csco1 ll [ajay aa) falalateta}WARNING notices as used in this manual apply to hazards or unsafe practices which could result in personal inury or death ‘CAUTION notices epply to hazards or unsafe practices which could reeultin property damage. NOTES highlight procedures and contain information which assist the operstor In understanding the Information contained inthis manual WARNING INSTRUCTION MANUALS (00 NOT INSTALL MAINTAIN OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING AND FOLLOWING THE PROPER Batley Controle INSTRUCTIONS AND MANUALS, OTHERWISE IN SURY'OR DAMAGE MAY RESULT ‘RADIO FREQUENCY INTERFERENCE MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RED, ‘CAUTION SHOULD GE EXERCISED WITH REGARD 10 THe USE OF PORTABLE COMMUNICATIONS. EQUIPMENT IN THE AREAAROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS ‘SHOULD BE POSTED IN THe VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT. POSSIBLE PROCESS UPSETS MAINTENANCE MUST EE PERFORMED ONLY 8Y QUALIFIED PERSONNEL AND ONLY AFTER SECUR. ING ZaulPMeNT CONTROLLED BY THIS PRODUCT. ADJUSTING OA REMOVING His PRODUCT WHE (71s IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED, SOME PROCESS. UPSETS MAY CAUSE IRIURY OR DAMAGE, AVERTISSEMENT MANUELS D'OPERATION NE PAS METTRE EN PLACE AEPARER OU FAIRE FONCTIONNER CE MATERIEL SANS AVOIR LU, ‘COMPRIS ET SUIM! LES INSTRUCTIONS NEGLEMENTAIRES DE Balley Controls TOUTE NEGLIGENCE ACET EGAMD POURRAIT ETRE UNE CAUSE DIAGCIDENT OU DE DEFA LANGE DU MATERIEL. PERTURBATIONS DE LA FREQUENCE RADIOPHONIQUE. LAPLUPART DES EQUIPEMENTS ELECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS DE La FREQUENCE RADIO. DES PRECAUTIONS DEVRONT ETRE PRISES ORS DE LUTILISATION DE MATERIEL OE COMMUNICATION PORTATIF. [A PRUDENCE EXIGE QUE LES PRECAUTIONS APREN- DRE DANS CE CAS SOIENT SIGNALEES AUX ENOROITS VOULUS DANS VOTRE USINE, PERTES ROCEDE RENVERSEMENTS UENTRETIEN DOIT ETRE ASSURE PAR UN PERSONNE QUALIFIE ET EN CONSIDERATION DE LASPEGT SECURITAIRE D¢s EQUIPMENTS CONTROLES PAR CE PRCDUIT. LADJUSTMENT ET/0U EXTRATION DE CE PRODUIT LORSQUIL E5T INSERE AUN SYSTEME ACTIF PEUT OCCASIONNER DES ACOUPS AU PROCEDE CONTROLE. SUR CERTAINS PROCEDES, CES ACOUPS PEUVENT EGALEMENT OGCASIONNER DES DOMMAGES OU BLESSURES, NOTICE ‘The information contaned inthis documents eubject to change without notes. Bailey Contois Company, its alates, employees, and agents, and the authors of ang contributors to this pubicaton spectcaly ciclalm al labitiee and warranties, prose and implied (including warran- ties of merenantabilly and fess for 8 particular purpose, forthe accuracy, curteny, completeness, ‘and for reliability ofthe information contained herein ander forthe fness for any paricuar use andlor for the performance at any materiel snafor equipment selected in whole or part withthe user oor in felianes upon information contained herein, Selection of materials andj equipment is atthe sole rik of tho user of his publlestion “This document contains proprietary information of Ballay Controls Company, Elsag Bailey, Inc. and is Issued in svict confidence ls use. or reproduction for use. forthe reverse engingering, development or ‘manvtacture of hardware or software Gescrlbea heteln is proNblteg. No part ol this dacument may be hotocopied or reproduced without the prior wilten consent of Baliey Contols Company.Preface “This publication is for the use of technical personnel respon sible for installation, operation and maintenance of the Bailey Sequence Command Controller, Type CSCO) TERSjiey): List of Effective Pages ‘Total number of pages in this manual is 181, consisting ofthe following: Page No. change Date Preface ‘original List of Bifective Pages Original ‘ul through Original 1-1 through Original 241 through Original 31 Gough Original 4-1 through Original 5-1 through Original el Original 7A through 7-7 Original 1 through 83 ‘Original Acl through A-2 Original Bl through Ba Original Worksheets (4) Original Quick Reference (2) Original Index-1 through Index-¢ Original ‘When an update is received, insert the latest changed pages and dispose of the su- perseded pages, NOTE: on an update pege, the changed tex or table leat by a vercal bar in the cuter margin ote page adjacent tot changed era. Acharges figure is inlosed bya Vertes ber Inthe outer margin neat to the igure caption. The date the updse was prepared wil eppest beside he page number TEEHOSTable of Contents = ‘SECTION -INTRODUCTION ar INSTRUCTION CONTENT i 1 INTENDED USER. 12 PRODUCT OVERVIEW : 12 CconowunicaTions SvStEit : ist ‘Module Bus re lant Communteston Locp| rs Expansion Bue : rs Redundancy Link Seeeperee 16 Station nk | > : 16 5-293 Port 1 BQUIPMENT DESCRIPTION 1 Faceplate Displays «| ro Faceplate Pushbuttons | | 9 ‘PQUIPMENT APPLICATION Dl ve GLOSSARY OF TERMS AND ABBREVIATIONS : 110 ASSOCIATED DOCUMENTS «vs = En NOMENCLATURE. ss © : rn SPECIFICATIONS rans ‘SECTION2- INSTALLATION ess SPECIAL HANDLING PROCEDURES FOR NOS DEVICES da 21 [UNPACKING AND INSPECTION 22 VOCATION eens 29 Hazardous Lacations 23 Radio Frequency Interference 23 SAFETY CIRCUIT APPLICATIONS : 23 MOUNTING i 23 ‘Mounting Procedure ils WIRING CONNECTIONS /CABLING | | | : 23 De Power Wiring ae AC Power Wiring | a7 Redundant Power Suppiy Wsing | 28 AC Safety Ground : las De System Common Grovnd ut : 29 Single Point Grounding ut PETIT Tate Digital Input/Output Connections : 2 Connecting Multiple Command Series Contrlie’s 216 Module Biss Connections lane Expansion Bus Cabling 5 216 Redundancy Link Cabling aie 185.292 Port Cabling 28 (Connecting the CBEO] Dis Extender : : 28 “SAFETY RELATED INFORMATION : 219 Hardware Outpt Defaule Settings 220 CCantiguration Output Default Settings Diao ‘Output Values When in the CONFIGURE Mode 2.20 ‘Salty Related Inpute 201 Operator Alarms». : 2a 8880.48 $$ mm—@ a —"——,Table of Contents (continues) ‘SECTION 2 - INSTALLATION (oninway FACTORY SWITCH SETTINGS : 5 ‘Removing the Circuit Boards cece ‘SELECTING OPTIONS. ut Central Processing Unit (CPU) Board Module Address BS-292 Link Baud Rate Sciing 5 Sei Test Option : ‘Station Address Display LED Color Definition : Display LBD Bicolor or Monocolor Selec: || | | ‘Audible Annunciation Opton Feformat NVRAM Option Memory Checksum Routine Option Compact NVRAM Configuration Option Taialize NVRAM Option. . Redundancy Identification Option : Station Link Baud Rate Option [R5-252 Port/ Redundancy Link Option ‘Master/Slave Option, : Input Board : Output Board Input/Output Address Selection : ‘Manual Control Board nt ‘SECTIONS - CONFIGURATION : INTRODUCTION « . [NVRAM CONFIGURATION nt GENERAL i" u ee [BLOCK ADDRESS | ‘Assigning Block Addresses || || | FUNCTION CODES SPECIFICATION Lis FUNCTION BLocKS u ‘System Constant Bless : Executive Blocks : User-Defined Blocks ‘CONFIGURATION CALCULATIONS : : 'PRE-CONFIOURATION DATA REQUIRED ‘CONVERTING THE INITIAL DATA INTO & CONFIGURATION Manual Entry... EASY STEP Entry "Notes on Using BASY STEP or EASY STEP PLUS Tnput/ Output Interdace Controller/Operator interface aeeeee ‘CONFIGURATION DATA FOR COMMUNICATING Wirit OTHER ‘COMMAND SERIES CONTROLLERS (CONFIGURATION DATA FOR SETTING UP REDUNDANT CONTROLLERS ‘CONFIGURATION DATA FOR FAILURE HANDLING AND DETECTION CONFIGURATION OUTPUT DEFAULT SETTINGS 2a 222 2:23 203 28 230 230 230 231 231 231 238 a a1 a1 33 33 33 33 33 4 34 as ‘si0 310 an on 23 sie 225 225, TERRATable of Contents (continues) Page ‘SECTION 3 - CONFIGURATION (aonanooe) ‘CONFIGURE A TEST QUALITY BLOCK FOR SAFETY RELATED INPUTS /CONTROL INPUT SECURTY 227 CONFIGURATION DATA FOR DicItaL OUTPUT INDICAnON 228 ‘CONFIGURATION DATA FOR SINGLE CYCLE OPERATION 228 ‘CONFIGURATION INFORMATION ON DATA AND ALARM LOGGING eres] ‘CONFIGURATION DRAWING CONVENTIONS 329 (CONFIGURATION EXAMPLE : ones?) SECTION4- OPERATION.........0sss+0sss00000 00 4 ETRODUCTION INITIALIZATION FACEPLATE INDICATORS AND CONTROLS “Alphanumeric Display’ 1/0 Indicating LEDs. | 5 Alam LED Pushbuttons RUN, HOLD, RESTART, START and E-S70P ‘Single Cycle Operation ‘STOP Button RESET Button : [NORMAL OPERATION ‘Master Mode Slave Mode ‘MANUAL OPERATION (CPU Contoled Manual Contol Board Controle © | Tnput Status LEDs Output Switcher =. | : ‘OPERATING MODES - = : 5 ‘Execute Mode 5 : Configure Mode ExrorMode =. | 1RS.292 PORT FUNCTIONS eta and Alarm Logging : ‘Coniiguration Dump ‘SECTIONS - TROUBLESHOOTING ~ ba ‘GENERAL : Sa (CHECKING PROCESS CoNnoL nirzGaY |) > 53 Hardware Checks . 53 Software Checks | | 5 ‘SECTION 6- MAINTENANCE. e4 INTRODUCTION ‘I 1 ‘SECTION 7 - REPAIR/REPLACEMENT Tos . 7A GENERAL ma REPLACEMENT PROCEDURES nm Replacing the Faceplate Assembly or CPU Board ra TOS 7Table of Contents (continues) SECTION 7 - REPAIR/REPLACEMENT (crane) ‘Replacing the Input Board, Output Board, Power Supply Board, fr Manal Control Board. 72 Replacing the Termination Board Lie Replacing the Input and Output Tage 73 Replacing the Pures, 7s ‘SECTION 6- REPLACEMENT PARTS INTRODUCTION APPENDIX A- SAFETY CIRCUITS... 111.000 sve. vv sevvs AD ‘SAFETY CIRCUIT APPLICATIONS i a ‘APPENDIX B- FLAMMABLE ATMOSPHERES................s 000 BA ‘APPLICATIONS IN FLAMMABLE ATMOSPHERES CLASS I, DIVISION 2 HAZARDOUS LOCATIONS B. Hazardous Locations : B. Nonincendive Equipment Rating B Winng Requirements aor : Be Digital Output Load » © Ba Noninoendive Field Cieuits 2 Digital Inputs Be Digital Outputs 4 Applicable Standards Ba (QUICK REFERENCE FOR MAIN BOARD JUMPER SETTINGS ..... . Back of manual ‘CONFIGURATION WORKSHEETS Back of manual TERE SOOaEList of Figures ‘Communication Lenp Block Diagram 5 Macter/Stave Communications Sequence Command Controller (CSCO) Components (S001 FacepiateArsembly External and Mousting Dimensions, Type CSO51 DC and AC Power Supply Wiring Connections =|) z ‘Jumper Removal fer 220 oF 240 VAC Service and Single Point Grounding ‘Recommended Single Point Grounding System External Wiring Lael : 5 Connection of Iolted Digital Outputs, AC/DC Powered Load Wirt ‘Connection of Non tolated Digital Outputs. DC Powered Load Wiring (Common Swntehed) ‘Sonnection of Non tol (628'V Poorer Switened) (Connection of Noneolated Digital Outputs, AC Powered Losa Wiring Connection of leclated Digital Inputs, AC/DC Powered Lond Wiring Connection of Nonsolated Digital npute, DC input Wiring Connection of Non slated Digital Inputs, AC lapat Wiring 5 ‘Module Bus Line - Connecting Multiple Controllers Expansion Bus Connecting Muldple Controle ‘Redundancy Link -Cannesting Maiple Controllers 'R5-252 Fort Connections and Pin Out Designations (Connection ofthe CBEOI Modale Bus Extende: to = CSCDi Conicoier LLeling Serew Lacston » = (CPU Board Switch Settings Input Bosra Jumper Settings Output Board Sunteh Settings Manual Control Botrd Switch Setings | | | n [NVRAM Configuration Switeh $3 : EASY STEP PLUS configuration Shell ‘Typlal Sequence Staton Bloc Linking Sinplited) Sequence station Input Indicator Operstion Exasnples Digital Output Consol Options, Example Method oforeing Outputs Default Valieo During B'STOP Digital Output indications i 5 Coesiguration Drawing Conventions : oe ‘implied Process Schematc, ter with Baciovas Configuration Diagram, Piter with Backwash ‘Alphanumeric Dispay 170 Indicating LED: ‘Sequencer Control Sate Diagram Location of STOP and RESET Buttons ‘Manal Control Board Entering the EXECUTE Mode afer Exvor Corestion Troubleshooting Flew Chart = sv ss : CSCO1 Interconnecaon Drawing © < Removing the Input/Output Assenibiy Power Supply Board Fuses = Replacing Output Board Fuses Assembly Drawing. Type CSCO) Safety Ciroult Applications, Redundant inputs Safety Circa Applications, Redundant Outputs ed Digial Outpuie, BC Powered Lasa Wiring rue page 219 218 216 ay 27 219 229 233 237 o12 18 320 329 330 3:30 2.31 oa a9 57alle} List of Tables 1 User-Detined Blocks : ae 1 ‘91 Module Address Setings _ | | | : 2. ‘Summary of Self-Test Option Sates 5 8. 2 Station Ad a Blcolor Oper s. Monocolor Operation |” 5 : 26. (CPU Board Summary of Opicn Setuags Gon q 27. Input Board Summary of Option Settings be. Output Board 1/0 address Switch Settings 5 20. Mas Coro! Board Summary of See Sets 1 ‘System Constant Block Summary 2 Function Code 175 Specifications : 3. Function Code 62 Specifications “ Function Code 90 Specifleations 5 Function Cade, NVRAM, RAM Usage ut 6 ‘Function Code 84 Outputs». == : 2 Function Code 84 Speciieaions 8. Function Code 83 Outputs. = 5 : 1 1 r Function Code 63 Spesiietons (0. __Funetion Code 176 Outputs : 1 Funetlon Code 176 Spetifeations | || 2. Sequence Command EASY STEP Block Address Map 3. Sequence Command Controller EASY STEP. Block Structure for Automatic Restore Option. . a Summary of siphenimere Displays zl 2 ‘Sequencer Control Modes 3 5-252 Interface Protocol | 7 : 1 {CSCO1 Faceplate Alphanumerte Err Dioglays/UserAclion TCLSafety Summary ee GENERAL, WARNINGS Hazardous Location “The equipment described herein may be used only in thos classes of hazardous locations identiiad on the nameplate. ‘Substitution of Components ‘Substtuton of components may impair sutabily for Cass |, DM- sion 2 Hazardous Location. ‘Nameplate Ratings Do not at any me exceed the ratings listed onthe nameplate ‘System Maintenance System maintenance must bo perlormed by qualified personnel fn only after soouring equipment controled by the creat ltr lng or removing components trom an active ccut may upset the process being contoled. SPECIFIC WARNINGS rae creer ‘The equipment described may be used only in those classes ot hazardous locations Identiled on the nameplate. (p. 2-3) Instruments that are powered from AC line votage constitite 2 Potential for an electrical shock hazard tothe user. Make cetin the AC ine cord or powerlines trom the operating branch creuit are disconnected from the source before attampting electrical Connections. (p28) When using the nonvsolated cigtal outputs with AC voltage, ‘care must be taken that voltage phases are not mixed, Phase to ‘hase shorts could resut if inproperly wid. (p. 2-11) ‘The digital outputs change toa fixed value during startup, op atorselectod E-STOP, RESET or STOP, and for various falure ‘condtons. (p. 2-19) ‘Shoal hazard axsts. Remove power beter Ing the Yo unit (p. 2:22, 2:23) ‘The fallowing test causes tho digital outputs to change stat, Field devices driven by the outputs must be deabled or eiscon nected botere running this est. (p. 227)Safety Summary (continues) ‘SPECIFIC wannmies ‘cone, “The CSCO1 is factory programmed to tig the outputs tothe OFF co devenergizad sintn turing the inisatnn period and when Innernalerors are detected that create a oss of communicatione with the CPU board. In some appilcalons, energized outputs ‘could create a situation that could cause personal injury, eauip ‘ment damage or damago to the produ. Make certain these ‘manual cone! board switches are properly set tothe state that il east key cause injury or damage upon loss of communica: tions. (2:36) “The STOP pushbutton causes a harcware shutdown and resus in loss of automatic contol. Outputs go to their user-detined hardware setting. Iti t be used when removing the Sequence ‘Command Contiller trom service = not fr process conta. Use the HOLD and E-STOP functions for process contol stops, 0.48) Pushing the RESET button can cause momentary loss of auto- matic process contol while the contolier goes through power-up condition. Outputs go to user-defined hardware set tings. The sequencer may cr may not be reset depending on whether RESTORE functan codes are uted. (p. 410) EXPLOSION HAZARD. Do not disconnect equipment unless power has been ewitched off or the area is known tobe non hezardous.