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IEEE ELECTRON DEVICE LETTERS, VOL. 37, NO.

1, JANUARY 2016 53

High-Performance Al–Sn–Zn–O Thin-Film


Transistor With a Quasi-Double-Channel Structure
Yingying Cong, Dedong Han, Xiaoliang Zhou, Lingling Huang, Pan Shi, Wen Yu,
Yi Zhang, Shengdong Zhang, Xing Zhang, and Yi Wang

Abstract— We successfully fabricated high-performance


Al–Sn–Zn–O thin-film transistors (ATZO TFTs) with a quasi-
double-channel (QDC) structure on glass by radio-frequency
magnetron sputtering. The bilayer ATZO films are fabricated
with different oxygen partial pressures during the sputtering
process. The structure of the top ATZO layer is optimized
to improve OFF -state performances. With this QDC structure,
the ATZO TFT demonstrates excellent electrical performances,
including a low OFF -state current of 840 fA, an ON/ OFF current
ratio of 1.08 × 109 , a steep threshold swing of 0.16 V/decade, Fig. 1. Cross-sectional schematic diagrams of (a) CDC and (b) QDC ATZO
a superior saturation mobility of 108.28 cm2 V−1 s−1 , and TFTs.
a threshold voltage of 2.09 V.
improve on-state and mobility performances [7]. Alternatively,
Index Terms— High-performance, Al–Sn–Zn–O (ATZO), thin-
film transistor (TFT), quasi-double-channel (QDC) structure. large amounts of carrier suppressor elements are introduced
into the top channel layer to increase resistance and suppress
I. I NTRODUCTION excessive oxygen vacancies [9]. However, these conventional

R ECENTLY, ZnO-based thin-film transistors (TFTs) have


demonstrated a potential for applicability to the active-
matrix organic light-emitting diode (AMOLED) display field,
double-channel (CDC) TFTs often need two different chan-
nel materials or different elements compositions, which may
increase material costs. Moreover, they have no improvements
owing to their attractive performances, such as transparency, on the off-state characteristics, which are associated with
low-temperature process, and high mobility [1]. To meet the standby leakage power.
demand for high mobility and reliability, various elements have Therefore, in this letter, we introduce quasi-double-
been proposed as dopants for ZnO [2]. In particular, Al and Sn channel (QDC) ATZO TFTs in which the top ATZO layer is
elements co-doped ZnO (ATZO) material has the advantages modified to a S/D structure, which can decrease the off-state
of low cost and high performances [3]. Sn, Al, and Zn are current (Ioff ), increase ON/OFF current ratio (Ion /Ioff ), and
abundant elements; Sn and Al elements can increase carrier simultaneously maintain the mobility and on-state characteris-
mobility [4] and stability [5], respectively. Hence, ATZO is a tics of a CDC structure without increasing process complicacy.
competitive channel material for TFT applications. Bilayer ATZO films are achieved using different oxygen partial
In addition to the use of novel materials, changing the pressures [P(O2 )] during the deposition process [10], [12],
device structure is an appropriate method for improving the which can simplify the process and decrease material costs.
electrical performances of TFTs. In particular, double-channel
structure is a simple and effective method for optimizing the II. E XPERIMENT
channel resistivity and carrier concentrations [6]–[11]. High- As shown in Fig. 1, we fabricated ATZO TFTs
conductivity film (such as ITO, IZO, et al.) works as the using a conventional staggered bottom-gate structure. First,
bottom channel of double-channel TFTs to offer carriers and a 110-nm-thick indium-tin-oxide (ITO) gate was formed by
Manuscript received November 9, 2015; accepted November 15, 2015. Date radio-frequency magnetron sputtering on glass at room temper-
of publication November 20, 2015; date of current version December 24, 2015. ature. Then, a 150-nm-thick SiO2 film, which served as a gate
This work was supported in part by the National Basic Research Program of
China (973 program) under Grant 2013CBA01604 and in part by the National insulator layer, was grown by plasma-enhanced chemical vapor
Natural Science Foundation of China under Grant 61275025. The review deposition (PECVD) at 80 °C. For a CDC TFT, bilayer ATZO
of this letter was arranged by Editor A. Nathan. (Corresponding authors: channels were sequentially deposited by sputtering an
Dedong Han and Yi Wang.)
Y. Cong, D. Han, X. Zhou, L. Huang, P. Shi, W. Yu, Y. Zhang, X. Zhang, Al2 O3 –SnO2 –ZnO (2wt% Al2 O3 , 2wt% SnO2 ) target at differ-
and Y. Wang are with the Institute of Microelectronics, Peking University, ent P(O2 ) at room temperature. The 10-nm-thick bottom ATZO
Beijing 100871, China (e-mail: handedong@pku.edu.cn; wangyi@ime.pku. channel, located next to the insulator layer, was deposited
edu.cn).
S. Zhang is with the Institute of Microelectronics, Peking University, in a pure Argon atmosphere [P(O2 ) = 0%]. The top ATZO
Beijing 100871, China, and also with the Shenzhen Graduate School, Peking channel with a P(O2 ) of 15% was 25-nm thick. Patterns were
University, Shenzhen 518055, China. defined on the SiO2 and ATZO channels using the same mask
Color versions of one or more of the figures in this letter are available
online at http://ieeexplore.ieee.org. to improve channel–insulator interface properties. Finally,
Digital Object Identifier 10.1109/LED.2015.2502621 another ITO film was deposited under the same process
0741-3106 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
54 IEEE ELECTRON DEVICE LETTERS, VOL. 37, NO. 1, JANUARY 2016

