- SHOP MANUAL HONDA. ° 125°179 CL128-175FOREWORD This Shop Manual is a servicing guide for the CBI25, CL125, CBI7S ond cu7s. The Manual has been prepared using the CB175 and CLI7S os the basic models, however, the information contained will apply equally well to all models. There are minor differences among the models, primarily in the engines ; these differences have been specificially noted for the CBI25 and CL125. This Shop Manua! is applicable to oll model serial numbers shown below ‘ond subsequent, ca125K1 Engine Frome CB125K2 (General Export Typel Engine Frome (CB125K3 (General Export Typel cun2sk1 Engine Frome Engine Frome CLI25K3 (General Export Type) 8175 cBI75K3 cBi75K4 cus cai7sK3 cui7sKa Engine Frame Engine Frome Engine Frome Engine Frame Engine Frome Engine Frome Engine Frome No. 2000011 ~ No. 2000000~ No. 3000001~ No, 3000001 ~ Ne, 4000001 ~ No. 4000001~ No. 2000001~ No. 2000001 ~ Ne, 4000001~ No. 4000001~ Ne. 1000001 ~ No. 1000001~ No. 4000001~ No. 4000001~ No. 5000001~ No. so00001~ No, 1000001 ~ No. 1000001 ~ No. 4000001 ~ No. 4000001~ No, 5000001~ No. 5000001~ To ensure proper servicing, the special tools must be used ond all repairs made to the specified tolerances. The information peculiar to CB/CL125, 175 revised models is compiled at the back of this publication as a supplement, June 25, 1974 HONDA MOTOR CO., LTD. Service Publication OfficeFEATURES ENGINE 1. Chain driven overhead camshaft Assures quieter operation, due to the silent chain drive, ond @ more efficient higher speed engine resulting from the elimination of power loss 2. Dual oil filtering system Provides only highly cleaned cil to lubricate the moving parts of the engine to greatly extend the trouble free engine life. 3. Constant-meshed transmission gears Moke possible smooth and effortless gear change. 4. Voriable venturi carburetor Provides economical operation and greater power output ot all speeds. FRAME 1. The frome moin unit is made of welded high strength steel tubing of backbone design for lightness ond tugged tervice. 2. Front wheel is mounted on an cil dampened telescoping fork which provides superb handling end good stability. Reor wheel is on a swing arm pivoted about plain bearings for increase rigidity and suspended on cushions provided with three stage load adjustments 3. The CL models have @ wide raised handle mounted on rubber for comfort, Semi raised hondle is mounted on the CB models. 4, Block tread patiorn tice is instlled on the tear wheel of the CL models for good road holding on bad roads. 5. All lights ore used throughout for grecter safety, ond their operating switches are ‘ll mounted on the handle bar where they ore accessible without moving the hands 6. Front wheel brake is of the two leadings type for greatest broking efficiency, 7. All protruding parts ore designed with generous radius ond sharp comers have been eliminated to prevent injuries to the rider.‘SPECIFICATIONS . SPECIAL TOOLS e175, CLI75 €B125, CLI25 : |. ENGINE (CB175, CLI75) . 31 32 33 CONTENTS Engine Removal and Installation ‘A. Engine construction B. Removel C. Reassembly Cylinder Head and Cylinder 1. Cylinder head, ‘A. Construction 8. Disassembly C. Inspection «.. D. Reossembly : 2. Cylinder head cover and breather A. Description B. Disostembly 3. Comshoft. . A. Construction B. Disossembly C. Inspection D. Reassembly 4. Rocker orm A. Construction B. Disassembly . C. Inspection D. Reassembly 5. Valve « A. Description B. Disassembly C. Inspection D. Reassembly 6. Valve seat « A. Description B. Inspection 7. Cylinder A. Construction. B. Disassembly CC. Inspection « D._Reassembly Left Crankcate Cover 1. Left crankcase cover A. Construction B. Disassembly C. Reassombly 2. AC generator A. Consttuction ....