Tata 613 Eii 12 V 3800 LP and LPT v200605

LP/LPT 613 LHD
PARTS LIST
Catalogue No. 8854 381325 2 • Edition No. SPT - 118 • May 2006
Tata Motors Limited

Mumbai • Jamshedpur • Pune • Lucknow • Thane
BLANK
II
CONTENTS PA GE NO
NO..
PRELIMINARY REMARKS ......................................................................................................................................................................... IV
INSTRUCTIONS ............................................................................................................................................................................................ V
INTRODUCTION ........................................................................................................................................................................................ VI
ENGINE AND CHASSIS GROUP INDEX ....................................................................................................................................... VI I- IX
ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 325
III
PRELIMINARY REMARKS
This list comprises of parts for Engine, Gear Box, Front Axle, Rear Axle, Frame, Cab, Cowl, Hydraulics etc. of the following
versions of LP/LPT 613 LHD Model.
CHASSIS SALES
VC NO. DESCRIPTION DRIVE
TYPE DESIGNATION
26433438000L 381 327 LPT 613/38 Full Forward Control Chassis with Cab and without Load Body, LHD
Truck Version with 697 TCIC Euro-II /Bharat Stage-II Engine,
with Full Air S'Cam Brake, 3800 mm W.B.
26433738000L 381 224 LP 613/38 Full Forward Control Chassis without Face Bus Version with LHD
697 TCIC Euro-II/Bharat Stage-II Engine with Full Air S'Cam
Brake, 3800 mm W.B.
26433838000L 381 225 LP 613/38 Full Forward Control Chassis with Cowl Bus Version with LHD
697 TCIC Euro-II/Bharat Stage-II Engine with Full Air S'Cam
Brake with Heating and Demisting 3800 mm W.B.
IV
INSTRUCTIONS
1. The designation ''Left and Right'' as well as ''Front'' and ''Rear'' refer to driving direction.
2. The indication ''First'', ''Second'' (e.g. cross member of frame) are counted from the Radiator side.
3. The word "Optional" in the remarks column against an item having two or more part numbers indicates that depending or
availability, the item will be supplied under any one of these part numbers.
4. The designation ''AR'' in column ''Quantity'' stands for ''As Required''.
5. The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.
6. The parts fitted on the vehicle are subject to modification without prior notice.
7. This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.
Any correspondence relating to this Parts List may be made to :
Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.
V
INTRODUCTION
NTRODUCTION
WHEN ORDERING PAR

PAR
ARTT S, PLEASE INDIC
INDICAATE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. — See Column “PART NUMBER”
Precise Description — See Column “DESCRIPTION”
WHEN ORDERING PAR

PAR
ARTT S FOR AGGREGA
AGGREGA TES, PLEASE INDIC
GGREGATES, INDICAATE THE AGGREGA
AGGREGA TE NUMBER
GGREGATE
Gear Box Unit No. —
Rear Axle Unit No. —
Steering Unit No. —
VI
ENGINE GROUP INDEX
GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE
01 01.1 Engine 3 15 15.1 Alternator and Starter 67

01.2 Half Block and Long Block 5 18 18.1 Oil Pump 69
01.3 Engine Overhauling Gasket Kit 7 18.2 Assy. Oil Filter 73
01.4 Cylinder Block 13 18.3 Oil Cooler (Plate Type) 77
01.5 Cylinder Head and Cover 21 18.4 Piston Cooling 79
03 03.1 Moving Parts 27 20 20.1 Water Pump 81
05 05.1 Engine Timing 37 24 24.1 Engine Suspension 91
05.2 Injection Timer 41 25 25.1 Clutch 310 MM Dia 93
07 07.1 Fuel Injection Equipment (Euro II) 43
07.2 Injector 47
09 09.1 Fuel Feed & Leakage Line (Euro II) 49
09.2 Fuel Filter 51
09.3 Air Filter (Euro II) 53
13 13.1 Air Compressor (94 Dia) 57
13.2 Air Compressor Head 61
14 14.1 Exhaust Manifold and Turbo Charger 63
14.2 Intercooler & Connections 65
VII
CHASSIS GROUP INDEX
26 26.1 Gear Box Housing 97 40 40.1 Spare Wheel Carrier 189

26.2 Gear Shaft and Gear 109 41 41.1 Propeller Shaft 191
26.3 Gear Shift Linkage 119 42 42.1 Front Wheel Brake (S-CAM) ABS 195
29 29.1 Clutch and Brake Controls 123 42.2 Rear Wheel Brake (S-CAM) 199
29.2 Clutch Pipe Lines 129 42.3 Air Lines 203
30 30.1 Accelerator Control 131 42.4 Air Dryer with Tyre Inflator 213
31 31.1 Frame 133 42.5 Dual Brake Valve 217
32 32.1 Front spring 137 42.6 Front Brake Chamber 221
32.2 Front Shock Absorber 147 42.7 Front & Rear Slack Adjuster 223
32.3 Front Anti-Roll Bar 149 42.8 Rear Brake Actuator 225
32.4 Rear Spring 151 42.9 Graduated Hand Brake Valve 229
32.5 Rear Shock Absorber 157 42.10 Quadruple System Protection Valve 231
32.6 Rear Anti-Roll Bar 159 42.11 Air Cylinder With Magnetic Valve 233
33 33.1 Front Axle 163 46 46.1 Steering Linkage 235
35 35.1 Rear Axle 175 46.2 Power Steering Pipelines 239
VIII
CHASSIS GROUP INDEX
46.3 Power Steering Components 243 81 81.1 Internal & External Fitments 301
46.4 Power Steering Pump 245 82 82.1 Wiper Motor & Linkages 307
46.5 Power Steering Gear Box (ZF) 247 83 83.1 Cab Heating 309
46.6 Power Steering Hydraulic Tank (ZF) 251 88 88.1 Bumper 313
47 47.1 Fuel System 253 89 89.1 Cab Mounting (Front) 315
49 49.1 Exhaust System 257 89.2 Cab Mounting (Rear) 317
50 50.1 Radiator & Fitments 261 89.3 Cowl Mounting 321
54 54.1 Light & Signal 269 89.4 Mudguard & Mudflap 323
54.2 Instruements 277 91 91.1 Seat & Seat Belts 325
60 60.1 CAB / COWL 281
67 67.1 Windshield Glass 285
68 68.1 Dashboard 287
72 72.1 Door 291
72.2 Door Lock 295
72.3 Winding Regulator & Glass 299
IX
TABLE 60.1 FR ONT FFA
FRONT ACE GROUP 60
2
TABLE 01.1 ENGINE GROUP 01
QT Y. FOR
FIG.
PART NUMBER
ART DESCRIPTION LP/LPT 613 REMARKS
NO. LHD
ENGINE
2525 0160 02 56 Assy Engine 697 TC with Clutch Euro II, 613 LHD 1 For LPT 613
(12V, Rotary FIP, Power Steering, Tilt Cab)
2525 0160 03 08 Assy Engine 697 TC with Clutch Euro II, 613 LHD 1 For LP 613
(24V, Rotary FIP, Power Steering, Cowl)
3
TABLE 01.2 HALF BLOCK AND LONG BLOCK GROUP 01
4
TABLE 01.2 HALF BLOCK AND LONG BLOCK GROUP 01
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
HALF BLOCK AND LONG BLOCK

HALF BLOCK
1 2525 0199 01 77 Half Block (Rotary FIP) 1
LONG BLOCK
— 2525 0199 01 78 Long Block (Rotary FIP) 1
5
6
TABLE 01.3 ENGINE OVERHAULING GASKET KIT GROUP 01
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ENGINE OVERHAULING GASKET KIT

— 2525 0199 01 15 Engine Overhauling Gasket Kit Consists of : 1
— Sealing Ring Half 2
— Sealing Washer 10X1 6
— Sealing Washer A10X14 1
— Sealing Washer A14X20 1
— Sealing Washer C24X32 1
— Sealing Washer C8X12 4
— Gasket, Cylinder Head Cover 1
— Sealing Flange 1
7
8
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— Sealing Washer D8X12 12

— Gasket (Timing Gear Hsg.) 1
— Gasket Push Rod Chamber Cover 1
— Gasket Cylinder Head 1
— Gasket Exhaust Manifold 2
— Gasket Top Cover 1
— Gasket Support, FIP 1
— Gasket Water Pump 1
— Gasket 1
— Gasket 1
— Gasket 1
— Gasket 1
— Gasket 1
— Sealing Washer 6
— Gasket 1
— Sealing Washer 6
— Gasket 1
— Gasket 1
9
10
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— Gasket 1
— Gasket (94 Dia. A.C.Head) 1
— Gasket Oil Cooler 1
Gasket Water Pump 1
— Gasket 1
2525 0199 01 76 Decarbonising Gasket Kit Consisting of : 1
Gasket, Cylinder Head 1
Gasket, Cylinder Head Cover 1
Gasket, Exhaust Manifold 2
Gasket, Turbo Charger 1
Gasket, Exhaust Pipe 1
11
TABLE 01.4 CYLINDER BLOCK GROUP 01
12
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CYLINDER BLOCK
1 2525 0110 02 52 Assy. Cyl. Block with Liner 1 LPT 613 LHD
1 2525 0110 02 98 Assy. Cyl. Block with Liner 1 LP 613 LHD
17 2525 0110 37 02 Liner 6
2 312 188 1135P Sleeve 1
3 321 992 00 25 Sleeve, Clamping 1
4 1305 091030 4 Pin Cylindrical 12x30 (to Locate Clutch Housing) 2
5 352 011 03 35 Screw Plug 1
6 1622 071028 2 Sealing Washer A 18x22 Cu 1
7 1608 100160 3 Sealing Plug AM 16x1.5 2
8 1622 071025 8 Sealing Washer A 16x22 Cu 2
9 Main Bearing Cap No. 7 1 Not Serviced Loose
10 1305 050816 6 Cyl. Pin 8 m 6x16 14
11 Main Bearing Cap No. 4 1 Not Serviced Loose
12 Main Bearing Cap No. 1, 2, 3, 5 & 6 5 Not Serviced Loose
13 2525 0115 99 10 Hex. Head Screw (for Main Bearing Cap) 14
14 312 991 02 60 Pin Cylindrical (to Locate Cyl. Head on Block) 2
15 2523 0110 72 01 Sealing Plug 1
13
14
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
16 1622 071028 2 Sealing Washer 18x22 Cu 1

18 321 997 00 20 Locking Cover (for Camshaft Bore) 1
19 2525 0113 01 63 Assy. Oil Sump 1 LPT 613 LHD
19 2525 0113 01 58 Assy. Oil Sump 1 LP 613 LHD
20 1622 071028 2 Sealing, Washer 18x22 Cu 1
21 2534 0113 01 11 Magnetic Drain Plug 1
23 352 018 03 80 Gasket 1 LPT 613 LHD
24 2523 0113 37 03 Flange Oil Sump Dipstick 1 LPT 613 LHD
25 2523 0117 85 01 Double Socket 1 LPT 613 LHD
37 352 010 19 80 Assy. Gasket Oil Sump 1
34 1163 249601 1 Stud BM 8x20 (On Front & Last Holes of Oil Sump Gasket) 2
35 2523 0113 01 14 Assy. Combi Screw 18
36 2527 0117 01 19 Assy. Tube Dipstick w/o Nut and Ferrule 1 LPT 613 LHD
36 2525 0117 02 35 Assy. Tube Dipstick (330 Long) 1 LP 613 LHD
38 2525 0117 01 94 Assy. Dipstick Complete w/o 'O' Ring 1 LPT 613 LHD
38 2525 0117 02 36 Assy. Dipstick 1 LP 613 LHD
- 1705 050010 1 O’ Ring 6x1.80 (for Dipstick) 1
39 2547 0117 99 01 Dipstick Tube Adapter 1
15
16
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
40 2525 0117 42 07 Support Dipstick 1

— 2525 0117 42 05 Clamp Support For dipstick 1
48 2527 0114 01 17 Assy. Timing Gear Housing 1
49 2527 0114 37 06 Cover, Timing Gear (Front), w/o Oil Hole 1
50 1305 050816 6 Pin Cylindrical 8 m 6x16 2
53 1305 090925 0 Pin Cylindrical (On Cyl. Block Mtg. Face) 4
54 2527 0114 53 05 Gasket (T.G. Hsg.) 1
55 1132 399804 5 Screw M 10x25 3
56 312 994 03 10 Locking Plate 3
57 2534 0310 78 01 Seal (Crankshaft Front) 2
58 312 015 05 80 Gasket (T.G.H. Cover) 1
59 1132 399806 1 Screw M 6x12 8
60 1106 380660 1 Bolt M 6x60 5
61 1252 069801 7 Spg. Washer B 6 13
62 1265 060064 7 Washer A 6.4 (Cover to T.G. Hsg.) 13
66 2525 0114 01 14 Assy. Cover (Push Rod Chamber) 1
67 2525 0114 63 01 Gasket (Push Rod Chamber) 1
68 1622 071009 6 Sealing Washer 8x11.5 Cu 4
17
18
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
69 1132 390845 3 Screw M 8x45 4

71 2523 0117 01 99 Assy Oil Filler On TGH 1 Deleted from Mar, 2006
19
TABLE 01.5 CYLINDER HEAD AND COVER GROUP 01
20
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CYLINDER HEAD AND COVER

1 2525 0115 01 86 Assy. Cyl. Head with Valves (DVS - Inclined P Holes) 1
2 2525 0115 01 68 Assy. Cyl. Head w/o Valves CMVR 2000 1
3 1608 180300 9 Plug MC 30x15 5
4 1608 180240 1 Plug MC 24x15 2
5 312 016 00 61 Sealing Plug 2
6 1163 161040 6 Stud AM 10x40 2
12 2534 0515 34 02 Valve Guide Inlet Std. 6
13 2534 0515 34 15 Valve Guide Exhaust Std. 6
16 2534 0515 99 09 Valve Guide Seal (Inlet) 6
17 2534 0515 99 10 Valve Guide Seal (Exhaust) 6
18 2534 0515 87 01 Valve Spring (Inner) 12
2534 0515 87 02 Valve Spring (Outer) 12
19 352 990 20 40 Valve Spring Washer 12
20 2534 0515 51 01 Lock Retainer Valve Spring 12
21 312 053 01 27 Valve Spring Lock Half 24
28 2525 0115 53 37 Gasket Cyl. Head 1
29 322 990 05 05 Stud Bolt Cyl Crankcase 25 Set A Optional With Set B
21
22
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
30 315 038 00 72 Hex Nut 25 Set A Optional With Set B

29 2525 0115 99 12 Hex.Collar Bolt w/ Relief Groove for Cyl. Head 25 Set B Optional with Set A
31 2525 0115 38 16 Cylinder Head Cover 1
32 2525 0115 38 68 Air Intake Elbow 1
33 352 016 02 80 Gasket, Air Intake Elbow 1
37 2525 0115 53 22 Cylinder Head Cover Gasket 1
39 322 990 00 19 Stretch Bolt (for Cyl head Cover) 1
40 1106 409608 9 Hex Bolt M8x125 (for Cyl Head Cover) 1
43 2523 0117 01 96 Assy. Oil Separator 1 Valid Upto Mar. 2006
43 2525 0117 02 46 Assy. Oil Separator, with Oil Filling Cap 1 Valid from Mar. 2006
44 2523 0117 69 41 Tube 1
45 2525 0117 58 05 Hose 1
46 1428 050035 7 Hose Clamp 35 2
48 2523 0117 42 19 Clamp Lower 1
49 2525 0599 01 03 Set Inlet & Exhaust Valve 1 Old Set, Optional to
New Set
14 Inlet Valve 6
23
24
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
15 Exhaust Valve 6
49 8854 0507 25 25 Set Inlet & Exhaust Valve Tuffrided 1 New Set, optional to
old set
14 Inlet Valve 6 Not Serviced Loose
15 Exhaust Valve 6 Not Serviced Loose
— 2525 0115 01 48 Set of Valve Seat Rings (STD) Consists of : 1
10 Valve Seat Ring Inlet STD 6 Not Serviced Loose
11 Valve Seat Ring Exhaust STD 6 Not Serviced Loose
25
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
26
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
MOVING P
MOVING AR
PAR
ARTTS
1 2525 0310 79 34 Crank Shaft Std. (Integral Type) 1
2 2525 0311 01 33 Assy. Flywheel with Ring Gear 1 For LPT 613
2 2525 0311 01 26 Assy. Flywheel with Ring Gear 1 For LP 613
3 352 032 11 05 Ring Gear 1
4 312 990 03 01 Bolt 8
5 312 994 02 32 Locking Plate 4
6 2534 0310 31 02 Ball Bearing 1
7 312 031 05 33 Locking Ring (In Crankshaft to Fix The Bearing) 1
8 352 052 00 03 Crank Shaft Gear 1
9 1365 051009 1 Woodruff Key 8x13 2
10 2525 0313 86 03 Spacer 1
-- 2525 0313 82 01 Oil Slinger 1
11 352 030 31 03 Assy. Vibration Damper (Double Groove) 1
12 2523 0313 86 03 Thrust Spacer 1
13 2523 0313 32 02 Lock (V. Damper) 1
14 2525 0310 78 01 Sealing Ring Half 2
15 186 991 00 55 Pin 2
27
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
28
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
MAIN BEARING SET

21 8854 0370 25 25 Main Bearing Set (STD) Consisting of : 1 For Selection
17 Bearing Upper Half STD 7
18 Bearing Lower Half STD 7
21 8854 0372 25 25 Main Bearing Set (RS I) Consisting of : 1 For Selection
17 Bearing Upper Half RS I 7
18 Bearing Lower Half RS I 7
21 8854 0373 25 25 Main Bearing Set (RS II) Consisting of : 1 For Selection
17 Bearing Upper Half RS II 7
18 Bearing Lower Half RS II 7
21 8854 0374 25 25 Main Bearing Set (RS III) Consisting of : 1 For Selection
17 Bearing Upper Half RS III 7
18 Bearing Lower Half RS III 7
21 8854 0375 25 25 Main Bearing Set (RS IV) Consisting of : 1 For Selection
17 Bearing Upper Half RS IV 7
18 Bearing Lower Half RS IV 7
29
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
30
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
16 8854 0376 25 25 Thrust Washer Set (STD) Consisting of : 1 For Selection

20 Thrust Washer Upper Half (116 mm Dia.) STD 2
19 Thrust Washer Lower Half (116 mm Dia.) STD 2
16 8854 0377 25 25 Thrust Washer Set (RS I) Consisting of : 1 For Selection
20 Thrust Washer Upper Half (116 mm Dia.) RS I 2
19 Thrust Washer Lower Half (116 mm Dia.) RS I 2
16 8854 0378 25 25 Thrust Washer Set (RS II) Consisting of : 1 For Selection
20 Thrust Washer Upper Half (116 mm Dia.) RS II 2
19 Thrust Washer Lower Half (116 mm Dia.) RS II 2
PISTON SET
22 2525 0399 01 48 Bare Piston Set Std (BS II) Consisting of : 1 Optional
23 Piston 6
24 Piston Pin 6
25 Circlip 12
22 2525 0399 01 50 Bare Piston Set STD (BS II) Consisting of : 1 Optional
23 Piston 6
24 Piston Pin 6
25 Circlip 12
31
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
32
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
RING SET
26 2525 0399 01 29 Set of Piston Ring Std Consisting of : 1 Optional
27 Double Trapez Ring (Gr I) 6
28 Compression Ring (Gr II) 6
29 Assy. Oil Control Ring (Gr III) 6
26 2525 0399 01 50 Set of Piston Rings Consisting of: 1 Optional
26 2525 0399 01 51 Set of Piston Rings Consisting of: 1 Optional
CONNECTING ROD
30 2525 0315 01 25 Assy. Con. Rod (STD) with Bush 6 Optional
30 2525 0315 01 07 Assy. Con. Rod Serrated (STD) with Bush 6 Optional
31 8854 0368 25 25 Con. Rod Bush Set STD Consisting of : 1
Con. Rod Bush STD 6
33
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
34
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
33 1305 050714 3 Pin Cylindrical 6x14 12

