Professional Documents
Culture Documents
INSTITUTE OF TECHNOLOGY
DEPARTMENT OF MECHANICAL
ENGINEERING
PROJECT – 1
PREPARED BY:-
May,
2018
Nekemti, Oromia
Design of vertical pressure vessel @Wollega
Un. 2018
Acknowledgement
First of all great thanks to my god which help me and with on every things of my activities and
also who achieved me to this two and half year life, and who made me a person who take this
project course.
I would like to give my deepest appreciation and gratitude to Mr. Beyene Gadisa, for their
invaluable guidance, constructive criticism and encouragement during the course of this project.
Grateful acknowledgement is made to all the staff and faculty members of Mechanical
Engineering Department, Institute of Technology, Wollega University for their guidance on
different things.
2
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Abstract
Pressure Vessel is an important part of many industries such as chemical industries, oil and gas
industry, marine applications, power industry. A pressure vessel is a container used to store
fluids, gases and substances at a pressure more or less than the atmospheric pressure. Pressure
vessels are used to store toxic gases, cryogenic substances, chemicals, water and steam at
extremely high or low temperatures. The pressure differential causes bursting of pressure vessel
which is hazardous to people working around and also a big loss for the industry. Therefore the
design of pressure vessel is critical and standard codes are required to be used for the design
purpose. For the industries based on pressure vessel design and manufacturing softwares are
developed which eliminate the hectic task of doing analytical calculations.
Vertical vessels are massive structures used in oil industries which store oil and different
fluids. Due to the massiveness of the structure and pedestal considerations, an octagonal
foundation is designed in place of a simple rectangular footing. The design includes analyzing of
loads from superstructure, design of base plate and foundation bolt, design of pedestal and
footing. The design of pile is not considered in the present study. The main objective of the study
is to evaluate the manual method of design procedure. The same footing is modeled in different
commercial finite element software. Performance of the designed foundation as obtained from
the finite element analysis is then compared with that obtained from manual calculations.
Maximum moment obtained from the software for the given support forces are found to be
higher than those calculated manually according to Process Industry Practices guideline.
Therefore, the design process outlined in PIP underestimates the bending moment demand as per
the present study. However the present study is based on one typical case study.
3
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Table of Content
Contents Pages
c
Design and Methodology...........................................................................................................................21
3.1. Methodology......................................................................................................................................21
3.2. Design analysis...................................................................................................................................22
3.2.1. Design parameters.....................................................................................................................22
3.3. Factors Considered in Designing Pressure Vessels.............................................................................24
3.4. Design of pressure vessel parts...........................................................................................................25
3.4.1. Design of shell.............................................................................................................................25
Fig. 1 vertical shell....................................................................................................................................25
Table 6: Standard value of pressure depends up on the ratio L to D..........................................................26
3.4.2. Design of Tori conical head.......................................................................................................28
3.4.3. Design of nozzle..........................................................................................................................30
3.4.4. Design of bolt........................................................................................................................32
3.4.5. Design of flange....................................................................................................................33
Table 7: Flanges standard..........................................................................................................................34
Table 8. Gasket material............................................................................................................................35
3.4.6. Design for skirt support.......................................................................................................38
Chapter 4...................................................................................................................................................40
4.0. Drawing.........................................................................................................................................40
4.1. Component construction of vertical pressure vessel......................................................................40
Table 9: Quantity of each part of pressure vessel I used............................................................................40
CHAPTER 5..............................................................................................................................................41
4
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
RESULT AND CONCLUSION................................................................................................................41
5.1. Summary of Findings.........................................................................................................................41
Table.10. Summary of Result....................................................................................................................41
5.2 Conclusions and Recommendation......................................................................................................41
Reference •................................................................................................................................................43
5
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
6
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
NOTATIONS OR ABBREVATIONS
σall = allowable tensile stress for the pressure vessel, N/mm2
Sut = ultimate tensile strength for the pressure vessel material, N/mm2
Syt = yield strength for pressure vessel material, N/mm2
δy – yield strength
7
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
F.S – safety factor
V h=volume of the head
Vs=volume of the shell
D = internal diameter of the shell
L=length of the shell
p = internal pressure
σ = maximum allowable stress
V = volume of cylinder
CA = corrosion allowance
ρ = density of material selected
g = acceleration due to gravity
t = thickness
db = bolt diameter
M = gasket factor
B = inside diameter of flange for can pipe
2b = effective gasket pressure
tf = Flange thickness,
G’ = mane diameter of gasket,
WT = Total weight
WS = Weight of shell
WH = Weight of head
WIO = Weight of inlet and outlet
WC = Weight of content
8
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Chapter 1
1. Introduction
Vessels, tanks, and pipelines that carry, store, or receive fluids are called pressure vessels. A
pressure vessel is defined as a container with a pressure differential between inside and outside.
