PROCEDURE FOR Re SURFACE PREPARATION AND PAINTING ES) JNK HEATERS COMPANY LIMITED PROCEDURE FOR SURFACE PREPARATION AND PAINTING Prepared By Reviewed ONK) Revision History Re. | tae Prepared | Reviewed No, Descript oN NK)= cnn PROCEDURE FOR TaN [o SURFACE PREPARATION AND PAINTING [Date 12023000 Page [2029 CONTENTS, SLNO TOPIC PAGE NO. 1. SCOPE 3 2 MATERIAL 3 3. REFERENCE CODE AND STANDARD 4. EQUIPMENT 3 5, SURFACE PREPARATION AND COATING APPLICATION 4 6 PAINT MATERIAL 7 7. COATING SYSTEM n 8. DRYING OF COATED SURFACE 2 9. REPAIR OF DAMAGE PAINTSURFACE/TOUCH Fo 10. PAINTING SYSTEM 1 INSPECTION & TESTING 12. SAFETY PRECAUTION 38. DOCUMENTATION As RR BRBSep PROCEDURE FOR Rev Ne [0 SURFACE PREPARATION AND PAINTING | | Date 12023000 | Ties [poe 1.0 SCOPE This procedure covers the requirement for surface preparation, selection and application of primers and paints on extemal protection system of pipes, ‘equipments, vessels, machinery, piping ducts, steel structure, and storage tanks as applicable for Composite work for S M/ASA5-700-PK-TN-3004/1047 2.0. MATERIALS: Material for painting shall be procured from approved manufacturers in line with EIL Spec guidelines along with batch test certificates, 3.0. REFERENCE CODE AND STANDAR! (@) EIL spec no : A546-000-07-41-$P-01121-01- Revo (&) RAL DUTCH: Intemational Standard for colour shade (Dutch Standard) (Contract Document: S.M/AS45-700-PK-TN-$004/1047 4.0 EQUIPMENT 44 Alltools, rollers, Aifless guns, abrasive material, handipower tools for cleaning and all equipments, scaffolding materials, shot abrasive blasting, sir compressors ete, required to be used shall be sutable for ‘the work and all in good order and shall be arranged by JNK Heaters at site and in required quantity. MTCI data sheets forall the above items to be submited to Ell fr review. 4.2 Mechanical mixing shall be used for paint mixing operations in case of ‘two pack systems except the hand mixing of small quantities may be allowed by the engineer in-charge at his discretion in each case of specific requirement for touch up work only. Uae vSs PROCEDURE FOR ee No [0 SURFACE PREPARATION AND PAINTING [Date [E0250 [Pose [oarae 5.0 SURFACE PREPARATION AND COATING APPLICATION: 84 GENERAL 52 5.4.1. Surface preparation shal be as followed 8) Manual or hand tool cleansing, ‘+ The minimum acceptable standard shall be St 2% or ‘SSPC-SP-1 or equivalent, ) Mechanical or Power tool cleaning ‘+The minimum acceptable standard shall be St 3 er SSPC- SP. or equivalent ©) Blast Cleaning, ‘+ Incase of blast cleaning it shal be Sa 2¥4 or SSPC-SP-10 1s per Swedish Standard SIS-55000 (latest edition) or IS 8501-01 54.2 Mill scale, rust, rust scale and other foreign mattericontaminates shall be removed to ensure that a clean and dry surface is, obtained 5.4.3 Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid ‘weather conditions having humidity exoeeding 85%. 5.1.4 The fist coat of primer shall be applied on dry surface immediately by airless spray and in any case within 4 hours of, leaning of surface. During unfavourable climatic concition, blasting & painting shall be avoided, PROCEDURE FOR SURFACE PREPARATION 6.21 Manual or hand tool cleansing Manual or hand tool cleaning shell be used where safety problems limit the application of other surface preparation procedure, Hand tool cleaning shall bs done as follows. 