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Article history: Reactive Pulsed Laser Deposition is a single step process wherein the ablated elemental metal reacts with
Received 18 May 2009 a low pressure ambient gas to form a compound. We report here a Secondary Ion Mass Spectrometry
Received in revised form 17 September 2009 based analytical methodology to conduct minimum number of experiments to arrive at optimal process
Accepted 25 November 2009
parameters to obtain high quality TiN thin film. Quality of these films was confirmed by electron
Available online 2 December 2009
microscopic analysis. This methodology can be extended for optimization of other process parameters
and materials.
Keywords:
ß 2009 Elsevier B.V. All rights reserved.
TiN
SIMS
Thin films
Reactive Pulsed Laser Deposition
Multilayer
1. Introduction the efficient use of available resources but also to minimize the
gestation period. Present investigations based on Secondary Ion
Pulsed Laser Deposition (PLD) is a simple yet versatile Mass Spectrometry (SIMS) methodology attempts to achieve
technique suitable for the synthesis of thin film of materials optimized synthesis criteria for TiN films and it is the subject of
ranging from metals and ceramics to polymers [1,2]. Since it has a this letter.
definite edge over other deposition techniques, it is being pursued
vigorously in various research and development laboratories for 2. Experimental
several potential technical applications and successfully march-
ing towards full commercial exploitation. In recent years, 2.1. Coating deposition
significant attention has been given to the synthesis of oxide,
nitride and carbide thin films from elemental targets using Complete description of the experimental facility is given
Reactive PLD [3,4] (RPLD). As the physical processes in RPLD are elsewhere [9]. A Q-switched Nd:YAG laser beam having a
highly complex and interrelated, many of the process parameters wavelength of 1064 nm was introduced into an ultra-high vacuum
such as laser energy, deposition pressure and substrate tempera- (UHV) compatible reaction chamber through a quartz window and
ture need to be optimized to obtain high quality film. Until now, was focused to approximately 2 mm diameter circular spot at the
either no attempt has been made to optimize the process target surface at an oblique incidence of 458. The laser pulse
parameters for getting stoichiometric nitride films [5] or any duration was 5 ns. A high purity (99.9%) titanium disc of 24.5 mm
one of the process parameters such as pressure or temperature is diameter and 10 mm thickness was used as a target. The target was
optimized in circuitous manner [6,7]. Even in few of such rotated at 3 rpm to prevent crater formation and to expose fresh
systematic investigations reported so far, by Mihailescu et al. material for laser ablation. Prior to deposition, the silicon
[6] and Gu et al. [8], the authors have conducted several different substrates were de-greased, cleaned and vacuum dried. Part of
experiments to optimize these parameters. Designing an experi- the ablating plume was made to deposit on the substrates
ment for optimizing the process parameters with minimum positioned on a substrate heater, located just in front of the
number of experiments is of paramount importance not only for target. A target–substrate distance of 40 mm was maintained
during the deposition. The chamber was evacuated to a base
pressure of 5.0 107 mbar using a turbomolecular pumping
* Corresponding author. Tel.: +91 44 27480081; fax: +91 44 27480081. system backed by a rotary pump. Ultra-high pure N2 gas was bled
E-mail address: krish@igcar.gov.in (R. Krishnan). into the chamber using a mass flow controller.
0169-4332/$ – see front matter ß 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.apsusc.2009.11.076
3078 R. Krishnan et al. / Applied Surface Science 256 (2010) 3077–3080
SIMS is a versatile analytical technique for compositional 3.1. Optimization of deposition pressure
characterization of surfaces and interfaces of a solid. In this
technique, the information about spatial as well as depth Fig. 1 shows the depth profile of TiNx/Nb multilayer deposited
dependent composition is obtained from mass spectroscopic by varying the deposition pressure by bleeding a controlled quantity
measurement of sputtered secondary ions arising due to progres- of ultra-high pure N2 gas. The substrate temperature was kept
sive and controlled erosion of specimen surface by ion bombard- constant at 100 8C. This specimen consists of (TiNx/Nb)6 layers. The
ment [10]. The secondary ion current, Is, of the species in the Nb layers were deposited at chamber pressures lower than
charged state q registered with the SIMS machine is expressed as 1.0 106 mbar. The first titanium layer close to the substrate
was deposited by ablating titanium target for 20,000 laser pulses
I s ¼ q Ip Y a C T (1) having energy of 200 mJ under UHV conditions (vacuum better
than 1.0 106 mbar). The corresponding SIMS analysis shows
where a is the ionization probability, Ip is the primary ion current titanium films with very low oxygen and nitrogen intensity. It also
(mA), Y is the total sputter yield, C is the atomic concentration and serves as a reference. The second titanium layer was deposited
T is the instrument transmission. The Is is typically in the range of after feeding in controlled quantity of nitrogen (6 sccm) through
pico-ampere to nano-ampere. Though large variation in a poses mass flow controller and adjusting the chamber pressure to
some difficulty in quantification, better quantitative information in 7.0 103 mbar. Since the relative sensitivity factor of NCs2+
concentration variation can be achieved by monitoring CsX+ (X: complex is more than that of NCs+ for nitrogen analysis, we present
sputtered elemental species) clusters under Cs primary ion the profile of NCs2+complex. The marked upward change in
bombardment [11,12]. We used a SIMS instrument (Cameca- nitrogen signal by one order of magnitude clearly indicates the
ims4f, France) with 1.75 keV Cs+ primary ions. The primary beam incorporation of nitrogen in the titanium layer. The successive
was rastered over an area of 150 mm 150 mm. The sputtered ions titanium layers show a systematic change in N to Ti ratio reaching a
were collected from a central circular area having a diameter of maximum value at 3.0 102 mbar and decreasing thereafter. It is
65 mm. also at this deposition pressure that the oxygen levels are lowest
In this study, we made multilayers of TiNx by varying one key indicating high purity of the deposited TiN film. The titanium layer
processing parameter viz., deposition pressure or substrate temper- deposited at 7.0 102 mbar shows not only a reversal in nitrogen
ature or pulse energy, keeping all other parameters a constant. In pickup but also a higher intake of oxygen into the film. Mihailescu
order to facilitate clear distinction on the composition brought et al. [14] reported the formation of nano-structured f.c.c.
