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Included in this issue: Pine Armoire • Two Trivets • Birdhouse

03 Adirondack senee> Toy Fishing Trawler


Oriental Mirror • Folk-Art Cow • Coun try Village
Marchi April 1989
I '

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: f lu Belt Sanders are designed to provide maximum


precison, Each one isavailable with notonly an
attachable sanding frame toprevent gouging and
. rocking, butacompatible inversion stand or
bevel fence forsanding from any position.
And on ourelectronic model, variable
speed selection gives you an even
greater.degree ofcon!rD
. ~ :~~..:,... ....

".;:,~~ ':f-.

. '

, '
,
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, "

..... ' .

. SoHd and 'P,oiVerful;'ali Elu Plunge'


Routers provide perfect 90 degree
entry and exit from the workpiete. Plus,
on two models, electronic controlled
variable speed isperfect formatching
, cutters toall different materials toassure
" the finesUinish.And each Router is
, 'availablewith avariety ofattachments
',' t,o'give you total versatility and ~ontrol.

:. , , : ' i.~. II
. . .
.\ . . CJ~ '
'. , ','

, '" ,
• . .' ,. \!'.....::f - - - .. . •.
'''''.., ~$ ' , '!, • •

:' : , Our Universal 'Planer has the Power:af'!d' " '.'.


-0 'durability neededfor awide variety of materials: Its
... ' , cast aluminum shoes are precision machned after Qssembly ,
, so they're parallel tothe planing surface and r~btJeting
edge. And itgives you asatin-like finish every time.
" ' . ", . , f.
~............-.-'-
. ,;
.
.
'
. ' " ' . ,

.' " . ' The Elu System. Afraditon of.painstaking craftsmanship and modern technoloW corripined tocreate
. the benchmark forwoodworking accuracy. ,' . " ..
. Every tool we build has bal,l and roller bearing motors, heavY-duty housings and the latest power.
transmission systems. Plus innovative accessories.that alloy.' you to rneeteven the most grueling shop
standards. With flawless performance every time. Raising woodworking toawhole new level of perfection.
- " E lu~ From Black & Decker" '

::;~;~~ANYTHINC 'l ESSWON'T Cur"


~,:'~J.:< "&":~ ."
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MARCH I APRIL 1989 VOLUME 13, NUMB ER 2
'"' 1 1~ 11"'
_ 1
_ 1~ _
~ _ 11"' ~
1-

Editor and Publisher


James J. McQuillan
Man aging Editor DEPARTMENTS
Thomas G . Begnal
A ssociate Editor 4 Shoptalk
David F. Pet ers
StaJf Editor 6 Letters
T ho mas Clark
8 Readers' Information Exchange
A , l Director
Dan Thornton
9 Events
Illustration /Page Design
Michael Gellally 10 Cabinetmakers' Supplies
Maria Meleschni g Schoo ls and Craft Centers
Proj ect Designer/ Craftsma n
F. Ph illip Bacon 13 Product New s
Circularion / Prom otion
l.ynn e Streeter, M anager 14 Woodworking Basics
JoAnne Finkle, Subscrip tion s Transf erring and Enlarging Patterns
Patricia Malumphy, Distribution
Maureen A. Murph y, Sub scrip tions
17 Special Techniques
Com puter Op eration s Makin g Tripod Legs
Kath y Sho o k, Supervis or
Advertising
20 Fini shing
Kimberl y S. Gellall y, M anager
Three Easy Finishes fo r Pine

Produ ct ion Manager 23 In The Shop


Jane Manl ey'
The Portable Circular Saw
Of fice
Patricia Mcl .eun , Manager 41 Gift Shop
Lynda Morris, A ssistant
Administra ti ve A ssistant 54 Shop Tips
Marie E. McQuillan
Photo graphy
John Kane / Sih er Sun Studios

50
Tht' wood worke r's Juurnal (l SSN 0 199~1892) is
publi shed hi-mon thl y in J an uar y. Mar ch , May,
PROJECTS Pine
July. September and No vember by Th e Madr igal
Publi shin g Co .. Inc.• P .O . Bo x 1629. New Milford ,
CT 06776. Telephone: (203) 355-2694.
Armoire -
Copyrigh t 1989 by Th e Ma dri gal Publishing Co .. 27 Oriental Mirror
Inc. No part of this pu blicatio n may be reproduced
by a ny method without permission from the
publisher.
Second cla ss postage paid at New Milfor d , CT 30 Adirondack Settee
06i76 and additiona l offices.
Subscription Roles: In the U nited States a nd its
possessions - O ne yea r (6 Issues) $ 15.00, Two
years (12 issues ) $26.00 , Canada - One year 34 Country Village
$24.9 5 (CAD), Two years $42.95 (CAD). For eign
countr ies - On e year $10 .00 (U SD). T wo years
$35.00 (US D ).
To Subscr ibe. Renew or Change Address: Write 36 18th-Century Tilt-Top Table
to The w ood wor ker ' s .Jo urnal, P .O. Box 1619,
New Milfo rd , Cr 0677 6 , includin g maili ng la bel
for renewals a nd cha nges. For gift subsc riptions,
incl ude yo ur own na me and ad dress as well as those 41 To y Fishing Trawler
o f gift recip ients.
Postmaster: Send Ch an ge of Address to The
Wood wor ker ' s Journa l, P .O . Box 1629, Ne w
Milford , CT 06776.
Contribu tio ns: \Ve welcom e co ntributio ns in th e
44 Two Trivets
form o f manuscr ipt s, dr awin gs and photographs
and will be glad to co nsider such for po ssible
publication . Contributors should include a 47 Folk-Art Cow
sta mped , self-ad dressed envelope of suita ble size
with each su bmiss io n . While we ca nno t assume
responsibility for loss o r damage. all mater ials will
be tr eated with ca re white in ou r possession . P ay-
ment for the use o f un soli cited mat erial will be 48 Greek Revival Birdhouse
made upon acceptance. Address all con trib utions
to : Eduor , T he " 'ood,,·or ker ' s J ournal. P .O . Box
1629, New Mil ford, CT 06776.
U.S .A . Newssta nd Distribut ion by Eastern News 50 Pine Armoire
Distributor s, lnc., 1130 Clevela nd Rd ., San dusky .
OH 44870 .

Marchi April 1989 3


Shoptalk
A few years back, we started getting an occasional letter ing it as a pantry in a country kitchen . Ob viously, I' ve had a
requestin g plan s for an armoire or wardrobe . At first I change of heart regarding armoires. How did we get along
couldn't unde rstand why such a large piece of furn iture without them all these years?
wou ld be needed in a modern home which usually has ample
closet space. Lon g ago , when closets were either omitted or
* * *
Traditionalists who enjoy a challenge will be interested in
installed as afterthoughts, big portable storage cupboards, the fine reproduction of an 18th-Century Tilt -Top Table on
wardrobes or armoires were really necessary. I rem ember as page 36. Thi s handsome piece was built by Paula Garbarino ,
a child, seeing one in an elderly aunt's apartment. An yway, a professional woodworker.
requests for plan s continued to trickle in and despite my in- A fter having completed a I Y;; -year carpentry program at
itial lack of enthusiasm , we had to seriously start thinking Boston 's North Bennet Street School, Ms. Garbarino built
abo ut building an armoire for a futur e issue. custom cabinetry and commercial fixtures for some six
Th e design pa ram eters we set were that it had to be light, year s. She then returned to the same school and completed
both in weight and appearance . Too many of the old ar - the two -year cabinet and furniture making program . At pre-
moires were gloomy Victorian behemoths o f dark stained sent, she's self-employed building cu stom period pieces and
oa k or mahogany. We cho se pin e for its light weight, repairing antiques.
eco nom y and availability, and the white glaze finish is about Although woodworking continues to remain a cra ft
as far removed from dark Victorian as you can get. Finall y, dominated by male s, it 's gratifying to see that the old sex
the joinery had to be sim ple and straightforward without barriers are disint egrating. Women have long been inte rested
sacri ficing strength. in furniture, first as decorators and then as designer s, so it
After we built the armoire on pa ge 50, it occurred to me seems logical that the y sho uld also become more involved in
that in addition to the popular use o f these unit s as stereo and the building of furniture .
TV entertainment centers, they are perfect in a den for the Paula's work is first class, and her period pieces range
safe storage of fishing rods and related tackle including from a 17th-century carved bible box to an oak mission -style
boots and waders. Or how abo ut stashing your rifles, bed . As in the pa st, we shall continue to brin g to our readers
shotguns, deco ys and camouflage clothes? Then again, the very best in traditional furn iture design s by o utst andi ng
there' s alway s th e po ssibilit y o f adding more shelves and us- woodworkers like Paula Garbarino.
Jim M cQuillan

HANDYMAN'S TECHNIQUES
1!0fM Ue 11tdeo '7ape ! I I I

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at your ow n pace.
This video is presented by John Parko, a woodworking expert and an experienced high school an d adult
education shop teacher, The techniques he'll teach you will prevent costly mistakes and allow you to enjoy
woodworking projects a lot more,
Featuring :
• Table saw tech niques including cove cuts, cutting raised panels, rabbet and tenon joints and mitercuts
for that perfect fit;
• Techniques of gluing and clamping to prevent warping and ugly glue marks:
• Cabinetry and assembly techniques:
• Two -hour, ten chapter program with simple-to-use paging system for reviewing convenience;
• Wood finishing and staining; and
• Many more time saving tips.
As you watch Joh n build the Blanket Chest (shown) step-by-step, you 'lIlearn all thehandy techniques in-
cluding the critical woodworking know-how of assembly. The knowledge you will gain will make woodwork-
ing fun and easy .
The best indication of the production quality of this tape is the fact that hundreds of high schools , vo-techs
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Don 't delay, send$29.95 plus $3.00 shipping
foryour personal video cassette on woodwork-
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P.O. BOX 2743A CODY , WY 82414
MASTERCARD l VISA L CHECK
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Dealer Inquiries Si g natu re _
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4 The Woodworker's Journal


GET THE ADVANTAGE!
15" SCROLL SAW 15" PLANER 10" TABLESAW

(Stand is
optional)

• Table tilts 45° This is the most popular planer on Thousands sold! this is an exce llent
• Max. thickness of cut - 2" the market. 15"x6" capacity , 3 blade heavy duty saw that features pre-
• Table size 7%" x 17" cutterhead, all ball-bearing con- cision ground table with cast- iron
• V8 HP totally enclosed motor struction, 2 H.P. motor.Weighs 500 wings, 1V2 H.P. motor and much
• Uses standard 5" blades Ibs. $695 0 0 more! Weighs 235 Ibs. $ 3 2 5 0 0
INCREDIBLE PRICE! MODEL G1021 MODEL G1022

MODEL G1572 ONLY $99


50 (Both above prices are F.O.B. Bellingham, WA or Williamsport, PAl
Prepaid to you
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INCRA JIG RGT HANDLER WOOD VISES PANTOGRAPH

Make intricate dove- Safely & accurately Heavy duty cast-iron con- Enlarge or reduce images
tails, finger joints, etc cut, shape, route and struction with quick set- right on the wood accurately.
· .. with this amazing joint pieces as small ting feature. G1091 opens Comes with a scr ibe point &
jig. as 1" with this jig. 8~ G1092 opens 1cr. lead. Made in Japan.
Introductory Price! Introductory Price! G1091 - $42.50 MODEL G1731
MODELG1768 MODEL G1771
$59.95
$29 95Prepaid to you $29 95Prepaid to you
G1092 -
Both prepaid to you $18 50Prepaid to you

THE INCREDIBLE "SHOPHELPER" DOWELLING JIG 7-PC. TAPERED


ANTI-KICKBACK DEVICE You've COUNTERSINK SET
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it, you've
MODEL G1630 heard
95prepaid to you about it-
$49 THIS IS
ONE
ALSO AVAILABLE: Model G1578 DYNAMITE Predr ill holes for wood-
Green shophelpers for shapers ! JIG! screws easily and correctly
c Used as hold downs, these green REGULARLY $49.00 the first time! This very high
shop helpers are very popular with MODEL G1662 quality set is made in Japan .
shaper owners.
MODEL G1728
Only $49.95 Prepaid to you ONLy$ 3 9 95
Price Breakthrough! Prepaid to you $39 95Prepaid to you

Large parts inventory to back up our machines, highly qualified service departments with an in-house motor rewinding
shop, courteous phone operators and fast shipping are just some of the things that make dealing with us a pleasant
experience. We buy direct from the factories and sell direct to the user at low prices. 2 large warehouses on the
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CALL TOLL FREE (FOR ORDERS AND CATALOG REQUESTS ONLY)


EAST OF THE 1-800-523-GRRR +-(For Orders & Catalogs Only) -+ WEST OF THE 1-800-541-5537
MISSISSIPPI: (717) 326·3806 +- (For Inquiries & Customer Service) -+ MISSISSIPPI (206) 647-0801

88·166
I ~~ Letters
~~==================================================
I enjoyed your a rticle on the thick- blade . Repeating the procedure every
In the Readers' Information Ex-
ness planer in the January/February change column of your January/ couple o f years will keep them in go od
1989 issue. Recently I purchased a February 1989 issue, reader F. Edward condition.
Fo ley 12 in. thickness planer. I run a Gehringer told of problems he was Monroe J. Mechling
small sho p and want to sta rt planing having with band sa w tire s that had Steubenville, Ohio
stoc k for pro fit. I'll mo stly be working hardened with age and were "throw-
with cypress and oak. Is there a com- ing" the blade.
mon retail price for the se woods? I suspect that those tire s are simply Recently, I needed to set up shop in a
Jewel N. Watts out of condition, which means the y hurry and did not have time to fabri-
have become glazed and lost their cate glued-up panels for a workbench
Lumber prices vary throughout the resiliency. I suggest he pay a visit to and other important shop sur faces
country. Probably y our best bet is to any good-size print shop and see if he such as outfeed and exten sion tables
call a few local wholesalers and find can get a pint or so of "rubber roll con - for the table sa w . To save time making
out what the prices are in y our area. ditioner." I' ve used this clear solvent- them, I used a solid-core door for the
Retail prices generally run about dou- type conditioner on my father's band workbench top and hollow-core doors
ble the wholesale prices. Also, keep in sa w and the tires are still in good shape for the outfeed and extension tables. I
mind that the grade ofyour lumber will - even after 58 years of hard use. glued 2 by 4's to the underside edge s
affect the price considerably. For fur- It's easy to do . First, remove the around the perimeter of each door and
ther information on oak grading stan- blade, then use a so ft cloth to apply the then attached legs made from 4 by 4
dards, contact the N ational Hardwood conditioner to both tire s. Work your cedar. The legs were supported at a
Lum ber A sso ciation, Box 34518, way around each one until the glaze d point 16 in. from the floor by st ret-
M emphis, TN 38184-0518. For cypress sur face is removed . Check the rubber chers made from 2 by 4 stoc k.
grading information write to the to see if the resiliency ha s returned . If Those doors made it po ssible fo r me
So uthern Cypress Manufa cturers the tire is still a bit hard, repeat the pro- to set up sho p in just a few da ys whil e
Association, P.O . Box 5816, Jackson- cess. Allow the tire s to sta bilize for two keeping co sts to a minimum.
ville, FL 32207. or three days before installing the Warren G. Williams, Tul sa, Okla .

DUST COL.L.ECTOR STAMPEDE CONTINUES


We have negotiated a multi- milli on dollar deal
with the factory and are pleased to inform you
of a huge promotional price -break on all the
dust collectors we carry. Th is is a time -limited
spec ial and prices are subject to change
without notice .

G1031 G1028/G1029 G1030


MODEL G1031: Mini Dust Collector, features 2 bags, '12 H.P. motor. Stands 58" high, intake hole is 4", base measures 15" x 26".
Beware! A lot of importers are selling this model as 1 H.P.! Weighs 751bs. ONLY $189 9 5 Prepaid to you!
MODEL G1028: Features 2 bags, 1 H.P., 12 amp. motor. Stands 76" high, 610 ft.3 min., base measures 20" x 35", one 4" intake hole.
Weighs 185 1bs. ONLY $265 0 0 F.O.B. Bellingham, WA or Williamsport, PA
MODEL G1029: Features 2 bags, 2 H.P. motor that draws 10 amps at 110V and 20 amps at 220V, 1182 ft.3 min., base measures
20" x 35", two 4" intake holes. Weighs 210 Ibs. ONLY $295 0 0 F.O.B. Bellingham, WA or Williamsport , PA
MODEL G1030: Features 4 bags, 3 H.P. single phase motor that draws 18 amps at 220V or 36 amps at 110V, 1883 ft.3 min., three 4"
intake holes, base measures 21" x 46". Weighs 270 Ibs. ONLY $410 0 0 F.O.B. Bellingham, WA or Williamsport, PA

NEW TOLL FREE LINES (FOR ORDERS AND CATALOG REQUESTS ONLY )
-c
EAST OF THE 1-800-523 -GRRR (Fo r Orders & Catalogs On ly ) -+ WEST OF THE 1-800- 541- 5537!?!
MISSISSIPPI: (717) 326 -3806 -- (For Inquir ies & Customer Serv ice) -+ MISSISSIPPI: (206) 647-0801 18

6 The Woodworker's Journal


==================================================================..JI
Do yo u kno w o f a sourc e for threa d- the mail-order company, Constantine, Wall Clock (Jan/ Feb 1988). My next
ed dowel stock? 2050 Eastchester Rd . , Bronx, NY pro ject is going to be the Wall Cabinet
R.A . Cook , Houston, Tex. 10461, for $ 1.35 each plu s $3 .50 ship- (Jan/Feb 1989), and then as soon as I
pin g. And angle iron of sufficient can get eno ugh quality che rry, the
You can order threaded do wel stock strengt h is commerciall y available. All High Che st (Nov/ Dec 1988).
in 12 in. lengths f rom Cherry Tree tot aled, the cost will be aro und $20. Please keep including Shak er proj-
Toys, P.O. Box 369, Belmont, OH Fred C. Humphrey, Riverside , Conn . ects in each issue .
43718. Three sizes are sold: % in., Yz
Brian Rice
in., and y. in. They also sell a round nut I would like to make some wooden Glens Falls, N. Y.
fo r each size. clipboards but don't know where to get
th e metal clips.
E.A . Wooster, Philadelphia, Penn. I need some thin solid-brass shee t
T he 18th -Cen tur y Pencil Post Bed
stock to make some hinges for a proj-
an d match ing table feat ured in yo ur Meisel Hard ware Specialties, P.O . ect. I can 't find it locall y. Can yo u pro-
September/October 1988 issue proved Box 70, Mound, MN 55364-0070, sells vide a mail-order so urce?
to be satisfying and enjoyable projects, both steel and brass plated clips. The Larry Adams, At lanta, Ga.
with lot s of handwork using the plane steel clips com e in 3 in. and 6 in.
and chisel. The result is a pair of lengths. The brass plated ones are The Christian J. Hummul Co., 404
heirloom pieces. However , for tho se available in 2y' in. and 4% in. lengths. Brookletts A ve., P.O. Box 1849,
who feel that the $88.50 hardware cos t Easton, MD 21601, sells solid-brass in
is beyond their budget, there is a mu ch I mu st confess a love for the Shaker- 4 in. by 10 in. sheets. Three thicknesses
cheaper alternati ve. The 6 in. bolt s can style, and I own nearl y all the available are available: .005 in. , .010 in. , and
be cut fro m lengths o f %in. thr eaded books on Shaker furnit ure . So far I .032 in. They also carry .025 thick solid
steel rod which are sold at hardware ha ve made several of the Shaker proj - copper sheet, 1.6 in. to 1. in. diam eter
stores for a few dollars. Bed bolt ects featured in your magazine: the round brass tubing, 1. 6in., X2in. , and
covers (\ Y. in . diameter solid brass with Blanket Che st (Jan / Feb 1987), the Ys in. square brass tubing, and .020 to
an antique finish) are availabl e fro m Hall Table (Mar/Apr 1987), and the 7';6 in. diam eter solid-brass rods. ~

NOW!! BUY BRIDGEWOOD IN CANADA . . . BRETTWOOD MACHINERY WORKS LTD. MADOC, ONTARIO, CANADA KOK 2KO 613-473·4920

WOODWORKING M ACHINERY
ACT NOW - SPECIAL PRICES VALI D WHILE QUANTITIES LAST

SHAPER PLANER JOINTER


BW-15P BW-8J
BW-2S

$795
EXTRA LARG E
$795
w/sland
20 " x 24"
TABLE
and
dust hood
$699
LESS MOTOR
2 H.P. 3H .P.
220V MARATHON
220V 2 HP, 1 PH.
1 PH . 1 PH . 110/22OV
TEFC MOTOR
two speed
feed $139
BW·1S '/2" spindle 1 269 BW·1SP - 1S" x 6" econ $ 795 BW-6J • 6"x42 " 1 Hp, w/STD $ 299
BW·2S '!:z ", >;.," spindle 1 795 BW-20P - 20 " x S" econ 1295 BW-8J · S"x66" less motor 69 9
BW-3S '/2", 3(. ", 1" spindle 1 1295 BW·16PV - 16 " x 7" H.D 2495 BWJ-872 · S"x72 " H.D., 2 Hp, U.S. molar 1495
BW·S11TS sliding table, till spindle 1 2495 BW·20PV - 20 " x 7" H.D 2995 BW-12J · 12"xSO" H.D., 3 HP, U.S. motor 2495
BW-S12TS slidi ng table, till spindle 1 3395 BW·SOS - 20 " x 9 " INDUST 3695 CE-40N • 16"x l00 " indu st., 7V. HP
TC-SO sliding table, industrial 7'/2 HP . 1 4695 BW-612PV - 24" x 9" INDUST 5995 U.S. motor 4195

ALL PRICES QUOTED


EO.B. YOR K, PA
• ~W!lJ~mm~
~ACHINERV COMPANV~
. ~:=~~~.;::,~£~
lOPERATEDCOMPANY-\\1;KN(7.vMo\CHINERY

120 DERRY COURT • YORK , PENNSYLVANIA 17402 • TELEPHONE 717-764-5000 • FAX 7177643778
€I CALLOR SEND $1.00 FOR COMPLETE 52·PAGE CATALOG @

Marchi April 1989 7


Readers'
Information Exchange

Lookingfor an owner's manualfor an old band sa w? Need a bearin g fo r a hand-


me-down table sa w? Can't find a source of supp ly for an oddpiece of hardware?
Maybe our readers can help . Send alon g your request and we'll try to list it here -
and p erhaps on e of our readers will have an answer for y o u. Du e to sp ace lim ita-

BIG START tions, we'll be unable to list all requests, but we 'll include as many as we can .
YOUR OWN
• • • MONEY
. MAKING
Earn ~ Income BUSINESS! I am tr ying to find a supplier for " French I have a Craftsman floor mod el saw,
Right At L. Red Liquid " stain wood filler. Old label model no . 103.27270, I have the original
1l says the St. Hubert Co ., P .O . Box 169, op era ting instructions and part s list for th is
Home. '~ _-----,"" Waseeca, MN 56093. saw (13 pages) and will cop y and mail the m

r Lester Witzel
100 George Court
Winchester, KY 49391
I would like to secure a router lathe
to an yone for the po stage and copy costs,
Jack Rager
3064 So, Dorchester sa.
Columbus, OH 43221
previously sold by Sear s.
J,N. Hileman 1would appreciate the following: instruc-
r.o. Box 28, Irmo, SC 29063 tions and carbon bru shes for small
4-IN-1
tran sformer band saw blad e welder. Also,
Power Feed I am looking for a Stanley Model 77 tires for a Delta Homecra ft 10in. ban d saw.
Power Tool. do wel maker with either six or eight di f- John K. Nagle
ferent size dowel cutters. 738 Philadelphia Ave.
PLANE. MOLD. SAW. SAND Dale B. Heberlig Reading, PA 19607
Star Rt . 2 Box 118
Four power tools in one - a real Shippensburg, PA 17257
money-maker for you ! I would like a source for tires for a band
The Planer/M older /Sander / Saw is a saw. It is a Walker-Turner, model no,
I have a Cumm ins Do-It jigsaw, series 19.639. It has 14 in. diam eter wheels I Y4 in.
versatile piece of machinery. It turns out 7596, mod el 441, and I am having difficulty
profitable precision molding, trim , floor- wide.
finding blades for it. 1 believe the saw re- James Conway
ing, furniture . .. in all popular patterns. quire s a 5 in. pin-end blade .
Rips, planes, molds, sands separately . . . 2160 Unruh St .
or in combination. Used by individual Lewis J. Soldano Philadelphia, PA 19149
home craftsman, cabinet and picture fram- 1834 Heckscher A ve.
ing shops, lumberyards, contractors and Bay Shore, N Y 11706
carpenters. Does anyone kno w where I can get a
Never before has there been a four- I need a Dum or e Ca rvit, model 8067, dri ve belt for a ToolKraft table saw former-
way, heavy-duty woodworker that does so manufactured by the Dumore Co . of ly manufactured by Motor Tools, Plain-
many jo bs for so little cos t. Saws to Racine, Wis. Please indicate your asking field, Mass.?
width, planes to desired thickness, and price, Thom as Strittm atter
molds to any choice of patterns . Sands to Stacy E, Dolby, Jr. RD 2 Box 40
a satin smooth finish . Provides trou- 1113 S, 5th si. De Kalb, IL 60115 Indiana, PA 15701
ble-free performance. And is so simple to
operate even beginners can use it!

