© BS 3059 : Part 2: 1990 Co SU JED See ols iva 370? (ONLY IF THIS NOTE (© Britah Standard natin. No part of his publication be photocopied ot otherwise reproduced without the ior permision in wring of BSI British Standard Steel boiler and superheater tubes Part 2. Specification for carbon, alloy and austenitic stainless steel tubes with specified elevated temperature properties Tubes pour chaudiéres et surchauffeurs en acier Partie 2. Tubes en acier au carbone, allié et inoxydable & propriétés spécifiées aux températures élevées — Spécifications Rohre fir Kessel und Uberhitzer aus Stahl Teil 2. Rohre aus warmfestem unlegiertem, legiertem oder austenitischem StahlBS 3059 : Part 2: 1990 Foreword This Part of 8S 3059 has been prepared undor the direction of che Iron and Steel Standards Policy Committee and supersedes BS 3059 = Part 2: 1978, which is withdrawn, {As with the previous edition this standard is published in two Parts to assist users of the standard in selecting tubes for particular duties. Part 1 is ‘Specification for low tensile ‘carbon steel tubes without specified elevated temperature properties’ and Part 2is ‘Specification for carbon, alloy and austonitie stainless steel tubes with specified elevated ‘temperature propertios’. ‘The main technical differences between this edition and the previous eaition are that changes have been made to the Specified ladle analysis to take into account current stee! ‘making practice, and an additional grade, 316882 steel with 4 specified boron content has been included. The estimated average stress rupture values have been amended for both ‘grades of steel 316, This Part of BS 3059 is aligned as far as possible with corresponding material requirements and test procedures now agreed for incorporation in documents by the International Organization for Standardization (ISO) The designations of steel tubes in this specification and their nearest equivalent designations in ISO 2604 : Parts II and 111 are given in appendix & for information Most of the dimensions for tubes and also the tube ‘tolerances are taken from ISO 1129 but the range of dimensions in this standard is wider than that in ISO 1128, ‘The specitied elevated temperature yield or proof stress values are those derived by the procedure described in 18S 3920. Additionally, provision is made for the application of the related procedure for verifying that a product consistently meets specified levels of elevated temperature values, Average stress rupture values are shown in appendix B. Typical physical properties of the steels are given in appendix C for information only, {tis recommended that the results of elevated temperature ‘ests together with information on the product thickness, the room temperature tensile properties, heat treatment details and the chemical composition of the material, should bbe sent to Secretariat of ISM/73/*/1, British Standards Institution, 3 York Street, Manchester M2 2AT, UK 30. ‘at, for future revisions of this standard, minimum ated temperature proof strese values ean be derived from 8 continuously updated data bank. ‘The steals covered by this Part of BS 3059 are gonerally| regarded as being weldable. However, care should be taken {and welding should be carried out in accordance with the requirements of the appropriate British Standards for welding ‘The appropriate British Standard for the design and construction of boilers should be consulted for requirements ‘lating to the application and permissible design stresses for products made in accordance with this Part of BS 3059, Purchasers ordering to this Part of BS 3059 ate advised to specify in their purchasing contract that the supplier ‘operates a quality system in compliance with 8S 5750 Part 2 to assure themselves that products claimed to ‘comply with BS 3059 : Part 2 consistently achieve the roguirad level of quality It is outside the scope of this standard to specify formal ualifications for personnel engaged in testing but it is {emphasized that the operation of all equipment should be supervised by competent, trained personnel For the purposes of this Part of BS 3059, no difference is intended in the meaning between ‘pipe’ and ‘tube’ though Idiomatic use prefers sometimes the one and sometimes the other. Compliance with a British Standard does not of itself confer immunity from legal obligations.re Contents