“CEC”- MINYU CONE CRUSHER PARTS and SERVICE MANUAL 1 ) ral a Le DD Wl Y Construction Equipment Company MCC36 and MCSH36 and MCF36Construction Equipment Company Rock Crushers © Newond used * Consignments end liquidations P.0.Box 1274 —_Loke Grove, Oregon 97035 (503) 635-4427 INTRODUCTION This manual hes been prepared to provide information that will give you a clear understanding of equipment construction, capabilities and requirements. By reading and using this information, we believe the highest degree of performance efficiency, maximum service life from normal wear parts, and the lowest possible maintenance expense can be obtained. . . It is our strong recommendation that all persons directly involved with the equipment, be. familiar with the ‘contents of this manual. Respectfully, Construction Equipment CompanyConstruction Equipment Company CE Rock Crushes: « Sateen Ponts « New ond Used 48650SWPaciicHwy. Tualatin, Oregon 97062 (503) 692-9000 Federal, MAIL: P.0.Bex1271 Lake Grove, Oregon97095 FAX (503) 692-6220 IMPORTANT NOTICE State and Local Safety Regulations must be complied with to prevent possible danger to person(s) or property, from accidents or harmful exposure. This equipment must be used in accordance with all operation and maintenance instructions. (A) (B) (c) (D) (EB) Read all warning, caution and instruction signs. Know what guards and protective devices are included and visually inspect each item in its place. Additional protective devices and guards, that maybe required due to proximity to related equipment, must be installed by the user/owner before operating. Never lubricate or adjust equipment when it is in motion. Wear a protective mask whenever harmful air pollutants exist. Eye and hearing protection required when crusher or screen is in operation. Always establish a positive lockout of the involved power source and block parts if necessary to prevent motion before performing maintenance, cleaning, adjusting or repair work. Secure the power source lockout to prevent start up by other persons.Construction Equipment Company CE Rock Crushers + Screen Pants « New and Used “to 18650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 Lake Grove, Oregon 97095 FAX (503) 692-6220 The safety precautions listed below will serve as a general guide to safe operation of CEC Equipment, and when followed, will help prevent accidents. However, each situation has its peculiarities which cannot be completely covered by rules. Safety is basically common sense, and therefore, each individual is in the best position to conduct his job safely. (1) (2) (3) (4) (5) (6) (7) (8) (9) Never attempt to lubricate, adjust, clean, repair or service equipment while it is in motion or while it is running or operating. Disconnect and lock out all electric motors from power source before servicing equipment. Remove all tools and electrical cords from machines before starting them. Stay clear of the loading vehicles and watch out for falling rocks or other objects. Do not remove or reach behind safety guards while equipment is operating. Do not wear loose clothing around machinery. Do not use gasoline for cleaning parts. Use a non-flammable commercial solvent. Control box and all motors must be properly grounded. Do not open control box while power is on. Read and observe all caution signs mounted.a =1] Construction Equipment Company CE Rock Cuthers + Screen Prats » New ond Used x 18650SWPasificHwy. Tualatin, Oregon97062 (503) 692-9000 MAIL; P.0.Box1271 Lake Grove, Oregon 97035 FAX (503) 692-6220 EL SAFETY IMPORTANT TZ TION MARNING UNAUTHORIZED MACHINE MODIFICATIONS MAY RESULT IN SEVERE INJURY, PROPERTY DAMAGE, OR EVEN DEATH * DO NOT MAKE ANY MODIFICATIONS TO THE ENGINEERING OF THE MACHINERY WITHOUT CEC AUTHORIZATION. * ANY/ALL UNAUTHORIZED MODIFICATIONS MAY VOID THE WARRANTY. * ANY/ALL UNAUTHORIZED MODIFICATIONS MAY INTERFERE WITH THE MACHINE'S SAFE OPERATING CONDITION AND INTENDED FUNCTIONS. MACHINE ACCESS/EGRESS SLIPPING AND FALLING HAZARDS CAN CAUSE SEVERE INJURY OR EVEN DEATH. * USE A PORTABLE LADDER OR TEMPORARY WORK PLATFORM TO ACCESS PARTS OF THE MACHINE BEYOND YOUR REACH OR OTHERWISE NOT ACCESSIBLE FROM THE PERMANENT WORK PLATFORMS OR CATWALKS. * ENSURE ALL WALKING AND CLIMBING SURFACES OF THE MACHINE ARE CLEAN AND FREE OF DIRT, DEBRIS, WATER, GREASE, OIL, SNOW, ICE OR OTHER ITEMS WHICH MAY POSE A SLIPPING AND FALLING HAZARD. * DO NOT LEAVE LOOSE TOOLS OR RAGS ON THE MACHINE. * DO NOT JUMP OFF THE MACHINE.Construction Equipment Company Rock Crushers » Screen Plonts © New and Used 48650SWPadficHwy. Tualatin, Oregon 97062 (503) 692.9000 MAIL: P.0.Box1274 Lake Grove, Oregon97095 FAX (503) 692-6220 SAFETY PERSONAL PROTECTION EQUIPMENT ALWAYS WEAR THE PROPER PERSONAL PROTECTION ATTIRE NECESSARY FOR YOUR EQUIPMENT, MACHINE APPLICATION AND WORK CONDITIONS. ALL PERSONAL PROTECTIVE EQUIPMENT MUST COMPLY WITH THE FOLLOWING FEDERAL OSHA REGULATIONS, AND ANY/ALL OTHER APPLICABLE FEDERAL, STATE AND LOCAL REGULATIONS AND INDUSTRY STANDARDS: OSHA 1910.95, "Occupational Noise Exposure” OSHA 1910.133, "Eye and Face Protection” OSHA 1910.135, "Occupational Head Protection” OSHA 1910.136, "Occupational Foot Protection” ELYING OBJECTS MANY HARDHATS ARE DESIGNED WITH SHELLS INTENDED TO RESIST PENETRATION, IMPACT, ABRASION AND ELECTRICAL SHOCK. PROPER SUSPENSION, HEADBAND AND STRAPPING, PROVIDES MUCH OF THE PROTECTION IN ABSORBING IMPACT OF AN OBJECT. THE SUSPENSION MUST BE ADJUSTED TO FIT THE WEARER AND HOLD THE SHELL AT AN APPROPRIATE CLEARANCE ABOVE THE HEAD. CONSULT THE HARDHAT SUPPLIER OR THE ENCLOSED INSTRUCTIONS WITH A HARDHAT FOR PROPER ADJUSTMENT. HARDHATS ARE FOUND IN THREE CLASSES: AA HARDHAT MUST BE CHOSEN TO MEET OR EXCEED THE MINIMUM STANDARDS SET BY THE INDUSTRY IN WHICH YOU WORK. LOCAL AND STATE REGULATIONS, AND THOSE PRESCRIBED BY ANSI AND OSHA REGULATIONS. A HARDHAT SHOULD BE REPLACED AFTER ANY MAJOR IMPACT.i Construction Equipment Company ECE Rock Crushers + Screen Ponts + New and Used x 48650SWPadiicHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box 1271 LakeGrove, Oregon97035 FAX (503) 692-6220 SAFETY ALWAY: AND FA C THE PRIMARY METHOD OF PROTECTION FOR YOUR EYES IS SAFETY GLASSES. LENSES MUST BE SHATTER PROOF FOR FRONT PROTECTION AND SIDE SHIELDS MUST BE ATTACHED. VARIOUS COLORS AND TINT SHADES ARE AVAILABLE FOR SAFETY GLASSES LENSES 70 PROVIDE MORE VISION COMFORT IN BRIGHT ENVIRONMENTS. SAFETY GLASSES SHOULD BE WORN UNDER FACE SHIELDS AND WELDING HELMETS FOR ADDED PROTECTION. PRESCRIPTION EYEGLASSES ARE AVAILABLE WITH SAFETY GLASS LENSES. GOGGLES OR A FACE SHIELD MAY BE WORN FOR ADDED PROTECTION. WELDING HELMETS AND CUTTING GOGGLES CAN BE FITTED WITH VARYING DEGREES OF TINT AND SHOULD BE USED PER THE MANUFACTURER'S RECOMMENDATIONS . CONTACT LENSES SHOULD NOT BE WORN IN DUSTY OR CHEMICAL ATMOSPHERES.Construction Equipment Company Rock Crushers « Screen Plants « New and Used FW 18650SWPaciicHwy. Tuolatin, Oregon 97062 (503) 692-9000 MAIL: P.O.Box4271 —LakeGrove, Oregon97095 FAX (503) 692-6220 SAFETY HEARING PROTECTION MAY BE REQUIRED TO PREVENT DAMAGE FROM A VARIETY OF NOISE LEVELS AND SOI Ss THE OWNER AND OPERATOR OF THIS EQUIPMENT ARE RESPONSIBLE FOR KNOWING AND COMPLYING WITH ALL APPLICABLE GOVERNMENT REGULATIONS FOR PERSONAL PROTECTION AGAINST NOISE EXPOSURE. LOSSES IN HEARING MAY RESULT FROM A SINGLE INTENSE SOUND OR FOLLOWING LONG PERIODS OF EXPOSURE TO HIGH SOUND LEVELS. EARPLUGS PROVIDE THE BEST HEARING PROTECTION AND ARE AVAILABLE AS THROW-AWAY FOAM PLUGS AND RUBBER PLUGS WHICH ARE CLEANABLE AND REUSABLE, OR SOFT PLASTIC PLUGS. EARMUFFS, FORMING A CUP OVER THE OUTER EAR, ARE QUITE EFFECTIVE AS NOISE PROTECTION WHEN THEY CAN SEAL AROUND THE EAR. GLASSES OR HAIR SURROUNDING THE EAR MAY IMPAIR THIS SEAL. EARMUFFS AND EARPLUGS MAY BE WORN TOGETHER WHEN NOISE LEVELS ARE EXTREME. HEARING PROTECTION SHOULD BE USED: * IN ANY AREAS WHERE HEARING PROTECTION SIGNS ARE POSTED. * WHEN YOU ARE UNABLE TO HEAR A PERSON STANDING CLOSELY TO You. * ANYTIME NOISE IS OFFENSIVE OR IRRITATING TO YOU. * WHENEVER VISUAL SIGNALS (FLAGS, INDICATORS, LIGHTS, FLASHERS, HAND SIGNALS, ETC.) ARE NECESSARY TO COMMUNICATE.Construction Equipment Company Rock Crushers Screen Plants © New ond Used [4 18650SWPaciicHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.O.Box1271 Lake Grove, Oregon 97035 FAX (503) 692-6220 SAFETY HAND AND PROTECTION SHOULD BE SE: TED AND WORN AS REQUIRED BY YOUR WORKING CONDITIONS GLOVES SHOULD BE WORN FOR HAND PROTECTION AGAINST ABRASION, CUTS, AND VERY HOT OR VERY COLD MATERIALS. A WOVEN METAL OR STUDDED GLOVE IS EXCELLENT FOR USE AGAINST CUTS