30-Day FREE Trial! EX~~~~GF~~CTS Owner's Manuals and Parts Lists


NO OlJlIGATlON-NO SAUSMAN WILL CALL
Fol ey-Bel saw CO. Craftsman lOin . table saw, mod el no , 113.27521 , ., . , , G. Willam Le Worthy
RUSH COUPON 630 1 Equ it ab le Rd
Y'onJlY, 540 Lakewood Dr., Lincoln, NE 68510
' I U" . Dept. 9 1435

1..... =e=:~I=
~ Dept. 91435
Kansas Ci ty , Mo . 64120

f1NA]~ 6301 Equitable Rd.


umill!JI)
Kansa s City , Mo . 64120
:
.
0 •
-,
,
Craftsman jigsaw, model no . 103,23440 " ., . , . . . .. , . . .. . " .. , . , ., . Raym ond L. No rris

Cra ftsman 8 in. table saw, model no . 103.22161 ,.,


114E-Canal, Troy, OH 45373
, , . , . , , , , . . Wilson Ayers
8107 Kenwood Drive, Norfolk, VA 23518
, 0 YES , please send me the FREE Booklet that
gives me complete fa cts about your Plan-
er-Molder-Sander-Saw and fu ll deta ils on , Craftsman 24 in . wood lathe, model no . 103.21600 , ... . , . , . , , , , , , , , , , , , , ,Mike Gadient
.. how I can qualify f or a 3D-Day Free trial 1307Kirkwood Blvd" Davenport, IA 52803
~ right in my own shop . I understand there is
• No Obligation and that No Sa lesman will . .
Craftsman radial arm saw, model no. 113.29501 , . Harlan J. Kind
II call. ..
802 S, Main St" Copperas Cove, TX 76522

;
• Naml •

~::-
Craftsman radial arm saw, model no. 113.19930 , . , . , , . , , , . , . , . , , , , , . Jerry T, Dickinson

... .. .......
Rt. 1, Box 26, Marietta, PA 17547
Craftsman jigsaw, model no , 103,23151 . . , . , , , .. , . , . , . , . , , . , . , . , , , , . , .James Conway
_ Statl li p Iii 2160 Unruh St. , Philadelphia, PA 19149
.-.~ .-: ~
8 Th e Woodworker's Jo urna l
Events PLASTIC LETTERING GUIDES
ONLY $12 / set (ppd)
We will gladly list as many events of interest to woodworkers as space permits. Scroll Saw users , t race and c ut pe rfect
lett eri ng patterns w ith th ose Ne p tu ne 1-1/2"
Listings are free and may include shows, fairs, competitions, workshops and dem- style gUides . Includes full upper/ low er cas e
onstration s. The deadline is six weeks before publication, March / 5 fo r the May / alphabet-numbers • Made from durab le .030'
plas tic. beveled edges . prec ision cut for acc urate
June issue. Please address anno unceme nts to the Events Departm ent. alignme nt · Package incl ud es FREE pattern set.
Sh ipped postage pa id. Simila r guides are sold
by others for over $40 Ii

California: New York:


The Woodworking Show - Northern Con stant ine' s Woodworking Classes, 2050
Cali fornia, Santa Clara Convention Eastchester Rd. , Bronx: Intermediate
Center, March 3 l-April 2. Woodcarving, March 4, 8; Wood Finish- Dealers inquiries welcome
ing, March 18; Trade Show, April I;
Connecticut: Woodturning, April 8; Marquetry, Apr il 5; Two Heavy Duty 12" X 2"
Brookfield Craft Cent er, P.O. Box 122,286 Sharpening, April 22; Picture Framing, BALL BEARING ROLLERS
Whi sconier Road , Brook field : 18th- April 19; Chair Caning , April 22. (Plus Plans for Stand )
Centur y Joinery Tech niques, March 4-5; Woodworking World - The Buffalo ONLY $12/set of 2 Rollers (ppd)

)1'1.
Surface Design and Tech niques for the Show, Erie County Fairgrou nds, Ham- Build Your Own Roller Stands With This
Woodworker, March 11 -12; Wood Finish- burg , April 7-9. Versatile Package
ing Techniques, March 18-19. Quality Roller stands are a
Ohio: must for every shop . W hy _ ;-.l
The Woodworking Show - Connecticut, s pe nd ove r $80 fo r two
Hart ford Civic Center, April 21 -23. Woodworking World - The Toledo Show, roll er s1ands whe n y ou c an .i)
build them yo urself from
Seagate Center, April 14-16. wood for only $12. These • .
Florida : rollers are great for bu ilding
Penn sylvania : infeed! outfeed tables . Fre ight _
The Woodworking Sho w - South Florida, pre paid . Price ind udes 2 "
Miami Convention Center, March 3-5. Penn sylvania Guild of Cra ftsmen, P.O. Rollers & Plans . - - --
Box 820, Richboro, PA 18954: Japanese Penn State Industries· Dept L
Georgia: Woodworking, April 29-30. 2850 Comly Rd· Phila Pa 19154
Check, Visa/Me accepted, Order Toll Free
The Woodworking Show - Atlanta, Tennessee: 1·800·288·7297 ext 28
Lakewood Fairgrounds, April 14-16.
The Woodworking Shows - Tenne ssee,
Nashville Con vention Center, April 7-9.
Illinois:
Arrowmont School of Arts and Crafts, Box
The Wood working Show - Chicagoland,
Odeum, Villa Park , April 28-30. 567, Gatlinburg: Hollow Vessel Turning,
March 13-17; Turning Too ls and Tech-
niques, March 20-24.
Iowa:
Iowa State Woodcarver s Show - '89, Texas:
Waterloo Art s and Recreation Center, 225
Woodworking World - The HOUSlon
Cedar St., Waterloo, April 22-23. Show, Pasadena Convention Center,
Pasa dena , March 3-5.
Massachusetts:
Woodworking World - The Boston Show, Vermont:
Bayside Expo Center, April 28-30. Vermont State Craft Center at Frog
Hollow, Middlebury, Shaker Basketmak-
Minnesota: ing, March 18-19. NOW! Plane , Mold and Sand with
The Minnesota Wood Carvers Association Infinitely Variable Power-Feed!
24th Annual Show , Ap ache Plaza Mall, St. Virginia: Put thisversati le power-feed tool 10 work in your own shop.
Anth on y, Apr il 2-3. The Woodworking Shows - Metro - See how fast it pays for itsel f! Qui ckly co nve rts low-cos t
rough lumber into valuable finished stoc k, quarter-round.
Richmond, Richmond Center , March casing. base mold. longue & groove . . . all popular
Montana: 10-12. patterns . . . eve n custorndesi gns !
Annual Festival of Arts and Industry, NEW! Var iable Feed Rate-Now. j ust a twist of the dial
Western Montana College, Dillon, April Washington DC: adju sts your planer from 70 to over 1000 cuts-per-inch!
28-29. Smithsonian Institu tion , Washington Craft Produces a glass-smooth fini sh on tricky grain patterns no
other planer can handle.

--------- ...I
Show, Departmental Auditorium, Con- . Phone TOLL FREE: 1-800-538-4200, Ext. 4241
New Hamp shire: stitution Ave. N.W., April 20-23.
WOOOMASTER TOOLS. INC•• DEPT. PR4 1 •
The Joiner 's Shop, Lebanon, N.H ., An In- Washington Woodworkers Guild , 1215 N. 2908 OAK KANSAS CITY, MO 64108
Ft. Myer Dr., Arlingto n, Va.: "Maximizing o YES I Rush myFREE INFORMATIONKITand
troduction to Architectural Woodwor king,
Quality and Profit for Your Woodwork- details onyour 30-0ay Free Trial Guarantee. I
March 18.
ing," April 29. NAME I
Canada:
I ADDRESS' _

New J ersey: I CITY I


Crafts of New Jer sey Tool Auction , Holi-
day Inn, Clinton, April I.
Marchi April 1989
The Quinte Wood Show, Bleecker Audit o-
rium , Belleville, Ont. , April 28-30. ~
-----------_ ...
• STATE ZIP - •

9
~ Cabinetmakers' Supplies
Rochester Institut e of T echnology Debey Zito Fine Furniture Makin g

Schools and School for American Craftsmen


College of Fine and Applied Art s
One Lomb Memorial Dr.
103 Woor St.
San Francisco ; CA 94110
(415) 648-6861
Craft Centers Rochester, NY 14623
(716) 475-6621
Debey Zit o

Ga nahl Lum ber School of Woodworking and


As a service to our readers, The Woodworker 's Roch ester Institute of Tec hnology Hom ebuilding
Journal periodically lists so urc es for vario us
Wendl e Castle School 1220 East Ball Road
woodworking supplies. Thi s issue we are listing a One Lomb Mem orial Dr. An ah eim, CA 92805
few of the many instructional programs avail able Rochester , NY 14623 (714) 772-5444
to woodworkers. As each school has a variety of (716) 889-1521 Janice Slife
short and long-term pro gram s ava ilable, ranging So utheastern Massachu setts University
fro m one-day sem inars to full undergraduate and Grew-Sheridan Studio
Dept. o f Design, Wood Studio
graduat e degree programs, we suggest that read- 500 Treat Ave .
1213 Purchase St.
ers write for information on the are as of interest San Francisco , CA 94110
New Bedford, MA 02740
to them. (415) 824-6 16 1
(508) 997-7831, Ext. 48
John or Caro lyn Grew-Sheridan
Prof. Alphonse Mattia
The Apprentice Sho p Ha ystack Mountain School of Crafts
Schools Offering Degree s & Hwy. 31, P .O . Box 267 Deer Isle, ME 04627-0087
Apprentice Programs Spring Hill, TN 37174 (207) 348-2306
(615) 486-2615 James L. Cox Wo od working Schoo l
Arizo na Sta te University Michael Lennon/Bruce Scotte n R.D . 2 Box 126
Tempe , AZ 85287-1505 Honey Brook, PA 19344
(602) 965-3468 Virginia Co mmo nwealth University
221 Shafer Court, Room 205 (215) 273-3840
Tom Eckert
Richmond, VA 23284 J ohn Hymiller , Woodworker
Baulines Crafts Guild (804) 367-1477 912 Lake shire Drive
Schoo nma ker Point William Hammersley/Nancy Thompson Fairfield Glade, TN 38555
Sausalito , CA 94965 (615) 484-9309
(4 15) 331-8520 Workshops and Seminars John Hymiller
Lynn Learned , Executive Director
Appalachian Center for Crafts J ohn Sai nsb ury 's Studio for Woodcra ft
Ca nad ian School of Woodturning I Litchfield Drive
1069 Southdown Road Box 430, Rt. 3
Smithville, TN 37166 Brixham , Devon TQ5 8DL England
Mississauga, ON L5J 2Y7 Canada 080456204
Bert Th omp son, Woodturning Instru ctor (615) 597-6801
Mr. AlfWard John Sain sbury
College of the Redwoods
440 Alger St. Albert Co nstantine and So n, Inc. Olde Mill Ca binet Sho ppe
Fort Bragg, CA 95437 2050 Eastchester Road 1660 Camp Betty Washington Road
(704) 964-7056 Bronx, NY 10461 York, PA 17402
James Krenov (212) 792-1600 (717) 755-8884
Glenn R. Docherty, Vice President Bess J . Na ylor
Co nestoga Co llege of Appli ed Art s and
Technology Anderso n Ranch Arts Ce nter Penland Schoo l
On tario Woodworking Centre Snowmass Village, CO 81615 Penland, NC 28765-0037
299 Doon Valley Drive (303) 923-3181 (704) 765-2359
Kitchen er , ON N2G 4M4 Canada Arrowmont School of Arts and Crafts Peters Valley Crafts Center
(519) 653-2511 P .O . Box 567 Layton , NJ 0785 1
Jim Sawicki Gatlinburg, TN 37738 (201) 948-5200
Georgian Co llege (615) 436-5860
Sandra Blain, Director Russ Zimm erman 's H ouse of Wood turning
On e Georgian Drive RFD 3 Box 242
Barr ie, ON L4M 3X9 Canada .Augusta Herit age Arts Workshops Putney, VT 05346
(705) 728-1951, Ext. 368 Augusta Heritage Center (802) 387-4337
Eric Waugh Davis & Elkin s Co llege Russ Zimmerman
No rth Bennet Street Schoo l Elkins, WV 26241
(304) 636-1903 T he Wood Ca rving Schoo l
39 North Bennet Street 3056 Excelsior Blvd.
Boston , MA 02113 Doug Hill
Minneapolis, MN 55416
(617) 227-0155 Boston Ce nter for Ad ult Ed uca tion (612) 927-7491
Roy Nielso n, Directo r of Admission s 5 Commonwealth Ave. Mr. Chris Effrem
Orego n Schoo l of the Arts and Cra fts Boston, MA 021 16
(617) 267-4430 Vermo nt State Cra ft Center at Frog Hollow
8245 S.W. Barnes Rd. Mill Street
Portland , OR 97225 Bro ok field Craft Ce nter Middlebury, VT 05766
(503) 297-5544 Rt. 25, P.O. Box 122 (802) 388-3177
Brookfield, CT 06804 Doreen Co ngdo n
Rhod e Island Schoo l of Design
2 Co llege Street (203) 775-4526
Vesterheim, No rwegian-American Museum
Providence , RI 02907 Co untry Works ho ps Woo dwo rking Seminars
(401) 331-3511, Ext. 320 90 Mill Creek Road 502 West Water St.
Seth Stem Mars hall , NC 28753 Decorah, IA 52101
Degrees in Furniture Design (704) 656-2280 (319) 382-9681
Ro berto-Venn Schoo l of Luthiery Craft Students League Cindy Johnson , Administrative Assistant
4011 South 16th Street 610 Lexington Ave. (at 53rd St.) Worcester Craft Ce nter
Ph oenix, AZ 85040 New York, NY 10022 25 Sagamo re Rd.
(602) 243-1179 (212) 735-973 1 Worce ster , MA 01605
John Lum sden, Principal Instructor Ken Coleman (617) 753-8 183
10 The Woodworker' s Journal
College Courses and Herron School of Art I. .P. .1. Rockingham Co mmunity Co llege
Woodworking Classes Indian a Univ , - Purdue Univ. at Indianapolis P .O . Box 38
1701 N. Penn St. Wentworth, NC 27375
Andrews University Indianapolis, IN 46204 (919) 342-4261
Berrien Springs, M I 49 104 (317) 923-3657 Hal Griffin or David Keweely
(616) 471-3450 Ph illip Tennant, Ado lfo Doddoli
Sierra College
Dr. Laun Reinholtz Holland College School of Visual Art s 5000 Rocklin Road
50 Burns Avenue Rocklin, CA 95677
Appalachian Center for Crafts
Charlottetown, P. E. I. (916) 624-3333, Ext. 2235
Box 430, Rt. 3
CIE I H7 Canada Mike Wood side
Smithville, T 37166
(902) 566-9310
(615) 597-6801 Robert Doddridge The School of the Ozark s
Mr. Alf Ward Department of Techn ology
Co llege of Visual & Performing Art s Point Lookou t, MO 65726
Appalachian Sta te University Kutztown University
Boone, C 28608 . (417) 334-6411
Kutztown, PA 1953'0 Dr. Eldon Divine
(704) 262-3110
(215) 683-4520
Dr. Ming H . Land
John E. Stolz The Wood Turning Center
Asheville-Buncombe Techni cal Long Beach City College P .O . Box 25706
Co mmunity College Phi ladelphia, PA 19144
1305 E. Pacific Coast Hwy.
340 Victor ia Road (215) 844·0 151
Lon g Beach, CA 90806
Asheville, NC 28801 (213) 599-8055
(704) 254-1921, Ext. 149 Southern Maine Vocational
Brad Roa or Associate Dean Leon Wood Technical Institute
Connie Rice, Director of Admissions
Madi son Area Technical College Fort Road
Atlanta College of Art South Portl and, ME 04106
3550 Ander son Street
1280 Peachtree Street N.E. Madi son, WI 53704 (207) 799-7303, Ext. 209
Atlant a , GA 30309 (608) 246-6100 Robert A. Weimont
(404) 898-1164 Dr. Lyle Wanless Tarleto n State University
Berry Co llege Marlboro College Department of Indu strial Techn ology
P .O . Box 237-MBS Marlboro, VT 05344 P.O . Box T-489 TS U Stat ion
Rome, GA 30149 (802) 257-4333 Steph enville, TX 76402
(404) 236-2230 Gilbert Tay lor (817) 968-9010
Dr. Jerr y D. Parish, Department Head C.B. Pippin, Jr., Wood s Instru cto r
Neosho Count)' Community College
Bethel College 1000 S. Allen Tenne ssee Tech . University
300 E. 27th Chanute, KS 66720 Crafts Cent er .
North Newton, KS 61117 (316) 431-2820 Box 5106 TTU
(316) 283-2500 Gerald Sneeringer Cookeville, TN 38505
Rodne y Frey
New England Institut e of Technology University of Maryland Eastern Shore
Brevard Co mmunity College 2500 Post Road . Princ ess Anne , MD 21853-1299
1519 Clearlake Road Warwick, RI 02886 (30 1) 651-2200
Cocoa , FL 32905 (401) 467-7744 Dr. Leon L. Copeland
(407) 632-1111, Ext. 2610 Felix Carlone, Department Cha irman
John Man gus University of Nebraska Lincoln
Nort h Carolina State Universitv 44 Henglik Hall
California State University, Fullerton Box 8005 . Indu strial Education
800 N. State College Blvd . Raleigh, NC 27695 Lincoln , NE 68588-0359
Fullerton , CA 92634 (919) 737-3181 (402) 472-3324
(714) 773-3471 M.W. Kelly Dr. Don Buskirk
Frank E. Cummings III
Northern Lights College University of Southern Colorado
California State University, Sa n Bernardino 1140 1 8th Street
5500 Universit y Parkway Department of Industrial Science Technolo gy
Dawson Creek , BC VIG 4G2 Ca nada 2200 Bonforte Blvd.
San Bernardino, CA 92407 (604) 782-7588
(714) 887-7459 Pu eblo, CO 8100 1-4901
Bryce Allen Instructo r (719) 549-2100/2720
Prof. Leo Do yle
Northwestern Oklahoma State niversity Pat Bottini or Charles Tedrow
Centra l State Unlversitv Okl ahoma Blvd .
100 N. University . Alva, OK 73717 niversity of West Florid a
Edmond, O K 73034 (405) 327-1700 Bldg. 70
(405) 341-2980 Dr. Jerry Brownrigg Pensacola, FL 32514
Bob Austin or Dr. Emmitt Osgood (904) 474-2702
Pitt Community College Dr. Charle s H. Went z
Edinboro University P. O. Drawer 7007
Art Dept ., Hamilton Hall Greenville, NC 27835 University of Wiscon sin - Madi son
Edinboro, PA 16444 (919) 756-3130 Art Department
(814) 732-2406 William Hill 455 North Park Street
Dr. George Shoemaker Madison , WI 53706
Pitt sburgh State Universitv (608) 262-1660
Hawaii Co mmunity College 1701 S. Broadway .
Hilo, HI 967204091 Pittsburgh, PA 66762 Wallace State Community Co llege
(808) 933-3433 (316) 231-7000 Han ceville, AL 35077
Kenneth K. Kam eok a L. Duane Griffiths (205) 352·6403
Diane Harri s
Haywood Co mmunity College Red Deer College
Freedlander Drive P .O . Box 5005 Western Michigan Universitv
Clyde, NC 28721 Red Deer, AB T4N 5H5 Canada Kalamazoo , MI 49008 .
(704) 627-2821 (403) 342-3468 (616) 387-6515
Wayne Raab Tom Kalis Dept. of Engineering Techn ology

March i April 1989 II


Learn Woodcarving!
WOODCARVING A new book from
.------ - WITH -. -. ---~

RICK BUTZ
By RICK and ELLEN BiiTz ~
14 Projects You Can Make
including

• Love Spoon • Cardinal


• Chip Carved Salt Box • Merganser Decoy
• Lynx • Tobacconist's Indian
• Folk Carvings • Driftwood Troll

Discover the fun and satisfaction of woodcarving


with master carver Rick Butz. You'll learn about tool
selection and sharpening, whittling, chip carving,
wildlife carving, and relief carving. Anyone can
master the carving techniques, most of which require
only a knife and a few basic carving tools. Have fun
making the featured projects, or use the carving
techniques to create your own designs.

Softcover· 127 Pages • 316 Photos • Full Color Section


44 Illustrations • $16.95 plus postage and handling
For ordering information, see handy order form
bound in the center of this issue.
Please allow 6 we eks
for d elivery .

WHY PROFESSIONALS USE


BRAD POINT DRILLS
Brad Points are engineered espe-
cially for wood - soft wood or hard .
The cen ter point (brad point ) of the
drill is pushed into the marked
location for the hole. It locks into
po sition and will not slide out. Then
the mot or is turned on. The hole is
drilled ~ where it is wanted .
~ Thi s is the most important part of
U; CJ dowe ling , after prope r measuring .