4) Hand de-scaling andlor hammering ») Hand seraping : ©) Hand wire brushing ; Ww] BSS] gna se | PROCEDURE FOR [Ree] jis: | SURFACE PREPARATION AND PAINTING [Date 13033057 [ie sot? + Rust, mill scale spatters, old costings and other foreign matter, shall be removed by hammering, sc'apping tools, emery paper Ceaning, wire brushing or combination ofthe above methods. + On completion of cleaning, loose material shall be removed from ‘the surface by clean rags and the surface shall be de dusted and blow off with compressed air to remove all loose mater, 5.22 Mechanical or Power tool cleaning ‘= Power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding wheels or rotating wire-brushes. ‘© On completion of cleaning, the detacted rust mil scale etc. shall be removed by clean rags or washed by water & thoroughly dred with compressed air before application of paint 5.2.3 Blast Cleaning 5.2.3.1 Air Blast Cleaning ‘©The surfaces shall be blast cleaned by abrasives at pressure of ‘Txglom2 at appropriate distance and angle depending of nozzle size and maintaining constant velocity and pressure, ‘+ Compressed air shall be free from moisture and oil ‘+ The blasting nozzles should be ventue style. ‘+ On completion of blasting operation, the blasted surface shall be ‘lean and free from any scale or rust» show a grey white metallic luster. ‘+ Primer or first coat of paint shall be applied within 4 hours of surface preparation ‘+ Blast cleaning shall not be done outdoors in bad weather without ‘adequate protection or when there is due on the metal, which is to be cleaned ‘© Surface profile shall be uniform to provide good key to the paint adhesion (Le.35 to 50 microns). Surface profile to be checked using suitable instruments. (Profle, Gauge) Ww- Teme page PROCEDURE FOR Rev Na] SURFACE PREPARATION AND PAINTING e— 2m 30_| et) 5.24 Coating Procedure. 6.2.4.1 Surface shall not be coated in rin, wind orn environment where an injurious albome element exists. The paint ‘pplication shall not be done when the steel surface temperature is less than 5°F above dew point when the Felative humidity greater tran 85% or when the temperature is below the paint manufacture's recommended temperature of application & curing 5.2.4.2 Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs, the same day. 5.2.4.3 Each coat of material shall be applied as a continuous fim uniform thickness. Any spots or areas missed in application shall be recoated and permitted to dry before the next coatis applied 5.24.4 Applied paint should have the desired wet film thickness & shall be periodically checked with a WFT gauge. 5.24.5 Each coat shall be in proper sete of cure or dryness before the application of succeeding coat and manufacturer Instruction shall be followed for intr coat interval 5.3 Airless Spray Application: 53.1 The Equipment used shall be sultable for the intended purpose, shall be capable of propery atomizing the paint to be applied, and shall be equirped with suitable pressure regulators & gauges. 532 Traps or separates to be provided to remove oll and condensed water from the air 53.3 Ingredients shall be kept properly mixed in the spray pots or containers during applicator. 5.3.4 The pressure on the material inthe pot and of the air atthe ae aunshabe aed fr opi pny fectvenes ‘ Wwbem] aqme PROCEDURE FOR tne fo | SURFACE PREPARATION AND PAINTING [Date [ 1203350 l 5.3.5 Paint shall be applied in a uniform leyer, with overlapping at the ‘edge ofthe spray pattern 5.4 Paint Application: For each coat painter should know the WFT corresponding to the ‘Specified DFT & standardized paint application technique Desired WET. 6.0 PAINTMATERI All the paint materials shall conform to the folowing general characteristics as por tho tables 6.1, 62, 6.3 and 6.4 ‘TABLE NO. 6.1 PRIMERS achieve the [x] wscuenon | FF cy ¥ oT te. za Lockie 1) Tena zc oll pic | (Om pt Syren ‘ued ie ‘pbancos ean, 2 | typed soopostin coi ‘indo 5p. ane Sieh Es Fie sees | ws | oe | oe | am Hews cng 0 0 rhe 3 ee | te 4 Wewreiowe | saoas | iasoas | tuaos | 2eTnist ‘ Teak dy aC 10 “onimas | 2h | Aten | mints 2 isu) 7 iain #35 