BUT SHOULD NEVER BE WORN AROUND ELECTRICAL DEVICES OR COMPONENTS. THE FIT OF A GLOVE SHOULD NOT BE TOO LOOSE OR T00 TIGHT. YOU SHOULD BE ABLE TO WORK WEARING THE GLOVES BUT ALSO ABLE TO REMOVE THEM QUICKLY IF NECESSARY. HANDS OR GLOVES SHOULD NOT BE PLACED NEAR MOVING MACHINERY. A GLOVE COULD CATCH ON A MOVING PART AND PULL THE HAND AND ARM INTO THE EQUIPMENT. A GOOD SAFETY SHOE OR BOOT WILL FIT CLOSELY AROUND THE ANKLE TO PROVIDE PROTECTION, SUPPORT AND PREVENT OBJECTS OR DEBRIS FROM ENTERING. STEEL REINFORCED TOES ARE EXCELLENT AGAINST FALLING OR ROLLING HAZARDS BUT SHOULD NOT BE WORN WHEN WORKING AROUND ELECTRICAL DEVICES OR COMPONENTS. MANY TYPES OF SAFETY FOOTWEAR ARE AVAILABLE WITH PUNCTURE RESISTANT SOLES.Construction Equipment Company Rock Crushers « Seen Plants « New ond Used IH 18650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL P.0.Box1271 Lake Grove, Oregon 97095 FAX (503) 692-6220 SAFETY A TAGOUT/ LOCKOUT PROCEDURE MUST BE DEVELOPED AND USED DURING THE SERVICE AND MAINTENANCE OF THIS EQUIPMENT TO HELP IN SAFEGUARDING INDIVIDUALS FROM AN UNEXPECTED ENERGIZATION, START-UP OF THE EQUIPMENT, OR RELEASE OF HAZARDOUS ENERGY WHICH COULD CAUSE PERSONAL INJURY. EXAMPLES OF SUCH SERVICE AND MAINTENANCE INCLUDE, BUT ARE NOT LIMITED TO, THE FOLLOWING: * WORKING IN AND AROUND MACHINERY. * WORKING ON ELECTRICAL CIRCUITS AND COMPONENTS. * REMOVING GUARDS OR SAFETY DEVICES TO ACCESS MACHINE COMPONENT AREAS. ALL TAGOUT/LOCKOUT PROCEDURES MUST INCLUDE, AT MINIMUM, THE FOLLOWING GENERAL STEPS: * DETERMINE ALL ENERGY SOURCES, HOW THEY CAN BE CONTROLLED, AND THEIR HAZARDS. EXAMPLES OF SUCH ENERGY SOURCES INCLUDE, BUT ARE NOT LIMITED T0, ELECTRICAL, HYDRAULIC, PNEUMATIC, ETC. * SHUT DOWN THE EQUIPMENT. THIS SHOULD INCLUDE PLACING ALL CONTROLS, PRIMARY AND SECONDARY, INTO AN "OFF" OR "NEUTRAL" STATE. * ISOLATE THE EQUIPMENT FROM ANY AND ALL POWER SOURCES. * APPLY LOCKOUT DEVICES AND TAGS SO THAT THE EQUIPMENT REMAINS IN THIS ISOLATED CONDITION.Construction Equipment Company Rock Crushers + Screen Plants « New and Used 48650SWPocificHwy. Tualatin, Oregon97062 (503) 692-9000 MAIL: P.0.Box1271 Lake Grove, Oregon 97035. FAX (503) 692-6220 SAFETY * RELIEVE, DISCONNECT, RESTRAIN AND OTHERWISE RENDER SAFE ALL POTENTIALLY HAZARDOUS STORED ENERGY OR RESIDUAL ENERGY. THIS MAY INCLUDE: 1, RELIEVING ANY AND ALL HYDRAULIC OR PNEUMATIC PRESSURE. 2, RELEASING OR BLOCKING FROM MOVEMENT ANY MACHINE COMPONENT, INCLUDING ROTORS, AND FLYWHEELS ABLE TO MOVE DUE TO GRAVITY. * PRIOR TO THE START OF SERVICE OR MAINTENANCE WORK, VERIFY THAT THE EQUIPMENT IS DISCONNECTED FROM ALL ENERGY SOURCES. THIS SHOULD INCLUDE ENSURING THAT ALL CONTROLS ARE UNABLE TO ENERGIZE OR OPERATE THE EQUIPMENT. * ONCE MAINTENANCE OR SERVICE HAS BEEN COMPLETED AND BEFORE REMOVING TAGS AND LOCKOUT DEVICES AND RECONNECTING POWER SOURCES: 1, ENSURE ALL PERSONNEL ARE CLEAR OF EQUIPMENT 2, ENSURE ALL COVERS AND GUARDS ARE REINSTALLED LOCKOUT DEVICES ARE AVAILABLE TO ACCEPT MULTIPLE LOCKS WHICH SHOULD BE APPLIED BY EACH EMPLOYEE CONDUCTING SERVICE OR MAINTENANCE, ONLY THE PERSON WHO ATTACHED THE LOCKOUT DEVICE IS PERMITTED TO REMOVE THE LOCKOUT DEVICE. THE ABOVE STEPS ARE GENERAL IN NATURE AND NOT INTENDED TO SERVE AS AN ALL-INCLUSIVE TAGOUT/LOCKOUT PROCEDURE. YOUR COMPANY'S WORK SAFETY RULES SHOULD INCLUDE MORE DETAILED TAGOUT/LOCKOUT PROCEDURES THAT ARE ADAPTED SPECIFICALLY TO THIS EQUIPMENT, YOUR MACHINE APPLICATION, AND WORK CONDITIONS. REFER TO FEDERAL OSHA REGULATION 29 CFR 1910.147 OR OTHER APPLICABLE GOVERNMENT REGULATIONS FOR ADDITIONAL TAGOUT/LOCKOUT INFORMATION AND REQUIREMENTS.Construction Equipment Company Rock Crushers » Screen Plants © New and Used T] 18650SWPacticHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 Loke Grove, Oregon97035 FAX (503) 692-6220 FIRE SAFETY ON IS THE BEST DEFENSE. INJURY AND_DAMAGE SMOKING CONTRIBUTES TO A LARGE NUMBER OF PREVENTABLE FIRES. * SMOKE ONLY IN DESIGNATED AREAS. * HANDLE AND DISPOSE OF SMOKING MATERIALS CAUTIOUSLY. * NEVER SMOKE IN AREAS CONTAINING A VAPOROUS OR DUSTY ATMOSPHERE, AROUND ANY FLAMMABLE OR COMBUSTIBLE LIQUIDS, GASES OR SOLID MATERIALS, OR ANYWHERE OXYGEN Is IN USE. * NEVER SMOKE WHILE FILLING THE FUEL TANK OR WORKING ON THE FUEL SYSTEM. DO NOT ALLOW GARBAGE TO ACCUMULATE. DISPOSE IN PROPER CONTAINERS AND PRACTICE GOOD HOUSEKEEPING. PLACE ANY SOILED OR OILY RAGS AND CLOTHING INTO A CLOSED METAL CONTAINER AND DISPOSE OF ACCORDINGLY ON A DAILY BASIS. USE ELECTRICAL GROUNDING STRAPS ON TANKS AND CONTAINERS DURING FUEL TRANSFERS TO PREVENT SPARKING FROM DISCHARGE OF STATIC ELECTRICITY. NEVER FUEL A HOT OR RUNNING ENGINE. CLEAN UP ALL SPILLS OF FLAMMABLE LIQUIDS AND MATERIALS IMMEDIATELY. STORE AND HANDLE PROPANE AND LP GAS CYLINDERS AS REQUIRED BY ALL GOVERNING REGULATIONS. BE FAMILIAR WITH THE CURRENT FIRE ESCAPE ROUTES AND EXITS FROM AREAS AND BUILDINGS IN WHICH YOU MAY WORK.Construction Equipment Company Rock Crushers « Screen Plants « New ond Used T] 18650SWPaciicHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271_Loke Grove, Oregon97095 FAX (509) 692-6220 SAFETY TAKE NOTE OF FIRE EXTINGUISHER LOCATIONS NEAR YOU. KNOW WHICH CLASSES OF FIRES THEY WILL BE EFFECTIVE AGAINST AND HOW TO USE THEM. CLASSES OF FIRE ARE: CLASS A - SOLIDS SUCH AS PAPER, CLOTH AND WOOD. CLASS B - LIQUIDS SUCH AS GAS, GREASE, OIL, PAINTS AND SOLVENTS. CLASS C - ALL ELECTRICAL FIRES. CLASS D - IGNITABLE METALS SUCH AS MAGNESIUM. DO NOT ATTEMPT TO FIGHT A FIRE THAT BECOMES UNCONTROLLABLE OR WITHOUT A CLEAR EXIT AVAILABLE TO YOU.+4 Construction Equipment Company Rock Cushers « Screen Plants + New ond Used 48650SWPasificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1274 Lake Grove, Oregon97005. FAX (503) 692-6220 SAFETY LIFTING AND BACK SAFETY MAY CONTR! PERSONAL DISABILITIES KNOW WHAT YOUR CARRYING AND LIFTING CAPABILITIES ARE. ENSURE THAT YOU HAVE A CLEAR PATH TO WALK IF YOU ARE REQUIRED TO CARRY THE LOAD. POSITION A CART OR DOLLY FOR LOADING AS NEAR TO THE OBJECT AS POSSIBLE. IF A LOAD IS NEAR OR OVER YOUR PERSONAL LIFTING ABILITIES, FIND ASSISTANCE OR UTILIZE LIFTING OR HOISTING EQUIPMENT. [APPROACH THE LOAD FROM YOUR FRONT, NOT FROM YOUR SIDE. MOVE AS CLOSE TO THE LOAD AS POSSIBLE, BENDING THE KNEES, WITH ONE FOOT AHEAD OF THE OTHER. TEST A LOAD BEFORE LIFTING IT BY PICKING UP ONE OR TWO CORNERS TO CHECK FOR WEIGHT AND BALANCE OF THE OBJECT. KEEP THE BACK AS CLOSE TO VERTICAL AS THE LOAD WILL ALLOW. HAVE A FIRM GRASP ON THE LOAD TO PREVENT SLIPPING. DO NOT JERK THE LOAD UPWARD, LIFT GRADUALLY TO STANDING POSITION. DO NOT TWIST THE BODY, TURN WITH YOUR FEET IN THE DIRECTION OF MOVEMENT. LOWER THE LOAD BY BENDING THE KNEES WHILE KEEPING THE BACK UPRIGHT. REMOVE THE HAND FROM BENEATH THE LOAD BEFORE FULLY PLACING IT.Construction Equipment Company Rock Crushers » Screen Plants « New and Used 18650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 Lake Grove, Oregon97095 FAX (503) 692-6220 SAFETY WELDING AND CUTTING KARNING HAZARDOUS PAINT FUMES AND DUST CAN BE GENERATED WHEN WELDING, SOLDERING, FLAME CUTTING, GRINDING, OR SANDING ON PAINTED SURFACES AND CAN CAUSE SEVERE INJURY. * AVOID POTENTIALLY HAZARDOUS PAINT FUMES AND DUST. * DO ALL WORK OUTSIDE OR IN A WELL VENTILATED AREA. * WEAR A PROPER RESPIRATOR. * BEFORE PERFORMING ANY WORK THAT COULD GENERATE HAZARDOUS PAINT FUMES OR DUST: * REMOVE PAINT FROM EQUIPMENT SURFACES IN THE AREAS TO BE WELDED OR CUT. * REMOVE ANY EXCESS SOLVENT OR PAINT STRIPPER WITH SOAP AND WATER AND ALLOW ANY REMAINING SOLVENT OR PAINT STRIPPER FUMES TO DISPERSE. AREAS IN WHICH HEAT, SPARKS, OR FLAMES WILL BE PRODUCED MUST BE FREE OF ALL FLAMMABLE AND COMBUSTIBLE GASES, LIQUIDS, SOLIDS OR VAPORS. ALWAYS KEEP AN APPROPRIATE FIRE EXTINGUISHER NEARBY. HELMETS, GOGGLES, FACE SHIELDS, SAFETY GLASSES AND OTHER PROPER PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN. SAFETY GLASSES SHOULD BE WORN UNDER FACE SHIELDS AND WELDING HELMETS FOR ADDED PROTECTION. WELDING HELMETS AND CUTTING GOGGLES CAN BE FITTED WITH VARYING DEGREES OF TINT AND SHOULD BE USED PER THE MANUFACTURER'S RECOMMENDATIONS . ENSURE GOOD VENTILATION TO PREVENT BREATHING OF TOXIC OR DIRTY ATMOSPHERE.Construction Equipment Company Rock Crushers = Screen Plants » New ond Used 18650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 _LekeGrove, Oregon97035 FAX (503) 692-6220 SAFETY KEEP PERSONS NOT INVOLVED WITH THE WORK AWAY FROM THE IMMEDIATE AREA. APRONS AND GLOVES, LONG SLEEVE SHIRTS, AND LEATHERS SHOULD BE WORN TO PROTECT THE BODY AND CLOTHING. CLOSE CYLINDER VALVES EXCEPT WHEN IN USE. VALVE COVERS MUST BE IN PLACE WHEN GUAGES AND REGULATORS ARE REMOVED. NEVER