Page Foreword Inside front cover ‘Committes responsible Back cover ‘specification + Scope 2 2 Information to be suppliod by the purchaser and options to be documented 2 3. Designation 2 4. Manufacture of the steel 3 5 Manufacture of the product 3 6 Chemical analysis 3 7. Final supply condition 6 8 Mechanical properties 6 9. Visual inspection and appearance 8 10 Tolerances 8 11 Tests 10 12. Number, selection and preparation of samples and test pieces 10 13 Test methods " 14 Retests 2 15 Tost certificate 12 16. Protective coating 2 17 Marking 2 Appendices ‘A. Designations of steel tubes in 8S 3059 : Part 2: 1990 and the nearest equivalent designations in BS 3059 : Part 2: 1978 and 1SO 2604 : Parts I! and II 1% 8 Estimated averago stress rupture valves 16 C_ Physical properties of sos 8 D_ Preferred outside diameters and thicknesses {or tubes appropriate to this Part of BS 3058 and masses per unit length Fa E Eddy current testing of tubes for verification of leak tightness 2 F Ultrasone testing of tubes for the detection cof longitudinal imperfeetions 2 G Procedure for verification of elevated temperature valuss 23 Tables 1 Method of manufacture of tube, tolerance class and reference 2 2. Steet type and type number 3 3 Chamica! composition and mechenical properties at room temperature 4 4 Permitted deviations of the product analysis {om the specified lade analysis 5 5 Steel type number and tube manufacturing proces, final supply condition and temperature of heat treatment 6 {6 Minimum proof stress values (Ryo 2) for carbon, carbon manganese and feritc alley stools at pievated temperatures 7 7. Minimum proof stress values (7 9) for austenitic stainiess steels at elevated BS 3059 : Part 2: 1990 9. Designation of steel tubes in BS 3059 Part 2: 1890 and the nearest equivalent designations in 8S 3059 ; Part 2 : 1978 and 180 2604 : Parts Il and 10 Estimated average strass rupture values for carbon and ferrtic alloy steels 11. Estimated average stress rupture values for austenitic steals 12. Physical properties of steel type number 360 and 440 13. Physical properties of steel type number 243, 620-460 and 622-490 14. Physical properties of steel type number 1629-470, 629-590 and 762 18 Physical propertios of steel type number 204851, 316851, 316852, 321851 (1010), 321851 (1105), 347551 and 218515 16 Preferred outside diameters and thicknesses for carbon, earbon manganese and ferrtic alloy steel boiler and superheater tubes appropriate to this Part of BS 3059 and masses per unit length 17 Prelerred outside diameters and thicknesses for austeniti stainless steal boiler and superheater tubes appropriate to this Part of BS 3059 and masses por unit length 18. Drill diameter sizes for method A 18. Notch dimensions for method B 20 Reference notch dimensions and tolerances 21. Parameters for lower confidence lines steel 360 22 Parameters for lower confidence lines stool 440 23. Parameters for lower confidence lines st00| 243 24 Parameters for lower confidence lines steel 620-460 25 Parameters for lower confidence lines steel 622-490, 26 Parameters for lower confidence lines steel 629-470 27 Parameters for lower confidence lines steel 629.590 28 Parameters for ower confidence lines steel 762 29 Parameters for lower confidence lines steel 304851 30 Parameters for lowar confidence lines steel 316861 and 316852 31. Parameters for lower confidence lines steel 321981 (1010) and 321851 (1105) 2 Parameters for lower confidence lines, steo! 347851 39 Parameters for lower confidence lines, steel 215815, Figure T Banmaciln cf lovee conten heats Ut Page 4 16 ” 18 19 18 20 2 25 2% 26 26 26 8 aSpecification 1 Scope “This Part of BS 3089 specifies requirements for plain end, seamless and welded, carbon and alloy stee! tubes and for ‘cold finished seamless austenitic steel tubes, not exceeding 127 mm outside diameter and not exceeding 12.5 mm. thickness for use in boilers and superhesters. ‘Tubes manufactured in accordance with this Part of BS 3058 have specified room temperature properties and specified proof stress values at olevated temperatures, In addition to the definitive requirements, this Part of {BS 3059 requires the items detailed in 2.1 to be documented, It also requires options selected by the purchaser from those detailed in 2.2 to be documented. For compliance With this Part of BS 3059 both the definitive requiremants and