Fig. 3. Electrical characteristics of ATZO TFTs with different structures.


(a) Transfer ID -VG and sqrt(ID )-VG curves. Output characteristics of (b) CDC
and (c) QDC ATZO TFTs.

Fig. 2. XPS scan spectra of ATZO films. O 1s spectra of (a) bottom ATZO The Zn 2p3/2 peaks of the two ATZO layers are shown
layer [P(O2 ) = 0%], and (b) top ATZO layer [P(O2 ) = 15%]. (c) Zn 2p3/2
spectra of top and bottom ATZO layers. (d) At% of elements in both ATZO
in Fig. 2c. It is generally accepted that the Zn 2p3/2 peak
layers. centered at 1021.4 eV represents Zn interstitial in the oxygen-
deficient regions [16]. As the Zn interstitial also generates free
conditions with gate electrodes to serve as S/D contacts. electrons, the bottom layer with a higher Zn peak intensity has
To further improve the electrical performances of the devices, lower resistivity. Fig. 2d shows the at% of elements extracted
the QDC ATZO TFT was fabricated. The top ATZO layer was from the XPS spectra. Compared with bottom ATZO layer,
defined using the same pattern with ITO S/D contacts, which the content ratio of the O element in the top layer decreases,
is the only difference when compared with the structure of indicating the filling of oxygen deficiencies and a decrease
the CDC TFT. Moreover, the single-channel ATZO TFTs with in carrier concentrations, which are consistent with the result
only a bottom (called “BSC TFT”) or top channel layer (called deduced from the O 1s peak. Thus, the bottom ATZO layer
“TSC TFT”) are fabricated for comparison. The thickness of has higher carrier concentrations and lower resistivity than the
the single channels was set to 35 nm. After fabrication, the top layer.
ATZO TFTs were thermally annealed in vacuum at 150 °C for Fig. 3a shows the transfer curves of the ATZO TFTs
30 min, which was the highest temperature during fabrication. with different device structures. The channel width (W) and
In addition, the source/drain and gate overlap lengths were length (L) are 100 µm and 10µm, respectively. The parameter
2 µm. threshold voltage (VT ) and saturation mobility (µsat ) are
During the experiment process, we used standard pho- extracted from sqrt(ID)-VG curve. The Ion /Ioff is defined as
tolithography and lift-off techniques. The electrical character- the ratio of the maximum Ion (VG = 12 V) to the minimum
istics of the ATZO TFTs were measured using a semiconductor Ioff [1]. The single-channel TFTs (BSC and TSC TFTs) are
parameter analyzer (Agilent 4156C) at room temperature. The shown to illustrate the role of each channel layer. The BSC
chemical states of atoms in the ATZO films were investigated TFT has higher conductivity characteristics due to the high
by X-ray photoelectron spectroscopy (XPS, Axis Ultra). oxygen vacancies and Zn interstitial content. However, it do
not show transfer characteristics since there is no cutoff trend
in the applied VG range. The TSC TFT has a suitable Ioff
III. R ESULTS AND D ISCUSSION
due to the suppression of the carrier concentrations with
Fig. 2a and 2b show the O 1s XPS scan spectra of the higher P(O2 ), while the Ion is significantly lower than that
bottom and top ATZO layers, respectively. The peak intensity of the BSC TFT. On the other hand, compared with the
of the bottom ATZO layer is higher than that of the top single-channel ATZO TFTs, the performances of the CDC
layer. To clarify the chemical bond of oxygen in the films, the ATZO TFT has been optimized. Since the addition of the
asymmetric O 1s peaks are divided into two peaks centered at bottom ATZO channel yields higher carrier concentrations
530.2 eV (OL ) and 531.7 eV (OL ). The OL and OH peaks are and improves the channel conductivity, the bottom channel
generally ascribed to the O2− bonded by metal ions, and O2− provides a low resistance path (blue curved arrow in Fig. 5a)
in the oxygen-deficient region, respectively [13], [14]. The rel- and works as the main conductive channel near the insulator
ative OH area ratio of the top ATZO layer (48.07%) is smaller layer interface in the on-state (VG > VT ) for the CDC
than that of the bottom layer (52.55%). This result indicates structure, which leads to higher Ion and µsat . In addition,
that the high P(O2 ) suppresses oxygen deficiencies such as the thicker top channel with lower conductivity controls the
oxygen vacancies, which generate free carriers in metal–oxide Ioff and VT characteristics, which cuts off the double-channel
semiconductors [15]. Hence, the bottom ATZO layer with a TFTs. However, the CDC ATZO TFT shows no improvements
P(O2 ) of 0% has relatively higher carrier concentrations [12]. in the off-state characteristics compared with the TSC TFT.
CONG et al.: HIGH-PERFORMANCE Al–Sn–Zn–O TFT WITH A QDC STRUCTURE 55

