Machine Sizing and Injection Profile Calculator

Shot Size (volume)

Part 157.7108
Runner 0
Total 1200 cu cm

Inputs
Injecton time 2.562 sec
Flow Rate 468.38407 cm^3/sec
Barrel Diameter 135 mm
Barrel Area 143.14 cm^2
Shot size 83.83 mm
Stroke per 1 cm^3 0.070 mm
Nominal ram speed 32.7 mm/sec
Commpressibility Factor 14 %
Shot size w compressibility 95.57 mm
Ram speed w compressibility 37.30 mm/sec
Switchover position 15 mm
Starting ram position 110.57 mm
Starting Ram position Nominal Ram Speed Shot Size
mm mm/sec mm %
110.6 32.7 83.8 14%

Recommended ram speed:XY Plot

Stroke[%] ram speed [%]

Average #DIV/0!
Machine Sizing and Injection Profile Calculator

Shot Size (In^3 volume)

Part 0.2263
Runner 0.0934
Total 0.3197 cu In

Molding Conditions
Mold Melt Inj
100 420 0.2

Flow Rate 12.0

1.5985 Cu In/sec
10.0

Barrel Barrel Shot Size Stroke Nominal 8.0

Diameter Area per cu In Ram Speed

6.0
In In^2 In In In/sec
1 0.785 0.407 1.273 2.04
4.0
1.25 1.227 0.261 0.815 1.30
1.417323 1.578 0.203 0.634 1.01 (36mm dia screw) 2.0
1.5 1.767 0.181 0.566 0.90
2 3.142 0.102 0.318 0.51 0.0
3 7.069 0.045 0.141 0.23 0.0 2.0 4.0

Starting Ram position Nominal Ram Speed Shot Size Commpressibility Factor
in in/sec in %
0.5 1.01 258.4 10%

Recommended ram speed:XY Plot Ram Pos Ram SpeedVol Flow Rate Ram Pos
Stroke[%] Recommended ram speed:XY Plot[%] In In/sec Cu In/Sec In
0 25.27 0.0 0.4 0.3 0.5
10 58.96 0.0 0.9 0.6 0.5
20 83.96 0.0 1.3 0.9 0.4
30 83.58 0.0 1.3 0.9 0.4
40 94.61 0.0 1.4 1.0 0.3
50 100.00 0.0 1.5 1.1 0.3
60 66.34 0.0 1.0 0.7 0.2
70 65.20 0.0 1.0 0.7 0.2
80 65.47 0.0 1.0 0.7 0.1
90 56.60 0.0 0.9 0.6 0.1
100 36.28 0.0 0.5 0.4 0.0
Average 66.93 1.0

Switchover location
% 95% #VALUE!
Position 12.92
 Ram Speed

12.0
Ram
Speed
10.0

8.0

6.0

4.0

2.0

0.0
0.0 2.0 4.0 6.0 8.0 10.0 12.0

Ram SpeedVol Flow Rate Percent

In/sec Cu In/sec Volume 280
0.4 0.3 0% 274.2
0.9 0.6 0% 248.3
1.3 0.9 11% 222.5
1.3 0.9 22% 196.6
1.4 1.0 33% 170.8
1.5 1.1 44% 144.9
1.0 0.7 56% 119.1
1.0 0.7 67% 93.3
1.0 0.7 78% 60
0.9 0.6 89% 41.6
0.5 0.4 100%
1.0
5
280
 Nominal Ram Speed 37.30 mm/sec
Starting ram position 110.57 mm
Ending Ram position 5 mm
Shot Size 95.57 mm
Shot Size * Ram Speed 3565

Ram Initial
Position Ram
Stroke [%] Ram speed [%] [X] Speed [Y] X Delta Y Delta Angle Area
100 52.0941 110.6 19.43
90 85.1937 101.0 31.78 9.6 12.34731 59.00
80 92.2138 91.5 34.40 9.6 2.618743 12.51
70 97.1531 81.9 36.24 9.6 1.842532 8.80
60 97.7378 72.3 36.46 9.6 0.218114 1.04
50 98.5103 62.8 36.75 9.6 0.28817 1.38
40 100 53.2 37.30 9.6 0.55571 2.66
30 87.7263 43.7 32.72 9.6 4.578519 21.88
20 61.1047 34.1 22.79 9.6 9.930788 47.46
10 24.0516 24.6 8.97 9.6 13.8221 66.05
0 16.5747 15.0 6.18 9.6 2.789145 13.33
 Initial Ram Speed [Y] Final Ram Speed
80

70

60

50
Total Area Final Ram Speed
56.74 40
185.72 69.08
303.73 71.70 30
328.76 73.55
346.37 73.76
20
348.45 74.05
351.20 74.61
10
312.76 70.03
217.85 60.10
85.75 46.28 0
11 21 31 41 51 61 71 81
59.09 43.49

56.74
69.08
71.70
73.55
73.76
74.05
74.61
70.03
60.10
46.28
Ram Speed

71 81 91