SET AN ACETYLENE VALVE IN EXCESS OF 15 PSI, THE GAS BECOMES UNSTABLE AND MAY SELF-IGNITE. REPLACE ALL WORN OR DAMAGED COMPONENTS IMMEDIATELY. THE SPECIAL WRENCH USED TO OPEN AND CLOSE THE ACETYLENE TANK MUST BE LEFT IN PLACE IN CASE OF EMERGENCY. TANKS MUST BE WELL-SECURED IN A VERTICAL POSITION TO PREVENT THEM FROM FALLING OVER. COMPLY WITH ALL REGULATIONS IN THE STORAGE AND HANDLING OF CYLINDERS.Construction Equipment Company Rock Crushers » Screen Plants » New ond Used 48650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.O. Box 1271 Lake Grove, Oregon97035. FAX (503) 692-6220 SAFETY HYDRAULIC SYSTEM AND COMPONENTS FLUID OPERATING TEMPERATURES CAN REACH 150 DEGREES OR HIGHER. IF POSSIBLE, ALLOW FLUID TEMPERATURES TO MODERATE BEFORE WORKING ON THE HYDRAULIC SYSTEM. ALWAYS WEAR THE APPROPRIATE PROTECTIVE CLOTHING, ESPECIALLY EYE AND HAND PROTECTION, WHEN OPERATING OR SERVICING A HYDRAULIC SYSTEM. LOWER ALL’ MACHINE COMPONENTS TO REST, OR SECURELY BLOCK THESE COMPONENTS FROM MOVEMENT DUE TO GRAVITY, PRIOR TO PERFORMING ANY SERVICE WORK ON THE HYDRAULIC SYSTEM OR ITS ASSOCIATED MACHINE COMPONENTS. RELIEVE ANY AIR OR HYDRAULIC PRESSURE WITHIN THE SYSTEM BEFORE DISCONNECTING OR SERVICING ANY HYDRAULIC LINES OR COMPONENTS . HYDRAULIC FLUID ESCAPING THE SYSTEM UNDER PRESSURE CAN PENETRATE THE SKIN. IF A LEAK IS SUSPECTED, USE A PIECE OF CARDBOARD OR SIMILAR MATERIAL TO CHECK FOR FLUID STREAMING FROM PINHOLES, CRACKS, ETC. DO NOT USE YOUR HAND IF HYDRAULIC FLUID PENETRATES THE SKIN, IT CAN CAUSE SEVERE INJURY, GANGRENE, OR DEATH SO IMMEDIATE, APPROPRIATE MEDICAL ATTENTION MUST BE SOUGHT. ENSURE ALL HYDRAULIC CONNECTIONS ARE TIGHT PRIOR TO START-UP AND OPERATING OF THE SYSTEM. DISPOSE OF ALL USED FLUIDS AND FILTER ELEMENTS SAFELY AND IN ACCORDANCE WITH ALL APPLICABLE REGULATIONS.Construction Equipment Company Rock Crushers « Screen Plants + New and Used 18650SWPacificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 Lake Grove, Oregon97095 FAX (503) 692-6220 MATERIAL SAFETY DATA SHEETS (MSDS) The Federal Occupational, Safety and Heath Administration (OSHA) Standard 29 CFR 1910.1200 and in some cases, state and local Right-To-Know laws, may require that specific MSDS' be available to employees prior to operating this equipment. This may include information on substances contained in this equipment such as antifreeze, brake fluid, battery acid, lubrication oil, hydraulic fluid and freon (if equipped with air conditioning) . Construction Equipment Company will provide Material Safety Data Sheets, applicable to its CEC Crushing, Screening and Feeding Equipment product line, at no cost upon receiving a written request. Write to: Constuction Equipment Company 18650 SW Pacific Highway Tualatin, OR 97062 Be sure to include your return address, machine model and serial number to ensure a prompt response.Construction Equipment Company Rock Crushers + Screen Plants « New ond Used 48650SWPacificHwy. Tualatin, Oregon 97062 (509) 692-9000 MAIL: P.O,Box1274 Lake Grove, Oregon 97095. FAX (503) 692-6220 PLANT SET-UP NEEDS The following are suggestions for achieving a smooth start-up ‘Thank you for your Crusher order ** If the plant is damaged in transit you must note it on bill of lading before signing. If you do not note the damage, you will not be able to make a claim with the freight company for any necessary repairs. 1) It is of utmost importance to have a level, compact site on which to set up your plant. this will avoid undue plant vibration and possible breakage due to excessive "rock and roll" 2) Have an adequate quantity of sound hardwood blocking and shim material to set up the plant, Shimming the blocking will be necessary during the first few weeks of operation on a new site due to settling. This is necessary even on the best of level, compact sites. Blocking adjustment is the plant owner's responsibility. 3) Have you arranged a power supply for the plant? Ifyou did not purchase a generator from CEC or the local dealer, please make sure the generator or line power is sized properly and available when the plant arrives. 4) Ifyou purchased electrical panels from CEC or their local dealer, have you arranged for electrical cord to run from your power supply to the electrical boxes? Cables are not supplied unless purchased. Customer needs to supply own electrician to connect, plant to power source, 3) Have you ordered screen cloth for your plant? You will need to specify opening size such as one (1) inch, not a specific product such as D-2, as most designations such as this are local and do not have any meaning out of your area or state ©) You will need to provide hand tools, welding, cutting, and lifting equipment at the job site for your plant assembly. This includes cranes for unloading and set-up, and trucks for onsite movement. Any special nuts, bolts, washers, chute adjustment steel and skirting are your responsibility (due to layout changes or special site conditions). We can not anticipate special site conditions and adjustments.| Construction Equipment Company Rock Crushers « Screen Plans * New and Used 18650SW PodificHwy. Tualatin, Oregon 97062 (503) 692-9000 MAIL: P.0.Box1271 _LakeGrove, Oregon97095 FAX (503) 692-6220 7). You will need plant assembly labor during assembly process, CEC will provide a technician to assist in the assembly process, your local dealer will have a service technician on site also during this process. For training of maintenance and general plant knowledge the customer must provide the assembly crew. CEC is not responsible for omissions in plant orders or performance of your people. 8) Once the plant is running, you will need to retighten all bolts on the plant. This procedure and frequency are called out in your plant manual 9) Lubrication of the crusher: grease and oil are the least expensive items that you will ever buy for the crusher, but they have an enormous effect on the long term reliability and operation cost of the plant. Read the lubrication portion of your manual, and follow the recommendations of your start up technician who will review the lubrication process with you. 10) CEC’s technician can not begin the set up process until the site is properly prepared, power and cables are available, lifting equipment is available, blocking is on site, and proper personnel are on site for erection. 11) Read the manual! ‘The manual contains maintenance recommendations and intervals which are necessary for maintaining your warranty, and a trouble shooting log ‘which was designed to save you hours of down time. It also contains an operator's log which should be filled out daily. This log will familiarize the operator with the plant and vill provide invaluable troubleshooting data if problem should arise. ‘The above pointers are designed to help your new plant start up to go smoothly. Please dio not hesitate to contact CEC or their local dealer with any questions that you have. Thank you again for your plant order.Ht CEC Construction Equiprnent Company Rock Crushers + New ond used » Consignments and liquidations P.O.Box 1271 Lake Grove, Oregon 97095 (509) 695-4427 PLANT SET UP RE: BLOCKING THE PLANT TO INSURE PROPER OPERATION OF THE PLANT, BLOCKING IS VERY IMPORTANT. HAVE AN ADEQUATE QUANTITY OF HARDWOOD BLOCKING AND SHIM MATERIAL TO SET UP THE PLANT, SHIMMING THE BLOCKING WILL BE NECESSARY DURING THE FIRST FEW WEEKS OF OPERATION ON A NEW JOB SITE DUE TO SETTLING. THIS IS NECESSARY EVEN ON THE BEST OF LEVEL, COMPACT SITES. PERIODIC INSPECTION OF THE BLOCKING SHOULD BE PART OF A DAILY ROUTINE MAINTENANCE PROGRAM AND IF ANY PROBLEM WITH THE BLOCKING IS FOUND, IT SHOULD BE SCHEDULED FOR REPAIR AS SOON AS POSSIBLE. REMEMBER POOR OR INADEQUATE BLOCKING CAN CAUSE: 1. INEFFICIENT CRUSHING & SCREENING 2. WELDS TO BREAK 3. HIGHER MAINTENANCE COSTS 4. MORE DOWN TIME 5. INJURY AND EVEN DEATH BLOCKING ADJUSTMENT IS THE PLANT OWNER'S RESPONSIBILITY.LBpr-S09 (COS) —SC0L6 UOGAIO ‘aAoIg BY] LZ} KON ‘OW H Avodwoy yuawdinby voysnysuoD Edad SSC] ONDA) CBVaNVIe “NOLLYNLIS AABAB NI DZOM Jon AWW ONY SVE 9NIAZA7g Ga1S399NS Bay BgaILL “OAvaINUs ONIGN Gliditead Noilondaisda BBtle BO ACKAANG? NBM 30 msg SNEoTG AVRelaO "Da 1aadang Al d30713M 32 ISN. rr “DNIAZQAIG BOI 321F 'NING| QS ‘Z + *OGOM dayh doe? W1pa 36n ‘I !Galon(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL Table of Contents 1. INTRODUCTION 2. CONSTRUCTION. 2.1. Specifications 2.2. General Construction Specifications 2.2.1. CONE CRUSHER MAIN FRAME 2.2.2. CONE CRUSHER DRI 223, 2.2.4, HYDRAULIC ADJUSTMENT. 2.2.5. HYDRAULIC CLEARING 2.2.6. HYDRAULIC POWER UNIT 2.2.7. TRAMP IRON RELEASE. 