Hammer Mill, Feeder Genuine Bühler

spare parts for

longer life cycles.
DFZC-0655 / DFZC-400
Grain Processing
PITSTOP – Maintenance Customer Service

The Bühler DFZC hammer mill can be used for fine-

Benefits
grinding materials in petfood and aquafeed
production and coarse-grinding products in feed
production, flour milling, and the biomass industry. - Prevention of production losses by keeping a local
stock of wear parts at your site
A consistently high capacity is crucial for your business - Reduction of unforeseen production stoppages by
success. In order to avoid a drop in capacity or even an planning maintenance
interruption of production, Bühler experts recommend
- Maintaining the machine’s value by performing
you to carry out regular maintenance and to keep a local
preventive maintenance
stock of the most important parts at your site.
-
If requested, experienced Bühler service technicians will
perform the inspection and maintenance jobs listed.
Hammer Mill, Feeder
DFZC-0655 / DFZC-400
PITSTOP – Maintenance Schedule

Annually /
Monthly
Weekly

2000h
Daily
Preventive maintenance DFZC Remarks Part number
Check machine for vibrations and unusual Incorrect hammer arrangement and the use of 
noises half-worn hammers together with new ones will
create dangerous vibrations and imbalance
Empty gravity separator, clean magnet 
Check the condition of the hammers, if Do not replace merely individual hammers, but DFZH-50043-010 
necessary reverse or replace them. Replace always the entire set
hammers with bores worn out due to
excessive vibrations
Clean the machine surface 
Check the condition of the screens, if 
necessary reverse or replace them
Check the inlet wear plates (2 units), the top Inlet wear plate DFZC-80001-810 
wear plates (2 units), and the bottom wear Top wear plate DFZC-80006-810
plate (1 unit) for wear and if necessary Bottom wear plate DFZC-80030-810
replace them
Check the condition of the hammer pins and Inlet traces in combination with worn hammers DFZC-10520-010 
if necessary replace them may result in damage to the screens
Check the rotor and hammer bearing face A high content of foreign matter (e.g. sand) will 
for wear lead to increased rotor wear
Check the seals on the door and bearings DFZC-80037-040 
and if necessary replace them UNN -44035-360

Check the safety circuits 

Check the feed roll for wear DFZC-10116-010 
Check the electrical installations for damage 

BÜHLER PITSTOP DFZC Hammer Mill

Hammer Mill, Feeder
DFZC-0655 / DFZC-400
PITSTOP – Wear Parts

Wear parts, fine grinding Part number Quantity per Product Remarks Qty
machine throughput
Fine-hole screen D 0.3 DFZC-10122-010 2 250 … 350 t
Fine-hole screen D 0.4 DFZC-10122-020 2 250 … 350 t
Fine-hole screen D 0.5 DFZC-10122-030 2 250 … 350 t
Fine-hole screen D 0.6 DFZC-10122-040 2 250 … 350 t
Fine-hole screen D 0.8 DFZC-10122-050 2 250 … 350 t
Fine-hole screen D 1.0 DFZC-10122-060 2 250 … 350 t
Fine-hole screen D 1.25 DFZC-10122-070 2 250 … 350 t
Fine-hole screen D 1.5 DFZC-10122-080 2 250 … 350 t
Fine-hole screen D 0.35 DFZC-10122-090 2 250 … 350 t
Hammers 155X60X6 DFZH-50043-010 120 750 … 1‘200 t