te | ie [te Me Ksimen) former al —| acacia aieasrcorme | NS, | sagtte | 6-tim, | Uniniad gest | fe u [teen pyenie | oye | oyenice | ppsevie Fy iaem PROCEDURE FOR iene te SURFACE PREPARATION AND PAINTING [Dste_—[1202550—) Page [nor TABLE NO 6.2 FINISH PAINTS E] scum [oe | axe re ag ee, y#g> Bald] Solve tess] 1 | teams [Pogurtanenter sel ED St tt pn ee rea Toon Ss pct inmne ee] Sey |e wera [Bee _|O nae ese Type md a es Adc, |roin bended a] Domi [Sem | Seem is corr |S Se RSS pee ea Sar ot se se Se pemee [ri a a + |easecrrconie wo | wore | asos00 | toy ‘loos ms | | aes 6 [wewere mere Ty iseeos | 1.15009 venoos iano03 | 1aos0.03 a? fevers a = + [Bice aaecite | 1am sm | om | oe some ars SS ee | ee 5 |ecsorc Ovewigh | Max. Says | Mux aB hen. | Mex. $ we hs ‘mor asc varie | tari | ogi, sre | tmesn | ee Onemice | Gmmenion | serviceSen near PROCEDURE FOR Sate SURFACE PREPARATION AND PAINTI ‘Date 12023030 Fars [vera TABLE NO. 6.3 FINISH PAINTS = |_pescurnion cy re en rar ap arin exam Sear | oo poeeee| Sime Teivepsy | snopmeme [Teter | gta 1] tatdatmme [tng] scaresee | Amer | tg = 2SrCayene. | SPC deste, ctor | spatter megetorey | artes | 4 Seve et emit |r | eta” | en Tetccnviion | Sas |p| Meese | wane macy |“Retsiereer | ae | “ae epuslite | tty tat rancty | Sites + ieee — | rar er 4 |Rimepersonia | tors 57 ‘sme | sm 3 |agetpattont | sora » an rs a8 230093 09540.03 1000003 tm | ie Means _| omit Se Taser pees | paseNag PROCEDURE FOR Keo SURFACE PREPARATION AND PAINTING | | Date_ 12.022020, - Page [100129 TABLE NO. 6.4 FINISH PANTS ‘S| pescrirrion eu Fas He IT * |curieg Poy Sidnane ramones, [eee ante cope essen Pace ae ee, es anes eS | reco tera farms 1] Testi mme | SSlarepany |r rm eg “an | ea Pc eesti =, es es | a cre Sere ems pe oe | +— area = a a Amecast 738 ttom| sive free ope | oo Kendt poy. toma [P70 Pome |g ba ome als (yma exe Pye, | pind stern Sloe Soa in Sa aoe ee Teles see, | seplcaton Under insulation of | Nobel). Ne 6 Pobyamine abduct Es a Eas sheep =e aoe asi areas 7 femurs | 5 aaa © [were | taseoos | sioan 3 7 7 — ahs hes tte thes oer eet hes ks hn red + [eter ESCM | acum | wmcen | | water =e tee eee | ee | EE on] i | ieee | em cea es = ie = TewEEC farmer | rewuse | arenes, | Rate ea ascoure | SEE, HE emsare w aoss [See psieas|Docume eyo PROCEDURE FOR Hexete pin | SURFACE PREPARATION AND FaINTING [Ret Haar Patines 7.0 COATING SYSTEMS ‘The coating system should be selected based on the plant location as given below: ‘Glassitication based on Plant Location: 2) Plant located in Inland Area (more than 0km from coast); Environment Classification-Industial Foroffsite areas: Table 9.0 to be followed For all unit areas including DM.CPP and Cocling Tower. Table 10.0 tobe followed 'b) Plant located on sea coast or within 50 km from sea coast; Environment classiication-Industial marine For offsite area, as well as all unit area including DM, CPP, Cooling ‘Tower: Table 10.0 to be followed ©) For external surface of above ground tanks, table 12.0 to be followed forall locations (Inland oF Coastal) Notes: 41, Coating systems (Primers, Finish Paints etc) based on Area classificationfenvironments/Applications are tabulated in Table 8.0 to Table 179 2, Primers & Finish paints covered in Tables 8:0 to 17.0 are lsted in Table 7.1 3, Repair of Pre-Eredtion/Pre-Fabrication & Shop priming ater erection! ‘welding shall be done as per Table 7.2. AS 4Pal PROCEDURE FOR toate] SURFACE PREPARATION AND PAINTING [Ds 1205880 [rere | ‘iad bet Ppa Pe EE ad Pine Fier Tro conjona pay Zin Popa Prine owed wih pie roe Tagh pa, Gig oapoels snag minima eee ane dy fim. aie ZINGA, LOCKTITE (of HENKEL) orZRC Two component Acyic = Pohwrebare fish pit ‘Ca Rae ait Tigh a pay ang red wah pie Tigh Bal poy He caing cd