+-s2eereeereeee B. Disassembly - C. Reossembly 13, 13 15 v 18 18 18 9 20 20 20 20 2 22 23 23 23 24 24 25 25 25 26 26 26 26 26 27 7 27 a7 28 28 28 28 29 2 2 2 30 30 30 30 31 31 31 31 32 323a a5 36 a7 38 3. Storting sprocket ond clutch A, Construction... .cee0e cecseeeeeee B. Disassembly ond reassembly (Starting clutch) CC. Disassembly ond reassembly (Starting sprocket! 4. Clutch adjuster ond neutral switen rotor A. Operation seve B. Disostombly ond reaszembly (Clutch agiuster). CC. Disassembly and reassembly (Neutral switch rotor) Right Cronkease Cover Astembly..... 1. Right crankcase cover... A. Construction 8. Reazzembly 2. CWicheveeeeereesereeseee A. Description and operation B. Disassembly ...« CC. Inspection D. Reassembly Oil Pump, Filter and Separator 1. Oil pump A. Desctiption BL Disassembly CC. Inspection D. Reassembly : 2 Oil fier cevseeeneees A. Description 8. Disassembly C. Reossembly 3. Oil separator A. Operation Crankcase A. Description B. Disossembly CC. Inspection D. Reassembly Crankshoft, Conne ‘A. Construction B. Disassembly . . Inspection « 2. Connecting rods. A. Descrpition B. Inspection 3, Piston... A. Description B. Disossembly . Inspection D. Reassembly AL Piston rings. esses eeeeeeeeees A. Construction B. Inspection C. Replacing the piston rings Cam Chain Tensioner ond Cam Chain Guide Roller... A. Operation... +22. B. Disassembly 222 eee cceeseee 32 32 32 33 33 33 33 33 34 34 34 34 34 34 35 36 36 36 36 36 38 39 39 40 40 40 40 40 40 40 40 41 41 4 4 41 42 42 43 43 43 “4 44 44 45 46 46 46 46 48 48 49 4939 3.10 Transmission . Inspection « D. Reassembly E. Cam chain tension adjustment. . A. Description B. Disassembly. C. Inspection D. Reassembly Gear Shift... ‘A. Operation B. Disassembly CC. Inspection D. Reostembly Kick Starter ‘A. Construction B. Disassembly C. Inspection D. Reossembly Carburetor Construction «.. Function of the mein compon Adjustment, Engine (CB125, CL125)... Engine Removal and Installation 32 ‘A. Engine description B. Removal C. Reossembly Cylinder Head and Cylinder. . Cylinder head, cover and breather A. Consttuction 22.008 B. Disassembly C. Inspection « D. Reassembly Comshott A. Construction B. Disassembly C. Inspection « D. Reassembly Rocker orm A. Construction « « B. Disassembly ... C. Inspection D. Reassembly Valve w..--+ A. Construction B. Disossembly C. Inspection « D. Reassembly Valve seat A. Description... CYlinder <2. eeeeee A. Construction « B. Disossembly33 34 35 36 . Inspection D. Reossembly Left Crankcase Cover crankcase cover B. Disassembly C. Reossembly 3. Clutch lifter thread... A. Description 8. Disossembly C. Reossenbly 4. Com choin tensioner A. Construction : B. Disassembly 2.0... C. Inspection D. Reassembly Right crankcase cover ossembly V. Right crankcase cover .--ee0-cceeeeeseeeeeeeeene A. Construction B. Disassembly C. Reassembly 2. Clutch A. Description ond Operation B. Disassembly C. Inspection D. Reastembly 3. Oil pump B. Disassembly CC. Inspection D. Reossembly 4 Oil fiter . A. Operation « B. Disossemly C. Reossembly Crankcase peoccGto 1. Upper and under crankcase . A. Description B. Disassembly CC. Inspection D. Reassembly 2. Oil separator A, Desetiption B. Disassembly C. Reossombly Crankshaft ‘A. Construction... B. Disustembly C. Inspection D. Reossembly .. 