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A R T I C LE I N FO A B S T R A C T
Keywords: Mechanical responses of steel-and-synthetic-fiber-reinforced pipes (FRCPs) are discussed in this paper. The en-
Energy absorption ergy absorption, post-cracking strength (PCS), and toughness were analyzed based on the results obtained from
Toughness the three-edge bearing (3EB) experimental tests conducted on the FRCPs in accordance with ASTM standard
Post-cracking strength (PCS) C497. A dry-mixed concrete material was used to manufacture the FRCPs, with variations in the fiber volume
Fiber reinforcement
fractions (Vf): steel - 0.15%, 0.20%, 0.30%, and 0.40%; and synthetic - 0.15%, 0.20%, 0.30%, and, 0.40%. A total
Fiber-reinforced concrete pipe
Three-edge bearing test
of 40 full-scaled tests were carried out on the synthetic FRCPs by incorporating different fiber volume fractions,
Ductility and a total of 22 steel FRCPs full-scaled tests were conducted with the referenced fiber volume fractions. Based
on the analyzed results from the 3EB tests, it was concluded that steel fiber reinforcement of concrete pipes
shows higher energy absorption than synthetic one, and the increase of the steel and synthetic fiber volume
fractions do not consistently improve the FRCP's load-carrying capacity. The ideal percentage of fiber for the
highest load-carrying capacity is between 0.15% and 0.20% for dry-mixed concrete; however, the increase of the
fiber volume fraction tends to increase the mechanical properties of toughness and PCS values. Based on 49.0%
and 46.0% higher toughness and PCS values, respectively, it is concluded that steel fibers absorb energy more
effectively than synthetic fibers when used as reinforcement. In addition, the steel-FRCP shows the higher
ductility rather than the synthetic-FRCP in terms of the toughness index in accordance with ASTM C1018.
1. Introduction reinforced polymer (FRP). The FRPs are added in the concrete material
during mixing process, which is referred as a fiber-reinforced concrete
Traditional reinforced concrete pipes (RCPs) are fabricated by using (FRC), shown in Fig. 1. The added fibers play a bridge role to control
a dry-mixed concrete mixture and steel wire mesh reinforcement in crack development in concrete material due to plastic and drying
accordance with ASTM standard C76 [1]. Circumferential steel cages shrinkages, showing the enhanced tensile strength, toughness, and
are used to improve the flexural strength of the dry-mixed RCPs. ductility with carbon, glass, aramid, synthetic, and steel fibers [3–6].
However, using the steel cages requires adhering to the American This advantage in terms of the enhanced ductility leads to use those
Concrete Institute's (ACI) standard for sufficient wall thickness to pro- reinforcement for the concrete material into manufacturing the RCP
tect the steel cage from rust and heat, thus increasing construction and instead of the circumferential steel cages. However, before adapting the
material costs. Furthermore, when more dead and live loads than the FRCs as the pipe material, fundamental mechanical properties of the
load-carrying capacity are applied on the RCPs, the RCPs show the one FRC needs to be investigated on basis of flexural strength. The flexural
main crack failure because of its lower ductility and brittle governed strengths of the FRC are evaluated in accordance with the American
failure mechanism. Through these developed cracks, a sewage water Society for Testing and Materials Standard (ASTM) C1609, Standard
inside the RCP sometimes leak fluids into the surrounding soil and Test Method for Flexural Performance of Fiber-Reinforced Concrete (Using
ground water. Because the sewage water includes organic matter, in- Beam with Third-point loading) [7].
organic salts, heavy metals, bacteria, viruses, and nitrogen, the sur- Steel and synthetic fibers are among the many types of fiber re-
rounding soil and ground water are contaminated [2]. Due to those inforcements used for fiber-reinforced concrete pipe (FRCP), with steel
drawbacks of traditional RCPs, many researchers have investigated new being the fiber of choice because of its ability to improve the me-
materials for reinforcing concrete, such as a crushed rubber and fiber- chanical properties of dry-mixed concrete [8]. The RCPs reinforced
⁎
Corresponding author.
