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Opscon Dcs Connections
Opscon Dcs Connections
Technical Manual
Previse Inc.®
Managing Critical Microsoft® Technology
Printed in Canada
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Trademarks
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iFIX™ and iHistorian are registered trademarks of GE Fanuc.
Bailey,® Network 90,® Net 90® and INFI 90® are registered trademarks of Elsag Bailey Process Automation
N.V.
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Technical Manual – Supported Bailey DCS Connections
Table of Contents
1 Introduction............................................................................................................1
2 Bailey DCS Overview .............................................................................................1
3 Supported Connections to Bailey DCS ..................................................................2
4 CIC01 Connection ..................................................................................................3
5 NCIU01 Connection ...............................................................................................4
6 NCIU02 Connection ...............................................................................................5
7 NCIU03 Connection ...............................................................................................7
8 NCIU04 Connection ...............................................................................................9
9 INICI01 / INICT01 Connection ...........................................................................11
10 INPCI02 Connection .......................................................................................13
11 IIMCP01 / IIMCP02 Connection ....................................................................15
12 INICI03 / INICT03 Connection ......................................................................19
13 INICI13 / INICT13 Connection ......................................................................22
14 INICI12 / INICT12 Connection ......................................................................25
1 Introduction
This manual provides technical information required for the physical connection
of the Previse OPC Server/Driver to the Bailey Net 90 or INFI 90 DCS.
This manual includes:
• Instructions for module set up for communications with Driver.
• Description of known communications limitations where applicable
This manual does not include:
• Instructions for installation or general configuration of modules.
1 This Loop Command Series product provides a connection to Bailey Module Bus rather than to data highway
2 CIU01 data acquisition functions are supported. There are limitations for STATION type tags.
3 INMCP02 support includes serial & SCSI communications. Previse SCSI hardware kit required for SCSI communications.
4 INICI03/INICT03 support includes serial & SCSI communications. Previse SCSI hardware kit required for SCSI
4 CIC01 Connection
Overview
Overview Details of CIC01 Module
Supported Connections Supports connection to Plant Loop in Bailey Network 90 DCS.
Maximum Point Capacity CIC01 supports to 500 Bailey Tags maximum. Driver supports 30,000 Tags
and can support simultaneous multiple CIC01 connections.
Bailey Document References Bailey Instruction Manual E92-504-2
Module Overview
The CIC01 is a standalone communications module. It serves as an inexpensive
communications link between the Driver and the Module Bus within the Bailey
DCS.
Cabling to CIC01
The Driver is connected to the CIC01 using a serial RS-232 communication
channel. Cables are not provided. Connect the serial RS-232 cable to the 9 pin D
RS-232 connector. The wiring of the connector is defined in the CIC01
instruction manual E92-504-2. Connect the serial cable to the selected COM
port of the computer containing the Driver.
CIC01 Switch Settings
CIC01 Switch Settings
Switch S1-1 - Closed Enables checksum of command reply
Settings S1-2 - Open Selects 9600 baud, the maximum rate available with CIC01
for CIC01 S1-3 - Open
S1-4 - Closed Selects 8 data bits, 1 stop bit, no parity
S1-5 - Closed
S1-6 n/a
S1-7
S1-8 Open selects module address of 1; Closed selects default address of 0
5 NCIU01 Connection
The Driver supports all data acquisition functions of the NCIU01, but has
limitations with respect to STATION tag types. Please call for details.
Overview
NCIU01 Overview
Supported Connections Supports connection to Plant Loop in Bailey Network 90 DCS.
Maximum Point Capacity NCIU01 supports to 511 Bailey tags. Driver supports to 30,000
tags and can support multiple simultaneous NCIU01 connections
Module Structure
The NCIU01 consists of the following three modules:
• NLIM02 (Loop Interface Module - LIM)
• NPTM01 (Point Table Module - PTM)
• NSIM01 (Serial Interface Module - SIM).
The LIM, PTM and SIM modules reside in a dedicated module mounting unit
chassis (MMU). The PTM is connected to the LIM via a direct-memory-access
ribbon cable. The PTM stores data then transfers it to the SIM for sending to
the Driver. The three modules form a Plant Loop node.
The NSIM01 is connected to a NTCU01 termination unit that provides two
RS232 serial ports. The Driver connects to one of these serial ports,
communicating at a rate of up to 19,200 Baud.
