SYSTEM C
Cassette Tape Player Operation (H240, H280) CARE OF CASSETTE TAPES ................................ 2-72
...................................................................... 2-54, 2-65 CARE OF DISC ........................................................ 2-71
Compact Disc Player Operation (H260, H280) CARRYING CHILDREN ............................................ 1-15
...................................................................... 2-59, 2-67 CATALYTIC CONVERTER ........................................ 7-3
Stereo Radio Operation (H240, H260, H280) CENTRAL DOOR LOCKS ........................................ 1-14
............................................................ 2-51, 2-56, 2-62 CHANGING A FLAT TIRE ......................................... 4-7
AUTOMATIC TRANSMISSION .................................. 3-9 CHANGING AND REPLACING FUSES .................. 4-27
AUTOMATIC TRANSMISSION FLUID .................... 8-17 CHECKING THE DRIVE BELTS .............................. 8-22
AUXILIARY SEAT ..................................................... 1-36 CHECKING THE FREEPLAY ................................... 8-21
CHILD PROTECTION SLIDE DOOR ....................... 1-15
CHILD RESTRAINT SYSTEM.................................. 1-43
CIGARETTE LIGHTER............................................. 2-27
CLUTCH FLUID ........................................................ 8-17
INDEX
10
3

D FRONT/REAR WINDOW DEFROSTER SWITCH .. 2-26


DAY/NIGHT INSIDE REARVIEW MIRROR ............. 2-34 FUEL GAUGE ........................................................... 2-12
DEFROSTING/DEFOGGING ................................... 2-43 FUEL TANK CAPACITY ............................................. 9-2
DIGITAL CLOCK ...................................................... 2-37 FUSE PANEL DESCRIPTION .................................. 4-40
DOOR LOCKS .......................................................... 1-12
DRINK HOLDER ....................................................... 2-35 G
DRIVING FOR ECONOMY ...................................... 3-25 GENERAL CHECKS ................................................... 8-6
DRIVING WITH ELECTRONIC DUAL-RANGE GOOD BRAKING PRACTICE .................................. 3-22
AUTOMATIC TRANSMISSION ............................. 3-13
H
E HAZARD WARNING SYSTEM ................................ 2-26
EMISSION CONTROL SYSTEM ............................... 7-2 HEADLIGHT AIMING ADJUSTMENT ...................... 4-29
ENGINE ...................................................................... 9-3 HEADLIGHT LEVELING DEVICE SYSTEM ............ 2-23
ENGINE COMPARTMENT ......................................... 8-2 HEADREST ............................................................... 1-37
ENGINE COOLANT .................................................. 8-10 HEATING AND COOLING CONTROL .................... 2-38
ENGINE COOLANT TEMPERATURE GAUGE ....... 2-12 HEATING CONTROLS ............................................. 2-42
ENGINE NUMBER ..................................................... 1-5 HEIGHT ADJUSTABLE FRONT SEAT SHOULDER
ENGINE OIL ............................................................... 8-7 BELT ...................................................................... 1-41
ENGINE RPM ADJUSTMENT KNOB ...................... 2-24 HIGH-MOUNTED REAR STOP LIGHT ................... 2-25
EXPLANATION OF SCHEDULED HOLD OPEN LOCK SYSTEM ................................. 1-13
MAINTENANCE ITEMS ......................................... 6-12 HOOD RELEASE ..................................................... 1-23
HORN ........................................................................ 2-37
F
FOUR-WHEEL DRIVE (4WD) .................................. 3-15
FRONT DOOR EDGE WARNING LIGHT ............... 2-25
FRONT DOOR WINDOW GLASS ........................... 1-25
FRONT FOG LIGHT SWITCH ................................. 2-25
10 INDEX
4

