Phu: 203481 Brobo Waldown Pty Ltd PRECISION DRILLING MACHINES a i SUPER SENSITIVE HIGH SPEED DRILLING MACHINE Bobo Waldown Ply Lid. stare ornees Your Brabo Waldown Distiibutor is 138 Agus Steet 1 TAS. OLO., WA. 8 MT. Chetenham, Vic, Austala3192 gu wisp py POBox 222: Chotenham 3182 ERMINE a op hone No) 383 MBS Bese oe fagenen Se Fax No: ( Fries ae nsw. sa _ TERE Sortie" «ones cg es png Meee «MD Sins Ion ze tna 2 uo ote ieee es Spc Pd ape eset eg ase Preha esany = Feng Macies = Pea inde Ma ig Sar = Laci Une eases — ex con co oF cones OTE Wit cole ! contre deepen! vans m specteatuns may ox1. 10. OPERATING MANUAL FOR BROBO WALDOWN SUPER SENSITIVE HIGH SPEED DRILLING MACHINES CONTENT WARRANTY CERTIFICATE ‘SPECIFICATION/CAPACITY INSTALLATION ~ MECHANICAL INSTALLATION - ELECTRICAL PREPARATION : FOR OPERATION MAINTENANCE, SAFETY INSTRUCTIONS ELECTRICAL CIRCUIT ASSEMBLY - SINGLE PHASE ELECTRICAL CIRCUIT ASSEMBLY - THREE PHASE ASSEMBLY DRAWING AND PART LIST PAGE {ssue Date - November 1997 Pm 20343102) 3) SPECIFICATION/CAPACITY Drilling Capacity: % (diameter) 6 mm maximum Spindle nose: No. '0' or No. '1' JACOB Tapper (according to specifications) Speed Range: Stroke - 67 mm (a) 4 step pulley set 3000, 6000, 9000, 12000 RPM (b) 2 step pulley set 15000, 18000 RPM Moto: oR 0.37 Kw, 415V, 2850 RPM, 3 Ph, 50 Hz 0.37 Kw, 220V, 2850 RPM, 1 Ph, 50 Hz Base Machine Area: 150 x 150 with 10 mm T-Slots Max. Distance Spindle to base: 200 mm Throat depth: 124 mm Column Diameter: 063.5 Nom. Weight Unpacked: 56.0 Kg. Weight Packed: 66.0 Kg. INSTALLATION ~ MECHANICAL This Bench type of Drilling Machine is not absolutely necessary to fasten to the bench, regarding the size Of drill and weight of machine however, it is recommended to do so. The provided holes relation ‘see fig. below’ 320 fl PS els | ae 240 2 holes $ I4) 5) 6) INSTALLATION — ELECTRICAL (a) Single phase Drilling Machine ~ no electrical installation required, plug and lead supplied. You only need to plug into 240V, 50Hz main supply - directly. DO_NOT use extension leads. (b) Three phase Drilling Machine should fit with ¢ four core lead and plug direct to the switch. Refer Electrical Circuit drawing page 4. Check spindle rotation direction and change phases if required. the right direction is Clockwise looking down on top of motor pulley. PREPARATION FOR OPERATION Clean off machine all protective coating material by using solvent. The solvent should be non-flammable and toxic free. MAINTENANCE (a) LUBRICATION: Remove Lifting Handwheel and Guard. Bearings are grease packed and should not require further lubrication for many months. However, when lubrication is required, a drop or two of oil on the Quill Spindle will lubricate the quill bearings as well as the spindle. Do not over oil. Occassionally oil the vertical bearing of the lifting leadscrew. An oil hole is provided in the bearing stalk. A smear of oil on the column now and then keeps it working freely and free from rust. (b) ADJUSTMENTS: (1) 0 adjust the Torison Loading on the quill return spring for sensitive 'Feel', Undo the setscrew in the spring cap on the left hand side of the head, with the allen key provided, and wind the cap clockwise or anticlockwise to slacken or tighten the spring respectively. (2) The rack and pinion may be adjusted to climinate backlash to prevent quill drop on drill breakthrough: a vital factor in small hole drilling. The pinion bearings are mounted in a eccentric sleeve, thus by undoing the setscrew located underneath the pinion boss, the sleeve may be rotated back or forth until a smanth nnarating6) (b) fe) (a) fe) (£) (g) (h) ADJUSTMENTS: (cont) Tommy bar holes are provided round the sleeve flange to facilitate the above adjustment. STOP ADJUSTMENT (DEPTH) By simply undoing the bakelite knob on the pinion handle boss, a few turns the serrated stop may be moved into position and locked again, and the final fine adjustment made by the stop screw. HANDLE POSITION If the handle operating position is not