The inside pressure is usually higher than the outside, except for some isolated situations. The
fluid inside the vessel may undergo a change in state as in the case of steam boilers, or may
combine with other reagents as in the case of a chemical reactor. Pressure vessels often have a
combination of high pressures together with high temperatures, and in some cases flammable
fluids or highly radioactive materials. Because of such hazards it is imperative that the design be
such that no leakage can occur. In addition these vessels have to be designed carefully to cope
with the operating temperature and pressure. It should be borne in mind that the rupture of a
pressure vessel has a potential to cause extensive physical injury and property damage. Plant
safety and integrity are of fundamental concern in pressure vessel design and these of course
depend on the adequacy of design codes. When discussing pressure vessels we must also
consider tanks. Pressure vessels and tanks are significantly different in both design and
construction: tanks, unlike pressure vessels, are limited to atmospheric pressure; and pressure
vessels often have internals while most tanks do not (and those that do are limited to heating
coils or mixers).
Pressure vessels are used in a number of industries; for example, the power generation industry
for fossil and nuclear power, the petrochemical industry for storing and processing crude
petroleum oil in tank farms as well as storing gasoline in service stations, and the chemical
industry (in chemical reactors) to name but a few. Their use has expanded throughout the world.
Pressure vessels and tanks are, in fact, essential to the chemical, petroleum, petrochemical and
nuclear industries. It is in this class of equipment that the reactions, separations, and storage of
raw materials occur. Generally speaking, pressurized equipment is required for a wide range of
industrial plant for storage and manufacturing purposes.
9
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The size and geometric form of pressure vessels vary greatly from the large cylindrical vessels
used for high-pressure gas storage to the small size used as hydraulic units for aircraft. Some are
buried in the ground or deep in the ocean, but most are positioned on ground or supported in
platforms.
Pressure vessel can classified as follow:-
1. According to the dimensions.
The pressure vessels, according to their dimensions, may be classified as thin shell or thick shell.
If the wall thickness of the shell (t) is less than 1/10 of the diameter of the shell (d), then it is
called a thin shell. On the other hand, if the wall thickness of the shell is greater than 1/10 of the
diameter of the shell, then it is said to be a thick shell. Thin shells are used in boilers, tanks and
pipes, whereas thick shells are used in high pressure cylinders, tanks, gun barrels etc.
2. According to the end construction.
The pressure vessels, according to the end construction, may be classified as open end or closed
end. A simple cylinder with a piston, such as cylinder of a press is an example of an open end
vessel, whereas a tank is an example of a closed end vessel. In case of vessels having open ends,
the circumferential or hoop stresses are induced by the fluid pressure, whereas in case of closed
ends, longitudinal stresses in addition to circumferential stresses are induced.
Generally there are three main types of pressure vessel.
These are:-
Horizontal pressure vessel
Vertical pressure vessel
Spherical pressure vessel.
However there are some special type of vessels like regeneration Tower, reactors, but these
names are given according to their use only.
10
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Types of Supports
Saddle Support:-Horizontal drums are typically supported at two locations by saddle
support. It spreads over a large area of the shell to prevent an excessive local stress in the
shell at support point. One saddle support is anchored whereas the other is free to permit
unstrained longitudinal thermal expansion of the drum.