the documented items have to be satisfied. ‘This Part of BS 3059 provides for two categories of room temperature test procedure, designated category 1 and category 2 {sev clause 11). [NOTE 1, The pretered outside clamaters and thicknastes appropriate {this standard are given In appendix D ana mags per unt fenath fare ineludee inthis appendix for information NOTE 2, The titer ofthe publications efered on this standard te listed onthe inside back cover 2. Information to be supplied by the purchaser and options to be documented 2.1 Information to be supplied by the purchaser The following information shall be supplied by the purchaser and fully documentod: la) the designation of the tubes, ie. the number of this Part of BS 3059, the method of manufacture of the tube and the tolerance class where applicable, the grade of steel and the category of test specified (see clause 3) eg, BS 3059 : Part 2: ERW 1 620-460 : Cat 1; (o) the tube outside diameter and thickness (see appendix B) for seamless tubes class 2, elactrie resistance ‘welded tubes, and cold finished seamiess tubes, or the ‘outside or inside diameter and thicknoss for seamless tubes class 1 and cold finished electrical resistance ‘welded tubes (see 10.21: (o) the tube lenath, if exact (soe 2.2(e) and 10.3}; (d) the quantity in metres or number of lengths. 2.2 Options to be documented ‘A number of options are permitted by this Part of BS 3059 a listed below, and the purchaser shal identity the options Fequired. Both the definitive requirements specified ‘throughout this Part of 8S 3059 and the following documented items shall be satisfied before a claim of ‘compliance with this Part of BS 3059 can be made and, verified. In the event that the purchaser does not indicate his eequirements at the time of enquiry and order the ‘manufacturer shall select the options where appropriste. (0) The steelmaking process (see 4.1) (b) Whether a product analysis is required (see 6.2 and 1511). (c) Whether selected chemical laments additional 10 those specified are to be reported (see 6.3 and 15(3)) (c) Thefinal supply condition of the tubes (see clause 7). (e} Whether lengths other than random lengths are required (see 10.3) (#) Whether the method of leak tightness test to be ‘carried out on test category 2 tubes is the hydraulic ‘est or the eddy current test (see 12.4 and 15(61).. {g} Whether the hydraulic test, if specified, is to be carried out at a pressure in excess of 140 bar” and the pressure required (see 13.4 and 15(6)]. (hn) Whether additional non-destructive testing is required (s00 13.7). (i) Whether verification of elevated temperature proof stress values is required (see 13.8) (i) Whether verification of elevated temperature proot stress values by testing is required and the temperature selected from table 6 at which this is to be carried out, {see 13.8.2), {k) Whether the tubes are to be supplied uncoated or with the manufacturer's normal mill eoating (see clause 16). (U) Whether marking requirements in accordance with BS 5383 are required (see 17.1 and 17.4), 3 Designation “The tubes shall be designated by the number and Part of this British Standard, e.BS 3059 Part 2, from table 1 by the reference which indiates the method of manufacture {see clause BI, the tolerance clas (s08 10.2) and, from table 2, by 8 number which indicates the type of sta Table 1. Method of manufacture of tube, tolerance class and reference Method of manufacture and Referanco tlorance class" Seamless, class 1 st Seamless, class 2 s2 Electric resistance welded, class 1 | ERW1 Electric resistance welded, class 2 | ERW2 old finished electric resistance welded cew Cold finished seamless (applicable only to austenitic stainless steel types) crs ‘Tolerance cat it not applicable 10 CEW and CFS.sy ‘Table 2. Steel type and type number ‘Steel type “Type number Carbon and carbon manganese steels Carbon 360 Carbon manganese 440 Ferrite alloy steels 0.3 % molybdenum 243 1% chromium 0.5 % molybdenum | 620-460 2.28 % chromium 1 % molyadeaum (aormalized and tempered) 622.490" 9% chromium 1% molybdenum (annealed) 620.470" 9% chromium 1 % molybdenum (normalized and tempered) 629.590" 12% chromium 1 5 molybdenum, vanadium 762" Austenitic stainless stots* 18 % chromium 10 % nickel 308851 18 % chromium 12 % nickel, molybdenum 316851 18 % chromium 12 % nickel molybdenum, boron 316852 18 % chromium 12 % nickel, titanium (solution treated at 950°C 10 1070 °C) 18% chrornium 12.