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TORSION
SHAFT
When you ride a bicycle, you transfer power
from your leg to the pedals, and through shaft
and chain to the rear wheel.
In a car, power is transferred from the engine
to the wheel, requiring many shafts that form
the drive train.

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Shaft…

(a) (b)

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Shaft…
A shaft also transfer torque to the blades of a helicopter.

Fig.6.2

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Shaft…
“ any structural member that transmits
torque from one plane to another is
called a shaft”
A member is said to be in torsion when it
is subjected to twisting moment about its
axis.

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Torque
Twisting moments or torques are forces acting
through distance so as to promote rotation.

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Torque
Example:
Using a wrench to tighten a nut in a bolt.

If the bolt, wrench and force are all


perpendicular to one another, the twisting
moment is the force (F) times the length (L) of
the wrench.

Simple torque, T = F X L

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Torsion
Torsionis the twisting of a straightbar when it is
loaded by twisting moments or torques that tend
to produce rotation about the longitudinal axis of
the bar.

For instance, when we turn a screw driver to


produce torsion, our hand applies torque ‘T’ to
the handle and twists the shank of the screw
driver.

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Torsion

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Torsion
In engineering problems many members are
subjected to torsion.

Shafts transmitting power from engine to the


rear axle of automobile, from a motor to
machine tool and from a turbine to electric
motors are the common examples of members
in torsion.

A common method of transmitting power is by


means of torque in a rotating shaft.
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Turbine exerts torque T on the shaft.

Shaft transmits the torque to the generator.


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Generator creates an equal and opposite torque T.

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Bars subjected to Torsion


Let us now consider a straight bar
supported at one end and acted upon by
two pairs of equal and opposite forces
as shown in Fig..

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Bars subjected to Torsion

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Bars subjected to Torsion

Then each pair of forces form a couple that tend


to twist the bar about is longitudinal axis. Thus
producing surface tractions and moments.

The we can write the moments as


T1 = P1d1 and T2= P2 d2

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Definition of Torsion
When a pair of forces of equal magnitude
but opposite directions acting on body, it
tends to twist the body. It is known as
twisting Moment or torsional moment or
simply as torque.
In the case of a circular shaft if the force is
applied tangentially and in the plane of
transverse cross section, the torque may be
calculated by multiplying the force with the
radius of the shaft.
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PURE TORSION

A member is said to be in pure torsion


when its cross sections are subjected to
only torsional moments and not
accompanied by axial forces or bending
moment.

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SIMPLE TORSION THEORY

When a uniform circular shaft is subjected to


a torque, it can be shown that every section
of the shaft is subjected to a state of pure
shear The moment of resistance developed
by the shear stresses being everywhere equal
to the magnitude, and opposite in sense, to
the applied torque.

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SIMPLE TORSION THEORY

Shear System Set Up on an Element in the


Surface of a Shaft Subjected to Torsion
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SIMPLE TORSION THEORY


For the purposes of deriving a simple theory to
describe the behaviour of shafts subjected to
torque it is necessary to make the following
basic assumptions:
Assumptions Made in Theory of Torsion
1. The material of the shaft is homogeneous,
perfectly elastic and obeys Hooke’s law.
2. Twist is uniform along the length of the
shaft
3. The shear stress induced does not exceed
the limit of proportionality.
4. Strain and deformations are small.
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SIMPLE TORSION THEORY

Assumptions Made in Theory of Torsion


5. The sections which were plane and circular
before twisting remain plane and circular
after twisting . (This is certainly not the case
with the torsion of non-circular sections.)
6. Cross-sections rotate as it rigid, i.e. every
diameter rotates through the same angle. i.e.,
Radial lines remain radial even after applying
torsional moment.

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SIMPLE TORSION THEORY

• Practical tests carried out on circular


shafts have shown that the theory
developed below on the basis of these
assumptions shows excellent correlation
with experimental results.

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SIMPLE TORSION THEORY

• Derivation of Torsional Equations


• Consider a shaft of length L, radius R fixed at
one end and subjected to a torque T at the
other end as shown in Fig.

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SIMPLE TORSION THEORY


Let ‘O’ be the center of the circular section
and B a point on surface.

AB be the line on the shaft parallel to the axis


of the shaft.

Due to torque T applied let B move to ‘B’

If ‘’, shear strain (BAB) and ‘’ is the angle


of twist in length L, then
R=BB=L
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Induced shear

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Strength of a solid shaft


• consider the torsional resistance developed by
an elemental area ‘da' at a distance ‘r’ from
centre (Ref. Fig.).

(a) (b)

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Unit for Power


• If T is taken in N-m, then unit of power is in N-
m/sec i.e. Watt.
• Since Watt is a small quantity in practice, it is
expressed in kilo watts (kW).
• Old practice was to express power in Horse
Power unit. It may be noted that
• One Horse Power(HP) = 0.746kW
= 746 Watts
= 746 N m/sec.