(p. 7-1) Disconnecting or reconnecting wiring, removing ot inserting printed circuit boards, or operating the ONIOFF switch are not ‘considered normal eperation. Operator access to these connec: tions and to the switch is preverted by a cover which requires @ {oolto remove it. These operations shoulé only be done it power thas been removed from al wiring ofthe lammable atmosphere is known not be present. (p. 8-2) EEOASSommaire de Securite AVERTISSEMENT Hazardous Locations: DIORDER equipment descrit par cette notice ne piou eve Installed que GENERAL dans los emplacements species su la plaque signaltique de appari. LL substintion Go tout composant pout rendre Ie systome in- pproprie a un emplacement dangereux de classe | et de ‘vision 2 ‘System Msintenance Lenivetion du systome doit ete effective par dee personnes Competentes et uniquement a patr du moment ou les elements contioles par le cicutt ont ete isles. Lo fait Cenlever ov ‘antrer les compasants d'une ccuit sous tension peut pet ber le processus controle, AVERTISSENENT —Llequipment descsit par cate notice ne peut etre install que DrORDER dans les emplacements specifies sur la plaque signaliique le SPECIFIQUE apparel. (9.29) Staseurer qe e dstrbuion avant de proceder aux dverses connections elac- tigues. (p.28) Lorsquion se sert des sorties numeriques non-ieolees sur al- imenation C.A il faut s'essurer qu les phases de alimentation fo soient pas melees. Des courts-crcuits de pahse a phase Pauratentresulter d'un flage inadoquat.(~ 211) Les signauc desortie numeriques prennent une valour fixe au ‘moment du demarrage, Cun arret &-STOP defn por 'tiisateur, une remito a 2070 ou dun arrt, et lore de certaines pannes. @.219) Risque de choc, Assure de rater ov éinserer 1s dInterompre alimentation avant EIS. (p. 2-22, 2.23) TEaRSOeaeSommaire de Securite (continues) ‘AVERTISSEMENT DIORDER SPECIFIQUE (comin) Les tests suivants provoquent un changement stat des sorts niumeriques. Les apparels en chanter gui sont commandes par es sorties doivent ete mis hors fonction ou debrenches avant ‘que ces tests no solnt executes. (2-27) Le poste CSCO1 est programme en usine pour declencher ses sorties numbriques a Fetat zero ou att desoncito(Ge-energized) ‘durant a periende dinlalizaion, de meme lorsque des etroure interes sont datoctoes qui causant une perte de communication avec circuit du CPU, Dans certaines applications, des porties ‘excitees pourralent creer une situation causant des blessures ‘orporetes, des dammanges « Tequlpement ou dee dommages ‘2u produit, Veuillez vour assurer que les interupteurs manele {4 circuit imorime sont places un postin la moins sixcaptinia So causer des bleseures ou des dommages lors cune perte ce communication. (p. 2:98) Le bouton-poussor daret (STOP) provaque Farret du materiel t pout provoquer la porte de la command automatique. ‘signaux de sortie prennent alos la valeur definie au preslable par Tulissteur. On dol Fuser au moment du reat du Se. ‘quence Command Controller, et non a des fins dinteruption du Corttele de processus. Pour interrompre le contole du proces: ‘06, utligez les fonctions HOLD et E-STOP. (p. 48) ‘Une pression du bouton RESET provoque une intorrupion ds contrcle du processus pendant que le module procede a son tycle de redemarrage. Les signaux de sorte prennent alors la Valeur dotiie au prealable par Futleateur. Le sequenceur peut ttre soumis a une remise a zero, selon que dee codes {onetionnels FESTORE ont eto utilsee ou nen (. 4-10) RISQUE D'EXPLOSION ‘Avant de deconnecter c'equipment, couper lo courant ou ‘assurer que emplacement est designe non dangereux. (p. 7-1) Les operations de connexion et de deconnexion de cables, Finstalation et la depose de cartes 60 crcultsimprimes at ls manoeuvee de Vnterrptour marchelarret ne font pas parte de "utlisaton normale. Pour intrdire 2 Tutleateur Facces a ces picces, un couvercie non amovible sans Faide doutis est in Salle. Les manipulatons mentionnees ci-dessus ne devraient fe enveprises quapres mise hors tonsion complete du eabl- age, armoins que fon no sit certain que Fatmosphere ne content aucune matiee iaflarsmabl.(p. 8-2) TEREBOABSO SECTION 1 - INTRODUCTION INSTRUCTION CONTENT Introduction Provides the user with a description ofthe instruction man Configuration Operating Procedures Troubleshooting ual sections, a product overview, a physical deseription of the product and possible applications, This section also contains 4 glossary of terms and/or abbreviations, alist of reference documents on related equipment, the product identification (nomenclature), and a comprehensive lst of hardware perfor- mance specications including accessories and applicable certification information Contains special handling procedures for boards with MOS devices, inspection instructions for the equipment skipped. special considerations required for mounting the controler ‘m a hazardous location and the physteal mounting instru tlons. Safety related information, including hardware default and configuration default conditions are discussed. instruc: lions are provided for AC/DC power wiring. digital 10 wit. Ing. grourtding procedures, connection of multiple Command Series Controllers, expansion bus cabling. redundancy link ‘cabling. RS-252 port cabling and connection of the optional CBEOI Bus Extender, ‘A detailed subsection is provided for pre-operation adjust- ‘ments and option settings of the various boards. ‘This section provides the required user actions to esiablish land define the Sequence Command Controller=™ configura ‘on. It provides information on block addresses. function codes and specification lists. It algo addresses pre-configure: ‘on data required, configuration data for performing epeciNc ‘tasks, and the procedures for converting the inital dala into ‘configuration, ‘This section contains a functional deseription of the faceplate {indicators and pushbuttons that are used as operator inter face controls. Ialso describes normal and manual operation. EXECUTE, CONFIGURE and ERROR modes are defined, ‘This section provides the user with a listing of faceplate error messages and the corrective action to be taken. A loge flow diagram is also included to help determine and Isolate prob Jems encountered. No periodic maintenance is necessary for the Sequence Com. mand Controller, INSTRUCTION CONTENT Teg IR CTION CONTENTINTRODUCTION Repaieplacement Append A Appendix Worksheets INTENDED USER Inetlation Personnel ‘Application Technician Operator Maintenance Personnel PRopucT OVERVIEW al Provides the user with disassembly and assembly procedures for the replacement of faceplate/CPU assembly, input board, output board. power supply board, manual control board, ‘termination beard, and fase replacement. Contains replacement ports drawings and parts sts and recommended spare parts Contains safety cireut information on redundant inputs and outputs, Contains information on applications in Sammable atmospheres Provides the user with worksheets for 1/0 Data, Step Mask Data, Device Driver Data, and Step Logic Should be an electrician or a person familiar with the Na- ‘tonal Electrical Code (NEC) and loeal wiring regulations. ‘Should have a solid background in electronics instrumenta- ton and process control and be familiar with proper ground {ng and safety procedures for electronie instrumentation, The ‘pplication technician or engineer should have adequate fa iniliarity with the process to determine and select the default values for process equipment that will cause the least dam- age or injury should a problem occur. Should have knowledge of the process and should read and ‘understand this instruction book before attempting any pro- ‘cedure pertaining tothe operation of the Sequence Command Controller. Must understand proper actions to take for every alarm condition. ‘Should have a background in electricity and be able to recog nize shock hazards. Must also be familiar with electronic process control instrumentation and have a good under Standing of troubleshooting procedures, ‘The Sequence Command Controller is a microprocessor based instrument intended for small digital process control applications. ‘The Sequence Command Controller may be configured to suit many process control applications. The control functions performed by the Sequence Command Controller are pro- Guced by the CPU (Central Processing Unit) circuit board executing a set of control functions that are defined by the user. Refer to Table 1-1 for a list of avaliable control func: tions for the Sequence Command Controller, The selectionstr opcrton Table 1-1. User-Defined Blocks NOTE: RetertoBaley Functon Code Applicaton Manvsl, 492.900-20 fora complete descrip ton of the Funeon Codes. fama [ cane fede oa eam nag Te) en z Se soe Eeonte sean someone oy Serine ‘oceans Eero sting Snr Serie sure aee ale Seer ee aE a SP eewproarer = mdse S| Gostatees 5 nes o_| Riteroscs é is Sect a =... = rena ae mapas z See S| Gestures e ereasin | StaSeteannes | a ss | Siete roc = a S| Aenea é taser a Besancon | 0 —| tain opi = masparaase ie | Soulecetaou = feast | Shamtone a feast @ | suet i Te sade us High/Low Compare 12 a cae a eae a | smaiece = Sense ® : : fesAem ST" olsen Recpe Table] ieee a — Real Recipe Table 18 re 2 | Son e Se S| soe bs Sey S| Eeoncmmacmn | = ae tn aon = | ie z Se 3 | Steam & fae S| as é oman S| Sean % ena = | cue s aan 3 * PCW Proces Cmte nt a yop of mea commuting wa maaan peg he ay PRODUCT OVERVIEW, 80 eetINTRODUCTION ley] wtRopueron and interaction ofthese control functions is accomplished by configuring function blocks. A function block is merely an Input or ouput, or an operation on an input or output These fanetion blocks are generic software control algorithiag Chat are used to perform the specific tasks required for your pplication. The process of defining controller operations ‘with function blocks is called configuration. The configura tion process is discussed in the section. titled, ‘CONFIGURATION. ‘The Sequence Command Controller is fully configurable using the Bailey CTTOC Configuration and Tuning Terminal, ‘This handheld device allows the user to perform system configuration. monitoring, tuning and diagnostic functions ‘The user-friendly, menu-driven terminal provides 2 walk: ‘rough procedure for the user. A large alphanumeric LCD readout with four lines, 16 characters per line offers easy ‘perator interface. This equipment has a separate instruc. tion manual, Batley number 1-£92-501-1 (CTTO1) or 1H92-501-2 (CTILD), and shoul be included with the ship nent if the handheld terminal was ordered as ann accessory ‘COMMUNICATIONS SYSTEM ‘Module Bue ‘The Sequence Command Controller receives and transmits ‘ignals by way of the module bus. This system of communi. ‘ation allows the unit to act as a stand-alone product or as art ofa larger system, ‘The module bus ts the local level communication bus and is required only when using multiple Command Series Control lers. Its the bidirectional communication like between each unit. The maximum module bus distance is 93 ft-(10 m) total 2000 feet maximum, a module bus extender (CBEOI) Is available as an accessory item. A maximum of 32 active (or addressable) modules can be grouped together on a module bus. Each must have a valid address. Address values range fiom 2 through 30. Address 31 ts reserved for the CTTOS Configuration and Tuning Terminal 1 the Sequence Command Controller ts to be interfaced to Ealley's INFI 90 Strategie Process Management System or the ‘Network 90 Distributed Digital Control System. additional ‘communication modules are required. It js recommended that addresses O and 1 be reserved for these additional ‘communication devices. If interface Is not necessary of Te= quired, addresses 0 and 1 ean be used for controllers, Figure 11 shows the relationship of the plant loop and module bus. COMMUNICATIONS SYSTEM TERESAINTRODUCTION igure 1-1. Communication Loop Block Diagram Plant Communication Loop ‘The plant communication loop is the system level of eoramu- nication if the Sequence Command Controller is going interface with Bailey's INFI 90 or Network 90 system. Itc a lunidireetional redundant system of connected Process Con tol Units (PCU's). A PCU is a group of modules communicating via s module bus. Expansion Bus ‘The expansion bus is a local level of communication whch is ‘usually internal to the Sequence Command Controller. It s.@ bidirectional/ parallel bus used for communications between, the Central Processing Unit (CPI) hoard and the input and ‘output boards. External wiring ofthis bus between unite te required when: 1) a redundant Sequence Command Control: ler is needed, or 2) a master Sequence Command Controller 's controlling slave Sequence Command Controllers. A maxi ‘mum of four active (addressable) units can be linked on the expansion bus (Le., one master and three slaves). Each 1/0, ‘unit within a contrller must have two valid addresses, one ‘each for the input board and output board. with address values ranging from 2 through $1. The maximum total length of the expansion bus is 4.5 (1.4 ml and by using cable CKEOO1. proper distance is assured, Figure 1-2 shows the relationship of the expansion bus and the redundancy link. COMMUNICATIONS SYSTEM Teas 1:8INTRODUCTION Redundancy Link ‘The redundancy link is another local level of communication ‘which is only required when a second Sequence Command Controller's CPU'is being used as a bacleup for a primary Sequence Command Controller's CFU. This 1s a diflerentiat serial bus Unking both units. The maximum total distance of the redundancy link ts 5 fe. (1.5 m) and cable CKROOI a3- ‘sures this proper length NOTE: _A redundant Sequence Command Conte can ony back Up the CPU portion ef the primary cotelier The WO cant be ‘edundantbotwoen te two Unis Only two units can be connected on this link. One controler must be set up as the primary snd the other as the backup igure 1-2). The primary controller executes the contre ‘configuration while the backup controller walts in standby ‘mode and continuously monitors the primary. If an exer situation occurs that shuts down the primary controls, tbe backup assumes control within milliseconds. ‘This feature greatly reduces the chance of 2 eritical process being i= pacted by a failure. Configuration information is located in the configuration section. ‘Station Link ‘The station link is yet another local level of communication used by the master controller to communicate with the face plates of slave controllers (Figure 1-2). This is a differential Serial bus. It Is connected between units by the same ‘CKEOO1 cable containing the expansion bus, ~ spmogs | | I | tI | i ! Le t T f Faure 1-2. Master/Slave Communtcations (COMMUNICATIONS SYSTEM. 