35 2525 0315 32 05 Screw Con. Rod 12
CONNECTING ROD BEARING SET
37 8854 0362 25 25 Bearing Set for Con. Rod (Std) Consisting of : 1 For Selection
— Bearing Half (Upper & Lower) STD 12
37 8854 0364 25 25 Bearing Set for Con. Rod. RS I Consisting of : 1 For Selection
— Bearing Half (Upper & Lower) RS I 12
37 8854 0365 25 25 Bearing Set for Con. Rod. RS II Consisting of : 1 For Selection
— Bearing Half (Upper & Lower) RS II 12
37 8854 0366 25 25 Bearing Set for Con. Rod. RS III Consisting of : 1 For Selection
— Bearing Half (Upper & Lower) RS III 12
37 8854 0367 25 25 Bearing Set for Con. Rod. RS IV Consists of : 1 For Selection
— Bearing Half (Upper & Lower) RS IV 12
— 8854 0308 25 25 Kit, Crankshaft Sealing Ring with Locating Pins Consisting of : 1
14 Sealing Ring Half 2
15 Locating Pin 2
35
TABLE 05.1 ENGINE TIMING (C AMSHAFT & C
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GROUP 05
36
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GROUP 05
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ENGINE TIMING (CAMSHAFT & COMPONENTS)

1 2525 0510 01 40 Camshaft with Cylinder Pin STD 1
2 8854 0504 25 25 Set of Bearings Camshaft Consisting of : 1
Bearing No. 1 1 Not Serviced Loose
Bearing No. 2, 3 and 4 3 Not Serviced Loose
3 352 052 07 62 Thrust Washer (Camshaft to Cyl. Block) 1
4 312 990 00 04 Hex Screw (To Thrust Washer) 4
5 2534 0513 99 02 Valve Tappet 12
6 352 054 02 05 Push Rod 12
7 352 050 10 33 Rocker Arm Left with Bush 6
8 312 993 07 01 Spring (Long) 5
9 352 050 06 34 Rocker Arm Right with Bush 6
10 312 055 00 50 Bush 6
11 2523 0514 67 01 Ball End Tappet Adjuster 12
12 312 990 02 51 Hex. Nut (Ball Pin) 12
--- 2523 0514 01 02 Assy Rocker Arm Shaft With Bush Front 1
--- 2523 0514 01 03 Assy Rocker Arm Shaft With Bush Rear 1
13 312 050 02 31 Rocker Arm Shaft 2
37
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GROUP 05
38
(CAMSHAFT OMPONENT
COMPONENTS)
OMPONENTS) GROUP 05
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
14 1707 100140 7 Sealing Cap 2

15 312 055 06 53 Connecting Nipple, Inner 1
16 312 993 47 01 Spring, Connecting Nipple 1
17 312 055 05 53 Connecting Nipple, Outer 1
18 352 055 06 10 Rocker Arm Support No. 1 1
19 352 055 04 10 Rocker Arm Support No. 2, 5, 6 3
20 352 055 05 10 Rocker Arm Support No. 3, 4 2
21 312 055 01 71 Bolt (To Rocker Arm Brackets) 4
22 1106 401263 2 Hex Bolt M 12x75 (To Rocker Arm Bracket as well as 2
for Tapper Cover)
23 1143 320610 1 Grub Screw AM 6x10, (Rocker Arm Support to 2
Rocker Arm Shaft)
25 312 993 00 05 Spring (Short) 2
26 312 993 00 25 Spring Clip (To Springs and Rocker Arm Shaft) 2
27 2523 0510 59 01 Parallel Key 1
28 352 051 00 62 Butting Ring (Timer to Camshaft) 1
39
TABLE 05.2 INJECTION TIMER GROUP 05
40
TABLE 05.2 INJECTION TIMER GROUP 05
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
INJECTION TIMER
2 2527 0713 54 01 Drive Gear, FIP EURO II 1
5 2523 0510 59 01 Parallel Key (Timer to Camshaft) 1
8 352 051 00 62 Butting Ring (Timer to Camshaft) 1
10 2527 0511 54 03 Gear Camshaft EURO II 1
11 352 075 00 71 Pin (Timer Mounting) 1
41
TABLE 07.1 FUEL INJECTION EQUIPMENT (EURO II) GROUP 07
42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FUEL INJECTION EQUIPMENT (EURO II)

1 0 460 426 387 Assy. FIP (Rotary) EURO II 1
2 2527 0712 37 01 Support, Injection Pump EURO II 1
3 2527 0713 54 02 Injection Pump Gear EURO II 1
4 2527 0712 53 02 Gasket, Support EURO II 1
— 2547 0712 92 01 Hardened Washer EURO II 3
— 1365 050506 3 Woodruff Key 4X6.5 1
7 2525 0712 33 01 Rear Support Bracket (FIP to Cyl. Block) 1
— 2547 0712 84 01 Locking Sleeve 1
— 2547 0712 65 01 Self Locking Nut 1
10 2525 0714 01 65 Assy. Set of High Pressure Lines for Rotary FIP EURO II Consisting of : 1
11 High Pressure Line 1st Cyl. 1
12 High Pressure Line 2nd Cyl. 1
13 High Pressure Line 3rd Cyl. 1
14 High Pressure Line 4th Cyl. 1
20 012 078 00 85J Clamp Upper 2
43
44
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
21 012 070 00 66J Assy. Clamp Lower 2

22 2525 0714 01 39 Assy. Fuel Leakage Line CMVR 2000 1
23 312 997 02 30 Plug 6
24 312 997 03 30 Plug 6
25 312 997 08 40 Gasket Ring 6
26 2520 0714 42 03 Seal Clamp 6
27 2520 0714 80 01 Hollow Screw 6
45
TABLE 07.2 INJECTOR GROUP 07
46
TABLE 07.2 INJECTOR GROUP 07
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
INJECTOR
1 F 002 C8Z 860 Injector Assy. EURO II 1
47
TABLE 09.1 FUEL FEED AND LEAKAGE LINE (EURO II) GROUP 09
48
TABLE 09.1 FUEL FEED AND LEAKAGE LINE (EURO II) GROUP 09
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FUEL FEED AND LEAKAGE LINE (EURO II)

1 2525 0912 01 70 Fuel Line (Fuel Filter to F.I.P.) 1
2 2525 0912 01 72 Overflow line (Combined) (On FIP) 1
3 2525 0912 01 71 Assy. Overflow Line (From Fuel Filter) 1
4 2527 0912 58 04 Hose 1
5 1428 050012 8 Hose Clamp 12 4
6 2534 0912 58 03 Rubber Hose (Oerflow Line) 1
7 2525 0912 01 73 Assy Fuel Line (Inline Primer to Filter) 1
8 2527 0710 01 89 Electric Fuel Feed Pump 1
9 2643 4760 82 02 Bracket (Elect.Fuel Pump Mtg.) 1
49
TABLE 09.2 FUEL FILTER
FILTER GROUP 09
50
TABLE 09.2 FUEL FILTER
FILTER GROUP 09
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FUEL FILTER
FILTER
1 0 450 226 029 Assy. Fuel Filter EURO II 1
3 1 450 109 001 Sealing Ring 2
11 1 457 431 003 Filter Insert Stage I 1
12 9 451 037 409 Paper Filter Insert Stage II 1
22 2525 0911 37 11 Bracket Fuel Filter BS II 1
51
TABLE 09.3 AIR FILTER (EUR
FILTER O II)
(EURO GROUP 09
52
FILTER O II)
(EURO GROUP 09
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR FILTER (EUR

FILTER (EUROO II)
1 2525 0914 01 43 Assy.Air Filter 1
2 2786 0913 99 10 Air Filter Element-Primary 1
3 2786 0913 99 11 Air Filter Element-Safety 1
4 2786 0913 99 18 Adaptor (1/8 NPTF To M10X1 1
5 2547 0913 01 35 Assy.Service Indicator 1
--- 2525 0913 33 75 Support(Air Filter) 1
7 2525 0914 01 61 Assy.Air Filter Mtg.Bracket 1
8 2785 0913 01 01 Assy.Strap With Shackle 1
9 2785 0913 99 01 Rubber Strap 2
10 2785 0913 58 01 Hose (102 ID X 120 L) (On Air Filter Outlet) 1
11 1428 059820 9 Hose Clamp TB 112 2
12 2525 0913 38 18 Air Intake Pipe (Air Filter To TC) 1
13 2525 0914 58 02 Hose (On TC Inlet). 1
14 1428 059832 2 Hose Clamp TB 66 2
15 2785 0913 58 23 Hose (On Air Filter Inlet) (114 IDx130L) 1
16 1428 059814 4 Hose Clamp TB-126 2
--- 2525 0914 01 40 Assy. Clamp Bottom (Air Inlet Pipe) 1
53
FILTER O II)
(EURO GROUP 09
54
FILTER O II)
(EURO GROUP 09
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
--- 2525 0914 01 39 Assy. Clamp-Top (For Air Inlet Pipe) 1

19 2525 0914 01 38 Assy. Snorkel (Air Inlet Duct) 1
55
TABLE 13.1 AIR COMPRESSOR 94 DIA GROUP 13
56
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR COMPRESSOR 94 DIA

1 352 130 02 16 Assy. Connecting Rod (Air Compressor) 1
2 321 131 01 71 Guide Screw, Con. Rod 2
3 321 990 02 51 Hex. Nut 2
4 8854 1326 2525 Bush (Con. Rod A/C) 1
5 8854 1322 2525 Set of Con. Rod Bearing STD Consists of : 1
6 Bearing Half Lower STD 1 Not Serviced Loose
7 Bearing Half Upper STD 1 Not Serviced Loose
8 8854 1310 25 25 Assy. Piston Std. (w/o Rings) 1
9 Piston STD. 1 Not Serviced Loose
10 Piston Pin 1 Not Serviced Loose
11 Internal Circlip 2 Not Serviced Loose
12 8854 1313 25 25 Set of Piston Rings Consisting of : 1
Scraper Ring 3
14 2525 1310 37 07 Cyl. Sleeve STD 1
29 2525 1313 69 04 Assy. Tube 1
31 2525 1313 01 07 Assy. Tube 1
32 2525 1313 58 08 Rubber Hose 1
57
58
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
33 1427 020250 1 Hose Clip 25 2

— 352 134 00 56 Adaptor 1
59
TABLE 13.2 AIR COMPRESSOR HEAD (REED VAL
COMPRESSOR VE T YPE) 94 DIA
ALVE GROUP 13
60
TABLE 13.2 AIR COMPRESSOR HEAD (REED VAL
ALVE GROUP 13
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR COMPRESSOR HEAD (REED VAL

ALVE
1 2525 1310 01 26 Assy. Air Compressor Head (Reed Valve type) Complete Kit 94 Dia 1
2525 1310 01 49 Assy. Reed Valve Assy consisting of : 1
6 Locating Pin 4
7 Delivery Reed 1
8 Valve Plate 1
9 Inlet Reed 1
10 2525 1310 01 27 Gasket (Joint) (bet.. Head Assy. and Cyl. Sleeve) 1
2525 1399 01 05 Repair Kit, Air Compressor Head consisting of : 1
5 Gasket (Joint) 1
6 Locating Pin 4
10 Gasket (Joint) (bet.. Head Assy. and Cyl. Sleeve) 1
61
TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GROUP 14
62
TABLE 14.1 EXHAUST MANIFOLD AND TURBOCHAR
EXHAUST GER
TURBOCHARGER GROUP 14
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
EXHAUST MANIFOLD AND TURBOCHARGER

1 2525 1411 37 77 Exhaust Manifold 1
2 2525 1411 53 08 Gasket (Exhaust Manifold to Cyl. Head) 2
3 2525 1411 51 02 Clamp (Exhaust Manifold) 2
4 1106 401069 9 Hex. Bolt M 10x110 6
5 2525 1411 32 03 Hex. Bolt (115 mm Long) 2
— 2525 1411 92 01 Washer 4
10 2525 1451 01 14 Assy. Turbocharger 1
12 1428 059922 1 Hose Clamp SLTB 44 2
13 2525 1817 58 02 Hose 1
14 1428 050035 7 Hose Clamp 35 2
15 2525 1817 01 82 Assy. Lube Line (Oil Cooler to TC) 1
16 2525 1411 53 01 Gasket (Turbo To Exhaust Manifold) 1
— 2525 1817 51 01 Flange (On Turbo) 1
— 2525 1817 53 01 Gasket, Flange to Turbo (Oil Supply from Oil Cooler to Turbo) 1
18 2525 1817 01 57 Oil Outlet Tube (Turbo to Cyl. Block) 1
19 2525 1817 53 02 Gasket, Flange to Turbo (Oil Return from Turbo to Cyl. Block) 1
63
TABLE 14.2 INTERCOOLER AND CONNECTIONS GROUP 14
64
TABLE 14.2 INTERCOOLER AND CONNECTIONS GROUP 14
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
INTERCOOLER AND CONNECTIONS

1 2525 1460 58 01 Rubber Hose (At TC Delivery) 1
2 1428 059922 1 Hose Clamp SLTB 44 2
3 2525 1460 38 09 Cast Pipe(TC To IC) 1
4 2786 1460 58 02 Hose Hump 3
5 1428 059927 2 Hose Clamp SLTB 84 6
6 2525 1460 99 06 Intercooler 1
7 2525 1460 38 08 Cast Pipe (IC To Air Intake Elbow) 1
— 2786 0913 42 04 Assy. Clamp 4
9 2786 1460 75 01 Rubber Buffer. 4
10 2786 1460 92 01 Washer 2
11 2574 5000 69 06 Spacer Tube (25.5 Long) 1
12 2786 5000 63 01 Rubber Buffer (40 OD X 24) 2
13 2786 5000 63 02 Rubber Buffer (38 Dia X 12Thk) 1
14 2573 5000 69 02 Spacer Tube (60 Long) 2
15 2786 1460 92 01 Washer 1
65
TABLE 15.1 ALTERNA
ALTERNATOR AND ST
TERNAT AR
STAR TER
ARTER GROUP 15
66
TABLE 15.1 ALTERNA
ALTERNATOR AND ST
TERNAT AR
STAR TER
ARTER GROUP 15
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ALTERNA
ALTERNATOR AND ST
TERNAT AR
STAR TER
ARTER
1 2640 1540 01 07 Alternator 14V,65 Amps,2 Gr.Pulley 1 For LPT 613
1 2618 1540 01 02 Alternator 24V,75A 1 For LP 613
2 2523 1514 01 09 Assy. Bracket, (Alternater Mounting) 1 For LPT 613
2 2525 1514 01 47 Assy. Bracket, (Alternater Mounting) 1 For LP 613
3 2524 1514 32 01 Hex. Bolt 1 For LPT 613
3 1106 389667 7 Hex. Bolt M10X130 1 For LP 613
4 2540 1540 42 01 Clamping Piece 1 For LPT 613
4 2533 1514 42 04 Clamping Piece 1 For LP 613
5 2524 1514 65 01 Clamping Nut 1
6 1214 050100 8 Nyloc Nut M 10 2
7 2524 1514 01 11 Assy. Clamp Rod 1 For LPT 613
7 2533 1514 01 08 Assy. Clamp Rod 1 For LP 613
11 312 155 01 74 Bolt (For Fixing Alternator) 1
14 312 993 28 01 Spring Alternator 1
15 2632 1510 01 02 Starter Motor (12V) 1 For LPT 613
15 2618 1514 01 02 Starter Motor (24V) 1 For LP 613
67
TABLE 18.1 OIL PUMP GROUP 18
68
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
OIL PUMP
1 2525 1810 01 49 Assy. Oil Pump with Strainer 1
2 2525 1810 37 04 Oil Pump Housing 1
3 2525 1810 79 02 Drive Shaft 1
4 2525 1810 54 05 Gear, Drive Shaft 1
5 1365 050505 5 Woodruff Key 3x6.5 2
6 312 181 03 08 Drive, Gear 1
7 2525 1810 54 06 Driven Gear, Oil Pump 1
8 2525 1810 79 01 Shaft For Drive Gear 1
9 352 181 12 20 Cover, Oil Pump 1
10 352 184 03 29 Valve Housing 1
11 326 993 04 01 Spring 1
12 321 181 00 42 Plunger 1
13 352 997 07 30 Screw Plug 1
14 1132 419603 1 Screw M 8x22 2
15 1106 409601 1 Bolt M 8x35 1
16 1106 409603 8 Bolt M 8x45 1
17 1252 069802 5 Spg. Washer B 8 4
69
70
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
18 2525 1815 01 15 Assembly Strainer (Oil Pump) 1

19 312 186 00 80 Gasket 1
20 1252 069802 5 Spg. Washer B 8 2
21 1132 419602 3 Screw M 8x20 2
22 1134 240828 3 Screw M 8x28 3
— 8854 1808 25 25 Gear Kit Oil Pump (50mm lg) consists of : 1
4 Gear, Drive Shaft 1
7 Driven Gear, Oil Pump 1
71
TABLE 18.2 ASSY
ASSY.. OIL FILTER
FILTER GROUP 18
72
TABLE 18.2 ASSY
ASSY.. OIL FILTER
FILTER GROUP 18
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ASSY
ASSY.. OIL FILTER
FILTER
1 2525 1813 01 28 Assy. Oil Filter (30 microns) CMVR 2000 1
2 2523 1813 01 39 Assy. Cover (for Oil Filter) CMVR 2000 1
3 1608 100180 8 Screw Plug AM 18x1.5 1
5 2520 1813 72 03 Screw Plug (For Relief Valve) 1
8 2520 1813 87 01 Spring (For Pressure Relief Valve) 1
9 352 184 00 32 Oil Filter Bye - pass Valve Plunger 1
10 2522 1813 01 03 Assy. Housing (for Oil Filter) 1
11 2520 1813 77 01 Sealing Ring 1
13 012 997 00 30J Sealing Plug 1
14 2523 1813 01 13 Assy. Spg. Retainer (For Oil Filter) 1
15 2520 1813 77 02 Oil Seal 1
16 2520 1813 77 03 Sealing Ring 1
17 2523 1813 32 01 Centre Pin 1
73
TABLE 18.2 ASSY
ASSY.. OIL FILTER
FILTER GROUP 18
74
TABLE 18.2 ASSY
ASSY.. OIL FILTER
FILTER GROUP 18
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
18 1622 061022 9 Sealing Washer A 14x20 1