Lug Support: - Vertical pressure vessels may also be supported by lugs. The use of lugs
is typically limited to pressure vessels of small and medium diameter (1 to 10 ft) .Also
moderate height to diameter ratios in the range of 2:1 to 5:1. The lugs are typically
bolted to horizontal structural members in order to provide stability against overturning
loads.
Skirt Support:-Tall vertical cylindrical pressure vessels are typically supported by skirts.
A support skirt is a cylindrical shell section that is welded either to the lower portion of
the vessel shell or to the bottom head (for cylindrical vessels).The skirt is normally long
enough to provide enough flexibility so that radial thermal expansion of the shell does
not cause high thermal stresses at its junction with the skirt.
Leg Support:-Small vertical drums are typically supported on legs that are welded to the
lower portion of the shell. The max. Ratio of support leg length to drum diameter is
typically 2:1. Reinforcing pads are welded to the shell first to provide additional local
reinforcement and load distribution. The number of legs depends on the drum size and
11
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
loads to be carried. Support legs are also used for Spherical pressurized storage vessels.
Cross bracing between the legs is used to absorb wind or earth quake loads.
1.1. Background
Vertical vessels find their application usually in oil and gas industries. They contain a number of
trays which are designed for mixing between a rising gas and a falling liquid. The vessel is
similar to a horizontal drum that comprises of two dished heads, one at the top and one at the
bottom. It is supported by a skirt which is welded to the bottom head. Skirt is a cylindrical steel
shell which rests on the reinforced concrete foundation. It is due to the massive structure and
large capacities of the vessels for which octagonal foundations are preferred. The monopoles are
also designed with octagonal foundations underneath.
The design includes analyzing of loads from superstructure, design of base plate and foundation
bolt, design of pedestal and footing. The design of pile is kept outside the scope of the study.
1. Analyze and Design vertical vessel foundation using manual calculation available in literature.
2. Model and analyze the foundation using drawing
3. Evaluate the Manual Method of designing vessel foundation
12
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
4. To find pressure vessel application usually in oil and gas industries.
5. To design vertical pressure vessel with tori conical head.
6. To analyses the design calculation for pressure vessel with cylindrical vessel.
13
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Chapter 2
2. Literature Review
Head design in pressure vessels is a challenging task. For the pressure vessels, different types of
heads or ends can be provided. In this work, a comparative study of different types of pressure
vessel heads is discussed. A finite element method based software ANSYS is used to observe the
stresses in these heads. Axe-symmetric behavior of elements is used to reduce the modelling &
also analysis time.
A) strength
B) corrosion resistance
C) resistance to hydraulic attack
D) fracture toughness
E) fabric ability
A) STRENGTH
15
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The strength of the martial are based on the mechanical propriety of the material that used
for the most easy ,fast ,strong and low cost of production .some of the mechanical properties
are(yield strength ,ultimate tensile strength ,creep strength and rupture strength).
Yield strength:- the region which a material changes from plastic to elastic deformation.
Some of the material I select for my presser vessel are shown below and there yield
strength .The stress level at which the plastic deformation begins.
Creep strength:- Material are often pleased in a service at elevated temperature and exposed
to static mechanical stress the deformation under such circumstance is termed creep .The
time dependent and permanent deformation of material when subjected to a constant lode
and stress.
Rupture strength:- Is the martial resistance to the fracture caused by the internal pressure of
the fluid that was present inside the tank. And it is proportional to tensile
strength(UTS) which means the martial have high UTS and it have good
Rupture strength.
16
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
B. Corrosion resistance
The tensile strength (UTS) and elastic modulus of metals decrease with increasing temperature.
The temperature that give for my presser vessel is 400 0 C , hydrogen attack cause irreparable
damage through the component thickness & can damaged carbon and low alloy steel.
17
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Table 4.Temperature effect on UTS
Generally, I select Stainless steel 18Cr/8Ni(304)because it has good yield strength(205MPa),
tensile(UTS) strength(510MPa), good fracture toughness, good resistance of temperature, good
corrosion resistance and it can fabricate in different mated except casting.