1-6 TERETEINTRODUCTION intronucrion aSa2Pon ‘The RS-232 port provides a communication Data Terminal Equipment (DTE) link between the controller and a serial futput device such as a printer for data logging purposes, ‘The controller can communicate with only one device over this ink. The maximum distance of the RS-282 lnk ts 25 f. (7.6 m). Two cables are available, CKCOO1-010 (10 ft. [3 ml) fer CKC001-025 (25 fe [7.6 ml), which convert the ®-pin ‘connector port to a standard DB 25-pin male connector. EQUIPMENT DESCRIPTION ‘The Sequence Command Controller 1s & pancl-mounted. slide-out assembly that conforms to DIN standards (DIN 443700). The standard assembly contains five printed circuit boards (CPU board, power supply board. input board, output board and termination board). and a faceplate assembly which is attached to the CPU board (Figure 1-3). A sith board, the manual control board, is mounted on a bracket Which supports the power supply board. The power supply board plugs into a connector on the output board. The out. Put board, input board and CPU board, plug into card edge ‘connectors on the termination board, The termination board {s attached to the rear of the housing and provides lugless ‘terminations for ease in making wiring connections and re. ducing installation time. A power switch fs located on the ‘termination board to provide'a means of disconnecting exter nal power from the unit during maintenance without Cisconnecting the power wiring Figure 1-3. Sequence Command Controller (CSCO1) Components EQUIPMEWT DESCRIPTIONINTRODUCTION fey] * EQUIPMENT DESCRIPTION, ‘The housing is welded sheet steel and contains card guides that are riveted to the housing for installing the circuit boards. Multiple knocioute at the rearof the housing provide ‘two Vanch and one %4-Inch conduit entrance facilites for clectrical interconnections. The housing also contains mult- ple holes in the top and bottom for hest alesipation, ‘Two captive mounting brackets, one for the top and one for the bottom, are supplied with each controller When in post. tuon on the controller, they act as a dust shield and cover for the heat dissipation holes in the housing. The brackets have feutouts on both sides to allow for alr fow. ‘A captive locking screw located behind the legend/access oor (Figure 1-4) on the front faceplate assembly must be loosened to remove the faceplate assembly and CPU board from the housing. Also located behind the legend/accees ‘door is the connector for the CTTGD Configuration and Tun ing Terminal, « STOP pushbutton ard a hardware RESET Dutton, ‘The STOP pushbutton allows removal of the controller from, service by providing an orderly shutdown of the CPU board. ‘This button should be used before power is removed from the controller (eg. during maintenance, bees @eSy | 22 ie) a i —_ et — Fagure 1-4. CSCO1 Faceplate AssemblyINTRODUCTION a itnopuicrion ‘The hardware RESET button generates a power up condi- ‘ion for the CPU board. This button may be used when the CPU board times-nuit goes into an error mode er alter an ‘operator-Initated stop, ‘The faceplate assembly contains those operator controls nec essary for manual and automatic operation. ‘There Is @ bicolor (red/green) light emitting dtode (LED) for each of the 16 inputs and 12 outputs. Five pushbuttons and an & dig alphanumeric display’ provide exsy operator interface. An slarm LED ts located on the alarm acknowledge (ALARM ACK) pushbutton. Faceplate Pushbutions ‘The digtal alphanumeric display at the top of the unit con- sists ofelght characters and provides the status of the digital outputs during automatic and manual control. Its also used for ‘displaying the control's mode (EXECUTE, CONFIG. URE, ERROR) and the process control status (RUN. HOLD, E-STOP, START, DONE and RESTART). The controller's diag: nostic error codes and other related messages are also shown on this display. ‘Two columns of indicating LED's display the status of all digital inputs and outputs of the controller. Refer to opers: tion section for a more detailed functional description. ‘Slide-in tags are provided for use sn identifying each input ‘and output LED indicator. ive pushbuttons are located on the upper right side of the faceplate. For further information on each pushbutton's, function, refer to the operation section, EQUIPMENT APPLICATION TEST The Sequence Command Controller can be used as either a ‘stand-alone product, or in conjunction with other sequence commands, or to complement Bailey's Loop Command and Batch Command Controllers for applications requiring ana log and digital 1/0 capabities. The Sequence Command Controller can also interface with Bailey’ powerful INF1 80 ‘Strategic Process Management System or the Network 80 Distributed Control System, ‘Some typical applications for the Bailey Sequence Command Controller are burner control, pump and valve sequencing. palletizer control, interlock systems, compressor control and motor control EQUIPMENT APPLICATION ToINTRODUCTION ‘GLOSSARY OF TEAMS AND ABBREVIATIONS Cheekeur ‘The bytewise sum of al byes ina command except or te checksum byte and te command ternal. THs some uaed in gttwaresecury checks | Contiguratn | The process of dtning conte operations wih function books. cru | Senta roesing Un. Seton of conta whch pees the comput Dos: Device Driver Baek, Funston Code 123. ore Data Terminal Equipment. This is equipment wich sends and receives data ‘over an S232 Ink and uses tis Sata to perform partoula unctone, Exar les incose computers and printers EsToP EXECUTED STOP. An operator or configuration induced shutdown att detined wo Step 0 ° EASY.STEP | A simplified coniguration method for developing sequencer appicatons Pus! EASY STEP PLUS lea enhanced version of EASY STEP and is used with ‘ne C8001 Batch Commend Conte, Exception ‘Command Series message that Is gonereted a8 & result ofan alam, of | Reporte ‘sgniicant change in tw cutput value of @ Command Saves function block ‘Exception ports ae also ganersed st maximum reporting intervals, even no change Valos has cesured Expansion Bus | Paral data bus used by the CPU ts communicate wih the JO uns (Expander Bus) Faceplate ea to conor contsing the operator ascessbieindators and contol Fatal error | An eve tat uses the controler to no lngor contol he proces Function ‘Sofware contol lpr that can be used pecorm spect tasks Vo Unie IngutOuput Uni Section of conor which dec inetaces with te Ht | YO dovees, Losleo(tow) | Contact PEN, ouput OFF, Loale 1 ian) | Contact CLOSED, ust ON. odule Bus | Seria ata bus used by the GPU to communicate with other CPUs for the " purpose of passing process and contguraton data “I Ne. Normaty CLOSED relay contact. No. Normally OPEN relay conte. Nonfat Error | A problem eusts but the contoler maniaine contol of te process (Le. en {td pain nas bs qual Normal ‘The operation ofa Sequence Command Controle in which the cones Operation useing he stored eatgu GLOSSARY OF TERMS AND ABBREVIATIONS. 0 TESESOOASINTRODUCTION (GLOSSARY OF TERMS AND ABBREVIATIONS fontnonsy Term Definition peu Process Contol Unit is @ group of istuments communicating via a module bus pororming seonvl srateny ‘unity ‘Status asoaated wit an JO valve indicating whether he required commun talons has been established wih the YO source and that the YO win NVRAM Non:Veata Random Access Memory. RAM Fandom Access Memory Redundancy | Sera data tk use bythe primary CPU to communicate wih the CPU te Ua backup uni forthe purpose of ereuing redundant copy of the conv _contgoraton and current process da, ROM Feed Ont Memory. Sequencer | A configraion In which the function codes are organized to perform a _| speci Seauence a crate ste : ‘Station Link | Serial ata link used by the slave Sequence Command Conroe faceplaas| {© communicate wit the master, ‘Step (One ofa eaves ot evant which occurs ina batch recipe (le. eet wo BOO sr micfor 10 minutes), Teg Name given oa parculae VO point or nto op. w | Termination Unt. Section of contolor where el wiring i connected ‘ASSOCIATED DOCUMENTS Humber Tie E82-501-1 [Type CTTOT Configuration and Tuning Tern e02501-2 | Type CTTC2 Configuration and Tung Termine 1€50:900:20 | Function Cade Application Manual beesz-soé1 | CBE0T Module Bus Exender NOMENCLATURE ‘The appropriate nomenclature for the Sequence Command Controller and related equipment is ae follows: esc | “Sequence Command Controller CFFOVETICE | Contguraton and Toning Terminal coK001-s | Redundancy Cable KE001-2 | Expansion Bus Cable K001-50 | Sefal Por Cable, RS-732, 10". (2m) Loxc00t-25 | serial Pont Cable, RS-222, 25 8. (7.8 m) 6669 ——_—_————__________sssoauateo ocuments Tit TesINTRODUCTION illely) =0S SPECIFICATIONS pe 16 oipta: 24 VOC or 120 VAC, 4 mA (nominal) 2 mA (nim) ‘Al opal Isolate, 12 wih common tus _| Digital Input Logic Levele "ald it 18-26 voc 20.130 VAC atid Lom 06 voc L Penve Outputs "2 Dgta: 24VDC oF 120 vac @ 24 (contact output: elctomechanical rely) 6 isolates, 6 common bus! Intnl tines @ 28, "Total common bus eurent not to exceed 9A. Relay Characters ‘Operate tine ‘Smee nominal elena tne 3 msec nominal ‘Contact Lite: 500,000 operations (Fata oad ot 2 Aresisve) |W Sean Rate nase minima for 16 np outs NOTE: Time wi increase as Function Codes ave added tha contol coniguraton. 24 VDC, 120 VAC 64 cial inputs max) 48 apa outputs (nak) NOTE: A maximum of 3 CSCO1's canbe used es saves ‘Manuel Coniel Provided or al oupute Power Supply Requirements 24 VOO (+10%), or 206 190 VAG, or 18010260 VAC, 47 to 63 He Maximum Power Consumption 24 Voc: w {20 vac: iow 240 vae: iw aximum Power Supply Ins Current (Cola) 120 vac: 4a 240 VAC: nn Wicroproces esHC000 @ Bre ‘Wemory——S*« Re wR 128 eyes of RAM 16 leytos of NVRAM Fonction Blocks 2048 maximum So reserved L 2018 sor dened Tnpavutput Pons S282 (Seria) or RS (Redundancy Ln) plue £R5.422 (Staton Li. ‘SPECIFICATIONS ATT 55555INTRODUCTION SPECIFICATIONS foninnsy Etectcal Connections ‘ear of case. Compression ype, higies connections, sezeaia,. 23 bicolor (regres) LED nda foreach input ene ‘output. User season of slo to corspond to lege sae Hono or beoio«dspays are user selectable | Aseney Approvate Pushbuttons: 5 Dita Disa Alphanumeric, 6 charactor. “Temperate: OF 1 50% (2240 122°) etaive Humiaiy: 0.95% non-condensing TT Ettect “Controber operates witin specications when rea Gover isin place and earth ground ie eoonected for ‘20 MHz 150 U2 @ 20 Vim 450 Mig 800 Mite @ 40-Vin ‘GSA (Canadian Sandares Associaton cried for ‘iass Dison 2, Groupe AO, I (Factory Mutush approved for Cass I, Division 2, Groupe AD. NOTE: Hazardous ccaton approvals are for ambient ondlons of 8510 108 KPa (12.47 to 13.08 pa, 21% onygen maximum end 25° to 40°C (13° 0 104°), Weight ‘Accessoriea ‘Contgoraton ‘ening Terminal Blank Coniuraton ‘Storage Carisne us Extender ESD Fieid Service Kt S.282 Adapter Cable Redundancy Cele xponsion Bus Cable | Enclosure Clasiiontion 10 bs. (451g) NEMA Handnelé un that provises system comguraton, Imontoring tuning nd clagnost, ‘Orcerby nomenclature: CTTCR ‘Caridge for the CTT Contigraton and Ting Terminal. Provides storage capabity tor up t2 92 configurations ‘er by parine: 66575911 Increases he modu bus distance trom 29 est o 2.000 fet Gréer by nomencitre: GBED! For personnel wosking on equipment containing MOS. ‘eves Includes stalclsspate work mal, 2 found cord ‘Ssvemtiy lige lp and west bande 94888541 a communication (OTE) tink between the contrtler rial ouput devon, (Order by nomenciature: CKCOOI-10 (10), {GKCO01-25 (25 4) Dierantal set! bus tnking the primary contzaer to ‘beckup Sequence Commana Contaie's CPU, ‘Seder by nomenclature: "CKHOOTS. Praia deren sail bus inking the master onto toa slave contol ‘Order by nomanelatveCKEDOI-2 SPECIFICATIONS TEREBaileySECTION 2 - INSTALLATION SPECIAL HANDLING PROCEDURES FOR MOS DEVICES In addition to the normal preeattions for storage and handling of electronic equipment, the Sequence Command Controller hhas special MOS (Metal Oxide Semiconductor) handling re quirements. The Sequence Command Controller contains electronic components that ean be damaged from discharges of stale electricity. Therefore. do net touch the components on the cireut board ifat all possible. Ordinarily, the elreu wil not ‘be damaged ifthe eroult board ie handled by the edges. Metal Oxide Semiconductor (MOS) devices are subject to damage by static electreity. Therefore, the following tech niques should be observed during servicing, troubleshooting. sand repalr. 1. Use anti-static bag, Most assemblies with MOS devices are shipped in a special anti-static bag. Keep the assembly in, ‘the bag as much as possible whenever the assembly is not in the system, 2. Assemblies containing MOS devices should be removed from their anti-static protective containers only under the following conditions: a. When at a designated statiovfree workstation or when ‘the bag ls grounded at the fleld site. b. Only after conductive area of container has been new- alized. ¢. Only after firm contact with an anti-static mat and/or firmly gripped by a grounded individual 8. Personnel handling assemblies with MOS devices should be neutralized to a stalte-free workstation by a grounding ‘wrist strap that Is connected to the station or to a good ‘ground point atthe feld site. 4. Do not allow clothing to make contact with MOS devices. Most clothing generates stati electricity. 5. Avold touching edge connectors and components 6. Avold partial connection of MOS devices. MOS devices ‘can be damaged by floating leads, especially the power sup. ply connection. 1f an assembly must be inserted into a live system, It should be doae quickly. De not cut leads or lit Circuit paths when troubleshooting, ‘SPECIAL HANDLING PROCEDURES FOR MOS DEVICES 21INSTALLATION Bai 7. Ground test equipment, 8. Avold static charges during maintenance, Make sure the circuit board fs thoroughly clean around its leads, rub or elean with an insulating cloth NOTE: An anti-static Kt (ESO Field Service Kit, 1843605-1) Is avalabifr personnel worong on doi Part No, OS components. The kt contane a sate dslpaive work srl (ra), a ground cord assembly, wrist bands and eligstor cp, UNPACKING AND INSPECTION Upon receipt of the shipment, the equipment should be ex- amined for possible damage in transit. If damage ts found of there ts evidence of rough handling, a damage claim should be filed with the responsible transportation company. Also the nearest Bailey sales office should be notified as soon a possible Carefully inspect the packing material before discarding it to make certain that all mounting equipment and any special instructions or paperwork have been removed. Inside the rear cover are three blank: legend tags (unless a legend was specified at time of ordering), tree Blank sets of1/0 tags and two spare 2.5 A fuses. One ofthe legend tags should be filled ‘n by the user and mounted on the legend/ access door on the faceplate. The other two are spares. One eet of 1/0 tags should also be filed in by the user and slipped into the appropriate pockets on the faceplate assembly. Careful han- dling and installation will ensure satisfactory performance of ‘your unit, Use the original packing material and container for storage. ‘The storage environment should be protected and should be {ree from extremes of temperature and high humidity an fall ‘within the environmental constraints listed in the SPECIFI- CATIONS section. Location ‘The Sequence Command Controller Is designed for Mush panel mounting. The enclosure must be mounted indoors, preferably in a control room environment. The installation ‘ite should be well lighted, dry and vibration free and con form to the environmental constraints listed in the ‘SPECIFICATIONS section. Careful placement of the control. Ter will ensure proper operation as well as overall safety. NOTE: Tomporature Is an impontant consideration. low for ade ‘uate air flow, especialy tthe contoter isto be installed ah UNPACKING AND INSPECTION 22INSTALLATION Fazerdavs Locations Care should be taken t avoid installations where conductive contaminates ean accumulate on the surface of the printed creat boards. ‘The Sequence Command Controller can be powered with a 24.VDC supply and/or 120, 220 or 240 VAC line service. The ‘Proper power source must be made available at the installa: on site ‘The Sequence Command Controller has Factory Mutwal Re- search (FM) approval and Canadian Standards Ascociation (CSA) certieation for use in the following categories Class I, Division 2, Groups A-D Refer to Appendix B for guidelines on using the controller in hazardous locations, WARNING AVERTISSEMENT ‘The equipment described may be used only in those of hazardous locations Kentfied on the namepl equipment descerit par cette dans los emplacemente spec apparel tice ne peut etre Install sur la plaque: Radio Frequency Interference Most electronic equipment is influenced by radio frequency. Interference (RF). Caution should be exercised with regard t2 the use of portable communications equipment in the area, Prudent practice dictates that cautioning against the use of portable communications equipment be taken by posting Appropriate signs in your plant. ‘SAFFTY CIRGUIT APPLICATIONS inounTING Ifthe Sequence Command Controller Is to be used in a safety Circuit application, some form of redundant 1/0 connections ‘and configuration must be used to ensure detection of fallure, Refer to Appendix A at the end ofthe instruction book. The Sequence Command Controller can be flush panel mounted, either as a sngle unit or side by side for multiple Uunlls. Outline dimensions and panel cutout requirements are shown in Figure 2-1 NOTE: Temperature isan important conser. Allow fr ade quate airflow, especialy I the canola i tobe Intaled nah ‘SAFETY CIROUIT APPLICATIONS Teas 2-3‘Figure 2-1. External and Mounting Dimensions, Type CSCO Use a panel of sufcient thickness and strength for the application. Panel strength must be carefully considered ‘when mounting multiple Units. As the panel eutout becomes longer. the panel becomes weaker and it may be necessary to install extra support. IC nevessary, additional support can be added by running a plece of angle iron along the bottom ofthe controller housing, MOUNTING Ba TOTSINSTALLATION ‘Mounting Procedure To Install single or multiple mounted units in a prepared panel eutout, proceed as follows 1 Remove the mounting brackets from the top and bottom of the controller housing. 