~
The two outside spurs cut clean
entry holes. There is no tear out
\\\,UlIl1ll1jJ........ (splintering) - not even in Oak or
Curly Maple - so that if the hole is to
<, be late r plugg ed to cove r a screw,
the per iphery of the hole will be
almost invisible .
T hese spurs provide smooth hole
walls and almos t flat bottoms . A
dowel should touc h botto m to glue prop erly. Meta l working drills
leave a tapered bottom.
It is best to own a complete 25-pc set and have every size from 1/8"
to 1/2" in increments of 1/64t hs (.0 156") because commercial
dow eling is seldom sized exac tly. Dowels that are too loose don't
cut it; tho se that are too tight don't fit.
WHY DOLLAR'S BRAD POINT S A RE BEST: Our drills are milled
from the solid; others are only roll forged . Our brad points and
spurs are first milled then ground for accura cy. We use high
ca rbo n, alloy stee l. Many oth ers are m ade from plain carbo n steel.
Our drill s are heat treated and hardened to Rockwell C48-52. They
are tough, sharp and long lasting . Most compa nies that sell drills
do not know what they are mad e of, or wh at the hardne ss is .
AS FOR PRICE . YO U BE THE JUDGE.
These drill s will fit any 3/8" or larger chuck .
FREE met al index included.
ORDER . 10-0100 25-pc Brad PointDrill Sel only $29.95 ea.
2 or more sets 10 one add ress o n ly $26 .95 ea .
ShiplHandling $3.00 for 1, $5.00 for 2 or more to one add ress .

Manufactured by
SPEED Oldham Saw CALL TOLL FREE: 800-447-7770 • VISNMC/AMEX
The EXlr~mely Th in Dollar Trading Corp. (Est. 1953); P.O. Box 8433. Grand Rapids MI49518
Kert an d Agg,...lve Burt. NY Dept. WJ03 • Sales 1... W.I 40/0; CI7-1I2"1o
Hook An gle Make for
a VERY FAST
NO HASSLE. 3D-DAY MONEY BACK GUARANTEE

12 The Woodwo rker' s Journal


Product News PERFECT
To keep our readers up-to-date, we use this column to
f eature brief descriptions of new tools and supplies on
MITERS
Glass-smooth cuts
the market. The product descriptio ns are provided by
the manufacturer and are not a result of tests or reviews ANY WOOD:
by the editors of T he Woodworker 's Journal. soft or hard
Raised Panel ANY ANGLE:
Router Bits 45° to 90°
Cut a preci se
1. in. thick Miters can tell your story:
to ngue and
ha ve the rai sed ~~~
\~
panel at the
same heigh t as BUT
the rail a nd \f ~ THIS
~
stile. Sl Y
'-- ---l Brand 3 in.

0 .0. panel ra iser s come co mplete with a n undercu tter


a nd spacer , saving setup time . The pan el rai sers also You'll wonder how you lived without it!
have a to p- mo un ted tem plate bearing for cutt ing WRITE OR CALL:
cathedral panels or for freehan d use . T he Yz in. sha n k
cutters are avai lab le in five different panel ra iser POOTATUCK CORPORATION
profiles, For information, write to Ca scade Preci sion Box 24, Dept. WJ893 • Winds or, VT 05089 . (802) 674-5984
Tools, Box 848, Mercer Island, WA 98040, or call Name
1-800-235-0272 .
Address
Co rdl ess Clty/StatciZip _
Circular Saw
Makita
Power Tools
ha s introduced
a new 9.6V
Cordless Cir-
cular Saw . The
'-:.. --1 model5090 DW

will make clean bevel cut s to 45 degrees. It can saw 33


feet of Yz in . p lywood on a single one-hour recha rge.
The charger is included . The model 5090 DW features
a retractab le telescoping guard and a sa fe lock-o ff
tr igger. For additional in form ation, write to Makit a
U.S.A ., Inc. , 14930 Nort ha m St., La Mirad a , CA
90638, or ca ll (7 14) 522-8088.
Ab ra sive Cords
and Tapes
Mitchell's
Abrasive
Cord s and
Tapes will not
tear or fra y,
and featu re 18
different sizes
that fit into
deep grooves
and slots for
removing the residue of old paint and varni sh from
spindles a nd turnings. The cord s are available in .012
in. to . 150 in. diameters a nd the tapes in widths from
~6 in. to 1. in . Both cords and tapes are packaged on
spools of 25-yard lengths. For more informat ion,
contact E .C. Mitchell Co., lnc., P.O . Box 607,
Middleton, MA 0 1949, or call (508) 774- 1191. ~
Marchi Apr il 1989 13
~~ Woodworking Basics

T a king a drawing or pattern fro m


the page to life-size is the first step
in m an y woodworking p roj ect s .
To begin, layout the grid large
enough to hold the fu ll-size drawing .
U se the di stance between line s
Althou gh it' s a fairly sim ple process, it specified in the drawing : ~ , I or 2 in .
./ i"
can confuse the beginning wood- You should use a labeling system for r-, I. 1\
wo rker becau se most books and a r- the horizontal and vertical lines. It t- +--
ticle s assume you already know how to doesn't matter much what label ing 1'\
enlarge patterns. But like an ything system yo u use as long as you use one . /
II
' :==
else, there are specific ste ps to follow For exam ple, label the vertical lines
for a con sistent result. with numbers and the horizontal lines
T he mo st common system now in with letters. Label both the original
use fo r enlarging patterns relie s on a and full- size pattern. If yo u don 't use a
gri d pattern, which is superim pos ed on system, yo u' ll find yourself counting
a drawing. The dr awin g and grid ar e the number of squa res to each dot loca-
the same scale, so that when yo u creat e tion, wasting a lot of time .
a lar ger empt y grid , th e line s of the On the completed grid , locate dots
drawing can be tr an sferred to the lines wherever the drawing profile on the \
\
o f the enlarg ed grid. The process is as ori ginal crosses a grid line (Fig. I) .
sim ple as connecting a string o f dots. Note that you onl y need to lay o ut half I
Wherever a grid line int er sect s with a of a sym metrica l pattern . You can fold /
I
line in the dr awin g, yo u pencil in a dot the paper, draw half the profile, cut
I
on th e f ull -size pattern. You the n j ust alo ng the pencil line and then op en it I
form smoo th lin es that conform to the up for th e full profile. Or yo u can ju st
dot pattern and match the or iginal. cut o ut half the pattern and draw the
If yo u' re wo rking from a plan in a hal ves sepa rately on the workpiece . need the help, there are man y devices
maga zin e or book, the profiles usuall y To connect th e dot s, it' s best to first to help draw stra ight and curved line s.
ha ve grid patterns with a note say ing lightl y sketc h in the curves freehand. They include th e french curv e, whi ch
o ne squa re equ als ~ in ., I in ., 2 in . or Then use a french curve or compass to comes in many sizes and sha pes (F ig.
wha tever. Th at means th at wh en yo u match each sectio n a nd go over it 2), along with a variety of ellipse and
lay out th e full-size pattern, yo u create agai n. If yo u ca n ea sily sketch an even circle templates, the flexible curv e, and
a grid with sq ua res of the specified flowing line, th en yo u ma y not need to th e compass (Fig . 3). The tools are
size. use any la yout tool s. If yo u do find you available at go od statione ry sto res .
14 The Woodworker' s Journal
'F\A.% A ~""Mc."",' O'? """-ENL" to the line. Use the sa me principle makes th at di vision ea sier. Yo u adj ust
,cU RV E. 'E-t"''?\...A'aS when cutting th e actua l stock . Never the an gle of th e rul er un til yo u can
cut right on th e line for profile work . draw th e righ t number of parallel lines
You ca n even enla rge pro files usin g th rou gh the o rig ina l th at correspond to
the grid pattern system if the or iginal the inch mark s o n the rul er. If there' s a
doesn't have a grid su perim pos ed on it. lot o f detail , ho wever , yo u ca n use a ~
If th e sca le is ;:; (or 25 perc ent), draw in in . grid pattern instead of a I in . pa t-
;:; in. sq ua res on the ori ginal and I in . tern. Ju st find how many ha lf inc hes
sq uares on the full- size grid . If the sca le there are in the or igin al full-size piece,
is Ys , draw in ;:; in. sq ua res on the and dr aw th a t m a ny sq uares o n the
ori ginal and 2 in. sq ua res on the pat- original dr awing.
tern. Another ea sy way to enlarge pat-
In practice, however , the grid system
isn't that simple. Mo st ma ga zine and l=\A.S
'F\A,..3 L\RL.\...E ,A..N~ EW'P'S'E.
?'ANT"o4~"I>""
\'E.1"\'?'\...{:>...,S$. book illustration s are drawn to sca le,
but are then further reduced to fit on
the page . A sca led drawing 50 percent
of full- size may end up so mething like
8 or 12 percent on the magazine page.
They're almost always an odd-size
reduction of the ori ginal sca led draw-
ing.
To ov erco me the lack o f a known
sca le, yo u ca n use th e rul er as a kind of
port able sca le ca lculato r. By adj us ting
th e a ngle o f a rul er , th e inch marks
serve to d ivide lines into a ny de sired
number of eq ua l division s. If yo u tern s is to use a pant ogra ph (Fig . 5).
With pantograph s you fo llow a profile
kn ow the fin al size o f a n o bjec t , yo u
ca n tra ns fer that size - in equal line with o ne po in ter , wh ile a second
sq ua res - ont o th e sur face of a dr aw- inked poi nter tra nsfers the en larged
ing. Those sq ua res th en represent full- version o nto the paper. You set the
pant ograph fo r th e desir ed percentage
size sq ua res on yo ur pattern.
enlargem en t a nd fo llo w th e co ntour of
It works like thi s: fir st draw sm all
the o rigina l. You m a y wa nt to co nsider
A fter t ra nsferring the design to sq ua res over the ori ginal drawing. The bu ying a pant ogr aph if yo u fre q ue nt ly
pap er, yo u need so me wa y to a pply it work from drawings.
to th e stoc k. T he sim plest meth od is Anoth er e n la rg e m e n t m ethod
probably ca rbo n paper. All you need springs fro m the re cent explosive
to do is pla ce the pattern and ca rbo n growth in the number of photocopiers.
pap er over the sto ck and go over the Many of the machines now come with
lines with a pen cil. You can also use enlargement a nd reduction ca pacity .
hea vy pap er o r ca rd board for yo ur pat - The enlargem ents ar e ga ug ed in per -
tern, a nd th en cut it o ut with scisso rs , centages on th e co piers , so to mak e a
crea ting a reu sable te m pla te. But if yo u full- size templ at e fro m a Yo; sca le dr a w-
plan o n reg ularly re using th e te mplate , ing, you need to tr an sfer the sca le into
it' s best to mak e a perm an en t o ne fro m percentages. Th at , however, ca n be
hard boa rd o r ;:; in . plywood . If yo u difficult a s mo st co piers o nly enla rge to
ma ke th e plywo od templat e, yo u ca n about I ~ tim es th e o riginal. T hat
sta rt wit h paper or dra w the grid di rect- means yo u' ll often need to en large the
ly o nto th e plywood . The plywood o r drawing two, th ree o r eve n four times.
ha rdboa rd a lso serves as a n in- But most co piers don 't enlarge or
termediate step in trans fer ring th e pro- reduce to acc urate percentages, so
files a nd a llo ws yo u to refine and number of sq ua res yo u draw will be yo u ' ll need to fuss with the settings un-
smoo th th e curves with files and sa nd- eq ua l to the number o f inch es of the til yo u get the desired size . Yo u may
paper, a pr ocedure usu all y ca lled fair - part yo u want to duplicat e. For exam- find yo urs elf with a lo t of scrap paper
ing. ple , if yo u ' re duplicating th e profile of before yo u reach the righ t size .
No te tha t whe n cutt ing out the a bra cket foot (Fig. 4) that ' s 9 in. by 6 Once yo u get th e co rrect size en-
templat e with a band sa w o r jigs aw, in ., yo u ' ll need to divide the space lar gem ent, yo u can tra ns fer it to the
you sho uld a lways stay aw ay fro m th e eq ua lly into nine horizontal sq ua res stock the sa me wa y as with or di nary
line. T hat way yo u ca n sa nd a nd file up a nd six vertical squa res . The ruler paper. a
March i Apr il 1989 15
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1/2 $7 templ a te and fr eehand c u tt in g ~: ~

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1/2 $7

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314 $9
SY·12 12 -1 SY·1212·4 314 $9

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SY·1212-2
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SY-1212 ·5
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SY·1212-3 S Y · 121 2·6 PART NO. A PRI CE PART NO. A PRIC E
1 :":':::'---;';'--'-~
SB012Y 31B $7 S"'Y"'9-'7

~ ' f ~J ~t~
1/2" $28.95 1-1/2" $36.95 $1 1 1/4 $1 4
- S80 16Y 1/2 $8
$ 11 1/4 $14
SB016Y,/, 1/2 $8
SY· 1212-8
2" $59 .95
I SB020 SI8 $10
$ 11
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SY9 -3
SY9 -3' /2
3/8
318
$15
$15
--.i . SB020 ';, SIB $10
$12 SY9 -4 1/2 $1S
Flute
-J L-A
/ ~ SS16Y 112 R
$1S
$16
- SY9 -4' /2
SY9-5
112
51B
$15
$16
A - _ t • S516Y- l /2 112R $16 • SY9 -S' /2 SIB $16
• SS20Y-1I2 51BR $20 SY9 -6 3/4 $16
A $20 • SY9-6' /2 3/4 $16
1/16 $34 • SY9 -8' /2 $18
SY·1223-1 SY·12 23· 4 l iB $34 • SY9 -9'12 1-1/8 $3 0
3116 $40 1-114 $35
1/4" $24 .95 3/4" $32.95
1/4 1-3/8 $38
SI 16 1-1/2 $40
SY·12 23 -2 SY·1223·5 31B PART NO . A PRICE

n-\
3/8 " $26.95 1" $35.95 112 S408 1/4 $10
112 S412 3/8 $10 RomanOgee
S416 112 $12
SY·12 23 ·3 3/4 PART NO . A PRICE
S420 5/8 $14
1/2" $28.95 S570SY 5/32 $16

t$~!
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S/32 $16
Bead Corner Round • S424 -112
• S432 -112
314 $1S
$1B
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114 $17
• S4S0 -1/2 1-112 $30

Beading PART NO . A PRICE Slot Cutter· 4 Flutes


SY·1224 ·1 SY· 12 24· 4 S602Y 1/16R $11 PART NO . A PRICE
SY-12 25 ·1 SY-12 25 ·4

Jr-l
S60 4Y 1/8 R $1 1

~
SY7002 118 $20
1/4" $24.95 3/4" $32.95 1/4" R $24.95 3/4" R $35.95 S606Y 3/ 16 R $11 • SY70 02 ' 1, 1/8 $20
S60BY 1/4R $12 I SY700 4 5/32 ,'mm' $22
SY-1224-2 SY-122 4·5 SY-1225-2 SY·12 25 -5 S610Y SI16 R $13 _ 1• SY700 4 ' /2 5/32 (4mmJ $22
3/8 " $2 6.95 1" $35 .95 3/8 " R $26.95 1" R $49.95
~"
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S6 12Y
S6 16Y
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• S624 -1I2
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7AM - 7 PM Monday through Friday (P.T.)

16 T he Woodworker's Jo urnal
I-=====~~
~ S~~ial Techni~ues I

Making Tripod Legs


Slotted dovetail is used to join legs to pedestal

the band saw and table saw, which


O ne of the more fascinating el-
ements of traditional furniture
design is the use of dovetails to join
speed the work and provide better ac-
curacy, little in the technique has
shaped table legs to a turned central changed from the time when the
pedesta l. The result is a joint that, original version of this tilt-top table
when carefully cut and fit, is excep - was built, about 200 years ago.
tionally strong. To begin , rough cut the three 2 in.
Paula Garbarino , who built the thick by 6 in . wide by 16 in. long blanks
18th-Century Philadelphia Tilt-Top for the legs. If yo u ha ve never tried th is
Table featured in thi s issue, tells us that technique before, we recommend mak-
when breakage does occur, it is typical - ing a practice leg first to test all th e set-
ly a splitting of the bottom end of the ups. Now layout the side profile of the
pedestal and not a failure of the leg on each of the three blanks. Use a
dovetail joint. For this reason it is im- full- size cardboard or plywood
portant to make the pedestal as wide in template to layout the profiles so all
diameter as design limits permit. On three legs are con sistent. Also note the
large tab les, you should also increase grain orientation, which is important
the depth and width of the dovetails. for maximum strength . Use the band
This special technique applies saw to cut the corners at the sole of the
specifically to the tilt -top table on page foot and do vetail joint close to - but
36, as do the dimensions and angle s not touching - the line . Next, as
sho wn in the followin g st eps . shown in Step 1, clamp the three legs
However, the ba sic technique can be together in the bench vise, and hand
used anywhere you need to join legs to plane to the line. The joint and sole
a central pedestal. Except for the use of (continued on next page)
March i April 1989 17
FACTORY DIRECT CLOCKS
. AND FURNITURE Special Techniques
Do-It-Yourself Continued
Kits or Assembled
and Finished
• Gran dfathe r Cloc ks ,
M ant el and W a ll C lo ck s sur faces that yo u are planing must be
• Cabi ne ts, Chests , Tabl e s,
37) on the template. Th en tran sfer a
Cha irs, De sks ...and m or e' perpendicular to each other . The centered dovetail to each leg, to p and
• So lid 3 / 4" Bl a c k W a lnu t, template should have pro vided an ac- bottom, and draw the curve o f the
Cherry, o r Oa k
• Heirl o o m Q uality
cur ate pattern, but check with a fram - cylinder at the ba se of the do vetail us-
• So lid Br ass West G erma n ing squar e to be sur e. ing the circle template (Step 5). With
M o vem en ts and Di al s Next, remove the leg blanks from
• M on ey Ba c k G ua ra ntee
the vise, and cut the side profiles on the
band saw, keeping outside of the pencil
line (Step 2). Then re-clamp the legs in
the vise, and use the rasp to fair all
thr ee legs to the same profile (Step 3).

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o Do -Il - You rs e ll Kit s 0 Finished C lo c k s 0 Finished Furniture

Name _
the foot in the air, first cut the sides of
Street _ the dovetail on the tab le saw (Step 6).
City _ As the illustration shows, the table saw
State Zip, _ blade will be tilted to an 80-degree
(Ple as e Pr int )
angle. Set the fence so the cut will leave
the pencil line . A hand screw clamped
to the leg and riding the top of the
fence will give you extra support and
security. Next, with the leg flat on its
side, cut the shoulders (Step 7). Tilt the

Thi s will help to insure that the legs


turn out looking the same.
Now , using a small block drilled to
accept a pencil so the point of the pen-
cil is I in . up from your bench surface,
mark the center line all the way around
A Finish Sander . . . A Thi ckness Sander each leg (Step 4). As shown , the pencil
You can use this high-tolerance machine for li ght di- block is clamped to the bench, and the
mensioni ng as we ll as the fines t fin ish wo rk. B ec~u se leg is rotated past the pencil point. This
stock is power-fed at a uniform rate, you' ll ach ieve blade to 70 degrees and cut as close as
results impossible to dup l icate w ith hand m ethod s or line is needed for alignment of the leg possible to the curve drawn from the
hand -held sa nde rs. Dimensions remain exact . .. no with the pede stal, and also serves as a
mo re lo w spots. wave or cross grain marks ! template, but leave the line. Ha ve scra p
guide when shaping the leg. wood behind this second cut to pu sh
Improves Results!
Use the Woodmaster 10 dimensio n and fin ish-sand
Now make a cardboard or plywood out the waste and avoid kickback of
cabinet pi eces, resaw n stock . panel ing . gra nd father circle template the diameter of the leg the cut -o ff.
cl ocks. toy s. tabletops, knees. bur ls. crotches. and mu ch.
much more! You ' ll soon find it' s one o f the mo st end of the pedestal. Layout the In Step 8 you 'll clamp each leg in the
va/uable 100is in your shop' do vetail dimension s (as shown on page bench vise, notch the top end of the
3D-Day FREE Trial! dovetail back Y. in., and then use a flat
Send for Comp lete Facts' See how you can use the
Woodm aster Drum Sander in yo ur ow n shop for 30 day s
spoon gouge to cope the shoulders of
completely w i thout risk' Easy term s. the dovetail to fit the curve of the
Call Toll-Free Today 1(800)53 8-4200 Ext. 4133 pedestal. You may want to undercut a
IWood;;';ster Tool;'-Oept.DR33, 2908 Oak] bit to insure a flush fit, but the visible
Kansas City, MO 64108 I
II O YES .' Please rush my FREE Information Kit and
I
line where the leg meet s the pede stal
detail s on your 30-Day Free Trial Guarante e. mu st remain very straight. This
Name I straight edge is required if the leg is to
I Addr ess _
fit properly to the pedestal. The top of
~ilY ~e ~Z~ _ =.J the leg where the dovetail was notched
18 T he Woodworker 's Journal
$~E? £!> ed lines for each do vetail up the
L~'''.I~'
WHAT'S A DOOR HARP?
Mount ed on the insid e of your doo r, a
door harp will welcome your g uests with
a beaut ifu l m usica l tune each time the
doo r is opened . You 'll find it easy to
~\..,l>oo'$Y~
ped estal the length of th e do vetail. As build these door harps in you r shop
CsOVaE sho wn in Step 10, the jig rides off the using only standard 3/4 " stock and ou r
$\-V..~-e.$
9r\OV\-~~S bed of the lathe. special Hardw are Parts Kits .
Order the pro ject plan and the hardware
parts kits below . ~

back mu st also be coped to match the


curve of the pedestal.
Next, yo u ' ll use the band saw to
taper the sides of the leg. Make a paper
template that is 2 in . at the dovetail , 11.
in. at the ankle, a nd quickly return s to Now clamp the pede stal in the bench
2 in. at the foot as a guide for tracin g vise, using bandsawn block s that
the top profile on the legs. Then , using match the pede stal curve, and saw up
an auxiliary plywood table on the band to the pencil lines with a dovetail saw
saw, as shown in Step 9, cut to the (Step II) . Chi sel out the waste, and
scribed line . Note that the leg rests on FULL
SIZE
BARN "K IC K ER" PLANS
DOOR HARP PLANS
You'll find ou r jum bo 22" X 34"
blueprints very clea r and easy to fo llow .
Full step by step instructions explain
every step . All dra wings are FULL
SIZE.
# W263 Raccoon Plan $3.50/EA
# W306 Federalist Eagle Plan$3.50/EA
# W3 10 Hen Door Harp Plan..$3 .50/EA
# W3 12 Big Apple Plan $3.50/EA
# W316 Barn "K ick er" Plan $3.50/EA

HARDWARE PARTS KITS


two po int s fo r thi s operation . pare the mortise walls and floor to fit These kits contain the har d to get parts ..
Now shape each leg, ro ugh ing in the leg dovetai l (Step 12). The fit of the special high resonance p lyw ood , tun ing
pins, clap per balls , m usic wire and
with the mallet and chisel or with the leg should not be forced . If the fit is a plastic eyes. You nee d to supply som e
spo keshave. Cross sections o f the leg little loo se, the tai l can be shimmed 3/ 4" stock , and the pain t.
Plan is not included with kit , order
are shown on page 37. Use a rasp, files, with a piece of veneer. The critical seperatelyabove .
and the cabinet scra per to smooth the point is that the shoulder edge of the
legs to final form . The Y. 6in. high pad leg be tight again st the cylinder. Legs # 8227 Federalist Eagl e HOW K it.. ........
.............................. ................. ...$7.00 /EA
under the foot is carved with a sho uld be glued on onl y when all other #776 5 Raccoon HDW Kit $6 .50 /EA
V-parting tool and small gouges. cutting and fitting is completed. ~ # 77 69 Hen HDW K it. S6.25 /EA
Next, yo u' ll cut the do vetail mortises # 82 52 Big Apple HDW Kit S7.25 /EA
in the pede stal. First, layout the center # 8338 Barn HDW Kit S8.39 /EA
points of the three do vetail s, 120 ADD SHIPPING & HANDLING:
degrees apart on the bott o m end of the Mail check or money order and Include
$3.50 Ihlpplng & handl ing . MN R.I. add • .,.
pedestal, and ca rry the lines to the Ln. Ala lka and Hawa II lind $1.50 p&h .
Cl nad a oend 115.50 (U.S .) p&h . We accept
edge. Then use the dovetail of each VISA or MC on orders over 125 .00 .
foot as the pattern for laying out each Phone toll free 1-800-441-9870.
MN Res. call (612) 471-8550.
of the do vetail mortises, and nu mber
Catalog $1.00 or FREE with order.
the legs and corresponding do vetail s so
that they wo n 't be confused later. MEISEL HARDWARE
Return ing the pedestal to the lathe, use SPECIALTIES
a pencil holding jig to extend the scrib- P .O. BOX 70 J -4 MOUND. MN 55364