E-mail address: ypark@uta.edu (Y. Park).
https://doi.org/10.1016/j.istruc.2018.12.010
Received 3 October 2018; Received in revised form 12 December 2018; Accepted 19 December 2018
Available online 04 January 2019
2352-0124/ © 2019 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
S. Lee et al. Structures 19 (2019) 203–211
L
PCSm = Post crack strength by deflection
M
L
Epost , m = Region to deflection from δpeak
M
δpeak = Deflection of PPeak .
204
S. Lee et al. Structures 19 (2019) 203–211
Table 1 reinforcement. Fiber volume fractions were measured mass per volume,
Properties of steel and synthetic fibers. 0.15% (14.97 kg/m3), 0.2% (19.96 kg/m3), 0.3% (29.94 kg/m3), 0.4%
Steel fiber Synthetic fiber
(39.92 kg/m3).
Forty pipes were manufactured with synthetic fiber reinforcement,
Length, mm 35 54 with five different fiber volume fractions: 0.15% (1.81 kg/m3), 0.20%
Diameter, mm 0.538 0.82 (2.41 kg/m3), 0.30% (3.62 kg/m3), 0.40% (4.82 kg/m3), and 0.46%
Tensile strength, MPa 1550 585
(5.55 kg/m3).
Density of fiber, kg/m3 7847 910
Table 4
Synthetic-FRCP production matrix-number of pipes.
Fibers Pipe diameter (mm) Fiber fraction (%)
205
S. Lee et al. Structures 19 (2019) 203–211
vertical deflection. The load-deflection response of the 3EB test results calculating the area under the D-load-deflection response. The area is
included a specific load value, which is termed a D-load, and a dis- the accumulated D-load values from the vertical deflection corre-
placement of the pipe's inside diameter. According to ASTM C822, the sponding to the first peak load to one of the 2%ages of the pipe's inside
“D-load is the supporting strength of a pipe loaded under three-edge- diameter, as shown in Eq. (4).
bearing test conditions, expressed in Newtons per linear meter per
b
millimeter of inside diameter or horizontal span” [22]. The D-load is ∫a D − load (4)
only used for the 3EB test, as shown in Eq. (3). Since the D-load includes
the geometrical factors of pipe, such as length and inside diameter, the
where,
D-load is a representative structural property utilized to show the
strength of pipe.
a is a vertical deflection corresponding to the first peak load
Load b is a 2% of inside diameter of pipe.
D − load =
L × Di (3)
Fig. 6 shows a schematic of the toughness calculations under D-load
where,
vs. vertical deflection response. Fig. 7 is an example of the toughness of
L = Plain pipe length (m) the steel-900-0.3-1 specimen.
For the steel-900-0.3-1 specimen, the toughness was calculated
Di = Plain Pipe inside diameter (mm). based on the D-load vs. deflection response. Fig. 7 shows the ultimate D-
The plain pipe length of Eq. (3) is a clear length of pipe without a load value of 126.02 N/m/m, which surpassed the required ultimate D-
bell and spigot, shown in Fig. 4. Fig. 4 shows the terminology of pipe, load value of 96 N/m/m for class III [1]. The toughness was calculated
referred to as a crown (inside top), a springline (outside mid-height), with the first deflection of 1.393 mm, which corresponded to the first
the bell (joint part), and spigot (joint part). peak D-load value and the second deflection point of 18.00 mm was
For the 3EB tests, the load data is collected by a load cell device, measured up to the 2% of the inside diameter of the concrete pipe. The
which measures the external force by creating an electrical signal under accumulated area between the two specific deflections was shown to be
the external pressure. A vertical deflection of the inside pipe diameter is equal to 5008 N/mm.