2. Slide the housing through the panel opening. Support the ‘Welght of the case and reassemble the mounting brackets on ‘the housing, making certain that the bushing in the mount- Ing bracket assembly fs positioned in the mounting hole on the housing. Tighten the bracket screws until the housing 1s ‘secure in the panel 9. assembling multiple units, follow Steps 1 and 2 above ‘until all units are installed WIRING CONNECTIONS/CABLING Generar Conduit tnockouts (W.inch and V4-inch) are located at the rear of the Sequence Command Controller housing. Under Ideal conditions, the use of condiult and sblelded wire may not be required. However. to avold nolee probleme, itis recom: ‘mended that power, signal and output wiring be enclosed in ‘conduit and separated. Just prior to entering the housing. rigid conduit should be terminated and a short length of flexible conduit should be installed to reduce any stress. ‘A compression type. lugless connector is provided at the rear of the housing for making wiring connections. Wire size for the connector is 14 AWG to 24 AWG. ‘The CSC Controller has the capacity for 16 impute and 12 outputs, For those applications requiring CSA compli- ‘ance: If more than nine two-wire Inputs plus outputs are lused. then some or all ofthe wires must be reduced in size. ‘The internal volume of the wiring compartment ie about 27 cubic inches. The following volume ia required for each con- ductor. 22 AWG 0.50 cuble inches 20AWG 0.75 eubse inches 18 AWG 1.00 cuble inches AGAWG 1.25 cubse inches A4AWG 1.50 cube inches ‘The total number of conductors multiplied by each conductor's volume requirement should not exceed 27 cuble WIRING CONNECTIONS/CABLING ESOSINSTALLATION DG Power Wiring Inches. This includes the power conductors. If interconnect- ‘mg eables (CKC, CKR or CKE) are used, then the total volume should be reduced to 28 euble inches NOTE: Once the wing i completed, and always curing operation, the rear cover ofthe conver must ban place to matin sytem safety and accuracy. The cover prevents operator access Ive Darts, prevents operator accesso pats which may cause anton fxoable are, acts as an elecieal shield Yo reduce the atfocts et EMIT, ond helps mininize temperature greens. eis pata the cover be securely mounted dung noes! use, ‘A power switch, SW1, 1s located at the rear of the housing to allow the external power supply (AC or DC) to be discon nected from the unit without removing the power supply Wiring. See Figure 2-2 for location of the power switch, Wa DC supply is used. it must be hard wired by the user. It fs recommended that all the power wiring be stranded copper conductor and bear a voltage rating for the highest voltage present (ether power or signal) and a 75°C minimum rating, NOTE: Wateg in extra low yoage eres (<90 Vs) need not be voltage rated # wing on the ther croute has a vonage ‘an double the acta! ccut vtage, eae ay Decor] foowe] Ht | cura AC POWER |roeca ork] Je ter]? foo we | Cam MES" one] 2 a co] foes PS cra = to] [orse a ors be] [oor] er TRE won bee] anew bes] [oo ee . raf ov bos]? Lon ie shana crowns |oo6 9 B07 [05 fowenewre, (PRET owen evaren ara exc ssowen ats ae ee ae 1 Hrs} ore} [ao we 213 l a1} for xe] [eae oe 31 for ss-| foe bs a1} forse] [cow ois aif fore] oir Seo ars FTE TR | ll ae. yl Lf | ni Bet} o[oT se ea ee Te Tara gure 2-2. DC and AC Power Supply Wiring Connections WIRING CONNECTIONS/CABLING. 26 ROEINSTALLATION A station Connect the specified DC voltage (24 VDC +1086) to terminal block TB4-1 (2) and TB4-2 common) as shown in Figure 2-2 ‘A ground wire should be connected to TB3-2 (earth ground), eae! ‘AC Power Wirlng ‘The unit Is factory set for 120 VAC (nominab. If 220 or 240 VAC is required, remove the power supply board and cut the Jumper wire W100 of W101 (Figure 2-3) It is recommended that the jumper wire be cut stich that it Is completely re- ‘moved from the eireutt, Either a etandard $-prong grounded fleaible CSA certified line cord must be supplied by the user for power supply connection or the AC supply must be hard wired. i hard wiring the AC power supply, itis recommended that all power wiring be stranded, copper conductor, No. 14 AWG, we WicooRwior Mees ‘Figure 23. Jumper Removal for 220 or 240 VAC Service ‘and Single Point Grounding a WIFING CONNECTIONS/CABLING Fee 5004s 24INSTALLATION Bal ‘and bear a suitable voltage rating for the highest voltage present (either signal or power) and a 75°C minimum rating. NOTE: Wirng inex low voltage cic (80 Vims) need not votage ried wring onthe ater cts has 8 voage rating more than double the actual veut vtage, ‘The U.S. and Canadian Electrical Codes specify that neutral (current carrying ground) conductors be white or natural gray and that earth grounding eonductors be green or green. with yellow stripes. Common practice ia to use blacks or red. for hot leads, NOTE: IAC power is used, the system shovls not be powered from a ranstormer which aio powers large motor loads (over § horsepower) or any ater Wye of equpment which wil generte ine voltage surges and sag, Instruments that are powered from AC lie voltage constitute ' potential for an electleal shock hazard to the user, Make WARNING certain the AG line cord or power lines from the operating branch circult are disconnected from the source betore at connections. fant alternatif conportent des resques de chocs electrique AVERTISSEMENT S'accurer que appari! salt completement debranche du elt. ult de distibution avant de proceder aux diverses| connections electriques. Connect the specified line voltage (120, 220 or 240 VAC, 50 or 60 Hz) to terminal block TBS on the termination board ‘The hot lead to terminal £ (733-9); neutral to terminal L2/N (TB3-1), and the ground wire to terminal marked with the ‘ground sign (+) (TES-2). Refer to Figure 2-2 for AC wiring connections, Redundaat Power Supply Wiring ‘The Sequence Command Controller does not require special settings or adjustments if redundancy in power eupplies is heeded. Both a 24 VDC supply and a 120 VAC (220 or 240 ‘YAC) supply ean be wired to the unit as deseribed above, thus ‘providing continuous power to the unit in ease a supply falls. AG Safety Ground Is the responsibilty of the user to ensure that all exposed conductive materials are properly grounded in accordance with local, National Electrical Code and Canadian Electrical Code regulations and are not a hazard, including under fault conditions. to operation and service personnel WIRING CONNECTIONS/CABLING 28 TESESOOASINSTALLATION satiation ‘The Sequence Command Controller provides for a connection ‘ofa grounding conductor (user supplied) at terminal blocle ‘TB3.2 on the Termination Uni NOTE: Because of the provating dtterences In soll conden: {trougnout he wor’ ard afrences in aeptale practices, Ss rot thin the scope of ts nstucton to doserbe grounding eletcoe Systems. I isthe responsibilty of the cstomer fo enaure that = (rounding electrode eysom wich i aceatale to the local baling nd wiring codes exste athe acity hers the Sequence Commend The NEC, Article 250, Section H, details requirements for grounding electrode systems acceptable in the United States ‘The CEC. Section 10. paragraphs 700 through 712, details the requirements for grounding electrode systems acceptable fm Canada. NOTE: The sructural metal tame o busing sallnotbe used es tho ques equgmentgrouneing conduct forthe Sequence Com mand Canter ‘To avold possible misoperation due to multiple grounding ‘connections, the Sequenice Command Controller must not be mounted to’ structural members which are at diferent potential than the grounded cireust of the site's wiring sys" fem. Where mounting to structural members cannot be svolded, the structural members shoald be connected to the ‘sounding circuit of the sites wiring system in order to ‘equalize any potential differences. This could include cu tomer condult which is connected to structural steel or {grounded at some other location and must be Isolated. Pref erably. the Sequence Command Controller may be isolated from the structural members by the ase of euitable insulat- ‘ng materials, provided a potential difference of 30 Vrms or greater docs not exist between the structural members and the grounded parts of the equipment. 106 System Common Ground ‘Jumper W106 on the power supply board (Figure 2-8) con- hhects the DC system common to the earth ground. Cut Jumper W106 to Isolate system common from earth ground. For single controller installations (module bus $8 not con: ected to any other sequence command or an INFI 90/Network 90 system), single point grounding is obtained by Jumper W106 remaining in place on the power supply board. If several command series controllers are connected through the module bus communications link the system commons are also connected. WIRING CONNECTIONS/CABLING TERESI 29INSTALLATION ‘SINGLE POINT GROUNDING For single controllers - Single potnt grounding of the com: mand series controllers provides an analog and cigital DC ‘grounding system free of elrculating currents. Jumper W106 on the power supply board (Figure 2-8) connects the DC system common to the earth ground. Cut jumper W106 to Isolate cystem common from earth ground if needed. Other wise, Jumper W106 should remain intact for a single ‘controller. For multiple controllers - If several command series control- lers are connected through the module bus communication link, then the system commons are also connected. For a single point grounding system, system common should be ied to earth ground only at one point. Therefore. cut jumper ‘W106 (Figure 2-3) on the power supply board ofeach control: ler. Use a separate 14 AWG jumper wire to connect the DC system common of the CSC'to an Isolated system common ‘bus. From one point on the system common Due, use 8 AWG wire to connect to a dedicated ground (Figure 2-4). NOTE: Fora single point grounding system, eyslem common ofa 1 devices that nertace th the Soauesen Command Gurls ‘mast bathe same potenal asthe Sequance Commands sYetor igure 2-4. Recommended Single Point Grounding System, WIRING CONNECTIONS/CABLING 2-40 TERRORSINSTALLATION ‘The tsolated eystem common bus should be grounded by use of a dedicated grounding electrode, L., a grounding elec {trode separate from the alternating current (safety ground) grounding electrode. There should be no greater than five hms resistance between the dedicated grounding electrode {for the DC single point grounding system and the alternating current (safety ground) grounding electrode NOTE: Whore it isnot posse to provide a descsted grounding ‘lectose for systam common, then connection tthe ses ground ing elecroge must be by a grounding conductor ved for no thet Butpose (no eter eauloment must be prouncad teri th Same ‘Grounding congue. Digital inpujOutput Connections Low level (24 VDC) digital input and output wires should be ‘wisted pair, stranded wires insulated with low leakage inst lation materials and bear a voltage rating for the highest voltage present (either power or signal) and a 75°C (167°F) ‘minimum rating. An alternative is that non-voltage rated wire can be used for the 24 VDC etreuite if the high level circuits (power and signal are insulated for twice the actual ‘lreuit voltage. Individually shielded pairs provide greater protection against noise and crosstalk than nonindividually Shielded pair. Shields are to be grounded at one of the two Screws located on the bottom of the termination board. Higher level (120 VAC) digital input and output wiring should be stranded copper conductors and bear a valtage rating for the highest voltage present (either power or signal) and a 75°C minimum rating. Maximum wire gauge for the connectors on the rear of the ‘Sequence Command housing is No. 14 AWG and minimum is No. 24 AWG. WARNING AVERTISSEMENT Connect the digital inputs and outputs using the external Wiring label (Figure 2-5 on the inside rear housing cover) 2 guideline for terminal block assignments WIRING CONNECTIONS CABLING ieasooae 214INSTALLATION Ba eb] Figure 2-5. External Wirng Label NOTE: Once the wing is completed, and akways ducing operate, {We rear cover of te contol must ben place Yo mshin syste stlety and accuracy. The cover proverts operator aocese fo Ive ars, prevents operator accesso pats which may cause an gion fapable ae, acts as an olscucal shel! Yo reduce ie effects EEMIIAF, and Reps mininze lompertir praenta, is po thatthe cover be securely mound during Noa vse Refer also to Figures 2-6 through 2-12 for typical digital ‘input/output, isolated and non-isoated connection examples. NOTE: Reler to Appendices A and 8 atthe back otis instucinn bookror safety cult eagreme and hezardove location informatie, cee (Che Ponbe Sot) = gure 2:6. Connection of Isolated Digital Outputs, AC/DC Powered Load Wiring WIRING CONNECTIONS/CABLING. 