Información de servicio

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Differential, reconditioning 434 Información de servicio 02/02/2021
Perfil:

Differential, reconditioning
Op nbr

Kukko 20-20 Puller

999 6239 Lifting chain
11 667 001 Handle
11 667 115 Plate

Dismantling

WARNING
Danger of burns. Wear protective gloves.

1. Remove the roller bearing using Kukko 20-20. Using a cold chisel, tap out the larger bearing from the shoulder so
that the puller can be fitted.
NOTE!
If the bearings are to be changed, the bearing's roller cage can be ground away and the inner race shock heated so
that it can be removed.

Figure 1

2. Undo the differential housing socket cap screws. Use a suitable counterhold.
 Figure 2

3. Mark the differential housing halves and separate the housing.

Figure 3

4. Remove the thrust bearing washer from the differential housing half.
NOTE!
Use a brass drift.

Figure 4
5. Remove the thrust bearing.

Figure 5

6. Remove the differential side gear.

Figure 6

7. Remove the differential spider.

 Figure 7

8. Remove the differential side gear and thrust bearing.

Figure 8

1. Gear
2. Bearing

9. Remove the thrust washers, small differential side gears, spacer rings and needle bearings from the differential
spider.
NOTE!
The needle bearings are loose.
 Figure 9

1. 1 Spacer ring
2 Differential spider
3 Needle bearing
4 Differential side gear
5 Thrust washers

Assembling

10. Clean and inspect the parts and change any that are damaged or worn.
NOTE!
The small differential side gears are classed in sets of four gears and should all be changed at the same time.

11. Lightly oil the parts before assembling them. The needle bearings for the differential spider may be greased to
make their assembly easier.

12. Fit the spacer ring and differential side gear on the spider.

Figure 10

13. Fit the needle bearings.

Figure 11

14. Fit the spacer ring.

 Figure 12

15. Fit the thrust washer.

Figure 13

16. Fit the thrust bearing and differential side gear.

Figure 14

17. Fit the differential spider.

 Figure 15

18. Fit the differential side gear.

Figure 16

19. Fit the thrust bearing.

 Figure 17

20. Tap the thrust bearing washer, bevel facing down, in the other differential housing half. Use handle 11 667 001 and
plate 11 667 115.

Figure 18

21. Fit the differential housing half in place as marked.

Figure 19

22. Tighten the differential housing bolts. Use a suitable counterhold.

Tightening torque:80 Nm
 Figure 20

WARNING
Danger of burns. Wear protective gloves.

23. Heat the bearings to about 100 degrees and fit the bearing.

Figure 21