19 2525 1813 01 24 Oil Filter Cartridge (30 microns) CMVR 2000 1
20 2523 1813 53 01 Gasket (Oil Filter To Cylinder Block) 1
75
TABLE 18.3 OIL COOLER (PL
COOLER ATE T YPE)
(PLA GROUP 18
76
TABLE 18.3 OIL COOLER (PL
COOLER ATE T YPE)
(PLA GROUP 18
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
OIL COOLER ( PL
COOLER PLAATE T YPE )
1 2525 1817 01 69 Assy. Oil Cooler with Aluminium Cover (Plate Type) 1
2 352 188 07 80 Gasket Oil Cooler 1
3 2525 1817 38 05 Cover, Oil Cooler 1
6 2654 5450 99 13 Low Oil Pressure Switch 1
77
TABLE 18.4 PISTON COOLING GROUP 18
78
TABLE 18.4 PISTON COOLING GROUP 18
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
PISTON COOLING
— 2525 1817 01 60 Assy Piston Cooling Nozzle 6
— 2525 1817 01 50 Assy relief Valve (for Nozzle) 6
— 2525 1817 92 01 Sealing Washer 6
— 2525 1817 92 02 Sealing Washer 6
79
TABLE 20.1 WATER PUMP GROUP 20
80
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
WATER PUMP
1 2525 2010 01 16 Assy. Water Pump (Power Steering) 1
2 2525 2010 37 04 Housing, Water Pump 1
3 2525 2010 79 03 Shaft, Water Pump 1
4 2525 2010 01 04 Assy. Impeller 1
5 000 201 04 63 Slide Ring 1
6 000 201 01 97 Sealing Member 1
8 180 997 01 47 Sealing Ring (Rubber) 1
9 2525 2010 31 01 Taper Roller Bearing 1
10 1566 200204 3 Taper Roller Bearing 1
12 2525 2010 51 02 Cover 1
13 003 997 51 46 Oil Seal 1
14 2525 2010 53 02 Gasket (Water Pump) 1
15 2525 2010 83 02 Shim 0.05 mm Thick AR For Selection
81
82
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
16 1132 410630 0 Screw, M 6x30 (Cover to Water Pump) 6

17 2525 2010 61 01 Locking Plate 3
18 000 997 19 88 Grease Cup 1
19 352 201 00 39 Hub (Water Pump) 1
20 2527 2010 53 03 Gasket (Water Pump Back Cover) 1
21 2525 2010 37 01 Back Cover 1
22 1258 100082 9 Lock Washer C 8.2 St. 2
23 1252 069802 5 Spg. Washer B 8 2
24 1134 240828 3 Collar Screw M 8x28 2
25 2525 2010 53 01 Gasket 1
PULLE
PULLEYY, FFAN
AN & V-BELT
V-BELT
27 2525 2014 70 11 Pulley (Three Groove) 1
28 2525 2014 01 09 Assy Fan (Without Viscous Coupling) 1
--- 2525 2014 01 11 Viscous Coupling 1
30 1455 050280 2 Circlip A 28x2 (Hub Locking on W/P Shaft) 1
31 1163 140720 1 Stud AM 8X20 6
32 2525 2015 63 05 Cogged V. Belt (1325 mm long) 2
33 2525 2012 01 96 Assy. Thermostat 1
83
84
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
34 2525 5010 58 57 Rubber Hose (Radiator bottom to Water Pump) 1

35 1428 059821 7 Hose Clip TB 54 1
--- 2525 5010 02 92 Assy. Connector (Radiator bottom to Water Pump) 1
--- 2525 5010 58 58 Rubber Hose (Radiator bottom to Water Pump) 1
- 1428 059926 4 Hose Clip TB 34 3
36 2525 2012 58 17 Reducer Hose (Thermostat to Water Pump) 1
37 2547 5010 42 22 Hose Clamp (50 dia) 3
38 2525 2012 01 78 Assy. Upper Cooling Line LPT 613 1
39 2520 2012 53 01 Gasket (Upper Cooling Line) 2
42 2632 5420 99 03 Temp. Transducer 1
43 2534 5000 58 01 Rubber Bellow (U.C. Line to Thermostat) 1
44 2525 5010 58 56 Z Hose (Thermostat to Radiator) 1
45 2547 5010 42 22 Hose Clamp (50 mm Dia.) 3
46 1428 059930 2 Hose Clamp TB 36 1
- 2641 5450 99 08 Temparature Switch 1
REPAIR KIT
REPAIR S
KITS
2525 2010 01 18 Minor Repair Kit (Water Pump) Consisting of : 1
Sealing Member 1
85
86
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
Sliding Ring 1
Seal Sliding Ring 1
Oil Seal 1
Gasket Water Pump 1
Gasket Water Pump 1
Gasket Clutch 1
Circlip A 28x2 1
Major Repair Kit (Water Pump) Consisting of : 1
Sealing Member 1
Sliding Ring 1
Axle Slide Ring Seal 1 Optional
Cyclam Slide Ring Seal 1 Optional
Rubber Seal Ring 1
Taper Roller Bearing 1
Taper Roller Bearing 1
Impeller, Plastic 1
Shaft 1
Oil Seal 1
87
88
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
Gasket Water Pump 1

Shim 0.05 mm Thick 1 For Selection
Gasket 1
Gasket 1
Circlip A 28x2 (Heavy Duty) 1
Hub 1
89
TABLE 24.1 ENGINE SUSPENSION GROUP 24
90
TABLE 24.1 ENGINE SUSPENSION GROUP 24
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ENGINE SUSPENSION
1 2529 2212 51 01 Engine Mounting Arm, Front 2
— 2523 2212 32 04 Hex Coller Screw 2
— 2523 2212 32 05 Hex Coller Screw 2
4 2643 2410 01 01 Assy. Rubber Support, Front LH 1
— 352 242 05 09 Torque Support 2
— 312 990 06 40 Washer 4
8 2573 2410 01 03 Assy. Engine Mtg. Pad Front 2
15 2640 2420 01 10 Assy. Rubber Support, Rear 2
— 312 994 01 32 Locking Plate 4
— 312 990 05 40 Washer 4
19 2525 2210 71 08 Lifting Hook, Front 1
20 2525 2210 71 09 Lifting Hook, Rear 1
91
TABLE 25.1 CLUTCH 310 MM DIA GROUP 25
92
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CLUTCH 310 MM DIA

1 2574 2540 01 04 Assy. Cover Plate 310 Dia. 1
2 2573 2520 01 08 Driven Plate Assy. 310 Dia. 1
21 2575 2560 01 10 Clutch Release Bearing with Sleeve 1
22 2575 2560 31 06 Clutch Release Bearing 1
23 2575 2560 01 21 Assy. Hose 1
25 2063 2560 51 01 Clutch Release Fork 1
27 352 254 00 40 Bracket Inside 1
28 2575 2560 01 09 Outer Race 1
29 352 250 02 43 Assy. Bracket Outside 1
30 352 254 00 97 Rubber Bellow (Clutch Release Fork) 1
— 2575 2560 01 04 Assy. Cover 1
8 2525 2510 37 35 Clutch Housing 1
18 042 251 00 04J Clutch Cover Housing Upper 1
16 2523 2510 82 03 Protective Cover (Clutch Housing Front) 1
17 2523 2510 82 01 Clutch Housing Lower Part 1
— 2523 2510 67 01 Pin 1
— 312 421 10 68 Cover (For Inspection Window) 1
93
94
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2763 2540 01 14 Cover Diaphragm Sub Assy. consisting of : 1

— Cover Plate 1
24 2576 2560 68 01 Double Socket 1
— Clutch Cover Housing 1
— Fulcrum Plate 1 Not Serviced Loose
— Diaphragm Plate 1 Not Serviced Loose
— Diaphragm Spring 1 Not Serviced Loose
— Diaphragm Rivets 18 Not Serviced Loose
— 2763 2540 01 15 Kit for Strap and Rivets Consisting of : 1 Not Serviced Loose
— Strap 8
— Rivet (Pressure Plate) 4 Not Serviced Loose
— Rivet (Cover) 4 Not Serviced Loose
— 2763 2520 01 13 Kit for Clutch Disc Consisting of : 1 Not Serviced Loose
— Clutch Facings (310 Dia.) 2
— Facing Rivet 40 Not Serviced Loose
— Facing Rivet 40 Not Serviced Loose
95
TABLE 26.1 GEAR BOX HOUSING
BOX GROUP 26
96
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
GEAR BOX HOUSING

1 2505 2604 01 80 Assy. GBS - 40 - 5 / 6.34 8 BCF PTO provision, Full Remote LHD 1 For LPT 613
1 2505 2604 01 24 Assy. GBS - 40 - 5 / 6.34 6 BCF, Full Remote LHD 1 For LP 613
2 2505 2610 37 22 Gear Box Housing (6.34 Ratio) 1
3 1305 090920 9 Cylindrical Pin 10 H 8x20 2
4 000 997 00 06J Filling Plug 1
5 2506 2610 72 03 Magnetic Drain Plug (Hex head type) 1
6 2505 3014 53 01 Gasket, Front Cover Lower 1
7 2505 3014 47 01 Front Cover Lower 1
11 2505 2625 53 01 Gasket (Fr. Cover Top to Hsg.) 1
12 2505 3013 47 01 Gear Box Housing Cover Front Top 1
— 2505 2625 82 01 Oil Slinger (Front Cover) 1
15 2505 2625 78 08 Oil Seal 1
16 2505 3013 86 01 Butting Ring 2.90 mm Thick 1 For Selection
97
BOX GROUP 26
98
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

17 2505 3015 37 01 Gear Case Cover Rear 1
— 2505 2620 78 03 Oil Seal 1
19 321 261 00 31 Adapter 1
20 321 260 00 86 Assy. Threaded Bush 1
21 153 264 00 55 Plug Speedo Drive 1
99
BOX GROUP 26
100
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

— 321 261 03 33 Cover (For PTO Application) 1 For LPT 613
— 2505 2640 53 03 Gasket (For Cover) 1 For LPT 613
27 352 261 07 80 Gasket (Gear Case Cover Rear) 1
30 2505 2671 37 55 Gear Case Cover Top (Lower Half ) 1
31 2505 3014 53 01 Gasket 1
32 2505 3012 88 01 Stud 4
33 2505 2671 67 01 Pin Swing Lever 1
37 2668 3515 01 02 Pressure Relief Valve 1
38 2505 3011 67 01 Thrust Pin (Reverse Indicator Switch) 1
39 312 993 42 01 Pressure Spring (Reverse Indicator Switch) 1
40 2654 5450 01 34 Reverse Indicator Switch 1
41 2505 2670 51 05 Swing Lever - 1st Speed 1
42 2505 3012 92 01 Washer (Swing Lever) 1
43 2505 2671 34 09 Pressure Piece for Check Plate 1
44 2505 2671 87 02 Pressure Spring for Pressure Piece 1
45 321 997 01 03 Slotted Plug 1
46 2505 2671 34 10 Interlocking Pin 1
101
BOX GROUP 26
102
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
47 321 993 06 01 Pressure Spring for Interlocking Pin 1

48 1608 250240 1 Sealing Plug M 24x1.5 1
49 321 260 08 46 Assy. Check Plate 1
— 2505 2671 34 07 Stopper Piece Check Plate 4
— 2505 2671 34 03 Support Piece Check Plate 4
54 321 265 08 05 Selector Shaft for First Speed 1
55 321 265 18 05 Selector Shaft (2/3) 1
56 321 265 19 05 Selector Shaft (4/5) 1
57 322 265 03 05 Selector Shaft (For Reverse Gear) 1
58 322 265 01 23 Gear Shift Dog (For First Gear) 1
59 321 265 12 02 Selector Fork (2/3) 1
60 2505 2651 51 02 Selector Fork (4/5) 1
61 321 265 13 01 Selector Fork (For 1st Speed Gear) 1
62 2505 2651 51 01 Selector Fork (For Reverse Gear) 1
63 312 993 10 01 Pressure Spring 4
64 1595 010110 2 Steel Ball 11 mm dia. 4
65 312 265 10 36 Clamp (Selector Shaft to Gear Box Housing) 4
66 312 994 03 32 Locking Plate (Selector Shaft to Gear Box Housing) 2
103
BOX GROUP 26
104
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
TOP COVER
67 2505 2671 37 56 Cover Top (Upper Half ) 1
68 2507 2671 31 05 Needle Bearing 2
69 2505 2670 51 04 Shifter Finger 1
70 2505 2670 79 09 Selector & Shifter Shaft 1
73 1706 160251 8 Oil Seal 1
74 2507 2671 78 03 Scraper Ring 1
75 2507 2670 60 13 Shifting Lever 1
76 2505 2671 82 22 Cap 1
77 2505 2671 77 01 Bellow 1
78 1427 020250 1 Hose Clip 25 1
79 2506 2671 53 01 Gasket (Between Upper & Lower Half ) 1
83 321 265 08 49 Sliding Key 1
GASKET KIT
2505 2600 01 01 Gear Box Gasket Kit Consisting of : 1
6 Gasket Front Cover Lower 1
11 Gasket Front CoverUpper 1
27 Gasket Rear Cover 1
105
BOX GROUP 26
106
BOX GROUP 26
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
31 Gasket Top Cover 1

-- 8854 2605 16 13 Overhauling Kit - GB 40 consisting of : 1
-- Oil Seal 1
-- Oil Seal (Front Cover) 1
-- Shim 0.10 mm Thick 1
-- Gasket (GB cover Lower to GB Housing) 1
-- Gasket (Front cover Top to GB Housing) 1
-- Gasket (GB cover RR) 1
-- Gasket (GB Top cover) 1
-- Hex Collar Nut 1
-- Hex Nut 1
-- Pressure Spring 1
-- Pin Main Shaft 1
107
TABLE 26.2 GEAR SHAFT AND GEAR GROUP 26
108
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
GEAR SHAFT AND GEAR

1 2505 2625 79 04 Drive Shaft (6.34) 1
2 321 993 12 01 Compression Spring 1
3 321 262 00 73 Clamping Plate 1
4 000 981 12 01 Cylindrical Roller Bearing 1
5 2505 2620 43 02 Snap Ring 2.68 mm Thick 2
6 2505 2620 31 06 Four Point Ball Bearing 2
7 2507 2625 86 01 Spacer on Drive Shaft 1
8 312 262 11 72 Lock Nut LH Thread 1
9 2505 2620 31 18 Roller Cage (31mm Long) 1
10 2505 2620 79 03 Main Shaft (w/o groove) 1
11 312 993 17 01 Pressure Spring 1
12 321 262 03 74 Pin on Main Shaft 1
109
110
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

111
112
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

14 322 262 01 34 Synchronising Ring 1
16 2505 3015 54 03 Synchronising Sleeve 4th & 5th 1
20 2505 2620 38 02 Synchronising Cone 2
21 321 262 08 23 Shifting Sleeve 1
22 2505 2620 01 35 Assy. Helical Gear 4th Speed 1
23 2505 2620 31 23 Double Row Needle Cage 1
24 322 262 40 50 Collar Bushing 44.5 mm Long (For Third Speed Gear) 1 For Selection
24 322 262 41 50 Collar Bushing 44.6 mm Long (For Third Speed Gear) 1 For Selection
25 2505 2620 31 24 Double Row Roller Cage 1
26 2505 2620 01 18 Assy. Helical Gear 3rd Speed 1
28 322 262 04 35 Synchronising Sleeve 2/3 1
29 321 262 08 23 Shifting Sleeve 1
113
114
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
25 2505 2620 31 24 Double Row Roller Cage 1

30 322 262 01 12 Helical Gear 2nd Speed 1
32 322 263 03 33 Reverse Gear on Main Shaft 1
34 321 262 07 23 Shifter Sleeve 1st Speed 1
35 2505 3015 34 01 Collar Bushing 47.2 mm Long 1
36 2505 2620 30 01 Cylindrical Roller 4x8 115
37 2505 3015 54 01 Gear Wheel 1st Speed 1
38 352 264 01 30 Gear Speedometer Drive 1
39 2505 2620 79 02 Shaft (Speedo Drive) 1
40 352 264 01 30 Speedo Pinion (Nylon) 1
115
116
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
41 322 262 00 45 Coupling Flange (8 Holes) 1

42 322 262 00 72 Hex. Nut 1
43 2505 3014 79 01 Counter Shaft (With PTO Provision) 1 For LPT 613
43 2505 2630 79 01 Counter Shaft (W/o PTO Provision) 1 For LP 613
44 2505 2630 54 02 Twin Gear (Counter Shaft) (2/3) 1
45 2505 2630 54 01 4th Gear (On Counter Shaft) 1
46 2505 2630 54 07 Constant Mesh Gear (On Counter Shaft) (6.34) 1
47 1455 069905 3 Circlip A 52x2.5 1
49 2505 2635 01 02 Reverse Idler Gear with Bush 1
— 2505 2635 34 01 Bush (Reverse Idler Gear) 1
51 2505 3017 79 01 Reverse Idler Gear Shaft 1
— 8854 2604 16 12 Synchro Kit GBS 40 Consisting of : 1
19 Carrier 4/5 & 2/3 6
33 Carrier 1st 3
18 Retention Pin 4/5, 2/3 6
18 Retention Pin 1st 3
17 Comp. Spring 9
117
TABLE 26.3 GEAR SHIFT LINKAGE GROUP 26
118
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
GEAR SHIFT LINKAGE

1 2643 2681 01 06 Assy. Bracket 1 For LP 613
1 2643 2681 01 05 Assy. Bracket 1 For LPT 613
— 2641 2680 34 12 Bush (Spherical Seat G.S.Lever) 1
6 2641 2680 02 04 Sub Assy. Cup 1
— 2684 2671 34 03 Bush (Extension Arm) 1
7 2641 2680 34 09 Bush (G.S.L.Ball Seat) 1
11 352 254 00 97 Rubber Bellow 1
— 2641 2680 77 19 Rexin Bellow 1 For LP 613
9 2641 2680 82 38 Retaining Plate 1
10 2641 2680 87 02 Spring Ring 1
— 2641 2680 82 34 Bellow Holder 1
13 2641 2680 63 04 Assy. Spacer 1
14 2630 2670 01 02 Assy. Gear Shift Lever Knob 1
15 2641 2680 77 17 Rubber Seal 1 For LPT 613
16 2641 2680 77 15 Flap (For Cab Version) 1 For LPT 613
17 2641 2680 01 88 Assy. Rubber Bellow 1 For LPT 613
18 2641 2680 02 27 Assy. Gear Shift Lever with Bushes 1
119
120
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
19 2643 2680 01 33 Assy. Turning Tube (without Ball Joint) 1

20 2507 2670 01 52 Sub. Assy. Ball and Socket Joint Big 1
22 2763 2680 79 01 Link Rod 1
23 2641 2680 02 24 Assy. Ball Joint, RH Threads 1
24 2641 2680 02 25 Assy. Ball Joint, LH Threads 1
27 2505 2671 02 60 Assy. Bracket Gear Shift Lever 1
40 2507 2670 60 13 Assy. Shifting Lever 1
---- 2643 2681 01 07 Sub assy. Gusset (G S Lever Bkt) 1
121
TABLE 29.1 CLUTCH AND BRAKE CONTROLS GROUP 29
122
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CLUTCH AND BRAKE CONTROLS