wih pp ade ‘Set a gy Cig ed wi palit dar Tigh bid Ceal Trp oaing cared wih pajanie are a pining ie Tle gh Bal pny ova wi praia "To epee En Sie ang ea san yer ios bed Aino put "comport et eS Aion pet pclae ol ar pony ong el wi elaine reer "To senpeet ey peo ning uel wih Pj act hee sem Tara pany pay Sle Cringe ha el ra come Del tawaim tig “Too epoca vet Fe pe Rig all pry Panna pany eon cating ced a Ww| ees] nano PROCEDURE FOR Nelo] SURFACE PREPARATION AND PAINTING [Date | 2072025 Page [sot TABLE7.2 REPAIR OF PRE-ERECTIONIPRE-FABRICATION OR SHOP PRIMER AFTER ERECTIONWELDING For all urinsulated CS, LTCS & low allow steel iterns in all Environments Taber s fc oning Sym | ieieres | Renarts Be [Dn rnin | OE ‘e) | Tai | wowan | socsrs | teonotrs | 6495 | socom ww 72) ares | sercsra | teweren | 2 | daunted Notes: 41, The application and repair of pre-erection/pre-abrication or shop primer given in above tables shall be done for all the items *0 be painted. In case the damages of primer are severe and spread over lage area, entire primer shall be removed by blasting to achieve SSPC-SP-10 and surfaces to be primed again with F-9 or F-12 as applicable. TABLE 8.0 COATING SYSTEM FOR GRATINGS, ROLLING & STATIONERY LADDERS, SPIRAL STAIRWAYS AND HAND RAILS IN ALL Soa {s Dae Total DET se | Tee Caictens ln sree (mi) i= SS | ree conbepesimane tay | educa NOTES: 1 no cahaesoinen hatin ides satan oncom, PC USSs [mma PROCEDURE FOR Rev.No | SURFACE PREPARATION AND PAINTING. “bss [12555 2, Repair of the damaged area of galvanized coatings due to welding during erection shall be carried out as per recommended practice IS 11759 using cold galvanizing spray process. Organic Paint systems are not acceptable for repair. 3, After repair of damaged galvanized coating by Cold Galvanized, the repaired area shall be top coaled with paint system as given in Table 8.0 above (ie, 1 coat of P-6 @40y DFTicoat +1 coat of F-2 @ 40 DFT/coat), 4, Approved Cold Galvanizing manufacturers are ZINGA. LOCKTITE or ZR.C. TABLE 9.0 COATING SYSTEM FOR OFFS1TE AREA (INLAND PLANTS) For external surfaces of Uninsulated & aboveground (atmospheric exposure) Structures, Fiping, Vessels, Equipment Pumps, etc. (Note-1); (For Carbon Steel.1, TCS & low Alloy Steel), See Note Below" oat acm] Fa oat __wetareinn Fai)__| DFT | namante sete = om |e | we [te | ots [een 0 So" rsa on | nasurse | lars (ees ‘seers Temtet36 | sins va vem | imerse | me |'omuicé] « 6535p DFT or scr. w A Sinners | Saar serena ss[anweo| Suara | xm | fete fm on ambient ssrcsr10, deems Serre 010580 oe oel| None | @20p.DFTicon | 60 | curing pe ‘Sores Ga) “Flare line within unit or Offsite areas shall be coated zs per Clause 10.3 of Table 10.0, but having finish coat of 2 coats of F-12. yw & iRenee [ano PROCEDURE FOR a | SURFACE PREPARATION AND PAINTING [Deve 122200 Page [sor 4. The list fitems given inthe heading ofthe above table is nt exhaustive, There may be more items for a particular contract whee these specifications are used. The Contractor is fully responsible for completing painting including prefabrication primer for ll the items supplied and fabricated through his scope ‘of work as per tender document, 2. Ifthe Pre-erection/Pre-fabrcation & Shop Primer has already been completed the same shall nat be repeated again inthe fel In case the damages of primer are severe and spread over large areas, the engineerin-charge may decide & advise re blasting and priming again. Repair of prefabricationipre-erection primer, f required, shall be done as per Table 7.2 3. In cane of Paint systems as per SI, Nos. 95 and 96, the color bands shall be applied over the Aluminum paint as per the Calor coding requirement for specific service of piping given in Clause 19.0 4. Al coating