freezing nnd slow freeeing
Fables Difference between Quick freezing or
Z Slow te
= 4%
Large ice crystals nie jo
— eran Pare formed!
To] Snail ice erystats ae forme : an
| inbekwor sippress Meaboiiom Meakdrati of meta
cA TEST = to ailverse or injutlous | Longer exposite tn wily Ot
a | mel eee | factors oe
pes of Freezing Methuds
1. Direct contact freezing (Alt Blast, Tunnel, Fluidized fed)
‘i the oles nl least expensive method of Receny py
his
Still air blast freezi
feecring carried out in home freezers, In this method, food packs are
an circulate between the packapes. The freezer i 5
such a way thal
of 23° to -28%
In tunnel Freezing, food packages are carried on an open mesh-belt through a oy
ocities of 10 10 15 aay, be,
which air at temperature -20° to -46°C is forced at vel
through the product, Under these conditions, a food packet that tkes 72 re
still-air can be frozen ii
Tunnel Freezer
A drawback or disadvantage of air-blast freezing is the dehydration of fi
unwrapped condition, which is known as freezer burn. This occurs dus 1 ie &
directly to water vapor molecules without going through the liquid state, Faces bx
changes in texture and off-flavor. Freezer burn can he minins!t
at about - 4°C and the pre-chilled food isthert
in discoloration,
chilling food with air at high humidity
into the colder zone where it is quickly frozen,
2. Indirect Contaet Freezing (Plate freezing)
Flat packets are placed on hallow metal plates chilled b:
foods in the direct contact with cold metal wall but in indineet contact with i
The efficiency of freezing depends upon the extent of contact between the pe!
y circulating eft
ace
Scanned with CamScannerine packages Should be Well fied ge Wey ovectitea
ca es =
te
. igus a0 HFCs by indict Freeing
nso
is cutie
ile of which the reltigerant hows, ty Out
NOUR appro
1 this en;
poe sil
peli o
pn!
joa is serapped 10 Keep the mass in moti
y f0 F food into contact with cold w,
Pt hs enablin
es All Un this method
y nls
Freezing
enersion : :
i has enter Of AMAR." i admmg
aly import
HIME irtepulaely a
7 Y shaped
on ee nizes the contacto loud with Ait dus freer,
sirable for foods sensitive to oxidation anes
ith 867 percent giycerol-
4. Cryogenic: Uses liquid vaporization to rapidly freeze Wroduct. Cryogenic lieuids ave
liquefied gases of extremely low boiling point, such as liquid nitopen (BP-196°C),liguid
carbon dioxide (BP-79°C) and freon 12 (BP-30°C),
Lewd
nor
\
Iravatedeatret
quid is liquid nitrogen.
The most Commonly used cryogenic liquid is Tiquid nitrope
Page|
Scanned with CamScanneraa
« spailage Of the product when It thaws.
piv at ene ny frozen prowlucts which have seen
refit oor eezer door Neing left open,
oa eth
vat of 0
Por this reason its necessary to
Hemally thawed by the freezer
content | Prewsieig pot
or) ne
pehydration
Dehydration is the removal of moisture from
produced heat under controlled condition of ter
flow.
«In dehydration, sufficient: moisture is removed
spoilage; hut this must be done in such a way to pr we as faras possible
+ Rate of dehydration is so done in hygienic condition to have Products of uniform
colour than sun dried. Dehydration reduces the bull. Fequites less storage space and
usually cheaper that the other methods of preservation
+ The suitable fruits and vegetables for detiydration are Frape, date, fig, raw mango,
anola, ber, litchi, apricot, banana, apple, carrot, leafy vegetables, ete. ERO
ation for dehydrated fruits and vegetables are:
Truits and vepeiables hy anificially
nperature, relative humidity and ait
so that the product
Is free from
reserve food val
rinciple of Preservation Dehydration
* The principle behind drying is that sufficient moistuee is remov
for growth of microorganisms and for enzyme activity
* Removal of moisture increases the st
activity. If the moisture content is r
stored for more than a year.
‘The processing should be done in such a way that the food value, natural Qavour and
characteristic cooking quality of the fresh material ae retained after drying A geo
Gried product on reconstitution with water should resernble the original product
ed, which is essential
‘rage life of the product due to reduced water
tduced to 1 (0 5 per cent then the product can he
Paateeth
>=
Loa
Geese mevernent
Food Drying
Page [1
Scanned with CamScanner7. Sulphiting/ sulphuring: It involves dipping, the material in 1-2 per cent potassium
metabisulphate (KMS) or exposing the product to sulphur fumes (done in a closed
room), respectively. Sulphur prevents mould growth ond preserves colour of light
coloured vegetables, repels insects anil conserves vitamins A and C. Carotenoids are
Preserved by coating with starch. Food is exposed to sulphur fumes in such a way that
1000-3000 ppm of it is absorbed. Sulphuring of the fruit is done at the rte of 1.8 —
3.6 kg of sulphur per tonne of fruit. After sulphuring, the trays ate kept in tke sun with
‘occasional turing of the fruit tll itis dried.