Cabling to NCIU01
The Driver is connected to the NCIU01 using a serial RS-232 communication
channel. Cables are not provided. Connect the serial RS-232 cable to the 25 pin
D connector labeled ‘‘Terminal”. The wiring of the connector is defined in the
CIU driver’s instruction manual. At the computer containing the driver, connect
the serial cable to the COM port.
CIU01 Settings
NCIU01 Settings
Dip shunt Straps for TMF or IMF Note: 0=Cut (OPEN), 1=Intact (CLOSED)
XU1 – 1110011010
XU2 – 0010100000
6 NCIU02 Connection
Overview
NCIU02 Overview
Supported Connections Supports connection to Plant Loop in Bailey Network 90 DCS.
Maximum Point Capacity NCIU02 supports to 2500 Bailey Tags. Driver supports to 30,000 Tags
Bailey Document References Bailey Instruction Manual E93-905-9
Enhanced Computer Interface Unit Programmer’s Reference Manual
INFI-Net Communications Modules E96-601
Bailey Instruction Manual E93-905-2.
Module Structure
The NCIU02 consists of following three modules:
• NLIM02 (Loop Interface Module)
• NBTM01 (Bus Transfer Module)
• NLSM01 (Loop Storage Module)
Cabling to NCIU02
The Driver is connected to the NCIU02 using a serial RS-232 communication
channel. The required cables are not provided.
At the NCIU02:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Terminal”.
The wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
NCIU02 Settings
NCIU02 Settings
DIP Switch Settings for LSM Note: 0=Closed (ON), 1=Open(OFF)
U72 – 00010010
U73 – 11111111
U75 – 00000
DIP Switch Settings for LIM Note: 0=Closed (ON), 1=Open(OFF)
SW1 – 00110000
SW2 – Bailey Node Address
DIP Switch Settings for BTM Note: 0=Closed (ON), 1=Open(OFF)
SW1 - 00000
Dip shunt Straps for TMF or IMF Note: 0=Cut (OPEN), 1=Intact (CLOSED)
XU1 – 1110011010
XU2 – 0010100000
7 NCIU03 Connection
Overview
NCIU03 Overview
Supported Connections Supports connection to Plant Loop in Bailey Network 90 DCS.
Maximum Point Capacity NCIU03 supports to 5,000 Tags. Driver can support to 30,000 Tags
Bailey Document Bailey Instruction Manual E93-905-9: Enhanced Computer
References Interface Unit Programmer’s Reference Manual
Bailey Instruction Manual E93-905-2.
Module Structure
The NCIU03 consists of the following three modules:
• NLIM02 (Loop Interface Module)
• NBTM01 (Bus Transfer Module)
• NLSM02 (Loop Storage Module).
The BTM is connected to the LIM via a direct-memory-access ribbon cable. The
two modules work together as one. The BTM transfers data from the Plant Loop
to the LSM where it is held until required by the Driver node. The three modules
form a node on the Plant Loop. Figure 4 illustrates the structure of the NCIU03.
The NLSM02 is connected to a NTMF01 termination unit that provides two
RS232 serial ports.
Optional IEEE488 Parallel Bus
The NCIU03 can optionally contain an NPBS01 (Parallel Bus Slave module).
This module takes a single slot. The PBS provides an IEEE-488 parallel bus for
communication with the loop storage module. The module can transfer bursts of
data over the IEEE-488 bus at 240K bytes/second. The communication transfer
rate to the LSM is limited to 80,000 bytes/second by the expander bus capability.
Driver does not support IEEE-488 communications..
Cabling to NCIU03
The Driver is connected to the NCIU03 using a serial RS-232 communication
channel. The required cables are not provided.
At the NCIU03:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Terminal”.
The wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
NCIU03 Setup
NCIU03 Setup
DIP Switch Settings for LSM Note: 0=Closed (ON), 1=Open(OFF)
U72 – 00010010
U73 – 11111111
U75 – 00000
DIP Switch Settings for LIM Note: 0=Closed (ON), 1=Open(OFF)
SW1 – 00110000
SW2 – Bailey Node Address
DIP Switch Settings for BTM Note: 0=Closed (ON), 1=Open(OFF)
SW1 – 00000
Dip shunt Straps for TMF or IMF Note: 0=Cut (OPEN), 1=Intact (CLOSED)
XU1 – 1110011010
XU2 – 0010100000
8 NCIU04 Connection
Overview
NCIU04 Overview
Supported Connections Supports connection to the Super Loop in Bailey Network 90 DCS.