eystem including surface preparation, primer and finish coat for piping shall be done at field only. TABLE 10.0 COATING SYSTEM FOR UNIT AREAS AS WELL AS DM. CPF, COOLING TOWER OF INLAND PLANTS AND FOR ALL AREAS (UNIT, OFFSITE, DM. CPP otc.) OF COASTAL PLANTS For extemal surfaces of uninsulated and above ground (atmospheric exposure) structures, piping, vessels, equipment, ‘external surface of MS chimneyistacks, RCC chimney, intemal surface of MS chimney without reftacory lining, towers, columns, pumps, compressors, blowers etc, 0” carbon steel, LTCS & low alloy steels (note-1)ene ne PROCEDURE FOR eee SURFACE PREPARATION AND PAINTING [Date | 1222080 L Page| 60120 wr) vos | Soars | me | mm | oes (SE ma] sow | ers eos |B Set ora ot ct ee, |e ross | Sa Ma oom oriean pea \exep at Sper ron aeomett a2 ete tas| erwsso | umecrize@ | Nm | oftime | [Siem Saree | Sos i NOTES: 41. The list of items given inthe heading of the above table is nat exhaustive. There may be more items for @ particular contract where these specifications ere used. The Contractor is fully responsible for completing painting including ‘refabrcation primer forall the items supplied and fabricated through his scope ‘of work as per tender document 2. Ifthe Pre-erection/Pre-abrication & Shop Primer has already been completed, the same shallnot be repeated again the field In zase the damages of primer are severe and spread over large areas, the engineer-in-charge may decide & advise re-blasting arid priming again. Repair of prefabrcation/pre-erection primer, if required, shall be done as per Table 7.2. w‘ Seer [cee PROCEDURE FOR Rev. No_| 0. SURFACE PREPARATION AND PAINTING etm 3. For extemal surface of MS chimney with oF without refractory [ning and for intemal surface without refractory lining, paint system as per 10.3 above shall be followed. 4. For external surface of RCC Chimney, 2 coats of F-6 @ 100y DFTicoat to cobiain total DFT of 200 shall be applied after proper surface preparation as per guidelines in 5.1.6, 5. Incase of paint systems as per SI. Nos. 10.3 and 1A, the color bands shall be applied over the Aluminum paint 25 per the Cor coding requirement for specific service of piping given in Clause 19.0. 6. All coating system including surface preparation, primer, and fish coat for piping shall be done at siteffeld only AS ywSURFACE PREPARATION AND PAINTING [Date [12023000 | Aas PROCEDURE FOR Rome nian | Ne. [RecNoo Page [180129 ‘TABLE 11.0 COATING SYSTEM FOR EFFLUENT TREATMENT PLANT (ETP) a ve Pe Doig Tome | saree Prepration Conte ic prt ie rimer | Fa Com Remarts a el SOC DNS Et, Wale ay Wp Balls, Dl inte Pow api ape pp ew pm ed ang bese. CS aes pa Foes of 1 are | [gece [Eels] | sosne | SSE LE ws] ‘DFTicoet | peticost, | ey | aaa ACRE SE RSG a | ae “Teaeafer sump, Shadge, Slop oi i Leow ates Powel wom | ssesseso | geste |FSAGMOLaesars] Noel | Det | gato-o0, 7 TER ee aE sees proces Roe nso tome are ee ieee | nme (eget ipl] een sot | me Epo eee 14 prow DAPI [ESR Dat me Ca Fie al) Yee ssrcsri0 ane! Rbter nag (seperts 682 Fa) Aon bili at NOTES 1. The painticoating manufacturers shall provide their Qualty control test certificate of coaling materials (F-8A) for immersion service of the exposed effluent given in 11.2. \waod PROCEDURE FOR [Rev.No. [0 SURFACE PREPARATION AND PAINTING | [Das [12022000 age [ivot20 TABLE 12.0 EXTERNAL COATING SYSTEMS FOR UNINSULATED CARBON STEEL AND LOW ALLOY STEEL STORAGE TANKS. (For all plant locations, coastal o inland) ‘AlProcess Units & Offsites, - free Conteg tm od) or | ong to | Prine eames S| memes & pee] yy soe eer Teaco | Ty [akc mrt nit ps pcm po er md wk ai | say [emul nn hi Sd ca ee a 2 cout of FGA @| a eon tt 9 orm [Barat ES sven | Rc aaree| MOT aay | ee aus] wes