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A Study of Polyacrylamide-Based Gels Crosslinked With Polyethyleneimine
A Study of Polyacrylamide-Based Gels Crosslinked With Polyethyleneimine
where c is the molar concentration of carboxylate groups on the Equipment and Methods. The pH was measured using an Orion
polymer chains. Eq. 2 was also used for determining the degree of 520 pH meter (Thermo Scientific; Waltham, Massachusetts; 2009).
hydrolysis of the PAM (with s = 0). The degree of hydrolysis The steady-shear viscosity measurements were performed using a
of PAtBA and PAM was found to be less than 0.1 mol% by use PVS model rheometer (Brookfield; Middleboro, Massachusetts;
of C13 NMR spectroscopy. The crosslinker employed in the gela- 2009) with Couette geometry. The outer and inner radii of the cup
tion experiments was PEI with a molecular weight of 70 kg/mol and bob were 3.8 and 3.4 cm, respectively. The sample volume was
(as disclosed by the supplier). The activity of PEI was determined 30 mL.
to be 33 1 wt% using thermogravimetric analysis. Its pH was The high pressure/high temperature (HP/HT) STC was used
measured as 11.0. Nitrogen gas was used to pressurize the vis- for heating the gelling solutions under a nitrogen atmosphere to
cometer and the see-through cell (STC). The viscometer and STC prevent oxidation. A schematic of the STC and the gas-sampling
will be described in the next subsection. Solutions that contained system is shown in Fig. 4. The gelling solution (80 mL) was
either 3 N NaOH or 20 wt% HCl were used to adjust the initial pH transferred to an HP/HT graduated cylinder, which was placed in
value of the polymer gelling solutions. In order to examine the the STC. Then, the pressure was increased to 23.4 bars (340 psig)
effect of simple salts on the gelation time, sodium chloride (NaCl) using nitrogen gas. After that, the cell was heated using a sur-
was used. This was an American Chemical Society-grade chemi- rounding electrical heating tape. After a certain time (depending
cal obtained from Baker Chemical Company. on temperature, as will be discussed later), the reaction gases were
collected using a stainless-steel gas-sampling cylinder with a vol-
ume of 150 mL. Finally, the gas sample was analyzed using a
6890N GC (Agilent Technologies; Santa Clara, California; 2009).
A thermal conductivity detector (TCD) was used to obtain a quan-
titative composition of the gas samples. The carrier gas of the GC
chromatograph was helium. The column used was a Chromosorb
column with a mesh size of 80/100.
HP/HT glass tubes were used for heating the polymer samples.
They had screw-thread caps, which were closed before heating the
samples in a silicone-oil heating bath to prevent sample evaporation.
Then, the samples were analyzed using C13 NMR spectroscopy.
Gels were prepared by adding the needed amount of the poly-
mer to water while stirring the solution continuously. Then, the
desired amount of PEI was added drop by drop while stirring,
which lasted for 10 minutes before loading the sample into the
viscometer or the STC.
The gelation time is defined as the time corresponding to an
inflection point in the viscosity-vs.-time curves. This procedure
was used by several authors to determine the gelation time (Bro-
seta et al. 2000; Reddy et al. 2003).
The reaction mechanisms of the PAtBA/PEI and PAM/PEI Hydrolysis of PAtBA and PAM. The effect of NaCl was signif-
gels are different. In the PAtBA/PEI, imine nitrogen on PEI nu- icant on the gelation time. Hence, it was decided to study the
cleophilically substitutes the ester groups on the carbonyl carbon hydrolysis behavior of both polymers. Fig. 10 shows the degree
of tBA. On the other hand, the PAM/PEI gels are thought to form of hydrolysis as a function of heating time. These data were
through a transamidation reaction between the PEI imine nitrogen collected for neat (as received from the suppliers) PAtBA and
and the amide groups on the PAM. The PAtBA/PEI gels can also PAM, with initial pH adjusted to 11.2 using a few drops of
form through the transamidation-reaction pathway because the 3 N NaOH solution. Then, the samples were heated according to
PAtBA contains 95.3 mol% of amide groups. In fact, it has been the procedures outlined previously. Finally, the samples were ana-
shown that ringing gels can be obtained with PAtBA polymers lyzed with C13 NMR spectroscopy, and the degree of hydrolysis
containing zero tBA (Al-Muntasheri et al. 2006). was determined using integration of the resonance peaks of the
C13 NMR spectra at 179.6–184 ppm (Truong et al. 1986). From
Fig. 10, the degree of hydrolysis of PAM and PAtBA increased
Effect of NaCl on the Gelation Time. The effect of salts on the from zero to 43.4 and 25.5 mol%, respectively. The PAtBA
gelation time was examined for the two gelling systems. The two contained 4.7 mol% of tBA groups that hydrolyzed completely in
gelling solutions were prepared in water containing sodium chlo- 1.2 hours. The hydrolysis of the tBA part produces tert-BUOH
ride (NaCl) in such a way that it contained 15000 mg/L of Na in (Al-Muntasheri et al. 2006). The tBA part undergoes another
the final gelling solutions. The pH of the gelling solutions at these reaction (specifically, thermal decomposition producing isobutene
conditions was 10.0. Then, the viscosity of these samples was and traces of CO2). The amide groups hydrolysis of PAtBA was
measured as a function of time, and the results are given in 20.8 mol% after 72 hours of heating. On the other hand, the PAM
Fig. 9. The results clearly show that both systems exhibited a hydrolyzed into ammonia and carboxylate groups, as shown in
delay in the gelation time. The two polymers have an initial Fig. 11. (Parker and Lezzi 1993; Kurenkov et al. 2001).