2 TERESAINSTALLATION Goon Sure) “ee f Figure 2-7. Connection of Non Isolated Digital Outputs, DC Powered Load Wiring (Common Switched) ‘igure 2-8. Connection of Non Isolated Digital Outputs, DC Powered Load Wiring (#24 V Power Suittehed) Temes WIRING CONNECTIONSICABLING 2-18INSTALLATION a Figure 2-9. Connection of Non Isolated Digtat Ousputs, ‘AC Powered Load Wirng OF I. asf] . pT ee ‘P@gure 2-10. Connection of Isolated Digital Inputs, AC/DC Powered Load Witng WIRING CONNECTIONS)CABLING 214 TERSINSTALLATION lowe = opted i igure 2-11. Connection of Non Isolated Digital Inputs, ‘DC Input Wiring gure 2-12. Connection of Non-Isolated Digtal Inputs. "AC Input Wiring WIRING CONNECTIONSICABLING TREE 218INSTALLATION a Connecting Muiple Command Series Controllers ‘MODULE BUS CONNECTIONS ‘The module bus wires for connecting multiple Command Series Controllers should be twisted pair stranded wires Insulated with low leakage insulation materials. Individually shielded pairs provide greater protection against noise and crosstalk than non individually shielded pairs. Shiclds are to bbe grounded on one end. To ground the shields, one of the ‘ovo screws at the bottom ofthe termination board should Be used. ‘Maximum wire gauge for the connectors on the rear of the ‘Sequence Command housing is 14 AWG. Refer to Figure 2-13, for module bus wiring when connecting multiple controllers, ‘EXPANSION BUS CABLING ‘The expansion bus can be connected between units via cable ‘CKEOOI-2 which plugs into connectors PS or PO on the controller's termination board (Figure 2-14). The two connec: tors are provided to allow daisy chaining between four units maximum, "REDUNDANCY LINK CABLING ‘The redundancy link can be connected between two units by lusing cable CKROO1-S. This cable plugs into connector Pa on ‘the controller’ termination board (Figure 2-15). NOTE: For recundancy, the expansion bus the backup controler must be connectes tone expansion bus ofthe primary convo gure 2-19. Module Bus Line - Connecting Multiple Controllers WIRING CONNECTIONS/CABLING 246 TER ROOASINSTALLATION Figure 2-15. Redundaney Link - Connecting Multiple Controllers WIRING CONNECTIONS/CABLING EROS eiPa Bailey ‘Two cables are available which allow the controller to be connected to EIA RS-232 Serial 1/0 equipment such as a printer. These cables, CKCOO1-10 (10 t) and CKCO01-25 (25 ) plug into the 9-pin connector, Pa, on the termination board (Figure 2-16). The other end of the cable hae a 25-pin male connector. comezron | “sem some iPeowuy | connector Tx fanart ba 2 2 ib cave On i i BS ages Sen i i Fs oar Sn 5 5 Ssnipos sera |g ‘ 55 Sina Gown : ; 13 ua Cor Detaces : 3 Fa bata fea sy 3 3 ‘igure 2-16, RS-282 Port Connections and Pin Out ‘Designations ‘Connecting the CBEOI Bus Extender Four wires are required to connect @ CBEO1 module bus extender to the Sequence Command Controller: module bus ‘module bus common, +24 VDC, and common, The +24 VDC power can be obtained for the CBEOL at TB4-1 even if the Sequence Command Controller fs not being powered from & 424 VDC power source. Connections between the CBEO! and the Sequence Command Controller are indicated in Figure 2-17, NOTE: The +28 VOC power avaliable trom TB4-+ isnot tobe wed {or ail WO power. WIRING CONNECTIONS/CABLING 28 TERE EOOT.INSTALLATION Roure 2-17. Connection of the CBEO! Modiule Bus Extender t9 @ CSCO! Controller ‘SAFETY RELATED INFORMATION WARNING: AVERTISSEMENT Part ofthe required installation ofthe CSCO1 Controller isthe proper selection of 1) hardware output default conditions, and 2) configuration output default conditions, ‘Typically. the hardware and configuration default setings will be identical, However, they must be defined separately. The hardware set Lungs are done through switches on the 1/0 assembly. The ‘configuration settings are done through the logic defined by function codes within the configuration. These default values must be selected as to provide a process condition that is least Ukely to cause injury or equipment damage, to a fixed value during startup, ‘operator-selected E-STOP, RESET or STOP, and for various, {allure coneitions Les signaux desortie numeriques prennent une valeur fixe su moment du demarrage, dun srret E-STOP defini per Futiisateur, d'une remize @ zero ou d'un arret, et lors de! certaines pannes. ‘SAFETY RELATED INFORMATION 2500S 218INSTALLATION Hardware Output ut Settings ‘The Sequence Command Controller allows the user to define f set of default hardware settings for the digital outputs should some type of failure occur with the CPU board. The ‘outputs will be forced to these hardware settings if communt- cations with the CPU board is lost. This will cur under the Tllowing conditions: 1. Ifthe STOP or RESET button ts pressed by the operator. 2. Ifa fatal error occurs in the controller A fatal error oceurs for all error codes listed in Table 5-1 except for 05 and 06. 3. A process falure occurs for which a trip block (Function Code 92) has Leen selected by the user, This block, when enabled, forces the CPU in the ERROR mode, at which time the outputs switch to their default settings. This might be ‘speciled for eritical inputs or interlocks or violations of erti= cal eross-Limite, 4. Ifa hardware fatlare occurs with the expansion bus (such ‘88 CKEOO1-2 cable being disconnected when additional units fre being used as slaves). This case is only applicable when specification $3 of Function Codes 83 (DO Group) and 84 (DI Group) is set to a 0 so the CSC Controller will trip upon loss of communications. Otherwise, sf epee $3 is set to ® 1, the ‘controller will mark the inputs and ouputs as having BAD ‘quality and continue to operate using the last valid values it Ihad for the 1/0. ‘These default settings should be set such that a safe operat- ‘ng state Is obtained if controller fault occurs, ‘The default values for the digital outputs are selected on the manual control board, Table 2-9, The selection ls ON. OFF oF HOLD LAST VALUE. Gontiguration Output Default Settings ‘These configuration default settings should not be confused with the hardware default settings. Refer to the configuration section. Configuration Output Default Settings for data required to make the necessary default settings, ‘Output Values When In the CONFIGURE Mode SAFETY RELATED INFORMATION 0 ‘When the controller powers up in the CONFIGURE mode, the digital outputs wall be driven o the OFF or de-energized state Af the output board (Pt. No. 6637163-1) ts revision D or ‘greater. When it is transferred to the CONFIGURE mode from the EXECUTE or ERROR modes, the digital outputs hold ‘their last values. These values may be the default values ‘specified by the ewitch settings indicated in Table 2-9 or, If TEBEINSTALLATION the controller was executing @ configuration, the last values outputted before transferring to the CONFIGURE mode. NOTE: The option to hold fast value eupute before tasterng ‘modes shoud ony be sed I te ouipl Board i vevson or ges. ‘Safety Related Inouts ‘A parameter termed QUALITY fe associated with all points in the Command Sertes Controllers. GOOD QUALITY status Is the normal operating value when all required communieations have been established with the 1/0 sources and the 1/0 1s within allowed ranges. BAD QUALITY status results from an outof-range signal loss of communication with the 1/O unit, or a signal net setting through from the module bus or plant loop. The hnormal operation of the Command Series Controllers iso mark bad inputs as BAD QUALITY and then use the last 00d value of the input for further control. This aseumes that Suitable control can be maintained without the input and ‘that the input problem will be corrected in a timely manne: However, a safety related input should be alarmed s0 thet operators can take immediate action to correct the problem Personal injury or severe equipment damage may oceur if ‘tip or interlock does not function properly because of the loss of the input. In these cases, loss of the input should ‘cause the controlier to go to safe default condition, A TEST ‘QUALITY block can be configured to transfer the associate! ‘operator manual/auto station to MANUAL, sbut down the process or send a warning to an annunciator. Refer to the configuration section, Configuring a Test Quality Block Jor Safety Related Inputs. Operator Alarms 1m nolsy environments or when operators may not be close by the controller, it may be necessary to use one of the digital ‘outputs to control a Ktaxon or other signaling device to notify the operator of alarm conditions. FACTORY SWITCH SETTINGS ‘The switches on the CPU, output and manual control boards along with the jumpers on the Input board have been preset at the factory. To change the factory seltings and customize ‘the controller for your application, refer to the section titled SELECTING OPTIONS. The highlighted or screened switea ‘stings in Tables 2-1 through 2-9 designate the factory settings. A column has been included in each table for you © record the final switch settings. 2aINSTALLATION Removing the Cireull Bosrde WARNING AVERTISSEMENT NCTE: The creut boarce conta MOS devices and are subject 0 <éanage by stats oleae. Rete lo tecton tes Special Handling Procedures for MOS Devices ‘Shock hazard exists. Remove power before extracting or in. serting the WO unit Risque de choc. Assurez-vous diinterrompre Valimentation| avant de retier ou dinserer unite a'E/S. FACTORY SWITCH SETTINGS 22 1, Remove power from the controller. 2. At the top ofthe faceplate is a legend /access door, Part of ‘the door protrudes above the top of the faceplate. Pull the ‘door and swing it to the left to open. A locking screw is located between the RESET pushbutton and the STOP pushbutton (Figure 2-18). Ragure 2:18. Locking Screw Location 8. ‘The locking screw is captive and does not require com: plete removal. Back off the screw and pull the faceplate/CPU board assembly forward to remove from the housing. Switch settings for the various options available can be made to the (CPU board once removes 4. The input/output assembly consists of the input board, Sutput board, power supply board, manual control board land the power supply mounting bracket, To remove this ‘sembly. insert a screwdriver into the alot from the bottom ofthe integral tab on the power supply mounting bracket and carefully pry against the case. The entire assembly can be removed from the housing. Once removed. the necessary Jumper and ewiteh settings for the various options can be made. ESOSINSTALLATION 5. Refer to section titled SELECTING OPTIONS for proce- Gures to check and/or set the necessary switehes and Jumpers prior to placing the unit in service. 6. Once the switch and/or jumper settings have been made, reassemble the input/output assembly and faceplate/CPU board assembly into the housing. ‘SELECTING OPTIONS ‘The options of the Sequence Command Controller allow vari: ations in performance to be selected according to the requirements of a particular application. The witch and Jumper settings should be made prior to placing the control- ler in service. Refer to section ttled REMOVING AND INSTALLING THE CIRCUIT BOARDS for the procedure to ‘galn access to the eireuit boards and make the necessary adjustments WARNING Shock hazard exists. Remove power before extracting or in-| a ___coonrricunation, Table 8-7. Function Code 84 Specifications ‘Spec Defautt | Data Range No Tine | Yate | Type | ain ae Deseon st [ne [0 | mia | 200.9) | Cipro ov aeons SCOT 2 [me [0 Pawn | — ow1 mpage Eaenary pas Sw [omy | —ow7 resonant na orpeee | $n w oer Table 9.8. Function Code 89 Ousputs Bock | owe ember | me | besertin ™ Becean —] Group aa Gece L 1 Table 3.9, Runction Code 88 Specifications sexe] | oxtait | ont | Range Ne | tare | Vato | Type | in hax, Deserton es SNe | 0am] — 01 | onto oe up 17 Sepa 9121816 seas Se |e [moet hee arto on tpese, _ 1 Coane a oer. 32 [We | 6 [et | onc [Bock ates ovate a TT 35 @ [int —| “oi 2048 | Beck ates fro fd cao] 88 | no | 0 [ima | 0102040 | eck des tor val a 4 arpa) S7_| We | 0 [te —| 01 208 Bok ares lor va ota spay 33_[ We | “0 [ina | oro zn | Book as ora of eo 32 No | 0 [ime | 012046 | oc ats tor volo of oapTNAY [-sio|| we [0 Tinta | tz [Basco vin of heal” ——| sit | ne | 0 Joe | ov 2000 | Bock deans for valu ofan oneal CONVERTING THE INTTAL DATA INTO A CONFIGURATION Re HE ITALOATAINTOA CONFIGURATION 315CONFIGURATION Baile} ‘CONTROLLER/OPERATOR INTERFACE ‘The faceplate of the Sequence Command Controller ts the Interface between the operator and the control configuration Funning in the unit and is referred to as a control station ‘The sequence station biock (Punetion Code 176) is used in the configuration to drive the faceplate. The sequence station collects data from the device driver blocks and the 1/0 hard- ware as well as other tser-defined blocks, It also performs various control actions as requested by operator inputs ‘through the five pushbuttons on the faceplate. ‘The data available on the faceplate ts ‘The value ofall hardware input and output points ‘Step number. Device driver block mode and logic output value 1/0 alarm status. Error codes. ‘The following control actions are avallable to the operator: 1. Digital output AUTO/MANUAL select with output control. 2. Selection of step number ‘3. Process run and hold control with ability to put process im E-STOP step for a cafe shutdown. Figure 8-3 shows the linking of the various blocks to the ‘Sequence Station block in @ typical application. ‘@gure 3-3. Typical Sequence Station Block Linking (Simplyied) (CONVERTING THE INITIAL DATA INTO A CONFIGURATION 16 Tea OoCONFIGURATION Table 3-10. Function Code 176 Outputs ‘Block Bes Number | Type | Deserption 6 Boolean | Hone opt nes Real” | ita stp umber Nez Peat | Unused Naa cea | arm acinomae bey nde ‘Table 3-11. Function Code 176 Specifications Spee Dutaut | cata | Range io. | une | Value | Type | win tax. Deseiption St | Ro [© [ima | ot 2048 | Block ations input No, alarm sgn O= Normal _ shia 52 | Ne [o [iat | 0102046 | Book adress oft 2 lam gal s3_| No [0 [wmiay | ovo 2046 [sock aacress eng alarm sina s_[ wo Jo [unzey | oro 2046 | stook asereat eng 4 sar signa S5_[ No 0 [im | 09 2086 | Soak ade otnpu Saar sina [se [Wo [0 |imzy | 0204s | sock accra fp lam sgn. 's7_[ Woo [ima | 010 2046 | Bos adress of np 7 sar sina se_[ no [0 [ia) [0102086 | sockadcress ong 8 ata sional s9_[ no [0 [way | oo 046 | ackaderecsoinpt ®alarm signal ‘S10_| No [Oo _| mz) | 010 2046 | Bio asereas of pi 10 alam algal sit [Noo [ime | 010 2086 | ekadoress of put 1 ala signal S12 [Ne _[o ma | 019 2046 | Bick adores of inp 1 la sgl 19 | wo [o[im@ | 0102046 | Bloc adaress ofp 19 ala signal St4_[ No [0 [ima | 0192006 | Bock acess ofirput 14 alam sat | S15 | Noo [ima | 019 2046 | Beck adores of put 15 alam signal S16 | No [0 | iway | or 2046 _| Bock adress of put 1 alam spl SIT | No [2 [ama | 019206 | Bos acerss of pat 1 DOB conto! ouput sats (Sei esos F.C 122), sie [no [2 [ima | 0102086 | Block acess of oupa.2 008 onto! uput atts Sie | No [2 [mia | 019266 | Brock aceress of oped OBB conto) _ ouput tats. ‘SD [Ne ]2 [mia | 0162046 | Block aoaress of eanut DOA coal exper as sar [No [2 [ime | 0102086 | Block cares of euputS DOS contol ouput atte ‘CONVERTING THE INITIAL DATA INTO A CONEIGURATION TOT 37CONFIGURATION alley] Table 3-11. Puneton Code 176 Specfatonsontinued ‘Spee Detout | Data Range | a. [ruse | Wate ype | anc | Deron S| Ne [2 |e) | eioams | Bocca cout 6008 ward Perens SB [me |e [me | owe | Boe ats dou TODE ama | ouput Se [We [2 [wwe | Se Pak eases foam O58 cme : oseu ta [ses [ve [2 [mea [on mae | ac asus 0008 rt apa sae we | we [2 [oma | eae | seats cep 0 OBB cow sou sa SH [we |e fea} ea |r nasa coup DOB el WZ | vous | Bel me Te [me | wane | Bock assess doa TecOscowa | pun S| We | 2 |e at ane ee sami sso we [2 [wg | om7 | ston aaa sor | ke [2 | my) oman | Bowes UNFOLD aera! (oserates Onno sme SE | we | oe [me | orwrei2 | vo uantn janie eps wesFIOO> ont | tomers osoaa ed) SS [ve [S| mi) —] 06a | Mare overtoacie ey | + Nora | | Cia | [6 Faceptas n y. erence neni Clennam. ae [ me | + [mmr] 801 | Dat nae of ups tara un an. ete | ew _[ ha —| tape owas ope) [Future ‘Specifications 1-16, Function Code 176 Specifications 1 through 16 of the sequence station block [provide two diferent options for the INPUT indleatore on the faceplate, ‘Alarm Mode ‘When the spee value is made postive, the faceplate indicator will display the logic state of the associated hardware input. (CONVERTING THE INITIAL DATA INTO A CONFIGURATION 316 TEBE EOOABCONFIGURATION © aa the associated block input value (indicated by the Function Code spec) 1s a logic 0, the indicator will be in its normal ‘operating state. Ir the associated block input value is a logie 1. the indicator will flash. the audible alarm will sound aid the alarm LED will flash. By pressing the ALARM ACK pushbutton, the audible alarm wil silence, the alarm LED Will be on continuously, and the indicator will continue to Fash as long as there is logic 1 present Taternal Logie State Wome I the spec value is made negative, the indicator will display the boolean value of block output indicated by the Function (Code spec. No alarm conditions will exist fora logic 1 Refer~ fence Figure 3-4 for examples of these dillerent operations. ‘Specitications 17-28, Function Code 176 ‘Specifications 17 through 28 of the sequence station block are to be the block addresses of the device drwer (function code 123) block's status output, When this block is linked to the sequence station bloc, it serves two purposes: 1. Ittells the station where the device driver block for a partic: ular output is located so that the station can pass faceplate commands toi allowing for manal contzol of tie output. asp [ea EEPEREEEEPEL jae gure 3-4. Sequence Station Input Indicator Operation Examples (CONVERTING THE INITIAL DATA INTO A CONFIGURATION Tea 3-10conriaunarion ley] 2. It also allows the station to monitor the output’s status land therefore provide alarm indication for each associated output, Reference Figure 3-5 for examples of diferent control ‘options forthe digital autpnts, ‘Specitication 31, Function Code 776 ‘Specification 31 of the sequence station block serves two purposes. 