Maximum Tag Capacity NCIU04 supports to 10,000 tags. Driver supports up to 30,000 tags
Bailey Document Bailey Instruction Manual E93-905-9: Enhanced Computer Interface
References Unit Programmer’s Reference Manual
INFI-Net to Plant Loop Gateway (INIPL01) manual E96-602
Module Structure
The NCIU04 is based on the Network 90 architecture. It uses the module bus
for back plane communication. It consists of the following two modules:
• NLIS01 (Loop Interface Slave module)
• NSSM01 (Super Loop Storage Module)
The NSSM01 occupies two slots. The NLIS01 is a slave module to the NSSM01,
which acts as a bus master module. The SSM module communicates to the LIS
module over the expander bus. These two modules form a Super Loop node.
The NSSM01 is connected to a NTMF01 termination unit that provides two
RS232 serial ports. Driver connects to one of these serial ports, communicating
at 19, 200 Baud.
Cabling to NCIU04
The Driver is connected to the NCIU04 using a serial RS-232 communication
channel. The required cables are not provided.
At the NCIU04:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Terminal.”
The wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
NCIU04 Setup
NCIU04 Setup
DIP Switch Settings for SSM Note: 0=Closed (ON), 1=Open(OFF)
U72 – 00010010
U73 – 11111111
U75 – 00000
DIP Switch Settings for LIS Note: 0=Closed (ON), 1=Open(OFF)
SW1 – Bailey Loop Address
SW2 – Bailey Node Address
SW3 – 01001000 (Set for 10MB Super Loop)
SW4 – 00010000
Jumper Settings per Silk Screen on Module
Dip shunt Straps for TMF or Note: 0=Cut (OPEN), 1=Intact (CLOSED)
IMF XU1 – 1110011010
XU2 – 0010100000
Module Structure
The ICI01 replaces the NCIU04 for communications to the Super Loop in an
INFI-90 DCS system. The ICI01 consists of the following two modules:
• NNIS01 (Network Interface Slave module)
• INICT01 (INFI-NET to Computer Transfer module)
The INICT01 occupies two slots. The INNIS01 is a slave to the INICT01,
which acts as a bus master module. The ICT module communicates to the NIS
module over the expander bus. These two modules form an Infi-Net node.
The INICT01 is connected to a NTMF01 termination unit. This termination unit
provides the physical wiring connections that allow he Driver to be connected to
the INICT01 master module. The NTMF01 provides two RS232C serial ports
for communication to the INICT01 module. The Driver uses one of these serial
ports, communicating at 19,200 Baud.
Cabling to ICI01
The Driver is connected to the ICI01 using a serial RS-232 communication
channel. The required cables are not provided.
At the ICI01:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Terminal”.
The wiring of the connector is defined in the CIU instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
INICI01 Component Setup
INICI01 Component Setup
DIP Switch Settings for ICT01 Note: 0=Closed (ON), 1=Open(OFF)
U72 – 00010010
U73 – 11111111
U75 – 00000
DIP Switch Settings for NIS01 Note: 0=Closed (ON), 1=Open(OFF)
SW1 – Bailey Loop Address
SW2 – Bailey Node Address
SW3 – 01001000 (Set for 10MB Super Loop)
SW4 – 00010000
Jumper Settings per Silk Screen on Module
Dip shunt Straps for TMF or Note: 0=Cut (OPEN), 1=Intact (CLOSED)
IMF XU1 – 1110011010
XU2 – 0010100000
10 INPCI02 Connection
Overview
INPCI02 Overview
Supported Connections Plant Loop in Bailey Net 90 DCS.
Maximum Tag Capacity INPCI02 supports to 5,000 tags. Driver support to 30,000 Tags
Bailey Document Bailey Instruction Manual E93-905-9: Enhanced Computer Interface
0References Unit Programmer’s Reference Manual
Manual E96-501D.
Manual E96-610A.
Controller Modules Driver supports Function Code data communications to the following
Supported controller modules: MFP01; MFP02; MFP03; MFC01; MFC02;
MFC03; MFC04; MFC05 ;COM01; COM 02; COM03; COM04;
LMM01; LMM02; RIO01; RIO02
Module Structure
The INPCI02 consists of three modules:
• INLIM03 (Loop Interface Module)
• INBTM01 (Bus Transfer Module)
• INPCT01 (Plant Loop to Computer Transfer module)
The bus transfer module communicates with the loop interface module through
a direct memory access ribbon cable. The bus transfer module transfers the data
from the plant loop to the computer transfer module. The computer transfer
module responds to commands from the Driver and delivers the data requested.