Blanes Se — me 1 teat wie 8 | aia] eum [ses [eee tt 2» | Sugim brremt sia] snes | swcsnae tert 9 @ 67% | oT os Derm Pome easasnn| (7 [nate hn i rae a ssrcansa|seoeetes 3 |rsomnet £2910 agen | temon nat iSeten be [rte hater mee vce ma aan e rexel ssrcses [MODFT com Vc of 615 tah] ayy |. oat @ #0) DFTicow | HOR OFT et suse) | taa3| wvwaie [scare [pematrio@ sy] ieesrse@ tse] a9 Foro oon a Go tc eg PT a2© [Reem [asia PROCEDURE FOR xl SURFACE PREPARATION AND PAINTING [Due__—[ 0380 ae | 20009 naa] tee | sree NOTES 4. Allpaint coating application including primer for tarkage shall be carried out at field after erection and completion of all welding 2. For underside of bottom plate 4) Peinting shall be caried out before laying of bottom plate for tanks with Non Post Weld Heat Treatment (PHT). ') For tanks with PWHT, painting shall be carried out after PWHT. ©) In case tank isnot lifted during PWHT then pairing shell be applied before laying of bottom plate, clause no, 123.1 shal be followed. ‘Caution: PWHT temperature shall nt exceed 650°C. AE yRoe [sneae PROCEDURE FOR SeNao SURFACE PREPARATION AND PAINTING [Daw 12022080 Page| at 29 as ATER RATER On se naa ag le a em pm oa et — neg] 1 {Al paint coating application including primer shall be carried out after erection ‘and completion ofall welding work at site. F-8A should be sultable and resistant for immersion service forthe respective Hydrocarbons. This system can be used where maximum operating temperature is below 160°C and design temperature is upto 200°C. Cases of operating temperature >150°C are not covered in this spec, such cases shall be covered in the job specications. F-6A shall be sultable for drinking water service end should have competent Os° Sam PROCEDURE FOR Rev No [0 FS... | SURFACE PREPARATION AND PAINTING [as tama TABLE 14.0 COATING SYSTEMS FOR EXTERNAL SIDE OF UNDERGROUND ‘CARBON STEEL PLANT PIPING AND UNDERGROUND VESSELS Sar Gacegeem Fes) | Toman x | tei, | Prnueon am Be] TET sap cron | Sica | Bere | Remo TE | super | rept = Tai | ore na oso ier aaa! a Stetanie ss9c5.10, se oie | vais] asec | — | remotmneie | wn [Foca | “ye Senge [im co | Seroriee comeet | =" os ua! goin | — | teat tar ms rare Drea SCSI uaa]isiem | | rewerras 2» rome TS |e led a Scr tomes com 7g 0m 1a] ome | omy Ea eres sasors ‘soso | rear 1 ew | howet ht ‘memes cot @ vasa] amin [Pogo] |r 8] as igo soa gis oro [an j- Rouen [snkgeyn2 / ] PROCEDURE FOR RNa fo SURFACE PREPARATION AND PAINTING || Date 12.02.2020 age [sors “TABLE 15.0 COATING UNDER INSULATION (COASTAL OR INLAND PLANTS). ALL UNITS AREAS & OFF SITES For insulated Piping, Equipment, Storage vessels, tanks, Columns ete, of Carbon Steel, LTCS, Low Alloy Steel & Stainless Steels an eset | Fa | | tte] met OF | mes Se [rem ie | arcgesten | Tne | rit Con | ir a Sea re ae SER ve SE sar] sero | roustris@ | semen | Berea | 2250 5 ae nie va) ae pectee| wm [meme le | - mane Be ar [Rec Lt Ao Bo ts or Gna SCTE iemarise PRES | vere | Storms | Mebrree | Goss Tenge ot came | Therm Sedan ining ies ss cx sae | pa eines i = aso ze —— che eeatn | tmwe | | RS ang | 10020 etrmcicma | pyc marx | 500 | TEM coms or a cd a = ‘te pine & ae a= | soe team ottas | Lsoatof FS ‘be prepared by eet | cm Sees a2] owes fede vo | 20 | Semmeret, | DFT Siow | spo] wow | remcrwe| mm | Iateene IE ‘Suanee ISporees |Sane" nan PROCEDURE FOR Herts SURFACE PREPARATION AND PAINTING [Date [s230 Page [aver | wea 1sa4] 40110600 ‘None ‘Amercost THQ | 250 ee (Sporto | TE | Ene or ye era oa ea LTES aw Ae Se Scar saa] eens | tomatras | teats het aon ss43] somin | pada | tems | ews | 30 | Pi igleteisg | srortion| eovortiea: | | ct mtun | ammeten | [SEE saa] “060 [SREY pcimete mar | plmenc mar | 30400 | TMP cnet ssCiniwie | “mea ise | Sane ees | weit Save ca 755 [pei ee rid on yd Nel NOTES “Cycle Service" is characterized by rapid temperature uctuation. ‘The blast cleaning abrasives for SS and Alloy siee! surfaces shall be Aluminum oxide Grits/shats or gamet. 