degree of hydrolysis less than 0.1 mol%. The two polymers hydro- Both polymers hydrolyze to an appreciable extent. In the same
lyzed producing carboxylate groups. The positive Na ions shield time, the degree of hydrolysis of PAM (43.4 mol%) after 3 days of
the negative charges on the produced carboxylates, collapsing the thermal treatment gave a greater value than that of PAtBA (25.5
polymer network (Tam and Tiu 1989; Ghannam 1999). We postu- mol%). This indicates that the presence of tBA groups hinders the
late that the shrinkage of the polymer network resulted in fewer hydrolysis of the amide groups on PAtBA. This could be a result
crosslinking sites accessible to PEI, which increased the induction of the presence of CO2 produced from the thermal decomposition
period and resulted in longer gelation times. of tBA groups. CO2 gas could lower the pH of the solution, which
Fig. 7—Thermal decomposition of tBA part of glycidyl methacrylate-tert-butyl acrylate copolymer (Dhal and Babu 1984).
results in a slower hydrolysis rate of amide groups on PAtBA. system at a pH value of 7.7. Similar trends were noted by Hardy
A polymer with less hydrolysis extent is more likely to be stable et al. (1999) for this system at temperatures below 100 C. The
than a polymer with more hydrolysis extent at the same conditions viscosity buildup for this system was not smooth. In fact, viscosity
(Moradi-Araghi 2000). did not exceed 14 Pas, while at an initial pH of 10, the maximum
measurable viscosity (18 Pas) was reached. The reproducibility
Effect of the Initial pH Value on the Gelation Time. The pH of of these data was checked, and similar trends were observed. The
the gelling solution can change because of dilution with formation same trends were observed by Hardy et al. (1999).
fluids, the presence of sour gases, and contact with the reservoir Fig. 14 shows a comparison of the two systems at an initial pH of
rocks. Hence, it is important to examine the effect of the initial pH 7.7. From Fig. 14, it is clear that the gelation of the PAtBA/PEI
on the gelation time. Gelling solutions (PAM/PEI and PAtBA/PEI system was faster than that of the PAM/PEI. This is because the
at 7:1 wt% content) were prepared, and their pH was adjusted to reduction of the initial pH to 7.7 increased the gelation time of the
7.7 using 20 wt% hydrochloric acid. Then, the viscosity was PAM/PEI system by a factor of 8 compared with a factor of 2 for
measured as a function of time. For the PAM/PEI system, Fig. 12 the PAtBA/PEI. Therefore, the reduction in the initial pH values has
shows the viscosity vs. time for two runs obtained at pH of 9.9 (as more retarding effect on the PAM/PEI compared with the PAtBA/
is) and 7.7. The data clearly show an increase in the induction PEI system. This can be explained by keeping in mind that the tBA
period and, hence, a longer gelation time at an initial pH value of part of PAtBA undergoes thermal decomposition producing isobu-
7.7. The viscosity buildup was similar in both cases. Hydrolysis tene and CO2, as shown in Figs. 6 and 7. The presence of these
reactions are strong functions of the catalyzing anion (OH-) con- carboxylate groups could provide crosslinking sites for the PEI to
centration. Therefore, we postulate that the PAM hydrolysis rate form a gel. On the other hand, the amide groups of PAM mainly
is slower at an initial pH value of 7.7. The lower hydrolysis rate undergo hydrolysis, which is slowed by lowering the initial pH
could decrease the negative charges on the polymer, leading to values (this also applies to the amide groups on PAtBA that undergo
less polymer-network stretching. That gives fewer accessible hydrolysis only). Therefore, fewer crosslinking sites could be pro-
crosslinking sites on the PAM network. Hence, longer gelation duced at the PAM compared to PAtBA under the conditions set in
times were obtained at lower initial pH values. Fig. 14. Note that the viscosity of PAtBA/PEI system with an initial
Similar tests were conducted for the PAtBA/PEI system. Data pH of 7.7 decreased to 2 Pas after 450 minutes (7.5 hours). Hardy
are shown in Fig. 13, where the gelation time increased for this et al. (1999) reported similar trends for the PAtBA/PEI system at
temperatures below 100 C. On the other hand, the sample of PAM/
PEI system under the same conditions reached the maximum mea-
surable viscosity of 18 Pas. The trends for having weak PAtBA/PEI
gels compared to PAM/PEI could be explained by the fact that PEI
becomes less effective in crosslinking tBA groups (through nucleo-
philic attack) on PAtBA at low-pH conditions, as previously
reported by Hardy et al. (1999). We speculate that crosslinking took
place at the amide groups of PAM, thus producing stronger gels
compared to PAtBA crosslinked with PEI.