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 Ex. 43 Compare the weight of a solid shaft


with that of a hollow one having same length
to transmit a given power at a given speed, if
the material used for the shafts is the same.
Take the inside diameter of the hollow shaft
as 0.6 times the outer diameter.
• soln
Let d be the diameter of solid shaft
d1 the outer diameter of hollow shaft
... Inner diameter of hollow shaft = 0.6 d 1
Let P =Power to be transmitted
N = r.p.m.
and T = the corresponding torque.

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• Ex. 44. Prove that a hollow shaft is stronger


and stiffer than the solid shaft of the same
material, length and weight.
• Solution
• Let d be the diameter of solid shaft
• d1 be the outer diameter of hollow shaft and
d2 inner diameter of hollow shaft.
• The two shafts have equal weight and
length and are of same material.
• Hence, equating the weight of solid shaft to
that of hollow shaft, we get,
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• Ex: 45. A solid shaft transmits 350 kW at


120 rpm. If the shear stress is not to
exceed 70N/mm2, what should be the
diameter of the shaft? If this shaft is to be
replaced by a hollow one whose internal
diameter = 0.6 times outer diameter,
determine the size and the percentage
saving in weight, the maximum shearing
stress being the same.

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Ex. 46. What percentage of strength of a solid


circular steel shaft 100 mm diameter is lost by
boring 50 mm axial hole in it? Compare the
strength and weight ratio of the two cases.
•Solution Diameter of
solid shaft d= 100mm
Diameter of hollow shaft:
outer, d1 = 100mm
inner, d2 = 50 mm

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Ex:47. A solid shaft of mild steel 200mm in


diameter is to be replaced by hollow shaft of
alloy steel for which the allowable shear
stress is 22percent greater. If the power to
be transmitted is to be increased by 20
percent and the speed of rotation increased
by 6 percent. Determine the maximum
internal diameter of the hollow shaft. The
external diameter of the hollow shaft is to be
200mm.

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solution

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COMPOUND SHAFTS

 Compound shafts are shafts made up of a number of


small shafts of different cross-sections or of different
materials connected to form a composite shaft to
transmit or resist the torque applied.
 Types
Shafts in series
Shafts in parallel

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Shafts in series:
In order to form a composite shaft sometimes
number of small shafts of different cross-sections
or of different materials shafts are connected in
series.

To analyze these shafts, first torque resisted by


each portion is found and then individual effects
are clubbed.

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Shafts in series:

At fixed end torque of required magnitude


develops to keep the shaft in equilibrium.

The torques developed at the ends of any


portion are equal and opposite.

The angle of twist is the sum of the angle


of twist of the shafts connected in series.

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Shafts in Parallel:
The shafts are said to be in parallel when
the driving torque is applied at the junction of the
shafts and the resisting torque is at the other
ends of the shafts .
Here, the angle of twist is same for each shaft,
but the applied torque is shared between the two
shafts.

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• Ex :48. A solid stepped shaft, ABC, is fixed


at A, and is subjected to torques TB = 880
N·m and TC = 275 N·m as shown in Fig..
Segment AB has a length of 1.5 m and
diameter 50 mm. Segment BC has a
length 1.0 m and diameter 30 mm. The
material is steel with a shear modulus of G
= 77 GPa. Determine (a) the maximum
shear stress in AB, (b) the maximum shear
stress in BC, and (c) the total angle of twist
of shaft ABC, θAC .

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• Fig. (a) A stepped-shaft subjected to torques TB


and TC . (b) FBD of entire system.

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Ex:49. A stepped shaft is subjected to torque as


shown in Fig. Determine the angle of twist at
the free end. Take G = 80 kN/mm2 . Also find
the maximum shear stress in any Step.

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Fig. (b) shows the free body diagram of the


portions of shaft

Fig

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• Ex:50. A brass tube of external diameter 80


mm and internal diameter 50 mm is closely
fitted to a steel rod of 50 mm diameter to
form a composite shaft. If a torque of 10
kNm is to be resisted by this shaft, find the
maximum stresses developed in each
material and the angle of twist in 2 m length.

Take Gb = 40 x 103 N/mm 2


Gs = 80x 103N/mm2

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----- (2)

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• Ex:51. A bar of length 1000 mm and diameter 60


mm is centrally bored for 400 mm, the bore
diameter being 30 mm as shown in Fig. (a). If the
two ends are fixed and is subjected to a torque of
2 kNm as shown in figure, find the maximum
stresses developed in the two portions.

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Fig 7.6(b)

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Fig 7.7

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Fig 7.8

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Fig 7.9

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