1 2643 2920 01 06 Assy. Clutch Pedal Complete 1 For LP 613
1 2643 2910 01 33 Assy. Clutch Pedal Complete 1 For LPT 613
2 2651 2910 34 01 Sintered Bush 2
3 2651 2910 77 03 Rubber Cover 1
4 2643 2910 01 01 Assy. Support Complete (Clutch) 1 For LPT 613
4 2643 2920 01 04 Assy. Support Complete (Clutch) 1 For LP 613
— 2641 2910 86 02 Spacer 1
8 2641 2910 87 01 Torsion Spring 1
9 2641 2910 01 17 Assy. Clutch Master Cyl. 1 For LPT 613
9 2618 2910 01 06 Assy. Clutch Master Cyl. 1 For LP 613
— 2643 2910 01 04 Assy. Fork with Rod 1
10 2641 2910 67 02 Pin Clutch Pedal 1
11 2641 2910 63 01 Bush (Clutch Pedal) 1
12 2641 2920 01 01 Assy. Clutch Booster 1 For LP 613
12 2573 2910 01 54 Assy. Slave Cylinder 1 For LPT 613
23 2641 2920 01 13 Assy. Bracket (Clutch Booster Mounting) 1 For LP 613
— 2643 2930 01 03 Assy. Bracket (Slave Cylinder Mounting0 1 For LPT 613
123
124
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
24 2643 2930 01 02 Assy Push Rod 1 For LPT 613

24 2641 2930 01 04 Assy. Push Rod 1 For LP 613
BRAKE PEDAL
25 2643 2910 01 35 Assy. Brake Pedal Complete, LHD 1
2 2651 2910 34 01 Sintered Bush 2
— 2641 2910 99 02 Sleeve 1
3 2651 2910 77 03 Rubber Cover 1
26 2641 2910 67 03 Brake Pin 1
8 2641 2910 87 01 Torsion Spring 1
29 2641 2910 01 86 Assy. Cover Controls 1
30 2641 4370 01 02 Assy. Dual Brake Valve 1
— 2641 2910 01 55 Major Repair Kit Clutch Master Cylinder, Consisting of : 1
Minor Repair Kit Clutch Master Cylinder 1
Crimping Sleeve 1
Seal 1
Push Rod 1
Fork 1
Circlip 1
125
126
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
Rubber Bellow 1
— 2641 2910 01 56 Minor Repair Kit Clutch Master Cylinder 1
127
TABLE 29.2 CLUTCH PIPE LINES GROUP 29
128
TABLE 29.2 CLUTCH PIPE LINES GROUP 29
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CLUTCH PIPE LINES

1 000 428 01 72J Coupling Nut 4
2 2643 2910 01 27 Assy. Tube 1 For LPT 613
4 2641 4280 68 03 Adaptor (Tube To Tube) 1 For LPT 613
5 2643 2910 01 29 Assy. Tube (Fire Wall To Radiator Bridge) 1 For LPT 613
5 2641 2910 01 92 Assy. Tube (Fire Wall To Radiator Bridge) 1 For LP 613
6 2699 2910 01 69 Assy. Hose 2
7 2641 4280 68 02 Adaptor 1 For LPT 613
8 2643 2910 01 30 Assy. Tube (Radiator Bridge To Slave Cylinder) 1 For LPT 613
— 2641 2910 01 27 Assy Connecting Line 1 For LP 613
13 2641 4280 58 03 Rubber hose 1 For LPT 613
14 1427 020170 0 Hose Clip 17 2
19 2641 2910 01 82 Assy. Fluid Container 1
— 2705 2910 01 33 Assy. Tube 1 For LP 613
— 2641 2920 01 04 Assy Nylon Pipe (6 OD) 1 For LP 613
129
TABLE 30.1 ACCELER
CELERAATOR CONTR
CONTR OL
ONTROL GROUP 30
130
TABLE 30.1 ACCELER
CELERAATOR CONTR
CONTR OL
ONTROL GROUP 30
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
ACCELER
CELERAATOR CONTR
CONTR OL
ONTROL
1 2641 3010 01 31 Assy. Lever Accelerator 1
2 2643 3010 01 19 Assy. Accelerator Pedal with Cover 1
4 2643 3010 77 01 Cover (For Accl. Pedal) 1
5 2641 3010 60 04 Link Rod 1
7 2643 3010 01 22 Assy Pull Cable 1
8 2641 3010 99 02 Fork 1
9 2651 4280 42 01 Holder Brake Hose (Cable To FIP Lever) 1
131
TABLE 31.1 FRAME GROUP 31
132
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRAME
1 2643 3100 01 02 Assy. Frame (LPT 613 LHD) 1 For LPT 613
1 2643 3100 01 04 Assy. Frame (LP 613 LHD) 1 For LP 613
2 2641 3120 01 09 Assy. Front Cross Member 1
3 2651 3140 67 01 Pin 1
4 2651 3140 67 02 Pin 1
6 2641 3210 01 03 Assy. Bracket Front Spring (Front) 2
7 2643 3120 01 01 Engine Cross Member (Front) 1
8 2640 3210 01 01 Assy. Front Spring Bracket (Rear) 2
2643 3280 01 01 Assy Front Anti Roll Bar Mtg Bkt R.H. 1 For LP 613
2643 3280 01 02 Assy Front Anti Roll Bar Mtg Bkt L.H. 1 For LP 613
10 2641 3120 01 11 Assy. Support (Eng. C.M. - Rear) 2
15 2641 3120 82 56 Engine Cross Member (Rear) 1
— 2641 3130 01 02 Assy. Bracket (Bump Stop Frt. Spring) 2 For LPT 613
20 2640 3120 82 06 Cross Member 2
22 2641 3120 01 13 Assy. Cross Member (Spare Wheel) 1
25 2640 3240 37 01 Spring Hanger Bracket (Rear) 4
26 2641 3240 37 02 Slide Support 4 For LPT 613
133
134
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
27 2641 3140 01 11 Assy. Cleat 14 For LPT 613

30 2641 3120 01 20 Assy. Cross Member (RR Sh. Absorber) 1
35 2641 3120 82 55 End Cross Member 1
40 2705 3170 01 06 Assy. RUPD 1 For LPT 613
41 2707 3170 01 01 Assy. Bracket LH 1 For LPT 613
41 2707 3170 01 02 Assy. Bracket RH 1 For LPT 613
135
TABLE 32.1 FRONT SPRING GROUP 32
136
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT SPRING (LPT 613)

FRONT SPRING , DRIVER SIDE (LPT 613)
1 2641 3210 01 33 Assy. Front Spring (Normal Camber) Driver Side 1
2 2641 3210 01 37 Assy. First Leaf with Bush 1
3 2651 3240 34 01 Bush 2
7 2641 3210 71 95 Second Leaf 1
8 2641 3210 71 96 Third Leaf 1
10 2641 3210 71 97 Fourth Leaf 1
11 2641 3210 71 98 Fifth Leaf 1
12 2641 3210 71 99 Sixth Leaf 1
13 2641 3210 72 01 Seventh Leaf 1
14 2641 3210 72 02 Eighth Leaf 1
15 2641 3210 72 04 Ninth Leaf 1
— 2574 3210 71 14 Plate 1
17 1108 411270 6 Centre Bolt M 12x100x11 1
33 1205 229605 4 Hex Nut M 12 1
FRONT SPRING , DRIVER SIDE (LP 613)
1 2641 3210 01 32 Assy. Front Spring (Normal Camber) Driver Side 1
137
138
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

3 2651 3240 34 01 Bush 2
7 2641 3210 71 75 Second Leaf 1
8 2641 3210 71 76 Third Leaf 1
10 2641 3210 71 77 Fourth Leaf 1
11 2641 3210 71 78 Fifth Leaf 1
12 2641 3210 71 79 Sixth Leaf 1
13 2641 3210 71 80 Seventh Leaf 1
14 2641 3210 71 81 Eighth Leaf 1
15 2641 3210 71 82 Ninth Leaf 1
2641 3210 71 83 Tenth Leaf
— 2574 3210 71 14 Plate 1
17 1108 411271 4 Centre Bolt M 12x115x11 1
33 1205 229605 4 Hex Nut M 12 1
FRONT SPRING, CO- DRIVER SIDE (LPT 613)
1 2641 3210 01 34 Assy. Front Spring (Higher Camber) 1
2 2641 3210 01 38 Assy. First Leaf with Bushes 1
3 2651 3240 34 01 Bush 2
139
140
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
7 2641 3210 72 06 Second Leaf 1

8 2641 3210 72 07 Third Leaf 1
10 2641 3210 72 08 Fourth Leaf 1
11 2641 3210 72 09 Fifth Leaf 1
12 2641 3210 72 10 Sixth Leaf 1
13 2641 3210 72 11 Seventh Leaf 1
14 2641 3210 72 12 Eighth Leaf 1
15 2641 3210 72 13 Ninth Leaf 1
— 2574 3210 71 14 Plate 1
17 1108 411270 6 Centre Bolt M12X110X11 1
33 1205 229605 4 Hex Nut M 12 1
FRONT SPRING, CO- DRIVER SIDE (LP 613)
1 2641 3210 01 31 Assy. Front Spring (Higher Camber) 1
2 2641 3210 01 36 Assy. First Leaf with Bushes 1
3 2651 3240 34 01 Bush 2
7 2641 3210 71 85 Second Leaf 1
8 2641 3210 71 86 Third Leaf 1
10 2641 3210 71 87 Fourth Leaf 1
141
142
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
11 2641 3210 71 88 Fifth Leaf 1

12 2641 3210 71 89 Sixth Leaf 1
13 2641 3210 71 90 Seventh Leaf 1
14 2641 3210 71 91 Eighth Leaf 1
15 2641 3210 71 92 Ninth Leaf 1
15 2641 3210 71 93 Tenth Leaf 1
— 2574 3210 71 14 Plate 1
17 1108 411271 4 Centre Bolt M12X115X11 1
33 1205 229605 4 Hex Nut M 12 1
35 2640 3210 01 05 Assy. Shackle with Bush 2
36 2651 3240 34 01 Bush 4
37 2651 3210 67 04 Spring Pin (Shackle End) 6
38 2651 3240 01 26 Assy. Sealing Ring 12
— 2640 3210 82 01 Locking Plate 6
41 2574 4110 99 02 Grease Nipple 5
— 1717 060080 1 Grease Nipple AM 8x1 1
45 2640 3220 77 02 Rubber Buffer (Front) 2
46 1205 239606 7 Hex Nut M 16x1.5 16
143
144
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
48 2641 3220 71 03 Caster Plate 2

49 2641 3220 42 09 U - Clamp (Front) 4 For LPT 613
49 2641 3220 42 08 U - Clamp (Front) 4 For LP 613
51 2060 3310 53 01 Guide Plate (Cast) Front 2
145
TABLE 32.2 FRONT SHOCK ABSORBER GROUP 32
146
TABLE 32.2 FRONT SHOCK ABSORBER GROUP 32
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT SHOCK ABSORBER

1 2641 3230 01 01 Assy. Front Shock Absorber 2
2 2574 3230 86 02 Bush (Front Shock Absorber) 4
3 2644 3230 01 02 Assy. Front Shock Absorber Bracket 2
4 2651 3260 82 10 Washer 2
5 1214 060160 6 Nyloc Nut M 16x1.5 2
— 312 323 15 76 Washer 4
6 2641 3230 51 03 Bracket Bottom (Front Shock Absorber Mtg.) 2
— 1106 419911 2 Hex Bolt M 12x1.5x52 2
— 1132 429907 8 Hex Screw M 12x1.5x35 2
7 1258 060130 6 Tab Washer 13 2
8 1106 399616 7 Hex Bolt M 16x1.5x125 2
9 2641 3230 82 06 Washer 2
10 1214 060160 6 Nyloc Nut M 16x1.5 2
— 2644 3230 01 02 Assy. Front Shock Absorber Bracket 2
147
TABLE 32.3 FRONT ANTI-ROLL BAR (LP 613) GROUP 32
148
TABLE 32.3 FRONT ANTI-ROLL BAR (LP 613) GROUP 32
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT ANTI-ROLL BAR (LP 613)

1 2640 3280 01 05 Assy. Anti - Roll Bar (Front) 1
2 2641 3280 01 04 Assy. Connecting Rod 2
3 2651 3280 77 03 Rubber Buffer 4
4 2651 3280 69 02 Spacer Tube 2
5 2651 3280 82 03 Cup 4
6 1265 060105 8 Washer A 10.5 2
7 1214 050100 8 Nyloc Nut M 10 2
11 2596 3280 77 01 Rubber Bush 4
12 2596 3280 69 01 Tube 2
13 1106 399610 8 Hex Bolt M 14x1.5x80 2
14 1246 050150 2 Bright Washer 15 2
15 1214 060140 1 Nyloc Nut M 14x1.5 2
21 2640 3280 77 01 Bearing Block 2
22 2641 3280 38 01 Clamp Support (Front Anti - Roll Bar) 2
23 2641 3280 42 01 ‘U’ Clamp (Front Arb. Mtg.) 2
24 2641 3280 71 03 Clamp Plate (Front Arb. Mtg.) 2
25 1205 169601 6 Hex Nut M 12x1.5 8
149
TABLE 32.4 REAR SPRING GROUP 32
150
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR SPRING (For LPT 613)

1 2644 3240 01 07 Assy. Rear Spring with Aux. Spring 2
3 2640 3240 34 01 Bush 4
4 2644 3240 71 36 Second Leaf 2
5 2644 3240 71 37 Third Leaf 2
6 2644 3240 71 38 Fourth Leaf 2
7 2644 3240 71 39 Fifth Leaf 2
8 2644 3240 71 40 Sixth Leaf 2
10 2644 3240 71 28 First Leaf (Aux. Spring) 2
11 2644 3240 71 29 Second Leaf (Aux. Spring) 2
12 2644 3240 71 30 Third Leaf (Aux. Spring) 2
13 2644 3240 71 31 Fourth Leaf (Aux. Spring) 2
14 2644 3240 71 32 Fifth Leaf (Aux. Spring) 2
15 2644 3240 71 33 Sixth Leaf (Aux. Spring) 2
16 2644 3240 71 10 Seventh Leaf (Aux. Spring) 2
17 2640 3240 37 05 Support Plate 2
— 2644 3240 42 01 Spring Clip 4
151
152
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2644 3240 42 02 Spring Clip 4

— 2651 3240 42 19 Spring Clip 4
18 1108 411282 0 Centre Bolt M 12x171x11 2
19 1205 229605 4 Hex. Nut M 12 2
REAR SPRING ( For LP 613)
1 2641 3240 01 10 Assy. Rear Spring Two Stage 2
3 2640 3240 34 01 Bush 4
4 2641 3240 71 43 Second Leaf 2
5 2641 3240 71 44 Third Leaf 2
6 2641 3240 71 45 Fourth Leaf 2
7 2641 3240 71 46 Fifth Leaf 2
8 2641 3240 71 47 Sixth Leaf 2
10 2641 3240 71 48 Seventh Leaf 2
11 2641 3240 71 49 Eighth Leaf 2
18 1108 411271 4 Centre Bolt M 12x115x11 2
19 1205 229605 4 Hex. Nut M 12 2
21 2644 3140 01 01 Assy. Rubber Buffer (R.A. Stopper) 2 For LPT 613
153
154
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
22 2640 3240 01 06 Assy. Shackle with Bush 2

23 2640 3240 34 01 Bush 2
24 2640 3240 67 02 Spring Pin (Rear) 4
25 2640 3240 01 04 Assy. Sealing Ring 12
— 2640 3210 82 02 Lock Plate 4
27 2574 4110 99 02 Grease Nipple 4
28 2644 3250 42 03 U - Clamp 4 For LPT 613
28 2641 3250 42 05 U - Clamp 2 For LP 613
28 2641 3250 42 06 U - Clamp 2 For LP 613
— 312 325 10 70 Spherical Washer 8
31 1205 239606 7 Hex Nut M 16x1.5 16
33 2574 3225 37 06 Guide Plate (Rear Spring) 2
155
TABLE 32.5 REAR SHOCK ABSORBER GROUP 32
156
TABLE 32.5 REAR SHOCK ABSORBER GROUP 32
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR SHOCK ABSORBER

1 2640 3260 01 17 Assy. Rear Shock Absorber 2
2 312 323 15 76 Washer 4
3 1106 399616 7 Hex Bolt M 16x1.5x125 2
4 1214 060160 6 Nyloc Nut M 16x1.5 2
5 1106 399610 8 Hex Bolt M 14x1.5x70 2
6 1214 060140 1 Nyloc Nut M 14x1.5 2
157
TABLE 32.6 REAR ANTI-ROLL BAR (LP 613) GROUP 32
158
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR ANTI - ROLL BAR

1 2641 3290 01 05 Assy. Anti - Roll Bar Rear (Crimped Type) 1
2 2576 3280 75 01 Rubber Bush 4
3 2640 3290 84 01 Sleeve 2
— 2576 3280 75 02 Rubber Bush 2
5 2641 3290 01 03 Assy. Con. Link (Rear Anti - Roll Bar) 2
6 2640 3290 33 01 Bracket (RH) 1
6 2640 3290 33 02 Bracket (LH) 1
7 2640 3290 67 02 Mounting Pin (Top End) 2
8 1214 069801 4 Nyloc Nut M 20x1.5 2
9 2576 3280 71 03 Clamp 2
10 1106 389625 1 Hex Bolt M 10x85 4
11 1214 050100 8 Nyloc Nut M 10 4
12 2576 3280 83 02 Shim AR For Selection
13 2571 3280 34 02 Bush Half Top 2
14 2571 3280 34 01 Bush Half Bottom 2
159
160
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
15 2641 3290 01 02 Assy. Bracket LH ,Rear (ARB) 1

15 2641 3290 01 01 Assy. Bracket RH ,Rear (ARB) 1
16 2576 3280 84 01 Sleeve 2
17 2576 3280 75 01 Rubber Bush 4
161
TABLE 33.1 FRONT AXLE GROUP 33
162
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT AXLE
1 2643 3300 01 02 Assy. Front Axle with Brakes (ABS) 1 For LPT & LP 613 w/o Cowl
1 2643 3300 01 07 Assy. Front Axle with Brakes (ABS) 1 For LP 613 Cowl
3 2641 3310 51 07 Front Axle Beam (STD) 1
5 2640 3320 67 11 Cotter Pin 2
7 1205 159601 1 Hex Nut M 12 2
10 2643 3320 01 02 Assy. Stub Axle RH with Bush STD 2 For LPT & LP 613 w/o Cowl
10 2643 3320 01 03 Assy. Stub Axle LH with Bush STD 2 For LPT & LP 613 w/o Cowl
10 2643 3320 01 06 Assy. Stub Axle RH with Bush STD 2 For LP 613 Cowl
10 2643 3320 01 07 Assy. Stub Axle LH with Bush STD 2 For LP 613 Cowl
— 2643 4210 34 01 Sensor Sleeve -Front 2
— 2640 3340 86 01 Seal Race (Stub Axle) 2
13 2640 3320 34 02 Steering Bush 4
15 2651 3340 92 04 Thrust Washer 2
— 2651 3320 51 17 Split Nut 2
17 1141 141025 2 Cap Screw M 10x25 2
18 2641 3340 92 02 Washer 2
— 2575 3320 63 01 Dust Cap, Stub Axle 2
163
164
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
19 1717 060080 1 Grease Nipple AM 8x1 2