In many cases the accessibility of the joint determines the type of welding. In a small diameter
vessel (under 18-24 inches) from the inside, no manual welding can be applied. Using backing
strip it must remain in plate. In larger diameter vessels if a man way is not used, the last (closing)
joint can be welded from outside only. The type of welding may be determined also by the
equipment of the manufacturer.
DESIGN OF WELDED JOINTS: (Types of joints tobe used for vessels in various services and
under certain design conditions.) UW-2, UW-3
18
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
JOINT EFICIENCIES AND STRESS REDUCTIONS: (Efficiencies of joints at certain locations
and reduced allowable stress to be used in calculations of vessel components.)The data of the
table are based on the following Code regulations: Full, spot, partial radiographic examination or
no radiography of A, B, and C joints. UW-11
For longitudinal stress calculation the efficiency of partially radio graphed joints is the same as
for spot radio graphed joints. Seamless vessel sections and heads with Category B,C or D butt
joints that are spot radio graphed shall be designed for circumferential stress using a stress value
equal to 85% of the allowable stress value of the material; UW-12(b)When the joints are not
radio graphed and for joint efficiency, E the value in column of table “Types of welded joints”
are used, in all other design calculation, a stress value equal to 80% of the allowable stress value
of material shall be used except for unstated flat heads, etc. UW-12(c)
19
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
tapering part at the end of a tube or pipe ,used to direct or control the flow of a liquid or
gas
SUPPORT:-Support is used to bear all the load of pressure vessel, earthquake wind
loads. There are different types of supports which are used depending upon the size and
orientation of the pressure vessel. It is considered to be the non-pressurized part of the
vessel.
Flange: It is one of attachment and accessories essential for the vessel. Used for
coupling the pipe which the fluid enter or live the pipe to pressure vessel.
It is also used on the shell of a vessel to permit disassembly and removal, for cleaning
internal parts. The flange are used for closures, nozzles, man holes, return flux, pipe
inter and bottom product and etc.
There are many types of flanges some of them are:
Welding – neck flange
Slip – on flanges
Lap joint flanges
Screwed flanges
Blind flanges
Socket flanges
Traded flanges
This hub provides a more gradual transition from flange ring thickens for the pipe- wall thickens;
there by decreasing the discontinuity stresses and consequently increasing the strength of flange.
These flanges are recommending fluids, where failure leakage of flange joint might disastrous
consequences.
Slip – on flanges:-
20
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The slip- on types of flanges is widely used because of its greater ease of aligned in welding
assembly of its low initial cost. The strength of these flanges is calculated from internal pressure
considerations is approximately 2/3rd that of a corresponding welding neck type of flange. The
use of this type of flange should be limited to moderate services, where pressure fluctuations,
temperature fluctuations, vibration and shock are not expected to be severing. The fatigue life of
this flange is approximately 1/3rd that of welding- neck flange.
Lap joint flanges:-
Lap joint flange are usually used with a lap joint stab. These flanges have about the same ability
to with stand pressure without leakages as the slip in flange, which is less than that of the
welding neck flange. In addition, these flanges have the dis advantages of having only about
10% of the fatigue life of welding neck flanges.
For these reason, these flanges should not be used for connection where, severe bending stresses
exit. The principal advantage of these flanges is that the bold wholes are easily aligned and this
simplifies the erection of vessels of large diameter and usually stiff piping. These flanges are also
use full in cusses where, frequent dismantling for cleaning of inspection is required, or where it
is necessary to rotate the pip by swiveling the flange.
Screwed flanges:-
Screwed flanges can be fastened to the opining by screwing. It can be connected instantly
without welding. The only disadvantage is that possibility of leakage.
Blind flanges:-
They are used extensively to blank off pressure vessel openings and hand holes, block off pipes
and valves. In this application, a valve followed by blind is flange is frequently use at the end of
line to permit addition line while it is „on stream.
Depending on their properties we selected the flange type slip on flange on our pressure vessel
Because
It is easily aligned in welding assembly.