2. Connecting Rods. .« A. Disassembly 3. Piston ++ 72 72 73 73 73 73 3 73 74 74 74 74 74 74 7 75 75 75 75 75 75 75 78 76 76 7 7 78 78 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79 79 80 80 80 20 30 81 8 alA. Description B. Disassembly C. Inspection « D. Reassembly 4. Piston Rings B. Inspection « C. Replacing the piston rings 37 Transmission A. Description B. Operation - C. Inspection 3.8 Gear shift A. Description 8. Disassembly CC. Inspection D. Reossembly 3.9 Kick Starter ‘A. Description 8. Disossembly . Inspection D. Reossembly 3.10 Carburetor... Construction ae Function of the main components Adjustment 4. FRAME... 41 Steering Handle A. Description B. Disassembly C. Inspection D. Reassembly 4.2. Front Cushion .... ‘A, Description B. Disassembly . CC. Inspection D. Reassombly ..-2..eeeeeeeee 4.3 Steering Stem ond Steering Handle Lock ‘A. Constevetion 8. Disassembly C. Inspection D. Reassembly 44 Fuel Tonk. ‘A. Construction B. Disassembly C. Inspection «-. D. Reassembly 45 Frome Body....... A. Consttuction « B. Disassembly... . Inspection «sees ee D. Reossembly 46 Air Cleaner Case end Seat A. Construction8 c D. 47° Stand A 8. ©. D, 4.8 Muffler ond Exhavs! Pipe A B. ic D. Disostenbly Inspection . . Reossembly Constrvction « Disossembly . Inspection « Reassembly Construction « Disassembly. Inspection «. ++ Reossembly 49 hir Cleaner and Too! Case 8. © D, Disossombly .-eeeeeeeeeeeereeees Inspection Reassembly A1O Rear Fork and Rear Fender .......c.cceecsesevereessetsenseees A B c °. Construction « Disassembly ..... Inspection Reossembly 4.11 Rear Cushion A 8 c. D, Construction Disossembly Inspection Reassembly 4.12 Front Wheel A 8. e D. Reassembly (conviraction tenes een Disossembly Inspection 4.13 Rear Wheel A 8. c °. 5. ELECTRIC SYSTEM 1. Ignition Circuit A 8. c. D, E 2. Electrical power supply A Description Disassembly Inspection Reossembly Ignition coil Spork odvancer.... Contact breoker . Condenser Spark plug AC. generator 3. Selenium rectifier... A. Battery .eeeceeceeceseeeseee mooe> Construction Rating : eos Instruction on use ond servicing Bottery charging procedure Trovble shooting and corrective action .- + 102 ails, Ail = 120 tor 2 Tor 101 101 101 + 102 102 103 103 2 103 104 104 106 106 +107 107 107 - 107 107 tes 108, + 108: 109 109 no 10 0 Mm m 5) na 112 4 4 us 120 120 120 121 122 122 124 124 125 126 126 126 127 127 21297. Various loads A. Headlight B. Toil, stoplight 5 C. Neutral ond speedometer lamp Storting motor +... A. Description B. Disassembly CC. Inspection D. Reassemly Service tester instruction 6 PERIODIC ADJUSTMENT 46.1 Maintenance Inspection A e Fr, 6, Engine Adjustment 1. Measuring compression Toppet adjustment Ignition timing adjustment Contact points Spork plug adjustment Fuel supply system Fuel strainer cleaning Oil filter screen cleaning Air cleaner servicing Carburetor cleaning and adjustment Lubricating 1. Ports not requiring periodic oll change or lubrication ... 2. Engine oil chonge Drive chain adjustment Broke adjustment : 1. Front brake adjustment 2. Rear brake adjustment Spoke torquing Battery inspection Security inspection of parts 6.2 Periodic Inspection and Servicing 7. TROUBLE SHOOTING 1 8. WIRING DIAGRAM Main engine trouble « Carburetor trouble: Engine noise Steering system Clutch system Gear change system Suspensions - « Broke system Drive chain €BI25 wiring diagram . L125 wiring diagram €BI75 wiring diogrom fn CLI75 wiring diogram (General export type! CLI75 wiring diagram IU. S.A. Export typel . 