% nickel, ‘itanium (solution treated at 1070°C t0 1140 °C) 18% chromium 12 % nickel, niobium 347851 15 % chromium 10 % nickel 6% manganese, niobium, vanadium | 215815, 321851 (1010) 321851 (1105) Only saamias tubes are availabe in those alloys {The mean ofthe permissible solution teetment temperature range is 20. ‘Tho lower solution eresmonttomperature range result in higher yldstongthvslure sro the higher solution trostmant tomporature rango aves higher ses rupture Example. BS 3089 : Part 2 : CEW 620-460 : Cat 1 denotes cold finished electri resistance welded tube made from steel 620-460 tested to category 1 NOTE, The deslnations tor tuberin this Part of BS 9058 and how ‘nearest equivelont designations in 86 3059 ° Part 2: 1878 and in SO 2608 ; Pers I and II are listed in append x A for information 4 Manufacture of the steel 4.1 Steolmaking process ‘The steel shall be produced by an electric process or one of the basi¢ oxygen processes at the option of the ‘manufacturer unless otherwise specified by the purchaser (see 2.21a)). 4.2 Deoxidation BS 3059 : Part 2: 1990 5 Manufacture of the product ‘Tre tubes shall be manufactured by one of the following processes. (a) Seamless, The tubes shall be manufactured by a seamless process. Carbon and ferritie alloy soamioss tubes shall be hot or cold finished (see note 1). Austenitic stainiess ste! seamless tubes shall be cold finished {see note 1) () Electric resistance welded (see note 2). The tubes shall be manufactured from hot or cold, flat-rllad strip longitudinally welded continuously by the passage of an electric current across the abutting edges or along ‘the edges prior to the closure under welding pressure without the addition of filler metal. The tubas shall be as welded, hot finished or cold finished (see note 1) “Tho finished tubes shall not include wolds used for joining lengths of the hot or cold, flatrolied strip prior 10 tube forming, For tubes of both test categories ultrasonic or other suitable nondestructive testing method shall be used for the con: tinuous examination of the weld area (see note 3) NOTE 1, The terme be welded, hot finighae ond eo tnighea! eply 0 the condition of the tobas before thay ae hoot treated, i ‘equied, in accordance with clause 7 NOTE 2. Elec resetance waded tubes cover thore produced by bth high and love fraqueney techniques using either dirsct contact or induction NOTE 3, For welded tubes, ltasonie or other suitable non ostrctie testing i used for the purpose of quality control uring the process of manufacture by a method and ata place chosen by the menutacture. 6 Chemical analysis 621 Ladle analysis 6.1.1. The steel shall show on ladle analysis the composition. given in table 3, appropriate to tha ste! type specified. 6.1.2 For steel types 360 and 440 the steelmaker shall report the following additional elements to enabie a carbon equivalent value to be calculated: chromium, nickel, molybdenum, vanadium and copper 6.2 Product analysis fa product analysis for acceptance purposes is required by the purchaser this shall be stated in the enqulry and ordor (00 2.2(b)). When an analysison the product is carried out, the permitted doviations given in table 4 shall apply to the specified ladle analysis in table 3 ‘The number of samples to be taken shall be one per cast. ‘The samples shall be taken either from the test pieces used. for the verification of the mechanical properties or from ‘the whole thickness of the tube at the same location as for the mechanical test samples. In cases of dispute, the methods of chemical analysis shall be in accordance with British Standard Handbook No. 19 (oF BS 6200 : Part 3, as appropriateSe 0661 #14: oso sa |BS 3059 : Part Tie Pend drains of oder naa an be wea tac = a Se ee em [Cn oma [en © oz dar [ooo czese0 [Sue aso oms |” Molybdenum < 0.35 0.04" 0.04* > 0.35 e185 0.05" 0.05" sates lton0) S25 S38 fot; | ose ISHS Ie < ouso a SSBB < coo [28% |= 215815 Phosphorus = 0.030 0.003 ome SORE 5.0 <100 0.10" 0.10" >10.0 «20.0 0.15" 0.15" Titanium and niobium | All ranges 0.05* 0.05"BS 3089 : Part 2: 1990 6.3 Content of elements If required by the purchaser (soe 2.2{c!], the content of ‘elements selected by the purchaser, in addition to those specified in table 3 and in 6.1.2 for steel types 360 and ‘440 shall be reported. 