- ee —
incsaes "El
32) 1061/1062 INPUT ma-V
Mill calibato range 0-70 n¥ resolution 1OHV
aecurney £0088 aca]
ie eee
B3) 1071/1072 RMR | Maa: re
RID: Pein Decade Ressune tox range 000 [INPUT] Sanaa | lid on Baa Boas
|
a. i eg-=-
010000 Ohm, soho 0.1 Ohm accurey 20008 freeep eT
CALIBRATION CHECK ory | None || 1000 pF | 3Ka | ima
| =.
9.3 Types 1011 and 1012. =
Power the converter at the proper ter- ¥5¥ | 201-180 || woot fete en
‘minals with the proper voltage (see O10V $3-/S9- 1000 pF 6KB 1MQ
_
Cones the curent or voltage ee | OMT SHR ART-aT
comverterlabehcaltvatoratieimpu | Me) |
terminals By andA or (and
Do. “TABLE 10-
Connect a current or voltage
meter (See converter label) atthe
‘output terminals G (+) and H()
for channel I or M (+) and N (-)
for channel 2 (See Figures 4).
Set calibrator at low end of scale
(ie.4 mA fora4-20mA range),
Wait about $ min. for warm-up
then check the accuracy of out
pt. It should also be atthe low
tend of scale (i. 1,000 5 mV
‘SERIES 1000
Ieletea Signa
for a 1-5 V output range),
Ifthe outputis not correct, adjust
‘Convers
icon ZERO trimmer of the relevant
channel (See Fig. 6)
[3
Set the full scale value on cali
brator (20 mA in the example
above) nd check output accu
cy (5.0005 mY inthe example
C02 -prco4 |r Kfey +] Fe eee
7 @Alz/2 Po2 2eRO
te
ero
‘SPAN trimmer of the relevant channel (See Fig. 6).
NOTE: In case of Trouble in performing the calibra-
tion check refer to the Trouble Shooting section
9.3.1. Calibration modification.
To modify the nature of input signal (Je. from current to
voltage input), the input shunt must be replaced witha voltage
divider or vice versa forthe opposite, asindicated on Table 10,
‘Toalter the measuring range only, following Table 10 replace
(Gf equited the shunt or voltage divider resistor values (use 1/
4, 1%, 25 ppmu°C precision metal film resistors) on the base
board (see Fig. 5). Reposition (if required) the zero and span
programmable jumpers placed on the preamplifier module
referring to Table 10 and Fig. 7,
-27-
REF. JUNCT.
‘COMPENSATION
[cre]
(mANViTeimV Preamplifier Module)
After this, proceed as described in the calibration check
section adjisting ZERO and SPAN trimmers as required, - JUMPERS
CONFIGURATION for mV INPUT -
ON MODULE OMIT J12
JUMPER:
2 oe oe ° ofolol[+|+
22 |ol|s ale wf}ofol-|4i.s
efor oo) |
3 C]oje} |. Ge jo | ic] |
Se ooo Pe aa | o | - | -|+] +
Sao fo] ee 6 ete ee
45 | 0 | - ol oe lo |
5 |. eile of fel |.
Ceo el | |ola|e|.
Oe eeleole
7 sje fotele |
8 Sells |
8 *{f-fef-- ° ofojo|]-|-
8 ei iol il 7 Blagyle | al
w fe) -]-]- Woe |
Meo | | | a o| to] |.
Me) oes] | ~2 |}ol-|-|-|-
wfoj+)-f-]- go fe |e fe fe].
7 \olo |. : lets iol el.
oS )oloto) SB ileieilo lola
Se loo ello |e | Te
aw Joj-[+]-]- @ } foc
wa Joj;-jof-|- mo} jo ||
oo LL my-{-fe]-]-
os | |e rd
4“ -|+]of.]- |
aw fete fe fe].
55 -Joj«e]-]-
GO Lelio lolel.-
wm ]|-jof-|-|-
ae fe [| - fe] -]- :
cL
w | -]|-]-]-]-
- TABLE 11- (ice TS
For millivolt ranges follow the same procedure described
above in9.3 for type 1011/1012 using the calibrator millivolts
values corresponding to the measuring range.
9.4.2 Calibration Modification.
Use Table 11 and position programming jumpers according
to the desired input measuring range (see Fig. 7 for jumpers
location).
9.4.3 Thermocouple Input Temperature Ranges.
swell known that the thermoelectric e.n.f, ofa thermocouple
is the algebraic sum ofall the emission of the thermoelectric
junctions constituting it (usually the Measuring and Reference,
Tunetions).
Asseenin section 7.4.2: compensating cable must be used for
the input connection and a compensation of the junction
‘potential at the converters input cable must be accounted for.