Wear parts, coarse Part number Quantity per Produkt-Durchsatz Remarks Qty
grinding machine
Round-hole screen D 1.25 DFZC-10635-010 2 2‘500 … 6‘500 t
Round-hole screen D 1.5 DFZC-10635-020 2 2‘500 … 6‘500 t
Round-hole screen D 2.0 DFZC-10635-030 2 2‘500 … 6‘500 t
Round-hole screen D 2.5 DFZC-10635-040 2 2‘500 … 6‘500 t
Round-hole screen D 3.0 DFZC-10635-050 2 2‘500 … 6‘500 t
Round-hole screen D 3.5 DFZC-10635-060 2 2‘500 … 6‘500 t
Round-hole screen D 4.0 DFZC-10635-070 2 2‘500 … 6‘500 t
Round-hole screen D 5.0 DFZC-10635-080 2 2‘500 … 6‘500 t
Round-hole screen D 6.0 DFZC-10635-090 2 2‘500 … 6‘500 t
Round-hole screen D 8.0 DFZC-10635-100 2 2‘500 … 6‘500 t
Hammers 155X60X6 DFZH-50043-010 64 4‘000 … 16‘000 t

Wear parts, hammer mill Part number Quantity per Intervals Remarks Qty
machine
Hammer pins DFZC-10520-010 8 12 M Rotor
Inlet wear plate DFZC-80001-810 2 1…5Y Upper section
Top wear plate DFZC-80006-810 2 6 … 12 M Upper section
Bottom wear plate DFZC-80030-810 1 2…6M Machine frame
Rubber profile 25/20x2900 DFZC-80037-040 1 1…2Y Door
Set of seals D 60 UNN -44035-360 2 1…2Y Rotor bearings

Wear parts, feeder Part number Quantity per Intervals Remarks Qty
machine

Roll shell DFZC-10116-010 1 2…5Y For DFZC 400 feeder

The intervals specified for the wear parts are approximate. Wear depends greatly on the product processed and the impurities contained in
the product, e.g. sand. The intervals refer to 8-hour, 5-day operation.

BUHLER PITSTOP DFZC Hammer Mill

Hammer Mill, Feeder
DFZC-0655 / DFZC-400
PITSTOP – Wear parts / Spare parts / Accessories / Options

Critical spare parts Part number Recomm. Point of installation Qty

DFZC-0655 hammer mill stock
Slide gate 51X35X0,4 DFZC-50152-010 8 Rotor
Fastening tabs DFZC-10525-010 1 Rotor
Key with slit DFZC-10523-010 1 Rotor
Feather key 18/11x50 UNN -28002-453 1 Rotor
Heavy-type spring pin D 5 UNN -18000-058 8 Rotor
Self-aligning ball bearing D 60 UNN -56005-114 2 Rotor bearings
Extension spring DDK -05593-020 2 Hammer mill
Zero-speed detector 24-240V UXE -36014-011 1 Hammer mill
Temp. sensor with lead L = 5 m, ATEX UXE -26551-021 1 Grinding chamber / bearings
Pillow block bearing housing DFMF-50100-020 1 Temperature monitor of bearings
Temperature controller 100...240VAC UXE -36113-042 1 Grinding chamber / bearing ch. (option)
Temperature controller 24VDC/AC UXE -36113-053 1 Grinding chamber / bearing ch. (option)
High-level probes top/bottom surge
Capacitive proximity switch UNE -26350-001 1
(buffer) hoppers

Critical spare parts Part number Recomm. Point of installation Qty

DFZC-400 feeder stock
Linear drive, stroke 130 mm UXM -56011-013 1 Hammer mill and feeder
Safety door interlock UXE -40042-231 1 Hammer mill and feeder

Options / retrofit packs Part number Quantity per Qty

machine

Vibration detector DFZC-10289-001 1 Consisting of sensor and lead

Temperature monitor, grinding chamber DFZC-10340-001 1 With 1x temperature sensor PT-100
Temperature monitor, bearing chamber DFZC-10338-001 1 With 2x temperature sensors PT-100

Request for quotation

Machine number
(please always specify)
BUZ/GPCS41 DFZC-7985-1-91-en_GB-1211

Company
Name / first name
Street / No.
Post code / place / country
Phone
E-mail
Place / date
Signed
Remarks

Bühler AG
Grain Processing Customer Service
CH-9240 Uzwil, Switzerland
T +41 (0)71 955 30 40
F +41 (0)71 955 33 05
service.gp@buhlergroup.com
www.buhlergroup.com