2.2.8, LUBRICATION SYSTEM 23, pen Creu Capac n Ton pr Howe 23.1, Chart No, |- Open Cirouit Capacities 2.4. Closed Circuit Capacities in Tons per Hour... 2.4.1. Chart No. 2 - Closed Circuit Capacities 2.5, Operatio 3. INSTALLATION . 3.1. Foundation, 3.1.1 Figure No, | - Plan View of Base Plates 7 3.1.2. Figure No. 2 - Cross Section of Base Plate 7 2. 3.2.1, Figure No. 3 - Hoisting Dimensional Requirements and Clearances, 3.2.2. Table No. 1 - Approximate Component Lifting Weights, 33. Ore Feeding 3.3.1, Figure No, 4 - Proper and Improper Ore Feeding. PREPARATION FOR ERECTION. 4.1. Cleaning. 5. ERECTION. 5.1. Lower Fra 52. Removing Thrust Plates and Step Bearing Plate. 5.2.1. Figure No, 5 - Placing the Thrust Bearing Assembly. ul 36CONE VER. 5.0 Construction Equipment Company 2CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 53. Mounting Countershaft and Housing Assembly 5.3.1. Figure No. 6 - Mounting Countarshaft and Housing Assembly. 2 5.4, Mounting Eecentric, 5.4.1, Figure No. 7 - Installation of the Eccentric 3B 55. Mounting Spherical Seat and Dust Seal Ring... 5.5.1. Figure No, 8 - Lifting the Spherical Seat. 5.5.2, Figure No. 9 - Securing the Spherical Seat. 5.5.3. Figure No, 10 - Checking Spherical Seat for Vertical Movement. 4 5.6. Removal of the Main Shat 5.6.1. Figure No. 11 - Lifting the Main Shaft - Short Head showa, 15 5.6.2. Fignre No. 12 - Installation of Main Shaft - Standard Head shown, 16 5.7, Mounting the Top Frame 5.7.1, Figure No_13 - Mounting the Top Frame 58. Mounting Reed Platform and Other Items 64. Alignment of Motor.. | 6. MOTOR AND V-BELT SETUP. | 62, Installing and Tensioning a V-Belt Drive. | 6.2.1, Installing a Drive 6.2.2. Installation and Take-Up Allowances 6.2.3. Figure No, 14 - V-Belt Installation and Take-Up Allowances 1» 6.2.4, Table No, 2 - Center Distance Allowances for Narrow V-Belt Installation and Take-Up, 20 6.2.5, Table No, 3 - Center Distance allowance for Classical V-Belt Installation and Take-Up, 20 6.2.6, Tensioning, a Drive 21 6.2.7. Simple Tensioning Procedure 22 6.2.8. Figure No. 15 - Measuring the V-Belt Tension. 22 7. LUBRICATION 7.1. Lubrication System. 7.4.1. Figure No, 16 - Lubrication Schematic 23 7.1.2. Table No, 4 - Motor Horsepower’s, Pump Deliveries and Capacities 4 7.1.3. Figure No, 17 - Adding Lubrication Oil and Checking Oil Level for Countershaft Boarings. et 7.2. Lubrication Oi 7.3. Protective Inter-locking of Cone Crusher and Oil Pump Moto) 8. ADJUSTING THE SETTING 8.1, Procedure for Adjusting the Setting (Hydraulic Type). 8.1.1, Figure No, 18 - Opening the Setting 8.1.2, Figure No, 19 - Closing the Setting 9. ADJUSTING THE RELEASE SPRINGS 8.11. Table No_5- Release Spring Normal and Maximum Lengths 28 36CONE VER. 5.0 Construction Equipment Company iitCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 10. OPERATION .. 10.1. Rotation Direeti 10.1.1. Figure No, 21 - Confirming Countershaft Rotation 29 10.2. No-load Test Running... 10.3. Loaded Operatio 10.4. Stopping the Cone Crusher.. 11, DAILY INSPECTION 12, REGULAR PERIODIC INSPECTION. 12.1. PREVENTATIVE MAINTENANCE. 12.2. INSPECTION and MAINTENANCE PERIODS 12.3. RECONDITIONING CONCAVE and MANTLE. 12.3.1, Figure No, 22 - Removing Severe Liner Wear, OPERATORS DAILY CRUSHER LOG.onssnnon 2 13. REPLACING WEAR PARTS 13.1. Replacing the Concave .. 13.1.1. Figure No, 23 - Replacing 13.2. Replacing the Mantle wn. 7 13.2.1, Figure No, 24 - Replacing the Mantle - Short Head Application 38 13.2.2, Figure No, 25 - Replacing the Mantle - “CC” and “CF” Application 39 14. PARTS LIST SECTION (36”). QUICK SERVICE PARTS and SPARE PARTS (36”) 1.1. Figure No. 26 - Quick Service Parts and Spare Paris 14.2. LOWER SECTION PARTS LIST (36”). M4 14.2.1. Figure No, 27 - 2-D Drawing for Lower Section Parts 2 14.2.2. Figure No. 28 - Exploded Drawing of Lower Section Parts a 14.2.3, Figure No, 29 - Exploded Drawing of Lower Section Parts 44 14.2.4, Figure No, 30 - Exploded Drawing of Lower Section Parts 4s 143, UPPER SECTION PARTS LIST (36").w.on 14.3.1, Figure No, 3] - 2-D Drawing for Upper Section Parts a 14.3.2, Figure No. 32 - 2-D Drawing for Upper Section Parts - Short Head Application 48 14.3.3, Figure No, 33 - Exploded Drawing af Upper Section Parts 49 14.3.4, Figure No, 34 - Exploded Drawing of Concave Parts 50 36CONE VER. 5.0 Construction Equipment Company wvCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 14.4, ECCENTRIC PARTS LIST (36"), 14.4.1. Figure No. 35 - 2-D Drawing for Becentric Parts 52 14.4.2. Figure No. 36 - Exploded Drawing of Eccentric Parts 33 14.5. MAIN SHAFT ASSEMBLY PARTS LIST (36”) 145.1, Figure No, 37 - 2-D Drawing for Main Shaft Parts 35 14.5.2. Figure No, 38 - 2-D Drawing for Main Shaft Parts - Short Head Application 56 14.5.3. Figure No, 39 - Exploded Drawing of Main Shaft Parts 37 14.6. COUNTER SHAFT ASSEMBLY PARTS LIST 36”... 14.6.1. Figure No, 40 -2-D Drawing for Countershaft Parts 14.6.2. Figure No. 41 - Exploded Drawing of Countershaft Parts 14.7. LUBRICATION PARTS LIST (367. 14.7.1, Figure No, 42 - 2-D Drawing for Lubrication Piping Parts a 14.8. LINERS PARTS LIST 36”). 14.9, HYDRAULICS PARTS LIST 36"). 149.1. Figure No. 43 - Hydraulic Schematic and Tank Layout 18. PARTS ORDER FORM - 36" CONE CRUSHER. 16. FIELD SERVICE “HELP” SECTION. 16.1. Complete Parts Breakdown for 36” Cone Crusher. 16.1.1, Figure No, #4 -3-D Drawing for Cone Crusher Parts 16.2, Lower Section - Group No. 1-36” Cone Crushe? son 162.1, Figure No. 45 - Order Form - Lower Section - Group No. 1 16 16.3. Lower Section - Group No. 2 - 36” Cone Crusher. 163.1. Figure No. 46 - Order Form - Lower Section - Group No. 2 16.4. Lower Section - Group No. 3-36” Cone Crusher. 16, 1. Figure No, 47 - Order Form - Lower Section - Group No. 3 28. 16.5. Upper Section - Group No. 1 - 36” Cone Crusher. 165.1. Figure No, 48 - Order Form - Upper Section - Group No. 1 79 16.6. Upper Section - Group No. 2 - Concave - 36” Cone Crusher .. 16.6.1, Figure No. 49 - Order Form - Upper Section - Group No. 2 80 16.7. Eccentric - 36 Cone Crusher. 16.7.1. Figure No, $0 - Order Form - Eccentric 16.8. Main Shaft Assembly - Coarse and Fine Head - 36” Cone Crusher 16.8.1. Figure No. 51 - Order Form - Main Shaft - Coarse and Fine Head 16.9, Main Shaft Assembly - Short Head only - 36” Cone Crusher. 16.9.1, Figure No, 52 - Order Form ~ Main Shaft - Short Head 16.10. Counter Shaft Assembly - Inner Components - 36” Cone Crushes 16.10.1. Figure No. 53 - Order Form - Counter Shaft - Inner Components 4 36CONE VER, 5.0 Construction Equipment Company vCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 16.11. Counter Shaft Assembly - Outer Components - 36” Cone Crusher. 16.111. Figure No. 54 - Order Form - Counter Shaft - Outer Components 16.12. “Specification Section”, Components and Assembly Identification... 16.12,1. Figure No. 55 - Assembly, Area and Component Identification 16.13. Measuring the Eecentric Bushing - Item No. 1041 — Inside Mainframe 16.13.1. Figure No, 56 - Eccentric Bushing Measurement Locations 16.14. Measuring the Eccentric Bushing - Item No. 1041 ~ Outside Mainframe. 16.14.1, Figure No, 57 - Eccentric Bushing Measurement Locations 16.15. Measuring the Kecentric - Item No. 3011... 16.15.1. Figure No. 58 - Eccentric Measurement Locations 89 16.16. Measuring the Socket and Socket Liner - Item No. 1061 and Item No. 1111 16.16.1. Figure No, 59 - Measuring the Socket and Socket Liner 16.17. Setting Ring Gear and Pinion Gear Backlash and Root Clearance. 16.17.1. Figure No. 60 - Setting Gear Backlash and Root Clearance 36CONE VER. 5.0 Construction Equipment Company aCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL. 1. INTRODUCTION ‘This manual contains instructions for operation and maintenance of the "CEC”-MINYU Cone Crusher. This manual covers types “MCC” (coarse), “MCSH” (short head) and “MCE” (fine) that incorporates 6 different sizes, the 36”, 40”, 48”, 51”, 54” and 60”. ‘Read this information to ensure proper operation and maintenance of the Cone Crusher. By reading and using this information, we believe the highest degree of performance, efficiency, maximum service life from normal wear parts and the lowest possible maintenance expense can be obtained. It is our STRONG RECOMMENDATION that all persons directly involved with the equipment, be familiar with the contents of this manual. 36CONE VER. 5.0 Construction Equipment Company 1(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 2. CONSTRUCTION 24. Specifications Crushing capacity depends on the type of material to be crushed, The described capacity is based on the following conditions: 1. Material to be crushed is ordinary ore having apparent specific gravity of about 16. 