3. In case of overlapping of temperature ranges as mentioned in 1.5.4.1. And 41.5.4, clause 18.4.1 shall be followed. ‘TABLE 16.0 COATING SYSTEM FOR CARBON STEEL COMPONENTS OF COOLERSICONDENSERS (INTERNAL PROTECTION) FOR FRESH WATER SERVICE Freeh Wer baw, char, prion pe, end covers and ibe sheets te ea . re Bette | FE eT er [Oa 7 T Vom ofF-13 | 2 cous of P15 @ | cal oome| swesne [pms | emwmte | 2 aoe ae -= : PROCEDURE FOR Decumt Rn" ynwaeor Rev Noo 2309 Page ‘TABLE 17.0 COATING SYSTEM (INTERNAL PROTECTION) FOR GALVANIZED (OR NON FERROUS OR STAINLESS STEEL/ DUPLEX STAINLESS ‘STEEL COMPONENTS OF COOLERS/ CONDENSES FOR FRESH WATER SERVICE or Ss = | _ ome oacseiiag [ore Be | rear | Sree | teers | Bemcts Tesatot FS — [ieee | seommie | Seoee® [Seman] 1 T ‘eoectaa va] wom | sooo | - [Bazaiet| oe ‘See TABLE 18.0 Refer Annexure 4 80 DRYING OF COATED SURFACE: + Coat shall be applied after the preceding coat has dried. = Paint shail be protected from rain, condensation, contamination, snow ‘and Freezing untl dry tothe fullest extent practicable. 9.0 REPAIR OF DAMAGED PAINT SURFACE/TOUCH-UP PRIME! \Where paint has been damaged in handling or in transportation. The repair of Damaged coating of pre-erectionfabrication and shop primer shall be done as per qudelines from EL specification 07-41-SP-01121-01. 10.0 PAINTING SYSTEM: Paint system as given in Ell. specification 07-81-SP-01121-01, Rev.0 (Job ‘specifications for shop and feld paintinglcoating) shall be followed. For paint system in Unvinsulated & insulated piping & equipment shal be selected on the basis of respective Design temperature data, 14.0 QUALITY CONTROL, INSPECTION AND TESTING: as YYere | gn PROCEDURE FOR Rev. No [0 PS. | SURFACE PREPARATION AND PAINTING [Das 1302309~) na 120 130 140 ‘The painting work shall be eubject te inspection by Engineer. In-Charge/ as per ‘Approved ITP. In particular, following stage-wise inspection willbe performed ‘and contractor shall offer the work for inspection and approval before proceeding with the next stage. The record of inspection shal be maintained in the register. Stages of inspection are as follow: ‘a. Surface preparation- i Profile Inspecton 1) Dust contamination check i) Salt Contamination check b. Primer application - DFT ©. Finish paint application- DFT, Holiday Test & Adhesive Test Dry flm thickness shall be checked and recorded, 1. Any defect noticed during the various stages of inspection shall be rectified by the contractor to the satisfaction of Engineer-in-Charge before proceeding futher. . Unless otherwise mentioned Quaity control, inspection & Testing to be followed as per ElL. Specification No, AS45-000-07-41-SP.01121-01- Rev-0 ‘SAFETY PRECAUTION ‘+ Proper PPES willbe used by the blasters and painter. ‘+ Proper safety measures will be taken while blasting and painting DOCUMENTATION: 18.1. Batch numbers of paint materials used 13.2. Results of measurements of temp, relative humidity, dry fim thickness, 13.3. Type of testing equipment’s and calibration 134 IMIR report for paint material 13.5. Inspection Report as per ITP: DORCIEILIUNKIITPIPNTIO8 FORMAT INCOMING MATERIAL INSPECTION REPORT:=INKEILIDORCIMECHL01Rev-1 CALINRATION RECORD + INK/EILIDORCMECHIO10 Rev- 1 SURFACE PREPARATION PAINTING —-INKJEILIDORCIMECHIO21 Rev- 1 FILDPAINTING INSPECTION REPORT -JNK/EMLIDORC/MECI029/Rev-1 yyAnnexure | JNK Heaters (Piping Works) - Painting Specification Table (As per Specification A545-000-07-41-SP-01121-01-Rev 1) ee ne PRIMER 4 PRIMER 2 finish coat — | Total Avg | Celeur Shade | Romarks Se | table | Surtace of wo | Tamporature | Preparation is 7S ns oer Rangein°c | Std type | of |pFT| Type | Of |DFT) Type | Of | DFT | (Microns)| Base | Band : de As otn| | 0 1 om = a aon eee Epoxy Epoxy Epon rae Fes on) ssecse. [entre oe | ang ee es eee + [1511] Pring | cs | -45t0120 | SSPCSP | reg win] + | 75 | curedwin | 1 | 75 | cueawtn | 2 | 75 | 300 | Black (1023) | One bar hardener hardener hardener ronal a =a —— * fs i es am aon Epoxy Epox Epoxy rine 2 |15.3.2/ Piping (Main| SS | 010125 Too cured with] 1 | 80 | curedwth | 1 | 80 | cureawih | 1 | 80 | 240 | (one) | Return | Cente ‘& Pilot) Polyamine Polyamine Polyamine Li | 7 acuct adduct ‘uct finery am foes ee Seen Fe = ra component | leat | | eles end ae Laces 3/1512) wwotvouiet | tas | 12110840 | "9 |Siicone | 1 | 20 | NA ress (20a 2) Shade a pain 1a.) | | aeEiaaed cones Epoxy poly Epoxy poly Sioure Soe conte Comtyer roe rn a ea 0 |1503] cuss over | ss | r2sieano | SPE |, a5) NA ayia | 1 | as) 20). |. | Atom ic wargame are, payer oats ee aun atom oat cing etd a ira Two conpenent ol seat rea = a Blower, ‘SSPC-SP- | resistant wer | Yellow | One band in 9 jss12| Bom | cs | rarmosio | S8PCSP- | wasnt | | ay | nq ws | 2 | 20 | co | Sy | tale orm steam Aluminium a oan, paint (F12) arom ne fame) L | Instrument. Sea | Black 0 | 102 os Catanzed pee sabe aed vith ze by het proces cooing ASTM A 158 Geoen e Gren | co) Note: | the respective table Refer Painting Specification A545-000-07-41-SP-01121-01-Rev 1 forall addtional instructions as per —Annexure | JNK Heaters (Piping Works) - Painting Specification Table (As per Specification A545-000-07-41-SP-01121-01-Rev 1) Colour Shade s sunace ot sertco | surtace PRIMER 1 PRIMER 2 Fish coat | Tout ava | feacouey|_ Remarks $5 | tabte | Surfaee.of | moc | Temperature | Preparation No. No. No: Rangein°C | Std Type | of |DFT| Type | of |pFT| Type | Of | DFT) (Microns) | Base | Band Coats coats coats Two Two Two component ‘component component os pany Cory epoxy Supoly phenolic | phenate phenolic ase Fuel (Oi) coating ‘coating coating + Js |Ppingivein] cs | -4st0120 | SSPE-SP- |etreg?an] 1 | 75 | cueauitn | 1 | 75 | curodwtn | 2 | 75 | aon | Bik | (1023) | One band in & Pilot) Polyamine Polyamine Polyamine is oe suet act act fiset hardener hardener || ardener lene system system system Lets)C)_ | 15) (ets) | | Two Two Two component component ‘component a Epoxy Epoxy Epoxy ey phenolic phenolic phenolic. es Fuel (Gas) foatng coating coating 2 |1532| pmgiian| ss | otoras | SSCS | ctes°wan| 1 | co | owed | 1 | a0 | oueawin | 1 | a0 | 240 | flack | (1029) | One band in & Pilot) Polyamine Polyamine Polyamine Nie adduct ‘dcuct adduct Ieee pest hardener hardener hardener im ltewnal ‘system ‘system ‘system | 18) 65) 15) | | component | | ee ae | component | | Heat A Process | cS! SSPO-SP- | resistant | | luminiam 3 [1512] eioaees.. | CS! rattosao | SSPESP |tesistant | 4 | 2 | Na rgaitat | 2 | 20] oo | = | | Bhage a Aluminium paint (12) paint (F 12) | ywA AE Engines ergresed Epoxy poly Epoxy poly Siorene Sion oat er Costing or Wh be wen bl tat old 1593) plevater | 88 | 126ta00 | SSFESP: | appieg | 1 | 25) na appied | 1 | 125! 250 | = |. Aluminium ges oe | cogeier Poona oe ‘ed tina orien aay conrg fae Fin) Proves ssec-sp. | amerccat meroat Ain 1834) Gia | 88 | sorta | SSPESP | Amat | 4 | rag] nn rewoat sta) aso |. |. [tin ao] Two compet ‘component su | "ean siver | ne t512] Sputa | cs | rariosao | S8°CSP | recs | | 29 | nn resstan’ | 2 | 20| 60 | Gray | Green | Sn, bard in : Scone croc | azn) Alumina mn in omen meee pain 19 ssenenert Two Vea ae 1512) crossover | CS | rattosao | SSPESP- | seustamt | 35 | nq vesstrt | 2 | 20| 60 | - |. |Abminim 4 srnn alumna a o a 2) aint (F12)