1, If the mput to Spec 31 ts equal to 1 on entering the EXECUTE mode, then the sequence station (Function Code 176) causes the sequencer to begin running at Step 1. If the Input to Spec 31 te equal to O on entering the EXECUTE ‘mode, then the sequence station causes the sequencer to go to the executed stop (E-STOP] step (Step 0) which causes the following conditions to exist: |. Sequencer is not running. — AEPUCATON LoCIE eounts Foe Bie Bo Fagure 9-5. Digtal Output Controt Options (CONVERTING THE INITIAL DATA INTO A CONFIGURATION 20CONFIGURATION . The OUT SEL pushbutton cyeles the alphanumeric display through E-STOP?, RESTART?, the digital outputs, land back to B-STOP. ©. The RESTART or START functions must be used to Start the sequencer running 4. The digital outputs wil be driven to the values deter: mined by the configuration for Step 0. Refer to Config ratlon Output Defaute Settings 2. ‘Spee $1 also allows external control of the RUN/HOLD ‘mode after startup fs complete. If this Input goes from 1 to @ and the sequence is running, the sequence station puts the ‘sequence in HOLD mode. If this input goes from a 0 to a 1 land the sequence is in the HOLD made, the sequence station puts the sequence in RUN mode depending on the priority set by Spee 83. Table 3-12. Sequence Command EASY STEP Block Address Map Bioek ‘ommenta Aare une| memory Usage| yo one SEst[ERE| __ConrotFunction _Code|NVRAM TRAN] Loo. ___Detauit Setings [a mE 31 | 29 [OlGreup mae 8 [36 | i | was [Dominoes re 59 | #6 |OLGrow pus: 0-6 | 48 | He | uaser |imettotacto we 4&7 | 54 |Oteromimpacir2e — | ge | 16 | t14 | Saves [rrdearo pe 1 [2 [Dlomopimwsczsse | oa) 48 | Ha | Saves |70 |Dlowpinpa:so40 | St | a8 | se | sae? H | 7 |Diewpimpararae | oe | 48 | se | Savea | Fo | 06 lotcrmpinpaccose | ot | 48 | s1¢ | seve & | $4 [Oecpinpaesrae | St | ie_| He | Siew 35 [05 [oscsitonwaser | x76 | 00 | soe | Sequnnc sas nas 7 | 86 [csc ston Save + wre 0 | soe ‘seineineoce oe % |toofcscsasonsme2 | 76) 0 | ane — 401 | 12 [650 Stason Sve 3 We) eo | 5 oa: 10 111 |112 [oeweo owe oars | vz) a0 Feesback mpi = 42 13 |114|benee omer ouput2 | 425/30 Foecack put = 34 15 |116 |Oeven Deve Ovputs | 425] 30 Feecect pus = 58 417 |118 Devoe On ovo | iz3 | 30 Feecbock pus 78 19 /120|Deneedawr overs | 125] Feecbeck pt = 20 1 |22|Oevebrervouee | 425] 50 Feecock p= 1.82 123 | 124 |Oeneo Omer ouput 7 | 123] 30 Feedback pats = 1234 125 |125|Devesbeerovowes | 123| 90, Feedbock pus = 1516 121 | 128 [Deseo Dew oveue9 | 123] 90 No np 425 |'90|Denesdowerovpueto | 128) 5 No inp 451 | 52 |Deree Over Ouse ss | 423) 30 No pas. 153 | 134 owns omer oupsei2 | 123 | 59 No es _ ree (CONVERTING THE INITIAL DATA INTO A CONFIGURATION 3-21CONFIGURATION le} Table 3-12 Sequence Command EASY STEP Black Address Map (continued) Block Commente ares Fune| emery Usege! YO | nd [SiatTEed| _controtFunction |code [RVRAMTRAM| Lec. | Default Setings 125 |196 [Devos merous 13 | 129 | 90. | 100 | stave 1 |Feedback ners = 17.8 187 | 158 Jove verOuput 14 | 123] 90. | 100 | Stave’ |Feedbackinputs = 1020 +190 | 140 Dever ver ouput 18. | 125 | 30 | 100 | Suave 1 |Feeabecknpus = 21.20 st | 142 |Devce ver Ouput 18 | 423| 30 | 100 | Stave t [Reesbock npu = 2.24 149 |144 |Devce Over Ouput 17 | 423 | 90 | 100 | Slave t Feedback prs = 25.08 MS [148 |Devcodeveroupr 12 | 128 90 | 100 | sine 1 [Feecbackinpus 2720 | 147 |148 |Oevice Dover Outpt 19 | 123 | 30 | 100 | Stwve 1 |Feedback Inpus = 2030 149 |150 |DevceDverOuput 20 | 123 | _30_| 100 | sive t |Feedback pis = 51.32 151 | 152 | Device Diver Ouput-21 | 423] 20” | 100" | Stave fro npr. 158 |158 |DevceOrver Ouput 22 | 423 | 89 | 100 | Sve t |notnpus, 155 [156 |Devee Orr oupac2s | 123 | 30 | 100 | ste [noinpus 197 |150 [Device Omer Oupatet | 123 | 30_| 100 | Slive + [noInpus 159 |100 [Device Over Ouspat:25 | 123] 90 | 100 | Slave 2 |Feodback pus = 20.84 4381 |162 lowes nvr owput-26 | 123 | 90. | 100 | Slave 2 |Feocback puts 35.38 169 | 164 [Device Diver Ourput:27 | 123 | 30. | 100 | Stave 2 |FoecbackIgeas = 37:38 185 | 16 |Device var Ouput-28 | 3123] 30. | 100 | Stave? |Feecback Inputs = 30:0 4367 |168 |DeveeOnver Ouput 20. | 123 20 | 100 | Stave 2 |reecback npus 43.42 109 |170 |Deveeoner Oupt 30 | 123 | 30 | 100 | Stave 2 [Foosback npus = a3.44 371 |172| Device Onver oupacst | 123 | 90. | 100 | Siave2 [Feesbecknpus = 45.46 573 |174 |OovceOnver Ouputs2 | 123 | 90 | 100 | Stave2 [Feecbock pus = 4748 175 [178 |Oesice Over Ouae33 | 129 | 90 [100 [Slave 2 [Roinpus. 177178 [Device Over Owous4 | 123 | 30 | 100 | Sle? [hoinputs 179/120 |Devcedver umut'3s | 123 | 90 | 100 | Saved {noinpus 181 | 12 [Deve ver ouput35 | 123 | 90_|100 | Save2 |hoinpus 188 | 104 [Doves iver Oupac a7 | 125) 90 [100 | Save [Feedback np 195 | 188 |oevcsonver Ouput 38 | 125 | 90 | 100 | save 9 [Feedback npus = 51.52 17 | 108 [Deve Diver Oupue39 | 323 30 | 100 | Save |Feedback inputs 5056 189 [190 [Device Omer Oupa:40 | 123/30 | 100 | Slave [Feecbock Inputs = 8.56 191 |192 [Device mer Oupacat | 129 | 90 | 100 | Slave [reesbocknpus = 87.58 183 |19¢ [Device OrverOupst'42 | 128 | 20 | 100 | Staves [Feedback npus = 9/60 185 | 198 [Device mer oupat:as | 123 | 30 | 100 | Sime’ [Feedbeck puts - 61.62 197 |198 [Owe omerou-44 | 123 | 90 | 100 | sive [Freobeck inp 62. | +99 [200 [Device Diver Oupac 4s | 125 | 90 | 100 | Save 8 No inputs 201 |202 |Omvce iver Oupst-46 | 125 | 90 | 100 | Save @ [Notout. 203 | 208 |Owvce ver Ouput-a7 — | 125 | 90 | 100 | Save? /Notnputs 208 |206 |omvce oneroupu:as | 125 | 90 _| 100 | Sttve 3 [NoInputs 207 | 207 ]00 Grovp Opus: | a2 [eo | master 200 |208 |D0Grospoupus:9-12 | 83 | 32 | 90. | master [ogtat ouput groups 200209 |Docremoupus:1320 | a5 | 52 |90 | sivet law ineinerece 210 |210 |DoGremouputs:2124 | a3 | 52 |90 | Sie lithe hardware outputs, 211 |211 |DOGremouputs 2552 | 0s | a2 | oo | Saver 212 |212 |ocrmoupms sess | ws | a2 [oo | Saves 213 |212 |oo reve ouput 37-44 | 03 | a2 |oo | Sued 214 [214 joocrpoupurs 6-48 | 03 | a2 [oo | Saves CONVERTING THE INTIAL DATA INTO A CONFIGURATION 3-22 REBOOTCONFIGURATION coirictirarion Table 3-12, Sequence Command EASY STEP Block Address Map (continued) Block | Comments: Asse Irene| emery sage) 0 oe SE (Emt| Conreructon [Coe [VAAN TRAM| Use. deta Setnge 218 [205 [Device enter Ovo 32 | 25 | «0 | 2 Gnion mont 20 [216 [omnes emer Owe to rae | 20. | to0 lesen ort cnet 21 |B? [Gowen emer Ovpte 250) 108 | 30. | too errant bra [21 [oeves eon Ove s7sa| tos | 20_| too seve Shera 219 [7 jUnea 20 {far froomxsepe o7 | 20 | a2 |e loo te a 22 [fas Roewxseps 813 | tae | tz ae cman’ secs we 25 |e [Roan ses tos | tae | a2 ae ine top nsw bu [ost Roem see oar | tae | te |e asa [iso powers soso | ae | te |e 0 [ere [oop tie [Se era 25 |2en [Sep atone Se ners 222 25 [30 [Sep tops Sp nseaera 203 kes [3 |Sepatone [sw nsetr = 238 520 [sat [sep stage Is ncenor= 208 45s [oe [Sepetose [sw nsenar= 250 550 [see [Sep riage [Sw inser = 207 3es [37 [sepatoge [sop nen =208 300 {aoe |Sepotape ‘Sp Inset = 29 555 |e [Sep toLope SS nde = 250 0 fe2t low 1 Loge Si net ‘2s [és [Sop tetoge So near = 982 io lest [Sep tose [Se nse = 28 1s [eee [Sep ose Se nacacr= 238 10 [tet [Sep t Lage | Se nae = tes |ie0 [sep te Loge st ner = 256 S00 |ste [sep tinge | |Stpinacaor=ar 515 [seo |Sup toLope [Sep nse’ 258 5 [sat |S ttope | [Sep nseao = 290 38 |S |S aptope [Se nsena = 200 | 0 |57 [Son 2t Lge [sw nde = 575 |sa0 Ben one ‘Sp near = 22 520 |r |Sepastoge ‘Sop Inder = tes |st0 [sep tose |S indent 620 |e [sep attose Sr nen =288 628 |et [spat Loge Senta = 288 0 [sxe |supartope Sep Inset = 2¢7 5 [ere [Sup anton | [Sp insemor =208 £0 |e5¢ | Sup aptope Sep Insemor = 209 5 |10n |S atone [wo nsenor 280 So [fae [ow at tops | |Sepinsznor ast 7 {ton |S aetope [Sep net =252 70 [740 OUUX us 68 7) =e [Sep Toes 1-0 4 [14s loupe t0 we| = |e [sup Tage 10-10 yea |142 [owuxsnpe 20 we| & |e [Sop Yer 2029 1s [70 [ouxcsupe: 2039 ne] & |e Sup Tiger 9092CONFIGURATION Table 3-12. Sequence Command EASY STEP Block Address Map (conttaued) ‘Block Comments across Fune.| Memory Usage] 4 and SeA[EPd| __Conotrunction _ |code! Lee. | _Detsutserings 724 |745 [Soq Mentor Stps:1-8 | rae] eo | 16 Net ane tar stops for 748 |747 |SeqMentorSiops:0-16 | 124| 60 | 302 loach stop arecontgured 1748 | 749 |Sea Mentor Sips: 17-24 | 124) 60 | 152 ve sequence mons. 720 [751 [seqMontorSips:252 | 124 | 00 _| 162 752_| 754 | Unvend 735 |750 [Seq Masir Oupasta | vai] 6 | 142 | Master |Stepmasie ae 780 |764 |Sequaster Oupasse — | v4 | 60 | 142 | Master conureain ne 785 | 760 |Sequarter Oupsteo-12 | +41 | 60 | 142 | Mastr | sequence mater function 770 |774 |sequeseroupusta6 | s41| a0 | 142 | Sine + [tose 375 | 770 leequesteroupuatz2o | tai} a0. | ta0 | oie s 720 |704 |Seq aster Oupuszt26 | tai] a | 42 | Saved 795 |709 | Seq waster Oupts2523 | 1a: | a0 | 142 | Save2 790 | 708 |Seq aster Ouputs2052 | 141 | a0 | 142 | Save? 795 |709 |Seq Master Ouputs20.38 | tai | 80 | 142 | Stve2 200 |oo8 |Seqiactr Ouputsa740 | tai | 60 | 142 | Sivoo 005 |o00 |Seqastr Ouputsatae | tai | @0 | 142 | Staves 810 |e14 [Seamaster Ouputs548 | 141 | 00 | 142 | Suves 1815 [004 | Reserved For Atomic Restore "20s pou eREE USER AREA For er dled sks Table 3-19. Sequence Command Controller EASY STEP Block Structure for Automate Restore Option Feta0 Memory Usage |piock asdress func [Eee to End | Functions Toe Restores _| Code | NVRAM _NVRAM | RAM B15 | €22 | DIG 8 ] eo | roe 23 | @26 | csc statone 178 » aoa | 352 27 | a7 | Gevce Overs oy zm | sie | aaa 875_| a2e_| BOGreps 3 2 | oo | “roe ‘89 | 086 | Device Mentors 1s 4 oo | as 7 | aor | ADewux 125 6 310 | a ez | aos | aux 19 2 sos | ase 208 | 200 _| Sequence Mentors 24 2 ze | ase 300 | 617 | Sequence Masters vet 6 Tea | i056 13 | or | Segment contol @ 2 6 28 sre | ot | ecended Executive 0 2 8 a8 915 _| 1304 | Step Logie : : : "Varios with ype and amount of Fundion Codes aed by house. ‘CONVERTING THE INITIAL DATA INTO A CONFIGURATION 5 26 TERESA.CONFIGURATION 2s conricination ‘CONFIGURATION DATA FOR COMMUNICATING WITH OTHER COMMAND SERIES CONTROLLERS ‘Many control applications involve analog control as well as ‘sequential control. The CLCOD Loop Command Controller or the CBCO1 Batch Command Controller can provide analog control capability. The Sequence Command Controller cai ‘communicate with elther of these controllers via the module Dus. Ifthe two controllers are linked together via the module bas, then there are a serles of function codes that allow the ‘evo controllers to paso information. These fuuclon codes 1. AI/B - Anatog Input Bus command (Function Code 25) ‘Tats allows one module to read a specific real Block output from another module. This block output fs an analog signal. For example. a Sequence Command Controller could read a level transmitter signal hardwired to a Loop Command Con- ‘woller, (Analog Input List (Function Code 63) = receives 6 ‘analog values) 2. DI/B - Digital Input Bus command (Funetion Code 41), ‘This allows one controller to read a specific logical block ‘output from another controller. This block output is a digital signal. For example. a Loop Command Controller could be reading a digital signal from the Sequence Command Con: ‘uoller to tell tt to change the setpoint of the controller (Digital Input List Function Code 64) = receives B digital values) ‘The analog and digital signals passed over the module bus can be both actual real world 1/0 values or the result of Internal logie and/or calculations. ‘CONFIGURATION DATA FOR SETTING UP REDUNDANT CONTROLLERS 2500-48 ‘Some considerations to keep in mind when setting up a redundant pair of controllers include: 1, Both unite must have the same move hns addeess, 2. ‘The station address and the I/O address of each untt must be different from each other, 3. When entering the configuration into the unit, only one of the CSC station blocks (Function Code 176) can have value for Spec 29 diferent than the default value of 2 4. Both of the units must have dipshunt XU47 installed and all switch settings on the CPU board must be the same except for S8-8 Table 2-6. CONFIGURATION DATA FOR COMMUNICATING WITH OTHER COMMAND SERIES CONTROLLERS ‘FEEAUEIGUBATION DATA FOR COMMUNICATING WITH OTHER COMMAND SERIES CONTROLLERS 3-28CONFIGURATION lei” ‘CONFIGURATION DATA FOR FAILURE HANDLING AND DETECTION EASY STEP PLUS configures a device driver (Function Code 128) for every output specified in the setup menu, These devices have status associated with them. This ineans that if the feedbacks do not confirm the output within the feedback ‘walling pertod, then a BAD status is generated. This wil ‘cause an output alarm to be generated which causes the ‘assoclated output light to blink'and an audible sound to be Generated, All device status signals are fed to the sequence ‘monitor (through device monitors). A sequence monitor (Punction Code 124) normally controls the order in which steps are processed. The normal next step is whatever the specification for NEXTX. However, there is also a FAULTS specification. This means that if device generates @ fault and is in AUTO. then the sequence monitor will cause the ‘step number indicated by FAULTX to be executed rather than NEXTX. In the default configuration of EASY STEP PLUS. @ sequence monitor will have a 0 configured for its FAULT values. This means that If a fault $e detected, Step 0 (or Executed Stop) will be executed. It should be noted that the specifications of the sequence ‘monltor can be changed, allowing the user to program sepa. rate fault steps. A shutdown procedure that is different from the executed stop could be constructed and could involve many steps if necessary. Refer to the Bailey Punetion Code Application Manual 1293-90-20 for a detailed explana. tion of the sequence monitor and device driver function codes. ‘CONFIGURATION OUTPUT DEFAULT SETTINGS ‘The configuration default settings are outputted when an ‘operator or configuration induced E-STOP occurs, The CPU eontinues to execute the configuration and communicate ‘with the 1/0. When the configuration defaults are enabled, control ofthe process is sill maintained and various outputs can still be manipulated by the operator. The configuration output default settings are done through the logie defined by function codes within the configuration, NOTE: The E-STOP function Is use to foros the sequencer to ‘ecuto default output states that have bee defined by the ose ‘These outputs shoud be detned to minimize possible equsmont damage and provert inuy. The E-STOP tution shou hot be ‘sod asa substi for an emergency stop switch. Emergency stop switches should de-onergize power fom a arcu to prevent or mt at injry or equipment damage. Such swiches should be tested 0 aslo be easty used by oprators close fo equipment tht fay cause iy, When the controller is executing a configuration and a se- {quence station (Function Code 176) s configured, requesting the E-STOP step from the faceplate causes the step number ‘CONFIGURATION DATA FOR FAILURE HANDLING AND DETECTION a2 TESEEOTBconic raion output of the station block to go to.a value of ©. This will occur whether or not there is a redundant controller, The station block also causes the hold/initalize output of the block to toggle from @ logie Oto a loge 1 and then back to 8 logie 0. Typical sequencer configurstions have a sequence monitor (Function Code 124) connected to these outputs of the sequence station block. Pressing the E-STOP selection Dutton causes the sequence monitor tog to Step 0. the default for safe shut down step. If