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    Keramo v.C Pipe Catalogue

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    8 views18 pages

    Keramo V.C Pipe Catalogue

    Uploaded by

    Hoihogo Hoi

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 18
    contents Why Clay ?- Why Keramo (Sunway SK) ?-~ Quality assurance, tested tough ++ The superiority of vep - Summary of the properties of sewer pipes « The unique jointing system of Keramo (Sunway SK) «. ‘Crushing strength comparison see 7 ‘Comparison between MS 1061:1999 and BS EN 295 «++1++++ 8 Bedding preparation for Keramo (Sunway SK ) pipes «. ‘Trench and bedding preparations ++++++--. Product range -- Accessories for use with vep Laying of Keramo (Sunway SK) vep - Ie’s cheap, abundant, and readily available in most parts of the world. It is easily formed, assembled, and maintained, It has a proven record of corrosion resistance, longevity in service and reliability. Clay is the “original” material used in water and public health engineering works. The Egyptians used fired clay containers to convey and store water 5000 years ago. Later, the Romans formed fired clay pipes to convey clean and dirty water. Clay pipe is non-combustible. The pipe is vitrified at temperatures above 1000°C effectively eliminating any combustible material. Clay is also extremely "green." It is by far the most environmentally-friendly material that can be used for transporting waste. Many of those re-discovered ancient pipes are found to be still be in good working condition, their corrosion resistance intact. Other sewer systems, some built as recently as the 20th century, and made of other materials, such as asbestos- cement, concrete, iron and plastics, have already deteriorated rapidly, allowing toxic material to seep into the ground. And finally, clay pipes are easily recyclable. Unlike plastic and other pipes, they can be easily re-used and refabricated to produce new pipe material That saves money...and helps save the environment too. Keramo (Sunway SK) offers world class technical and economical solutions for drainage and sewerage works. We provide a complete product range of pipes and fittings made of vitrified clay in standard dimensions and diameters ranging from of 150 to 1400 mm. Advanced European technology Superior in quality High structural strength Fully glazed inside and out Heat and chemical resistant Proven durability Socket/spigot type with prefabricated flexible joints Approved to MS 1061:1999 and BS EN 295 Safe and easy palletised packing fl Keramo (Sunway SK) pipes are manufactured to meet stringent quality control criteria. Our manufacturing process includes numerous quality control checks and testing of samples from all pipes and fittings daily. These include tests, but not limited to the following accurate dimensional tolerance bending moment resistance crushing strength water tightness chemical resistance deflection shear resistance Vép compared with other pipe materials Service Life Corrosion Resistance ok \_ Impermeability Vitrified Clay Abrasion Seructural Resistance Strength Temperature Hydraulic Renstance smoothness Impact Resisance Service ite Corrosion Resistance Concrete a Abrasion Structural Duct. tron eetseince Song Teer Hydraulic Retistance smoothness iepace {In systems relying on gravity operation such as foul sewers, stormwater sewers and irrigation drainage, the Pipeline materials used are principally clay, concrete and plastics (PVC. GRP. polyethylene, ete). Studies made by independent European industry analysts G. Petzow and H. Schubert attest to the superior Qualities of vitrified clay. Their findings are diagrammed, utilising eight criteria which are placed as loci (na circular “performance chart." These indicate the relative advantages and disadvantages of each Longevity (yrs) Resistance to corrosion Resistance to abrasion Length (mm), Flexible jointing system Strengths Sizes (mm) Design Workmanship required, in placement Supervision required during placement Maintenance Very good 1500 to 2500 Yes 150 to 1400 Simple Minimum Minimum, Minimum As conditions dictate Poor (Protection ‘often required) Fair 3000 Yes 300 to 3600 | Simple Minimum Minimum Periodic check when effluents are corrosive 25+ - | Good Yes Good Good 6000 Yes ‘As conditions dictate Poor (Protection often required) Good Yes Depending on size and strength classifications 