7 Final supply condition “The tubes shal be supplied in the final supply condition as given in table 5 unless otherwise specified by the purchaser (see note 1). For seamless hot finished tubes in stools 360 and 440, unlass otherwise specified by the purchaser on the enquiry and order (see 2.2(d)), the ‘manufacturer shall have the option of supplying in either of the final supply conditions given in table 6 Heat treatment temperatures shall be selected from within the temperature ranges specified in table 5 and shall refer to the metal temperature (see note 2). NOTE 1. In the event thet the tubes are required for subsequent ‘manipulation, the purchaser may request delivery of the tubes in a Condition over then the final supply condition given in table 5. In this cas the purenaer should be informed of the Naat Westmant nocessry to give the required propertos (ou louse 8 NOTE 2, The supplier snould demonstrat it required that tho ‘propriate heat treatment eye has been echieved, 8 Mechanical properties 8.1 Mechanical properties at room temperature ‘The mechanical properties at room temperature” to be obtained on test pieces selected, prepared and tested in accordance with clauses 12 and 13 shall be as specified in table 3. oral reference eat treatment (which may have ltfece on the mechanies! propertien) are tobe carted out af ry of the tubes, the purchaser may request a the tne nuity 996 oFGe" ditional mechatica terts On same {hat have Been given heat treatments diffrent from, or addtional those 9 and 3 mechsnical properties tobe obtained Irom tests on them should be ogoed betweun the purchaser and the manufacture’ at the tine of the enquiry and oreer 8.2 Elevated temperature minimum proof stress values ‘The elevated temperature minimum proof stress values shall bbe as specified in table 6 and table 7 when sampled as described in 12.6 and tested or verified as described in 13.8, NOTE, The values ae not normally subject to verification ‘Table 5. Steel type number and tube manufacturing process, final supply condition and temperature of heat clause 5) 622-490 (seamless see clause 5) 629-470 (seamless see clause 8) 629-590 (seamless see clause 5) 762 (seamless see clause 8) 304851 (seamless see clause 5) 316851 (seamiess suo clause 5) 316852 (seamiess soe clause 6) 321851 (1010) (seamless see clause 5) 321851 (1105) (scamloss seo clause 5) treatment Stee type pumber and tube manufacturing process Final supply condition “Temporature of heat treatment sc Hot finished _ 360, 440 (seamless hot finished) Normalized 880 to 940. 360, 440 (seamless cold finished) Normalized 880 to 940 360, 440 (welded, hot finished) Hot finished - 360, 440 (as welded, welded hot finished, Normalized 880 to 940 welded cold finished) 243 (all manufacturing conditions see clause §) | Normalized 900 to 960 620-460 (all manufacturing conditions see Normalized 200 to 960 Normalized and tempered Annealed Normalized and tempered Normalized and tempered Tempering: 730 to 780 Solution treated 950 to 1100 Solution treated 1000 to 1100 Solution treated 1000 to 1100 Solution treated 950 to 1070 Solution treated 1070 1140 Normalizing: 900 to 960 Tempering: 680 to 750 850 t0 950 Normalizing: 900 to 1000 Tempering : 700 to 800 Normalizing: 1020 to 1070BS 3059 : Part 2: 1990 ‘7600108 w/1000 u)2ns payoods aye | uea = 2696 $a YM 22vepsense UF no pau) Isa UO PEs 218 SeNeh ITY “SLON syaays A 3114 pue asoveBuews vogue “uoque> 40} (FO%y) sanen ssons yoosd wnuNUIW “9 =| oe] vee] vee] sve] -] = | _patuin pue pazyeuron ze sez] ose | uel ore] zee] | | __—pamdunpurpenimuion | oos-6za wrvspaAiow % & =[oery a} ate tet] fe emo % S wnuapaaiow % ¢ ext] oc | oz] ez] vez] -| —- | —_pemcumpurpernewon | oorzze wnutoay> % 522 “wnuspaaou 6 50 eo} ex] | oe} cor) - oor 029 wnnwouy> =| on] cf on] on] co eve nvapaaiou % £0 ee ove erousauew voRreg =~ =[ wf anf onl zr] os 096 wont usu | ain | wun | eam | aan | gwen | own oss] 00s | ocr] oor] ose | on | ose 0 (0, emvesedas © ye ana E05 wompuos Ayddns emg | cow eddy, adh ns [e10u 29s) soumperoduiay parenoye ye rl| as 3089 ; Part 2: 1990 ‘ula €00° 01 “44 100'0 40 Ne! Wns por!DEdS XA Ye | Hea = BHOE SB WiYm @>uePIOD2" v INO Pa 1 uo pateg ue sane HY 30 anypeuan “wn ta x ed ect] cer] vai] cot vo sissiz exelu 04 "WRNWO:ND NS =[ st [ wt] on] em] om] cat sscre WnegOW HOLE ZL MNUOND HE zor] v0 201 suf aul se Ze ‘ot | — set} —aer