sequence master blocks (Function Code 141) are ted to the sequence monitor, they wil output the digital values associated with their defsult output masie any other type of function codes are used, additional logic will be required to detect when the step number output of the se: ‘quence station goes to a value of O, indicating that a safe Shutdown condition ts required. Additional logic ls always re- ‘ulted to force the analog signals to the desired value when an E-STOP condition Is detected. Figure 3-6 is an example of how ‘to force digital and analog outputs to a safe condition when an ESTOP condition is detected ‘CONFIGURE A TEST QUALITY BLOCK FOR SAFETY RELATED NPUTS/CONTROL INPUT SECURITY ‘AU input points to the Sequence Command Controller have flther a GOOD or BAD quality status. GOOD quality status ls the normal operation of the controller within the parameters A ec fi Et Figure 9-6. Example Method of Forcing Outputs to Default Values During E-STOP \CONFISURE A TEST QUALITY BLOCK FOR SAFETY RELATED INPUTS/CONTROL INPUT SECURITY (Ee 0048 3-2CONFIGURATION Bai of the system. BAD quality status results from an out-of range signal or a signal not getting through from the module bus or plant loop. The function block TEST QUALITY (Func- ton Code 31) is used to test the input quality. Depending on. the importance of the input, 2 TEST QUALITY block can be configured, Safety related inputs should be alarmed s0 that operators ccan take immediate action to correct problem. Personal Injury or severe equipment damage may occur if a trp or ‘interlock does not function properly because ofthe loss of the input. In these eases. loss of the input should cause the controller to go to a safe default condition. A TEST QUALITY block ean be configured to transfer the associated operator M/A station to MANUAL. shut down the process or send ‘warning to an annunelator. Refer to Figure 2-6. Only process 1/0, module bus inputs, and plant loop inputs ‘can be tested for quality. Quality is not propagated through the controllers function blocks, All snternal points wil have good quality NOTE: tis also highly recommended that when the uni Saf rolatedapplcatens thet tne contgurton lock be prevent changes from belng made once the system has been ‘hecked out and operatonal. The lock is ented by seting speet- {ato St ef Function Code 50 a fed Bock aderese 20107 ‘CONFIGURATION DATA FOR DIGITAL OUTPUT INDICATION ‘The alphanumerte display shows the logic state ofthe associ- ated device driver block (Funetion Code 123) output when « articular digital output is selected using the OUT SEL pushbutton. The OUTPUT LED on the faceplate shows the log state ofthe digital output hardware. Generally, the to Jogi states (alphanumeric display and LED) will match. How- lever, if interlock logic is added between the DDE output and the DOGRP (Function Code 83), then the two logic states may not match because the interlock logic may override the DDB, ‘output signal. Refer to Figure 3-7. ‘CONFIGURATION DATA FOR SINGLE CYCLE OPERATION Continuous cycling ts the defautt mode of operation for the Sequence Command Controller If, however, a sequence Is to bbe executed only once. then Spee 85 of the sequence station block (Function Code 176) must be ace to the last step number to be executed. The sequence monitor block (Func: ton Code 124) should be set up so that the next step to execute after the last step Is that same step. Thus the ee quencer cannot get out of the last step without operator Intervention, TION DATA FOR DIGITAL OUTPLT INnICATION 3-28 TESSCONFIGURATION pete wep le LE] ee = |= 1-8 ate | =: won| ‘CONFIGURATION INFORMATION ON DATA AND ALARM LOGGING ‘This option is controlled by Spee SI in the CSC Sequence Executive Block (Function Code 175). When Spee S1 ie set to f value of 1. the exception reports generated b/ Function Codes 30 and 45 are sent out through the RS-232 port. When Spec S1 Is set to a value of O, the reports are generated by Function Codes 30 and 45 and sent out over the module bus to an INFI 90/Network 90 communication module. ‘CONFIGURATION DRAWING CONVENTIONS Refer to Figure 3-8 for an example ofthe drawing conventions tused in configuration drawings ‘CONFIGURATION EXAMPLE Figure 3-9 is a simplified process diagram of a filter with backwash cycle. The basic operation consists of a material being pumped through one of two filtering stages. while the other filter is being regenerated. The process rune for a xed Lume period and is then switched so that the regenerated filter Is used and the other filter is regenerated, Figure 3-10 1s a configuration drawing that represents the functions required ‘%» complete this operational sequence, Refer to the CTICD Configuration and Tuning Terminal instruction book. LE92- 1501 3, for additional details ofthis configuration -xample ‘CONEIGURATION INFORMATION ON DATA AND ALARM LOGGING 3-2CONFIGURATION Boguean ata uncngn coe TPE SNA Nee wha ovo funcron ABBREVAON BL0cx s00REss: Figure 8-8. Configuration Drawing Conventions sige ¢ Close ona “M* Figure 3.9. Simplified Process Schematic Fter with Backwash (CONFIGURATION EXAMPLE 30 TESTS| Baily CONFIGURATION FESOEz g CONFIGURATION gure 3-10. Configuration Diagram, ‘iter with Backwash continued) RSECONFIGURATION ‘igure 3:10. Configuration Diagram, Filter with Backwash (continued) TEBE 3EINTRODUCTION INITIALIZATION FACEPLATE INDICATORS AND CONTROLS ‘Alphanumeric Display SECTION 4 - OPERATION ‘Tats section provides 1) information on the faceplate indica: tors and controls, and 2) a description of the various ‘operating modes of the controller. When the Sequence Command Controller is powered on, the alphanumeric display shows POWER UP and an initialization procedure is executed within the controller. This procedure first performs various selfchecks of the controller If every thing ts operating properly. the controller continues te Inttialization procedure which requires appreximately 10 sec onds to complete, if an error 1s found, the message ERROR 2X will appear on the alphanumeric display where 20¢ inal ‘cates a particular error code. Refer to Table 5-1 fora list and ‘description ofthe error codes. During normal operation, the alphanumeric display shows the controller mode (EXECUTE, CONFIGURE, ERROR) or the control process status (RUN, HOLD. START, RESTART. E- STOP, DONE) or the logic state (0/1) and operating mode (automatic or manuad of a selected output (Figure 4-1) cutput—Saactos ouput numer ranca or atomste) Figure 4-1. Alphanumeric Display INTRODUCTION Peo) a4oPenuTiON Balle} ‘The alphanumerte display te also used to indicate any error conditions which exist. When the controller changes modes, the alphanumeric display will show CONFIGURE for configu: ration mode, EXECUTE for the execute mode and EKROR 3. for the error mode. If an ervor 1s detested, the alphanumeric display shows an error message such as LINK ERR ot ERROR 1. These messages remain on the display until the mode ‘changes or the OUT SEL or ALARM AGK pushbutions are pressed. 4] Refer to Table 4-1 for a summary of the various displays and to Table 5-1 in the troubleshooting section for a ising and. description of possible error messages. Table 4-1. Summary of Alphanumerte Displays Diehy | Deserintion 2 ‘The 0 bton was presse dung kayboard tet fi ‘The 1 bution was pressed rng Keyboard ast 23-0-AUT | DDB eutpu speci is a gi 0 state and isn AUTOMATIC made [DO cutout species taal state andiin AUTOMATIC mode | cso: maw | D08 output spect sat a gic sat andisin MANUAL mode 29-1-MAN | 008 ouput pected ia lope sss ands in MANUAL mode ‘ALMACK | The ALARM ACK buton was pressed during Keyoerd eet. ‘sxckup | Backup reaoy _ ‘COMPACT | The units compacting the NVRAM. J “CONFGURE | Untie inthe CONFIGURE mode. ‘DONE xx | The conte saquencn has fished a single cycle and hated a Step 1X enon xx | Anerorhaseccured. Reet o Table St inthe ubleshootng secon {ova ising and descipion of possbe eror messages e-s70P? | the contol soquoncer may be put tote EXECUTED STOP stp by pesing| ty EXBEAD | pension SufBypaas Bus sot te aed, EXB0K Expansion Ou/Bypass Os so tet pasted _ XB TEST___| E>panson BuelBypase Gus eof teats rnning EXECUTE | Untisin he EXECUTE mee. 7 ‘HOLD %< | The cont sequencer hasbeen had OCineaes tho Gent sep number BACKUP ‘Beckap (configuration OX, dynamic data nt inialized), (tasting) TAL The unis wating te NVRAN. [xe rest | Keyboarateetnas been acted FACEPLATE INDICATORS AND CONTROLS a2 EROOPERATION Table 4-1. Summary of Alphanumerte Displays (continued) Bipty Deaton {WHER [eto ommuncaton ere Te sive unt setae osaioh soenatssn i ens nr etn er compe pee | HGS BAD |x wt tas ae BUS OK | shea et as aod MB TEST [Mode Bus st ete rama. ~ EW OK aon ei wt a passed ‘MEM TEST | Mernory self testis running. ~ a (OUT um |The OUT WA ton ws peso reponse OUT Sei [hw OUT EL ton was pase tg Heyeoudest POWER UP [Unitas stbon ne on RESET buon sab ted ‘RAM BAD [Random Access Memory failed the memory sel teat _| ‘eADY [Tews coped eae ete may aren "RESTART? | The control sequencer may be restarted at the first step by pressing the 1 key. ROW BAD [Read Only Memory faled the mernovy self test. _ TNX | h soqccn sal s boo st 3X eis Ba Seo Sop tween ‘START XX_ [The control sequence may be siarled at Step XX by pressing the 1 key. _| ‘TOPPED [nti pciomed no shadow adhe un we ceessn TS ° _|stortstoncrannetayesnccurente 20 pon apes eee oe ‘STLXn0 |S no tose STUKOK [Sao nk se estas passe - UancnuP —|oscap onsen eta canny ‘The 16 input and 12 output bicolor LEDS on the faceplate are used to indicate the logie state of the corresponding 1/0 point. The 1/0 LEDs are programmable as pertains to color Associated with a loge level and whether the bicolor or monocolor mode 1s used. Refer to the Selecting Options section for a deseription of switeh settings When an1/O alarm condition occurs, the LED corresponding to the 1/0 points in alarm will flash. The color of the LED flashing will correspond to the current logic state of the 1/0 FACEPLATE INDICATORS AND CONTROLS 43OPERATION Figure 4-2. 1/0 Indicating LED ¢ ppoint. Refer to Tables 2-4 and 2-5 for the alarm stite LED colors, NOTE: The OUTPUT LEDs alvays inlcte the logis state o he atl output harcare. The INPUT LED's neat ether ht gal input hare Atarm LED ‘The alarm LED ts located in the lower left commer ofthe alarm ‘acknowledge ALARM ACK pushbutton. When the alarm LED is ashing. itindicates that an alarm condition exists which has not been acknowledged by the operator. When the alarm LED 4s on solid, it indicates that the operator has acknowledged the alarm conaitions and the alarm conditions still exist. Pushbutions « OUT ‘The Output Select pushbutton is used to select one of the SEL following messages fo be dieplayed on the alphanumerte dis play: the controller mode CONFIGURE, ERROR. control process Status RUN, HOLD, E-STOP, RESTART. DONE or one of the 12 digital outputs. Pressing the button causes the alphanumeric ‘isplay to step through the controller mote, control process status. and then the 12 outputs in ascending order, Once ‘output 12 1s reached, pressing the button again causes the display to reset tothe controller mode display. Ifthe bution 1s held down, the display will automatically step through the ‘messages, stopping at the control process satus dleplay. NOTE:_ tthe alphanumeric depay contains imation ote than the controler mode, conto coniguraton sts or tna cupat sas stepy (e.g, alarm messages), pushing he OUT SEL pusnbuton ‘it cause the povous deplay to apes ‘UT ‘The Output Manual/Automatic Select pushbutton ts used to WA change the operating mode ofthe output selected on the alphia- ‘numeric display. Pushing the button causes the output mode FACEPLATE INDICATORS AND CONTROLS. cr FES SOOFOPERATION ‘to toggle between MANUA: (MAN) and AUTOMATIC (AUT) If fn output 1s not selected on the display, the button 1s ig sored, NOTE: Automate mace Is oxkod out when the centrale i inthe CONFIGURE mode. Marv mode can be locked out en ‘controler is inthe EXECUTE made by seting Spec 859 of Funston Gade 176 loge + ALARM The Alarm Acknowledge pushbutton is used to acknowledge ‘ACK that an alarm condition exists. When an alarm condition cours, the alarm LED located on the Alerm Ack pushbutton vil ash and an audible beep will sound. Once the button Is pressed, the audible beep willbe silenced and the alarm LED ‘ill stay on solid. ‘The appropriate alarm message wil be shown on the alphanumeric display. Pressing the button ‘again wil step through any additonal alarm messages. Once all the alarm messages have been viewed, pressing the but ton again will return the alphanumeric display to the begin: ning ofthe alarm list. To return to the alphanumeric display prior to the alarm condition, press the OUT SEL pushbutton, If the ALARM ACK pushtutton is pressed when no alarm condition exist, the request is ignored, Ifthe button ts pressed when alarm conditions exist but have already been acknowledged, it causes the alphanumeric dis play to step through the exlating alarm conditions, 41, When the alphanumeric display shows an output status. the logic state 1 pushbutton sets the state ofthe selected output to. logic high (1) f the output is in MANUAL mode, otherwise sis ignored, ‘When the alphanumeric display shows the control configura ton status, the button causes one of the following functions tooccur: RUN, RESTART, START, E-STOP. © When the alphanumerte display shows an output status, the logie state 0 pushbutton sets the state of the selected output toa logic low (0) if the output isin MANUAL mode, otherwise s€is ignored, When the alphanumeric dsplay shows RUN XX, the button causes the controller to hold the sequence at the current step. Ifthe alphanumeric dsplay shows RESTART ?, pressing ‘the button ealls up the step select option. If START XX 1s displayed, the button inerements the step number. ‘RUN, HOLD, RESTART, START and E-STOP ‘When a Sequence Station Function Cade 176 is configured. control ofa multi-step sequencer may be run, held, restarted to the frst step. started at a selected step, or put in the E-STOP step (default step) FACEPLATE INDICATORS AND CONTROLS Teas a8OPERATION 1m order to control the sequencer, the alphanumeric display ust be set to show the desired sequencer action, This display is selected by depressing and holding the OUT SEL pushbutton until the desired display Is shown, ‘The possible modes which will be displayed are listed in Table 42. ‘Table 4-2. Sequencer Control Modes Disploy Deseription Pressing the 1 pushbuton wil cause te sequencer to begin running ats ‘ha Opushouton cals forth sap select opin (START 20, 1. Pressing START xx | Pressing the + pushbution wil cause the sequencer to begin runing at step XX Dressing the 0 penton nermants the step mb “| ‘aun xx | Sequencer is runing and eurenty on step XX, Pressing the © pushbutton wil cau the sequancer told at too 00 ‘HOLD xx | Sequencers being held at step XX, pressing thet pushbutn willeause the sequencee vn robegn inning atstep STOP? | Pressing tne 1 pushbutton wil caus the sequencer 1 90 to the E-sop step (op 0, Gefalt ste). Rete to section ted, Safety Rel one-STOR Information for eve intonation FACEPLATE INDICATORS AND CONTROLS. ae Ifthe 0 pushbutton is pressed while the sequencer is running ‘and the alphanumerte display 1s showing RUN XX, the se- ‘quencer operation will be held at the eurrent step 20 and the ‘alphanumeric display will now show: HOLD xx where XX ts the step number. Pressing the OUT SEL pushbutton causes the alphanumeric display to show: RESTART? Continued pressing of the OUT SEL pushbutton causes the alphanumeric display to eyele through the digital output ESTOP? and back to HOLD 2X and repeat the cycle If the 1 pushbutton is pressed while the alphanumeric dis play is showing HOLD 2X, the sequencer wil begin running at the current Step XX. The display will show: RUN where 20¢Is the step number. Pressing the OUT SEL pushbutton again causes the alphanu- meric display to oycle through the digital outputs, and ESTOP?. TOSOPERATION or nation If the 1 pushbutton Is pressed while the alphanumeric dis- play ts showing E-STOP >, the sequencer will go to the E-STOP step (default step, Step 0). The display will show HOLD 09 NOTE: Tho E-STOP function is used to free te sequencer to execute default output steae that have been dotines the oer ‘These outputs should be dened to minmize posse sqapra damage and prevent ijry. The E-STOP tunchon shoul rot Se sed as a subettute fran emergency stop snitch. Emergey stop swch(e) should Go-onergize power from 2 veut to prevent ce Imiigate inary or eguipment camage. Such suche) Snead be located so as tobe eas used by operators oes to equipment that ‘may cause ny. Pressing the OUT SEL pushbutton causes the alphanumerte display to cycle through the digital outputs, RESTART > E-STOP? and back to HOLD 00. If the 1 pushbutton is pressed whule the alphanumeric di Play is showing RESTART ?, the sequencer wil begin running at Step 1. The display wail show: RUN Or Pressing the OUT SEL pushbutton causes the alphanumerte display to cycle through the digital outputs. E-STOP ?. and back to RUN XX, Hf the 0 pushbutton is pressed while the alphanumerte di play is showing RESTART ?, the display will change to: STARTOL ‘This is the step select option. In this mode, the operator may select a particular step to start at, Pressing the O pushbutton Increments the step number until the number of steps spec ified during configuration in the sequence executive block. ‘Spec 9, is reached. The step number will then eyele back to on Ifthe 1 pushbutton is pressed when START XX ts displayed, the sequencer will begin running at Step XX. Ifthe OUT SEL ‘ey is pressed, the display will go back to RESTART 2 notes: 4. The START %¢ display Is @ med display. ne pushoutton sctvy is cateces for 15 seconds, te capi switches back to RESTART >. 