The PCT provides two RS232C communication channels for communication.
These channels are similar to those provided by its predecessor, the CIU.
Cabling to INPCI02
The Driver is connected to the INPCI02 using a serial RS-232 communication
channel. The required cables are not provided.
At the INPCI02:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Terminal”.
The wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
INPCI01 Setup
INPCI02 Setup
DIP Switch Settings for Note: 0=Closed (ON), 1=Open(OFF)
PCT U72 – 00010010
U73 – 11111111
U75 – 00000
DIP Switch Settings for Note: 0=Closed (ON), 1=Open(OFF)
LIM SW1 – 00110000
SW2 – Bailey Node Address
DIP Switch Settings for Note: 0=Closed (ON), 1=Open(OFF)
BTM SW1 - 00000
Dip shunt Straps for Note: 0=Cut (OPEN), 1=Intact (CLOSED)
TMF or IMF XU1 – 1110011010
XU2 – 0010100000
Module Structure
The CIU type interface consists of three modules:
• IIMLM0l multi-bus loop module
• IIMCP0l/02 multi-bus communication processor module
• IIMCL01 loop termination module
The IIMLM0l multi-bus loop module, allows communication between the multi-
bus communication processor module (IIMCP0l or IIMCP02) and the INFI-
NET or Plant Loop communication highway through the termination module
(IIMCL01).
Two ribbon cables connect the loop module to the communication processor
module and to the communication loop module terminations. Dipswitches SW1
and SW2 select the node address and ring number of the console.
An IIMKM02 keyboard interface or an IIMRM02 reset module is present in the
multi-bus card cage. The modules provide power-up reset signal and power fault
interrupt on the multi-bus back-plane.
At the IIMCP02:
Connect the standard 50 pin flat cable connector to IIMCP02 connector P7.
Appropriate SCSI termination hardware, provided in the kit, must be installed
according to the accompanying instructions.
At the Driver:
Install the provided SCSI adapter and connect the SCSI cable provided in the kit
to the connector on the SCSI adapter.
6 Previse offers a SCSI Adapter kit suitable for installation in a 5 volt PCI card slot. It is expected that additional options will
be required for installation in 3.5 volt PCIX card slot and via USB port. Contact us if you require this.
7 The recommended SCSI cable length is limited to 6 feet (1.8 meters).
8 SCSI termination will include one or more of (a) SCSI terminator connector to install in connector P8, or (b) SIP resistors
may need to be inserted in IIMCP02 connectors labeled RN2, RN3 and RN4 or (c) SCSI cable may have a build in
terminator.
IIMCP01 Setup
IIMLM01 DIP Switch Description
Switch Position Description Switch Settings / Range
1 1-8 Node / PCU 1 - FA (hex pole 8 LSB)
2 1-8 Ring / Loop 1 - FA (hex pole 8 LSB)
3 1 Device Compatibility 0 = MCP
1 = BCM
2 ROM checksum 0 = No checksum
1 = Checksum Enabled
3 RUN mode 0 = Normal Operation
1 = Test mode
4 Busy Test 0 = Normal Operations
1 = Busy NAK all loop messages if
RUN mode is Test
5 Broken Loop Indication 0 = Disable LED’s flashing
1 = Flashing LED’s
6 Diagnostic Enabled 0 = Normal Operations
1 = Diagnostic enabled
7-8 Loop Type 00 = 10 MHz INFI-NET
01 = 2 MHz INFI-NET
10 = Do not use
11 = Plant Loop
4 1-3 I/O expander bus 0–7
address select
4-8 LED display select 0 – 1F (hex)
NOTE: O = CLOSED or ON, 1 = OPEN or OFF. Bold areas indicate factory default settings.
Module Structure
The ICI03 consists of the following modules:
• INNIS01 (Network Interface Slave module)
• INICT03 (INFI-NET to Computer Transfer module)
• IMMPI01 – SCSI and serial interface
• NKTI|U01 cable
• NTPM01 terminator
The INICT03 occupies two slots. The INNIS01 is a slave to the INICT03,
which acts as a bus master module. The ICT03 communicates to the NIS over
the expander bus. These two modules form a node on the INFI-NET.
The INICT03 is connected to a NTPM01 termination unit. This termination unit
provides the physical wiring connections that allow the Driver to be connected
to the INICT03 master module. The NTPM01 provides two RS232C serial ports
for communication to the INICT03 module. The Driver can use one of these
serial ports, communicating at 19,200 Baud.