er est] est | 98r (o1ow 1sster umuean au % 2 UMWOND % £ zasoue ert] cer} cu] emt | ont TSSB1E | _wruspqAow iapIU % Zu “wMOND % oa] safc] ocr ‘oseoe TORI OL WNWOND ewwyn | wwin | qwwin | wun | wen osy| cov] ose] ove | ose "70 (9,) emseieduen «yup Oty ‘ompu0e Addins jour “ou esks, oats (101 805) soxmesodusay paren: ssojuyers ntuaasne 10} ( 012 y) sanyen ss0138 jooud WMWIUIA, °L a1e= 8.3 Stress rupture properties ‘The stress rupture properties shal not be subject to ver cation. NOTE. For rabes complying with this Part of BS 3059 the estimated average stress ropture values oe shown in append D tnd can be used for design purposes, 8.4 Flattening test prope 18.4.1. When tested in accordance with 13.2 the ring shall withstand being flattened without showing any cracks or flaws in the metal, except as specified in 8.4.2, until the 255 45 170 > 45 < 65 220 > 65 <100 270 >100 <127 320 Table 19, Notch dimensions for method B Depth 12% % of the specified tube thickness Minimum depth 0.6 mm Maximum depth | 1.5 mm Tolerance on depth | 15 Saf notch depth Width Not greater than the notch depth with a minimum of 0.5 mm Length ‘Acconvenient length selected by the ‘manufacturer for calibration and checking purposes Appendix F. Ultrasonic testing of tubes for the detection of longitudinal imperfections F.1 General ‘The tube shall be tested as specifi in F.2 and F.3 and with the modification to clause 9 of BS 3689 : Part 1: 1983, as specified in F.4, F.2 Test procedure The tube shall be tested for the detection of imperfections ‘that are oriented predominantly longitudinally to the major axis of the tube in accordance with method A of BS 3889 Part 1. Scanning shall be esrried out in both directions (of beam travel in accordance with figure 1(a) of BS 3889 Part 1 : 1983,F3 Reference standards ‘The equipment shall be calibrated using longitudinal raference notches paralel to the major axis of the tube, in accordance with 7.1, 7.2.1, 7.2.2 and 7.2.5 of BS 3889 Part 1 : 1983, The dimensions of the reference notches shall be as given in table 20. Table 20. Reference notch dimensions and tolerances Depth 5 % of specified tube thickness Minimum depth = | 0.3mm Maximum depth — | 1.5 mm Tolerance on depth | + 15 % of notch depth or + 0.05 mm whichever is the larger 1.5mm Length Aconvenient length selected bby the manufacturer for calibration and checking purposes F.4 Assessment of results F.4.1. Any tube that does not produce signals giving {8 trigger/alarm condition shall be deemed to have passed the test. F.A.2 Any tube that produces signals giving a trigger/ Condition shall be designated ‘suspect’ or, at the ‘manufacturer's option, shall be retested on the same ‘automatic equipment as used in the original test. F.4.3 If upon retesting no signal giving a trigger/alarm ‘condition is obtained, the tube shall be deemed to have passed the test. Tubes giving a trigger/alarm condition ‘upon retesting shall be designated ‘suspect’. F.A.8 For ‘suspect tubes, one or more of the following ‘actions specified in items (a) to (e) shall be taken, or item (f) shall apply. (a) The manufacturer shall show to the satisfaction (of the purchaser that the triger/alarm condition arises from a combination of minor imperfections, individually not serious enough to cause a trigger/alarm condition, {and the tube shall then be deemed to have passed the test. (c) For outside surface imperfections, the ‘suspect’ area shall bbe explored by dressing, using an acceptable method, 4nd after checking that the remaining thickness is within tolerance, the ‘suspect’ area shall be retested ‘non-destructively using the magnetic particle inspection ‘method in accordance with 8S 6072, until it ean be shown that the imperfection has been completely removed. ‘The ‘suspect’ area shall then be retested by an ultrasonic shear wave method using equipment with the same ultrasonic parameters and calibrated 10 give the same test sensitivity as used in the original ultrasonic test. I no signals are obtained that give a trigger/alarm condition, the tube shall be deemed to have passed the test. (d) The full circumference of the surface of the tube shall be dressed using an acceptable method, either completely or locally along ts length to include the ‘suspect’ area and, after checking that the thickness is within tolerance, the tube shall be retested on the same ‘automatic equipment