about by change in the key processing parameter, an niobium polycrystalline TiN in the pressure range of 7.0 103 to
interlayer was deposited between successive TiNx layers. Niobium 7.0 102 mbar. As a further improvement in the process
was chosen because of its lower diffusion mobility due to its parameter optimization, in the present study we have systemati-
relatively larger atomic radius. Also, in a recent study, by Barshilia cally carried out the synthesis at various intermediate pressures
et al. [13], TiN/NbN multilayers were shown to have very high and found that a maximum N to Ti ratio is achieved at
stability even at 700 8C, indicating that niobium will be a good 3.0 102 mbar. The resemblance of SiCs+ depth profile in the
interlayer with minimum nitrogen diffusion. Hence niobium was TiN films can be attributed to the N2Cs+ which has the same
chosen as an interlayer material and deposition temperatures were nominal mass as that of SiCs+. Successive experiments for
well below 700 8C, in our studies. Resultant multilayer films were optimization of substrate temperature and laser pulse energy
characterized for chemical composition using SIMS depth profiling were carried out using this deposition pressure (3.0 102 mbar)
mode. Due to its ability to resolve these multilayer with high depth for which the Ncounts/Ticounts is maximum.
resolution, we monitored the change in composition brought
about by the change in one of the processing parameters. By 3.2. Optimization of substrate temperature
comparing the titanium to nitrogen ratio in these layers, one can
easily arrive at the optimal process parameter to get high quality In order to optimize substrate temperature, TiNx/Nb multilayer
TiN. In this way, by analyzing one multilayer we can get the was deposited by varying the substrate temperature at constant
optimal value of the particular parameter that was iterated. chamber pressure and pulse energy. Corresponding SIMS depth
Fig. 1. SIMS depth profile of TiNx–Nb multilayer for varying deposition pressures at constant substrate temperature (100 8C) and pulse energy (400 mJ).
R. Krishnan et al. / Applied Surface Science 256 (2010) 3077–3080 3079
Fig. 2. SIMS depth profile of TiNx–Nb multilayer for varying substrate temperatures at constant chamber pressure (3.0 102 mbar) and pulse energy (400 mJ).
profile of is shown in Fig. 2. First Ti layer (adjacent to the substrate) impact on the expanding plasma plume, ion and electron densities
and the top most layer were deposited at chamber pressure lower thereby influencing N2 dissociation pattern which makes availabili-
than 1.0 106 mbar. Rest of the TiNx layers were deposited at ty of N+ and N radicals for TiN synthesis. Fig. 3 shows the depth
3.0 102 mbar with constant pulse energy of 400 mJ. Starting from profile of TiNx/Nb multilayer deposited by varying the pulse energy
room temperature successive titanium layers were deposited at at an optimal chamber pressure of 3.0 102 mbar and substrate
substrate temperatures of 100, 200 and 400 8C, respectively. Though, temperature 100 8C, derived from earlier experiments. Excluding
the Ncounts/Ticounts, as seen from the SIMS profile, is largely unaffected the bottom most layer (close to the silicon substrate marked Layer-I),
by the substrate temperatures from 25 to 400 8C, 100 8C was chosen this profile depicts five layers of TiNx. These layers were deposited at
as optimal temperature in view of the lower oxygen content as five different energies of 100, 200, 300, 400 and 500 mJ/pulse,
compared with the TiN film deposited at room temperature. respectively. The layers were separated with a vertical line and
marked Layer II–VI, accordingly. It is observed that the thickness of
3.3. Optimization of pulse energy the individual TiNx layer increases with the increase in pulse energy
which can be attributed to enhanced flux. The Ncounts/Ticounts ratio
Laser pulse energy is an important engineering factor determining shows a steady increase when the pulse energy increased from 100
the stoichiometry of the film. Energy per pulse will have a direct to 500 mJ with simultaneous decrease in Ocounts. Enhanced plasma
Fig. 3. SIMS depth profile of TiNx–Nb multilayer for varying pulse energies at constant chamber pressure (3.0 102 mbar) and substrate temperature (100 8C).
3080 R. Krishnan et al. / Applied Surface Science 256 (2010) 3077–3080
3.5. Conclusions
References
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