comfortable, the handle boss may be rotated into a more convenient position for the drilling operation. Undo the bakelite handnut and withdraw the handle boss off the splined pinion shaft and replace in new Position. Replace knob and adjust stop and lock. TO_RAISE AND LOWER HEAD Unlock clamp handnut or right hand side of column and raise or lower by handwheel. Machine Light is provided by a 12 volt transformer Situated Iv-& drill base and the globe is a 12 volt 24 W SBC. The belt is a 39" x 1/2" endless daclon No. 2 brown. TO_REMOVE MOTOR PULLEY ON NH DRILL With Allen key provided, loosen the two screws on top of motor pulley approximately two turns each, then with light hammer firmly tap first screw, then the other until the other tapered ring under the pulle has been driven off it's tapered seat, the motor pulle will then lift off the spindle. TO REPLACE A MOTOR PULLEY With tapered ring and screws loosely in position in pulley, place pulley on motor spindle in line (line up with straight edge) with front pulley. Tighten cap leadscrew first one, then the other evenly until they are tight making sure the pulley is running through.6.) | MAINTENANCE cont. a @ QUILL PULLEYS To remove and replace the quill pulleys using the spanner provided, proceed as follows: - Remove the larger (4 step) pulley by holding it or the belt, while loosening and removing the pulley retaining nut. Then lift the pulley verically off the keyed shaft. Remove the small (2 step) pulley by holding the chuck with the chuck key in place with your left hand, while loosening and removing the pulley retaining nut. Then lift the pulley Vertically off the keyed shaft Re-install the pulleys in a similar manner 7.) SAFETY INSTRUCTIONS PLEASE ENSURE YOU READ THIS INFORMATION PRIOR TO USING THE MACHINE! ‘The noise level of the ling driling machine has been measured to be below 85 dB (A). This ‘complies with the Australian Occupational Health and Safety (Noise) Regulations 1992. Please note that higher peak noise levels may be encountered due to variables such as drill makeftype/conditicn and sizeitype of material being drilled, 2s well as other intermittent noise ‘sources such @s components being placed or dropped onto the work table or floor. Under these circumstances management should make available to the operator(s) the appropriate hearing Protection equipment as prescribed under the above mentioned act. a ‘Only TRAINED OPERATORS should be permitted to operate this machine. Before the ‘machine is used, carefully read the "Machine Operating Manual”, especially the "Safety Instructions”. Supervision must ensure both the operator and themselves understand the ‘machine's correct method of operating before itis used by the operator. 4.4 HIGH VOLTAGE POWER - 415/240 VOLTS. ‘The power supply to this machine is of a high level and unauthorised interference and or inecequate maintenance could result in @ situation that could put the operator at risk. A qualified electrical engineer should be assigned to maintainirepair the system, Always wear eye protection when attending and operating driling machines, Do not operete this machine unless the belt guard is correctly positioned. Do not touch drill bits or rotating spindle, and do not place hands and arms into or near to the drill when the machine is running. ten the work piece to the dril table, or use @ machine vice. Do not wear loose clothing, long sleeves, gloves, jewellery or any other item which may bbe caught, confine long hair in an appropriate hair net or cap {f 2 coolant hose fails or there is excessive water splashed onto the electrical equipment, ensure that power to the machine is isolated, before attempling to repair. Disconnect the electrical power when performing maintenance work on the machine or making adjustments other than those necessary for the normal operation of the machine, Keep the working area of the table clear of tools and other loose objects, and keep the floor area clear of liquid spillage and excessive swart.7) SAFETY INSTRUCTIONS cont, nt 12, 13, 14, 45. 