2._ The START XX function must be vser-confguted. Referto the ‘ontguraton section, Funston Code 176 FACEPLATE INDICATORS ANU CUNI HOLS ERROPERATION Ba Single Gyete Operation During normal operation, the sequence station block checks to see ifthe step that was specified during configuration in ‘Spee 85 of the sequence station block (Function Code 176) hnas been reached. Irit has, the sequencer is halted and the alphanumeric display shows: DONE xx. where 20s the step number where the sequencer halted. Pressing the OUT SEL pushbutton causes the alphanumerte display to cycle through RESTART 7, the digital outputs, E-STOP ?, and back to DONE XX. Pressing any button while DONE XX is displayed has no effect fon the sequencer operation, The operator must perform the [RESTART or START functions to start the eycle over Refer to Figure 4-3 for a summary of the control actions and the alphanumeric display loop. ‘STOP Button ‘The STOP pushbutton causes a hardware shutdown and ro-| ‘ults in loss of automatic control, Outputs go to. thelr WARNING User-defined hardware solting. itis to be used when removing lr trom servic ‘STOP fonctions: Le bouton-poussoir a'arret (STOP) provoque Iarret du mat lel et peut provoquer la perte de la command automat Lee signaux de corte prennent lore i AVERTISSEMENT able par Iulllisateur, On doit ulliger au momont du rerait du Sequence Command Controller, et non a dee. fins! interruption du controle de processus. Pour interompre ‘controle du processus, ullisez les fonctions HOLD et E-STOP. ‘The STOP button is located behind the legend /access door on the faceplate assembly (Figure 4-4) and performs the follow- sng fanetions: 1. Forces the Sequence Command Controller to finish writ: sng data to its NVRAM. 2. Completes the data transfers over the expansion and module busses. 3. tn redundant configuration, sends a complete primary configuration to a backup Sequence Command Controlier FACEPLATE INDICATORS AND CONTROLS a8 ESOTTos OPERATION ee | uste/amuny ont are BE eBSae WN oun © = Tnawnens ra ears eR CORO ODE 74 7 Figure 4-3. Sequencer Control State Diagram FACEPLATE INDICATORS AND CONTROLS. 25OPERATION sT0P eser BUTTON BUTTON Figure 4-4. Location ef STOP and RESET Buttons 4, In redundant configuration, it forces control from a pri= mary to a backup Sequence Command Controller. Push the STOP button before removing the Sequence Com: ‘mand Controller from service NOTE: Wat unt the facepate cepay indicates STOPPED before ‘moving the unit tem service. RESET Button TS Pushing the RESET button can cause momentary lose of auto matic process control while the controller goes through WARNING power-up condition. Outputs go to Userdefined hardware set. tings. The sequencer may or may not be reset depending on Whether RESTORE function codes are used. W preecion du bouten RESET provoque une interruption du controle du processus pendant que le module procede a son AVERTISSEMENT — cycle de redemarrage, Les signaux de sortie prennent alors valour definie au prealable par Futlliesteur. Le sequenceur| Peut etre soumis a une remise a zero, selon que des codes fonctionnels RESTORE ont ete utilsee ou non. ‘The RESET button is located behind the legend/access door on the faceplate assembly (Figure 4-4) and is used to: 1. Reset the Sequence Command Controller to power-up state after a STOP. 2. Recover from a Sequence Command Controller timeout ue to a fault condition. NORMAL OPERATION During normal operation, the Sequence Command Controller 4s executing the control configuration stored in Its NVRAM. ‘The controller can be in one of two modes: Master or Slave. NORMAL OPERATION, a ooOPERATION ‘The mode is determined by either installing or not installing ‘8 dipshunt in socket 2047 on the CPU board. Master Mode TS ‘The master mode Is selected by installing a dipshunt in socket XU47 on the CPU board. In the master mode. the Sequence Command Controller is permitted to access all slave 1/0 units and Sequence Stations connected to its ex pansion bus and station link. The controllers internal configuration drives the 1/0 and faceplate assemblies of other controllers connected to tt as slaves, ‘multiple Command Series Controllers are connected via the expansion bus. only ene controller permitted to be the ‘master; the others must be the slaves. The exception to this is when a redundant backup controller is used, In this configu ration, the backup controller is eet up to be a master also, ‘Slave Mode ‘The slave mode is selected by NOT installing a dipebunt in socket XU47 on the CPU board. In the slave mode. the Sequence Command Controller is not permitted to use the expansion bus to access any 1/O units. ite internal 1/0 is controlled by the master unit via the external expansion bus ‘connection. The main purpose ofthe slave controller is to act, ‘a8 a display station, recelving its information from the mas ‘er controller via the station link. The slave unit can still communicate over the module bus and execute a coniigura ton stored in its NVRAM. However, the configuration cannot luse any function codes whieh access 1/0 via the expansion, bbus or communicate over the station link, MANUAL OPERATION ‘The Sequence Command Controller provides two methods for manual control of the 12 digital outputs. 1. Using the pushbuttons on the faceplate when the CPU ts operational, and 2. Using the manual control board when maintenance or servicing of the controler is required. ‘PU Controlled When the Sequence Command Controller is operational and 1m the EXECUTE or CONFIGURE mode, the 12 digital out- puts can be controlled manually using the following procedure: NOTE: In EXECUTE moe, devioe erver blocks must be confo- ted and propory inked bx each oxiut for whieh manus conta esied, Resto section Control Opersior Interface, Specitin. ons 17-28, Function Cede 176. MANUAL OPERATION FB aTOPERATION Bai ite} 1. Select the output to be controlled by pushing the OUT SEL pushbutton unt the desired output is displayed on the alphanumeric display. 2. Ifthe output is in automatic (AUT) mode instead of man- ‘ual (MAN) mode, press the OUT M/A pushbutton to ewiteh to the manual mode, 8. Press the 1 pushbutton to set the output to a logic 1 state (output contact closed) or press the O pushbutton to sct the ‘output toa logic 0 state (output contact open). NOTE: _ALihis point, ancther output may be soeetes and manually foto te dered logic state using te same procedure, ‘To return to automatic (AUT) control when the controller sin the EXECUTE mode: 1. Select the desired output using the OUT SEL. pushbutton 2. Press the OUT MA pushbutton to ewiteh the mode from ‘manual (MAN) to automate (AUT. ‘Manual Control Board Controlled ‘The manual control board (Figure 4-5) 1s located behind the faceplate assembly of the Sequence Command Controller It provides a means for manual control of the digital outputs And visual indication of the digital input states when the {aceplate/CPU board assembly i= removed for maintenance or servicing. MANUAL OPERATION a2 ‘The manual control board has 16 LEDs labeled CRI through (CRIG which correspond to digital inputs 1 through 16. If an LED 1s ON, it indicates that a logic high voltage level 1s ‘applied to the mput associated with that LED. Ifan LED is OFF. it indicates that a logie low voltage level is applied to that input, ‘OUTPUT SWITCHES ‘There are two sets of switches on the manual control board labeled S1 and $2. The 12 switches of SI correspond tothe 12, ‘digital outputs. S2-1 CLOSED is the factory (defaull setting, When switeh $2-1 is In the ManuaDefaule position (CLOSED). switches S1-1 through S1-12 can be used to con {ol the digital outputs. When a switch le in the ON position, ‘the output isa logic 1 (contact closed). When a switch isin the ‘OFF position, the output isa logieO (contact open), Hf switch S2-1 Is in the Hold position (OPEN), the digital ‘outputs are driven to the logle state last set by the controller ‘and switches Si-l through SI-12 are inoperative. This op: tion should only be chosen if the output board (Part No.OPERATION gure 4-5. Manual Control Board (0687163-1) is revision D or grester; and Mf this condition is the least likely to cause damage or injury upon a loss of communications. Refer to Manual Control Board in the {installation section, ‘Switch S2-1 Is factory set in the Hold position (OPEN) 20 that ‘when the faceplate/CPU board assembly ie removed, the outputs hold the last value set by the controller Ie nscessary, refer to Table 2-9 for a summary of the switch settings on the manual control board. ‘OPERATING MODES ‘The Sequence Command Controller has three modes of oper: ation. They are: EXECUTE, CONFIGURE and ERROR. In the EXECUTE mode. the alphanumerte display shows EXECUTE fof comtrol process status (RUN, HOLD, E-STOP. START. RE- START. DONE) or output status, and the module performs the user-conFigured block operations. If certain hon-fatel error conditions occur. the audible alarm sounds in this ‘ode, but the Sequence Command Controller continues to execute, In the CONFIGURE made. the aiphannmerte display shows CONFIGUR or the output status and configuration ata ts entered or modified. In the ERROR mode, the alpha: hhumerte display shows ERROR 2X, the controller 1s not ‘executing the function codes, and the unit will only respond ‘to status and change mode commands from the Configura- ‘ton and Tuning Terminal (CT?) Execute Mode ‘This Is the Sequence Command Controlle’s normal operat: ‘ng mode. In this mode. the Sequence Command Controller ‘computes algorithms, performs functions, updates outputs, OPERATING MODES. PEST aiOPERATION ‘and communicates with the module and expansion bus as ‘well as the station and redundancy links. Certain function block parameters can be tuned (adjusted) but configurations cannot be modified in this mode. Refer to the sanfiguratian Section for further details. Configure Mode ‘The CONFIGURE mode enables the user to set up or change the Sequence Command Controller's operating scheme. ‘While in this mode, function blocks can be added, modified or deleted via the Configuration and Tuning Terminal (CTO, fan Operator Interface Unit (OIU), Management Command System (MCS). or @ Computer Interface Unit (CIU), In the CONFIGURE mode: 1. The Sequence Command Controlle’s digital outputs are tn Manual mode and can be controlled from the faceplate. 2. Punetion algorithms are not computed. 8, The Sequence Command Controller responds only to the CONFIGURE messages Error Mode OPERATING MODES 4 ‘The ERROR mode occurs: 1, When the 1/0 fails and the associated Digital Input Group or Output Group (Function Code 84 or Function Cade 83) Spec 3 is set to trp, 2. When transferring to the EXECUTE mode if configura- ‘on error is detected, 3. After resetting due to an error condition as a result of hardware problem such as NVRAM or EPROM checksum 4, Ifa tp block is activated, ‘The Sequence Command Controller can be configured to halt fon an I/O error. and if an error occurs, the Sequence Com- mand Controller stops executing and the alphanumeric Aisplay shows ERROR 200. The Sequence Command Control- Jer outputs either hold their present value or go to a user-selected. predetermined state. IF the Sequence Com- mand Controller is configured to continue executing upon 0 failure, it marks the 1/0 data of the failed CSCO} as having BAD Quality. i the CSCO! is being used with an INFI 90/Network 90 system, the OIU and other INFI 90/Network 90 modules detect 1/0 fatlure when they read the CSCO1 status. Any fatal error causes the alphanumeric display £2 Show ERROR and the CSCO1 stops executing. Proce the RESET button and place the CSCO} in the CONFIGURE modeOPERATION to exit from the ERROR mode after correcting the problem, Refer to Figure 4-6. execuTe 008 [cong J-— l tL Entertng the EXECUTE Mode after ‘Brror Correction 1RS-232 PORT FUNCTIONS ‘The Sequence Command Controller's RS-232 port can be used for two functions: Data/Alarm Logging and Configura: ton Dump. Refer to section RS-232 Port Cabling for detail ‘on enabling and eonnecting the RS-232 port. The baud rate of the RS-292 interface Is set by dip ewitehes S1-2 and $1.9 on the CPU board. Refer to Table 246 for the switeh settings, ‘There are four baud rates which may be used: 300, 1260, 2400 and 9600. The factory setting 1s 300 baud. Table 4-3. RS-232 Interface Protacot a ns: Hi so 1 Pe Tone Hansssing | ers easonent Type: | OTE Data and Alarm Logging ‘When the Sequence Command Controllers in the EXECUTE mode, reports generated by Exception Report function codes (F.C. 30 and F.C. 45) tn the control canfigheation ean be sent ‘out through the RS-232 port. These reports Include changes of state and alarm conditions, 8.252 PORT FUNCTIONS 8 eeepale)" OPERATION ‘The report format is designed for an 80 column printer. New headers are printed at the top of each page. The data is sent ‘out In the following format using ASCI characters. ‘SEQUENCE COMMAND (CSCO1) MODULE ADDRESS: 04 aang EXCEPTION REPORT LO. soysoren7s ‘ADDRESS TNE DATE VALUE ze ears sano 0 ms wo7sa amo ao at09 BIO 3874 Bos From Bande Eee a aces oa FC 00 w Bose 2) aceon Configuration Dump ‘When the Sequence Command Controller is tn the CONFIG- ‘URE mode, a listing ofthe entire control configuration stored 4m the controller’ NVRAM can be dumped to the RS-232 port. The sting is sent out in the following format using ‘ASciT characters: ‘SEQUENCE COMMAND (eSCO1) MODULE ADDRESS: oF CONFIGURATION DUMP BLOCK ADDRESS: 0 FUNCTION CODE: 175, sit S-292 PORT FUNCTIONS.OPERATION ‘This option ts controlled by the Configuration end Tuning: ‘Terminal CTT. Refer to Product Instruction HE92-501 (CTTO1) or 1-E92-501-2 (CTTLR) for details on initiating a configuration dump. ‘The me required for a configuration duimp varies with the size of the configuration and the speed of the device con: nested to the RS-292 port. 5.292 PORT FUNCTIONS ieee a7