20 2640 3340 82 01 Dust Cover 8
21 2520 0115 77 01 Sealing Ring 4
22 1458 060380 8 Internal Circlip B 38x1.5 N 4
28 2640 3320 67 07 King Pin (STD) 2 Serviced as a Kit
29 2640 3340 31 08 Thrust Bearing (STD) RH side 1
30 2641 3320 86 01 Thrust Pad Upper (STD) LH side 1
42 2651 3340 78 04 Oil Seal 2
165
166
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
46 2641 3320 99 01 Spacer (Between Bearings) 2

49 2641 4210 37 01 Brake Drum 2
50 2643 3340 01 02 Assy. Hub Complete 2
51 2641 4010 67 04 Hub Pin (Front) 12
60 000 981 96 05 Taper Roller Bearing 2 Optional
60 2641 3340 31 01 Taper Roller Bearing 2 Optional
62 2641 3340 37 04 Hub Cover Front 2
167
168
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
68 2641 3380 51 11 Tie Rod Arm LH, 1

72 2821 3380 51 05 Steering Arm RH 1
85 2641 3320 01 21 Assy. Tie Rod 1
86 2641 3320 01 12 Assy. Ball Joint LH 1
86 2641 3320 01 13 Assy. Ball Joint RH 1
--- 2643 4210 99 02 Pole Wheel - Front 2
--- 2632 4210 34 03 Sensor Bush -ABS 2
--- 2643 5420 99 29 Sensor -`L Type' (Wheel Speed) . 2
- 8854 3319 07 09 King Pin Kit STD Comprises of : 1 For Selection
- King Pin (30.00) 2
- Bush 4
- Sealing Cap 4
- ‘O’ Ring 2
- Cotter Pin 2
- Circlip 4
- Hex. Nut 2
- Spring Washer 2
- Grease Nipple 4
169
170
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
- 8854 3301 07 09 King Pin M Kit RS I Comprises of : 1 For Selection

- King Pin (30.10) 2
- Bush 4
- Sealing Cap 4
- ‘O’ Ring 2
- Cotter Pin 2
- Circlip 4
- Hex. Nut 2
- Spring Washer 2
- Grease Nipple 4
- 8854 3302 07 09 King Pin M Kit RS II Comprises of : 1 For Selection
- King Pin (30.20) 2
- Bush 4
- Sealing Cap 4
- ‘O’ Ring 2
- Cotter Pin 2
- Circlip 4
171
172
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
- Hex. Nut 2
- Spring Washer 2
- Grease Nipple 4
- 8854 3303 07 09 King Pin M Kit RS III Comprises of : 1 For Selection
- King Pin (30.30) 2
- Bush 4
- Sealing Cap 4
- ‘O’ Ring 2
- Cotter Pin 2
- Circlip 4
- Hex. Nut 2
- Spring Washer 2
- Grease Nipple 4
173
TABLE 35.1 REAR AXLE GROUP 35
174
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR AXLE
1 2661 3500 01 40 Assy. Rear Axle Complete with Brake 1
( 28/9 CWP Ratio ) With ABS
4 2661 3510 01 39 Assy. Rear Axle Housing with 1
Supporting Tubes, with ABS
--- 2661 3510 82 02 Oil Slinger 2
18 2612 3560 86 01 Spacer 2
19 2612 3560 65 01 Locking Ring 4
20 2612 3560 82 02 Locking Plate 2
21 2574 3315 01 02 Assy. Breather 1
22 2821 4010 67 01 Hub Pin Rear 12
23 2665 3560 88 01 Stud M16 16
25 1230 269602 9 Hex Nut M12X1.5 12
28 2661 3560 82 01 Oil Catcher, (For ABS) 2
29 2661 3510 86 02 Pressure Ring 2
— 000 997 67 47 Oil Seal, Hub Outer (Single Lip) 2
30 2661 3560 77 01 Oil Seal, Hub Inner (Double Lip) 2
— 1458 061100 2 Internal Circlip 110x4 2
175
176
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
31 2661 3560 86 01 Spacer 2

33 2575 3560 31 10 Taper Roller Bearing, Inner 2
36 2612 3560 31 02 Taper Roller Bearing, Outer 2
37 2661 3560 86 02 Spacer Tube 2
34 2661 3560 83 01 Shim-0.05 Thk. AR For Selection
— 2643 4230 99 01 Pole Wheel Rear 2
38 2661 3560 01 18 Assy.Rear Hub (For ABS) 2
2643 4230 33 02 Sensor Mtg. Bracket (Rear) - ABS 1 Optional
2643 4230 33 03 Sensor Mtg. Bracket (Rear) - ABS 1 Optional
177
178
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
2632 4210 34 03 Sensor Bush -ABS 1

2643 5420 99 29 Sensor -`L Type' (Wheel Speed) 1
39 2641 4210 37 01 Brake Drum 2
40 2661 3570 79 02 Rear Axle Shaft 2
41 2661 3560 53 02 Gasket (For Brake Drum with Hub) 2
42 2663 3510 72 01 Magnetic Drain Plug 1
43 000 997 05 06 Screw Plug, Oil Filling 1
— 2612 3530 82 01 Locking Plate 2
47 2661 3530 65 01 Threaded Ring (Differential) 2
48 312 994 12 01 Locking Plate 2
49 2612 3560 82 02 Locking Plate 2
50 1132 399619 1 Hex. Screw M 8x12 2
52 2612 3530 01 03 Adjusting Pin 1
53 1208 090180 0 Hex. Thin Nut M 18x1.5 1
58 2661 3510 53 01 Gasket (Between R.A. Housing & Rear Cover) 1
59 2661 3510 01 05 Assy. Cover Rear Axle Housing 1
60 1252 069805 0 Spring Washer B 10 12
61 1132 399818 5 Hex. Screw M 10x18 12
179
180
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
71 2661 3530 01 21 Differential Housing Assy. 1

— 2661 3530 61 01 Locking Plate (Differential Case) 8
— 2661 3530 80 04 Hex. Screw 16
76 2661 3530 51 03 Differential Spider 1 Serviced Set
78 2661 3530 54 03 Differential Bevel Pinion 4 Serviced Set
79 2661 3530 92 10 Spherical Washer (Steel) 4
81 2661 3530 54 04 Rear Axle Shaft Gear 2 Serviced Set
82 2661 3530 92 02 Thrust Washer, Shaft Gear 1.95 mm 2 For Selection
85 2612 3530 31 01 Taper Roller Bearing (55x100x26.75) 2
87 2661 3530 01 19 Set Crown Wheel and Pinion (31/8 Ratio) 1
92 2661 3530 31 16 Cylindrical Roller Brg. (Pinion Nose) 1
99 2661 3530 31 05 Taper Roller Brg. (Tail Pinion) 2
181
182
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
104 2661 3530 86 32 Spacer (Between Tail Pinion Brgs.) 1

105 2661 3530 65 01 Threaded Ring 2
106 2661 3530 86 68 Spacer (Between Brg. and Flange) 1
111 2661 3530 77 02 Oil Seal Tail Pinion 1
112 2661 3530 83 03 Shim 0.15 Thick AR For Selection
115 2661 3530 86 37 Spacer Ring, Tail Pinion 7.64 Thick 1 For Selection
183
184
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
185
186
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
118 2661 3530 50 01 Coupling Flange 1
119 2661 3530 82 03 Dust Cover 1
— 2661 3530 78 01 Dust Seal 1
120 2661 3530 65 04 Hex. Nut (Tail Pinion Coupling Flange) 1
124 2641 4230 01 44 Assy. Brake Chamber Mounting Bracket RH 1
124 2641 4230 01 45 Assy. Brake Chamber Mounting Bracket LH 1
2661 3530 01 25 Differential Gear and Spider Kit Consists of: 1
81 Gear R.A Shaft 2
78 Bevel Gear 4
76 Differential Spider 1
187
TABLE 40.1 SPARE WHEEL C
SPARE ARRIER
CARRIER GROUP 40
188
TABLE 40.1 SPARE WHEEL C
SPARE ARRIER
CARRIER GROUP 40
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
SPARE WHEEL C
SPARE ARRIER
CARRIER
1 2640 4010 01 02 Assy. Wheel Rim with Disc (6x16) 6
— 2651 4010 00 02 Locking Ring 6
3 2640 4010 01 01 Assy. Wheel Nut 24
— 2641 4030 01 06 Assy. Spare Wheel Carrier 1
— 2641 4030 01 04 Assy. Bracket 1
9 2641 4030 01 05 Assy. Bracket (Spare Wheel Mtg.) 1
12 2641 4030 01 02 Assy. Handle 1
13 2651 4030 84 01 Sleeve 1
14 2651 4030 01 15 Assy. Shaft 1
15 1310 210424 7 Grooved Pin 4x24 1
— 1415 050450 4 Disc Spring A 45 1
16 2573 4030 63 01 Friction Pad 2
17 2576 4030 71 08 Ratchet Wheel 1
18 2651 4030 01 16 Assy. Wire Rope 1
32 2576 4030 71 09 Ratchet Arm 1
189
TABLE 41.1 PROPELLER SHAFT GROUP 41
190
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
PROPELLER SHAFT
PR OPELLER SHAFT (FR
ROPELLER ONT
ONT))
(FRONT
1 2641 4111 01 05 Assy. Propeller Shaft with Centre Bearing (Frt) 1
3 1717 200100 9 Grease Nipple AM 10x1 1
7 2651 4110 01 28 Cross Repair Kit 2
8 312 411 11 11 Universal Joint Flange 1
10 2573 4130 01 14 Assy. Coupling Flange - with Protective Cover 1
11 2573 4130 82 09 Protective Cap 2
12 042 411 00 72J Hex Nut 1
13 2573 4130 01 18 Assy. Centre Bearing 1
— 2573 4130 82 16 Dust seal Retainer 2
— 2574 4130 31 01 SRDG. BRG. 40 BC02/80x18/6208 1
— 000 997 22 47 Packing Ring 2
14 2573 4130 82 10 Retainer 2
15 2573 4130 42 02 Clamp 1
16 2573 4130 33 07 Bracket 1
17 2573 4130 75 05 Rubber Housing 1
191
192
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
PROPELLER SHAFT (REAR)

21 2641 4112 01 07 Assy. Propeller Shaft Rear 1
22 2573 4112 01 09 Assy. U.J. Long Fork Complete 1
8 312 411 11 11 U.J. Flange 1
7 2651 4110 01 28 Cross Repair Kit 2
25 328 411 00 97 Protective Cap 1
— 328 411 00 51 Ring 2
— 1428 050080 2 Hose Clamp 80 1
— 1428 050070 5 Hose Clamp 70 1
31 2576 4111 32 01 Bolt 18
32 2505 2640 61 01 Locking Plate 9
33 1205 239601 6 Hex Nut M 10x1 18
REPAIR KIT
REPAIR
7 2651 4110 01 28 Cross Repair Kit Consisting of : 1
— Cross 1 Not Serviced Loose
— Assy. Bearing Cup 4 Not Serviced Loose
— Closing Ring 4 Not Serviced Loose
— Grease Nipple 1 Not Serviced Loose
— Hex Thin Nut M 8x1 1 Not Serviced Loose
193
TABLE 42.1 FRONT WHEEL BRAKE (S-CAM) ABS GROUP 42
194
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT WHEEL BRAKE ('S' CAM) ABS

50 2643 4210 01 06 Assy. Front Brake RH 1
50 2643 4210 01 05 Assy. Front Brake LH 1
1 2643 4210 37 02 Torque Plate LH 1
1 2643 4210 37 03 Torque Plate RH 1
2 2641 4210 01 70 Assy. Chamber Mtg. Bracket LH 1
2 2641 4210 01 71 Assy. Chamber Mtg. Bracket RH 1
3 2641 4210 51 04 Cam Shaft LH 1
3 2641 4210 51 05 Cam Shaft RH 1
4 2641 4210 77 03 Oil Seal 4
5 2641 4210 34 04 Bush (Bronze) 4
6 2641 4210 86 02 Sleeve (Delrin) 2
7 2641 4210 83 04 Shim 0.50 mm 4
7 2641 4210 83 05 Shim 0.30 mm 2
8 2641 4210 83 06 Shim 1.00 mm 2
8 2641 4210 83 06 Washer 1.50 mm 2
9 2641 4210 43 01 Circlip 2
10 2643 4210 01 10 Assy. Brake Shoe (STD) 4
195
196
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
11 2641 4210 99 06 Roller 4

12 2641 4210 87 05 Spring Pull Off (Cam End) 2
13 2641 4210 87 06 Spring Pull Off (Fulcrum End) 4
14 2641 4210 67 04 Fulcrum Pin 4
15 2641 4210 34 05 Fulcrum Pin Bush 4
16 2641 4210 82 13 Dust Cover Front (Bottom) 2
16 2641 4210 82 12 Dust Cover Front (Top) 2
19 2573 4210 75 01 Grommet 4
REPAIR KIT
REPAIR
— 2643 4210 01 71 Kit - Lining Set (STD) 1 For Selection
— 2643 4210 01 72 Kit - Lining Set (R/S I) 1 For Selection
— 2643 4210 01 73 Kit - Lining Set (R/S II) 1 For Selection
197
TABLE 42.2 REAR WHEEL BRAKE (S-CAM) GROUP 42
198
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR WHEEL BRAKE (S-CAM)

50 2643 4230 01 05 Assy. Rear Brake RH 1
50 2643 4230 01 06 Assy. Rear Brake LH 1
1 2643 4230 37 02 Torque Plate - LH 2
1 2643 4230 37 03 Torque Plate - RH 2
2 2641 4210 01 10 Assy. Brake Shoe (STD) 4
3 2641 4230 51 06 Cam Shaft Rear LH 1
3 2641 4230 51 07 Cam Shaft Rear RH 1
4 2641 4210 77 03 Oil Seal 8
5 2641 4210 34 04 Bush (Bronze) 4
6 2641 4230 01 91 Assy. Bracket Cam Shaft 2
7 2641 4230 86 03 Spacer (Cam Shaft) 2
8 2643 4210 86 01 Sleeve 2
9 2641 4210 83 04 Shim 0.50 mm 4
9 2641 4210 83 05 Shim 0.30 mm 2
9 2093 4210 92 04 Washer 1.50 mm 2
10 2641 4210 83 06 Shim 1.00 mm 2
11 2641 4210 43 01 Circlip 2
199
200
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
12 2641 4210 67 04 Fulcrum Pin 4

13 2641 4210 34 05 Fulcrum Pin Bush 4
14 2641 4210 99 06 Roller 4
15 2641 4210 87 05 Spring Pull Off (Cam End) 2
16 2641 4210 87 06 Spring Pull Off (Fulcurm End) 4
17 2641 4230 82 10 Dust Cover (Top) 1
17 2641 4230 82 11 Dust Cover (Bottom) 1
20 2573 4210 75 01 Grommet 4
REPAIR KIT
REPAIR
— 2643 4210 01 71 Kit - Lining Set (STD) 1 For Selection
— 2643 4210 01 72 Kit - Lining Set (R/S I) 1 For Selection
— 2643 4210 01 73 Kit - Lining Set (R/S II) 1 For Selection
201
TABLE 42.3 AIR LINES GROUP 42
202
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR LINES
- 2643 4390 01 15 Assy.Nylon Pipe Set 1 For LPT 613
- 2643 4390 01 18 Assy.Nylon Pipe Set 1 For LP 613
1 1644 280150 2 Coupling Body M 20x22 (On Compressor) 1
2 2643 4390 01 16 Assy. Tube With Crimped Hose (1st Pipe From Compressor) 1
3 2643 4390 01 05 Assy. Tube (2 nd Pipe From Compressor) 1
3 2643 4390 01 06 Assy. Tube (3 rd Pipe From Compressor) 1
4 2641 4370 01 05 Air Drier 1
— 2641 4320 01 19 Assy. Bracket RH (Air Drier) 1
2573 4295 01 76 3/8" Hose 630 lg (Modulator Valve to Rear Brake Chamber)
6 2643 4290 01 40 Assy. Tube (Air Drier to Purge Tank) 1 For LP 613
7 2576 4350 68 02 Double Socket (On Purge Tank) 1
8 2768 4370 01 02 Purge Tank 1
9 2643 4290 01 33 Assy. Nylon Tube (Air Drier Port 21 to 1 For LP 613
System Protection Valve)
10 2641 4290 01 53 Assy. Nylon Tube (System Protection Valve 1 For LP 613
to Air Tank Front)
11 2573 4290 68 09 Elbow (On System Protection Valve) 1
203
204
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
12 2576 4350 68 02 Double Socket (On Front & Rear Air Tanks) 3
13 2643 4290 01 36 Assy. Nylon Tube (Air Tank Front to 1 For LP 613
Port No. 12 of Duel Treadle Valve)
14 2643 4290 01 32 Assy. Nylon Tube (Port No. 22 of Duel 1 For LP 613
Treadle Valve toTee Front Brake)
15 2643 4290 01 19 Assy. Nylon Tube 2 For LP 613
(Tee to Front Brake RH & LH)
16 2573 4295 01 77 Assy. Hose ( Front Brake Chamber LH/RH) 2
17 2643 4290 68 04 Tee, Socket (Front Brake) 1
18 2643 4290 01 39 Assy. Nylon Tube (Air Tank Rear to Port 11 1 For LP 613
of Dual Treadle Valve)
19 2643 4290 01 37 Assy. Nylon Tube (Port No. 21 of Dual Brake 1 For LP 613
Valve to LCRV)
2643 4290 01 38 Assy. Tube, Elbow To Tee On Rear Axle) 1
20 2573 4290 01 61 Assy. Hose 3/8 “ (Rear Brake) 2
21 2644 4290 68 02 T Socket (Rear Brake) 1
205
206
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
23 2573 4290 68 10 Socket (On Port 23 of System 1

Protection Valve)
24 2643 4290 01 34 Assy. Nylon Tube (Port No. 23 of System 1
Protection Valve toHand Brake Valve)
25 2600 4290 68 01 T Socket (On Hand Brake Valve) 1
26 2643 4290 01 43 Assy. Nylon Tube (Hand Brake Valve to Elbow) 1
2641 4290 01 66 Assy. Nylon Tube (Int. Joint to Assy. Hose 1
Parking Line)
20 2573 4290 01 61 Assy. Hose 3/8" 2
17 2643 4290 68 02 T Socket 1
28 2644 4290 01 21 Assy. Nylon Tube (Tee to Rear Brake 2 For LP 613
Chamber LH / RH)
29 2576 4350 68 05 Socket 2
30 2643 4290 01 42 Assy. Nylon Pipe (Duel Treadle Valve 1 For LP 613
Port 11 to Air Gauge)
31 2643 4290 01 41 Assy. Nylon Pipe (Duel Treadle Valve 1 For LP 613
Port 12 to Air Gauge)
32 2641 4320 01 13 Assy. Support (Air Tank) 2
207
208
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
33 2576 4320 01 18 Assy. Strap 2