16. 7. Excessive continual repetitive use of a drilling machine can lead to muscle fatigue/strain. Rapid and excessive metal removal by drilling can lead to workpieces and drill bits becoming quite hot. In addition, the drill motor and quill can become hot if the machine is used for long period, although this is quite normal. Do not use extension leads, Do not extend the height of the machine past the maximun spindle to base distance indicated, (on page 1) as this will cause the column to extend out of the column support. This can cause damage to the machine and can cause injury to anyone in the area. Ensure appropriate breathing equipment is used if drilling objects that produce toxic funes andlor excessive dust, Also, note that some coolant solutions may cause allergic reactions to some people, Ensure that the machine (whether bench or floor mounted) has adequate lighting and ventilation. Ensure that all electrical leads and cables (including supply leads) are maintained in good condition, and replaced if cut, sliced or damaged in any way.iE — THREE PHAS! ELECTRICAL 9) ASvHd © = 17140 KN GIS TEWASSY 1WALIF 73 sn, se DW (Ive WOLOH) OaOeSOT SvN OLOESOE WA prong] 6 270 02 ostieae ova - sc@asey xooOLIAs ze "9 NU caving OS aay see GIGLI =3100 [orseyeq @ 200) IVa SNTINNOW FOLINS Wa OO6Z *% 160 “3vH E HOLOW ‘orist0e ‘ONOT ZI_X OH ASLOS GVSH XH] | OveSele. 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SNOT Wa O82 3076 — VST ISaL oaerele GBIVINGNT_S 6 = SAOITENNOD 30¥ES O61 GALYINGNINON — WH 2"¥ 6 SIFTS t 2 3 T z t z s 2 2 7 i n H H i i 3 + z ‘ooes2u8 GIVEN NON = WAS 9 S137BAS o1esec D102 X SH RROS GILIOW GVH Nid) O1BsIe GLV id NIZ = SH LNW OYSH XH (0028018 Os95208 e TOTES WIN = $9 ASH WOOT] _e. 7 Hae A7ENSSSV G31 SOLOM (0881501 O65 = (137543) 97 SS37¥I0 S| | osese.8 HOSES — SSVYE BISA AVIS) 1 ‘o0rse08BROBO WALDOWN PTY LTO 138 Argus Street, (ACN 005 091 574) CHELTENHAM Vic 3102 TT August 1999 ' P 0 Box 222 Ph: (03) 9583 7485 a ‘TERMS AND CONDITIONS OF SUPPLY papas » aie aortic: "he spleen hy LA (ACN 509159) 138 See, hte Woolton nemoapety on au Sein areas pecnie poeta: ‘Bere man pa whan opes op ep tr pa vate Coral Tried he Catena Ses Ta Selin Cie vs Tem nd Ctr tind py ny ior nein de on ino and ira oth Coston 2. Abolision of these Terms and Contions 2.1 These Tera and Conditions sal be dcmed tobe icorporate nll contact forthe supply of good andor the provision of services bythe Supplier othe Cuter 22, These Tens and Conditions shal ot be varied witout the expres writen consent of the Supper 2. Rutmson of creis Upon completion bythe Customer of « Creit Application an Guarani reuied, he Suppor may at ite ole daeetion, approve the extension of cei tothe Custom. “The Customer i not ened to any extension of red snl irate writen otic om the Suplier sting that Ct facies have ben granted. 4. Taseeand Charges ‘Unies aredy included within he rice of ny Goods or Services, the Supplier eserves the ight oad tothe price of any Goode or Serves any amount which the Supplier eqied to pay on acount of any excise of sles tax, sap diy or any other takes or charge which may be established or levied by any govemnent ee gover Authority (whether Canmemweath, Stat or foreign) clang any gods and serves tax (rte equiva sve and excep thal the Supliee wil wt apply ec o sles tax whee proto delivery athe gods, he Cuore provides tothe Supplier a vali exsize oslo tax exarpton muni ening caso to an exean Boos ase orsnles tn inept ofthe Goode S. TomsofPaument 51. Payment for goods andor services shal ede wihin 30 day om the date of stteront los eerie agreed between the pari. 52, any amounts oustanding afer 30 dys the Supplier may charge interest on such amount at he rate of 2.5% per month fem the due date unl the date of payment in fl 53. _‘Allpayments mace by he Customer tothe Supslir wil be applied flour 53.1. flyin or towards pment of ary cots (incu lel costs solicir-own cleat basis), charges, expenses, o uggs inured pid bythe ‘Supplier in relation to any danoured cheque fr, collection cose any acon taken by he Supplier for the recovery of any amunts owing by the Ganlomer tothe Supplier, 53:2, secondly inorovaris payrent of any interest sor payable heeunie, and 533. thy in ortowars payment ofthe Custer cet debt owing to the Sopp 54. Ifthe Customer dfs in payment of any account on the due date all moneys which would become wing by the Customer tothe Supplier ata later dite foe supply of goods andor services stl be ined de and pyabe without he requirement of any native tothe Customer. 