This reference junction compensation feature is already built
inthe 1061/1062 converter by means of an automatic compen-
sator consisting of an RTD arranged in a Calibrated Supply
‘Whetstone Bridge in such a way thatthe bridge output at any
temperature counteracts the Ref. Junction potential
When performing the converter calibration the mV signal
supplied by the calibrator must account tor the Ref, Junction
‘emission potential for providing the correct calibrating poten-
tial in millivot
Normally three calibrating configurations are used:
al Thermometer
A ‘on Convertors
input tominals
copper wires
Absolute +O- 1 Sos,
‘mito i onverer
ae 2] 2 caibrates
To seta calibrated signal at low (L) or high (H) end of scale:
1) Look on the pertinent T.C. table for the desired tempera
ture; read the corresponding e.m.f, voltage VT (L) or VT
ap.
Using a thermometer, read the input connection cable
temperature taken at the converters input terminals, Use
the TC table to obtain the corresponding Reference Junc~
tion potential VR (he same supplied by the converter RI.
compensating circuit)
Compute the compensated potet
VC (L) = VE (L)- VR or VC (H) =
Set the computed value on an absolute millivolt calibra
tor.
2
3)
4)
-20-
—
Deere
ES
—
fe
:
a eee
bee | oe
ouput O-
HO
‘The procedure is as seen in A). In this ease the temperature
reading is taken at the calibrator end because there Ref. Junc-
tion compensation takes place.
a
Copper wes
‘
emer el [O* conerar
: ow
cup OT 3] O “calves
°c Rarenc uncon
(io ocr be ator
(co motng pant ba w
euros en)
With this configuration the Ref. Junction is held at OC
(Melting point of ice or electronicfelectric device simulating
the same effec)
‘The converter compensates the Ref. Junction at its terminals.
‘The values VT (L) and VT (HD can be read directly from the
T.C. table (see config. A) as calibrating
( since the millivolt values are referred to a O°C Ref.
Junction,
Gangrene (eck
th canoes to
‘sea
t 8
TS. + OF,
sien wn { Comore
Jautomatic ~ = tbe
sores 3° “calbrataa
conpesat
sn
eral rote
‘As in C) above, no signal correction is necessary since the
calibrator internally compensates for its Ref. Junction as well
as the converter. Copper wires
1 8
i OF convener
- Boe
2] caltated
Cabtraors
compensating rove
As in D) above, no signal correction is necessary since the
calibrator has no thermoelectric junctions and compensates
for the emission of the converters compensating circuit.
All configurations seen are equally useful but configuration
is the most accurate and easy to handle
Configuration A) is the simplest to set-up but less accurate. It
is difficult to exactly track input terminal temperature and its
fluctuations.
Note that in config. A and B Ref. Junction potential subtrac-
tion becomes a sum of values with a negative sign if the
calibrating temperature (i.e. VT (L) ] is below zero.
‘After noting these necessary considerations on how to gene-
rate the calibrating signals, the calibration check follows the
same scheme as section 9.3.
Allow five minutes for warm-up, then set low end of scale
signal and check output value. Adjust if necessary, ZERO
‘immer of the relevant channel.
Set calibrator for full scale, check output value and adjost, if
necessary, SPAN trimmer of the relevant channel.
‘Trimmer PI (see Fig. 7) on the input module (only for T.C.
input) calibrates the Ref, Junction compensating bridge so that
its output changes the same amount with temperature as the
Ref, Junction potential of the specific Thermocouple type
used. PI calibration must not be disturbed except when modi-
fying the type of T.C. input (as described below).
fa burnout feature is specified open the measuring line and
check that the output signal goes beyond full scale for UP-
‘SCALE burnout or below low end of scale for DOWNSCALE,
bumout.
9.4.4 Calibration Modification.
‘To modify the type of T.C. input follow Table 12 (see Fig. 7).
Recalibrate Ref, Junction adjust trimmer PI on the TC input
module to obtain the correct compensating supply (£ 0.1%
accuracy) forthe specific type of T.C. as per Table 12.
‘To modify the measuring range only use Tables 13 ,b,¢ and
position programming zero and span jumpers according tothe
desired input measuring range (see Fig. 7 for jumpers loca-
tion). Then perform the ZERO and SPAN triminer calibration
as above in the calibration check section 9.3.
9.5 Types 1071 and 1072
RTD and Transmitting Potentiometers
Input.
9.5.1 Pt100 DIN RTD Input Ranges.
‘Connect input and output wires.asper Sect.7.4.3 withadecade
resistance box in place of the RTD.
Power the instrument, checking proper supply connections
and voltage. Allow 5 minutes for warm up.
‘With any of the 3 input wires open (or any combination), the
‘output must go beyond full scale (i.e. 21 mA for a 4-20 mA
‘output range).
‘Connect the decade resistance box with the 3 wire arrange-
‘mentand connect an output meter (Volt or mA as required) on
‘outpat terminals.
