APQP Progress Report - Coversheet

Supplier: Using Plant:

Location: SDE:
Supplier Code:
Contact:

Part number: Program:

Part Name: Model Year:
Revision: PPAP Due:
Date of Rev: PPAP Run:

Team Members Company Phone

Open Issues Responsibility Completion Date

Cayman Business Systems

2/2000 -- 16949.com
 APQP Progress Report - Checklist
Supplier:
Part Number: Rev:
Person Due
APQP Element % GY R Comment/Action Required Responsible Date
DESIGN FMEA
1 Header complete to AIAG standards
2 Cross functional team formed.
3 RPN value for corrective action established
4 Corrective action for high RPN.
5 Design verification plan complete.

DRAWING
1 Drawing is understood, all specs. in hand.
2 Tolerances are realistic and attainable.
3 Significant characteristics are agreed upon.
4 Team feasibility commitment complete.

TIME LINE - GANTT CHART

1 Time line is established.
2 Customer report dates included.
3 Required due dates are included.

RAW MATERIALS/COMPONENTS
1 Sub-contractors/Suppliers are determined.
2 APQP is on time. (components).
3 Raw materials are ordered.
4 Raw materials are in-house.
5 Raw materials have been tested/verified.

PROTOTYPE CONTROL PLAN

1 Header complete to AIAG standards.
2 All significant characteristics included.
3 Evaluation method included.

PROCESS FLOW CHART

1 Flow chart is complete.
2 characteristics.

PFMEA
1 Header complete to AIAG standards.
2 Cross functional team formed.
3 RPN value for corrective action established.
4 Corrective action for high RPN.

CONTROL PLAN
1 Header complete to AIAG standards.
2 All significant characteristics included.
3 Evaluation method included.
4 Sample sizes adequate.
5 Sample frequencies adequate.
6 Reaction plan for nonconforming matl.
7 Pre-launch control plan is completed.

MEASUREMENT SYSTEMS ANALYSIS

1 New gages have been dimensionally verified.
2 Gage R&R's are complete.
3 R&R's are acceptable.
TOOLING
1 Tooling on time
2 Tooling sampled at toolshop.
3 Tooling is properly identified
4 Tooling sampled on production equipment.

TRIAL PRODUCTION RUN

1 Capacity verified.
2 All dimensions are within tolerance.
3 SC's, CC's, DC's are capable (>1.67 Ppk).
4 Samples have been submitted for ES test.
5 ES testing is complete and satisfactory.

CAPITAL EQUIPMENT
1 Equipment is on time.
2 Run off at supplier complete.
3 Run off at installation to machine specs.
4 Capacity has been verified.
5 Equipment is properly identified.

Disk File Name: 507014704.xls The Cove! Page 2

Sheet Name: Checklist 16949.com Print Date: 01/23/2021
 APQP Progress Report - Checklist
Supplier:
Part Number: Rev:
Person Due
APQP Element % GY R Comment/Action Required Responsible Date
TRAINING
Adequate staffing for new equipment/processes
1 is acquired and trained.
2 Maintenance personnel are trained.
3 Production personnel are trained.

OPERATOR INSTRUCTIONS
1 approved.
2 Includes instructions for nonconforming material.
3 Includes packaging requirements.

PROCESS SET-UP INSTRUCTIONS

1 Process parameters are determined.
Parameters are in a range to allow for variation in
2 materials and environment.
3 required.

INSPECTION INSTRUCTIONS
1 Incoming inspection instructions are complete.
2 In-process inspection instructions are complete.
3 Final inspection instructions are complete.
4 All are keyed to the Control Plan, Flow Chart.

PACKAGING INSTRUCTIONS
1 Packaging per customer specifications.
2 Ensures product integrity.

Disk File Name: 507014704.xls The Cove! Page 3

Sheet Name: Checklist 16949.com Print Date: 01/23/2021