Contents

Overview ...................................................................................................................... 1
Remove Pilot Pump, Regulator.................................................................................. 5
Disassemble Main Pump ............................................................................................ 7
Swash Plate......................................................................................................... 9
Plunger .............................................................................................................. 11
Rotor .................................................................................................................. 13
Valve Plate ......................................................................................................... 15
Oil Passage ....................................................................................................... 17
Cam Plate .......................................................................................................... 27
Front Casing...................................................................................................... 29
Assemble Main Pump....................................................................................... 29
Regulator ................................................................................................................... 33
Priority Valve ............................................................................................................. 35
Steering Pump........................................................................................................... 39
Pilot Pump ................................................................................................................. 41
Overall View

Priority Valve Regulator

0820-001

Overall View

Pilot Pump Pump Delivery Pressure Sensor

0820-002

-1-
 2 1

4 T4GB-03-01-001C

1- Main Pump 3- Shaft 5- Steering Main Relief Valve

4- Pump Delivery Pressure
2- Pilot Pump 6- Priority Valve
Sensor

-2-
Suction Port

Suction Port

0820-003

Priority Valve

CF (TO Steering Valve) EF (TO Control Valve)

0820-004

-3-
 Steering Cylinder Bucket Cylinder

Lift Arm Cylinder

Steering Valve Control Valve

Hyd.
tank
Bucket

Spool

Hyd.
tank
Lift Arm

CF EF
Hyd.
tank

Priority Valve Spring

Orifice 2
Orifice1
Orifice 3

LS1

Spool LS2
When stopped engine
Main Pump
T4GB-02-02-011

NOTE:This is an example of Hyd. circuit of ZW220,

showing the Hyd. oil flow, when the engine
truning and pilot levers are positioned in
neutral position.

-4-
Remove Pilot Pump

0820-005

Remove Regulator

0820-006

-5-
 Pin
Feedback Link Knock Pin O-Ring

W4GB-02-04-002

-6-
Disassemble Front Casing

0820-007

Front Casing

0820-008

-7-
-8-
Swash Plate

Swash Plate

0820-009

Feedback Link and Swash Plate

Swash Plate

Feedback Link

0820-010

-9-
-10-
Remove Swash Plate and Plungers

Servo Piston / Flow decrease Servo Pistons / Flow increase

0820-011

Plungers

Model No. of Plungers

ZW220 7
ZW250 9

0820-012

-11-
-12-
Rotor
Model Type of Spring
ZW220 Coil Spring Type
ZW250 Diaphragm Spring Type

Rotor

Spring

0820-013

Rotor (Valve Plate side)

When removing the rotor from the casing,
make sure to use a SST.

0820-014

-13-
-14-
Valve Plate

0820-015

Valve Plate (Pump Casing Side)

Delivery Port

Suction Port

0820-016

-15-
-16-
Oil Passage (TO Cradle Plate)

TO Restrictor-pin

0820-017

Oil passage (TO Cradle Plate)

TO Restrictor Pin

0820-018

-17-
-18-
Oil Passage (TO Servo Piston / Increase-side)

0820-019

Oil Passage (Servo Pistons / Decrease-side)

0820-020

-19-
-20-
Oil passage (TO Servo pistons / Decrease-side)

0820-021

Plug of the Servo Pistons / Decrease-side

Plug

0820-022

-21-
Servo-pressure can be measured from this port by using a gauge.

-22-
Oil Passage

0820-023

Oil passage (Servo Pistons / Decrease-side)

0820-024

-23-
-24-
Oil Passage (TO Drain)

0820-025

Oil Passage (Drain)

0820-026

-25-
-26-
Swash Plate

Servo Piston / Increase side Servo Pistons / Decrease-side

0820-027

Cam Plate and Knock Pin

Cam Plate Knock Pin

0820-028

-27-
-28-
Front Casing

Front Casing

Cradle Plate Shaft

0820-029

Assemble Main Pump

0820-030

-29-
CAUTION：Pay special attention for fitting Swash-Plate and Cradle-Plate together.

-30-
Assemble Main Pump

0820-031

Assemble Main Pump

0820-032

-31-
CAUTION： Toghten the bolts, after checking the feedback-pin moves smoothly inside.

-32-
Regulator (Main Pump Side)

0820-033

Cylinder Piston Sleeve Spool Spring Piston Cylinder

0820-034

-33-
CAUTION：Place the sleeve correcty (the groove must be positioned holizontally), so that it enable to
connect the sleeve with a feed-backpin.

-34-
 Cylinder Piston Sleeve Spool Spring Spring Stopper

0820-035

Orifice in Priority Valve (0.6 mm)

Orifice

0820-036

-35-
Cylinder Piston Sleeve Spool Spring Piston Cylinder

W4GB-02-04-006

-36-
Orifice in Priority Valve (1.2 mm)

Orifice

0820-037

Priority Valve

Plug

Spool

Spring

Orifice
(1.2 mm)

0820-038

-37-
When Steering:

Port
CF
To Steering valve

From Main Pump

To Control Valve
Spool
Port
EF

Spring

Port LS T4GB-03-01-019C

-38-
Steering Relief Valve

0820-039

Plug & Screen

Seat

Poppet

0820-040

-39-
When Relieving: Above the Set Pressure in Steering Circuit

To Main Pump Casing

T4GB-03-01-021C

-40-
Pilot Pump

0820-041

Pilot Pump

0820-042

-41-
 W137-02-04-034

-42-
 0820-043

0820-044

-43-
-44-
 0820-045

-45-
-46-