TABLE I
E XTRACTED E LECTRICAL PARAMETERS OF VARIOUS TFTs

Compared with the CDC TFT, the QDC TFT has a signifi-
cantly decreased Ioff of 840 fA and simultaneously maintains
high on-state performances. The Ion /Ioff also increases to
1.08×109 due to the decreased Ioff . As the bottom ATZO chan-
nel works as the main conductance path in the on-state (blue
curved arrow in Fig. 5b), when the top ATZO layer is modified
to the S/D structure, the carrier concentrations of the QDC Fig. 4. Dependence of RT W (width-normalized total resistance) on L for
device decrease slightly compared with those of CDC bilayer (a) CDC and (b) QDC ATZO TFTs at different VG . The extracted (c) RSD W
channels. In addition, the removed top layer also reduces the (width-normalized contact resistance) and (d) rch (channel resistance per
channel length unit) vs VG . 1/(RSD W) and 1/rch vs VG for (e) CDC and
effect of the S/D fringe electrical field on the top layer. These (f) QDC TFTs. VD = 0.5 V, W = 100 µm.
changes result in a slightly decreased Ion and increased VT .
Furthermore, the parameter threshold swing (SS) and µsat
show negligible changes, as there are no differences between
the CDC and QDC TFTs in the insulator/channel interface and
bottom channel that control the SS and µsat parameters [7],
respectively. The output curves of the CDC and QDC ATZO
TFTs are shown in Fig. 3b and 3c, respectively. Both TFTs
demonstrate n-type transistor characteristics. Consistent with
transfer curves, the Ion of the CDC TFT is a little higher than
that of the QDC TFT. The extracted electrical parameters of
the ATZO TFTs are listed in Table I. Fig. 5. Schematic diagrams of overall resistance in (a) CDC and
Fig.4 details the resistances, which are extracted by transfer (b) QDC ATZO TFTs. RSD is the resistance in the source and drain electrode,
RC1 and RC2 are the contact resistances in different interfaces, RS1 and RS2
line model method [17], as a function of L and VG for the are the series resistance in top ATZO film, RS is the overall series resistance in
CDC and QDC TFTs, respectively. The extracted RSD W and top film, RTCH and RBCH are the top and bottom film resistances, respectively.
rch of the two devices are of the same order when the VG
is over 7 V and those of the QDC TFT are slightly larger,
as shown in Fig. 4c and 4d. Additionally, the instinct VT are QDC structure obviously extends the current path (red curved
achieved by the intercept of the fitting curves in Fig. 4e and 4f. arrow in Fig. 5b) and increases Roff , which is the reason for its
The VT values extracted from RSD W (3.99 V) and rch (4.01 V) lower Ioff compared with that of the CDC TFT. Therefore, the
for the CDC TFT are nearly the same, while the VT from improved QDC structure can enhance off-current control and
rch (4.64 V) is larger than that from RSD W (4.06 V) for the keep the on-state characteristics, which proves its potential for
QDC TFT. These results also explain the decreased Ion and in display fields.
increased VT for the QDC TFT, which is due to the reduction
of its channel layer, as compared with the CDC TFT in the IV. C ONCLUSION
on-state. In this letter, we demonstrated a QDC ATZO TFT. The
Fig. 5 shows schematic diagrams of the overall resis- bilayer ATZO films are fabricated using different oxygen
tance in the CDC and QDC structures [11]. In the off-state partial pressures. The bottom ATZO channel has higher carrier
(VG < VT ), as RBCH increases due to the reduction of concentrations and contributes to the on-state and mobility
accumulated charges, the current path of the CDC ATZO TFT characteristics, while the top ATZO layer controls Ioff . The
forms next to the back channel (red curved arrow in Fig. 5a). QDC ATZO TFT shows excellent electrical performances with
The minimum resistance (Roff ) for current flow is composed a large Ion /Ioff of 1.08 × 109, a low Ioff of 840 fA, a steep SS
of RC1 , RS1 , and RTCH . On the other hand, as the Roff of of 0.16 V/decade, and a superior µsat of 108.28 cm2 V−1 s−1 .
the QDC TFT is composed of RC1 , RS , RC2 , and RBCH , the In addition, the QDC structure has many advantages,
56 IEEE ELECTRON DEVICE LETTERS, VOL. 37, NO. 1, JANUARY 2016

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