as that used in the original test. I no signals are obtained that give a trigger/alarm condition, the tube shall be deemed to have passed the test. (e) The ‘suspect’ area shall be cropped off, the remaining sngth being deemed to have passed the test. {f) The tube shall be deemed not to have passed the test Appendix G. Procedure for verification of elevated temperature values ‘As an alternative to verification of individual casts by testing at elevated temperatures the manufacturer, unless otherwise specified by the purchaser, may verity that his product consistently meets the minimum elevated temperature proot stress values given inthe specification for the relevant stel type by adopting the procedure soseribed in BS 3920. ‘The basis of the procedure is that the manufacturer compares appropriate data relating to his product with confidence lines that have been determined from the analysis ofa large body of data that has been used to derive the specifiestion minima given in ths standard Information required for the construction of the lower confidence lines which are necessary for the application Of the procedure are given in tables 21 to 33 ‘An example of eontidenee lines for steel type 762 is shown in figure 1. To achieve the appropriate degree of accuracy (b) For inside surface imperfections, the ‘suspect’ area shall MOwever itis necessary to construct the confidence lines bbe explored by dressing, using an acceptable method ‘and, after checking that the remaining thickness is within tolerance, the suspect area shall be retested by {an ultrasonic shear wave method using equipment ‘with the same ultrasonic parameters and calibrated to give the same test sensitivity as used in the original ultrasonic test. If no signals are obtained that give a a candisinn the the shall he deemed 10 fon a larger scale. To enable this to be done the co- ‘ordinates of two suitably spaced points on the lines, appropriate to the various grades of steel at each ‘temperature, are given in tables 21 to 33.BS 3059: Part 2: 1990 0.2% proof stress at f °C, Nimm? 700 800 900 Tensile strength Ra, N/mm? igure 1. Example of lower confidence lines (for stvel 762)BS 3059 : Part Table 21. Parameters for lower confidence lines: Table 24. Parameters for lower confidence lines: stool 360 steel 620-460 “Temperature 0.2% proot stan at two lavas, Tempersture ‘of room tamporature tenale Strength 300 N/mm? | $00 Nimm* {860 Non 1560 Nim? °c Ninn? Nimm? °c N/mm? Nim? 250 108 198 350 74 218 300 20 183 400 168 210 350 78 169 450 163 201 400 2 161 00 159 104 450 70 153 550 156 188 ‘Table 22. Parameters for lower confidence lines Table 25. Parameters for lower confidence lines: stool 440 stool 622-490 ‘Temperature 0.2% proot stress a two lovee Tompersture 0.2 % proot stress at two levels, ‘of room temperature tensile of oom temparstretonaile sneonsth seength 360 Nim? | 550.Nimm* 440 Nim? [540 Nien? “ Nimm* Nimen? °c Nim N/mm? 250 185 225 350 134 246 300 124 209 400 130 240 360 104 197 450 118 226 400 99 188 00 110 210 450 Ea 180 550 100 185 Table 23. Parameters for lower confidence lines Table 26. Parameters for lower confidence lines stool 243 stool 629.470 “Temperature 0.2 % proof stats a two love “Temperature 0.2 % proof stress at two eves ‘of room temparature 1.0 % proot of oom remperetre tenia. freee strength {450 Nimm? | 550 N/mm? “460 Nimm= | 620 Nien? °c Nim Nim? °c Nim Nim? 250 198 24 360 96 195 300 164 216 400 93 192 360 138 208 460 80 199 400 134 208 500 7 187 480 128 200 500 125 193,BS 3059 : Part 2: 1990 Table 27. Parameters for lower confidence tines: Table 30. Parameters for lower confidence lines: stee! 629-590 steels 316851 and 316852 Temperature (0.2% prot stress a two lvels Temperature 1.0 % proof sas at two lavas ‘of oom temperature tenis of room temperature 1.0 % sererath Proof sree (620Nimm? | 720 Nimwm™ 250 Nim? | 350 Nim °c Nim? Nimnm? “c Nimm? Nir? 350 322 416 250 143 2168 400 316 408 300 136 207 450 310 396 350 131 200 500 290 382 400 126 194 550 235 298 450 122 190 500 118 184 550 115 180 ‘Table 28. Parameters for lower confidence lines: 600 113, 7 steel 762 650 10 173 0.2% proot sas at two loves 700 us 108 ‘of room temperature tonite steonath ee Co ‘Table 31. Parameters for lower confidence lines: *e Nimm? Nim? stee! 321851 (1010) and 321851 (1105) ae a 4 Temperature 110 % proot sre at two levels 400 281 451 of room