131 ae 130 130 130 130 131 isa) 132 132 133 . 138 138 138 138 138 139, 140 40. 14 2142 142 2142 143 143 143 144 144 2145 145 145 145 145 147 148. 150 150 182 1s4 154 2155 2155 155 156 156 157 157 - 158 - 159 160 16a 9. CB/CLI25, 175K3. : Dismounting and Mounting Engine om 92 93 94 95 1 2 Dismounting engine (C8/CLI75) (c8/cL1281 ‘Mounting engine Engine Mechanism (c8/cu175) 1 Cylinder head and cylinder Crankcose Gear shift mechanism (Crankskahi peer teeters Transmission Kick starter Corburetor (c8/cL125) 1 2. 3 4 B 6 7. 1 2. 3. 4 Electrical 1 2 3 Cylinder head Comshaft Com choin tensioner... seeserereesees Transmission ...ceeeeesee Gear shifting mechanism Kick storter. .. Carburetor Front suspension... Rear suspension Front wheel Rear wheel . Charging current measurement Starting motor Storter solenoid switch ..... Wiring Diagram - 163 190 - 190 162 162 - 162 163 164 164 167 - 167 170 170 172 172 173 174 175 77 180 182 183 184 184 135 - 187 188 190 193 194‘SPECIFICATIONS 2 1. SPECIFICATIONS €B175 (U.S.A. Type) m0 ta - xo we “ DIMENSION veal leah 1975 078) 1980 78.35 1978 078) ‘Overall wid 745 093) Sone oi Sone oF at Overall eight 1918 140.0) [040 0.94) 1015 40.0 Wheel bore ~ | tars oa 1.280 180.391 1.275 60.2) Seo height = | 770 wos Sane ot Ground cloorance as 671 1671 657 Some 0 ih iy weight 129 tg (286i) (Guib weight 127g 1271 eat | Carb weight 136g 299 on) ean we — Semi double code ber type | Some F. supercon, revel | Telescope fom Some ie ‘Some spenton, hovel | Swing orm pe Sone a flt Some Fe see, 9p 280-18 wr 276164 ~ Some | te size, tp | 275-16 wre 3.00-18-4 Some F be Ineo expanding ow | Sone or lt Sone B brake Inernal expanding soe ‘Same os af Some Fost copaciy EUS pal. 23%mp.gotr__| Sem 2 (EUS pol, 2.2p. gol Feel rere capocly | — [Sami oe, easing. on | Same ot Canter ova « Same of I Some ot Ih Tra loath 6 938 Some oI Sane or at ENGINE Te {Ar coolad 4 role ele | Sone ob lt Some or Ia [cyte crangement | tai, 207 Welined From Tee Seem SE [Sone oat Bove ond stoke 2x41 BOTT Some oI Some ot lh 174 ce 1045 nin Sone Some ot It Diplacoment CCompestion rato 90.1 | Chain Sven overhead ‘ubrication este Yate toi as Sone ot eft ‘Some ot lat Maxinun Roropower | 200FS 10.000.pm Sone ot at ‘Some ot lot ‘Maninum traH6 [Sig 08 A ‘Some of left Sane alot OH coracity 15th 82U5 pi 27 pp | Some o lft Some «let | Forced presre & wor emp | Some 0% lat Some of lat3 1, SPECIFICATIONS on to) tem Ko [ Ke ee Orne | 10 1% Some oi eet Gam | a 30° “Sone oI | 7 j Open | a0" o Sone a lalt fhe vo = com | Sone oft Votre topper clewonce | 008 0002) : oi Sone ot las speed 1.200 ron Some oF lat ‘Some oF iat Gueh ape wet poor Sone lt Sone oi a Contes meted goa | Some on Sone oll | Pena vecton 3700 Sone oft Some ott Goren t_«| (2768 Sone a: Sane ft Geer re nee | seme a th [sone ot Geer ratio I 1480 Sone | Sone os et Geer vio 18 sone Some ot Guo ro V 1900 Sone ol cone th Fiat recon 2500 ava Sone oF lo Gears patern Lot food operate one | Sane os lt aecTICAL ‘anion Batery and ignition colt Some of lath, Some os left Storing ston Motor end Het Sone ot eee oh ‘Aerator ‘AG. generator rotor Woe ‘eth Sone or leit Batery capacity 1av-9AH Sane a let | Some os lett Spo 0 Doan 25 | ens Some otL175 (U.S.A. Type) 1. SPECIFICATIONS ima sa i) fone oh | Overolt height 1,015 40.01 1,080 142.5) ~ Same of left Wel bee a) 70 om =a eat = 70 ar) tom a Cond wows | even 700 78) [ak aan [rie oe Get wig sig 7a | Ca wei Tt BOD rea Tree tion aca oes sarees sae Tsapenn tom | Teese fo =r toma R. suspension, travel ‘Swing arm . Same os left ‘Some os left 7 tire size, type 275-18 14 PRD 3.00-18-4 ‘Same as lett =] | F. broke Internat expanding shoe Some os left Some as leit R. broke, Internat | Some os lft Same os felt Ce a er oo TS een nario. on | Some Coster angle Some as lelt Some os 7 [ rat me [aaa was [seme none Tee Wr aes daa ee | om eb tooo Grinder orongonant | Fein $0" felted from Trin oralet 8 Tales | Some os lit er xa aR tora it a Te dato gene a 90:1 = ‘Some os left Compression roto ‘Gian driven overhead Wriation syste ole tin aoe ‘Moxiaum borspower | 20S 10000 rem Some of loft : Morinum traue ‘Sige (10.8 8500,pm | Some os lft ‘Oi copacity | 151i @2US pr, 27 impo) | Same os felt - =] Forced prowure & wet rump | Same of felt5 1. SPECIFICATIONS tem xo x rz One| - ao Inte sve | Com 2 cone ol One| Sone @ kl thos ve [oe |= Cows | 10" we See a Vive top nonce | 098 00m Sow @ So ide weet 10 | Sone oe aos onve TAN Con Me wet se er [meee od Conte ane goon | Some a Finryveton 3700 a700 fee @ hh Geer to 1 Sone a See we Gear rotio T 7 ee = Geer ro Hl See oe Sone a kt Geor oto vue soe ol Sone oh Geos V "ate a | Frat reduction 2375 | some ot ath Some of ait Geers patam | tet too oped rm pe | Soe wh Sone oe ECTICAL ‘ton totery cod tion cot | ane wl [soo ‘Starting system ‘Motor ond kick ‘Some as left ‘Some es left ‘tenet ‘AG. aww or now | Sone oo see ot oer ety vais Seno we See ob “Sp 9g D-BHS, ¥-22F5 bans Some of fot1. SPECIFICATIONS 6125 in tem Ko «2 Ka DIMENSION Overall ora 1975 07.8) Some 0 lat 1980 07.98) (Overall wish 745 2931 Some alot [Some ar ttt Overall high 990 9.01 | Sone ot at 1040 40.98) ‘Whos! bove 1275 «021 Some oF loft ~ | 280 160.36) | Seat meant — 760 07) 790 8110) (Ground clearance 145 ( 52) | some ae af 10 «5.51 ‘Garb wight 118 4g 2602 ts Gane waight 119 hy 2624 ee By wah Tistg 596.00 | Te Boctbone pipe tone Some ot taf ‘Seni double cradle nar Wye suspension, rave Telescopic fork Some as left Some or Ie [a suspension, travel ‘wing om pe Some ota [some os ttt - Fe ire size, pe 250-104 ‘Same os left Some as left 2 tre size, type 275184 Some of fat Some 08 lft broke Interal expanding shoe ‘Same of te Sone or let broke Invern eaponding shoe | Some or lat Some or let Foal opacity TEBUS pol, 28mp.gol) | C26USgoL. 221mp. gals _|_S0ne ot lt Teal recone copaciy | — 2 63.USpr, Atm. ph | Some ol Caster na ga Some oF lett [ Sone ot tt Tro rh am Some oUt Sone oll ENGNE Type ‘hit cooled 4 stoke cycle ‘Some ot loft Some oiet Gyindor erongenen | RR gO” Raed om | ne ot at Ea Sra O° iain Bore ond stroke 44xat HDX SIS) Some a: lath | some os ttt Displacement 126ce 17.59 cum) ‘Some os left ‘Some os leit Conpresion rato [94st “| some ot ttt Same of left Vai tole Coke deen overhead Some oF lait Same of let Mornam bonpower —_|_1875/110007om Sone ot Wt 1575/10000 om Marian trae G59 a 9.000 9 Sone 0 it | Sere oe 12th 25USp, 21 tap pl | Some Sone oh ‘Oi capacity Lbriation stew Forced prature & wet Hamp ‘Sone «let Some oF7 1. SPECIFICATIONS ot tem eo me © oom | & toma et tase ve Ft] 90 eee [seem Opens | 35% : ‘Some or left ‘Some os left thom vate [Sef A _} Sere riet___ - [lene [ on ot je a Vai pet cwence | 805 0m Sone oe Sone ot Vas send 10m [see o er onve Ta ‘Clutch ‘Multiple wet plates: Some os left ~T] Some as left Tranimision (Constant meshed gear Sone ot leit Sane of tt inary vodecion 35 Some of lit Some of let | Gear ratio 1 2618 ‘Some os lett Some or left Gear vat ta Soe Gear roto 1190 1286 [sone eer to om ve Seow oI Gear ratio V nm 0.880 ~ | Some os teh Final reduction | 2067 3193 