measured by a cable displacement sensor (CDS), from the crown to Fig. 8 and Table 7 show the toughness values of steel FRCPs and
invert, which is aligned on the loading path from the actuators. synthetic FRCPs. Comparisons of identical fiber volume fraction steel
and synthetic FRCPs (0.15% and 0.40%) revealed that the steel-FRCPs
showed averaged 58.7% and 65.2% higher toughness than the syn-
3. Test results and discussion
thetic-FRCPs, respectively. Furthermore, for 0.3% of the fiber volume
fraction, the steel-FRCP showed a 69.7% higher toughness than the
Energy absorption analysis can be performed in terms of toughness
synthetic-SFRCP. These results could be explained in terms of the fiber
and post-cracking strength (PCS) [14,16,23,24]. In this study, the
effect in the concrete mixture which is a resistance of a crack devel-
toughness and PCS were analyzed to show the ductility and the energy
opment. The tensile strength of the steel fiber is about 2.6 times it of the
absorption capability of FRCPs, based on the D-load vs. vertical de-
synthetic fiber, affecting the tensile strength of the fiber reinforced
flection responses. The 3EB test results are given in Tables 5 and 6 for
concrete material. The steel fiber concrete resisted the crack develop-
steel fiber and synthetic fiber, respectively. Specimen names are spe-
ment rather than the synthetic fiber concrete, making the higher
cified, as shown in Fig. 5 below, and all data is denoted with the system
toughness index of the steel fiber concrete mixture [25].
international (SI) unit.
In contrast with the ultimate D-load values, the increase of the fiber
Pipe diameter refers to inside diameter, and the fibers, either steel or
volume fraction consistently increases the toughness of the steel and
synthetic, were mixed with the dry-concrete mixture. The amount of
synthetic-FRCPs specimens, as shown in Fig. 9. In other words, in-
used fiber is calculated based on the volume fraction of concrete and
creasing the fiber volume fraction results in a higher energy-absorption
fiber reinforcement.
capacity. Increasing use of the steel fiber greatly improves the ductility
of the FRCPs, showing a much stiffer slope than the FRCPs reinforced by
3.1. Toughness synthetic fibers in Fig. 9. The toughness of steel and synthetic-FRCPs, as
depicted in Fig. 9, were 12,168 N/mm and 6253 N/mm, respectively,
In 1995, Banthia and Trottier investigated the toughness of the FRCs showing that the steel-FRCP slope was 49% stiffer than the SYN-FRCP.
in accordance with ASTM C1018, Standard test method for flexural The energy-absorption capacities of the steel and synthetic FRCPs fol-
toughness and first-crack strength of fiber-reinforced concrete (using beam lows the trend of the toughness values of Fig. 9 because of the men-
with third-point loading) (Banthia et al., 1995). The standard was with- tioned fiber effect of the steel and synthetic fibers.
drawn in 2006, however, Mohamed, Soliman, and Nehdi in 2014 stu-
died the toughness by dividing the pipe length by 6000 and 1500 mm
[8]. For this research, the toughness of the FRCP was evaluated by
206
S. Lee et al. Structures 19 (2019) 203–211
Table 5
Test results of steel-fiber-reinforced concrete pipes.
Specimen Pipe diameter (mm) Pipe length (mm) Wall thickness (mm) Ultimate load (kN) Toughness (N/mm) PCS (N/mm2)
3.2. Post-cracking strength 0.15% fiber fraction, the PCS for steel-FRCPs is about 69.9% higher
than for SYN-FRCPs. For 0.3 and 0.4% fiber fractions, the use of steel
The PCS is used to investigate the energy absorption capacity. Eq. fibers shows a higher reinforcing effect for tensile strength of the con-
(5) shows the PCS introduced by Mohamed et al. [8]. They calculated crete material on PCS of approximately 58.8 and 70.2% than it of
the PCS value at 1 mm, 2 mm, 3 mm, 4 mm, and 5 mm of the deflection. synthetic fiber.
Different deflections determined different energy absorption amounts Fig. 11 depicts the averaged PCS value of each steel and synthetic
after the first peak (Epost) and the end displacement of the targeted area FRCPs. As shown in it, the steel-FRCPs show the higher PCS values
to calculate the PCS value. L is shown as a half of the pipe circumfer- against to an increase of the fiber volume fraction, than the SYN-FRCPs.
ential length (πDi/2), b is the pipe length, and h is the pipe wall A comparison of the slopes in Fig. 11, the slopes of the steel-FRCP and
thickness. SYN-FRCP are 19.26 and 10.49, respectively. The steel-FRCP slope is
46% stiffer than the SYN-FRCP slope. This might be closely related to
(Epost ) L
Post − cracking Strength (PCS ) = the tensile strength of the fibers. The higher tensile strength of the steel
(δ − δpeak ) bh2 (5) fiber generates the higher post-cracking residual tensile strength with a
PCS = Post crack strength by δ large tensile strain, resulting in the improved ductility [25].