2, Continuous Feed. 3, Ore is dry and small enough to be easily fed into the crusher. 4, Refer to Chart No. 1 and Chart No. 2 on following pages for capacities of open circuit ) and closed circuit operations, | 2.2. General Construction Specifications 2.2.1, CONE CRUSHER MAIN FRAME All “CEC”-MINYU Cone Crushers have all steel fabricated frames. The frame is stress relieved after welding, Heavy duty reinforcements are installed at high stress points. 2.2.2, CONE CRUSHER DRIVE Cone Crusher drive shaft is mounted on tapered roller bearings. The shaft drives, a heavy duty Ring Gear and Pinion Gear set. The housing is sealed to retain the lubrication oi 2.2.3, CONE CRUSHER BEARINGS and SEALS All “CEC-MINYU Cone Crushers have a Bronze Inner and Outer Eccentric Bushing, all Steel Socket and Bronze Socket Liner. The Dust Seal is by Spring loaded Socket Sealing Ring 2.2.4, HYDRAULIC ADJUSTMENT All “CEC”-MINYU Cone Crushers include Hydraulic Adjustment to aid in quick Cone Crusher setting changes. 2.2.5, HYDRAULIC CLEARING Hydraulic clearing is standard on all “CEC"-MINYU Cone Crushers with 8 frame mounted release cylinders. Three inches of clearance is provided. 36CONE VER. 5.0 Construction Equipment CompanyCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL | 2.2.6. HYDRAULIC POWER UNIT Hydraulic Power Units are provided on all “CEC”-MINYU Cone Crushers | i to aid in the “HYDRAULIC ADJUSTMENT” and “HYDRAULIC CLEARING”. 2.2.7, TRAMP IRON RELEASE All “CEC”-MINYU Cone Crushers have proven Spring Type tramp iron protection, 2.2.8, LUBRICATION SYSTEM All “CEG”-MINYU Cone Crushers have a High Capacity, external mounted lubrication pump, oil tank, oil filtering system, high oil temperature shut-down, low oil flow shut downs and an oil flow gauge. A heat exchanger is also available. 36CONB VER 5.0 Construction Equipment Company 3CONE CRUSHER PARTS and SERVICE MANUAL ircuit Capacities in Tons per Hour cov [ae | ace [ove [em [ast oaroan ton soe | sez} ooz | oct | act | sor fosPoon| eae jeorson| loscron| - Open Circuit Capacities Construction Equipment Company CONE VER. 5.0PARTS and SERVICE MANUAL R CONE CRUSHE? Closed Circuit Capacities in Tons per Hour. 2a ‘9HSoM si 0920" oe 09.0" lorsnson} Te | oe | we Twsour wisi oar son laseoan| lost son] foor reson foor oon boron Joscnsor| foaecon| foseon| favc2an| one son cr wi Lae ror yo43dg YNaay pasoy (Sql 000Z)suOL 2.3.2. Chart No. 2- Closed Circuit Capacities pany Construction Equipment Com; ‘ONE VER. 5.0CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 2.5. Operation ‘The Cone Crusher should be used mainly for Secondary or Subsequent Crushing. At the middle of the Main Shaft (4011) located in the center of the Lower Frame, are fitted the cone shaped Mantle Core (4021) and Mantle (4031). The lower, tapered portion of the Main Shaft is seated into the Eccentric (3011), and the rotation of the Eccentric causes the Gyrating Motion ofthe Main Shaft Assembly. Undemeath the Top Celll is the Concave (2121) which forms a crushing chamber with the ‘Mantle. The Feed Platform (1211) directs ore feed to the center of the Distributor (4071), and its Gyrating Action makes the ore drop down evenly from the Distributor into the crushing chamber. The ore is then Crushed between the Mantle and the Concave and is continuously discharged. The Top Frame, assembled with the Concave and Top Cell, is affixed to the Lower Frame by extetnal Release Springs (1171). ‘The foreign matter (such as iron) is fed into the Crushing Chamber, the Top Frame raises up by Spring Action and allows the foreign material to pass through, thereby protecting the Cone Crusher from overload or damage. When the foreign matter has passed through, the Top Frame will reset and continue normal crushing operation. 36CONE VER. 5.0 Construction Equipment Company 6CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL, 3. INSTALLATION 3.1. Foundation Prepare the foundation as shown in Fiqure No. 1 and Figure No. 2. Some conditions may require deviation from the suggested foundation. Place the base plates at four comers as shown in Fiqure No. 1. When placing a base plate, provide a proper recess and fill it with a thick mortar ofnon-shrink cement, See Figure No. 2. Put the base plate on top. ‘The elevation of the base plates determines the elevation and level of the machine. Therefore, use a precise level measuring device to ensure that all base plates are laid at the same elevation. Use the elevation of the frst plate as a reference, and lay the subsequent plates at the same elevation, After the non-shrink mortar has hardened (about 24 hours), check the level and elevation of each base plate again using a precise level measuring device 3.1.1. Figure No. 1 - Plan View of Base Plates BASE PLATE NON-SHRINK MORTAR 3.1.2. Figure No. 2 - Cross Section of Base Plate 36CONB VER. 5.0 Construction Equipment Company 7CONE CRUSHER PARTS and SERVICE MANUAL 3.1.2. Figure No. 2 - Cross Section of Base Plate 3.2. Hoist Use # hoist to aid in erecting the Cone Crusher and to periodically inspect and replace parts. If is adequate space, use an overhead crane, Otherwise, install a monorail hoist which passes over the center of the Cone Crusher. Always have a chain block which can be installed on an overhead beam, The hoist must be capable of lifting the heaviest part of the Cone Crusher. Leave sufficient space around the Cone Crusher as shown in Figure No. 3. DISTANCE REO'D, FOR” MAINTENANCE. Be Safe ESSA TET San se [oo a eo [eae far aoe eae [sr se eso 72 [eo 7s Jae eho ara a [aoa7e err sel mee aa [so sre| eve] 5 [ra a fee vals Sioa feecvates rash aeayel st Lae a eee aT Sao see er ese oe B78 SO 3.2.1. Figure No. 3 - Hoisting Dimensional Requirements and Clearances. naeeT APPROMATE WEIGHT WeoDO) B]wcswoo] wec450] wecas0 | wcosro [wecs00] 58520 TOWER FRAWE 4.565 72.460 | 17,705 30.865 | 48,508 | 33,400 MAIN SHAFT ASSEMBLY 7.215 70 | 6.240 | 727 | 7.308 | 14710 | 10.805 TOP CELL ond TOP FRAME 23 4,565 | 6.485 | 9.920 | 6.590] 14,085 | 11,245 TCOUNTERSHAFT and HOUSING 240 12s | 1.765 | 2.095 | 2,088 | 3,750 | 2.095 Table No. 4 - Approximate Component Lifting Weights. CONE VER. 5.0 Construction Equipment Company 8(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 3.3. Ore Feeding 36CONE VER. 5.0 Proper Improper 3.3.1. Figure No. 4- Proper and Improper Ore Feeding. Even distribution results in: 1, Maximum capacity 2. Uniform product size 3. Minimized spring action 4, Minimized power consumption Uneven distribution results in: 1. Lowered capacity 2. Over-sized products 3. Too much spring action 4, Large power consumption Construction Equipment Company 9(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 4. PREPARATION FOR ERECTION Inspect the Cone Crusher when it is delivered to the installation site. Check that all items on the packing list artived undamaged. If items are missing or damaged such that they cannot be easily repaired at the installation site, please inform “Construction Equipment Company” immediately. 4.4. Cleaning Some parts of the Cone Crusher, such as the fitting faces of frames, the fitting faces of bearings, and machined surfaces of the respective parts, are coated with black vamish or other rust preventives. Wash these parts completely with solvent, and apply a thin coating of oil. Ifthe rust preventives are difficult to remove, use warm solvent, and wipe off by hand, DO NOT use sharp- edged tools to remove the coating as this may damage the Cone Crusher part. Ifthe parts are to be temporarily stored, put them in a dry area and Cover to prevent accumulation of dust. Clean the inside of the oil tank thoroughly. Inspect the delivery and retum oil pipes for foreign matter before fitting into position. Remove any foreign matter found, 36CONE VER. 5.0 Construction Equipment Company 10CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 5. ERECTION 5.1. Lower Frame Clean the surface of the foundation where the base plates are laid. Place the Cone Crusher Frame in position, and tighten the nuts on four foundation bolts. Check the level of the Cone Crusher Frame by placing a precise level measuring device on the surface of the Cone Crusher Upper Frame. Grout the clearance between the concrete surface and the Cone Crusher Frame talking care to grout deeply and evenly to fill out the clearance. Apply oil to the Cone Crusher Frame Bushing and cover it with a clean vinyl sheet or cloth to prevent the accumulation of dust The Eccentric, Main Shaft, and all other sliding-contact parts should be similarly treated. 