Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060FS AC

High Voltage Overview

Sebastian Fillinger - 2014

Single Line Schematic Service Training

High Voltage Part

Low Voltage Part

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Slip Ring Device Service Training

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Slip Ring Device Service Training

Slip Ring fitted in Under Carriage

Power to high
Voltage Cabinet

Maintenance
free Bearing

Low Voltage
Slip Rings
(10 pieces)

High Voltage
Slip Rings
(4 pieces) Power from Grid

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Voltage Transducers Service Training

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Voltage Transducers Service Training

Ratio Voltage Transducer: 60 : 1

 69Vsec
4161V primary
60

High Voltage
(4161V)

Low Voltage
(69V) Ground
(0V)
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Vacuum Contactor (Load Breaking Contactor) Service Training

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Vacuum Contactor (Load Breaking Contactor) Service Training

Coil (24V)

Vacuum Contacts
(High Voltage)

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Vacuum Contactor (Load Breaking Contactor) Service Training

Vacuum Contact
“closed” indicator

Vacuum Contact “ON” Button

(to turn on the power)

Vacuum Contact “OFF” Button

(to turn off the power)

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Disconnecting Switch with integrated grounding Switch Service Training

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Disconnecting Switch with integrated grounding Switch Service Training

Air insulated
Contacts
(High Voltage)

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Disconnecting Switch with integrated grounding Switch Service Training

Switch for high Voltage

disconnecting Switch

Switch for grounding

Switch

Handle for disconnecting

and grounding Switch

Disconnecting Switch is
closed (power is on)

Grounding Switch is open

(no connection to ground)

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High Voltage Fuses Service Training

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High Voltage Fuses Service Training

Nominal Current: 250A

Nominal Voltage : 7.2KV

High Voltage
Fuses

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High Voltage Fuses Service Training

100s

10s

1s

0.1s

0.01s

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10A 100A 1000A 10000A
Ground Fault Transformer Service Training

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Ground Fault Transformer Service Training

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Ground Fault Transformer Service Training

L1
L2
L3
PE

Vacuum Contactor

Motor Protection
Relay

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Vacuum Contactor (DOL) Service Training

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Vacuum Contactor (DOL) Service Training

Vacuum Contacts
(High Voltage)

Vacuum Contactor
(full Voltage)

Coil (230V)

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Current Transducers Service Training

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Current Transducers Service Training

Ratio Current Transducer: 40 : 1

Power from Power to

Vacuum Contactor Motor (High
(High Voltage) Voltage)

High Current
A (100A)

Current
Transducers

A
Low Current
(2.5A) 22
Motor with Voltage Arrestor Service Training

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Motor (ABB) with Voltage Arrestor Service Training

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Motor Service Training

P  UR²
Electric
Power

P  2 * M * n
Mechanic
Power

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Function of Motor and Vacuum Contactor Service Training

L1
L2
L3

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Function of Motor and Vacuum Contactor Service Training

L1
L2
Starting Mode
L3

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High Voltage Fuses (Board Transformer) Service Training

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High Voltage Fuses (Board Transformer) Service Training

Nominal Current: 10A

Nominal Voltage : 7.2KV

High Voltage
Fuses

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Board Transformer Service Training

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Board Transformer Service Training

1U 2U
4161V 230V

Winding 1 Winding 1
(Primary) (Secondary)

1V 2V
4161V 230V

Winding 2 Winding 2
(Primary) (Secondary)

1W 2W
4161V 230V

Winding 3 Winding 3
(Primary) (Secondary)

N
Ground
0V 31
Questions? Service Training

Questions are free of charge!!!

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