Epost = Region to δ deflection from δpeak 3.3. Toughness index from ASTM C1018
δpeak = Defletion of PPeak
In this paper, the ductility of the steel and synthetic-FRCPs was
δ = 1, 2, 3, 4, &5 mm. evaluated in terms of toughness indexes. The toughness indexes, I5, I10,
and I20, are computed by taking the ratios of the energy absorbed area
Eq. (6) was used to calculate the PCS value. The Epost region was
ratios, expressed by Eq. (7) in accordance with ASTM C1018-97 [26].
limited by the displacement of the sum of the first peak displacement
Subscript numbers of the above indexes mean the 4 specific deflections.
and two percent of the pipe diameter:
The first toughness index of I5 is an area of OAB to an area of OACD.
(Toughness2% ) L The area of OAB is up to the deflection at the first crack. The area of
PCS =
(Di2% ) bh2 (6) OACD is an accumulated area up to a deflection of 3 times the first-
crack deflection. The areas of OAEF and OAGH are also the accumu-
PCS = Post crack strength lated areas up to deflections of 5.5 times and 10.5 times the first-crack
Toughness2% = Toughness of 2%diameter regeon deflection, as shown in Fig. 12.
Area OACD
Di2% = Deflection of 2%pipe inside diameter . I5 =
Area OAB
Fig. 10 shows the PCS values of the steel-FRCP and SYN-FRCP with Area OAEF
I10 =
different fiber volume fractions. The averaged PCS value of each fiber Area OAB
fraction is given in Table 8. The Steel FRCPs have the higher PCS value Area OAGH
I20 =
than the synthetic-FRCPs for 0.15% to 0.4% fiber fractions. For the Area OAB (7)
207
S. Lee et al. Structures 19 (2019) 203–211
Table 6
Test results of synthetic-fiber-reinforced concrete pipes.
Specimen Pipe diameter (mm) Pipe length (mm) Wall thickness (mm) Ultimate load (kN) Toughness (N/mm) PCS (N/mm2)
The toughness indexes of the steel and synthetic FRCPs results are
given in Table 9.
Fig. 13 shows the toughness indexes of the synthetic-FRCPs. For
consideration of the toughness index of I5, there is no significant dif-
ference on range of 0.15% to 0.40% fiber volume fraction. This is be-
cause the synthetic fiber did not give an enhancement at the crack
occurred. These results are shown in the both FRCPs of 450 mm and
530 mm inside diameter. However, with regard to I10 and I20 of the
toughness indices, the toughness was increased with the increase of the
synthetic fiber volume fraction. An averaged 13.8% and 21.8% of I10
and I20 were increased with an increase of 0.1% of the synthetic fiber
volume fraction, respectively (Table 10). Fig. 6. Toughness of D-load and deflection response.
Fig. 14 shows the toughness indexes of the steel-FRCPs. For larger
diameters of the steel-FRCPs than 750 mm show similar results of the fraction, respectively.
toughness indexes of I5, I10, and I20. With regard to I10 and I20 of the As comparing the toughness indexes for the both fibers at the same
toughness indexes, the toughness was increased with the increase of the amount of the used fibers of 900 mm inside diameter of the FRCPs, the
steel fiber volume fraction. An averaged 4.86% and 10.8% of I10 and I20 steel-FRCPs seemed to be tougher than synthetic-FRCPs. This is because
were increased with an increase of 0.1% of the steel fiber volume the difference of the fiber tensile strength.
208
S. Lee et al. Structures 19 (2019) 203–211
6,000
Steel-FRCP
SYN-FRCP
5,000
3,000
2,000
1,000
0
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Vf (%)
Fig. 7. Steel-900-0.3-1 specimen for toughness.
Fig. 9. Increasing toughness trend.
