COMPONENT CONDITION REPORT

Report By : Budi Ananta Report Date : 04 April 2017

SIMS Information
DEALE STORE WORK SEG CUSTOMER
R J183 NO 56 ORDER 5648759 01 NAME PT.SIS
CODE
EQUIPMENT
EMPLOYEE LOCATION
DATE 03/16/2017 IDENTIFICATION
7607 SAMBARATA

√ IF INSTRUCTION
SERIAL LGK11426 NON-CAT
CATERPILLAR C13 NO. REPAIR ENGINE C13
MODEL
HOURS MILES KILOMETERS

DES GROUP √ IF MADE

√ IF √ IF √ IF
PART NUMBER PART QT C. NUMBER GROUP PRODUCT DESCRIPTIVE
NON NON DURABILITY
RESPONSIBLE CAT NAME Y COD CONTAININ CAT NAME INOPERAB COMMENTS
ISSUE
E G PART LE

DESCRIPTION CODES * A– C – Leaks E – System G – General K - Serviceability X – Operator

Structural Malfunction Repair Complaint
(Refer SIMS Guidelines : B – Surface D – Factory F – Factory H – Adjustment N - Abuse
SEBD0850) Assembly Shipping

Component Information
Component PCR Schedule
Engine CompTarget hrs
Description : Hrs :
Comp Serial No /
LGK11426 Comp Hours : Current hrs failed
ID :
Comp Arr / Gp No
Life Remaining: Remain of target life
:
Comp New Price
Mach Hrs Install :
:
Mach Hrs
Cost To Repair:
Removed :
Date Comp Cost/Hr
Installed : Remaining :
Date Comp Failed
:

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 1 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT

ACTUAL ENGINE RIGHT SIDE ACTUAL ENGINE FRONT SIDE

ACTUAL ENGINE LEFT SIDE ACTUAL ENGINE REAR SIDE

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 2 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT
Part Name TURBO-CHARGER
Part No. 247-2965
Photo / Drawing
Failure
CORROSION
Mode
Comments:
Actual before disassembly and inspect
engine found water inside turbine
housing turbo and corrosion

Part Name Camshaft

Part No. 223-7468
Photo / Drawing
Failure
Corrosion
Mode
Comments:
After disassembly camshaft found all
lube corrosion. Refer to GRPTS
camshaft don`t use again and need
replace.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 3 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT

Part Name CYLINDER HEAD

Part No. 305-0617
Photo / Drawing
Failure
CORROSION
Mode
Comments
Actual cylinder head after remove found surface cylinder head corrosion

Part Name CYLINDER LINER

Part No. 197-9330 Photo / Drawing
Failure CORROTION
Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 4 of 12 PSDV.SVOP.FRM.032.R00
 COMPONENT CONDITION REPORT
Mode

Comments
Actual 6 ea liner after remove found
height corrosion.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 5 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT
Part Name Crankshaft
Part No. 313-3997
Photo / Drawing
Failure
DISCOLORATION/WEAR
Mode

Comments

Actual crankshaft after disassembly found main journal no: 4 discoloration and
bearing spoon. Refer to GRPTS this crankshaft don`t use again.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 6 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT

Part Name Cylinder block

Part No. 303-1384
Photo / Drawing
Failure
DISCOLORATION/WEAR
Mode

Comments:
View actual main bore no: 4
discoloration and heavy wear, because
bearing main spinning.

Part Name Main cap

Part No. 207-8572
Photo / Drawing
Failure
Discoloration / wear
Mode

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 7 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT
Comments:
View actual main cap after remove
crankshaft found heavy scratch and
discoloration

Part Name Cylinder block

Part No. 303-1384
Photo / Drawing
Failure
Mode

Comments:
View actual measurement main bore
cylinder no: 4 found out of spec
161.62 mm.
With spec standard 116.00+- 0.013 mm
Spec Over Size 116.510+-0.013 mm

Result measurement cylinder block:

Tool setting to 116.00 mm

Actual found 0.61 mm

Out of spec if to OS main bore with spec

116.510 +- 0.013 mm.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 8 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT
Part Name Water pump
Part No. 223-9147
Photo / Drawing
Failure
Jammed
Mode

Comments.

Water pump was jammed.

Part Name Alternator

Part No. 169-3345
Photo / Drawing
Failure
Jammed and corrosion
Mode

Comments.

Alternator was jammed and corrosion.

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 9 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT

Part Name Starting motor

Part No. 207-1556
Photo / Drawing
Failure
Jammed & corrosion
Mode

Comments.

Starting motor was jammed and

corrosion

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 10 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT
Part Name Rocker arm
Part No. 396-4102
Photo / Drawing
Failure
Corrosion
Mode

Comments.

Shaft rocker arm was corrosion

Part Name PISTON

Part No. 452-9086
Photo / Drawing
Failure
Corrosion
Mode

Comments.

Piston was corrosion

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 11 of 12 PSDV.SVOP.FRM.032.R00

 COMPONENT CONDITION REPORT

Bagian dari / Part of : PSDV.SVOP.WIN.024.Rxx 12 of 12 PSDV.SVOP.FRM.032.R00