8. Drying: Product is kept for drying.
9. Sweating: Dried product is kept in heaps in a room for few weeks for moisture
equilibrium,
10. Packing: Plastic or polythene covers can be used. Aluminum foils, cardboard (wax
lining, is necessary for card board and wooden containets) etc. can also he used. Tin 3s
such is not suitable as it becomes rusty but can be used after coating with inert ¢25
like N2.
11, Some fruits and vegetables, in particular, banana, apples and potatoes go brown very
quickly when left in air after peeling and slicing; this discolouration is due to phe
oxidase, To prevent slices from going brown, they must be kept under
drying can be started. For certain fruits like geapes, figs etc. alkali (Iye)
done to help quicker drying due to appearance of cracks using O.1-1.5 per cent
Na2CO3 solution. Acid dipping for apples and pears is done to prevent browning
Using | per cent ascorbic acid and 1.25 per cent malic acid.
Page | 195
Scanned with CamScannerees
ey
ae arying uses desipned|
MIEWCHte, WO
* 19 coltect ang
16 enka
sets generate Nida LeMPeFauTE and joy Mutiny whichce SO tahation Solar
‘edict 4 Faster than yun ae NU also reais jean ge tes WW faver dyin
° sedton clously days, MIEN Tess day
Me Ate. Wat teary be
Mai ayy
Invader
Diagram of Sotsy Diyigg Mt Aberin
+ Generally. dae ype of sola dre wed, wae Some
driers im Which the product is direetly heated by sun, (2 ee mian Ot het be type
Uses in hich the pods expat oe Biwi ae ise
absorber or heat exchanger aed te ster, which ic come
yr
Serine
S89 Using this method. Tie in
nof mango flakes, ange flakes, baby fools ite al
of edible stsech and then heb
Poured litle by tittle o dan th
valy
a lead is
5 to heated drum wh
Svalving ata slow speed, umm Which ate
=
Ce) a
* The pulp of fruitis blended with
Adjusted for acidity. The mixture is
ade of stainless steel. Daums ase jy
Lid has to be placed imm €5 ae highly hygroscopic, Drum
drying is one of the mast energy efficient Arylng methods and is pasticwlarly effective
for drying high viscous liquid or puteed foods
4.Tunnel belt drier:
J consists of several parallel sloping and nastow chanbets above a furnace morn.
“Trays are passed on a conveyor belt at upper end and removed. it the lower end. Air
for drying is circulated by a fan, Ihumidiy is contcalled by ovcasionally letting in ai.
Page | 107
Scanned with CamScannerflow VAPOUE PressHte, water can, Pvapate fro,
jnions of
il
oot
tod
ete ying genera wed
nega vine it Wiahly hyprose
pe Te nvoperty of frit ju
"econ ofthe ‘i combination ‘thai {08 seaman
“eer A Sample: Yegetables pieces MAY be nit dried No aber 46
* deine Mize dried down in 2-4 Pet Cent tnoistune
ul
"0 (ee withent the jem
Y Sensitive
Vpn Value Nguid ef
Hes, shicken dices eninge Meee
opie and sie ve
ice cone Is era
MN ae sotie
Feconit
eID
ices ete
UY. Taste, flay
out and
ellen. Mery,
1 Ay cmtty
teducing cont of
pe
ant
Per Cent alse
neentration
co
U
oncentration
pineipte of ce ration process increases the
«Concent
the temperature of its boiling p
fe wapéur pressure rites ‘and bes
* Rat enpehantion supplied by
:
ing, mediuny (
‘int during evaporation
bles Of vapour in the hed are
Vapour is the
and volume
SEAM) to the foead to
the steam. ‘The
surface of the boiling liquid.
railks, fruits and vegetable j
Sweetened cond
and jellies, tomato paste ete.
82° Syrups and flay,
sat
ured syrups, jams
Methods of Concentration
nis en ing water with solar energy. This process
Pe Ses the simplest method of evaporating w a : ie every (Dares
i ii i c in salt from sea water and st
*as used in earlier times to obtain sal sciitaing sal sehaione
wrocess is very slow and is suitable only for concentrating salt si
2 Concentration by Nash evaporation
Zoncenty
shtin direct
i waterial is brought in direct
Hon process is markedly speeded when sub sized food mater
ration e
ntact with heating medium,
Clean steam supetheatsd at
This is done in flash evaporators. a on suet fatal
i ration
150°C is injected into food and then is pumped into an evn ue ser ban
oe The bai ‘ nixtue then enters a separator vessel a et TS evacasiol tyough 8
"8. The boiling mi 5 Ml a
Off at the bottont an the steam plus water vapour Halen ‘of high temperature
constituent
“arate outlet. Foods lose volatile flavour
Page | At
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