temperature 10 % 450 273 424 poet ss 500 256 378 250N/mm? | 350 N/mm °c Nimin® Nimm® 250 160 247 ‘Table 29. Parameters for lower confidence lines: 300 153 240 stee! 304851 a aaa 258 Temperature 10 %ot proot sre at two eves ot | | 400 14a ar room temperature 1.0% proof 450 139 220 “— 500 136 215 250.Nimm? [350 Nim 550 138 a °c Nim Nim? 600 131 208 250 138 207 650 127 194 300 132 199 700 121 180 350 126 190 400 120 194 450 uz 180 600 115 7 550 12 173 600 109 168 650 104 185 700 99 138‘Table 32. Parameters for lower confidence lines: ‘Table 33, Parameters for lower confidence lines: stool 347851 steel 215815 “Temperature 1.0% proot stress at two levels Temperature 1.0% proot stress at two ovals ‘of room temperature 1.0 % of room temperature 1.0% root stress roof stass 250 N/mm? | 350.Nirmm* 230 N/mm? | 330 Nim? °c Nimm? N/mm? °C Nimm? Nimm? 250 164 254 250 148 223 300 158 248 300 143. 219 350 153 202 360 Wt 216 400 150 238 400 139 213 450 149 232 450 137 210 500 148 228 500 136 207 550 146 221 550 135, 202 600 45, 210 800 193 198 650 131 190Publications referred to 8518 8s 2059° as 2688 8s 3889 2s 3608 85 3920 5 5383 as S750" 6072 8S 6200 85 Hanabook No, 1S01128°T Stee eubes for boilers, supseneaters and Meat exenor Memods for tensile testing of metals ‘Stool boiler and supsrheater tubes Part 1 Low tens carbon site! tubet without specified slavated temperature properties Methods for machanicel tering of matele at elovate temperatures art 1 Tensile testing Non destructive testing of pipes and tubes Part 1 Methods of automatic ultrasonie testing fr the detection of imperfections in wrought iron steel tube Part 2A Eddy current testing of Torrous pipes and tubes Method for converting elongetion value for ste! Pare I Carton ana love alloy steals Part 2 Mezhoa af conversion for application to austaisie sta ‘Specifieation for procedure for deriving and vtifyng the minimum elevated temperature yield or proof stress properties of steel products ‘Sscfieation for material indenifieation of steel, nickel alloy and titanium alloy tubes by continuous eheracte¢ marking and colour coding of ste! tuber Quality systems Part 2 Specification for manufacture and installation Method for magnetic particle flaw detection ‘Sampling ana analysis of ron, steal and other fercous metaie 3 Metnoc of analysis ‘Methods far tne sampling and analysis of iron, steel and other fe 2 Dimensions toleraneas and conventional masses pa” unit length 180 26041 Scee! products for pressure purposes ~ Quality requirements Part 11 Wrought seamiess tubes, Pet ll Elctnieresatance and incuetion-welaed tubes‘Tis British Standord, having bsen prepared undor tho direction of the Iron and Stoel Standards Policy Committe, mss published under the authority of the Board of BSI and comes into eect on 31 August 1990 (© Brith Standards Institution, 1990 First published, at part of 8S 3059, December 1958 Fest revision August 1968 ‘Second revision, ar BS 3059 : Part 2, September 1978 “Thied revision August 1990 88h 0 $8017547 2 ‘The following BSI roferances olate to the work on ths standard CCommistee referanes ISM/73/1 Draft fr commant 87/40969 DC British Standards Institution. incorporated by Floyal Garter, BSI i {the independent national bosy for th preparation of Brith Standards It isthe UK membar ofthe International Organization for Stenceraization and UK sponser of the Bitsn Nationa Committe ofthe Internationsl Electrotechnical Comm sion, In addition o the preparation and promulastion of standarct, 8S! cers specialist serviees including the provision of informetion ‘through the BSI Library and Standardline Dotabese, Techni! 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Committees responsible for this British Standard “The preparation of this British Standord vas enteustes by the ron and Stool Stance Policy Committe (Shl/|¢o Technics ‘Commitae ISM79, upon which the following bodies were ‘represented ‘Agiocinted Offices Technical Committee BEAMA Ltd. (Power Generation Asrociation} Brien Compressed Air Society British Ges ple {British Shipbuilders Brivsh Stal Incustry Electricity Supply Industry in England and Wales Engineering Equipment and Materiis Usrs'Assocition High Pressure Pipework Goneutative Committe ya's Rosier of Shipping Amendments issued since publication Process Plant Association Seamless Stee! 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