Sone ole Gear it porern Lett foot operated return type | Same os let | Some or ti BECCA, ieon toiny oa tien oh | Seow oi Starting system ‘Motor ond ick | some os tot Some os left “Atenator ‘AC. generator rotor type | Some or lh ‘Sone of lt Battery capacity = | eran = ‘Some os Sok plug | bens, 2ats bans Some of1, SPECIFICATIONS ease on Enso ee Teaoa = on =o aoraea =o aaece ‘Overall height 040 41.0) 11095 140.6) [020 40.55 rs cial om caves ‘Soot height ~ a —_— a Ground clearance 1501 5.9 - Same os left 155.1 6.10 ‘Diy weight “Ti tp (258 0) ‘Curb weight 115g (258.61 | Some os left aa ® speetion, wovel | Swing em type Some os let ‘Same os let Te te sie, 18 276-104 Some ot left ‘Some 05 loft eee oes oan =o — Sseeeer ose ares =a faim | Bg antngas | Wiggs sven gas | Soe Fuel reserve copocy lubrication seem ree . aie Trail length 86 (3.38) - Some os lelt ‘Some as leit wore ‘Type Air cooled 4 stroke cycle Some as left 7 nn wasn | 3 Td Tew re oe Displacement 124 cc (7.59 cusin) “| Some oF lett ‘Compression ratio 94d : ‘Some os left Vane won ‘iain Given overhead ‘Sone os ot 7 | ‘Maximum horsepower 14 PS/10,000 rpm ‘Some as le 7 oimin wooe | Sa asoncen | me on es ee Pressure & wet sump 7 ‘Some as left9 1. SPECIFICATIONS =m ore see or on = coe oh Sone eae ee Face (LS ae one Ta | Tronsmision Constant meshed gears | Some os left ‘Same os left Primary reduction | aers ‘Some os leit | Some os lott Georie t | a0 me id croton See Tees | Gear ratio 1V 0.917 | 9880. ‘Some os left Genin pawn ehtowemnend nme | Sw ah ew ecm, Ignition "T tatiery end igntion cot ‘Some as left - ‘Some as leit seg mien | Mawr end tt | Sane eid Se Alternator, “AG. generator rotor ype ‘Some os left ‘Some os left Baory capacity oven Sone oF lett at ot leit Spark pag D-BHS, X-24FS Sate oF10 1, SPECIFICATION & PERFORMANCES ‘ONIMV4d TYNOISNaWIG sz LaoCBI75 DIMENSIONAL DRAWING W 1, SPECIFICATION & PERFORMANCESCLI75 DIMENSIONAL DRAWING |. SPECIFICATION & PERFORMANCES 12 b—(wvee) 0 ——— 830 (32.7) (asty) ssot13 2. SPECIAL TOOLS 2. SPECIAL TOOLS 8125 +175 ENGINE oe Tool Descriton ay CYS CY eons © — e7401-0010000 Govge, foot level 77 O7 70) @ —07902-2000000 Spot, pin 48mm 1 ° © c7902-2400000 —Spamer. pin bam io @ —7702-2500000 Soom, pin eich 7 Oo Wain wich © c7708-0010000 Wrench, topos oiesing 7°71 © ® — 07916-2400000 Wrench, lock nut 16 me 1 oO oO © 07722-2000000 Hoar, drive sprocket 1 0 @ © o7720-2050000 Holder, dive rocket 1 ° © 07709-2000000 Fler, rotor 1 0 Dyer @ —o7950-2140000 Pale, rotor 1 Oyama @ —o7042-2160100 svar, valve guide 1 ° @ c7v12-z270100 Remover, vole vide TO. Oo @ cyr12-sa70200 Driver, vale ide 1 0 @ —07945-2160000 Dvr, boing : ° @ —07945-2400000 Driver, Beating 10 @ 07946-2860100 Dever, beating ar) Front wheel @ c7944-2860200 Dever, booting 10 Rear wh @ —07947-2300100 Guide, fork sel ar) Fron fork @ —07947-3550000 Guid, fork sel 1 From tok @ —07049-2860000 Honda, bearing dvr iar) @ —07954-2000000 Comprar. piston rng ar) @ —_07954-2350000 ‘Compressor, piston ring 1 ° @ = 07957-3290000 Compressor, valve spring : = °2. SPECIAL TOOLS 14 ® — at ®©8125 + 175 FRAME 15 2. SPECIAL TOOLS No. Tool No Tool Desctiton Cia en @ —_07958-2500000 Base, piston 1 oO oO @ —07959-3290000 ‘Compressor. shock absorber 1 Oo oO @ =~ 07973-2300000 ‘Slider, spring 1 oo @ —07980-2400100 ‘Cutter, 90° (IN) 1 oO @ —07980-2400200 Cutter, 90° (EX! 1 oO ® = —07980-2400300 Cutter, flat 1 oO @ —07980-2400400 ‘Cotter, flat 1 oO @ —07980-2160500 Cutter, interior (IND 1 oO @ —07980-2160600 Cutter, interior EX) 1 oO @ —07980-2350100 