6,000
Steel-FRCP
15
SYN-FRCP Steel-FRCP
5,000 SYN-FRCP
12
4,000
Toughness (Nmm)
9
3,000
2,000 6
1,000
3
0
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
0
Vf (%) 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Fig. 8. Toughness values of different fiber volume fractions of steel and syn- Vf (%)
thetic FRCPs. Fig. 10. PCS of steel-FRCP and SYN-FRCP.
Table 7 Table 8
Averaged toughness values of steel and synthetic FRCPs. Averaged PCS values of steel and synthetic FRCPs.
Steel-FRCP SYN-FRCP Steel-FRCP SYN-FRCP
Fiber volume Average of Fiber volume Average of Fiber volume Average of PCS Fiber volume Average of PCS
fraction (%) toughness (N/mm) fraction (%) toughness (N/mm) fraction (%) (N/mm2) fraction (%) (N/mm2)
4. Conclusions and suggestions specimens. The embedded steel fiber reinforcement has greater
energy-absorption than the synthetic fiber reinforcement, based on
This study investigates the energy absorption of FRCPs which are the relation between the higher energy-absorption and the higher
reinforced by steel and polypropylene (synthetic) fibers. The full-scale toughness. The higher tensile strength of the steel fibers might
3EB tests were conducted to calculate toughness and PCS values of the contribute to the higher toughness value.
steel and synthetic FRCPs. Additionally, the toughness and PCS were (2) In the PCS analysis, concrete pipes reinforced with steel fibers show
computed for different fiber volume fractions and inside diameters of PCS values that are approximately 37.0% to 41.2% higher than
pipes. The following conclusions can be drawn: those reinforced with synthetic fibers, indicating that the steel-
FRCP is an average of 46% stiffer than the synthetic-FRCP.
(1) In the case of steel-FRCPs, the average 49% higher toughness value (3) More than 2.0% fiber volume of both the steel fiber and synthetic
is shown as compared to the toughness value for the synthetic-FRCP fiber reinforcements resulted in a significant reduction in the
209
S. Lee et al. Structures 19 (2019) 203–211
15 20
Steel-FRCP I5
SYN-FRCP 18 I10
12 I20
16
14
Toughness index
9
12
10
6
8
6
3
4
2
0
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0
Vf (%)
5
.1
.2
.3
.4
.2
.3
.4
.4
-0
-0
-0
-0
-0
-0
-0
-0
50
50
50
50
30
30
30
30
Fig. 11. PCS increase trend against fiber volume fraction.
-4
-4
-4
-4
-5
-5
-5
-5
N
N
SY
SY
SY
SY
SY
SY
SY
SY
b 20
I5
18 I10
I20
16
14
Toughness index
12
10
Fig. 12. Important characteristics of the load-deflection curve for computing 8
toughness index [26].
6
Table 9
4
Toughness indexes of the synthetic-FRCP.
Specimen Fiber volume fraction (%) I5 I10 I20 2
0
.3
.4
.4
.3
.4
.4
.2
.3
.4
SYN-450-0.30 0.30 4.67 8.10 13.73
-0
-0
-0
-0
-0
-0
-0
-0
-0
00
00
00
50
50
50
00
00
00
SYN-450-0.40 0.40 4.27 7.59 14.48
-6
-6
-6
-7
-7
-7
-9
-9
-9
N
N
SYN-530-0.20 0.20 4.15 6.42 10.24
SY
SY
SY
SY
SY
SY
SY
SY
SY
210
S. Lee et al. Structures 19 (2019) 203–211
Pipe & Precast for manufacturing the fiber-reinforced concrete pipes for
20
I5 the experimental tests.
18 I10
I20 References
16
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50
00
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l-4
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l-6
l-6
l-6
l-6
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ee
ee
ee
ee
ee
ee
ee
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St
St
St
St
St
St
St
0
.3
.4
.3
.4
.2
.3
.4
[22] American Society for Testing and Materials International. Standard terminology
-0
-0
-0
-0
-0
-0
-0
50
50
00
00
00
00
00
l-7
l-8
-8
l-9
-9
l-9
el
el
ee
ee
ee
ee
e
e
St
St
St
St
St
St
St
Acknowledgement
211