Setresistance value at low end of temperature scale and check
for output tobeat low end of scale (i.e. 4.00 mA+0.02mA for
‘24-20 mA output.
Adjust, ifnecessary, ZERO trimmer ofthe relevant channel to
‘obtain the correct low end outpat value (See Fig. 6).
Setresistance value at full scale and check for output tobe at
full scale value (in the example at 20-+ 0.02 mA). Adjust, if
‘necessary, SPAN trimmer of therelevant channel to obtain the
correct full scale output (See Fig. 6).
‘To obtain low level inputs on Pt 100 Din sensors (-50°C to
-200°C) change R7 to 100K on input module M1 A and/or B.
See Fig. 5 and Fig. 8 for M1 and R7 position.
Linearity check.
Set resistance value to the mid scale temperature and check
‘output value to be at 50% (in the example 12+ 0.02 mA). If
this value is not correct there is no adjustment and the conver-
ter needs troubleshooting (see section 10.3 Repait)
Et FABLE 12
Module PN. 204138
LEGEND:
Jumper Omitted
‘Jumper on position +
“ot
Jumper on position -
[wef we [me | me |
(*) Voge measured on J12 pone eae
8
0°C
PRESSION = 85 ie
a ef
5 ° 00 | ore.
: ‘ no | ave
4 2 wo | tare
0 ° 3 we |r.
1 | ‘ wo |
2 wm | ai 5 wes | ors
3 ws | 6 ses | ovaurt.
‘ | 7 so | evar
5 ws | eats 2 wr | ovate
¢ so |. eae ° ot | ant.
7 oles || a = |
° wo | ort 8 230
“4 me
6 move
6 ae
7 ws | out
% ns | er
as
cee
a ee i ae
aun
[sures
1850 o
1600 ost+
1400 9/34 /1-
1250 o/34
1100 9/34/14
960 Bit
840 3s
730 s/t4
640 +
560
490 w
430 Best
380 3
330 ae/tt
290 94/3-/1
255 94/3.
220 94/1413
195 o+/1-
170 9
150 94/14
130 94/34 /1-
15 94/34
100 94/34/14,
nae 175
140
“105,
“70
“35
Awoaae
35
70
105
140
175
210
245
280
TABLE 13c:
94/3-/1-
ante
3e/1-
ne
+
ate
a
s/t
9/34/14
9/3
96/16/34
ote
1-181
3/9
14/319
1-18
e
o/t+
9 /94/1-
9/34
9/94 / 1+
at
a
3/14
+
We
set
3
Bete
94/3-/1-
94/3 ee
Other types of RTD (to be specified when
ordering).
‘On specific request, different types of RTD sen-
| Mo.rtonis are) ||
ST Ott
sors can be configured, for linear temperature
‘outputin the converter (ie. PL100 ANSTor Ni 100
or Cu 10).
Differences from Pt 100 DIN mainly stems from
some component values on the base board bridge
circuit and/or some values on the input module.
‘The calibration procedure is very similar to that
described above.
ZERO
9.5.2 Calibration Modification,
‘To modify the measuring range reposition pro-
~ SPAN
‘grammable zero and span jumpers according to
Table 14.
(See Fig. 8 for their positioning).
After this, follow the same procedure as for
bration check. Adjust ZERO trimmer and SPAN
trimmer to calibrate the output (see section 9.5.1)
9.6 Types 1071 and 1072
Transmitting Potentiometer Input.
‘SUPPLY
Fx
Pa
9.6.1 Calibration Check.
Connect input and output wires per Fig. A Connect power
supply wires (check connections and voltage).
Power the instruments allowing 5 min. for Warm-up.
Set Zero ohms on Resistance Box R x 2and the pot value on
Resistance Box Rx 1 (.e.250 Ohms); check for output to be
at low end of scale (ie. 4.00 + 0.02. mA).
adjust, if necessary, ZERO trimmer of the relevant ci
(see Fig. 6) to obtain the correct low end outpat value
Set Resistance R x 1 to zer0 and R x 2 to the pot value Cin the
‘example 250 Ohm); check for output to be at full scale (in the
example 20,00 0.02 mA),
Adjust, if necessary, SPAN trimmer of the relevant channel
(see Fig. 6) to obtain the correct ful scale output.
Linearity check.
Set x I and R x 2 at 50% of Pot value (in the example 125
‘Ohms) then check for output tobe at mid seale in the example
12,00 + 0,02 mA).
If the output is not correct there is no possible adjustment; the
‘converter requites troubleshooting (see section 10.3 Repair)
+34
fo
Lohse
(RTD-POT Preamplifier Module)
9.6.2 Calibration Modification.
‘Transmitting pot. ranges from 50 to 200 Qare implemented
‘without an input shunt resistor R3 on base board (see Fig. 5)
by adjusting coarse Span an Zero as required (see see. 9.6.1
above).