M archi April 1989 19


Finishing

.
Three Easy ·Finishes for me
---_._------- - - - - - - - - --'

P ine is often the favorite wood for builders of country


style furniture. Few woods cut as easily or are as inexpen-
sive and versatile. Yet, many who work with pine agree that
of the first board. The third board is a sample of our faux
pickled pine finish, as used on the Pine Armoire on page 50.
The fourth test board shows an antique pine look, using Me-
it' s difficult to achieve a predictable finish. Blotchiness or Closky Tungseal Dark Walnut stain applied over their
unev en color is often a problem, and what looks great on one Tungseal Maple.
piece o f pine ma y look dreadful on another.
Whil e we've yet to disco ver the perfect pine finish , here are Faux Pickled Pine
thre e recipes that you might like to try. The first recipe, a There are many chemical methods to "pickle" pine,
fa ux pickled pine , imitates the aged appearance of old pine, although they typicall y involve complicated recipes and
sim ilar to the look of painted antiques th at have been strip- dangerous chemicals. Our faux pickled pine technique is
ped . Th e second recipe uses two differ ent stains to lend new really nothing more than a latex primer, wiped on and then
pine an antiqued look. The third recip e uses a sealer and stain off, followed by a clear finish coat of lacquer or pol y-
to show off the natural beauty of new pine , gentl y softening urethane. We used a white latex primer. Primer is for-
and mello wing its golden tones without the blot chiness that mul ated differently than paint , and is designed to penetrate
co mmonly result s when stain is applied on pine . We 'd like to and seal the sur face of the wood. You could also use paint,
thank Gene Co sloy o f Great Meadows Joinery in Wayland, but primer is probably the better choice.
Massachu sett s, for sharing the latter two recipe s with us. Th e sur faces of the armoire should be sanded up to 150
Th e photo above shows four test boards. The three stained grit. You could sand up through 220 if you prefer, but the ef-
board s are cut from the same length o f pine . Starting at the fect of the primer will be muted, since less will be held on the
left, th e first test board shows a McC losky Tungseal Maple surface. The use of a coarser sandpaper will result in a whiter
stain without the sealer coat of Stain Controller, and displays look, since more of the white primer will be trapped in the
the une ven color so common with pine. The next board minute scratches left by the sandpaper. An oscillating pad
sho ws a natural pine look using Minwax Colonial Maple ap- sander was used for the final sanding before applying the
plied over the McClo sky Stain Controller. Note how the ap- finish.
plicat ion of th e Stain Controller sealer coat results in more We thinned the primer about 40 to 50 percent with warm
even stain ab sorption, without the characteristic blotchiness water and then brushed it on. Work the brush both with and
20 Th e Woodwork er' s Journal
against the grain for maximum penetration . Antiqued Pine
Only spread the primer on one surface at a time . The thin- After final sanding the piece to be finished, apply a light
ned primer dries quickly, and on surfaces as large as the side colored penetrating oil stain, such as McClosky's Tungseal
of the armoire, you'll need to work fast. Maple. McClosky Tungseal Maple has little or no pigment
Next, wipe off the excess primer. We found that a dry (the kind of coloring agent that settles out at the bottom of
cloth tended to cause the tacky primer to ball up, but that a the can) and uses dye as the primary coloring agent. It' s im-
damp, soft cloth actually helped to enhance the primer's portant that the base stain you use for thi s technique not be
penetration . Use the damp cloth, wiping with the grain, to heavily pigmented . If you use a stain such as Minwax Col-
flow the primer into the grain as you wipe the excess off. If onial Maple, which has considerable pigment, let most of the
the cloth becomes loaded with excess primer, rinse it and pigment settle out and then pour some stain off the top. The
wring the water out before going back to work . result will be a lighter version of the stain.
While we used white for the armoire, by adding color tints Wipe the stain on with a rag, and wipe the excess off. After
to flat white primer you could achieve a blue, red, or other letting it dry for 24 hours, apply a second stain that is deeper
hue to suit a particular decor. The base coat of primer can be and darker, with more pigment, such as McClosky's Tung-
further enhanced by a second coat where more color or seal Brown Mahogany or Dark Walnut. Again, wipe the
coverage is needed. When dry, the armoire was finished with stain on, and then off, using a clean rag. Highlights of the
a clear coat of spray lacquer. lighter stain should show through the darker seco nd stain.
The technique of brushing on and then wiping off a base When dry, wipe on two wash coats of one -pound cut shella c
coat of primer or thinned paint can be used in a variety of ap- with a clean cloth. Let the first coat dry for one hour, and
plications. It is especially useful with a piece that has been then steel wool before applying the second coat. When dry ,
distressed or that has many crevices that catch the paint. Ap- finish with a hard paste wax such as Butcher's or Minwax.
plied dentil moldings are one example of a detail that will Cabinetmaker Gene Cosloy says he developed this recipe
hold the paint. for pine that should look old in an elegant way, with a
Another use for this technique is as a way to highlight soft- mellow warmth, and not dark or dull as is the case with many
woods such as pine that have been artificially worn or aged . commercial antique pine finishes . He maintains that the
First use a propane torch to scorch the surface of the wood. technique produces a finish that is three-dimensional, with
Don 't let the surface of the wood burn; it should be evenly lighter highlights penetrating through the darker top coat.
browned, but not blackened like charcoal. Use the torch in a
broad sweeping motion, and don't hold it in one place. Then
remove the charred wood with a wire brush . The harder late- Natural Pine
wood of each growth ring should stand proud, while the After final sanding the surfaces to be finished, appl y a
softer early growth, which is more easily charred, is brushed generous coat of McClosky's Stain Controller. The Stain
away . Now apply a wash coat of primer or paint and, when Controller looks like a stain, but without any pigment. It
penetrates and seals the wood, and is especially effective on
softwoods because it holds down and binds the wood fiber s
so pigments don't settle in deep enough to create the mottled
. the technique produces a finish look that is often a problem with pine. Flood the Stain Con-
troller on with a brush or rag, allow it to penetrate for about
that is three-dimensional, with five to ten minutes, wipe off an y excess, and let dry at least
lighter highlights penetrating through eight hours or overnight.
Next, wipe on the stain that you have selected . Cos loy uses
the darker top coat. Early American by Red Devil, which he says has a lovely red-
dish brown color that imparts a warm honey tone to the
wood . However, other stains will work as well if you prefer a
different tone. We used Minwax Colonial Maple. Thin the
dry, sand lightly. The sandpaper should remove the paint stain about 50 percent with turpentine, wipe it on with a rag ,
from the ridges of latewood, exposing the natural color of and then wipe off. Don't try to hit the desired shade right
the wood at these high points. A light application of stain is away . It's better to apply two or three light coats to achieve
now applied. The stain softens the brightness of the paint, the shade you want. The Stain Controller will produce an
making it look old. The stain also tones the ridges of late - even penetration of the stain. Finally, finish with pol y-
wood that the sanding exposed . urethane or penetrating oil. Do not use lacquer, shellac, or
This technique dramatically accents the swirls and concen- alcohol base or latex stains, as these products can be incom-
tric circles of pine , and can produce especially lovely effects patible with the Stain Controller. The key to this technique is
on wood with a wild or pronounced grain. to only lightly color the wood. If the stain is too heavy or
Rick Butz used a similar technique to finish the Merganser dark, the natural beauty of pine will be obscured . When
Decoy featured in the January/February 1989 issue of The done properly, the pine should be mellow and warm in a
Woodworker 's Journal. natural way, and not heavily stained or colored . ~

March i April 1989 21


MII~RORA·THE HAND MIRROR
CARBIDE TIPPED ROUTER BITS COMPLEMENT
PROFESSIONAL PRODUCTION QUALITY PERFECTLY BEVELED MIRROR

BEST CUT ITEM LARGE CUTIING


BEST PRICE NO. DESCRIPTION RADIUS DIAM . LENGT H PRICE

~.
COV E
H0 1 1/4 " R 114 " 1" 112" $13.00
H02 3/S" R 3/S " 1·1/4 " 9/16" 14.00
H03 112" R 112" 1·112" 5/S " 15.00

g. H0 4
H05
H06
ROUN D OVER
114 " R
3/S" R
1/2 " R
114"
3/S"
112 "
1"
1-1/4 "
1·1/2"
112"
5/S"
3/4 "
$15.00
16.00
19.00
fLORAL
Glass ~M irror, Inc.
895 Mot or Parkwa y
Hauppauge. New York 11788

~.
ROMAN OG EE 516 /234 -2200 80 0 -647-7672
H07 5/32" R 5/32 " 1-114 " 15/32" $1S.00
HOS 1/4 " R 114" 1·112" 3/4 " 20.00 .. SPECIAL OFFER ..

~
H11 3/S" Deep 1-114" 112" $14.00 Disting ui sh Vour Fi ne Il'ork lllllllsh ip With Vour OWII. Personal
3/S "

BRANDING IRON For Ha~~f~n~OOd


RABB ETING
H0 9 118" (KERF) SLOT currsa 1-114 " 1/S" 14.00
H10 114" (KERF) SLOT curr an 1-1/4" 114" 14.00

~
H12 45 ° 45 ° 1·1/2" 5/S" $15.00 '---'-"""'-=:-=--c='=--::.. . . .~ [) 26.00 IN NEBR A SKA 402'464'~11
Chamfer Angle
ShiP=!~~ ~~~~:~~ling I~ I ~ VISA_ '

~
Nebr. residents add
co rrec t sales tax SATISFACTION GUARANTEEO
H15 Raised 20° 1·5/S " 1/2 " $25.00 or your money back
Panel Angle • Shipped in I week Fo r free br oc hu re. wr ite or call (402) 464· 0 511
• Solid brass head - deep cut letters

a
• t sr l ine HAND CRAFTED BY - as above
• 2nd line Your enoree -
20 characters/ spaces max
0" " by rne! "om NOVA TOOL CO.
12500 FIniganRd. Dept WJ
H35 114" V Groove 90° 114" 114" $ S.OO
• Compact size PO. Box 293' 1, uncoln, NE 68529
H36 3/S" V Groove 90° 3/S " 3/S" 9.00 • As abovebut with 3rd line- 537 00 + $2 00
H37 1/2 " V Groove 90° 112" 112" 11.00

H16 3/S" Dovetail 9° 3/S " 3/S" $ 7.50


HSO 112" Dovetail SO 1/2 " 13/16" 12.00

11
Po pular.
(For Leigh Jigs) Pocket-size
S.50 that the moisture content of wood is
H17 112" DovetaiI 14° 1/2 " 1/2 " MINI·L1GNO crucia l. Moisture related defects such as
H1S 3/4 " Dovetail 14° 3/4 " 7/S" 10.50 $110 surface checks, warpage , cracks , loose
joints , foggy finishes, etc .• can rum
Only
the best piece ever built.

~
CORE BOX (ROUN D NOSE)
H19 3/S" Core BOX\3/16 " 3/S " 3/S " $11.00
H2O 112" Core Box 114" 1/2 " 11/32" 14.00
3/4 " Core Box 3/S" 3/4 " 5/S" 1S.00 moist ure detects are irrevers ible .
H2 1
Therefore don't waste money and
nmecn wet wood . Use a moisture
H056 1 Tongue & Groove 1· 5/S" 1" $30.00 Incl. Case. meter to be sure you work

&
Batter ies only with dry wood .
(FOR WOOD THICKNESS and Pins
FROM 112" to 1" ) lor ;V'8 and 11'ft
M

Measuring Depth Ask lor {'" ~ on

~5?m moistu re meters (range 4-30% .


4-60%) and accessories to
monitor air or kiln dryin g
H24 1/4 " Straight Bit 1/4" 3/4 " $ 7.00

a
H25 5/16 " Straight Bit 5/16 " 1" 7.00
H26 3/S" Straight Bit 3/S" 1" 7.00
H27 112" Straight Bit 1/2 " 1" 7.00
H2S 3/4 " Straight Bit 3/ 4 " 1" 10.50

H13 112" FLUSH TRIM 112" 1" $ S.50

Q:~I~: H14 3/S" KEY HOLE


(Th iS Bit O n ly HSS)
CUTS 318" KEY HOLE
FOR FLUSH MOUNTI NG
PICTURE FRAMES, ETC. $ S.50
Help Wanted
Woodworker
The Woodwork er 's Journal is looking fo r a skilled
WHE N ORDER ING ANY T HREE OR MORE DEDUCT $1 .00 EACH craftsma n to wo rk full-time building on e-o f-a-
ALL PRICES POS TA GE PAID kind furn itur e in o ur shop. The applicant mu st be
Professional Production Quality. 1/ 2 " Ba ll Be aring Pilot fa miliar wit h a ll as pects of fine furn it ur e making,
• 1/4" Diameter Shanks x 1- 1/ 4 " Long · One Piece Con st ruc ti on including ca rvi ng , turning, veneering , and inl ay-
• Tw o Flu te Thick High Qua lity Tu ng st en Ca rb ide Ti ps ing. A good understa ndi ng of furnitur e design,
To order b y MasterCard or V isa T oll Free join er y and con str uctio n is a mu st. Send resum e
7 Day-24 Hour O rd er Se rv ice Call (no ca lls please) to: The Woodworker 's Jou rnal,
1-8 0 0-5 33- 9298 P .O . Box 1629, New Mil ford , CT 06776 , Att n :
or send check to : Man agin g Ed ito r.
MLCS Ltd ., P.O. Box 4053·J 1, Ryda l, PA 19046
22 T he Woodwor ker ' s Journal
In The Shop
blade - an d change the cutt ing angle . Put the saw on th e
I
edge of a bench and try adjusti ng the depth of cut. Notice
how the base moves in relation to the sa w blade and motor.
Also notice that you generally need to mo ve th e lower blade
guard out of the way to clearl y see the depth of cut. For that
rea son, always use extra caution when adju sting the blade.
Always retract the lower guard with the handle and keep
your finger s clear of the blade .
Now try adj usting the angle of cut or bevel. Loo sen th e tilt
knob or wing nut, a nd pivot the saw back and forth. Set the
blade for a 90-degree cut , and then check it with a tr y squa re.
Starting T he Saw
Before sta rt ing the sa w, mak e sure the work is suppo rt ed
properly o n a be nch, table sa w or sawho rses . If the
workpiece is light enough to mov e during the cu t , clamp it
firmly in place . The saw should rest on th e porti on of the
wo rkpiece you want to keep. Po sition yo urs elf comfo rt a bly
and wit h two ha nds on the saw. Make sur e the power cord
will be ou t of the way during the cut. Also make sure there' s
clea ra nce for the sa w blad e under th e line of cut.

The Portable Circular Saw DEPTH LOCK


KNOB

DEPTH
T he portable circular saw is an important part of any
sho p . The sa ws aren't designed for heavy work such as
frequent ripping of 2 in . thick oak, but they do ha ve many
SCALE
t,.""Il~l':J;jl:::::::-_ ANGLE
SCALE
uses around the shop . They're great for cutting plywood TILT LOCK
panels to size and cro sscutting board s or planks too lon g or KNOB
heavy to ha ndle on the table saw. Th ey're even useful for
precision joinery with a few simple jigs. With a good qualit y TILT BASE
RETRACTABLE
blade the sa ws ar e capable of a very smooth cu t. But GUARD - - - - ' -
remember to keep the stock's good side down beca use the
blade turns up into the workpiece.
Setup Put the front of the saw on th e workpiece, with the sa w
Porta ble circular sa ws generally come full y assembled and blade not quite maki ng contact. Align the cutting line with
ready for use. H owever, before operating, yo u should ob- the index on the sa w base. Start the sa w. Proceed into the
serve some sim ple precautions and fami liari ze yours elf with cut, guiding the sa w with both hands and movi ng your who le
the la yout and operation o f the mach ine (Fig . I) . bo dy forward with the sa w. Keep the index mar k on the sa w
First, make sur e the machine is unplugged. Never ma ke ba se lined up wit h the cutting line . Cut slowly and evenly, let-
any ad ju stments or cha nge a blade with the saw plugged in. ting the sa w do the work . .
Check to make sure that the blade is tightened secur ely a nd At the end of the cut allow the sa w to sto p completely
that the lower blade guard works smoothly and sna p shuts. before mov ing it. If the sa w must be mov ed before th e blade
To remove the blade, unplu g the saw and insert a block of stops turning, make sure the lower blade gua rd is clo sed
wood between t he sa w teeth and the ba se of the sa w. T he before sett ing the sa w down. When completing a cut, never
block hold s the blade still while you turn the bolt. Unscrew try to reac h aro und and hold onto the waste p iece . Let it fall.
the locking bo lt with a wrench . Be sur e to install the blade in For ripping, always use some sort of straightedge or rip
the right direction . The teeth face forwa rd and turn up and guide . The guide keep s the saw lined up with the cut.
into the front of the base. Wh ile installing the blade, also Developing the habit of always using a rip guide will prevent
check for chipped, bent or m issing teeth . Be carefu l not to numerous kickback episodes. Many accidents ar e ca used by
lose the lock washer whe n changing blades. kic kback, whic h occ urs when the sa w blade jam s in the cut ,
With the sa w blade installed , but the machine st ill unplu g- fo rcing the sa w into a violent exit fro m the workpi ece.
ged, go over the operation of the various saw adj ustment s. W hen ripping , don't overload the sa w . If it bo gs down,
Saws generally have win g nut s or knobs to release sliding ad- stop a nd let the sa w resume speed .
j usters that raise or lower the sa w base - in relation to the (continued on next page)
Marchi April 1989 23
CONTROL THE SPEED OF YOUR ROUTER In The Shop
ROUTE AT THE SPEED Continued
THAT GIVES THE BEST
RESULTS WITH THE
WOOD AND BIT YOU Po cket C uts
ARE USINGI _....... ......
, ~ ,=
L- fJ ,.~_ loI_

• LESS TEAR OUT


SPUt> COlllfTlltCll. Pocket cut s allow you to start the saw over the workpiece



STOPS BURNING
FEED AT COMFORTABLE RATE
BETTER, SAFER RESULTS
WITH LARGE DIAMETER
t
.
.3'0- . 7.
8
and cut openings inside a larger workpiece. First, adjust the
saw blade to the appropriate depth, about Ys in . deeper th an
the wood to be cut. Place the front of th e saw on the
PANEL-RAISING BITS I 9
• 0 10 • wor kpiece and over the layout line . Po sition th e saw so that
• LESS WEAR ON BITS
• LESS NOISE AND SOFTER STARTS
when it penetrates the wood and the saw ba se come s down
AT LOWER SPEEDS on the workpiece, the saw blade will remain within the
layout lines and at the start of the cut. With the saw held at
an angle, retract the lower guard using the handle . Don't let
FEATURES: your finger s bend loo sely in front of the saw, but extend
• SPEED ADJUSTABLE FROM FULL SPEED TO 0 RPM them in such a way as to keep them well awa y from th e
• FULL HORSEPOWER AND TORQUE AT ALL SPEEDS blade (Fig. 2). Start the saw, with the blade still clea r of the
• GO BACK AND FORTH FROM ANY PRE-SET SPEED
TO FULL SPEED AT THE FLIP OF A SWITCH
workpiece , and lower the blade into the cut.
• WORKS WITH ALL ROUTERS 3 HP OR LESS
• 120V 15 AMP
• GIVES YOUR ROUTER A FEATURE ONLY AVAILABLE
ON ROUTERS THAT COST OVER $500 .00 FIG. 2
EA S Y T O USE - SIMPLY PLUG IN SPEED CONTROL AND PLUG YOUR
ROUTER INTO THE SPEED CONTROL - TURN DIAL FOR BEST RESULTS.
(SPEED CONTROL HAS A CLIP THAT CAN BE WORN ON YOUR BELT OR
HUNG ON WALL OR LEFT LOOSE.)
• REDUCES SPEED ELECTRONICALLY WITHOUT REDUCING TORQUE;
ELECTRONIC FEED-BACK MAINTAINS SPEED BY INCREASING VOLTAGE
TO MOTOR AS LOAD INCREASES.

T o o rde r by Mas t e r C h a rg e o r Vi s a T ol l Free


7 Day - 24 H our Oder S erv i c e , C all
1·800·533·9298
o r send c he c k to MLCS, Ltd., P. O . B o x 405 3-J3 , Ry d al , PA 19046

MAKE BEAUTIFUL RAISED PANEL DOORS • . .