50 to 600 Complex Very careful Substantial Periodic check for elliptical deformation 80 to 2500 Complex Very careful Substantial Periodic check {or elliptical deformation 80 to 2400 ‘Complex Minimum Minimum Usually minimum but frequent if cathodic protection provided Not Known Good Yes Complex Very careful | Substantial Periodic check for elliptical deformation Depending on diameters and field of application, two jointing systems are used on Keramo (Sunway SK) pipes. Both systems are designed and manufactured in accordance with the quality standards established for flexible jointed pipes. THE ‘Ll? JOINT Consists of a rubber lip ring fixed in the pipe socket with an epoxy sealant. No joint on the spigot end is required. Diameters: DN 150-450 mm. THE ‘K’ JOINT Consists of two elements, a hard polyurethane compound the socket and a soft polyurethane element on the spigot end, providing a tight and flexible connection. Diameters: DN 200-1400 mm. Note: * Win te BS EN 295 (Eropean Sunde Lond aes fer respecte jing stems F nd Pipes KERAMO ( SUNWAY SK ) VITRIFIED CLAY PIPES & FITTINGS Keramo (Sunway SK) pipes are vitrified and glazed internally and externally. The pipes and fittings come complete with either prefabricated lip rings (L joint for diameters 150 - 450 mm) or conical joint (K joint for diameters 200 - 1400 mm), COMPARISON OF CRUSHING STRENGTH VALUES OF MS 1061:1999 AND BS EN 295 According to technical specifications and prescribed norms, a specific pipe type can be selected on the basis of following tabulation of minimum allowed crushing strengths (denominated in kilo Newton per metre, kim). Diameter Joint | Length Class Class DN (om) (mm) L_| 95 | 120 | 160|200 95 | 120) 160| 200 iso | L_ |1500/1750|FN 28/34 | | FN 28/34 | 200 L | 2000 | | | 32 ear] 40 2s L | 2000 28 | 36 | | 28 a +s 250 K 2000 30 | 40 L 50 | 30 | 40 50 300 L | 2000 | 36 48 360/48") 60 SS 2000 (45 45 | 400 K | 2000/2500 38 | 48 | 64 80 38 | 48 | 64 80 450 L 2000 sai 54 | 72 500 k |2000/2500 48 60 “y 48 | 60 | 80 600 | 2000/2500 48 57 | 72/| 9% 4857 12| % 700 K 2000 60 67 | 84 60 | 67 | 84 800 kK | 2000 60 60 | 76 | 96 900 kK | 2000 60 | 85 60 | 85 1000 K | 2000 | 60 95 0 95 1200 | K 2000 60 60 v4oo | kK | 2000 0} | 60 Produced by SUNWAY KERAMO ( SUNWAY SK ), MALAYSIA Produced by STEINZEUG KERAMO, EUROPE DIMENSIONS AND TOLERANCES 2 | Bre DN 150 DN 200 DN 225 DN 300 DN 375 DN 450 . ia © | SRiBenesE oFends DN 150, 0N 200, DN 225,0N 300 DN 375 DN 450, 4 [7 Series DN 150 | DN 200 DN 225 DN 300 DNa75, DN 450 © | Angle of curvature of bends + | Branch angle of junctions 2. | PERFORMANCE REQUIREMENTS > | rusting strength ON 150 DN 200 DN 25 DN 300, DN 375 ON 450 » | Aiipeemesbicy pies © | Banding moment resistance DN 150 DN 200 DN 205, _— ll | Ghemial resistance mass loss +. | atpue strength under pulsating load | Hidrauterouriness h | Abrasion resistance a. | JOINT Assempuies Internal pressure » | Bernal pressure | Agar defection ON 150 DN 200 N25 DN 300 DN 375 DN 450, 4 | Seige draw © | Shear resistance | fol incerehangesbiry DN 180 poe Conroe Sten DN 200 ioe Conroe xm) ON 215 poe Conroe Sm) DN 300 pgp Conroe Spe DN 375 (pot Controle Sten DN 480 (pot Conroted Sten h | hemes resistance | | heemal eying sabiey Long tern thermal stability ag 219mm | NA 34 kNim for FN 34 * 32 kNim for Class 160 36 kNim for Css 160 48 ENim for Case 160 45 ENim for Cis 120 72 kN for Css 160, NA 05 bar for 5 min 40 kNin for FN 34 62 kNo for Css 160 74 KN. for Cass 160 5 007 leresin’ a 05 bar 5.025%, 2x10" cycles 0.02 mem = 0.05 mm 0.02 mm -008 mm 005 bar & 05 bar 005 bar & 05 bar £80 main for § rin 80 mein for § min 30 mmm for § min 30 mnvin for § min 30 mim for § min 30 min for 5 min NA 25 Nim ppe dia 05 bar for 15 min 5 mm for DN 150,200,225 and 300, 6 mm for DN 375 & DN 450 (186 # 2) em (24243) mm 71-23) mm 55 + 4) mm (449 5 4) mm 005 & 05 bar for § min 10°C, + 70°C 7 day 2 45°C, °C, °C BS EN 295 Min Max 746 mew NA 195 mm na | NA NA £75 mm 9mm mae 45 a mma 4S tml max 45 mim 40min ra AD nln £5 for 45,90 34 Kim for FN 34 32 kim for Class 160 236 KNim for Chass 160 48 kNim for Chass 160 45 KNim for Clase 120 72 KNim for Chase 160 050 bar for 40 kNim for FN 34 62 kNim for Clase 160 74 kN for Chass 160 (007 litresim’a¢ 0 bar 50.25% 2x10" cycles 002 mm - 0.05 mm 0.02 mm = 0.05 mm 005 bar & 05 bar 005 bar & 05 bar 80 mevm fr § min £80 movin for 5 min 30 min for § mv 30 mein for 5 min 30 mei