Potentiometer values from 200 2 to 10 KQ can be accommo-
dated by inserting R3 a 2000 + 0.5% 25 ppm °C 1/4 W
resistor on base board and calibrating Zero and Span as above,
Refer to Table 15 for jumper setting.
zis be!
R23, R4, R25 No ves
eeiee 10; Periodically check
Voltage Across C5 4/8 | | Remove input Preamp, Caliration to monitor
16V OK? NB. Preamp. Supply OK? cause of cal. shift
T -ENO-
YES
ast —- Check Input Module
No signal at input pine
——__— 2 (2) and 4 (for Vim,
D2AB, D3 AB mV TC or
8 (+) and 4 () for RTD.
Input Pream. Module AB = oe
29 AB 10212 A/B,IC2 AB,
Ri A/B to R8 AB
21 NBt0Z8 AB,
CAB, C2. AB
Input Preamp, Module TIM 063
11. Warranty
Elcon offers an extended period of warranty assistance per-
formed attheir factory. Each instrument to be repaired is thor-
‘oughly analyzed to locate the cause and mode of possible
faults and correlate them with the initial, intermediate, and.
final testing documentation
‘ThisallowsElcon to race with more accuracy the fault causes,
thus obtaining valuable indications, reliability statistics, and.
qualitative evaluation for the purpose of maintaining, the
quality and reliability of their products under strict control
WARRANTY CONDITIONS,
Econ Instruments certifies thatallthe instruments oftheir ma-
‘nufacture are immune from defects or lossot essential quality,
‘and whenever they are apparatus, Elcon also guarantees pro-
per operation, The duration of the warranty period is clearly
indicated in the order confirmation and starts from the date of
delivery oronsite test (ifrequired). Unlessotherwise specified
the warranty is for 12 months, from delivery date
‘The warranty does not cover consumable items.
TERMS - CONDITIONS - WARRANTY LIMITS.
L. Formof report
‘The action due to the customer for vices, defects, or loss of
quality is subject to the terms of articles 1495, 1497 CC,
(latian Civil Code).
‘The denunciation of the, defect or quality loss must be made
by the customer by registered mail, elex, fax, or equivalent
‘written form tobe sent (othe main office of Elcon Instruments,
2. Limit- burden - obligation of the customer to conserve the
warranty
8) The warranty islimited to repairing and substitution, FOB
Elcon Instruments factory, of the useless parts, for
firmed defect of materials and/or workmanship, fee of
charge, and the remaining, shipping, dismounting and
mounting expenses (operations that in any ease must be
done in accordance with the supplier, atthe customer's
charge.
Inno case Eicon Instruments will be held responsible for
expenses, for loss of profit and/or damage, ditect or in-
direct, thatcan be incurred by the customer due toa fault
or defect of the materia
)_ The warranty ends for instruments or materials damaged
by:
~ shipment
= Storage non conforming to the instruction manual spe=
cifications,
~ incorrect installation
38 -
°
®
°
»
»
»
»
ae
= Toss of adequate protection for the type of installation
(mechanical, climatic, ete.)
~ incorrect application of power supply voltage
~ erroneous wiring of the power supply line (applied on
{input or output measuring circuits)
‘The warranty ends for instruments or materials if repai-
red, modified, or simply tnpered with, even if only in
part, by personnel not authorized by Elcon Instruments
andalso ends if used in improper way and/or not conform
‘ng with the given instructions,
‘The warranty is valid only if payment has been received
from the customer in a timely fashion, as per the original
agreement; otherwise itis void.
All parts that are subject o normnal wear and inevitable
deterioration are exeluded from this warranty.
In case of having to return the instrument (0 one of the
Elcon Instrumentsuthorized labs forrepair, thecustomer
shall obtain a written authorization with shipping instrue-
tions from Elcon Instruments,
Shipment expenses, all the concerned burdens, and the
risk of loss or damage of the retumed instrument are ex-
lusively bor by the customer.
‘The same rules apply also when the instrument needs to
be replaced,
During the warranty period, the customer will allow any
personnel appointed by Elcon Instruments toexecute con
trol of the instruments anid materials.
‘The customer cannot require cancellation of the contract
inreason of vices or defects, but only their elimination or,
when they cannot be repaired, the replacement of the in-
struments, ifavaitable on the market. In ease the replace-
‘ment is for any reason impossible, Eleon Instruments
has the faculty to offer instruments of the same or equi-
valent type, quality and efficiency, suitable to the same
use.
Ifthe customer refuses such offer without justified moti-
vation he is entitled to reimbursement of the money al-
ready paid or a refund of the real incurred expenses.
For items subsupplied by Elcon Instruments the standard
‘warranty terms as given by the original manufacturer are
applicable.
‘The warranty
substituted on ex works basis
Such warranty replaces and supersedes any other decla-
red or implicit warranty