55. The Supplier eserves the righ to requite the Customer to provide furhe securly asx condition precedent othe coainition of sippy and fare reserves the right ater the terms ofpeyment at my ine wilbout nice and sate cash with order or cshon delivery any cer erm. 56. | The Supplier ma, at its option, cease 16 pectrm any further work or upp any utes gonde if the Cuter 9 make ay poe by any ue 6. Completion Delivery 6.1. Inthe even thatthe Price includes delivery ofthe Customer’ goods, the Cason acknowledges tat the Supplier wll range delivery of he gods in manner nominated by the Suplie. 62, Any period or dat for delivery tated bythe Supliers iatonded as en etimate ely and ie ot contrac commitmet. The Supplier wil ue its bet endesvours to meet any ctimsed delivery dates but the Supplier wil not be ible for any os or damage sued by te Customer or ay ecr pre fer flirt meet an ctimated delivery date, 63. The Supplierisnot abe for any los or damage othe goad afer delivery tothe Customer. The eit of the Railway or Carer ofthe Customs gods shall be rot of delivery tothe Custome' nominated goods, 64, Neswitanding the provisions of tute 11 hers the isin the goods and all insurance responsibility forthe damage or eherwise in respect ofthe gods shal ‘ass othe Customer inmeditely upon dlvery ofthe goods to the Customer, o livery on sto « property owned by the Customer or as otervise aunged ‘ith the Customer 65. The Costorer wil accept delivery ofthe goods promly and wil be response fo any demurrage and orage cost incired as a esto ile to do so. The ‘Customer acknowiadges at it wil lo be responsible for all aterpted delivery charge incur bythe Supplier as a esl f the Customer’ failure to scot romp delivery ofthe gods. 66, The term "FIS" mean every of machines value in excess of $325.00) will Be made ee to the Customer’ torso reidence where the Customers oeted n an ‘Acsralian Capital city (xcept for Darviviotart) or i a somieuied Cusomer of a Company and resides in Newel, Wollongong or Gecor ‘The term "FOR" (or unspciiod delivery) mann delivery wl be made fs onto Ral tothe Ausalisn Capital city (excep Darwinvebart) where Ue Custonet tess othe closest Australian Capital ayo where the Customer rsies. The ter "FOB" means al tee nat sovered by the above, pecially, pre pars sod secssories wil be deliveed Free on Board to the Customers suinated caer a epeiied onthe Customers authorised Onder or upon recite writen advice wil be sen a the Custer’ isk By Australia Post at ihe Customer’ expense 67. Where the Supplier dlvers goods for an order of ess han th minum order valu, the Customer sal pay tthe Supplier an administrative charge of $15.0 in respect ofa order. Forte purposes ofthis clause minimum are values are $325.00 for complete michines, ad $80.0 fr all ake product The Supplier may by mutual agreement between the parties decide not to app ths clause. Th Supplier may, at cetion and without nt, incesce the administrative charge othe minimum ode vale 7 Plsing Ovdes 714, Alder fr gods andr services a oben wring a shoul inte the name and sige of te pron lacing he re nba fhe Cuore, The {adams age at inthe event att lacs ned iberine an nwiit(e ytlehne) nn Splice employe oe reprsetatve red toact asthe pet ofthe Cosiomer in complain an ost or.Inhe sece fn ode expance by he Cute af poco sr dle af {pods shal cit aeepance r confit of reves cep of the Te and Const heen fal her eso pons. 12, ny quotation provided bythe Suppl wile ac 1 hae Tent nd Coons uns tame and codons est tin he acai, wah wil erie thse Tem Coons thee of nearer & Waray — BL. The Supplier warans that al goods spies by it save tue a stot in ae 76 hereof shal be fe rm defects in materials and workmanship fora pei of ‘weve (12) ment fom the tof delivery tothe Cuore, the Wanany Preod) onthe flowing terns and conditions. 