I M
IF THE ENGINE OVERHEATS ................................ 4-25 MAINTENANCE INTERVALS ..................................... 6-2
IF THE ENGINE WILL NOT START ....................... 4-23 MAKING A FLAT SEAT ........................................... 1-36
IF YOU HAVE A FLAT TIRE ..................................... 4-6 MANUAL TRANSMISSION ........................................ 3-7
IGNITION SWITCH .................................................... 3-3 MEASUREMENT ........................................................ 9-2
ILLUMINATED IGNITION SWITCH ......................... 1-11 MULTI-FUNCTION LIGHT SWITCH
IMMOBILIZER SYSTEM ............................................ 1-6 Daytime Running Lights ......................................... 2-20
INCLINOMETER ....................................................... 2-17 Headlight Flasher ................................................... 2-20
INSTALLATION OF ACCESSORIES ......................... 1-4 Headlight Switch .................................................... 2-19
INSTRUMENT CLUSTER AND High-beam Switch .................................................. 2-20
INDICATOR LIGHTS ............................................... 2-2 Lane Change Signal .............................................. 2-19
INSTRUMENTS PANEL LIGHT CONTROL Parking Light Auto Cut .......................................... 2-20
(RHEOSTAT) ......................................................... 2-24 Turn Signal Switch ................................................. 2-19
INTERIOR LIGHT ..................................................... 2-28 MULTIMETER
Altimeter ................................................................. 2-18
J Inclinometer ............................................................ 2-17
JACK ........................................................................... 4-2 Thermometer .......................................................... 2-17
JUMP STARTING ..................................................... 4-24
O
K ODOMETER/TRIP ODOMETER .............................. 2-14
KEYS ........................................................................... 1-6 OPERATING THE SUNROOF SYSTEM ................. 2-31
KEY POSITIONS ........................................................ 3-3 OUTSIDE REARVIEW MIRROR .............................. 2-34
OUTSIDE REARVIEW MIRROR HEATER .............. 2-35
L OVERDRIVE SWITCH ............................................. 3-12
LOADING .................................................................. 3-22 OVERHEAD AIR CONDITIONING ........................... 2-47
LOCKING DIFFERENTIAL ....................................... 3-31
LUBRICATION CHART .............................................. 9-4
INDEX
10
5

P SEATBACK HOLDER ............................................... 1-39


PARKING .................................................................. 3-21 SEATS
PARKING BRAKE .................................................... 3-20 Auxiliary Seat ......................................................... 1-36
PARKING BRAKE LEVEL STROKE ........................ 8-23 Fourth Seat ............................................................ 1-35
POWER OUTLET ..................................................... 2-27 Front Seat .............................................................. 1-30
POWER WINDOW ................................................... 1-26 Making a flat Seat ................................................. 1-36
Second Seat .......................................................... 1-32
R Third Seat .............................................................. 1-33
REAR GATE ............................................................. 1-21 SIDE GATE ............................................................... 1-22
REAR HEATER AND AIR CONDITIONER .............. 2-45 SLIDING WINDOW GLASS ..................................... 1-27
REAR ROOM LIGHT ................................................ 2-29 SMOOTH CORNERING ........................................... 3-28
REAR SIDE, QUARTER WINDOW ......................... 1-26 SPARE TIRE .............................................................. 4-3
REAR SUNROOF ..................................................... 2-32 SPARE TIRE ANTI-THEFT DEVICE ......................... 4-6
REMOTE FUEL-FILLER LID RELEASE .................. 1-24 SPEEDOMETER ....................................................... 2-13
REMOVAL OF WATER FROM THE FUEL STARTING .................................................................. 3-4
FILTER ................................................................... 4-22 STARTING AND STOPPING THE ENGINE FOR
REPLACEMENT OF LIGHT BULBS ........................ 4-30 TURBO CHARGER OR TURBO CHARGER
ROOF RACK ............................................................ 2-33 INTERCOOLER ....................................................... 3-7
RUNNING-IN RECOMMENDATIONS ........................ 1-2 STEERING WHEEL TILT LEVER ............................ 1-48
STEREO SOUND SYSTEM ..................................... 2-49
S SUNROOF ................................................................ 2-30
SCHEDULED MAINTENANCE ................................... 6-4 SUNSHADE .............................................................. 2-30
SEAT BELTS ............................................................ 1-40 SUNVISOR ............................................................... 2-32
Pre-tensioner seat belt ........................................... 1-44 SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-49
SEAT WARMER ....................................................... 1-39
10 INDEX
6

T W
TACHOMETER ......................................................... 2-14 WARNING AND INDICATOR LIGHTS ...................... 2-8
TAIL GATE ............................................................... 1-19 WINDSHIELD WASHER FLUID ............................... 8-19
TAIL GATE WINDOW WASHER FLUID ................. 8-21 WINDSHIELD WIPER AND WASHER SWITCH ..... 2-21
TAIL GATE WINDOW WIPER AND WASHER WINDSHIELD WIPER BLADES ............................... 8-20
SWITCH ................................................................. 2-22 WINTER DRIVING .................................................... 3-28
THEFT-ALARM SYSTEM ......................................... 1-15
THERMOMETER ...................................................... 2-17
TIRE
Condition ................................................................ 8-23
Inflation Pressure ................................................... 8-24
Rotation .................................................................. 8-25
TOOLS AND JACK .................................................... 4-2
TOWING ................................................................... 4-15
If your vehicle must be towed ............................... 4-13
TRAILER OR VEHICLE TOWING ........................... 4-17
TRANSAXLE FLUID ................................................... 9-4
TWIN SWING DOOR ............................................... 1-21

V
VENTILATION .......................................................... 2-42
VEHICLE IDENTIFICATION NUMBER (VIN) ............ 1-4

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