WITH YOUR 1/4" ROUTERI
Professional production quality bit makes it quick and easy to
produce matching rails and stiles - the panel raising bit with
ball bearing guide makes the raised panel
perfect every time.
Bevels and Mi ter s
Regular value Over $150.00
Bevels and miters are cuts m ade at an angle to the
S A L E PRICE $69 95 FOR COMPLETE S ET workpiece . You can make the m by cutt ing at an angle
ORDER ITEM #054 fo r 114" Shank Set across the woo d, or by cutting across the wood with the saw
(Incl ud es a ll bits shown) blad e tilted, or by doing both at the same time . The last is
RAIL ca lled a co mpound miter. Miters a nd compound miters can
strain the saw, so it' s best to use a guide such as a
straighte dge an d clamp the work securely . Also, cut slo wly
PANEL
and steadily . No te that when you tilt the blade, the cutting
line on the good side of the stock, which is facing down, is
offset fro m the path the saw actually makes on the side
PERSPECTIVE VIEW OF PANEL DOOR
(WITH ON E RAIL REMO VED)
yo u're look ing down on. You need to allow for the angle of
the cut when laying out your cuts. It ' s best to mark both top
RAISED PANEL BIT REVERSIBLE
SUPPLIED WITH COMBINATION and bottom of the workpiece with the bevel so you
BALL BEARING RAIL and STILE BIT elimi nate the possible confusion .
(For mak ing mat ch ing rails and stiles in
r ai sed pa nel doors . etc .)
Wor ks with stock trom Sim p le Jigs
11/16 " to 7/8 " thick
There are man y useful jigs you can make to greatly in-
CARBIDE TIPPED
1/4" Shank crea se the ease of use and the accuracy of your circular saw.
The simplest jig is ju st a large T-sq uare used to help
cro sscut stock (Fig . 3). It ha s a kerf in the ba se of th e T so
you can line it up with the cutting line on the workpiece .
A refinement of the T-square idea is the cutting bo x
T o o rd e r by Master Charg e o r Vi s a T oll F re e shown in Fig. 4. Here, tracks guide the saw ba se so there ' s
7 D a y - 24 H o u r Ord er Servi c e , C all no po ssibility of the saw wandering from the straightedg e.
1-800-533-9298 Ex t. 3
or se nd c heck to MLCS, Ltd., P.O. B o x 4053 -J2, Ry d a l, PA 19046
You just slide the workpiece into the box, hold or clamp it
steady , and cut across.
24 Th e Woodwork er 's Journa l
27 SHOWS IN 1989 !
• Free Wor kshops
· 100 Exhib its • Prize Draw ing

See the Widest Va riety of Woodwo rking


Products All Under One Roo f
HUN DRED S OF ITEMS
Ma chinery' Power & Ha nd Tools ' Supplies
Kan sas City Jan. 27-28-29
Indianapolis Feb. 3·4·5
Colorado Feb. 10-11-12
Nortl1 Texas Feb. 17-18-19
Greater Milwaukee Feb. 24·25-26
South Florida Mar. 3-4-5
Metro·Richmond Mar. 10-11· 12
FIG. 3 Arizona Mar. 17-18-19
No. cautornta Mar. 31-Apr. 2
Tennessee Apr. 7·8·9
Atlanta Apr. 14-15-16
DISTANCE VARIES Connecticut Apr. 21-22-23
BETWEEM RUNNERS
Chicagoland Apr. 28-29-30
ACCORDIN~ Greater Cleveland May 5·6-7

r- ~
... and more !
24 Seminars by
Ian Kirby - Roger CliNe - Bob Rosenda hl
Rude Oso lnik - Nick Coo k - and other Ma ster Crahsme n
1-800-826-8257 or 213 -477-8521
Call for free brochure 8:30-5 Pacific Time

36 1.001<./ NO HANDS
NEAR THE BLADE
FIG. 4
STRA IGH TER CUTS
NO KICKBACKS
Safely Ti ps NO ADJUSTMENTS
KEEPS FINGERS SAF E!
J. Keep your hands clear of th e sa w blade . Never r ea~h
The RIPSTRATE is now an ind ispensible tool in tens
undern ea th the wo r k piece and never remove waste whil e
the sa w blade is mo ving. of thousands of amateu r, professional, school,
corporate, government and military shops. Isn 't it
2. Keep yo ur blades sha rp . A sha rp bla de minimizes
time you joined them?
kickback a nd won't bog do wn as ea sily as a du ll blad e.
Alwa ys use the pr oper size blade for yo ur sa w.
3. Mak e sure t he blad e gua rds wo rk pr operl y be fo re eve ry
use o f th e sa w . Don 't use th e sa w if th e gua rd doesn't
30 day money back t ri al.
sna p sh ut ,
One year guarantee . $69
4 . Sup po rt th e wo r kpie ce pr op erl y. C la m p sm a ller pieces to plus 3 .50 for sh ipping.
a ben ch or sa who rses . Ma ke sure la rger pie ces ar e secure Check, M.O., Visa or M.C.
be fo re sta rt ing the sa w. Free brochure.

5. Work und er co ntrol a t a ll time s.


Write , or ca ll toll free:
6. Wear sa fety glas ses an d don't wea r loo se clo thing or
jewelry. ;r 1-800 421 0256
7. Don 't wo rk in o r nea r wat er or in damp places.
8. Rep lace wo rn o r frayed electri ca l co rds imm edi a tely.
9. Keep work area clea n a nd unclutt ered .
10. Un plug th e sa w before making a ny a dj ust ments or
cha ng ing th e b lade . mi
M archi April 1989 25
From Penn State Industries...
Professional Quality Woodworking
Machines At Affordable Prices
This versatile mach ine makes cutting
Super 15" Scroll Saw intricate wood patterns easy - Its great
for making toys, jewelry, puzzles ,
Comparable value over $500 • Shipped fretwork , etc. The blade is driven on
comp lete & ready to run' Includes $37 both up and down stroke with a smooth
Free accessory package ! ! ! cutti ng parallel rocker arm system that
avoi ds blade breakag e and creates a
On Sale...... $129.95 smooth finish that eliminates
sanding . The Super 15" Scroll Saw is
eas y to se t-up and use and is made
with a cast construction that insures
durability.
Free with Purchase of Saw
12 Blade Assortment $ 3.50 value
SPECIFICATIONS: Extra Blade Holder set 8.50 value
• Construction Cast Iron Plastic Lettering guide set
• Throat depth 15" & patterns..... 25.00 value
, • Max depth of cut 2" FREE ... $37.00 VALUE
• Machine weight 43 Ibs
• Motor - Heavy duty totally enclosed Saw & Accessories Price List
fan cooled 110-120V, UL listed, PRICE (UPS)
ball bearing induction motor Super 15" Scroll Saw $129.95 (10.00)
• Blades - uses 5" standard & pinend Dust Blower ..........•........... 15.00 ( .)
• Stroke length 3/4" Saw Stand - 37" high .......... 39.00 (4.00)
• Table tilt 0 - 45° to left 4 dz blades (2dz pin, 2dz #9) 14.00 (.)
OPTIONS: 2 dz Spiral blades (size #2).. 10.00 (.)
• Dust Blower • 37" Saw Stand ( • ) No frelghl charge if ordered with Saw; $3 for any
combination of Ihese accessories ordered separately
-------------------------
Th is machine will pay for itself time
Super 125 Planer and again by planing your own
Portable with "Power Feed " • Shipped lumber. At 65 Ibs, you ca n carry this
assembled' Reta il value ove r $600.00 P l a n e r t o a j o b si te o r m oun t i t
permenantly in your work shop like any
On Sale ..... $349.95 stati ona ry machin e . You'll spend
hundreds of dollars less for this 12-
1/ 2 " pow e r fee d Pl a ne r tha n for a
traditiona l stati onary model of a simil ar
capacity - with comparable results.
SPECIFICATIONS: Planer & Accessories Price List
• Knives.... 2ea, 12-1/2" wide, HSS PRICE (UPS)
• Motor - 14 Amp, 115V, 8000 RPM Super 125 Planer $349.95 (15.00)
• Auto Feed rate 26.2 FPM Extra Set of 2 Knives 25.00 ( • )
• Cutting speed 16000 Cuts/min Dust Chute for vacuum 24.00 ( 4.00)
• Thickness of stock 3/16" to 6" Planer Stand ................ 44.00 ( 6.00)
• Size ..... 15-1/2" H X 22"W X 21" Bed Heavy Duty, 27-1/2"high
Roller Stand - variable ht....... 35.00 ( 5.00)
• Max Depth of cut 3/16"
Hvy duty , ball bearing , ht 25-45"
• Machine Weight 65 Lbs
( • ) NoIrt chg If ordered wPl aner. otherwise add $3.00UPS

Dust Collector ,_'


Keep your shop clean and safe fr om
sawdust with our large capacity, commercial
style sys tem . This collector has up to 10
times more air flow than most Industrial
Vacuums. We include over $15 .00 of free
hose and adapters with your purchase.
SPECIFICATIONS :
• 4" inlet· 1hp , 110/220V (pre wired 11OV)
Penn State Industries-J
·610 CFM air flow· 2 Bags 15"dia X 22" 2850 Comly Road • Phila, Pa 19154
• Casters on base for maneuverability Order Toll Free 1-800-288-7297 (Ext 28)
• Weight 751bs • Size· 26"X15"x57"H
For information 1-215-676-7609 (Ext 15)· Visa/Me accepted Pa
On Sale ... $189.95 residents add 6% SalesTax - Add UPS Shipping Charges as
noted (Continental U.S. only)
Add $17.00 UPS Freight

26 T he Woodworker' s Journal
S imple design and subtle curves
create the distinctive Oriental look
of this mirror frame. Designer Marty
Shapiro made his from padauk and
bird's-eye maple, but just about any
carefully selected combination of
woods will work well. The narrow
shelf at the bottom is a perfect place
for odds and ends or jewelry .
The backing board (D) and mirror
glass (E) should be purchased and cut
before you begin construction of the
mirror, since you'll need to know their
combined thickness . We used ~ in .
thick hardboard (Masonite) for the
backing board, but plywood is also
fine . To avoid any problems with fit,
have the mirror glass and backing
board cut so that they measure X6 in.
less in both length and width than the
actual 12 in . by 24 in. dimensions listed
in the Bill of Materials.
Start by laying out and cutting the
sides (A). You'll need two pieces, each
measuring I in. thick by I ~ in. wide by
28% in . long. Also layout and cut
blanks for the top (B) and the shelf (C).
The blank for the top is I ~ in. thick by
2Ys in . wide by 19 in . long, and the shelf
measures % in. by 3 in . by 20 in. long.
Now mount the dado head in the
table saw. You 'll use it to establish the
crosscut notches in the sides, the top
and the bottom. These notches are cut
before any further machining or shap-
ing is done on the parts .
As you'll note from the detail of the
side (Fig . I), there is a U-shaped notch
cut 3 in . up from the bottom end to ac-
cept the %in. thick shelf. This notch is
formed with three ~ in. deep by %in .
wide dado cuts. Using the miter gauge,
cut the two dadoes on the edges first,
and then the dado on the front. Be sure
to back up all your cuts to avoid chip-
out. Because most dado blades only
cut about lX6 in. wide, you'll probably
need to readjust your stop to reach the wide by % in . deep dadoes that accept With all the dadoes and notches cut,
full % in . width . the sides. As shown , if you've cut part you can now cut the grooves in the
Next, on the top end of each side, B to the proper final length, these sides, top and shelf to accept the back -
use the miter gauge to cut the %in . and notches should be located 2X in . from ing board and mirror glas s. Use a %by
the ~ in . deep notches that will accept the ends of the top . Most importantly, ~ in . bearing-guided rabbeting bit or a
the top piece. Note that these notches make certain the notches are exactly 12 straight cutter and the fence on the
are located 23~ in. from the shelf in. apart. You' ll need to make several router table. These grooves mu st be
notches. Then use the tenon jig with passes to reach the final depth and re- located ~ in. from the front edge of the
the piece on end to clean out the waste . adjust the stop to achieve the % in. sides .
Note that the dado blade won't cut the width . First, however, you 'll need to
full I % in. depth, so you'll need to Finally, referring to the detail of the measure the combined thickness of the
change to a saw blade here. shelf (Fig . 3), cut the % in. wide by % mirror glass and the backing board
Next, establish the notches in the in. deep notches as shown . While the that you'll use. On our mirror the ~ in.
top, as shown in Fig . 2 . Remember, notches are located 3% in. from the thick hardboard backing board and the
though, the stock for the top has not ends, the most important dimension is ~ in. thick mirror glass add up to ~ in .
yet been shaped . Set up the table saw the II % in. distance between the Therefore, the width of the groove for
with the dado blade to cut the % in. notches . (continued on next page)

March i April 1989 27


the backing board and mirror also had with two generous applications of tung
to be ~ in. This meant that the grooves oil, assemble the two sides and shelf,
would be located X in. from the back slide the mirror glass and backing
edges of the sides, top and shelf. If we board into place, and then slide the top
had used Ys in. thick mirror glass and a down into position over the ends of the
Ys in. thick plywood backing board, sides. Add the four assembly screws
then the width of the grooves in the and two screw eyes to hold a wire for
sides, top, and shelf would be X in . and hanging . ~
we'd need to use the straight cutter and FULL-SIZE
the router table to establish the X in. HALF-PATfERN
wide groove. Whatever the combined
thickness of the mirror glas s and back-
ing board, the important thing to 5/l b DI A X ~
DEEP c.' ~
remember when cutting these grooves
is that they be uniform on all four
pieces of the mirror frame so that the
front face of the mirror glass is exactly
X in. from the back edge of each of the
frame parts.
With the notches and grooves estab-
lished, you can now shape the top and
8
the top ends of the sides. Use our full-
size half-pattern to layout the profile
of the top. Cut it out with the band saw
or scroll saw and sand it smooth. The
bevels on the top ends of the sides are
easily established by first using the
table saw and miter gauge to cut the
end s at 15 degrees, and then using a file
to establish the bevels. 1f you are profi-
cient with the disk sander, you can
easily use it to make these bevel s. Also, \3AC-K
V I~W
use the drill pre ss and a Forstner bit to PART B
counterbore holes for the screw eyes on
the back edge s of the sides. They are
centered 8 in. down from the top end
of the sides.
Now assemble the mirror frame and
bore through the sides and into the top
and shelf for the four screws that hold
the mirror together. A counterbore
allows the screws to recess so the heads
won't protrude from the back.
After final sanding and finishing