5.2, Removing Thrust Plates and Step Bearing Plate After removing the Eccentric, thread the long lifting eye into the Bottom Thrust Plate (3061). The lifting eye will pass through the Step Bearing Plate (3041) and Thrust Plate (3051) as shown in Fiqure No. 5. ~! | y- STEB BEARING PLATE | TOBE REMOVED WITH NTRIC TO ESTABLISH IF_THERE | ARE ANY OPERATIONAL DEFECTS OR PROBLEMS. /-~ STEP_BEARING PLATE THRUST PLA’ 5.2.1. Figure No. - Placing the Thrust Bearing Assembly. 36CONE VER. 5.0 Construction Equipment Company ayCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 5.3. Mounting Countershaft and Housing Assembly Install the Countershaft and Countershaft Housing Assembly into the Cone Crusher ‘Frame by lifting it with a cable attached to the eye-bolt. Use stud bolts and nuts to attach it securely to the frame. See Figure No. 6. BEARING COVER HOUSING LINER COUNTER SHAFT HOUSING -DRIVEN SHEAVE EYE BOLT COUNTER SHAPT AIR BREATHER LOCKNUT SEAL END PLATE COUNTER SHAFT COLLAR =| BEARING COVER COUNTER SHAFT “BEARINGS(2 SEAL (O-RING: SEAL{2) COUNTER SHAFT BEARINGS(2) COUNTER SHAFT DRAIN PINION GEAR 5.3.1. Figure No. 6 - Mounting Countershaft and Housing Assembly. 36CONE VER. 5.0 Construction Equipment Company 2CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 5.4. Mounting Eccentric Fit the Thrust Plate to the Eccentric Assembly, and temporarily bolt them together as, shown in Figure No.7. Lift the Eccentric Assembly using the lifting eye and insert the Eccentric Assembly carefully into the Cone Crusher Frame Bushing (1041). Make sure the Ring Gear properly engages with the Pinion Gear by rotating the Eccentric Assembly right and left slightly, After insertion, remove the previously tightened bolt and the lifting eye, PREVIOUSLY- LIFTING EYE TIGHTENED BOLT re Oh. S / 2 ccentRic SHAFT STEP BEARING PLATE TO BE INSTALLED WITH ECCENTRIC ONLY. ECCENTRIC BUSHING THRUST BEARING A‘ 'MBLY PREVIOUSLY INSTALLED 5.4.1, Figure No. 7 - Installation of the Eccentric 36CONE VER. 5.0 Construction Equipment Company BCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL Mounting Spherical Seat and Dust Seal Ring Lift the Spherical Seat with a cable as shown in Figure No. 8. Lower the Spherical Seat carefully onto the Lower Frame and fit into position. Secure the Spherical Seat with bolts as shown in Figure No. 9, Place all the Springs and Housings (1091 and 109A) in their respective positions on the Spherical Seat. The springs act as 2 Cushion against the vertical motion of the Dust Seal Ring. See Figure No. 10 Lift the Dust Seal Ring in the same manner, and place it on the Spherical Seat so that its KEY will fit properly into the Slot on the Spherical Seat. \C SPHERICAL SEAT Figure No. 8 - Lifting the Spherical Seat. ALLEN WRENCH LOCKING KEY. \ FRAME: 5.5.2. Figure No. 9 - Securing the Spherical Seat. 5.5.3. Figure No. 10 - Checking Spherical Seat for Vertical Movement. 36CONE VER. 5.0 Construction Equipment Company 4CBC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 5.6. Removal of the Main Shaft On Type “CSH”, Remove the Feed Plate. On Types “CF” and “CC”, Remove the Distributor, Lock Plug and Lock Bolt, Then screw in the eye-bolt as shown in Figure No. 11 or Figure No. 12 (depending on which type). Lift the Main Shaft Assembly with a cable or chain, 5.6.1. Figure No. 11 - Lifting the Main Shaft - Short Head shown. 36CONE VER. 5.0 EYEBOLT Construction Equipment Company 15CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL TIP MAIN SHAFT , IN DIRECTION SHOWN FOR EASE OF INSERTION. CARE SHOULD BE TAKEN TO INSURE THAT HEAD BALL GLANDS AND DUST SEAL RING 23 DO NOT HANG UP. We 5.6.2. Figure No. 12 - Installation of Main Shaft - Standard Head shown Clean all sliding-contact surfaces. Remove the Tape from the Lubrication Ports on the Main Shaft, and apply Lubrication Oil Position the Main Shaft Assembly so that it is suspended just above the center of the Cone Crusher Frame. Carefully lower the Main Shaft Assembly into position. While setting the Main Shaft Assembly in place and as it gets close, rotate the Countershaft Drive Sheave slowly clockwise until the Main Shaft Assembly seats completely. Mount the Feed Plate or Distributor, Lock Plug and Lock Bolt (depending on which type) 36CONE VER. 5.0 Construction Equipment Company ae(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL, 5.7. Mounting the Top Frame ‘Mount the following parts in their respective positions in this order: Top Frame (2011), Top Cell (2101), Top Cell Liner (2241), Hopper (2201), and Cap Frame (2211). Position the Top Frame according to the guide pin and the match marks on the Lower Frame, See Figure No. 13. GREASE FITTING (UPPER FRAME [GUIDE PIN SPRING BOL ;- SPRING BOLT LOWER FRAME 5.7.4. Figure No. 13 - Mounting the Top Frame 8.8. Mounting Feed Platform and Other Items Insert four Support Studs (1221) for the Feed Platform into the appropriate holes in the Lower Frame. Mount the Feed Platform. ‘Mount the Cylinder for adjusting the setting or handle jack in position, Then mount the Jevers and all other paris in their respective positions with piping 36CONE VER. 5.0 Construction Equipment Company yCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 6. MOTOR and V-BELT SETUP 6.1. Alignment of Motor Align and Adjust the Centers of the Drive and Driven Sheaves on the Motor and the Cone Crusher. When determining the center-to-center distance of the motor to the Cone Crusher, remember that the V-Belts elongate during operation of the Cone Crusher and provisions for installation and removal of the V-Belts to be allowed for. Provisions should also be provided to allow for take-up of the elongated or stretched V-Belts. Keeping the V-Belts at the proper tension can prolong belt life. 6.2. Installing and Tensioning a V-Belt Drive 6.2.1. Installing a Drive Check Condition of Sheaves---Before a new set of V-Belts are to be installed. Check the condition of the sheaves. Dirty or Rusty sheaves Impair the Drive’s Efficiency and wear the V-Belts, which result in premature failure, ‘Wom sheaves can shorten V-Belt life as much as 50%. Ifthe grooves are worm to where the \V-Belts bottom out, slippage may result and bum the V-Belts. If the sidewalls of the sheaves are “DISHED-OUT”, the bottom shoulder destroys the V-Belts prematurely by wearing off the bottom comers. Check Sheave Alignment--Sheave alignment should be checked by placing a straight edge or tight cord aoross the sheave faces so that it touches all four points of contact. Ordinarily, a mis- alignment of more than one-half degree (one-eighth inch in one foot) will adversely affect V-Belt life. Improper sheave alignment produces uneven wear of one side of the V-Belt, causing the V-Belt to roll over in the sheave groove and throws all the load on one side of the V-Belt, stretching or breaking the cords on the side. 36CONE VER 5.0 Construction Equipment Company 8CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 6.2.2. Installation and Take-Up Allowances After calculating a center distance from a standard pitch length, Make provisions for adjusting the center distance as in Figure No. 14. This will allow for installation of the V-Belts without injury, for V-Belt tensioning and for maintenance of proper tension throughout the life of the V- Belts. Refer to Table No. 2 and Table No. 3 for values | [== TAKE-UP ALLOWANCE 1 om CENTER DISTANCE =| 1 ' 1 Hi it —+| |K— INSTALLATION ALLOWANCE 6.2.3. Figure No. 14 - V-Belt Installation and Take-Up Allowances 36CONE VER, 5.0 Construction Equipment Company 9CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL e NOMINAL . ae MINIMUM INSTALLATION ALLOWANCE Manus LENGTH — IN 3Vv 5Vv 5Vv BV BV ALLOWANCE rower eave | ype | rower gow | y—peur | rome uw (ABOVE CENTER) 47/32" en . iC 19/3e" zee Ter 13/33" Bier | 1172 | 3 137a2 Te" 13/aa" y 2i/er | tae 13/32" 713/16" 1a/ie" [1 13/82 y z7/er | tale 13/32" 2 1376s" 180-200 mn 7 za/or [i 19/18" | 3 30/ea 2 1/e 212-236 : 1 77a | 2 19/se | 1 19/1 39/64 250 1 7/se"_| 2 19/82" | 1 19/16" | 8 30/64” 313/66 285 2 1s/se" | 1 13/18" | 3 z 2 1a/ee 280 2 13/; 3 39/6 31/2 300 32" | 2 15/82 315-385 7 E 2 19/ee" a5 0-560, Table No. 2 - Center Distance Allowances for Narrow V-Belt Installation and Take-Up. pou MINIMUM INSTALLATION ALLOWANCE MINIM orion ee 5 ae E P doin cave TE ru ee = : Tie seer ie seep |e 77 Te0-187 TA PT | Ea Tae = is0=104 Toe | Pe 97a ae Tie rosa Bae 7a arse ri 219-260 Pee ee ees ape ae soma Bie zie fee | ae = 0-19 | eee p aie Ts 7 = Ta oF a a 2 peur teNoTn Table No. 3 - Center Distance allowance for Classical V-Belt Installation and Take-Up. 36CONE VER. 5.0 Construction Equipment Company 20CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL Placing V-Belts on Sheaves---Shorten the center distance of the drive until the V-Belts can be put on the sheaves without forcing. Forcing the V-Belts can cause internal injury to the V-Belts. V-Belt Selectio1 matched set of V-Belts. ‘For Maximum service, replace V-Belt drives with a complete new NEVER employ a used V-Belt as a replacement for a V-Belt in a set. Used V-Belts, normally, are Worn in cross-section and are Stretched. A new V-Belt so applied with used V-Belts will ride higher in the groove, travel faster and operate at a much higher tension than the used \V-Belts and the cord center may be ruptured allowing the new V-Belt to elongate. Shortly after this, occurs, the new V-Belt will cease to accept its full share of the load, leaving the drive under V-Belted. Thus, the new V-Belt is ruined. V-Belts from different manufactures should not be mixed for the same reasons. 