----- 2576 4320 67 02 Pin 2
34 2641 4320 01 21 Assy. Air Tank 2
35 2576 4320 86 02 Spacer Block 2
36 2576 4379 01 59 Water Drain Valve 2
37 2573 4370 01 53 Graduated Hand Brake Valve 1 For LPT 613
37 2643 4370 01 17 Graduated Hand Brake Valve 1 For LP 613
2643 4370 01 11 Assy. Bracket Hand Brake Valve 1 For LPT 613
38 2641 4370 01 41 Quadr.Sys. Prot. Valve (Hi Pr) 1 Optional,
38 2782 4370 01 10 System Protection Valve (Knoor-K005517) 1 Optional,
40 2641 4370 01 30 Foot Brake Valve 1 Optional
40 2643 4370 01 12 Foot Brake Valve 1 Optional
40 2782 4370 01 59 Dual Brake Vavle W.F.(W/O Silencer) 1 Optional
41 2632 4390 01 03 Modulator Valve-12V 4 Optional, For LPT 613
41 2841 4390 01 33 Madulator Valve 24V 4 Optional, LP 613
209
210
QT Y. FOR
FIG.
PART NUMBER
NO. LHD

----- 2821 4390 82 01 Bracket-Modulator Valve Mtg.- Front. 2
----- 2821 4390 82 02 Bracket-Modulator Valve Mtg. Rear 1
211
TABLE 42.4 AIR DRIER WITH T YRE INFL
INFLAAT OR GROUP 42
212
INFLAAT OR GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR DRIER WITH T YRE INFL

INFLAATOR
50 2641 4370 01 05 Air Drier with Unloader Valve 1 For LPT 613
50 2809 4370 01 02 Air Drier 24V 1 For LP 613
— 2641 4370 01 12 Plunger Assy. Consisting of : 1
13 Unloader Plunger 1
14 Compression Spring 1
15 Valve Seat 1
16 Valve 1
17 Hexagonal Nyloc Nut 1
— 2641 4370 01 11 Repair Kit Consisting of : 1
2 Sealing Ring 1
4 Filter 1
5 Sealing Ring 1
6 Desiccant Cartridge 1
12 Sealing Ring 1
16 Valve 1
18 Sealing Ring 1
22 Dust Cap 1
213
INFLAAT OR GROUP 42
214
INFLAAT OR GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
24 Sealing Ring 1
26 Valve 1
27 Sealing Washer 1
31 Valve 1
34 Diaphragm 1
40 Exhaust Flap 1
45 Conical Spring 1
46 Non Return Valve 1
47 Valve Stop & Spring Retainer 1
Silicon Grease Sachet 2
— 2641 4370 01 13 Assy. Diaphragm Consists of : 1
30 Governor Plunger 1
31 Valve 1
32 Spring 1
33 Follower 2
34 Diaphragm 1
35 Spring washer 1
36 Hex Nut 1
215
TABLE 42.5 DUAL BR
DUAL AKE VAL
BRAKE VE
ALV GROUP 42
216
TABLE 42.5 DUAL BR
DUAL AKE VAL
BRAKE VE
ALV GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
DUAL BR
DUAL AKE VAL
BRAKE VE
ALV
50 2641 4370 01 02 Dual Brake Valve 1
— 2576 4373 01 34 Venting Guide Assy. Consisting of : 1
2 Self Tapping Screw 1
3 Cap 1
4 Washer 1
5 Venting Guide 1
2641 4370 01 26 Repair Kit Consisting of : 1
4 Washer 1
6 'O' Ring 1
7 'O' Ring 2
9 'O' Ring 2
10 'O' Ring 2
11 Spring 2
12 Valve 2
15 'O' Ring 2
18 'O' Ring 1
21 Guide Ring 2
217
TABLE 42.5 DUAL BR
DUAL AKE VAL
BRAKE VE
ALV GROUP 42
218
TABLE 42.5 DUAL BR
DUAL AKE VAL
BRAKE VE
ALV GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
22 'O' Ring 1
24 Rubber Spring 1
25 Spring Seat 1
29 Boot 1
34 Boot 1
219
TABLE 42.6 FRONT BRAKE CHAMBER GROUP 42
220
TABLE 42.6 FRONT BRAKE CHAMBER GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT BRAKE CHAMBER

50 2641 4210 01 48 Front Brake Chamber 2 Type 12
— 2641 4210 01 66 Repair Kit Consisting of : 1 For Type 12
6 Split Pin 2
11 Seal Assy. 1
14 Diaphragm 1
221
TABLE 42.7 FRONT AND REAR SLACK ADJUSTER GROUP 42
222
TABLE 42.7 FRONT AND REAR SLACK ADJUSTER GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FRONT AND REAR SLACK ADJUSTER

50 2641 4211 01 64 Slack Adjuster Front 2
51 2641 4231 01 21 Rear Slack Adjuster RH, 16mm Offset 1
51 2641 4231 01 20 Rear Slack Adjuster LH, 16mm Offset 1
— 2641 4210 01 68 Worm Shaft Kit Consisting of : 1
7 Bush 1
9 Warm Shaft Lock Spring 1
10 Worm Shaft Lock 1
11 Worm Shaft 1
— 2641 4231 01 34 Major Repair Kit Rear Slack Adjuster 1
Consisting of :
1 Rivet 3
2 Cover 2
5 Welch Plug 1
7 Bush 1
8 Conical Head Grease Nipple 1
9 Worm Shaft Lock Spring 1 Worm Shaft Kit
10 Worm Shaft Lock 1 Worm Shaft Kit
11 Worm Shaft 1 Worm Shaft Kit
223
TABLE 42.8 REAR BR AKE A
BRAKE CTU
ACTUATOR
CTUA GROUP 42
224
BRAKE CTU
ACTUATOR
CTUA GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
REAR BR AKE A
BRAKE CTU
ACTU ATOR
CTUA
50 2782 4370 01 50 Assy. Rear Brake Actuator ((T-12/12) 2
6 Split Pin 2
11 Seal Assy. 1
14 Breather Tube 1
15 Elbow 2
17 Diaphragm 1
22 Sealing Ring 1
23 Bearing 1
24 Sealing Ring 1
27 Seal (Ram) 1
28 Bearing (Ram) 1
32 Washer 1
34 Spring Dowel Sleeve 1
36 Sealing Ring 1
6 Split Pin 2
225
BRAKE CTU
ACTUATOR
CTUA GROUP 42
226
BRAKE CTU
ACTUATOR
CTUA GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
11 Seal Assy. 1
14 Breather Tube 1
15 Elbow 2
17 Diaphragm 1
22 Sealing Ring 1
23 Bearing 1
24 Sealing Ring 1
27 Seal (Ram) 1
28 Bearing (Ram) 1
32 Washer 1
34 Spring Dowel Sleeve 1
36 Sealing Ring 1
227
TABLE 42.9 GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV GROUP 42
228
TABLE 42.9 GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
GR ADU
GRADU ATED HAND BR
ADUA AKE VAL
BRAKE VE
ALV
50 2643 4370 01 16 Assy. Graduated Hand Brake Valve 1 For LPT 613
50 2643 4370 01 17 Graduated Hand Brake Valve 1 For LP 613
2 Spring 2
3 Valve 1
5 Filter 1
6 Strainer Plate 1
7 Split Pin 1
9 Sealing Ring 1
11 Shim 1 For Selection
15 Sealing Ring 1
16 Roller 1
19 Tension Pin 1
23 Gaiter 1
26 Spring 1
— Grease Sachet 1
229
TABLE 42.10 QUADR
QUADR UPLE SY
ADRUPLE STEM PR
SYSTEM PROOTECTION VALVE
ALV GROUP 42
230
TABLE 42.10 QUADR
QUADR UPLE SY
ADRUPLE STEM PR
ALV GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
QUADR
QUADR UPLE SY
ADRUPLE STEM PR
ALV
50 2641 4370 01 41 Quadruple System Protection Valve 1
3 Gasket 1
5 Valve 6
6 Spring 6
7 Diaphragm Assy. 1
12 Dust Cover 4
— Grease Sachet 1
231
TABLE 42.11 AIR CYLINDER WITH MAGNETIC VAL
MAGNETIC VE
ALV GROUP 42
232
TABLE 42.11 AIR CYLINDER WITH MAGNETIC VAL
MAGNETIC VE
ALV GROUP 42
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
AIR CYLINDER WITH MAGNETIC VAL

MAGNETIC VE
ALV
50 2641 5420 99 38 Air Cylinder With Magnetic Valve, 12 V 1
50 2770 5424 99 04 Assy. Magnetic Valve 24 V (Exhaust Brake) 1
— 2523 4015 01 24 Ball Socket Joint Assy. Consisting of: 1
13 Ball Socket 1
14 Spring Ring 1
15 Locking Ring 1
— 2523 4015 01 23 Repair Kit for Air Cylinder Consisting of: 1
3 Bush 1
5 Piston Seal 1
9 Wiper Seal 1
14 Spring Ring 1
15 Locking Ring 1
— Grease Sachet 1
233
TABLE 46.1 STEERING LINKAGE GROUP 46
234
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
STEERING LINKAGE
1 2783 4620 01 05 Assy. Steering Column 1
2 2783 4620 01 04 Assy. Steering Spindle Top 1
3 1455 060200 9 Circlip 20X1.2 N 1
4 2640 4620 31 02 S.R.D.G. Ball Bearing 2
5 2641 4620 79 20 Spacer 1
6 2654 4620 99 15 Spring Seat 1
7 2654 4620 87 11 Compression Spring 1
8 2654 4620 82 78 Spring Seat Cup 1
9 2651 4660 01 02 Assy.Universal Joint 2
-- 2651 4660 32 01 Bolt. 4
11 2659 4640 01 01 Assy Steering Wheel (400 Dia, 4Stroke) 1
12 2654 4640 63 12 T Emblem 2
14 2643 4620 01 04 Assy.Stg.Spindle, Middle 2
13 2641 4620 79 30 Steering Spindle Bottom 2
-- 2651 4660 32 01 Bolt 4
16 2641 4610 63 01 Rubber Bellow (Floor) 1
17 2641 4610 82 01 Clamping Ring 1
235
236
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
18 2641 4630 60 19 Pitman Arm 1

19 2641 4660 01 59 Assy.Drag Link-LHD 1
20 2641 4620 63 01 Rubber Bellow 1
237
TABLE 46.2 POWER STEERING PIPELINES GROUP 46
238
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
POWER STEERING PIPELINES

— 2574 4680 58 02 3/4In LP Hose (620 Mm Approx. Long) 1
2 2601 4680 58 01 3/4 In L.P.Hose (300 Mm Approx. Long) 2
3 1428 050035 7 Hose Clamp 35 4
4 2641 4680 01 15 Assy Tube (Tank To Pump) 1
5 2576 4680 68 03 Elbow 1
6 1205 610260 2 Lock Nut M26X1.5 On Oil Pump Inlet 1
7 2574 4350 92 01 Sealing Ring Port 1
8 1705 050120 5 O Ring 25.0X2.65 1
9 2641 4680 68 05 Banjo Body On Zf Pump 1
10 2641 4680 68 06 Banjo Outlet Port 1
11 1622 071024 0 Sealing Washer 16X20 Cu 2
12 2651 4480 01 01 3/8 Inch High Pressure Hose Assy 1
13 1642 080150 9 Coupling Body L15 1
14 2641 4680 01 13 Assy Tube 1
15 2573 4410 68 02 Banjo Body On Strg Gear 1
16 2573 4410 68 03 Banjo Box Inlet Port 1
239
240
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
18 2576 4680 68 01 Banjo Body On Strg Gear 1

19 1653 090180 1 Banjo M18X1.5 Box Outlet Port 1
21 1642 080150 9 Coupling Body L15 2
22 2574 4680 01 04 3/8In Hp Hose Assy. With Wire Guard 1
— 2705 4680 58 01 Rubber Hose 1
— 1428 050030 6 Hose Clamp 30 2
25 2643 4680 01 24 Assy Tube (Reservoir To Pump) 1
26 2643 4680 01 25 Asst Tube (Reservoir To Pstrg GB) 1
241
TABLE 46.3 POWER STEERING COMPONENTS GROUP 46
242
TABLE 46.3 POWER STEERING COMPONENTS GROUP 46
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
POWER STEERING COMPONENTS

2 2641 4620 01 82 Assy. Power Steering Gear Box (ZF) 1
3 2573 2310 01 01 Assy. Power Steering Pump (ZF) 1
4 2641 4680 01 38 Assy. Power Steering Hydraulic Tank (ZF) 1
7 2525 2311 67 05 Pin (Stgr. Pump with Bracket to Fuel Filter Bracket) 1
8 2525 2340 01 05 Clamping Lever Assy. 1
9 314 155 02 28 Clamping Piece 1
10 352 155 02 72 Clamping Nut 1
13 2525 2340 70 05 Pulley (Power Steering Pump) 1
16 2600 2015 63 02 'V' Belt (Cogged) 980 mm 1
17 2525 2340 33 04 Bracket, Hyd. Pump (ZF) 1
18 2641 4620 01 80 Assy. Bracket Steering Gear Box Mounting 1
243
TABLE 46.4 POWER STEERING PUMP GROUP 46
244
TABLE 46.4 POWER STEERING PUMP GROUP 46
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
POWER STEERING PUMP

1 2527 2311 01 03 Assy Power Steering Pump (ZF) 1
-- 2573 2310 01 02 Pump Seal Kit, ZF, Consisting of : 1
2 Oil Seal 1
3 'O' Ring 1
4 Support Ring 1
5 Protecting Sealing Ring 1
245
TABLE 46.5 POWER STEERING GEAR BO
POWER X (ZF)
BOX GROUP 46
246
POWER X (ZF)
BOX GROUP 46
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
POWER STEERING GEAR BOX (ZF)

1 2641 4620 01 82 Assy. Power Steering Gear Box (ZF) 1
— 2573 4621 01 02 Seal Kit (Power Steering Gear Box) Consisting of : 1
2 Dust Seal 1
— Gasket 3
— Support Ring 3
4 ‘O’ Ring 1
13 ‘O’ Ring 1
12 ‘O’ Ring 1
14 Sealing Ring 1
21 Sealing Nut 1
22 ‘O’ Ring 2
23 ‘O’ Ring 2
29 Protective Cap 1
35 Gasket 2
36 Gasket 2
37 Gasket 2
38 Gasket 2
247
POWER X (ZF)
BOX GROUP 46
248
POWER X (ZF)
BOX GROUP 46
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
39 Gasket 2
-- Gasket 2
249
TABLE 46.6 POWER STEERING HYDR
POWER HYDRAAULIC TANK (ZF) GROUP 46
250
TABLE 46.6 POWER STEERING HYDR
POWER HYDRAAULIC TANK (ZF) GROUP 46
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
POWER STEERING HYDR

POWER AULIC TANK (ZF)
HYDRA
1 2641 4680 01 38 Assy. Power Steering Hydraulic Tank (ZF) 1
2 2573 4440 01 28 Assy. Filter 1
3 Dipstick Assy. 1
251
TABLE 47.1 FUEL SYSTEM GROUP 47
252
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
FUEL SYSTEM
1 2640 4710 01 11 Assy. Fuel Tank Complete 1
3 1622 051057 7 Sealing Washer 38x44 AL 2
4 1653 199904 9 Pipe Union Bolt 10 2
— 1622 051021 6 Sealing Washer 14x18 AL 4
7 2651 5421 01 01 Tank Unit 1
9 042 470 06 05J Assy. Fuel Tank Cap 1
10 2640 4750 01 04 Assy. Bracket (Fuel Tank Mtg) 2
11 2651 4750 01 02 Assy. Strap 2
12 2651 4750 77 01 Rubber Packing 4
20 2651 4710 01 59 Assy. Fuel Line (Suction) 1
21 312 476 00 26 Rubber Hose 2
22 1428 050020 9 Hose Clamp 20 4
23 2643 4760 01 48 Assy. Suction Line (Fuel Tank to 1
Water Separator)
25 2643 4760 01 49 Assy. Suction Line (Water Separator to Socket) 1
— 2643 4760 01 45 Assy. Suction Line (Socket To Pump) 1
— 2643 4760 01 47 Assy. Suction Line (Pump Hose To Intake) 1
253
254
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
2643 4760 01 13 Assy. Suction Pipe 1

26 2641 4710 01 09 Water Separator 1
27 2641 4760 01 14 Assy. Bracket (Water Separator) 1
29 2647 4760 58 02 Fuel Hose (Engine Side) 1
30 2643 4760 01 43 Assy. Return Line (Tank To Socket) 1
— 2643 4760 01 46 Assy. Return Line (Socket To Hose) 1
— 2647 4760 58 01 Fuel Hose (Suction Side) 1
255
TABLE 49.1 EXHAUST SYSTEM GROUP 49
256
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
EXHAUST SYSTEM
1 2643 4920 01 17 Intermidiate Pipe (After Turbo Charger) 1
2 2643 4920 01 42 Assy. Exhaust Pipe Front 1
3 2643 4920 01 22 Assy. Heat Shield 1
4 2089 4920 01 02 Assy. Bracket 1
5 2754 4920 67 01 Pin 1
6 2641 5420 99 38 Assy. Magnetic Valve with Din Ter and Hsg. 1 For LPT 613
6 2770 5424 99 04 Assy. Magnetic Valve 24 V (Exhaust Brake) 1 For LP 613
7 2754 4920 01 37 Assy. Exhaust Brake Unit 1
8 2754 4920 01 38 Assy. Intermediate Flange 1
9 2754 4920 37 04 Throttle Valve 1
10 2754 4920 01 39 Assy. Shaft (Throttle Valve) 1
11 2754 4920 82 09 Stopper Plate 1
12 352 144 12 50 Bush 1
13 352 144 13 50 Bush 1
15 2643 4920 01 43 Exhaust Pipe (Intermediate) 1
16 2643 4910 01 02 Assy. Silencer With Tail Pipe 1
18 2641 4920 82 13 Bracket (RH) 1
257
258
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
19 2643 4920 33 05 Bracket 1

20 2643 4920 42 01 Clamp 1
21 2576 4900 92 02 Washer 1
22 2576 4900 75 02 Rubber Buffer 2
23 2576 4900 69 02 Tube 1
(Clamping of Rear Pipe)
19 2643 4920 33 04 Bracket 1
21 2576 4900 92 02 Washer 1
22 2576 4900 75 02 Rubber Buffer 2
23 2576 4900 69 02 Tube 1
24 2576 4920 53 02 Gasket 5
259
TABLE 50.1 R ADIAT OR & FIT
ADIAT MENT
FITMENT S
MENTS GROUP 50
260
ADIAT MENT
FITMENT S
MENTS GROUP 50
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
R ADIATOR & FIT

ADIAT MENT
FITMENT S
MENTS
1 2786 5010 02 83 Assy. Radiator 1
— 2786 5010 99 08 Drain Cock 1
2 2574 5000 63 01 Rubber Buffer 4
— 2525 5010 03 01 Assy. Bracket LH (Rad Frame Mtg. On LM) 1 For LPT 613
— 2525 5010 02 99 Assy. Bracket RH (Rad Frame Mtg. On LM) 1 For LPT 613
— 2525 5010 03 11 Assy. Bracket LH (Rad Frame Mtg. On LM) 1 For LP 613
— 2525 5010 03 10 Assy. Bracket RH (Rad Frame Mtg. On LM) 1 For LP 613
4 2574 5000 69 04 Spacer Tube ( 35 Long ) 2
— 2574 5000 63 01 Rubber Buffer 4
5 2574 5000 92 02 Washer (47Dia) 4
— 2786 5010 83 01 Shim 1Thk AR For Selection
— 2786 5010 83 02 Shim 2 Thk AR For Selection
— 2786 5010 83 03 Shim 3 Thk AR For Selection
6 2525 5010 02 91 .Assy.Tie Rod (Rad.Fr.Mtg.Top On LM) 2
— 2574 5000 69 06 Spacer Tube ( 25.5 mm Long ) 2 For LP 613
— 2786 5000 63 02 Rubber Buffer 4 For LP 613
— 2786 1460 92 01 Washer 4 For LP 613
261
ADIAT MENT
FITMENT S
MENTS GROUP 50
262
ADIAT MENT
FITMENT S
MENTS GROUP 50
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
7 2525 5050 63 20 Fan Shroud 1