FIG. 2

~~~~~~~§~~-F~
I~

FIG. 3 ...< - - -- --
1-"" - -- -

- - - - - - -- II ~ ------...p l~
28 The Woodworker's Journal
---@j
"# 8 X'~
~D HEA.D S aE-W

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RD\ND H EAD s.c.R.EW

Bill of Materials
(all dimensions actual)
No.
Part Description Size
Req'd.
A Side 1 x 1% x 28% 2
B Top 1% x 2% x 19 1
C Shelf 'i8 x 3 x 20 1
D Backing Board '/. x 12 x 24 1
E Mirror Glass Y. x 12 x 24 1

Marc hi Apri l 1989 29


ere's a great project for sp rin g. arate components . The middle section
H Based on the popular Adirondack
Chai r in our Jul y/August 1986 issue,
less screwdriver will speed the work.
Start with the seat fra me pa rt s (A) . (H) is sq uare o n both ends, with a I ~
in . radi us cut on the corners o f the top
After establishi ng the IS-degree taper
th is design incorporates a doub le seat on the bottom end where the seat end . T he two center sections (I) ha ve
with a wide center armrest/table. It' s frame contacts the floo r, lay ou t the 2 ~ in. radii on the top end , and the in-
the perfect place for relaxing conversa - seat curve (see seat fra me detail). If termediate and side sections (J, K)
tio n while sipping lemonade on those you are unfa miliar with how to trans- show 3 Y:; in. and 3 in . radii respectively .
hot summer da ys. Best of all , like the fer patterns using a grid system, our Note that the widths o f the back sec-
earlier single seat version , the sett ee is Woodworki ng Basics article on page tion s are calcu lated to allow a z; in .
easy to make . 14 sho uld help. Layout the 4 in . radi us space between each of the pieces. Thi s
A ll part s ca n be cut from no . 2 com- on the back corner and the notch for allow s for wood movem ent.
mon pin e boards, available at any the lower back fra me, an d then use the Assemble parts A through Know.
lumberyard. Man y of the parts (A , B, band saw to cut o ut the seat frame . Use ga lvanized carriage bolt s to join
C , D, E) req uire no ripping cu ts, since After sand ing the cut lines smooth , lise the scat frame parts to the legs, and
their width is ba sed on the actual width thi s first seat frame part as a temp late galvanized deck construction screws to
of common pine boards. For example, for marking the pattern on the thr ee re- join all other parts. Don ' t buy ju st any
the scat frame parts (A) , mea suring 5 ~ maining parts. ga lvani zed screws. The heavy galvaniz-
in. wide, are cut from I by 6 pine Next, cut the front legs (B), back legs ed screw s used for outdoor deck con-
boards , which measure % in . thick by (C) , front stretcher (D), and back st ret- truction projects are best. Use 2 in .
5 ~ in . wide . cher (E) . Use the tab le saw and miter lon g screw s except for joining the cleat
Asse mbly is a sim ple matter, with gauge to cut the top end of the back to the middle section of th e back,
most parts fas tened using galvanized legs at 62 degree s. Also cut the upper which requires a I Y:; in . screw . Be sur e
deck construction screws. A screw- and lower back suppo rts (F, G) to size. to countersink all screw hole s.
driver bit in an electric drill or a cord- The back is made up of four sep- Now measur e for and cut the sea t
30 T he Woodwor ker' s Jou rna l
Bill of Materials
(all dimensions actual)
No.
Part Description Size Req'd.
A Seat Frame % X 5'l2 x 38 4
B Front Leg 3f4 x 5'l2 X 20 3
C Back Leg 3f4 X 3'l2 X 25'l2 3
o Front Stretcher % X 3'l2 X 48'l4 1
E Back Stretcher % X 3'l2 X 45'l4 1
F Back Support
(Upper)
G Back Support
(Lower) % x 2% x 46% 1
H Back (Middle) % x 7% x 23 1
I Back (Cent er) % x 5 x 32 2
J Back (Intermediate) % x 3% x 28% 4
K Back (Side) % x 3 x 25% 4
L Seat Slat (Long) % x 1'l2 x 46% 9
M Seat Slat (Sho rt) % x 1% x 23 6
N Cleat % x 1'l4 X 5'l2 1
o Center Armrest % x 9 x 23% 1
P Side Armrest % x 6'l2 x 30% 2
Q Center Armrest
Brace %x 3 x 5% 2
R Side Armrest Brace % x 3% X 7'l2 2

slats (L, M) .
Be ca reful to select
pieces that a re free from
la rge or loose knots. Six 8 ft.
long by I ~ in . wide strips will
provide all th e seat slats .
A fter screwing th e sla ts into place
(space th em evenl y so th e ga ps between
eac h slat a re con sistent), cut th e cleat
(N), armrests (0, P), and armrest
braces (Q, R). Rip one ed ge of th e cleat
to a 62-de gree ang le. and transfer the
profiles of the armrests using grid pat-
tern s. Use the table saw to esta blish the
62-degree a ngle o n the ba ck end of the
center arm rest. Note that th e side arm -
(cont inued on next page)

Mar ch i April 1989 31


Fu\,..\.- - c;. \ ZoE.
~A,"TE-~~

I
i
t

3~
j

rests measur e
6~ in. wide overall,
but onl y 5% in . at
the fro nt. That's because
the y step in to meet the back legs to
which they are attached. The full-size :Zl~i
patterns o f the br aces will help in lay-
ing out these profiles.
While yo u could leave the settee un -
finished, it will last longer with a pene-
trating sealer to protect the wood from
moi sture . The smaller parts and end -
gra in sectio ns of larger parts should be
' \
dipped or satur ated with sealer before
assembly. Renew the fini sh each year I I I I I I
with a fresh application of sea ler. ~ 1 - f;" ~ -r-3i--t 10- ------ If>Yz:----~5'yz._______I
32 The Woodw orker's Journal
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M archi A pril 1989 33


.11' Country Village
II

F or people of a certain sma ll age, the Country Village can


transform a humd ru m doorway into an entrance to
another land . The ho uses there may be tiny, but the peop le
all know each other and can't stray from the only road, Main
Street. And nobody is hungry because it' s always lun chtime,
20 minutes to one by the church clock.
Even if the Country Village doesn 't lead you astray into
diminutive world s, it does do something for a room . Ma ybe
it add s a tou ch of outdoor per specti ve, or ma ybe it's just
unu sual enough to add some folk sy humor.
The woodworking involved is easy enough for anyone
with a scroll saw and a few ba sic tools. The buildings (A) are
cut out of X in. thick pine, and the trees (H) behind are cut
fro m Ys in. thick pine. You'll also need a small piece of ~ in.
stock for the triangular roof over the church entrance (B),
and some Ys in. thick pine for the two applied facing boards
(C and D), as well as the two sets of steps (E and F). The
pillar s (0) are made from Ys in . diameter dowel.
It' s best to assemble the church entrance and the two sets
of steps separately and apply them after painting. J ust leave
the wood unpainted where the entrance and steps are to go,
so you can glue them on later.

00

--- - - - - - - - S% - - - -- - - - - __
34 The Woodworker 's Journal
The church steps are made from two Ys in.
\ thick pieces . One is Ys in. wide by 5% in . lon g,
\ the other is % in. wide by 5Ys in. long. The three
y~ pieces of Ys in. stock for the smaller steps are % in.
by I %in ., Ys in . by I ~ in., and ~ in . by 11. in.
The shelf (I and J) fits over your door trim and prev ent s
the scene from tumbling. It' s made from % in . thick pine
that's 21. in . wide and cut to the length of your doorway. The
brackets are screwed into the shelf and the holes are plugged.
The assembly screw s into the top piece of your door trim.
For the church entrance, assemble the step s first , then the
triangular portico roof (B and C). When drilling the hole s for
the pillars, put the portico roof upside-down in a V-block
and the steps on top . Drill through the steps into the roof sec-
tion.
When painting the scene, it' s best to prime all the parts and
then start out with a coat of black over all the areas with win-
dows and doors. That way, you can establish straight lines
around the outer edge s, rather than from the inside.
The acrylic colors we used were red, green, yellow, white ,
black and brown. We mixed red with black and white for the
chimney color . The gray for the roofs is white with a touch o f
black . However, you needn't stick to our color scheme.

1 For the fine lines around the clockface, doorways and roof
edges, we used a black felt-tip pen. We used yellow and a fine
brush for the numbers on the clockface. The shelf is painted
with semi-gloss white .
After the parts are painted, glue the tree s onto the rear o f
the scene, and the porticos and steps onto the front. ~

- ...
I


Marchi April 1989 35
T his mahogany tilt -top table is a reproduction of one built
in Philadelphia in the mid-18th century. It is a fine
example of how period furniture can mix practicalit y with
display, showing off the elegance of its shapely legs and
pedestal and its decorative figured top .
The tabletop with molded rim (A), known as a dish top, is
elegance. Traditionally brought out for serving tea, tilt-top glued up from wide mahogany planks and shaped on a lathe,
tables of this type feature a top that both pivot s to a vertical as if it were a very large plate with a raised edge. The dish top
position, and swivels around like a lazy Susan. With the top can also be shaped by hand or with a router, though neither
tilted vertically, the table could be stored flat again st a wall of these methods work s as well as the lath e. We' ve included
or in a corner . Thi s saves ~ an alternate pattern for a flat top with a molded edge. Some
space yet allow s th e table tea table s fro m this period had flat tops, and the work saved
to remain on in not shaping a dish top simplifies the pro ject.
For eithe r style of to p, two cleat s (B) are screwed
under the top perpendicular to its grain. The
cleat s prevent cupping and are drilled to
form the upper half of the tiltin g

18th-
Century
Tilt-Top
Table
By Paula Garbarino

36 The Woodworker' s Journal


r
.------.--- . . .- ""-- %

Zl~

- -- - --

~
----:---='::":"--==-=-.:::::-..::=Jf"
Ib -, / f,
~J-/
mechanism's hinge. The top rests on a contraption usually standing tool rest designed for the purpose.
called a birdcage (also gallery or crow's nest), which consists The boards for the top should be chosen for their beauty.
of two horizontal squares (C, D) drilled through their centers The tilting top is a natural show-o ff, so ribbony, richly col-
and separated by four small turnings (E) - the pillars at each ored mahogany is desirable. To obtain the 37 in. width, join
corner of the cage. The birdcage serves three function s. It two l8 ~ in. wide pieces or three pieces that are each about
completes the tilt-top hinge , allow s the swivel action, and l2 ~ in. wide . Assemble the pieces so that the wood at the
fasten s the top to the pede stal. A wooden key (F), resting on joint matches well and disguises the sea ms . If possible, ar-
a turned washer (G), lock s the top and birdcage to the ba se. range the boards to carry the grain from one to the next.
Th e ba se con sists of an urn- shaped pede stal (H) with three After the glue-up, the approximately 37 in. by 37 in .
legs (I). The legs are attached with do vetail s that slide up into square blank for the top should be planed flat on the under-
the ped estal from below. side and rou gh cut with a jigsaw or band saw to a circular
Begin the project by drawing all th e table parts, except the shape. Before turning thi s mahogany circle you need to cut
top and key, full size. Make patterns (out of stiff cardboard an additional %in. thick plywood circle (Baltic birch is good)
or Ys in. plywood) of the central pede stal, the cleats, the side with a diameter of about 24 in. The bigger thi s circle th e bet-
profile o f the leg, and the birdcage turnings. Also make a ter, for it help s to support the mahogan y during turning.
cross -sect iona l pattern of the tabl e rim . Screw the outboard faceplate to the center of thi s circle, at -
Th e 36 in. diameter dish top is turned outboard on the tach it to the lathe, and flatt en (using scraping tool s onl y) th e
lath e. The lar ger a top is, the more vibration there will be face of the plywood. Now, off the lathe but still attached to
when turn ing. A top thi s size requires an industrial lathe. The the faceplate, glue the planed side of the mahogany circl e to
lathe sho uld be bolted to the floor and wall. Additional the newly flattened plywood, sandwiching between the two a
diagonal bracing will fur ther help subdue the vibrations. layer of kraft paper. Brown paper bags work well. Use
Becau se th e turning is done outboard, it requires a free (continued on next page)

Ma rchi A pri l 1989 37


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---.--. _-_._ ~_ .-- - --

enough glue for a good glue joint, but don't sa tur a te the
Bill of Materials
paper or you will never get it cleanly apart. Clamp thi s up (all dimensions actual)
ove rn ight leaving the outboard facep late attach ed through- No .
o ut. (If yo u take the plate off, it ' s not likel y yo u' ll be able to Part Description Size Req'd.
put it back in the sa me place .)
A Top 11,6 x 36 in. d ia." 1
T um the top at yo ur slo wes t spe ed , but no m ore than 300
B Cl eat ' Y' 6 x 112 x 31% 2
to 400 rpm . True up the ed ge with fresh ly sha rpened
scra pers, then sha pe the underside o f the rim. Remo vin g C Birdcag e Top ' Y' 6 x 7% x 8%" 1
thic kness from the underside gives the table ed ge a lighter, D Bird cag e Bottom ' 3/'6 x 712 X 712 1
more delicate look . Move to the fa ce or top sid e of the E Spindl e see spi ndle detail"" 4
mahogany, sha pe the edge according to the pattern, then F Key 1. x 'is x 4 1
san d the entire rim, includi ng the underside, up through 220 G Washer see was her de tai l ' " 1
grit. H Pedestal see pedesta l detai l ' " 1
Ne xt, hollow out the tabletop . Because so much wood is I Leg see leg deta il'" 3
removed fro m one sid e only, the top tends to progressivel y J Cat ch 3 in. lon g .... 1
cup as more and more of the wood is cleared out. You
minimize thi s problem by working on only a 3 in . area at a ' A lte rn ate to p thi ckne ss is %in.
time , starting at the rim and mo vin g toward the ce nter . The , 'Length inc ludes dowel pins.
partin g tool with a masking tape marker is used to establish " ' Turn ing blanks for sp ind les measure 1 x 1 X 45/'6' t urn -
depth of cut. Usin g either the parting too l or a go uge, with a ,ing blank for pedestal measures 4 x 4 x 21%, tu rn in g
blank for washer measures '1'6 thick x 412 diam ., leg
scra p ing action only, clear the wood out back to the shaped blanks measu re 2 x 6 x 16.
rim , and then sand to 220 grit with sa ndp a per wrapped o ver a "" Avail able from Ho rto n Brasses, Nooks Hill Rd., P.O. Bo x
tlat wood block . Move in another 3 in . a nd repeat. Watch 95. Cromwel l, CT 06416. Order part no. H-43.
that yo u don't cut below the previou s area . If cupping oc -
curs , do not retrace your steps . An y uneveness will have to be could even use the router, although with both these methods
co rr ected later by clamping the top tlat to your bench, and yo u ar e likel y to encounter the sa me cu pping tendenc y as
using a hand plane and cabin et scra per. When the turning is with th e turning method. Our alternate pattern uses a tlat top
co m pleted and the top is sm o o thed , take the top off the lathe a nd a panel ra isin g router bit to create an elegant top with out
and remove the pl ywood using a ch isel as a wed ge . Clamp th e th e fu ss. The panel ra isin g bit , part no. 54118 , is a vai la ble
to p tlat on yo ur work bench in order to scra pe th e p ap er from th e Amana Tool Company, 1250 Brunswick Avenue ,
fro m its underside, and keep it clamped flat to pr event wa rp- Far Ro ck awa y, NY 11691. If you selec t the alternate to p,
ing while working on other parts of the table . and use th e p anel rai sin g bit that we sh o w in the alternat e top
Hi storically, di sh tops were al so cra fted b y hand. You profile detail, yo u' ll need to round the edges of the tabletop

38 T he Woodw ork er 's Jo urna l


<::LAMP \..'C.b IN V\-;'~.
-;'\.-It>E O~ '?Et>E.S,I',\....
A~t> c.\.-I','N\P '0
V\S'E:., \lS'E. ~I',PEt>
\3.\..lX.-l<.

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r
4~

J
perimeter, as shown. the pedestal shape, mark out the leg placement by dividing
The central pedestal (H) is made from a 4 in . by 4 in. by the circle on the underside of the pedestal into thirds. Draw
21 % in . turning block. Mount this block in your lathe and three equally spaced lines from the circumference to the cir-
mark the position to allow for identical remounting when cle center. These lines will later match up with the center line s
needed . The upper end of the pede stal should be turned to drawn on the legs. These operations are covered in depth in
loosely fit a sample 1X in. hole drilled in a scrap piece . The the Special Techniques article on page 17. Aesthetically, it is
cylinder at the lower end of the pede stal must be turned very mo st pleasing if you mark out leg placement so that the grain
straight for a good leg fit. Check it with a straightedge. Note bull's-eye (the concentric circles formed by the annular ring s)
the %2 in. step above the leg, which covers the top of the leg of the pedestal is centered between two of th e legs on on e
and hides an y discrepancy in its fit. After turning the rest of (continued on ne xt page)

Marc hi April 1989 39


side, and centered on the third leg on the opposite side. drill through both at once at %in. diameter for the four spin-
The legs may either be cut from 2 in. stock or resawn from dle turnings and at 1~ in. for the pedestal. Note that the
4 in. stock . The latter choice results in an extra leg which is holes in the birdcage top for the spindle turnings and pede stal
useful for practice. Refer to the Special Techniques article are ~ in. deep. Forstner bits are best for these holes . The
for detailed instructions on how to layout and shape the legs, birdcage can now be assembled.
and how to layout and cut both the leg dovetails and the cor- Once more, return the pedestal to the lathe. With the pen-
responding mortises in the pedestal. cil jig (see Special Technique s, step 10 for thi s jig) , scribe for
With the legs and pedestal now substantially complete, the ~ in. wide through mortise to accept the key (F). Outline
you can go to work on the remaining details. For the bird - the ends of the key mortise slot on opposite sides of the
cage, make four matching spindle turnings with dowel end s pedestal. Note that the slot outline is longer on one side
because the key is tapered . The dimension s for the key mor-
tise are shown on the detail of the pedestal. Drill to the
pedestal center from each side with a drill bit smaller than ~
in. Then clear out with a chisel to the pencil line. Make the
key just slightly under ~ in. thick and fit it to the mortise.
The key hold s the top to the pede stal, and the wooden
washer (G) below it prevents the key from scratching up the
birdcage. To make this washer, rough cut both a /';6 in. thi ck
by 4 ~ in. diameter disk of mahogany and a %in. thick by 5
in . diameter plywood backing piece . Glue the se togethe r us-
ing kraft paper in between (keep it clamped overnight), and
mount on the lathe faceplate . Turn a flattened donut shape
whose center hole loo sely fits the upper cylinder of the
pedestal. Notch the rai sed edge around th e hole to receive the
key (see washer detail).
The cleats (B) are the last item to make. Drill the inn er
sides of the cleat s to receive the dowel pivot s on the end s of
part C. Also, drill and countersink for the screws that will at -
tach the cleats to the top . To allow for wood movement, all
but the center screw holes are enlarged into slots about 1;6 in .
long at the end adjacent to the tabletop . Screws put in th is
way are sometimes called " sloppy screws." Use the birdcage
to determine the placement of the cleats , clamp the cleats to
the top, and drill very carefully for those screws. Use a stop
or a piece of tape on the drill bit to insure proper depth. It
would be a shame to miscalculate at this point and poke
through the top .
Attach one cleat , slide the birdcage into place, and attach
the second cleat. To keep the top horizontal when the table is
in use, the top latches to the birdcage with a teardrop-shaped
brass catch (1) . The catch (available through Horton Brasses,
see Bill of Materials) is screwed to the underside of the table ,
and the latch pla te is mortised into the birdcage top .
Finally, now that all cutting and fitting work is done, the
legs ma y be glued onto the pede stal. It' s easiest to glue each
leg on one at a time . Clamp a leg in the bench vise, and th en
slide the pedestal up onto the dovetail. As shown in the
(see spindle detail) that snugly fit % in. diameter test holes. clamping detail , a concave clamping block shaped to fit th e
The turnings must be the same length from shoulder to curve of the pede stal can be used with a bar clamp to achieve
shoulder. Now cut the top (C) and bottom (D) of the bird - a tight joint. The block should be narrow enough to fit the
cage. Both the top and bottom sections of the birdcage ap- space between the legs, and you may need to repo sition the
pear to measure 7 ~ in. square, but the top piece is actually bar clamp in order to clamp the second and third legs in
longer. It includes the two %in. diameter by %in. long dowel place .
pins that are turned on either end and that fit into the cleat s Once the legs are attached , use a rasp and a file to shape
mounted to the tilting top . Also, thi s top piece must start out the top of the legs to match the curve of the pedestal. Then
at 7%in. wide to allow for the Ys in . kerf when it is resawed to shape the bottom of the pedestal, between the legs, to th e
form the section that includes the dowel pins. Cut off the I X6 decorative shape shown . As the illustration shows, thi s detail
in. wide strip, turn the dowel pin tenons on either end, and is simply a little scalloping into the edges .
then glue the strip back into place. The dowel pins are To finish, seal with shellac (shellac keeps the filler from
centered across the thickness of part C and are %2 in. from coloring the wood), fill the pores with colored filler, seal
the edge (see part C detail). Also, the top edge of part C be- again (the sealer keeps the filler from getting muddy), and
tween the pins must be planed to a curve concentric to the complete with several coats of shellac or oil varn ish. Be sure
pins. This allows for clearance when the tabletop is pivoted . the filler you select matches the color of the wood. You ma y
Clamp or pin the top and bottom (C and D) together , and need to mix several colors to achieve the right shade. ~

40 The Woodwor ker 's Journal


T his toy fishing tra wler promises
hours o f fun for th e child lucky
eno ug h to receive it. With no batteries
to run do wn , or casse tte tape to tire of,
oceans o f disco ver y await the yo ung
adve nt ure r who steers a co urs e from
this helm.
Woodwork er Dennis Pre ston sug-
gests using wh ite or suga r pine . He al so
not es that fo llowi ng the exact profile
o f the h ull show n in the pattern is not
essent ial, bu t sym metry of the hull
from on e side to the other is important.
Be sure to use wat erproof glue for all
glue joints.
To be gin, la yout the hull (A) pattern
on %stoc k, wh ich sho uld measure 1%
in . thick. Al so , on %in. thick stock , lay
out the profiles o f the stern and bow
railings (B, C , and D) . Draw a center
line down the center of the hull , both
top and bottom .
Now cut out the hull and railings us-
ing a band sa w. Sand and shape the in-
side surfac es o f the rail s at thi s time,
since they'll be di fficult to reach later.
Next , glue the rails on one at a time.
Not e that the bow railings are each off-
set X in. The dotted o ff set lines sho wn
on the pa tterns sho uld serve as a guide
when po sit ioning the se parts. Fir st,
glue the lo wer railing in po sition, offset
Xin. over the edge o f the hull , then add
th e upper railing, offset X in. over the
railing below. This stepped effect will
allo w yo u to smoo th th e tapered con- apply a Ys in. radius to the corners, and around the top edge.
tour of the hull so that the bow railings gently round the edge s. The winch At thi s point , assemble the winch
continue the flared sha pe of the hull block is a scrap of ~ in. thick pine, block and drum, and paint them, the
above the deck line. The stern railings sha ped as sho wn with a ~ in. diameter ma st and boom, and the pilothouse
are glued up flu sh with the edge of the hole for the winch drum dowel drilled box white . We used exterior oil-base
hull, and rounded o ver to form a gentle through the side. paint. Mount the hatch cover to the
return a t the back of the trawler, as The pilothouse box is made of four deck, and paint the deck and hatch
sho wn in the side elevation . pieces of wood that are all the same cover, and the pilothouse top off-
Now sha pe the hull. A spo keshave size. Cut the four ~ in. thick by 2% in. white . The rest of the hull and the rail-
or ra sp is useful here . Don 't be too wide by 31;6 in . long pieces, and drill ings are all painted green.
concerned with detail , ju st make sure th rough them with a % in. diameter Next, drill dowel holes in the deck
that both sides are equal. Do not cut Forstner bit at the locations sho wn to for the ma st , and in the pilothouse, the
awa y the center line, which serves as establish the portholes. Be sur e to back deck and the pilothouse top for the
your guide. When viewed from the up the se holes to prevent splintering. dowels that assemble the roof to the
side, the profile of the trawler sho uld Also, use the table saw to establish the pilothouse, and the pilothouse to the
look sim ila r to the side view illu strated. scupper slots in the front and back of deck. Also glue the winch in place.
When yo u are satisfied with the shape the pilothouse, as indicated in the You'll need to scrape a little paint o ff
of the hull, use the belt sa nder to elevations. These scupper slots allow the deck where the winch mounts to get
smooth the contours and remove the water to drain out of the pilothouse . a good glue joint.
marks left by the spo keshave or ra sp. Now assemble the four sides . Screw eyes mounted in the rail ings
Nex t , cut the winch block (E) , winch In order to establish the slope of the and ma st serve as anchors for the
drum (F), mast (0) , boom (H), hatch pilothouse roof, set the band saw miter standing rigging, which is sim ply three
cover (I) , and pilothouse sides (1) and gauge at 5 degrees, lay the pilothouse lengths of 20 gauge copper wire . Screw
roof (K). The winch drum and ma st are on its side, and cut the slope on the top eyes also mount the boom to the mast ,
~ in . diameter dowel , while the boom end of the house. Also, round the cor- and act as anchors for the running rig-
is Ys in . diameter dowel. ners of the pilothouse, as shown. Next, ging, which is a length of light , braided
To make the hatch co ver , cut a piece shape the pilothouse roof, rounding nylon cord. a
o f white pine to the dimension s sho wn , the corners and sanding a bevel all (continued on next page)

Mar chi April 1989 41


Ye W\'C-E »c V4
't-\\A","" s,cu?,"?a1=:,.
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I.. 7

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11

17 ~ ..I
--- - - - - - - - - - - - - - - - - - 20

42 The Woodwork er' s Journ al


Bill of Materials
(all di me nsions act ua l)
No.
Part Desc riptio n Size
Req'd .
A Hull 11'. x 7 x 20 1
B Bow Rail (lower) See Patt ern 2
C Bow Rail
(uppe r) See Patt ern 2
D Stern Rai l See Patt ern 2
E Winch Block y, x 1 x 1% 1
F Wi nc h Drum y, dia . x l 'l, long 1
G Mast 'l, dia . x 10 long 1
H Boom :y. dia . x 5'l. lo ng 1
I Hat c h Cover :y. x 3% x 4% 1
J Pil oth ou se Side 'l, x 2% X 3~' 6" 4
K Pil oth ou se Roof % x 3'l, x 4% 1
L Scr ew Eye 'l, in. dia. 13 '
"The side par ts are the sa me leng t h to
start. The roof slo pe of the pilot ho use
is establis hed afte r t he four sides have
been assem ble d to form a box.

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@ '"@; L- -1(!) ~ "Y4 -n->.I£:K 5'ClC1o<..

Marchi A pr il 1989 43
A pan ful of bacon sizzles and pops, while a kettle whistles
and a pot of porridge bubbles. The pancakes need turn-
ing, that whistle mu st sto p . You're one hand short , and
To cut the angled profile of the second trivet, it's best to
use the table saw with the miter gauge set at an angle . For the
trivet with a circular profile, use the band saw with a circle
what' s missing is the trivet. cutting jig. The jig is ju st an L-shaped piece of particleboard
These tri vets aren ' t the whole an swer to your morning th at 's clamped to the sa w table . A screw and block ho ld the
madness, but th ey will fix one headache . Designed by Brad trivet to th e particleboard at the desired radiu s, and you
and Sand y Smith of Worcester, Pennsylvania, the tri vets sim ply turn th e tri vet through the sa w blade .
give yo u a place to put hot pots, and the y look good doing it. The tri vets are left unfinished, but a good sanding o f the
The oak slats ar e held together with hal f-lap joints, which parts before assembly will enhance their looks. It also help s
a re cut on the ta ble sa w. You use a dado blade with a to use a plan er blade or another smooth cutting blade when
stopblock attached to th e miter-gau ge fence. The trick y part ripping the slats . Note that too much sa nding of the slat sides
of the operation is cutting the outer profile once the tri vets will prevent the lap joints from fitting properly. ~
a re asse m bled .
44 Th e Woodworker 's Journal
Circle Trivet

Step 1: Rip and crosscut ~ in. thick oak to 6 in. wide and 9 Step 2: Using a dado blade and a stopblock set 21s in.
in . long. from the blade, cut 1. in . wide dadoes on each end of the
workpiece. Set the Ys in . dado height carefully and make
test cuts in scrap .

Step 3: Reset the stopblock 3Ys in . from the blade and cut Step 4: Rip eigh t 1. in. thick slat s from the oak board,
the other two dadoes . which is wider than needed for safety . Use a pu shstick.
Make test cuts to make sure the slats fit snugly in the
already cut dadoes.

Step 5: Sand the slat s with a sanding block and dry-fit the Step 6: Use a circle cutting jig to cut the profile on the
pieces to make sure they fit together snugly . Then glue trivet peri meter. Fit a block into the center of the trivet so
and clam p the assembly, using plywood clamp blocks to you ca n turn it aro un d the screw or dowel in the center .
help app ly even pres sure. (continued on next page)
March i Apri l 1989 45
Angled Trivet

Step 1: Rip and crosscut %in . thick oak to 6 in . wide and St ep 2: Using a dado blade and a stopblock set 3Ys in.
9Ys in . long . from the blade, cut % in . wide dadoes in the workpiece.
Make one cut, a nd then turn the workpiece around for th e
seco nd cut.

FE.Nc.E.

Step 3: Reset the stopblock 4 in. from the blade and Step 4: Sand the slats with a sa nding block to remove th e
establish the other two dadoes . Then rip the workpiece in- saw mark s. Then glue a nd clamp th e assembl y, using
to eight %in . slats , ma king test cut s to insure they fit snug- plywood clamping block s to help apply even pres sure.
ly into the dadoes.

-- -=-=- -

Step 5: Clamp a stopbloc k to the miter gauge fence and set Step 6: Reset the miter gauge at 90 degrees and cut th e
the miter ga uge to a 63-degree angle . Cut two opposite other two sides of the trivet. Rest the previo usly cut sides
sides of the trivet at that setting . again st the fence .
46 The Woodworker's Journal
Folk-Art
Cow
T his easy gift idea can fill up shop
time while you're waiting for the
glue to dry on a more elaborate pro-
ject. There are onl y two pieces of
wood, the Hol stein cow and the arrow,
that are glued together below the
hooves. Use the grid pattern system ex-
pla ined in Woodworking Basics on

f------+-+--H---+-1--+--+--+- page 14 to enlarge the drawing to full -


size. Then transfer the pattern to %in .
GRAIN thick pine and cut out the profiles. File
~---+-+------+- ~-f--.H- and sand the edge s smooth . Glue the
pieces together using gentle pressure.
To paint the cow, first apply a ba se
coat of flat white latex. Then add the
black, light blue and pink enamels on
top of the ba se, using our pattern as a
guide .
Attach the ornament to the wall us-
ing a sawto oth picture hanger screwed
to the back o f the cow . The hanger
should be at the balance point of the
piece so it can rest on a fini sh nai l in the
wa ll. ~

The Gift Shop

I SQUA RE li NCH

Mar ch i April 1989 47


The Gift Shop

Greek Revival B I R D H 0 USE I


T he Greek temple design of this
birdhouse may not appeal to every
bird , but after all, there are plent y of
After shaping the roof pitch, cut the
grooves on all four sides with the table
saw. Set the blade Ys in. high and Ys in.
The birdhouse is attached to a I in.
inside diameter steel pipe with a steel
flange. The pipe and flange are avail-
barns for the swallo ws of the world. away from the rip fence. Cut on the able at building supply stores. To
Th is hou se seems to cry out for an end grain first so any chip-out will be mount the birdhouse out side, bur y the
o wner with a certain style and color, removed by the subsequent cut s. Also pipe about 2 ft. deep. The height can
perhaps an oriole or a bluebird . attach the cleats (G) to the top, var y, but sho uld be far enough above
Start by cutt ing % in. pine for the measuring for their location. the ground to discourage squirrels and
base (B) and ~ in. pine for the box Now bore the entrance hole in the other animals . ~
par ts (C, D, E and F). Note the X in. by front and assemble the box. Refer to
Ys in. rabbet cut all around the base the chart for hole sizes. Note that some
that form s a step. Cut the top (A) to birds, like the robin, dove and phoebe,
rou gh size from %stoc k. Cut the dowel prefer an open side rather than a hole .
pillars (H) to a bit less than the 7 in. Next , paint the bo x and all the parts. Birdhouse Chart
dim en sion given in the Bill of We used antique white exterior paint. Entrance Height Above
Species Diameter Ground
Ma terials. Cu ttin g them slightly sho rt You can paint right to the end s of the
Bluebird 1'1, 5-12ft.
insures that they won 't bottom out dowels, if you wish, because the y
when yo u put the hou se together. Also won't be glued into their holes. The Chickadee 1'/a 6-15 ft.
drill the holes for the pillar s. hou se is held together by nails and Titmouse 1'/, 6-15 ft.
Next , sha pe the pitched roo f to a screws, so the dowel s aren 't a struc- Nuthatch 1'/, 12-20 ft.
lO-degree angle from the % pine. Lay tura l element. You sho uld use two or House Wren 1 6-10 ft.
out the roof lines as shown and saw or three coats of paint. Tree Swallow 1';' 10-15 ft.
plane down to the lines. A band saw is After the paint dries, assemble the Purple Marlin 2';' 15-20 ft.
the easiest way to cut the roof, but if bo x. First nail on the bottom and then Great Crested Flycatcher 2 8-20 ft.
yo u don 't have one - or yo urs won 't fit the dowel s in place. Insert the Downy Woodpecker 1'/, 6-20 ft.
handle the depth of cut - yo u can also dowel s one by one while holding the
Robin - 6-15 ft.
use a hand plane. The pine planes easi- top in place. When all the dowels are
Dove - 6-12 ft.
ly so you sho uld make quick work of in, screw the sides to the cleat s under-
Phoebe - 8-12 ft.
the roof. neath the top.

48 The Wood worker 's Journ al


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~
Bill of Materials
.. (all di me ns ions act ual )
No.
Part Description Size Req'd.
B
A Top 1% x 8% x 10% 1
B Ba se %x 9Y. x 11% 1
C Fro nt y, x 6Y
. x 7 1
o Back y, X 6Y
. x 7 1
E Side y, X 6Y
. X 5'/. 2
F Bottom Y. x 6 X 5'/. 1
G Cleat Y. x '/. X 5'/. 2
H Pillar %di a. x 7 in. dowel 26

M archi April 1989 49


A.I [IS R
P'I ~ E ARMOIRE

7
- ~.

T his Pine Armoir e may seem chal-


lenging at first, but it' s really a
straight fo rward case piece. Don't let
the large size deter you. When yo u ' re
finished , you'll have a men' s armoire
that is the perfect spot for all those
spo rts jackets and sweaters that never
seem to ha ve a pla ce to go .
As sho wn, the armoire won't ac-
commodate women's dres ses. If you
want to use it for women's clothes, you
can elim inate the drawers or the top
shelf. Or you can build it with both
drawers on the sa me side, creating a
short side fo r men 's ja cket s and a long
side fo r women' s dre sses. Armoires are
essentially a lar ge box, so you ca n pret-
ty much do what you want with the in-
side. They even make an attractive
entertain ment center.
Note that when you build the ar-

50 Th e Woodworker's Journal
moire you'll save yourself a lot of time a coat of the latex paint finish. The tises are made, cut the tenons to match.
by finishing the parts as you go along. procedure is described in the Finishing Use a table saw and a tenon jig. Cut the
Do the inside surfaces of the carcase article on page 20. Assemble the ar- shoulder first with the workpiece on its
before assembling it, the interior of the moire case with screws, and use glue in side and then remove the waste with
drawers before putting the bottoms in, the dado and rabbet joints. Screw from the workpiece held vertically. The
and the door panels before assembling the outside and countersink and plug tenon jig holds the workpiece securely
them. If you don't pre-finish these the holes . as you run the end of the rail over the
parts, it's very hard to get into all the After assembly, put the carcase on saw blade. It's a good idea to make a
corners and crevices with the finish, its back and apply the filler strip (K) test tenon to make sure the actual
which is a faux pickled pine. and the apron. Also make and attach pieces will fit properly.
To begin, glue up all panels, shelves the foot blocks (Y), each of which has We employed a pin system to hold
and sides from Y. in. thick pine. Make a y. in . glide (Z). You'll need to scrape the panels, which aren't glued, in the
the pieces slightly oversize and cut away a little of the paint on the inside center of the oversized openings . That
them down to exact size after gluing. surfaces so you have a good glue sur- way the panels can float with the in-
When doing the glue-up, it's best to use face for the blocks. evitable wood movement distributed
some system to keep the board edges as Standing the armoire up again, at- equally to both sides. The pins are just
flush as possible. You can use dowels, tach the cleat blocks (G and H), which Ys in. diameter dowels or brass rods
splines or just clamp waxed blocks are ripped at a 45-degree angle to sup - that fit into holes drilled into the center
across the boards when you clamp port the crown molding (I and J) . The of the panels (top and bottom) and the
them together . The waxed blocks cleat blocks have slotted screw holes, rails. When assembling the doors, put
should be thick enough so they don't as shown, to allow for the different the panels on the pins before fitting the
bend and follow the contour of the rates of wood movement between the stiles onto the rails.
panel you're gluing. The wax just cleats and the sides. The sides expand (continued on next page)
prevents glue from sticking to the and contract seasonally across the
blocks. width. Use finish nails to attach the Bill of Materials
(all dimensions actual)
Gluing up the panels can be very crown molding to the cleats. The
molding can be purchased at most No .
time consuming as many woodworkers Part Descrip t ion Size Req'd .
don't have enough clamps and space to lumberyards. Cut the compound
do all the gluing at the same time. It miters as shown in the detail. You need A- Top %X 23V. x 39 1

will probably take several sessions. the mitered block for support as you B Side %x 23V. x 76 2

You can also buy pre-glued panels at run the mo lding through the saw at a - C Shelf 'I. x 23 x 39 3
.. D Apron 'I. x
7 x 40 1
many lumberyards. 45-degree angle. If your table saw
After the panels are glued together, won't cut all the way through the
-e- Drawer Divider % x 8% x 23 1

flatten the surfaces. You can plane molding in one pass, you can finish the
F Back '/. x 39% x 69% 1

them flat, but pine tears easily, so you cut with a dovetail saw.
G Front Cleat %x 2 X 41V2 1

may want to use a belt sander. Next, make the doors, which are H Side Cleat %x 2 x 24'}'. 2
I Front Molding 3V2 in. crown
Next, cut all the rabbets and dadoes straightforward stile and rail construc- molding to lit
in the parts . The top (A) and shelves tion. The panels (0 and P) are cut with J Side Molding 3% in. crown
(C) fit into y. in. wide by X in. deep a router table. We used a Freud panel- molding to fit 2
rabbet and dado grooves cut into the cutting bit, number 99-211. For the K Filler Strip 'I. x % x 40 1
SI es ( he drawer divider (E) fits name of a dealer that carries the bit, L Stile %x 3 x 68'/. 4
into dadoes cut into the two lower contact Freud, 218 Feld Ave ., High - M Rail Lower %x 4 X 15'/2' 2
shelves. The pine plywood back (F) fits Point, NC 27264; (919) 434-3171. .. N Rail Upper/Middle %x 3 X 15V2' 4
into a X in . wide by Yz in. deep rabbet Also note that when you make the - 0 Panel Upper %x 14V2 x 37 2
cut into the sides and the top. Make the stiles (L) and rails (M and N), you '- P Panel Lower %x 14V2 x 22'/. 2
apron (D), cutting the profile on a should cut all parts that are the same -e~ Drawer Face V2 x 8 x 18'/. 2
band saw or a scroll saw. You can also size at the same time. Use a router table .R- Drawer Front '/2 x 8 x 17'1. 2
make the apron from three pieces of to cut the X in. wide grooves that hold e- Drawer Side V2 x 8 x 22 4
wood , gluing the foot pieces onto a 2 the panels. Then use a drill press to .;po" Drawer Back % x 7% x 17% 2
in. wide straight piece jointed smooth . form the X in. wide by y. in. deep mor- ..y-- Drawer Bottom '/. x 17% x 21% 2
After machining the carcase parts, tises for the rail tenons . Square up the V Hinge 2% x 1% 6
sand all the interior surfaces and apply mortises with a chisel. After the mor- W Magnetic Catch as shown" 2
X Knob 1% in. dia. 2
Y Foot Block l V. x 1'/. x 6 4
Z Glide % in . dia ." , 4
AA Closet Rod 1% in. dia. x 38'/. 1
BB Closet Rod Bracket as shown" 2
CC Drawer Glide as shown:" 2 pair
, Dimension shown includes tenon.
" Parts available from hardware stores.
'" The 22 in. drawer glides are available
Irom Constantine, 2050 Eastchester
Rd.• Bronx , NY 10461. The catalog
number is AS4022. and the price is
$22.25 a pair. For two pair. add $5.45
for shipping and handling Within the
Continental U.S.

March i April 1989 51


The drawers employ box joints . The bottom (U) slides into the groove. brackets (BB). When attaching the
joints simplify drawer construction The drawer finger-pull recess is drawer glides (cq, it helps to make a
somewhat, because the front s (R) and formed by shaping the front with a jig to line them up on the inside of the
sides (S) are cut to the outside dimen- band saw, and then attaching the drawer openings. The jig is just a piece
sio ns of the drawers, alIowing ~ in. on drawer face (Q) and trimming it to the of wood ripped to the distance between
each side for the mechanical drawer same shape with a flush trim bit in the the glide bottom and the bottom of the
slides. Cut the box joints on a table saw router. drawer opening. Place the drawer glide
with a dado blade, being careful to FinalIy , finish the armoire, attach on top of the jig to find the proper
make sure the y are machined to a the hardware, hang the doors and ap- position. Note that you'lI need to use %
uniform depth and width. Cut the rab - ply the back . The hinge s (V) are mor- in . long screws for the center glides so
bet in the sides and front with the dado tised in. The magnetic catches (W) and the y don't interfere with each other
blade set for a X in. wide by X in. deep knobs (X) are attached with screws. when th ey meet from opposite sides of
cut. The X in. thick plywood dr awer The closet rod (AA) rests in the two the drawer divider (E). ~

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Marc hi Ap ril 1989 53


Shop Tips
A brush soaked overnight in a jar of A hack saw blad e mounted to a pine To keep a ta ck ra g from drying ou t ,
paint thinner generally ha s curled board makes a handy jig for tearing you need to store it in a container with
bristles by morning . To avoid this the sand pa per to fit an electric pad sander a tight fitting lid. A glass jar is oft en us-
bristles must be raised off th e jar bo t- or a sanding block. To save space, the ed , but it can take up valuable shelf
tom, I' ve found that, onc e empty, space. We' ve found that tho se plastic
tho se new " moist towlette" containers "zip lock " bag s work just as well and
come in handy here. The un iqu e lid, don ' t require a lot of space . And
which has several slits, secur ely hol ds should yo u drop the bag, you won't
the bru sh handle. To use, first clean have to sweep up an y pieces.
the empty con tainer, then add paint
thinner and insert the brush handle
through the lid. Put the lid ba ck on the Many woodworkers use dowel plugs
or buttons to cover countersun k
screws. To get max imum strength , be
sure the grain direction of the plug or
button run s parallel to the grain direc-
tion of the stock. This pro vides the
greatest long gra in-to-lon g grain align-
ment and the strongest jo int.

The Woodworker's Journal pays


$25 for reader-submitted shop tips
that are published. Send your
board can be attached to a wall, as
ideas (including sketch if neces-
shown, or it can be stored in a drawer
sary) to: The Woodworker's Jour-
until needed . Slide the sandpaper
nal, P.O. Box 1629, New Milford,
under the blade, then tear the sand-
CT 06776, A ttention: Shop Tip
container and adjust the handle so the paper using the blade as though it were
Editor. We redraw all sk etches so
bristles don 't touch the bottom . Som e a stra ightedge . We find the sa ndpa per
they need only be clear and com-
solvents (other tha n paint thinner) ar e tears best if th e smooth edge is used. If plete. If y ou would lik e the
not compatible with plastic, so check yo u regularly cut sandpaper to the material return ed, please include a
first befor e using them . same size, it 's a good idea to scribe self-addressed stamped envelope .
Daniel Borken, Bloomington , M inn. guidelines on the bo ard .

SHAKER PEGS
CA N DL E CUPS
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There are over 4,000
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Why woodworkers rely
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Over 200 different
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96 How-To Books" , 118 carving tools andchisels", 76 in- 2" Depth -Of -Cut - a real " heavyweight"
lay designs, , . and lots more for One-Stop, Right-Price Bu il t-In Air Blower- standard
Shopping withoutleaving hamel

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54 T he Woodwork er' s Journal


MR. FANTAil wil l dre ss up yo u r yar d o r
I •
~~ ~ ~..iJJj
garden .
A very attractive W h l rl ·A ·Glg .
Large st & fine st selec tion ~ TOY, FURNITURE, CRAFT & GAME
Ma ke this ex cel lent Il e a m arke t an d cr aft
Oak , Walnut , Hickory, Maple, Che rry . Wheels · Spindles . Ball s. Knobs . Shaker pegs. ,6.nd more!
sh ow item .
ORD ER Patt ern FG ·11, $5.00 po s tp aid
Mah ogany, Teak , even Trea ted Dowels.
Ouant ity d iscoun ts.
D
." Since 1927/ Send$ 1.00 10, Catalog.
GEECRAFT
P. O. Bo x 391 , Bl ue Eart h , MN 56013
MIDWES T DOWE L WORKS , INC. .
[)-RO ' woro P R OD ucrs G O .
4631 Hutchin son Road P.O. Box 8246WJ, Northfield, IL 60093. (312) 446-5200
Cinc innati , Ohio 45248
(513) 574-8488
Cata log o n reque st $1.00

DOMESTIC AND IM PORTE D


VENEERS
Over 140 varieties of Veneers . Complete line of Tools
THE ONL Y EST. 1948 for Veneering. leminating and MarQuetry.-Cements
" ORIGINAL" LATHE and Glues. Simplif ied Veneer ing Instructions and
TOP WOOD price list sent for S1.0 0. HOMECRAFT VENEER
TURNING 901 We.t Way; Latrobe , Po . 15650
DUPLICATORS SOLD
WORLDWIDE.
12 DIFFERENT PATTERNS MAKES TURNING
FASTE SAFE AND " OrIgi nal Wood Turn in g Duplicators"
FOR WOOD CUTOUTS EASY. FOR USE BY Earn 500· $1000 In a s ingle da y !
ALL FOR $6 CRAFTSMEN OR HOBBYISTS ALI KE WITH Part-tim e , f ull ·t ime oon ort un tt v . FR EE
PROFESSIONAL RESULTS. cata log stripping, repa ir ing, refin ish ing.
m ir ror res il vering. veneeri ng s upp lies &
FREE Lite rat ure systems . Comp lete tra in ing p ro v id ed .
DAKOTA WIND Send SI (o r post~(e & handling to :
DEPT . WJ39
BOX 866
TURN·O-CARVE TOOL CO., P.O. Box 8315-WJ MINUTEMAN, INC. , Dept. 06
Tam pa, Florida 33674 115 H. Monroe St. Waterloo ·WI 53594
JAMESTOWN. NO 58402

fUN-'ROfITABLI-IABY TO MAKE 'ROJECTS


HORT O N BRASSES
,~ ,OODCRAFT TABLE
PLAN Nooks H ill Road P. O . Box 120 W J
Cromwell , CT 06416 (203) 635-4400
HORTON BRASSES are authentic
cop ies of 17th , 18th , 19th & ear ly
20th century pulls .

Bu ild and enjoy th is exc lusiv e p iec e of art


mad e o f 2 x4 's ! A funct ional pi cni c pat io
table. Everyone sealed is in vi sual a nd
vo ic e co nl ac t. Oclag o n se ats 8 ad u lt s.
Lazy susan, umbrella holder. 7' 1" ac ro ss.
Fu lly illustrated for c utti ng assembling,
material list, Pale nted . $12 c hec k, M.O.,
M.C., VISA (card no . + ex pod ate) . USA $,
Mo ney Bac k Guaran tee , M f rs. of Cabinet & Furniture
THOM 'S , INC . Dept.1 Hardware for Homes & Antiques .
201 2 W i lk in s. Laurel , Mo nt a n a 59044
Send $3 .00 for a Cata log ue .

:~~u:.~::~~::rnnOdrft·:'m ORDER
longundp.per . ...l ................~rODAY!
1:x 3:: Ioog . .
2 ,3 long. . .
. . .$13.95
. .. SI 595 1,000 No. 8 X 1114'
2\'>" , 3"long . .S1595
3"", 3""long.. . . . ..... . .S17.95 FLAT HEAD WOOD SCREWS
1" .nd 2V." .bcMI ...•••. $21.95 for S lotte d Screwdriver
Stt"' ..b ~.95
"'"",3""long . . $1495
lI h " x 41fl " long . . . .. . .. $21.95
3" x 4liz" lonl1. .. . . $23.95
$17.79
for Phillips S c re wd ri ve r
2''''"", 6""long 525.95

USEON:
Drill press. motor,lathe.
3"", 6"""", g . .. . . . . . . . . . . $27.95
Add 12.50 per ord. lot' ....Ipplng.
AVAILABLE WITH:
"liz" bore with112" or Vf" shaft
$17.99
Catalog $1 .00, FREE with Order
combo-tools, radial saw, drills "1)2·20RHthread (except 31.' x 3") Add $2.50 for Sh ipping,
4320 W. Bell Drive
' x 3" and2" x 3'1
· 5/' ~ bore{except 11.
Las Vegas, NV 89118 Send check or money order to: WlSAI
Me Visa, Check or Money Older 10'
THE NUm CO.. INC.
SINGLEY SPECIAlJY CO. INC.
PO BOX5087,( GREENSBORO, NC 27403
871-0722 P.O. Bo x 473, Dept. WJ39
Derby , CT 06418
MasTlIICHIR8E
el ll (203)
734-1604
CALL: (919) 852-8581 SEND $1.00 FOR CATALOG

Marchi Ap ril 1989 55


Pf~'~~- M.'
~
f •.. ~'~ Full- Size Professional Plan
!~N~ ~~1!!
Create protita~ le mirro rs, she lves. household I ADIRONDACK CHAIR
racks. novel ties. pu zzl es. c hild ren's Ite ms. I oFULL SIZE TEMPLETS .
alphabe ts and more' I Make this classicAmerican oEASY TO FOLLOW PLANS . ' ,
I Over 200 full size pa tte r n s tor scroll . I
band and j igsa w o n ly S1.OO I design. Ourspecial oMULT1·PURPOSE FURNIT URE "O'''G. -
: Catak>g 011000 patterns · $ 1 00 jFree with order) : version maybe BOl AD
Go ld Country Woodworks Dept. WJM CHA"
~~~~~l~ ?:~:~:~~~ !:~~ ~~~~ ~~ ~:8:~ lolded lor slorage STEP
by using ordinary 1615 Wimbledon Dr Aubur n. CA 95603 LADOE '
hardware available
al you. local
store. Be read ~
\\n()D\\URKI ~G TREASURES for Summer and
gel your plan now! BALL
treate beautttul ..tale ma ..terpie c flo .
CATALOG 200 tun-size Plan #700 •••• • 512.00
,""Imp/e 100/0. J. pride In 'lour u'orA . ororessionat turr uture S750. 00 - S1200.00 BEARiNG
(Catalog tree With order)