6.2.6. Tensioning a Drive GENERAL RULES OF TENSIONING 1. Ideal Tension is the Lowest Tension at which the V-Belt wil not slip under peak load conditions, 2. Check Tension frequently during the first 24-48 Hours of operation. 3. Over Tensioning Shortens V-Belt and Bearing Life 4, Keep V-Belts fice fiom foreign material which may cause slippage. 5. Make V-Belt drive inspection on a periodical basis, Adjust V-Belt tension when slipping occurs. NEVER apply Belt Dressing to the V-Belts as this will damage the V-Belts and cause early failure, 36CONE VER. 5.0 Construction Equipment Company 2CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL, 6.2.7, Simple Tensioning Procedure 1, Measure the span length “K”, 2. At the Center of the Span (“K”), Apply a Force (perpendicular to the span) large enough to Deflect the V-Belt 1/64th inch for every inch of span length. For example, the deflection of a 100 inch span would be 100/64 or 1 9/16 inches. See Figure No. 15. | BELT: | DEFLECTION I 1/64” PER ! INCH OF SPAN Figure No. 15 - Measuring the V-Belt Tension. 3. After the Proper Operating Tension has been applied to the V-Belts, double- check the following: (a) parallel position of the sheave shafts and (b) correct | alignment of the sheave grooves. 4, V-Belt Tension can also be tested with a V-Belt Tension Tester that is available from your local power transmission dealer. This convenient tool facilitates easy checking of V-Belt Tension on drives having two or more V-Belts. Scales are provided for reading both the Required Force and the distance of V-Belt Deflection which are used in properly tensioning V-Belts. 36CONE VER. 5.0 Construction Equipment Company csCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 7. LUBRICATION 7.1. Lubrication System The Lubrication System is shown in Figure No. 16. The oil tank should be conveniently located and as close to the Cone Crusher as possible. (aX LY [SOCKET LINER ) -socker ’ “MANTLE CORE INNER ECCENTRIC BUSHING OUTER ECCENTRIC BUSHING 4 RETURN jeccentaicE ‘TO_TANK | eae : =soma-—FROM OIL Caan FRAME THRUST PLATE. ASSEMBLY PUMP 7.1.4. Figure No. 16 - Lubrication Schematic Lubrication Oil enters through hole in Main Frame, passes through hole "A" in Outer Eccentric Bushing, flows around the inside circumference of the Outer Eccentric Bushing "VIA" groove "B", flows through hole "C" in Eccentric and vertically up groove "D" in the Eccentric. It must be noted that the Outer Eccentric Bushing Key "J" be in place. Lubrication Oil then passes through hole "E” in the Inner Eccentric Bushing, flows around the inside circumference of the Inner Eccentric Bushing "VIA" groove "F", flows horizontally into oil passage "G" in the Main Shaft, then vertically in oil passage "G" in the Main Shaft, then horizontally in oil passage "G'" in the Main Shaft. It must also be noted that the Inner Eccentric Bushing Key "K" be in place. Lubrication Oil then enters groove "H" in the Mantle Core and flows around the circumference of the groove to oil passage "I" in the Mantle Core. Lubrication Oil is then deposited onto the Socket Liner. As the Mantle Core rotates on the Socket Liner, Lubrication Oil is distributed on the entire surface of the Socket Liner. The oil then passed to the lower cavity of the Main Frame where the oil is collected and retumed to the oil tank. Internal grooves on the inside bore of the Outer Eccentric Bushing allows Lubrication Oil to drain to the Thrust Plate Assembly. Intemal clearances between the Main Shaft and the Inner Eccentric Bushing also allows oil to drain to the lower portion of the drive system housing. 36CONE VER. 5.0 Construction Equipment Company 23CONE CRUSHER PARTS and SERVICE MANUAL . Use at least Lay pipe the shortest possible distance in as straight a line as possi 411100 grade for return pipe. Check the quantity of oil in the tank using the oil gauge located on the side of the tank, Inspect retum oil by removing the peep hole cover. The Temperature Switch and Pressure Switch have electrical circuit contacts and can be connected to an “ALARM SYSTEM" by customer to signal abnormal oil flow. T [moos wee, west, mcr | 240 | 360 | 400 | 450 | 420 | si | 600 ‘OL_TANK_CAPAGITY= GALLONS va [ne | v0] 60 | 60 PUMP DELIVERY—GPit 10 5 5 aE 2 PUMP OUTPUT DIANETER 37 r x [iw ae 3 3 3 3 3 a 3 3 7.1.2. Table No. 4 - Motor Horsepower's, Pump Deliveries and Capacities. ‘The Countershaft Bearings are roller bearings with Oil Bath Lubrication. Remove the air breather, and pour oil to the level shown in Figure No. 17. SHAFT HOUSING AIR BREATHER COUNTER mee] Giav OIL LEVEL EL PLUG i DRIVE SHEAVE 7.1.3. Figure No. 17 - Adding Lubrication Oil and Checking Oil Level for Countershaft Bearings. CONE VER. 5.0 Construction Equipment Company 4CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 7.2, Lubrication Oil Use a HIGH GRADE OF LUBRICATION OIL, such as Chevron Delo Gear Lubricant 80W-S0W SAE. The Working Temperature should be between 86 and 140 degrees Fahrenheit (30 to 60 degrees Celsius). Ifthe oil is too hot, use an appropriate Cooler to bring the Temperature within the Acceptable Operating Range. In Cold Weather, Heat the Lubrication Oil in the oil tank with an Appropriate Heater. Regularly inspect the Lubrication Oil for Changes in Color and Viscosity and for Contamination by dirt or other particles. Replace Contaminated Lubrication Oil. 7.3. Protective Interlocking of Cone Crusher and Oil Pump Motor ‘The Pressure Switch in the oil tank is a Protective Device. It Helps Prevents Bearing Seizure of the Cone Crusher caused by Lubrication Failure. The Pressure Switch MUST be Connected with the Control Panel. 1. Wiring. Refer to Electrical Schematic. 2. Adjusting the Pressure Setting, The Cone Crusher normally runs at 15 PSI (1 km/cm?), and the Pressure Switch Setting is normally 10 PSI (0.6 km/cm2?). Use a Pressure Gauge to Adjust the Pressure Setting, first tum the Pressure Adjusting Screw to point at 15 PSI (1 km/cm?). Then tum the Cutn Pressure Differential Screw to point at 10 PSI (0.6 kg/cm), 3. Testing the Inter-Lock, After completing the wiring, Test the inter-lock to confirm correct operation by performing the following steps Start the Oil Pump. Start the Cone Crusher. Open the by pass valve. Close the outlet valve. Lower the Pressure of the Lubricating Oil to 5 PSI (0.3 km/cm?), wawne This procedure should Cause the Cone Crusher motor to STOP. After testing, Close the By Pass Valve, and Open the Outlet Valve. The Lubricating Oil Pressure will be Higher in Colder Weather. To Compensate, Open the By Pass Valve a Little, and Adjust the Pressure to 30 PSI (2 kgicm?), 36CONE VER. 5.0 Construction Equipment Company 25CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 8. ADJUSTING THE SETTING Adjust the setting of the opening in the following circumstances: (1) to Change the crushed product size; or (2) to Compensate for enlarged clearance between the Mantle and the Concave caused by Wear. 8.1. Procedure for Adjusting the Setting (Hydraulic Type) 1. Loosen the Fixed Bolts that secure the Cap Frame. 2. Start the Hydraulic Pump. 3. Turn the Control Handle Downward to Extend the Cylinder until it stops. 