for $ min 30 maim for § min NA 25 Nimm pipe da 5 bar for 15 min 5 mm for DN 150,200,225 6 mm for DN 375 & ON 450] (186-2 2) mm (242.2 3) mm (271 23) mm (449 £4) mom (653 ¢ 5) mm (0.05 & 05 bar for 5 min (complete soaking 0°C,* 70°C 7 days 2 45°C, SC, °C Notee The latest methods of manufacture and control have enabled Keramo (Sunway SK) to guarantee their pipes to be of high load bearing strengths. The total seructural load that a Pipeline can carry depends on the combination of the pipe bedding on which ic is lid. Thus, high strength bedding can be used with low strength pipes or low strength bedding with high strength pipes. Keramo (Sunway SK) pipes require only low bedding strengths due to their inherent strong body. In normal soil conditions (G2, GI, G3), Keramo (Sunway SK) pipes require only a flexible bedding of granular materials or lid directly on the trimmed bottom of the trench. With higher loadings, a concrete bedding can become necessary or higher strength pipes used. ‘Asa general guide, the following tables are recommended for Keramo (Sunway SK) pipes. However, depending on prevailing site conditions, other combinations of static parameters apply. Bedding recommendations Single trench with groundwater, trench width according to EN 1610 with trench sheeting and different traffic loads. Height of cover, h (mm) “Trench conditions Soil “Trench conditions backfill, embedment : A2,B2 bacldfill :G2 backfill, embedment : A2,B2 trench angle 290" embedment : GI trench angle 90 Load existing soi G3 Load traffic load + SLW 60 groundwater :no___traffic load + SLW30 Sos fe s Sag gag Ss oe Sees oe se 3 8 € 2 2 2 a 8 8 g 2 3 s 8 8 = 2 gs 2 8 8 @ g 3 g & Boa ee 8s Sed eee G 6% i a 8 a4 6 6 6% 0.00 0.00 1.00 1.00 2.00 2.00 | 3.00 3.00 5.00 5.00 6.00 6.00 Hii soit / raver? tes lconcrete-120° — [lconcrete-180° LE areaiel NOMENCLATURE to A 127 (ATV - Working Sheet) ‘Types of soil GI: Non-cohesive soils (sand, coarse gravel or sand and gravel mixtures ) G2: Slightly cohesive soils (clayey sand or sand and gravel) G3: Cohesive mixed soils, silt Conditions for backfilling of the trench above pipe zone Al: In layers compacted bacifill against the undisturbed soil (without identification of the degree of compaction). ‘A2: Vertical trench sheeting by means of steel piles or light interlocking steel piles, only to be removed after the backfiling of the trench. Frame-type ih Wp 1sonm toe trench shores or equipment, which are removed step-by-step in the weston process of the backfilling. Uncompacted trench backfilling. anes ‘A3:_ Vertical trench sheeting with heavy interlocking steel ples, poling boards, x ra frame-type trench shoring etc., removed only after backfiling, Ycreosnent me. 100mm z F vost orga Conditions for embedding of pipelines BI: In layers compacted backfill against the undisturbed soil, or in embankment (without identification of the degree of compaction). B2: Vertical trench sheeting within the pipe zone by means of steel sheet piles or light interlocking piles, only to be removed after the backfilling of the trench, Frame-type trench shores or equipment, the assumption that the compaction of the soil is assured after the removal of the equipment. B3: Vertical trench sheeting within the pipe zone with heavy interlocking sheet piles, poling boards frame-type trench shorting etc, without effective compaction after the removal of the equipment, TYPES of pipe bedding to EN 1610 and ATV - working sheet A 127 Sand Gravel Pipe Bed Concrete Pipe Bed Concrete Pipe Bed Jo ms == 00m Somme VICON nme, 00m 4. ON nm mi. 10m Socket holes must be made so that the sockets do not lie on a compacted bottom. This would result in point loading. Support must be provided over the whole barrel length. Straight Pipes ! 1 | MY ef oe gg Dimensions Lom) | 150001750 | Mt (mm) 5 75 70 70 » | 7 tom) ee | sen [aso em) |= | 2a [mt me 43 (mm) tee | man m7 355 “9 | 548 AoproxWelg | 3540) | 198 | 360 Mt =! Bends t a Al F : u : ar Dimensions Wye (Oblique) Vy ta a | Dimensions Timm | l 441 (on) 150 200 ns ns tad (om) | 203 22 ai | a TH om) 70 7 7 7 M1 (mm) 7 70 ca 7 2dt (oom) 150 150 150 2s 242 (mm) 203 203 | 203 21 igevecpg [| 9 | 6 | 6 Z a 1 (mm) 141 (oom) 42 (om) Mt (emm) 2M (men) 241 (oom) 242 (rm) ‘Approx.We (ha) ng Bay (Oblique) «dt (om) 2 (mm) LU (mm Mi (om Approx We) Tumbling Bay (Curved Square) a Dimensions

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