Conclusions
The present study examined two polymers (PAtBA and PAM)
crosslinked with PEI. The following conclusions can be drawn:
• Isobutene gas was detected during the crosslinking reaction
between PAtBA and PEI over the temperature range of 60 to
130 C.
• Trace amounts of CO2 gas were noted during the crosslinking
reaction between PAtBA and PEI at 120 and 130 C.
• NaCl delayed the gelation time for the PAtBA/PEI and PAM/
PEI gel systems.
Fig. 10—Degree of hydrolysis vs. time (at an initial pH value of • Lower initial-pH values increased the gelation time of the
11.2 and at 120 C) of PAtBA and PAM (neat chemicals). PAtB/PEI and PAM/PEI systems by factors of 2 and 8, respec-
tively. This is because of the difference in hydrolysis rates of Al-Muntasheri, G.A., Nasr-El-Din, H.A., and Hussein, I.A. 2007. A rheo-
the PAtBA and PAM. logical investigation of a high temperature organic gel used for water
• Lower viscosities of the PAtBA/PEI were observed at an initial shut-off treatments. J. Pet. Sci. Eng. 59 (1–2): 73–83. doi:10.1016/
pH of 7.7 as a result of less nucleophility of the imine nitrogen j.petrol.2007.02.010.
on PEI. Al-Muntasheri, G.A., Nasr-El-Din, H.A., and Zitha, P.L.J. 2008. Gelation
Kinetics and Performance Evaluation of an Organically Crosslinked
Nomenclature Gel at High Temperature and Pressure. SPE J. 13 (3): 337–345. SPE-
104071-PA. doi: 10.2118/104071-PA.
a = molar content of amide groups, mol/L
Bailey, B., Crabtree, M., Tyrie, J., Elphick, J., Kuchuk, F., Romano, C.,
c = molar content of carboxylate groups, mol/L and Roodhart, L. 2000. Water Control. Oilfield Review 12 (1): 30–51.
E = ester content, mol% Broseta, D., Marquer, O., Blin, N., and Zaitoun, A. 2000. Rheological
s = molar content of tBA groups, mol/L Screening of Low-Molecular-Weight Polyacrylamide/Chromium(III)
t = degree of hydrolysis, mol% Acetate Water Shutoff Gels. Paper SPE 59319 presented at the SPE/
DOE Improved Oil Recovery Symposium, Tulsa, 3–5 April. doi:
Acknowledgments 10.2118/59319-MS.
Dhal, P.K. and Babu, G.N. 1984. Glycidyl methacrylate-tert-butyl acrylate
The authors would like to thank Saudi Aramco for permission to copolymers: Synthesis, characterization, and thermal studies. J. Poly-
publish this work. The Delft University of Technology is also mer Science A: Polymer Chemistry 22 (8): 1817–1829. doi: 10.1002/
acknowledged for its support. The technical reviewers of this paper pol.1984.170220804.
are highly appreciated for their comments. Nabeel Y. Al-Ajaj, Saudi Ghannam, M.T. 1999. Rheological properties of aqueous polyacrylamide/
Petroleum Overseas Limited, and Nabeel S. Al-Habib, Exploration NaCl solutions. J. Applied Polymer Science 72 (14): 1905–1912.
and Petroleum Engineering Center—Advanced Research Center, doi:10.1002/(SICI)1097-4628(19990628)72:14 <1905::AID-APP11>3.3.
are highly appreciated for their support. Mohammed Sajjad, Ali Al- CO;2-G.
Yami, and Awadh Al-Harbi of the Hydrocarbon Phase Behavior Hardy, M., Botermans, W., Hamouda, A., Valda, J., and Warren, J. 1999.
Unit at the Saudi Aramco Research and Development Center are The First Carbonate Field Application of a New Organically Cross-
highly appreciated for the gas analysis. Mohammad Al-Ghamid of linked Water Shutoff Polymer System. Paper SPE 50738 presented at
the Analytical Support Division is highly appreciated for the C13 the SPE International Symposium on Oilfield Chemistry, Houston, 16–
NMR measurements. Thanks to Halliburton Energy Services for 19 February. doi: 10.2118/50738-MS.
providing the PAtBA and PEI samples and to SNF-Floerger for Kurenkov, V.F., Hartan, H.-G., and Lobanov, F.I. 2001. Alkaline Hydro-
providing the PAM samples. lysis of Polyacrylamide. Russian J. Applied Chemistry 74 (4): 543–
554. doi:10.1023/A:1012786826774.
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Fig. 12—Effect of the initial pH value on the viscosity evolution Fig. 13—Effect of the initial pH value on the viscosity evolution
of PAM/PEI. of PAtBA/PEI.