4, Turn the Control Handle Upward to Retract the Cylinder. The Cylinder will return automatically to its original position. This procedure tums the Cap Frame by one Index Lug. In Type “GSH”, one Index Lug difference in setting is approximately 0.033 inch (0.85 mm). In types “GG” and “CF”, one Index Lug difference in setting is approximately 0.039 inch (1 mm). When viewed from the top, a Right- hand (clockwise) tum of the Cap Frame makes the Opening Smaller, and a Left-hand (counter-clockwise) tum ofthe Cap Frame makes the Opening Larger. The Cylinder can be moved either way. The Opening is Defined as the Distance or Gap Between the Mantle and the Concave, To make a Left-hand (counter-clockwise) tum, pull up the Head and Position the Cylinder as shown by the dotted outline in Fiqure No. 18, After adjusting the setting, retum the Cylinder to its original position, and Tighten the Fixed Bolts that secure the Cap Frame completely. HEAD CYLINDER Ai f/ CAP FRAME/~ 8.1.1. Figure No. 18 - Opening the Setting 36CONE VER. 5.0 Construction Equipment Company 2sCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL To make a Right-hand (clockwise) tur, pull up the Head and Position the Cylinder as shown by the dotted outline in Fiqure No. 19. After adjusting the setting, retum the Cylinder to its original position and Tighten the Fixed Bolts Completely. TIAT 17™~ CAP FRAME 8.1.2. Figure No. 19 - Closing the Setting 36CONE VER. 5.0 Construction Equipment Company 2CONE CRUSHER PARTS and SERVICE MANUAL, 9, ADJUSTING THE RELEASE SPRINGS ‘The Release Springs operate to Protect the Cone Crusher when Tramp Iron and other Non-Crushable Foreign Matter are fed into the Cone Crusher. They also act when ore feed is iregular and when the feed contains too many fine particles. To minimize spring action, feed ore properly. ‘The Release Springs should be Adjusted so that they WILL NOT be actuated by Normal load operation. If the Release Springs are too loose, the Top Celll Floats, causing damage to the Cone Crusher and resulting in coarse product grain size. If the Release Springs are TOO TIGHT, the Release Springs cannot Function Properly. Use 2 Hydraulic Jack to lighten the Release Springs, following the recommendations in Table No. 5. MODEL MCC, MCSA 240 | 360 | «00 | 450 | 480 | 510 | 600 | ss520 FRE LENGTH OF SPRING ae |e wpe | ee | ae we NRWAL TIGHTENED LENGTH mye [Bae | a ee _| ae le al (lesan ToHTENES LENGE weve | wane [ene | ese | asa [sae 1 9.1.1. Table No. 5 - Release Spring Normal and Maximum Lengths CONE VER. 5.0 Construction Equipment Company 28CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL, 10. OPERATION 10.1. Rotation Direction When facing the V-Belt Sheave, always rotate the pulley clockwise. This rotation tends to Fasten the Mantle, Rotating the sheave counter-clockwise tends to Loosen the Mantle See Figure No. 21 10.1.1, Fiqure No. 24 - Confirming Countershaft Rotation 10.2. No-load Test Running Start the Oil Pump, and confirm the Return Oil to the tank. Manually tum the pulley, and determine whether or not the Mantle and the Concave are in contact with each other. THEY SHOULD NOT TOUCH. Turning the Pulley by Hand is Important as This Will Show Inappropriate Contact of Mantle and Concave, Misalignment of Gears or Possible Problems With Bushings and Bearings. Where tuming under power may not. Switch the machine on, After reaching fall speed, watch the movement of the ammeter needle. The Lubrication Oil Pressure will vary with ambient air temperature, oil temperature, oil viscosity, ete. Normally, pressure is high at the start of operation when the oil temperature is low. The pressure should gradually decrease and become constant as the temperature of the oil increases, ‘When the oil temperature is 122 Degrees Fahrenheit (50 degrees Celsius), the oil pressure is approximately 15 PSI (1 kg/cm?) 36CONE VER. 5.0 Construction Equipment Company aCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 10.3. Loaded Operation Start the oil pump and Confirm the return oil to the tank. Switch the Cone Crusher on. Feed ore to the machine, dropping it into the center of the Distributor as shown in Fiqure No. 4. Irregular or uneven feed decreases the capacity of the Cone Crusher, makes the grain size distribution coarse, causes localized abrasion of the Concave and actuates the release springs too frequently. ‘When operating the Cone Crusher, monitor the following things: 1. Actions of the release springs. 2. Temperature of each Bearing. 3. Temperature of retum oil and Pressure of delivery. 4, Variations of power Amperage. 10.4. Stopping the Gone Crusher First, stop ore feed. Clean the Distributor by dropping all ore down through the crushing chamber. Then switch off the Cone Crusher. If ore is left in the crushing chamber, it may be difficult to re-start the Cone Crusher, When the Cone Crusher is completely stopped, tum off the oil pump 36CONE VER. 5.0 Construction Equipment Company 30(CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 41. DAILY INSPECTION Inspect the Following Items Daily for Loosening: Tightening Nut (4061) (for Types “CC” and “CE”. Distributor (4071). Top Cell Bolts (2331). Bottom Cover Holding Bolts (1079). Countershaft Housing Bolts (5079). Tension Bolts (1181). Foundation Bots. Distributor (4071) (for Type “CSH”). eA ARE At the beginning of loaded operation, nuts and bolts are more likely to become loose and must be checked frequently. The nuts and bolts will stabilize and remain tight after a period of loaded operation, but should still be Checked Periodically. 36CONE VER. 5.0 Construction Equipment Company aCEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 12. REGULAR PERIODIC INSPECTION 12.1, PREVENTATIVE MAINTENANCE Overhaul and Carefully Inspect the Cone Crusher every Six Months to a Year, depending on Operating Conditions, Even with daily operation, Lubrication Oil Deteriorates or Becomes Contaminated; and Sliding and Contact Parts can Wear. Thus, Periodic Inspection is Essential. First, Clean the entire outer surface of the Cone Crusher. ‘Then perform the following procedures 1, Remove Feed Platform if so equipped. Remove the Cap Frame Holding Bolts, and remove the Cap Frame. 2, Remove the Top Celll from the Top Frame, and Check the Concave and the Top Cell Liner for Wear. 3. Remove the Distributor. Lift out the Main Shaft Assembly as shown in Figure No. 14, and Check the Mantle Core and Main Shaft for Wear. 4, Remove the Dust Seal Ring and the Spherical Seat. Remove the Thrust Plates as show in Figure No. §, and then remove the Eccentric. Check the Eccentric Bushing, Ring Gear, Lower Frame Bushing, Spherical Seat Liner, etc. for Wear. Check the Packing in the Dust Seal Ring (1121) for Wear. 5. Check the Countershaft Assembly installed in the Lower Frame for Wear to the Bearing. Do This by Manually tuming the pulley and moving it up and down. 6, Remove the Bottom Cover, and Clean it carefully. - 7. Replace Deteriorated or Contaminated Lubrication Oil with Fresh Oil, Disassemble Components in a Clean place, and Clean each part After Inspection Apply Lubrication Oil to each stiding-contact part Before reassembling components 36CONE VER. 5.0 Construction Equipment Company 2CEC-MINYU 36” CONE CRUSHER PARTS and SERVICE MANUAL 12.2. INSPECTION and MAINTENANCE PERIODS INSPECTION AND MAINTENANCE PERIODS 1. Check the level off 1. Check V-Belts for |1. Release bow! as— Check siep bear oll: In the cil tank] tension wear or sembly from its ings plates for breaks. crushing position weor, fond roicte back ond forth Check oil Check for oil Check the lub: 2. Check inner and temperature if so | leaks in Soin coting oll far dirt | outer eccantric equipped, pipeline and ‘and sludge. Bushing wear. crusher, Chonge If nesecessary. Check ol! pressure] 3. Chock menile and |5. Inspect the oll Inspect gear ond if so equipped. bowl liner for within the olf tonk |” pinion teeth for tightness. for metal chips ‘weer ond check with magnet, Booklash ond Occasional smell root clearences, metal flakes ore normal. a lorgs quentity of may indi excessive pressure fon bearing sur~ faces or possible bearing {cilure Inspect and clear any foreign meterial under socke! seoling ring thet may prevent sockel sealing ring from moving freely with head Check power drow] 5. Check crusher Check mantle and | 5. Check socket on meter. setiing. Bowl liner for liner wear. Check adjustment | 6. Check end floct. heck feed plate | 6, Check socket cap screws ond feed cone for] sealing ring ond tapered keys for spring housing fighiness, for wear. Also check sealing ring springs Sffective pressure, Check for loose 7. Change counter fasteners and shaft box ait connections, breather, 7. Inspect mein shaft ond head for wear. Check for unususl] 8. With bow! in noise, indications | crushing position of weer, or undus| grease adjustmer Strain on crusher | ring ond bow! parts, threads using grease fitfings on the adjustment ring. 8. Inspect bowl ond gdjusiment ring threads for waor, 36CONE VER. 5.0 Construction Equipment Company. 33