9 2527 5010 02 49 Set. Assy. Aux. Tank & Mtgs. 1 For LPT 613
9 2527 5010 02 51 Set. Assy. Aux. Tank & Mtgs. 1 For LP 613
10 2527 5010 82 42 Assy. Pressure Valve Cap (7 PSI) 1
11 2527 5010 82 43 Assy. Pressure Valve Cap (14 PSI) 1
12 2786 5010 58 90 Rubber Hose (Aux.Tank Venting) 2 For LPT 613
12 2527 5010 58 51 Rubber Hose (Aux.Tank Vent Tube) 1 For LP 613
12 2527 5010 58 52 Rubber Hose (Aux.Tank Vent Tube) 1 For LP 613
14 2525 5010 69 37 Vent Tube (Aux. Tank To Upper cooling Water Line) 1 For LPT 613
15 2525 5010 69 36 Vent Tube ( Upper cooling Water LineTo Aux.Tank ) 1 For LPT 613
14 2527 5010 69 26 Vent Tube 1 For LP 613
15 2527 5010 69 27 Vent Tube 1 For LP 613
16 2525 5010 58 55 Rubber Hose (Vent. Tube to Engine) 1 For LPT 613
16 2525 5010 58 34 Rubber Hose (L=930) 1 For LP 613
16 2525 5010 58 35 Rubber Hose (L=520) 1 For LP 613
18 2525 5000 01 87 Assy.Radiator Frame with Top IC Mtg Bracket 1
19 2525 5010 33 02 Bracket LH (Tie Rod Mounting On Long Member) 1
19 2525 5010 33 03 Bracket RH (Tie Rod Mounting On Long Member) 1
263
ADIAT MENT
FITMENT S
MENTS GROUP 50
264
ADIAT MENT
FITMENT S
MENTS GROUP 50
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
21 2786 5010 03 14 Assy. Clamp With Sleeve (For Vent Tube) 1 For LPT 613
25 2527 5010 58 58 Rubber Hose (L = 180) Aux. Tank to Tube 1 For LPT 613
— 2527 5010 42 04 Hose Clamp 42 Dia. 1
25 2786 5010 58 46 Moulded Hose 1 For LPT 613
25 2527 5010 58 64 Moulded Hose 1 For LP 613
25 2525 5000 58 13 Reducer Hose (Aux. Tank to Tube) 1 For LP 613
27 2525 5010 69 38 Pipe (20 O.D. x 1.5 Thick) 1 For LPT 613
27 2525 5010 69 65 Water Fill Pipe (20 O.D. x 1.5 Thick) Aux tank End 1 For LP 613
27 2525 5010 69 66 Water Fill Pipe (20 O.D. x 1.5 Thick) Radiator End 1 For LP 613
28 1428 050045 4 Hose Clamp (45 Dia.) 2
29 2786 5010 58 32 Hose (L = 115 mm) 1
— 2786 5010 58 89 Reducer Hose for Engine & Radiator Venting 1 For LPT 613
31 2525 5010 58 57 Radiator Hose (Radiator to Water Pump) 1
32 2525 5010 02 92 Connector (Radiator To Water pump) 1
— 2525 5010 58 58 Radiator Hose (Radiator to Water Pump) 1
36 2525 5010 58 56 Rubber Hose (Thermostat to Radiator) 1
37 1428 059930 2 Hose Clamp (TB 36) 4
38 2525 5010 03 05 Assy. Bracket (Aux. Tank Mtg) 1 For LPT 613
265
ADIAT MENT
FITMENT S
MENTS GROUP 50
266
ADIAT MENT
FITMENT S
MENTS GROUP 50
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
38 2527 5010 02 21 Assy Support ( Aux. Tank Mtg) 1 For LP 613

2527 5010 02 16 Assy Support ( for Mtg of Aux. Tank Mtg Bkt) 2 For LPT 613
39 2527 5010 82 40 Assy. Clamp Front 2
40 2527 5010 99 13 Rubber Strap (325 mm Long) 4
41 2527 5010 82 40 Clamp Rear 2
42 2527 5010 02 14 Clamp Front (Aux. Tank) 1 For LPT 613
267
TABLE 54.1 LIGHT AND SIGNAL GROUP 54
268
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
LIGHT AND SIGNAL

1 2641 5410 01 15 Assy. Battery Cable +ve 1 For LPT 613
1 2706 5410 01 06 Assy. Battery Cable +ve 1 For LP 613
2 2647 5410 01 03 Assy. Battery Cable -ve 1 For LPT 613
2 2706 5411 01 01 Assy. Battery Cable -ve 1 For LP 613 (W/o Cowl)
2 2643 5410 01 18 Assy. Battery Cable -ve 1 For LP 613 (With Cowl)
— 2707 5410 01 01 Assy. Battery Cable Link 1 For LP 613 (W/o Cowl)
— 2573 5410 01 61 Assy. Battery Cable Link 1 For LP 613 (With Cowl)
3 2699 5420 01 85 Kit Horn, (12V) Cleartone 1 For LPT 613
3 2618 5424 01 06 Kit Horn, (24V) Cleartone 1 For LP 613
4 2641 5420 82 07 Bracket Horn Mounting 1
5 2654 5420 49 13 Relay 5 For LPT 613
6 2643 5420 63 01 Cover (Fuse Box And Relays) 1 For LPT 613
7 2643 5420 01 07 Assy Bracket (For Fuse Box & Relay Mtg) 1 For LPT 613
7 2643 5420 01 10 Assy Bracket (For Fuse Box & Relay Mtg) 1 For LP 613
9 2659 5420 49 07 Relay (For Accessories) 1 For LPT 613
9 2707 5424 49 01 Relay 24 V (For Accessories) 1 For LP 613
10 2641 5420 01 56 Assy Bracket (Engine Stop Relay) 1
269
270
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
12 2641 5420 01 29 Assy.Cover (Starter Relay & Fuse Link) 1

20 2641 5441 01 47 Assy. Engine Lamp 1
21 2641 5440 01 80 Head Lamp W/E-Cert. Bulbs LH 1 For LPT 613
21 2641 5440 01 81 Head Lamp W/E-Cert. Bulbs RH. 1 For LPT 613
21 2643 5444 01 01 Head Lamp 24 V W/E-Cert. Bulbs LH 1 For LP 613
21 2643 5444 01 02 Head Lamp 24 V W/E-Cert. Bulbs RH 1 For LP 613
— 2641 8110 01 78 Assy Head Lamp Dome 2
23 2707 5444 01 15 Blinker Lamp LH, 'E' certified, 24 V 1 For LP 613
23 2707 5444 01 14 Blinker Lamp RH, 'E' certified, 24 V 1 For LP 613
24 2641 5440 01 40 Assy. Side Ind. Lamp RH with Bulb 1 For LPT 613
24 2641 5440 01 39 Assy. Side Ind. Lamp LH with Bulb 1 For LPT 613
24 2707 5444 01 17 Assy. Side Ind. Lamp RH 24 V with E-Cert Bulb 1 For LP 613
24 2707 5444 01 16 Assy. Side Ind. Lamp LH 24 V with E-Cert Bulb 1 For LP 613
25 2576 5440 01 11 Assy. Cab Lamp 1
26 2641 5440 99 04 Five Chamber Tail Lamp with Bulb 2 For LPT 613
26 2809 5444 01 01 Five Chamber Tail Lamp (24 V) LH 1 For LP 613
26 2809 5444 01 02 Five Chamber Tail Lamp (24 V) RH 1 For LP 613
27 2641 5442 01 43 Tail Lamp Bracket LH 2 For LPT 613
271
272
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
27 2641 5442 01 44 Tail Lamp Bracket RH 2 For LP 613

27 2651 5440 82 24 Tail Lamp Bracket 4 For LP 613
28 2698 5450 99 06 Electronic Flasher Kit 1 For LPT 613
28 2643 5424 99 02 Electronic Flasher 24 V 1 For LP 613
29 2641 5450 01 06 Ignition Cum Steering Lock 1
34 2574 5450 99 53 Mech. Stop Light Switch 1
35 2643 5462 01 45 Wiring Harness Main 1 For LPT 613
35 2643 5462 01 51 Wiring Harness Main, Euro II, With HD, 24 V 1 For LP 613
— 2643 5462 01 47 Wiring Harness Instrument (Console) 1
36 2643 5462 01 48 Wiring Harness (Front to Tail) 1 For LPT 613
36 2643 5462 01 53 Wiring Harness (Front to Tail) 1 For LP 613
2643 5462 01 41 Wiring Harness (Seat Belt) 1
37 2643 5462 01 46 Wiring Harness Engine 1 For LPT 613
37 2643 5462 01 55 Wiring Harness Engine, Euro II, 24 V 1 For LP 613
— 2643 5462 01 40 Wiring Harness (Blower) 1 For LP 613
— 2643 5462 01 42 Wiring Harness Roof 1
— 2706 5462 01 14 Wiring Harness Back Lighting 1 For LP 613
— 2699 5420 99 08 Wiper Controller 1
273
274
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2651 5440 99 19 Front Fog Lamp 2

— 2806 5424 01 04 Resistor 5 Ohm W/Heat sink 1 For LP 613
— 2643 5420 01 12 Assy Bracket (For Resistor Mtg) 1 For LP 613
2643 5420 99 33 Grid Heater Timer Controller 1 For LP 613
275
TABLE 54.2 INSTRUMENTS GROUP 54
276
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
INSTRUMENTS
1 2643 5420 99 26 Speedometer 1:0.78 (6+1) Backlit 1
2 2698 5420 99 14 Fuel Gauge (Backlit) 1 For LPT 613
2 2707 5424 99 15 Fuel Gauge 24 V (Backlit) 1 For LP 613
3 2757 5420 99 04 Temperature Gauge (Backlit) 1 For LPT 613
3 2707 5424 99 14 Temperature Gauge (Backlit) 1 For LP 613
4 2643 5420 99 21 Assy. Speedocable (JIS) 3000 mm 1
5 2641 5442 01 24 Assy. Warning Lamp 1 For LPT 613
5 2707 5444 01 48 Assy. Warning Lamp, 24 V 1 For LP 613
6 2644 5420 99 03 Air Pressure Gauge 2 For LPT 613
6 2707 5424 99 03 Air Pressure Gauge, 24 V 2 For LP 613
7 2641 5442 01 25 Assy. Warning Lamp 1 For LPT 613
7 2707 5444 01 49 Assy. Warning Lamp, 24 V 1 For LP 613
13 2643 5450 01 01 Assy. Combi Switch 1
— 2647 5440 01 19 End Out Line Marker 2
15 2641 5450 69 11 Piano Switch (Exhaust Brake On) 1
16 2641 5450 69 12 Piano Switch (Engine Lamp) 1
17 2706 5450 69 01 Piano Switch (Front Fog Lamp) 1
277
278
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2706 5450 69 01 Piano Switch (Engine Lamp) 1

— 2698 5450 01 11 Head Lamp Levelling Switch (Vertical) 1
18 2651 5420 01 58 Electric Buzzer 1
19 2574 5450 99 85 Low Pressure Switch 3
20 2573 5450 99 31 Battery cut Off Switch 1 For LP 613
279
TABLE 60.1 CAB/COWL GROUP 60
280
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CAB / COWL
— 2641 6000 02 46 Assy. Cab Complete 1 For LPT With Cab
1 2641 6000 02 79 Assy. Cab (Bare) 1 For LPT With Cab
— 2641 6000 03 03 Assy. Cowl Complete 1 For LP With Cowl
2 2641 6000 03 04 Assy. Cowl (Bare) 1 For LP With Cowl
3 2641 6310 82 53 Fender Outer LH 1
3 2641 6310 82 54 Fender Outer RH 1
4 2641 6010 01 04 Assy. Panel Corner Bottom LH 1
4 2641 6010 01 05 Assy. Panel Corner Bottom RH 1
6 2641 6010 01 12 Assy. Outer Panel Corner (Front) LH 1
6 2641 6010 01 13 Assy. Outer Panel Corner (Front) RH 1
10 2673 7510 01 01 Assy. Centre Flap 1
— 2641 7520 01 16 Assy. Hinge (Centre Flap) 2
— 2641 7520 01 07 Assy. Lock (Centre Flap) 2
— 2641 7520 01 19 Assy. Stay Rod 1
— 2651 8870 01 13 Assy. Rubber Buffer 2
17 2641 6300 01 05 Assy. Side Wall Complete LH 1 For LPT 613
17 2641 6300 01 06 Assy. Side Wall Complete RH 1 For LPT 613
— 2641 6300 01 07 Assy. Side Wall Complete LH, RHD Cowl 1 For LP 613
281
282
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2641 6300 01 08 Assy. Side Wall Complete RH, LHD Cowl 1 For LP 613
19 2673 6010 01 06 Assy. Front Support 1
— 2641 7520 01 25 Assy. Release Cable (Centre Flap) 1
— 2641 7520 01 22 Assy. Striker (Centre Flap) 1
283
TABLE 67.1 WINDSHIELD GLASS GROUP 67
284
TABLE 67.1 WINDSHIELD GLASS GROUP 67
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
WINDSHIELD GLASS
1 2641 6710 63 05 Rubber Mould (5.76 Thk W/S Glass) 1 For LPT 613
2 2641 6710 23 06 Windshield Glass (5.76 Thk.) 1 For LPT 613
3 2641 6710 63 04 Rubber Mould (6.7 Thk W/S Glass) 1 For LP 613
4 2641 6710 23 05 Windshield Glass Laminated, E' Certified 1 For LP 613
5 2641 6780 63 01 Rubber Mould (Rear Window for Truck) 1 For LPT 613
6 2641 6780 23 01 Glass Pane Rear Window 1 For LPT 613
285
TABLE 68.1 DASH BOARD GROUP 68
286
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
DASHBOARD
— 2150 6890 01 03 Assy. Dashboard Complete 1 For LPT 613
— 2641 6891 01 07 Assy. Dashboard Complete 1 For LP 613
1 2641 6890 63 74 Dashboard (Centre) (Grey) 1
— 2651 8310 01 66 Assy.Defrost Duct Complete 1
— 2641 6890 01 58 Assy.Reinforcement (Dashboard) - LHD 1
2 2641 6890 01 28 Assy. Reinforcement Middle LH 1
2 2641 6890 01 29 Assy. Reinforcement Middle RH 1
4 2150 6890 63 02 Dashboard LH (Grey) 1
5 2641 6890 63 73 Dashboard RH (Grey) 1
6 2747 6890 82 05 Reinforcement (Front) 1
— 2641 6890 01 31 Assy. Reinforcement Inside (Glove Box) 1
8 2641 6890 01 32 Assy. Reinforcement Outside (Glove Box) 1
11 2154 6890 01 05 Assy. Reinforcement (Outside) 1
12 2154 6890 01 02 Assy. Reinforcement Top 1
13 2641 6890 01 60 Assy. Bracket (Dashboard Mtg.) 2
16 2641 6890 01 95 Assy. Glove Box (Grey) 1
19 2150 6890 82 01 Instrument Panel 1
26 2641 6890 01 47 Assy. Bracket LH 1
287
288
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
27 2641 6890 01 14 Assy. Bracket RH 1

— 2641 6890 63 65 Cover (T - Emblem) Dashboard 1
28 2747 6890 01 01 Set of Nacelle (LP 613 LHD) 1
21 Nacelle Front 1 Loose Not Serviced
22 Nacelle Rear 1 Loose Not Serviced
29 2641 6890 63 67 Speaker Grill 2
30 2651 6891 63 14 Cover Radio Cut Out 1
31 2641 6890 63 57 Cover Clutch Fluid Bottle 1
31 2641 6890 63 57 Cover Clutch Bottle 1
289
TABLE 72.1 DOOR GROUP 72
290
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
DOOR (LPT 613)

1 2641 7220 01 35 Assy. Door Shell LH 1
1 2747 7220 01 05 Assy. Door Shell RH 1
2 2641 7230 01 11 Assy. Hinge Top LH (Door) 1
2 2641 7230 01 12 Assy. Hinge Top RH (Door) 1
3 2641 7230 01 18 Assy. Hinge Bottom LH (Door) 1
3 2641 7230 01 19 Assy. Hinge Bottom RH (Door) 1
4 2641 7220 01 13 Assy. Guide Channel LH 1
4 2641 7220 01 14 Assy. Guide Channel RH 1
5 2641 7230 01 24 Assy. Dovetail Bottom (Door) 2
6 2641 7230 63 03 Dovetail Bottom (Body Side) 2
8 2641 7250 25 01 Velvet Channel 2
9 2641 7270 01 01 Assy. Padding Door LH 1 Optional
9 2641 7270 01 03 Assy. Padding Door LH 1 Optional
9 2641 7270 01 02 Assy. Padding Door RH 1 Optional
9 2641 7270 01 04 Assy. Padding Door RH 1 Optional
10 2641 7250 63 07 Weather Strip LH 2
10 2641 7250 63 08 Weather Strip RH 2
12 2641 7230 01 22 Assy. Sealing Mould LH (Outer) 1
291
292
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
12 2641 7230 01 23 Assy. Sealing Mould RH (Outer) 1

13 2641 7230 01 37 Assy. Sealing Inner LH 1
13 2641 7230 01 38 Assy. Sealing Inner RH 1
14 2654 7270 63 17 Magazine Pocket (Grey) LH 1
14 2654 7270 63 18 Magazine Pocket (Grey) RH 1
— 2641 7230 01 40 Assy. Door Strap front 2
293
TABLE 72.2 DOOR LOCK GROUP 72
294
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
DOOR LOCK
DOOR LOCK LH
2 2658 7230 01 17 Assy. Inner Handle 1
5 2654 7230 01 24 Assy. Outer Handle LH 1
6 2641 7230 60 04 Link LH (Inner Handle) 1
7 2641 7230 60 06 Link (Pop - up Knob) LH 1
8 2641 7230 63 02 Knob (Inner Lock) 1
15 2658 7230 01 82 Assy. Striker (Door Lock) 1
DOOR LOCK RH
2 2658 7230 01 17 Assy. Inner Handle 1
5 2654 7230 01 25 Assy. Outer Handle RH 1
6 2641 7230 60 05 Link RH (Inner Handle) 1
7 2641 7230 60 07 Link RH (Pop-up Knob) 1
8 2641 7230 63 02 Knob (Inner Lock) 1
15 2658 7230 01 82 Assy. Striker (Door Lock) 1
— 2641 7230 01 39 Kit for Locks Consisting of : 1 For LPT 613
5 Assy. Outer Door Handle LH 1
5 Assy. Outer Door Handle RH 1
Assy. Key 2
295
296
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
Assy. Glove Box Lock 1

Steering Lock Cum Ignition Switch
— 2651 6890 01 85 Kit for Locks (Cowl) Consisting of : 1 For LP 613
Assy Key 1
Steering Cum Ignition switch 1
Assy.Glove Box Lock. 1
297
TABLE 72.3 WINDING REGUL
REGULAAT OR AND GL ASS
GLASS GROUP 72
298
TABLE 72.3 WINDING REGUL
REGULAAT OR AND GL ASS
GLASS GROUP 72
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
WINDING REGULATOR AND GL