1 ~~E~~~i~
Choo..e Imm : VI. Glidtr POIlJ plans- 52.00
Sand 38"
Sidestroke x 6 ' Sanders
& String & 8'
YI. Rocki., H,,,, CI. C j ~'"
FURNITURE DESIGNS, INC., Dept. JA39
CI. Cn,sse1 Rillit C3. Cm ' Li.. Available, Kits 545 to 55 70.
n. MISTERSWORK8EHCH IIiUllnttd 8roch"e. 1 1.00 1826 Elmdale Ave., Gle nview. It 60025
, . McCall House, Box 1950-C
'0.80113284 D. l. WI ' 29 'ortl ..d. OR. 91213 (312) 657·7526 Lenoir . x.c, 28645 704·758·1991

Make Money With Your Woodworking. Complete Clock Kits from $5.90! Music
The Classified Rate is $1.50 per word, Book shows you how. Covers all kinds of movement s $1.95! Components, plans,
payable with order. Minimum ad selling, pricing, credit, getting started . epoxy, print s - over 800 clockrnak-
length is 15 words, and the deadline $5.00. Satisfaction guaranteed. InPrint, ing/craft items. Wholesale catalog $3.00
date is the 25th of the 3rd month Box 687J, Farmingdale, NJ 07727. (credited). Steebar, Box 980-E, Andover,
preceeding the issue (4/25 for the NJ 07821-0980.
July /August issue). Send copy (count Boats Kits - Plan s - Patterns - 250
each word and initial) and check to designs 6 '/7 0 / - Powerboats - Sailboats Start Moneymaking Woodcra ft Business
The Woodwor ker's Journal, Classified - Houseboats - Hydroplanes - Dinghies making "Easy-Quick " to ys, gift s,
Dept. , P.O. Box 1629, New Milford, - Duckboats - Canoe s - Kayaks - novelties. Free details. Williams, 3600J San
CT06776. Catalog $3.00 - (Book "Amateur Boat- Sebastian, Tuc son, AZ 85715.
building" $6.(0) - Clarkcraft, 16-832
Door Harp Hardware - 50 tuning pins Aqualane, Tonawanda, NY 14150.
$15.00; 250 pins $80.00; 1000 pins $120.00. Over 125 Woodcraft Patterns! Create pro-
y. lb. No.2 wire $8.00. Tuning pin wrench fitable gifts, toys, novelties, household ac-
Patterns/Instructions (wood cutouts) cessories . . . more! Patterns, woodcraft
$5.00. All prices postpaid within the con- "Bunnies "; "Sheep"; "Frogs";
tinental USA. Folkcraft Instruments, Box catalog plu s "Shop Secrets " $7.00 .
"Skunks" ; " Raccoon"; "Piggies"; Satisfaction Guaranteed! Accents (1-39),
807P, Winsted, CT 06098. (203) 379-9857. "Flamingoes"; - $3.50 each . Catalog Box 7387, Gonic, NH 03867.
Build your own Lawn / Patio furniture, $1.00. Four th Dimension (WW39), 85
workbench, etc. Catalog $1.00. LLE- WJ, Helmar Drive, Spencerport, NY 14559. Unique Pla nters. Circular- Hexagonal-
Box 908, Cornville, AZ 86325. Octagonal. Complete plans and instruc-
Post Office Box Bron ze Doors No. I & No. tions. Six Designs & Marketing Guide.
Unique Indoor /Outdoor furnit ure plans. 2 $5.00 each; No . 3 $8.00. Add $1.00 each $7.95 ppd . Free information - SASE .
Ea sy step -by-step instructions and shipping. SASE: Hubbert Woodcrafts, TLC Woodcrafts, 5727 Green Timbers,
moneymaking secrets. Free Infor mation. P.O . Box 1415, Fletcher, NC 28732. (704) Humble, TX 77346.
Thomas (WJ20), 402 Elk Glen Lane, 687-0350.
Orange, CA 92669. Wooden geared clock plans. Easy to
"Good Wood" Pennsylvania Hardwoods. under stand plans to build a wooden gear ,
Save $$$!!!.. . Easily repair your own fur- Over 2000 sizes 12 species. Ys" to 2 " thick. weight driven, pendulum regulated clock
niture & antique s!!!. . . Free info on our Surfaced, kiln dried . Small orders welcome. with 8 "gears. $10.00. Bob Meyer, Rt. I Box
booklet: " Furniture Repair Trade Secrets" Free catalog ue: Croffwood Mills, RD #1 275, Elgin, MN 55932.
. . . SASE to : GMJ Associates, 15618 Box 14J , Driftwood, PA 15832.
Buena Vista Drive, Carmel, IN 46032. Shaker Bench for Beginners - plans $3.00.
Victorian Gingerbread! Full-size patterns Kits available. Keppel' s Woodshop, 3923
Blueprints ... 82 Classic Barns, Minibarns, of most popular styles: 20 for $7.95. Full- George Washington Rd., Lafayette, IN
Craft shops, Garages . . . Inexpensive! size hardwood temp lates: 10 for $29.95, 20 47905.
Catalog $5.00 (refundable) . Ashland Barns, for $49.95. Brochure $1.00. Smart Designs,
990WJ Butlercreek, Ashland, O R 97520. P .O. Box 112, Hanford , CA 93232. Fine Woodworking Program. One-year
cour se in furniture and cabinet making,
Woodentoy - patterns, project book s, Make Wooden Toys, whirligigs, doll design and drafting, turning, carving, tool
hardwood wheels, pegs, cargo, people , and hou ses, clocks, music boxes, weather in- use, finishing, and more. Nationally Ac-
more. Send $1.00 for catalog, $3.00 for struments, craft s, furniture with our plans, credited. Financia l aid available. Free
catalog plus 2 patterns, or free brochure. part s, kits, book s, supplies - Catalog brochure. Ro berto -Ven n School of
Woodentoy, Box 40344-WW J, Grand $1.00 - (614) 484-4363 - Cherry Tree Luthiery, 4011 S. 16th St., Phoenix, AZ
Jun ction, CO 81504. Toys, Belmont, OH 43718-0369. 85040. (602) 243-1179.