The INICT03 is designed with a SCSI interface. This interface is the preferred
connection to the host computer and should be used in most applications.
Cabling for Serial Communications to INICT03
At the INICT03:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Printer”. The
wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
At the INICT03:
Connect the standard 50 pin flat cable connector to IMMPI01. Appropriate
SCSI termination hardware, provided in the kit, must be installed according to
the accompanying instructions.
At the Driver:
Install the provided SCSI adapter and connect the SCSI cable provided within
the SCSI kit to the connector on the SCSI adapter.
9 Previse offers a SCSI Adapter kit, consisting of SCSI adapter card and SCSI cable. To order you must specify (a) whether
the SCSI adapter card must insert into PCI or PCI-X or PCI Express card slot within the PC and (b) 6, 8, 10, pr 12 feet cable
length. It is your responsibility to ensure this is correctly specified to Previse.
10 The SCSI cable length, between impedance termination at either end, MUST not exceed 6 meters (19 feet). Recommended
SCSI cable length is 6, 8, 10 or 12 feet, provided that overall length between terminations < 6 meters maintained .
Module Structure
The ICI13 consists of the following modules:
• INNIS21 (Network Interface Slave module)
• INICT13 (INFI-NET to Computer Transfer module)
• P-HC-BRC-PBA20000 Symphony Processor Bus Adapter
• NKTU01 cable
• NTPM01 terminator.
The INICT13 occupies one slot. The INNIS21 is a slave to the INICT13, which
acts as a bus master module. The ICT13 communicates to the NIS over the
expander bus. These two modules form a node on the INFI-NET.
The INICT13 is connected to a NTPM01 termination unit. This termination unit
provides the physical wiring connections that allow the Driver to be connected
to the INICT13 master module. The NTPM01 provides two RS232C serial ports
for communication to the INICT13 module. The Driver can use one of these
serial ports, communicating at 19,200 Baud.
The INICT13 is designed with a SCSI interface. This interface is the preferred
connection to the host computer and should be used in most applications.
Cabling for Serial Communications to INICT13
At the INICT13:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Printer”. The
wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
At the INICT13:
Connect the standard 50 pin flat cable connector to INICT13. Appropriate
SCSI termination hardware, provided in the kit, must be installed according to
the accompanying instructions.
At the Driver:
Install the provided SCSI adapter and connect the SCSI cable provided within
the SCSI kit to the connector on the SCSI adapter.
INNIS21 Setup
Configure INNIS21 per instructions in ABB Instruction Manual
3BUA000354R00O1 - Harmony Series - Cnet-to-Computer Communication
Interface INICI03. Must be configured correctly for your specific DCS
configuration.
11 Previse offers a SCSI Adapter kit, consisting of SCSI adapter card and SCSI cable. To order you must specify (a) whether
the SCSI adapter card must insert into PCI or PCI-X or PCI Express card slot within the PC and (b) 6, 8, 10, pr 12 feet cable
length. It is your responsibility to ensure this is correctly specified to Previse.
12 The SCSI cable length, between impedance termination at either end, MUST not exceed 6 meters (19 feet). Recommended
SCSI cable length is 6, 8, 10 or 12 feet, provided that overall length between terminations < 6 meters maintained .
Module Structure
The ICI11 consists of the following modules:
• INNIS11 (Network Interface Slave module)
• INICT12 (INFI-NET to Computer Transfer module)
• additional termination components
The INICT12 occupies one slot. The INNIS11 is a slave to the INICT12, which
acts as a bus master module. The ICT12 communicates to the NIS over the
expander bus. These two modules form a node on the INFI-NET.
The INICT12 is connected to a NTPM01 termination unit. This termination unit
provides the physical wiring connections that allow the Driver to be connected
to the INICT12 master module. The NTPM01 provides two RS232C serial ports
for communication to the INICT12 module. The Driver can use one of these
serial ports, communicating at 19,200 Baud.
Cabling for Serial Communications to INICT12
At the INICT12:
Connect the serial RS-232 cable to the 25 pin D connector labeled ‘‘Printer”. The
wiring of the connector is defined in the CIU driver’s instruction manual.
At the Driver:
Connect the serial cable to the selected COM port.
INNIS11 Setup
Configure INNIS11 per instructions in ABB Manual WBPEEUI250022A1 -
CNET-to-HCU Communication Interface, INNIS11/INNPM12. Must be
configured correctly for your specific DCS configuration.