REGULA ASS
GLASS
1 2641 7250 01 01 Assy. Winding Regulator LH 1
1 2641 7250 01 02 Assy. Winding Regulator RH 1
4 2654 7230 01 62 Assy. Handle (Winding Regulator) 2
6 2641 7250 23 03 Door Glass LH (‘E’ Certified) 1
6 2641 7250 23 04 Door Glass RH (‘E’ Certified) 1
299
TABLE 81.1 INTERNAL AND EXTERNAL FITMENTS GROUP 81
300
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
INTERNAL AND EXTERNAL FITMENTS

21 2641 8190 63 02 Centre Grill (Front) 1
22 2641 8190 01 27 ‘T’ Emblem Oval Stylised 1
23 2641 8190 01 01 Assy. Bazzle RH 1
23 2641 8190 01 02 Assy. Bazzle LH 1
— 2641 8190 01 15 Assy. Cover Bazzle RH
— 2641 8190 01 14 Assy. Cover Bazzle LH 1
26 2641 8190 01 11 Assy. Cover Side LH 1
27 2641 8190 01 12 Assy. Cover Side RH 1
28 2641 8190 01 13 Assy. Cover Centre 1
29 2641 8190 63 06 Grill LH 1
30 2641 8190 63 08 Grill RH 1
31 2641 8190 63 09 Grill Middle 1
32 2153 8110 69 01 Grab Handle LH 1
32 2153 8110 69 02 Grab Handle RH 1
- 2651 7250 63 16 Grab Handle (On Door) 2
- 2747 8150 69 01 Grab Handle (Cowl) 2 For LP 613
33 2641 8110 01 44 Assy. Cover LH (Centre Flap Hinge) 1
34 2641 8110 01 45 Assy. Cover RH (Centre Flap Hinge) 1
301
302
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
35 2641 8110 01 11 Assy. Sunvisor RH 1 For LPT 613

35 2641 8110 01 12 Assy. Sunvisor LH 1 For LPT 613
37 2576 8110 01 53 Rear View Mirror Outside LH 1
37 2576 8110 01 52 Rear View Mirror Outside RH 1
38 2641 8110 01 38 Assy. Frame Complete LH 1
38 2641 8110 01 39 Assy. Frame Complete RH 1
— 2641 8110 38 02 Bracket Top RH.(R.V.M.) 1
— 2641 8110 38 01 Bracket Top LH. (R.V.M.) 1
— 2641 8110 38 04 Bracket Bottom Rh.(R.V.M.) 1
— 2641 8110 38 03 Bracket Bottom Lh.(R.V.M.) 1
— 2641 8110 63 30 Rubber Pad(Bracket Top R.V.M) 2
— 2641 8110 63 31 Rubber Pad(Bracket Bottom R.V.M) 2
— 2641 8110 63 32 Sleeve(For Frame R.V.M) 4
— 2641 8110 63 20 Cap For Rear View Mirror 2
— 2641 8110 63 22 Inner Beading 2
— 2641 8880 63 01 Beading [Front Panel] 1
— 2641 8110 63 21 Beading (Fire Wall) 1
— 2641 8110 63 23 Bottom Beading (Centre Flap) 1
40 2641 8190 01 22 Assy. Mascot "613" 1
303
304
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2651 8100 63 04 Assy. Letter 'T' 2

— 2651 8100 63 05 Assy. Letter 'A' 2
— 2641 8110 01 08 Lid Fuel Priming 1 For LPT 613
— 2153 8106 01 01 Assy. Step Additional 1 For LPT 613
305
TABLE 82.1 WIPER MOTOR AND LINKAGES GROUP 82
306
TABLE 82.1 WIPER MOTOR AND LINKAGES GROUP 82
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
WIPER MOTOR AND LINKAGES

1 2641 8240 99 50 17W - Hi - Power Wiper Motor 1 For LPT 613
1 2643 8240 01 09 Wiper Motor With Bkt LHD, 24 V, 17W - Hi - Power 1 For LP 613
2 2641 8240 01 10 Assy. Wiper Arm 2
3 2780 8240 01 01 Assy. Wiper Blade 2 For LPT 613
3 2576 8240 01 29 Assy. Wiper Blade 2 For LP 613
— 2641 8240 99 06 Hex. Screw 2
5 2641 8240 82 01 Assy. Bracket (Wiper Motor Mtg.) 1 For LPT 613
— 2641 8240 01 38 Kit for Accessories Wiper (LUCAS) 1
Consisting of :
13 Assy Wheel Box [58.13 Mm] 1
12 Assy Link [792] 1
11 Assy.Link (183) 1
14 Assy.Wheel Box ( C0-Driver - 45) 1
2641 8240 01 70 Kit W/S Washer Unit (LHD), 1 For LP 613
— 2641 8240 01 43 Kit W/S Washer Unit (LHD), Consisting of 1 For LPT 613
21 Assy.Twin Jet Nozzle 1
— Omega Clip. 2
— Tube-1300 Mmlong. 1
25 Tank 1
307
TABLE 83.1 CAB HEATING
HEATING GROUP 83
308
HEATING GROUP 83
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CAB HEATING
HEATING
1 2659 8311 01 24 Assy.Fresh Air Valve RHD (W/O.Assy.Cable) 1
2 2659 8330 01 78 Assy.Push Pull Cable 1
4 2154 8310 01 03 Assy. Coil Housing 1
5 2154 8340 01 01 Assy. Heater Coil Compl. 1
6 2150 8310 01 08 Adaptor Housing Plenum Chamber. 1
7 2651 5470 01 13 Assy.Twin Blower With MSSL Ters & Hsg. 1
— 2651 8340 01 35 Assy.Strip (Twin Blower Mtg.) 2
9 2150 8350 01 01 Assy. Bkt.For Coil Hsg.Mtg. R.H. 1
9 2150 8350 01 02 Assy. Bkt.For Coil Hsg. Mtg. L.H. 1
10 2150 8310 01 03 Assy. Plenum Chamber Compl. 1
11 2641 8310 01 20 Assy.Bracket (Plenum Mtg.) RH 1
11 2641 8310 01 19 Assy.Bracket (Plenum Mtg.) LH 1
12 2659 8330 01 59 Assy.Push Pull Cable -Black 1
15 2654 8310 63 62 Hose (Leg Room Connector) 2
16 2654 8310 63 22 Hose (ventilation) 1
17 2654 8310 63 50 Diffuser(Leg Room Ventilation) 2
— 2654 8350 01 09 Assy.Lever (Water Valve) 1
309
HEATING GROUP 83
310
HEATING GROUP 83
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
18 2654 8350 01 08 Assy.Water Valve 1 For LP 613 w/o Face

— 2651 8350 01 19 Assy.Brkt.-LHD [Water Valve Mtg.] 1
20 2150 8350 58 05 Rubber Hose (Water Valve To Engine). 1
20 2654 8350 58 03 Rubber Hose (Termostate To Water Valve). 1
21 2150 8350 58 06 Rubber Hose Heating Coil To Water Valve) 1
22 2150 8350 58 04 Rubber Hose (Heating Coil To Engine). 1
23 2654 8330 01 77 Hose Clamp-25 6
25 2641 8330 01 08 Assy.Push Pull Cable `Z' Type 1
26 2150 8310 63 08 Cover (Heater Unit)LHD 1 For LP 613
32 2651 6890 01 52 Assy. Ventilation Nozzle 2
33 2651 6891 01 18 Control Mounting Bracket (Heater) 1
34 2654 5470 01 59 Blower Switch 1
— 2651 8330 01 32 Assy.Control Cover.- Heater 1
— 2659 8330 63 38 Control Knob 4
— 2651 8330 01 32 Assy.Control Cover.- Heater 1
— 2659 8330 63 38 Control Knob 4
311
TABLE 88.1 BUMPER GROUP 88
312
TABLE 88.1 BUMPER GROUP 88
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
BUMPER
1 2641 8850 01 15 Assy. Bumper Complete 1 For LPT 613
1 2641 8850 01 08 Assy. Bumper Complete 1 For LP 613
2 2641 8850 01 01 Assy. Support LH (Bumper Mtg.) 1
2 2641 8850 01 02 Assy. Support RH (Bumper Mtg.) 1
4 2641 8850 01 10 Assy. Bracket LH (Bumper Mtg.) 1
4 2641 8850 01 11 Assy. Bracket RH (Bumper Mtg.) 1
5 2641 8850 01 18 Assy. End Cover LH 1
5 2641 8850 01 19 Assy. End Cover RH 1
6 2573 5441 01 37 Assy. Reflex Reflector 2
313
TABLE 89.1 CAB MOUNTING (FR ONT
ONT))
(FRONT GROUP 89
314
TABLE 89.1 CAB MOUNTING (FR ONT
ONT))
(FRONT GROUP 89
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CAB MOUNTING (FR ONT

ONT))
(FRONT
— 2641 8910 01 97 Assy. Mtg. Bracket Front Complete LH 1 For LPT 613
— 2641 8910 01 45 Assy. Mtg. Bracket Front Complete RH 1 For LPT 613
— 2641 8910 01 77 Assy. Mtg. Bracket Front Complete LH 1 For LP 613
— 2641 8910 01 75 Assy. Mtg. Bracket Front Complete RH 1 For LP 613
3 2673 8910 01 02 Cross Tube (Front Mounting) 1
— 2641 8910 34 03 Serrated Bush RH (Cross Tube) 1
— 2641 8910 34 04 Spacer Bush 2
8 2641 8910 01 54 Assy. Rubber Bush (Front Mtg.) 2
9 2641 8910 37 06 Mounting Bracket Bottom LH 1
10 2641 8910 37 05 Mounting Bracket Bottom RH 1
11 2641 8910 79 04 Torsion Bar 1
— 2641 8910 37 04 Adjuster RH (Torsion Bar) 1
2747 8910 82 42 Shim AR
— 2641 8910 80 04 Special Bolt (For Adjuster) 1
15 2641 8910 01 39 Assy. Stay Complete 1
315
TABLE 89.2 CAB MOUNTING (REAR) GROUP 89
316
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
CAB MOUNTING (REAR)

1 2641 8910 01 48 Assy. Housing Bracket Complete RH 1
1 2641 8910 01 47 Assy. Housing Bracket Complete LH 1
— 2641 8910 01 40 Assy. Final Link (Locking Mechanism) 2
— 2641 8910 87 03 Torsion Spring (Locking Mechanism) 2
— 2641 8910 67 05 Pin (Lock Mechanism) 2
10 2641 8910 01 46 Assy. Handle Mounting (Cab Locking 1
Mechanism) Consists of :
20 2641 8910 01 34 Assy. Connecting Link LH 1
21 2641 8910 01 35 Assy. Connecting Link RH 1
— 2641 8910 01 51 Assy. Secondary Lock (Locking Mechanism) 1
23 2641 8910 01 36 Assy. Lever (Secondary Lock) 1
26 2641 8910 87 04 Torsion Spring (Secondary Lock) 1
27 2641 8910 01 41 Assy. Mounting Bracket LH (Chassis Side) 1
27 2673 8910 01 06 Assy. Mounting Bracket RH (Chassis Side) 1
— 2641 8910 01 94 Assy. Tie Member (Rear Mounting) 1
31 2641 8910 01 85 Assy. Mounting Hook 2
(Cab Locking Mechanism)
317
318
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
— 2641 8910 82 72 Plate (Cab Locking Mechanism) 2

— 2641 8910 82 70 Mounting Cup (Cab Locking Mechanism) 6
— 2641 8910 63 14 Rubber Mounting (Upper) 2
(Cab Locking Mechanism)
34 2641 8910 01 15 Assy. Rubber Mounting (Lower) 2
— 2641 8910 69 13 Spacer (Rear Mounting) 2
38 1246 050170 7 Bright Washer 17 2
39 1252 069802 5 Spring Washer B 8 2
40 1214 060160 6 Nyloc Nut M 16x1.5 2
41 2641 8910 01 82 Assy. Bracket Upper (Chassis Side) 2
42 2641 8910 01 84 Assy. Mounting Pad (Cab Locking Mechanism) 4
319
TABLE 89.3 COWL MOUNTING GROUP 89
320
TABLE 89.3 COWL MOUNTING GROUP 89
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
COWL MOUNTING
1 2641 8910 01 77 Assembly Mtg. Bracket Front LH-LHD. 1 For LP 613
2 2641 8910 01 75 Assy Mtg Bracket Front RH LHD 1 For LP 613
5 2641 8910 01 71 Assy Mtg Bracket Rear [Chassis Side] 2 For LP 613
-- 2641 8910 01 89 Assy.Tie Member Rear Mtg.)LHD Cowl 1 For LP 613
-- 2641 8910 01 93 Assy.Tie Member Rear Mtg.)LHD Cowl 1
6 2641 8910 69 10 Spacer Tube 4
7 2641 8910 82 66 Protection Cap 8
-- 042 891 04 13J Plate 4
9 000 891 05 97J Rubber Mounting Upper) 4
10 1265 060130 9 Washer A13 Is5370 St Ss8451-8C 4
11 000 891 02 01J Rubber Mounting 4
12 1106 389641 3 Hex Bolt M12X100 2
13 1214 050120 2 Nyloc Nut M12 4
-- 2641 8910 80 06 Stud 2
-- 2651 7090 63 05 Packing 1
-- 2573 8910 92 01 Washer 4
321
TABLE 89.4 MUDGUARD AND MUDFLAP GROUP 89
322
TABLE 89.4 MUDGUARD AND MUDFLAP GROUP 89
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
MUDGUARD AND MUDFLAP

41 2641 8910 63 05 Mud Guard LH 1
41 2641 8910 63 06 Mud Guard RH 1
42 2641 8910 01 65 Assy. Support (Bottom) LH 1
42 2641 8910 01 66 Assy. Support (Bottom) RH 1
— 2641 8910 82 57 Clamp Rear Mudguard Mounting 6
2673 8910 63 02 Mudflap Middle Inner 2
— 2641 8910 63 07 Sealing (Rear Mudguard) 4
45 2640 8110 01 02 Assy. Mud Flap Rear 2
47 2641 8910 63 26 Mud Flap Inner LH (Outer) 1 For LPT 613
47 2641 8910 63 27 Mud Flap Inner RH (Outer) 1 For LPT 613
47 2641 8911 01 21 Assy.Mudflap Front Inner LH 1 For LP 613
47 2641 8911 01 22 Assy.Mudflap Front Inner RH 1 For LP 613
49 2747 8910 01 71 Assy.Mudflap Front Outer-LH 1
49 2747 8910 01 72 Assy.Mudflap Front Outer-RH 1
323
TABLE 91.1 SEAT AND SEA
SEAT T BEL
SEAT TS
BELT GROUP 91
324
TABLE 91.1 SEAT AND SEA
SEAT T BEL
SEAT TS
BELT GROUP 91
QT Y. FOR
FIG.
PART NUMBER
NO. LHD
SEAT AND SEA

SEAT T BEL
SEAT TS
BELT
1 2641 9100 01 23 Assy. Driver’s Seat RH 1
2 2641 9400 01 17 Assy. Co-Driver’s Seat 1
SEAT BEL
SEAT T
BELT
3 2641 9150 01 09 Assy. Seat Belt Kit Complete (‘E’ Certified) 1
Consisting of :
— 2641 9150 01 10 Seat Belt (Middle Passenger) 1 Not Serviced Loose
— 2641 9150 01 11 Seat Belt (Co - Driver Side) 1 Not Serviced Loose
5 2641 9150 01 12 Seat Belt (Driver Side) 1 Not Serviced Loose
325

Tata 613 Eii 12 V 3800 LP and LPT v200605

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Tata 613 Eii 12 V 3800 LP and LPT v200605

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LP/LPT 613 LHD

Tata Motors Limited

PRELIMINARY REMARKS ......................................................................................................................................................................... IV

ENGINE AND CHASSIS GROUP INDEX ....................................................................................................................................... VI I- IX

ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 325

WHEN ORDERING PAR

WHEN ORDERING PAR

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

01 01.1 Engine 3 15 15.1 Alternator and Starter 67

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

26 26.1 Gear Box Housing 97 40 40.1 Spare Wheel Carrier 189

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

HALF BLOCK AND LONG BLOCK

ENGINE OVERHAULING GASKET KIT

— Sealing Washer D8X12 12

16 1622 071028 2 Sealing Washer 18x22 Cu 1

40 2525 0117 42 07 Support Dipstick 1

69 1132 390845 3 Screw M 8x45 4

CYLINDER HEAD AND COVER

30 315 038 00 72 Hex Nut 25 Set A Optional With Set B

MAIN BEARING SET

16 8854 0376 25 25 Thrust Washer Set (STD) Consisting of : 1 For Selection

33 1305 050714 3 Pin Cylindrical 6x14 12

ENGINE TIMING (CAMSHAFT & COMPONENTS)

14 1707 100140 7 Sealing Cap 2

FUEL INJECTION EQUIPMENT (EURO II)

21 012 070 00 66J Assy. Clamp Lower 2

FUEL FEED AND LEAKAGE LINE (EURO II)

AIR FILTER (EUR

--- 2525 0914 01 39 Assy. Clamp-Top (For Air Inlet Pipe) 1

AIR COMPRESSOR 94 DIA

33 1427 020250 1 Hose Clip 25 2

AIR COMPRESSOR HEAD (REED VAL

EXHAUST MANIFOLD AND TURBOCHARGER

INTERCOOLER AND CONNECTIONS

18 2525 1815 01 15 Assembly Strainer (Oil Pump) 1

18 1622 061022 9 Sealing Washer A 14x20 1

16 1132 410630 0 Screw, M 6x30 (Cover to Water Pump) 6

34 2525 5010 58 57 Rubber Hose (Radiator bottom to Water Pump) 1

Gasket Water Pump 1

CLUTCH 310 MM DIA

— 2763 2540 01 14 Cover Diaphragm Sub Assy. consisting of : 1

GEAR BOX HOUSING

16 2505 2625 86 03 Butting Ring 3.15 mm Thick 1 For Selection

23 312 283 21 52 Shim 0.8 mm Thick AR For Selection

47 321 993 06 01 Pressure Spring for Interlocking Pin 1

31 Gasket Top Cover 1

GEAR SHAFT AND GEAR

13 321 262 21 62 Butting Ring 6.90 mm Thick 1 For Selection

13 321 262 25 62 Butting Ring 7.80 mm Thick 1 For Selection

25 2505 2620 31 24 Double Row Roller Cage 1

41 322 262 00 45 Coupling Flange (8 Holes) 1

GEAR SHIFT LINKAGE

19 2643 2680 01 33 Assy. Turning Tube (without Ball Joint) 1

CLUTCH AND BRAKE CONTROLS

24 2643 2930 01 02 Assy Push Rod 1 For LPT 613

CLUTCH PIPE LINES

27 2641 3140 01 11 Assy. Cleat 14 For LPT 613

FRONT SPRING (LPT 613)

2 2641 3210 01 35 Assy. First Leaf with Bush 1

7 2641 3210 72 06 Second Leaf 1

11 2641 3210 71 88 Fifth Leaf 1

48 2641 3220 71 03 Caster Plate 2