82, The Customer shall promplly provide wien partulars tothe Supplier on Becoming aware of any def inthe goods during the Warranty Prada shall _rovidethe Supplier wih all ncesary acces, faites an iformation to erable te Supplier Lo acean ox verify the nature and cause fhe dec and ay uti obligations under this waranty 83. The Supliers obligation under this waranty is ie to repair he dfictve goats andthe Suppl ender no obligation t replace the good or refund the value the goods tthe Customer85. tthe gaol are, nthe opinion ofthe Supp, rot dfetve or any defects tube to any neo more ofthe lowing circumstances = BAL.” Theuse of he gods fora pupae or purposes che tanta for which they were intend Yo be use B42 Therepsir, mesietion or alration othe goods by any person othe than the Super, B43. Wherethe dec has run duo mina, nelot ce acid, howseeer arising, 44. Where the defect tas arn dio the nalston of he goods which wee, inthe emtonable opinion of th Supply, incre carid out; 15, Where the goods have nol ben sored or mtiained ax esomunede by the Supplier, B45 Whereth defects aries due lo normal wear and tarot the goods - Un the Suppers under ne obligation whatever othe Caer 85. The Supplier i under no obligation under this waranty who the Customer bas fie 1 share the lems of pasrnent forthe goad or any cher obligation impor by the en sn condone of this waranty 86, Iniieeven hat the Suppl supplsing goo, whi have been manufactured by tid pti, the Customer shal Be ett the Beet of any Manufacture’ Warrany in expe of ich goodk- The Cuzomer acknowledges ts the Sippie cops no responsblty whatever for any aautacture Waray oo lam boacever arising from the se ofthe poo wher singularly ori combanion wih oer pecs 87. The Supple sal aot be lise for any indir or onsen lames er exper weed byte Coser, hovacever atend 88, Except as specify et cut heen rin wring by way af aalgue or papi or obese provide ty the Supplier to the Customer, any term epeentation, erin or warranty in espe fhe qual, condiion or deeraion othe goods, wher implied by satu, carmen law, trade usage, cto othr, Tere cxpenyoxleded 9% Rename and Chins 9. Noid maybe returned toe Supp by the Customer witout the Castomer Fist contain he Super ard basing the writen consent of te Supp to thereto sich onde 92. Allama arto rade wikin sve (7) as ofc fh gods by he Customer. 93, Notwithstanding Clases 8. and 8.2, no gods my be retumed tthe Supplier by he Customer nor wil the Suplir wil be responsible forthe quality ines ‘teen once ey Bae ben on soy te Cus. 9A, fhe gods in que wre supplied a ordeal oo gual Cl an be ound by the Super the her wil be a 10% retum surcharge ofthe invoiced ce pajble bythe Caster to sover eet 95, eos volved in eoming ie goo wil be ome by the Curomer. Ifthe gpd are reamed punt clause Theea he Suplie wil ber he cots of. ‘etuming the repinced orp gods tothe Costar 95, Should any dept are wih regard othe ality er condition ofthe sid goods or clesise im conection with the tem f this contac the Cuma sal nevertces pening ealton of he mater, ke delivery ofthe sad goods as delivered and make doe payment hte aren eed. 9.7. ‘ay dexcipton ofthe pode given bythe Spier shall ot sorties cotrac as le by dessin. 98 The Suppllers ibility wil elite on anni tothe um af the evil inviced prc fhe gods cancer, ines W “Were the Supplier, athe Cstome’s resiest caries out experimental work during on conection withthe manicure of goods the Customer agree py he Supplier & etonable charge, ob deterned bythe Supplier, in resp ofthe expernenal work. The hare iin adn tothe price ofthe goods andi payable athe same ine the rice of the godss due unas he Supplier cherie ages in wring. 