Cutter, 90° 1 Co @ —07980-2350300 ‘Cater, flat {INI 1 ° @ —_07980-2350400 ‘Cutter, flat (EX) 1 oO @ = 07980-2350500 Cutter, interior (IN 1 oO @ —07980-2350600 1 oO @ —07961-2140000 Holder, seat cater 10 @ o7e1-2950000 Hole, seat eater 1 ° @ 07984-2000000 Roamer, valve ide 1 0.0 @ 07797-0510100 Cove, sat ester on) @ —_07797-2920300 Case, specie! tool 1 ° ° @ —_07999-2460000 Cover, timing inspection 1 Oo @ o7999-2380000 Corer, ining npacton 1 °2, SPECIAL TOOLS 16 a @ee@ ae 0® Qo \ anes eee e@ @ a wownn \@ SPRL TO ———17 3.1 ENGINE 3. ENGINE CB/CL175 Engine assembly diagram3.1 ENGINE REMOVAL AND INSTALLATION 18 3.1. ENGINE REMOVAL AND INSTALLATION [J A. Engine Construction All of the models incorporate the O.M.C. design, riven from the certer of the engine by @ lightweight choin. This provides the engine with high speed ard high power output due ta the elimination of the ract procating movements mechonicol loses, and reduction in weight. Furhor the choin ie olwoye maintained in {2 corel tersion by the spring operated automatic tensioner to axre quiel operation and precise valve Yining ot all speeds The lubrication system uilizes a plunger type olf pump, driven though the traremgsion main shaft to provide Wrication under pressure to all f the primary Imoving ports of the engine ond in conjunction, screen ond o contrilgal filter ore incorporated in the system to assure thot orly highly purified cil is circulated within the engine 10 mininize the parts wear ond aiteibuting 10 the extended engine lite B. Engine removal (CB 175 and CL. 175) 1. Shut off the fuel cock ot the fuel tank 2, Remove the stap bar @ by unscrewing the two Brim nuts and 8X25 bolts @ Wrm bolts for L175). (Fig. 3-1) Remove the 6mm nuts from the cylinder head ond {8X36 bal, ond then the muller can be separoted (CL 175; Remove the 8 nuts from the cylinder head ond Sem nut and 6mm bol) 3. Remove the olt cleaner cover. 4, Remove the alr cleaner @ by urscrewing the two 4X12 bolts @ ard the 5X18 eros screw @ (Fig. 3-2) 5. Remove the left crovkcore rear cover ond dl connect the clutch cable @ lower end from the dlutch iter thread @. (Fig. 3-3) 6. Rotote the reer wheel 10 postion tho chan font adjacert tothe deve sprocket and disconnect the dive chain @. (Fig. 3-4) © Step bor @ Bom bole ond nus Fig. 34 Facoring the sep bor (© Ar cleaner @ 6X12 hen. bolt @ 8X16 cross sere Fig. 3-2. femoving the air cleaner @ Cuter iter thread Diconmacting the clutch exbla Fig. 3-3 @ Dive chin © Joint clip Fig. 9-4 Discomectng the chive chan19 8 © Carburetor Fa. 6 1 2 (@ Phone eros Fig. 3-7. Intaliog the engine 3. ENGINE Disconnect the high tension terminals from the spark plug, Remove the starting motor cable, ord than disconnect ll leads. (Fig. 3-5) Romove the carburetor @. (Fig. 3-6) (Note) Seporote the fuel tonk to facilitate the removal of the 6mm bolts Remove the engine mourting bolts and the engine con be freed from the frame, . Reassembly Perform the engine installation in he reverse order cf removal described in Section 31 6. The engine instalation con be made easier by temporarily hanging the engine on the frome by the use of the Tshandle cross screw driver @ followed by the installation of the engine mounting bolls, ig. 3-7) (Note) DIRECTION OF ROTATION — When reconnecting the drive chain the jolat lip should be installed with the opening facing oppose to the direction of the normal drive chain, ig. 3-8) ‘Adjust the. chain tension 20 that there will be. 1 to 2m (0.40~0,80n) slack ot midpoint between