56 The Woodworker 's Journal


Cha ir Caning Supplies - cane webbing, 300 + Plans - Build shop machines and ac- Wood wheels (per 1(0) : I " $5.25, 11. "
rush, splint , ash, rawhide , cord. Catalog cessories. Catalog $1.00 refundable. Wood- $5.95, 11," $7.75, I X " $ 13.00, 2 " $16.25,
$1.00 (refundable). Caning Shop (WJ), 926 Met (WJ), 3314 Sho ff, Peoria, IL 61604. 21." $19.50, 21," $25.00; Shaker pegs
Gilman, Berkeley, CA 94710. $ 11.00 per 50, mini $6.00 per 100; Oak coat
Informative Catalog for Woodworkers, pegs $14.00 per 50; Wood drums or barrels
Full-Size Professional Plan s - Catalog woodcarvers, uphol stery, antique restorers. $2.00 per 10. Add $3.25 for orders to
$2.00. Over 200 professionally designed Many unu sual , hard-to-find items. Send $35.00, $4.25 over $35.00. Free catalog.
plans for building furniture. Traditional, $1.00 to Van Dyke' s, Dept. 83, Woon- VISA, MIC accepted . K & K Wood-
Early Ameri can . Furniture Designs, Inc., socket, SO 57385. crafters, RD #4 Box 270A , Scoti a, NY
CJ-19, 1827 Elmdale Ave. , Glenview, IL 12302. Phone (518) 374-1981.
60025. White cedar lumber for all yo ur indoor and
outdoor projects. Please send $1.00 (refun- Nine-month co urse for experienced woo d-
Custom Turning - Have turnings made to dable) for price list and sample. Seaside workers. Conservat ion, recon struction an d
your exact specificatio ns . Furniture Forest Products, RR #2 Box 51, Lubec, ME restoration of pre-20th cent ury buildings.
reproduction, porch railings and stairway 04652. Practical millwork , framing and historic
balu sters a specialty. For free brochure send site-wo rk. No rth Bennet ' s Ca r pentry
to : River Bend Turnings, Box 364, Dept. "Show Stoppers!" Create "top-selling" course or equivalent is a prerequi site.
WJ, RD #1, River Road, Wellsville, NY Finan cial aid for qualified students. Ac-
woodworking designs for craft shows.
14895. Seventeen highly profitable projects plus credited member NATT S. North Bennet
woodcraft catalog $7.00. Satisfaction Street School, Box W, 39 North Bennet
Bookcases, Entertainment Centers, Water - Street, Boston, MA 02113. (617) 227-0155.
Guaranteed! Accent s (SJ-39), Box 7387,
beds, Bedroom and Children's Furniture,
Gonic , NH 03867.
etc . Catalog $3.75 . Kraemer Furniture Dulcimer Builder Supplies - Pr ecision
Designs, 1350 Main St., Plain, WI 53577. milled and fine sanded dulcimer and ham-
White cedar block s for carving decoys,
bird s, or an y carving project that require s mered dulcime r woods . Cherry, walnut,
Spra y-On Suede Lining. Finish an y project paduk , rosewood , bird seye, and curly
so ft, workable wood. Send SASE for free
with a soft tou ch . Free brochure, sample maple , Sitka spruce , W .R. cedar ; related
pricelist. Seaside Forest Products, RR #2
enclosed. DonJer Products, Ilene Court - hardw are, strings and accessories. 65'
Box 51, Lubec, ME 04652.
Bldg. 8R, Bellemead, NJ 08502. (800) stamp for brochu re. Fo lkcraft Instru ments,
336-6537. Box 807-W, Winsted , CT 06098. (203)
Hardwood Lumber, kiln dried, large varie- 379-9857.
Musical Instrument Kits - dulcimers, ham- ty of species in several thicknesses and
mered dulcimers, banjos, mandolins, and grades. We also car ry basswood car ving Ideal Wo odwor kin g Busine ss. Work
more . Color brochure 56' stamp. Folkcraft stoc k, spalted blocks, curly and worm y Home. Unusual Mon ey Make r. Free
Instruments, Box 807-K, Winsted , CT maple, steam bending wood s, !looring Brochur e. Pin e Shop, 897-3 Mammoth,
06098. (203) 379-9857. paneling, and finishing supplies. No Manchester, NH 03104.
minimum order, size selection available.
1989 Leathercraft Catalog. 100 + pages. Call or send stamp for listing. Garreson Full-size wooden toy pattern s, un ique new
Largest selection available of genuine Lumber, Dept. B, RD 3, Bath, NY 14810. designs, fast service. Cata log $1.00 refund-
leathers, tool s, kits, books, supplies. Fine (607) 566-8558. able . Yesteryear Toy Shop, RD I , Knox,
toolin g, utility, garment leather s, suedes, PA 16232.
exotics. Belt, wallet, moccasin kits and Exotic Woods : Bought out supply of
more! Low prices, quantity discounts. Send established company. Have many varieties. Queen Ann e table legs, pedestal s, feet, and
$2.00 pstglhdlg to: Tandy Leather Com - Send for catalog. SASE. Acacia Hard- finials in walnut , cherry, and mahogan y.
pan y, Dept. WJ389C, P.O . Box 2934, Fort woods, Route 4 Box 130, Lubbock, TX Write : Southern Country, Box 6, Sharp s-
Worth, TX 76113. 79424. (800) 288-0629. burg, NC 27878 for brochure.

IN D E X T 0 ADVERTISERS

Accents 55,56 Foley-Belsaw 8 Madrigal Publishing 12,22 Pootatuck 13


Benny's Woodworks 54 Furniture Designs 56 The Masters Workbench 56 Roga 4
Black & Decker 2 Geecraft 55 McCall House 56 Sakura USA 54
Brown Wood Products 55 Gold Country Meisel Hardware Singley Specialtie s 55
Cascade Precision Tool 16 Woodworks 56 Specialties 19 Thom's Inc. 55
Constantine 54 Grizzly Impo rts 5,6 Midwest Dowel Works 55 Turn-a-Carve Tool Co . 55
Dakota Wind 55 Homecra ft Veneer 55 Minuteman, Inc. 55 U.S. Saw 12, 13
Dollar Trading Corp . 12 Horton Brasses 55 MLCS 22,24 Wilke Machinery 7
Emperor Clock 18 Imported European Nova Tool Co. 22 The Winfield Collect ion 55
Fisher Hill Products 25 Hardware 55 The Nutty Com pany 55 Woodmaster Tools 9, 18
Floral Glass & Mirror 22 Lignomat 22 Penn State Industries 9,26 The Woodworking Shows 25

Mar chi April 1989 57


BACK ISSUES
Back issues are $3.50 each ppd. ($4.50 Canadian funds). To
order use the fonn bound in the center of this issue.

Jo inter
Vol. 8 No . 1 Jan-Feb '84 Set, Windspi nner , Woodchopper Whirligig, Push Board
Shaker End Table, Medicine Cabi net, Cassette Chinese Puzzle, Cut-off Jig, Blan ket Chest, J /F'87
Tape Rack, Captain's Clock, Stacking Storage Shaker Harvest Tab le, Blacksmith's Too l Tray,
Unit, Veneer Bracelets, Toy Car Carrier, Infant Articles: A Guide to Photographing Your Work;
Bead Toy, French Bread Cutter, 19th Century Kit- Applying Shellac and Lacquer; Sharpening Plane Vol. 9 No.5 Sept-Oct '85
chen Clock, Early American Trestle Table & Ben- Blades and Chisels; Installing Machine Woven Colo nial Schoolmaster's Desk, Contemporary
ches, Tab le Saw Cut-Off Tab le, Coaster Set, Cane; American Queen Anne, 1715-1755; General Sideboard , Mahogany End Table, Victorian Hall
General Woodworking Suppliers, Articles: Woodworking Supp liers. Tree, Cut lery Wall Cabinet, Swing-out Plant
Doweling Details; Sources of Information; Vol. 9 No.3 May-June '85 Hanger, Prancing Horse Silhouette, Block Puzzle,
Restoring Hopeless Cases; Mirror Image Panels. Jacobean Joint Stool, Wall Cabinet with Recessed Iron Caddy, Toy Ironing Board, Early American
Vol. 8 No. 2 Mar-Apr '84 Finger Pulls, Shaker Desk, Kitchen Cart, Contem- Water Bench, Wooden Smooth Plane, Shaker
porary Wall Clock, Colonial Wall Sconce, Card Sewing Box, Articles: A Craft Fair Visit; How to
Not Available
Box, Towel Bar with Glass Shelf, Marb le Race Use Stick Shellac; A Guide to Circular Saw Blades;
Vol. 8 No.3 May-June '84 Toy, Cradle, Vanity Mirror, Miter Clamping Jig, Making Bent Laminations; Country Colonial Fur-
Country Vegetable Bin, Folding Deck Chair, Articles: Product Liability: Part I; Restoring an niture.
Shaker Pedestal Table, Wall Hung Display Antique Mirror Frame ; Coping with Wood Move- Vol. 9 No.6 Nov-Dec '85
Cabinets, Wooden Coat Hanger, Toy Car and ment; Making Recessed Finger Pulls; The Jaco- Moravian Chair, Dulcimer, Oak Dining Table,
Trailer, Paper Towel Holder, Carved Hand- bean Period . Shaker Washstand, Mark ing Gauge, Veneered
Mirror, Writing Desk, Carved Walking Stick, Vol. 9 No.4 July-Aug '85 Wall Clock, 4 x 4 Off- Reader, Teddy Bear Puzzle,
Laminated Clock, Oak and Glass End Table, Ar- Gate-Leg Tab le, Computer Desk, Shaving Horse, Duck Pull-toy, Landscape Cutting Boards, Early
ticles: How to Lay Out and Make Circular Cuts; Stamp Dispenser, Crumb Collecting Breadboard, American Tall Clock, Pine Desk Organizer, Ar-
Mail Order Selling; Stripp ing Old Finishes; Carv- Toy Trucks, Early American Wall Shelf, Pivot- ticles: Secrets of Success; Weaving a Fiber Rush
ing the Ball-and-Claw Foot. Top Game/Coffee Table, Settle Bench, Shaker Seat, Part I; Table Saw Ripping Problems and
Vol. 8 No.4 July-Aug '84 Single-Drawer Cupboard, Fold-up Workbench, Their Solutions; 4-Piece Book Match Veneering;
Wag-on-Wall Clock, Oak Swing, Ca ndy Articles: Product Liability: Part II; Caning and Pennsylvania Dutch Furniture.
Dispenser, Coffee and End Tab les, Tugboat and Wood Finishing Supplies; Spray Finishing; Tab le Vol. 10 No. 1 Jan-Feb '86
Barge, Lazy Susan, Early American Mirror, Col- Saw Basics; Making the Rule Joint ; The William Freestandi ng Shelf System, Chippendale
onial Pipe Box, Sewing Machine Cabinet, Cam and Mary Period. Bachelor's Chest, Oriental Serving Tray, Country
Clamp, Hamper, Articles: What Sells Best?;
Homemade Removers; Buying a Basic Set of
Hand Tools; Kerf Bending; Suppliers of Caning &
Wood Finishing Products .
Vol. 8 No . 5 Sept-Oct '84
Contemporary Stereo Cabinet, Shaker Woodbox,
Bongo Box, NestingTab les, Shop Trammel, Jack-
knife Letter Opener, Salt Shaker and Pepper Mill,
Toy River Ferry and Car, Toy Top, Cookbook
Holder, Hall Table, Grandfather Clock: Part I,
Articles: Starting a Business: Part I; Applying
Filler; Building a Basic Workbench; Making
Specialty Moldings with the Table Saw and
Scratch Beader.
Vol. 8 No. 6 Nov-Dec '84
Stickley Chair, Tool Cabinet, Shaker Sewing
Stand, Lighted Display Pedesta l, Teardrop Clock,
Pierced Tin Cabinet, Toy Hook and Ladder Fire
Truck, Busy Bee Toy, Colonial Doll House, Kit-
chen Organizer, Wine Server, Grandfather Clock:
Part II, Articles: Starting a Business: Part II; Ap-
plying the Final Finish; The Fundamentals of
Wood; Inlays and Inserts; Gustav Stickley and
American Mission Furnitu re.
Vol. 9 No.1 Jan-Feb '85
Early American Step Table, Oak Barrister's
Bookcase, Parquet Table, Shaker Trestle Tab le,
Bandsawn Wooden Scoops, Toy Biplane, Book
Ends, Contemporary Candle Holders, Necktie
and Belt Holder, Keyed Miter Jig, Modu lar Coffee
Ta ble and Bar , Magazine and Book Rack, Con-
temporary Chest of Drawers, A rticles: Toys and
Children's Articles: An Outline of The Consumer
Prod uct Safety Commission Standards; Shellac;
Tru ing and Squaring Lumber; The Fingerjoint
Spline; Suppliers of Furnit ure Kits; The Shakers;
Special Section: Back Issue Index.
Vol. 9 No.2 Mar-Apr '85
Queen Anne Lowboy, Television/VCR Stand,
Early American Pine Corner Cupboard, Toy Too l

58 The Woodworker' s Journal


Bench, Antique Knife Tra y, Tape Dispenser , Vol. 11 No . 4 July-Aug '87 Vol. 12 No .2 Mar-Apr '88
Valentine Box, To y Tow Tru ck & Car , Shaker TV / VC R Ca binet, Ea rly Ameri can St yle Folk Harp, Oa k & Glass Tier Ta ble, Crystal
Drop-leaf Tab le, Shop-made Bow Saw, Child 's Bookcase, Pine Tr ash Co ntainer, Sturd y Low-cost Regulator Cloc k, Ear ly Am erican Ca ndlesticks,
Settle Bench, Plate Shelves, A rticles: On Getting Workbench , Co untry Basket, Desk Calendar with Arrow Wall Decor ation , Th ree-Drawer Co untry
Paid for Your Work ; Weaving a Fiber Rush Seat , Pen & Pencil, Butterfl y Pull Toy, Vanity Mirro r Wall Box, Key Ca binet, Co ntempo rary Box,
Part II; Table Saw Crosscutting: Technique s & with Drawer, Apothecary Chest, A rticles: Shellac; Sha ker Ca rrier, Articles: Use an d Sharpening of
Tips; Rout er-Lathe Fluting : A Shop-made Ap- Th e Hand Plane; Veneer, Part II; Incised Carv ing; the Hand Scraper ; The Lat he: Basic Setup ;
proach; Chippendale Furniture; Special Section : Hardwoods Supplier s. Quartered Turnings; Lacquer; Stationary Tool
Back Issue Index. Vol. 11 No . 5 Sept-Oct '87 Suppliers.
Vol. 10 No . 2 Mar-Apr '86 Pine Wood box, Co ntemporary Love Seat, T wo- Vol. 12 No.3 May-June '88
Drawer Oak Platform Bed , Snail Pull Toy , Hunt Ta ble, Loo n Carv ing, Early American Dry
Not Ava ilable
Routed Tri vets, Spice Rack with Chip Car ving, Sink, Co ntemporary Dresser, Old-Time Pipe Box,
Vol. 10 No . 3 May-June '86 Jo iner' s Tool Chest, Shaker -style Step Stoo l, Antique Kn ife & Fork T ray, Dutch Tulip Folk-Art
Victorian Whatnot Shelf , Cont emporary Lamp, T urned Shop Mallets, A rticles: French Polishing Silhouette, Co lonial Salt Box, Bud Vase, Miter
Early Ameri can Bench, Steam-bent Clock, Pine Mad e Easy; Plane Iron Sharpening; Makin g a Ga uge Stop, A rticles: Spindle Turning; Selecting
Hutch / Cupboard, Can ada Goose Basket , Toy Splayed Leg Drill Guid eblock ; Traditional Chip and Sharpening Lathe Tools; Recessed Finger Pull
Crane, Condiment Holder, Shop Workstation, Carvi ng; Shop-Tested: 12 Jigsaws. Step-By-Step; Types of Stain; Clock Part s Sup-
Par sons Table, Shaker Lap Desk, A rticles: An In- pliers.
terview with Toymake r Clare Maginley; How to Vol. 12 No .4 July-Aug '88
Flatten a Warped Board; A Guid e for Choosing Four- Drawer Lamp, Oak Magazine Rack, Occa-
Your First Rout er; Supported Steam Bending; sio nal Tab le, Mitered-Corn er Box, Heart Stoo l,
Victorian Period . Decorative Cutti ng Boards, Kids' Piggy Ban k,
Vol. 10 No . 4 July-Au g '86 Turned Bowl, Co untry Cupboard , Articles:
Sha ker Slat-Back Side Chair, Wall-Hun g Display Faceplate Turning; Workshop Layo ut; Cutting
Ca binet, Latticework Plant er, Co untry Bucket Dovetails on the Ta ble Saw; Staining Basics;
Bench, Adirondack Chair, Co ffee Mill, Clamdi g- Schoo ls an d Cra ft Centers.
ger' s Basket, Box o f Shapes Toy, Disk Clock,
Tenon Jig, Dictionary Stand, A rticles: Selecting Vol. 12 No.5 Sept-Oct '88
the Right Proj ect for Production; Mor e About Oa k Bookcase Desk, Miter Cutting Jig , Ca ptain's
Warped Board s; All About Router Bits; The Clock , Co untry Coffee Table, Roo ster Folk-Art
Sliding Dovetail Joint ; Furniture Kits Supplier s. Silhouette, Harvest Basket, Bird Push Toy, Pencil
Post Nightstan d, 18th-Cen tury Pencil Post Bed,
Vol. 10 No. 5 Sept-Oct '86
A rticles: Why Worry About Wood Movement ?;
Desk with Tambour Top, Vanity Case, Stool, Cof-
Joining Ring Segment s; Drill Bits and Boring: Th e
fee Table, Blanket Chest, Mortar and Pestle,
Hole Story; Filling Ope n-Grained Woods; Hard -
Whale Folk Art Silho uette, To y Wagon,
Cranberry Rake, Rout er Bit Box, Shaker Drop- wood Suppliers.
leaf Ta b le , A rt icles: Are Your Pri ce s Vol. 12 No.6 Nov-Dec '88
Co mpetitive?; Restorin g a Rosewood Chair; Basic
Vol. 11 No . 6 Nov- Dec '87 Child's Carousel Lamp, Shake r High Chest, Table
Curio Ca binet, Rocking Horse, Three -drawer Saw Cro sscut Box, Cou ntry Vegetable Bin, Whale
Rout er Operations; Makin g Tambour Doors;
Jewelry Chest, Taperin g Jig, Rolling To y, Folk Pull Toy, Co lonia l Wall Sco nce, T reeto p
General Woodworking Suppliers.
Art Silho uette , Two Towel Racks, Early American Christmas Orana ment, Classic Pickup Truck,
Vol. 10 No . 6 Nov-Dec '86 Style Wall Shelf , Corner Cupboard, Stack ing Co ntempo rary Cra dle, A rticles: Flattening Wide
Early American Ham per, Cube Table , Rabbit Pull Wine Racks, A rticles: On Glues and Gluing; Band
Toy, Old-Time Sled Wall Shelf, Cassette Tape Surface s with the Hand Plan e; Making a Cove-
Saw Setup; Making the Co ntinuous Bracket Foot ; Edged Raised Panel: Core- Box Bit Method ;
Holder, Dog/ Cat Bed, Vanity Mirror , Ear ly Step-By-Step To A Flawless Finish On Pine (Or
American Wash stand, Router Table, Victorian Polyurethane; A Sander For Large Surfaces; Can-
Any Oth er Wood) ; Hardw are Supplier s. ing and Wood Finishing Suppliers.
Sleigh, A rticles: Wholesale and Discount Sources
of Supply; Sandpa per Abr asives; Using the Router
Vol. 12 No. 1 Jan-Feb '88
Tab le; Th e Mitered Bead Frame and Pan el; Clock
Early American Pierced Tin Ca binet, Contem- Vol. 13 No . 1 Jan-Feb '89
por ar y Coffee Table, Puss ' n Books Bookend s, Sha ker Wall Ca binet, Shop- Built Disk Sander,
Parts Suppliers.
Coo kboo k Hold er, Wooden Jewelry, Child's Cherry Tab le, Pine Wall Clock, Roc k and Roll
Vol. 11 No . 1 Jan-Feb '87 Duck Puzzle, Shak er Wall Clock, Stereo Cabinet Toy, Co ntemporary Candlesticks, Mergan ser
Sha ker Blanket Chest, Glass-Top Dining Tabl e, and Speakers, Country Occasional Ta ble, Drill Decoy, Child's Ta ble and Chairs, A rticles: Buying
Dovetailed Stool , Jewelry Box, Door Harp, Toy Press Jig, A rticles: Edge-gluing; Th e Drill Press; Hardw ood Lum ber: What You Need to Know;
Firetruck, Canada Goose Mob ile, Balancing Pierced Tin ; Four Shopmade Finishes; Gener al T he Thickness Planer; Mak ing Breadb oard Ends;
Sawyer Folk To y, Ear ly Am erican Style End Woodw orkin g Suppliers. Ebonizing; Hardware Suppliers.
Table, Jointer Pu sh Board, Articles: Direct Mail
Promotions - Defining the Mark et for Your
Work ; Old Wood; The Mortise and Te non, Part I;
Co mbinatio n Hand /Rout er Dovetailing; Special
Section: Back Issue Index.
Vol. 11 No . 2 Mar-Apr '87
Shaker Sewing Desk, Gard en Bench and Tabl e,
Mirror ed Wall Shelf, Rhombohedron Puzzle,
Wood Sawyer Whirligig, Folk Art Door Stop,
Kangaroo Pull To y, Co lonial Pine Wall Shelf,
Co ntemporary Hall Table , A rticles: How to
Create a Direct Mail Promotion; Types of Finish
- An Overview; The Morti se and Tenon , Part II;
Making Bevel-Edged Drawer Bottoms.
Vol. 11 No. 3 May-June '87
Display Pedestal, Kitchen Canister Set, Riding
Biplane, Co ntemporar y Serving Cart , Napk in
Holder, Decorative Planter, Co untry Vegetable
Bin, Pine Medicine Ca binet, Sho p Drum Sand er,
Vienna Regulat or Clock , A rticles: Penetrating
Oils and How to Use Th em ; The Jointer; Veneer, Dog/Cat Bed
Part I; Decorative Joinery: Dovetai l Key Butt- N/D '86
Miter; Can ing and Wood Finishing Supplier s.

March / April 1989 59


Projects for I
Woodworkers "I '
75 Project Plans for Furniture .
Toys. and Accessories '
Volume I

BOOKS
from
...=-=-=
...."'_..a.
----=-=-=]oumal
'8
Projects for Woodworkers, Volume 1 Projects for Woodworkers, Volume 2
Beginning and advanced woodworkers Originally published in the 1982 issues of
alike will appreciate this selection of 75 The Woodworker's Journal, all 60 projects
You'll find the handy order projects from the 1980-81 issues of The were chosen with a wide variety of styles
form for these books bound Woodworker's Journal. Includes furniture , and skill levels in mind. From household
accessories, lamps, clocks, toys and accessories to major furniture, each proj-
in the center of this issue. gifts. ect is presented with complete instruc-
tions and thorough illustrations.

Country Projects for Woodworkers 101 Projects for Woodworkers Contemporary Woodworking Projects
A collection of 85 country-style projects An unparalleled variety of classic projects The author guides woodworkers of all skill
from the 1980-1984 issues of The Wood- from the 1977-80 issues of The Wood- levels through room-by-room chapters of
worker's Journal. Each with comple te, worker's Jou rnal. From the eager amateur coordinated furniture and accessories.
easy-to-follow written instructions, and just starting out to the craftsman with a The graceful lines , clean angles , sturdy
clear , fully -detailed illustrations. shop full of tools, 101 Projects fo r Wood· joinery and special techniques are made
worke rs has plans for everyone. easy to master with step-by-step instruc-
tions and illustrations.

Next Issue. • • Oval


you'll find more grea t proj ects in The Extens ion
Woodworker's Journal. Th e Jewel ry Table
Chest, Oval Extens ion Table and \
Nessie Pull To y are just thr ee of the
many exciting projects we're working
on now.

Jewelr y
Chest Nessie
Pull Toy

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