10. Basing of Popety 11.1, All gous are fo remain the poverty ofthe Supliers lea and equitable owner and no propery in te to any good supped at anytime wil past the ‘Castore til payment hasbeen made in fl feral goods supplied andr services provided bythe Spplie. 102,‘ The Customer wl clay abel the gsode so ao identify the Soper oxmerhip and wil keep te goods separate fom the Customer’ oter goats if ny, 0 ersure ey erie by the Suppo. Sach nbling orem onthe goods Ul ach ane a pajnet has bar aden fil tote Supple 103. Failure to make payment by the dv dt wil bout prejudice to any abe valle remedies, nile he Suplie to epesess the gods from any penises whore thoy may be. Forth purpose of rposesing the goods, te Custome: hereby grr an uevorable Keene fo the Suppl, is employees or aga ae upon sich promises a he Supoie resenably sues the goods may be lovaad sing sch rowonable force a ie necessry and the Customer wl inden) he Supplier frm and against any iblity to any third partyin respec of any sich damage, and ffm and against all actions, prseetng, clair, dean, cos, damage and epersss howsoever ang 1044 ‘The Customer may in the erin cause of is business sell nd deliver the gods ia which the propery remtns withthe Supplier to any third pty a the Sopple’s agent in a fiusiary capacity al forthe account ofthe Suppl. Aay moneys received by te Customer with respect thereto chal be eld by the (Customer upon rus fr the Suplir actvittandng the fact tht is ot deposited ito a separate bark acour. The Customer wil upon request asign 1 the Sopolie the lepl ile of any ght aains ary ir pry sriing out ofsich ale The Customer willbe ened to receive fom the Supple by way of omission the excen of he prosed fal over the smcuts du ote Supplier om the Customer 10, Notwitaanding he fregoing, he Supplier wil be enied to ring an action agi the Customer i the rice ofthe goods inthe even f on payment by the Customer bythe due date as ifthe property inthe gods had already paced othe Customer and wil lo have the right by noice in wring the Customer a ny tise alfler heaped delivery dato paste property inthe gods te Customer a os he dte of ch aie, 11, Insane esonsbltes ‘Nowihstandig the previous claus, he sk athe goods and ll immune responsibil fr theft darage or ahersise in esac ofthe gooe shall pus tothe Customer immediately upon recep ofthe goots by the Custore. 12 ssveney and Def ILL The Supplier may by notice in wing the Customer temninate any contract with the Cute. fr as unperforned by the Supplier frthwih i T2L1. the Customer cosets ny breach any af these onions ce ay ster sontat with the Supe, 1212 theOutoneroray porte ef be Cocomer compound i replat fi ty compen wih screen pera 1213, gunn Gor css ern) ial ha rp ring ae pt in os tayo aches 1214, lings boy cwpertor ep pron the Cooma ay prrtr the Caterer lay mesing it rio ah sitter, rove owt, fia marge mrsnas mores gee rt fa or ty oct spd ent yin {cher han sly forces or analaatin vn save) or omnis any oe sto istecy ot 1215, thetaneal ponte Cus cs th tr cet lth Sop bev esol ond the Cee iy {tinsel loco cig ery ota hth Soper, 122. Intieevet oes temiton= 221" the Cason il fri on demu lie oh Suplir ay gods wh arin he possesion conta fhe Caster etn wich he reper tomo witb Supli anin def toe Sep be ened orp mn inser hcl 0 ae Tos End Condos nd he Castor alms he Super er dst ay aby any id uty espe fa) ch age ad oe {nd pit al acm, pocredga ca nde cot ages a expen Romo sg sd 1222, Gesu cd ater th Coie cr te can pape ay amoutoatsnding for he Case the Sper onder or ayer sgcemet chs chy soning ao tnd eye and 1223, Ge Sip aye anager! be Cs fr tech of cat sl cae gl oar onasoctocown cn bs 12, Any ermisation wil e witout ibility on part te Supp i any andl dics onde los a damage thereby caused to the Castor B ‘The paren greta hee Terms and Contos and every contract comes therewith hl he gover bythe law of State of Vistrs andthe pate heey subs othe