It is initial cost low
21
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Man holes:
Also it is one of the attachment and accessories essential for the vessel. It is large in size. It is the
way the man used for maintain the pressure vessel.
The shell:-Is the primary component that contains the pressure? Pressure vessel shells
are welded together to form a structure that has a common rotational axis. Most pressure
vessel shells are cylindrical, spherical and conical in shape.
Lug: Lugs that are welded to the pressure vessels shell may also be used to support
vertical pressure vessels. The use of lugs is typically limited to vessels of small to
medium diameter (1 to 10 ft.) And moderate height to diameter ratios in the range of 2:1
to 5:1.Lug supports are often used for vessel of this size that is located above grade with
in structural steel. The lugs are typically bolted to horizontal structural members to
provide stability against overturning loads;
However, the bolt holes are often to permit free radial thermal expansion of the drum.
Material:
22
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Unsuitable selection of materials or faults in material
Design:
Manufacturing Processes:
Service:
23
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Chapter 3
3.1. Methodology
In the design of the pressure vessel the methodology should be followed are;
1. Data collection
2. Material selection
3. Design consideration
4. Design analysis
5. Component and construction
6. Maintenance and repair
Data collection
Material selection
The selection of materials for a machine part or structure member is one of the most important
decisions that the designer has to make. Methods for estimating stresses and deflection of
machine member are based on the properties of the materials from which members will made.
We do select materials not only for stress and deflection design but also for filling gaps, space, or
for as the tics qualities to resist corrosion. For the selection of materials the physical,
mechanical, chemical, and their manufacturing process are the most important decision the
designer has to make.
According to different kind of standard such as ASMS the following given below are used for
the selection of materials
A) Strength
B) Corrosion resistance
C) Environmental factor
D) Corrosion allowance
E) Fabrication/predictability
25
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
σall = allowable tensile stress for the pressure vessel, N/mm2
Sut = ultimate tensile strength for the pressure vessel material, N/mm2
Syt = yield strength for pressure vessel material, N/mm2
2. Corrosion Allowance
The walls of the pressure vessel are subjected to thinning due to corrosion which reduces the life
of the pressure vessel.
The corrosion in pressure vessel is due to the following reasons:
Chemical attack by reagents on the inner wall surface of the vessel.
Rusting due to atmospheric air and moisture.
High temperature oxidation.
Erosion due to flow of reagent over the wall surface at high velocities.
Every attempt should be made avoid the corrosion. However, this may not be always possible.
An allowance is, therefore, required to be made by suitable increase in wall thickness to
compensate for the thinning due to corrosion.
Corrosion allowance is an additional thickness of the pressure vessel wall over and above that
required to withstand the internal pressure.
Aspect of economy
The joint efficiency factor with are sometime referral tool quality factor or weld efficiency serves
as stress multiplier applied to vessel component when some of the joint are not fully radio
graphed. This multiplier result in an increase in the factor of safety as well as the thickness of the
component I select the joint efficiency factor according to the welding type we have select may
welding type I select is single welding butt joint with backing strip circumferential butt joint with
one plate, offset the degree of radio grapy examination spot with E=0.8.
Guidelines for providing corrosion allowance:
1. For cast iron, plain carbon steel and low alloy steel component, the corrosion allowance of 1.5
mm is provided. However, in case of these chemical industries where severe conditions are
expected, the corrosion allowance may be 3mm
2. For high alloy steel and non-ferrous components, no corrosion allowance is necessary.
3. When the thickness of cylinder wall is more than 30mm, no corrosion allowance is necessary.
26
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
3. Design Pressure
In the pressure vessels, three terms related to pressure are commonly used
Maximum Working pressure is the maximum pressure to which the pressure vessel is
subjected.
Design pressure is the pressure for which the pressure vessel designed
Hydrostatic test pressure is the pressure at which the vessel is tested. The pressure vessel
is finally tested by the hydrostatic test before it is put into operation.
The design pressure and the hydrostatic test pressure are obtained as follows:
Design pressure = 1.05* (Maximum working pressure)
Hydrostatic test pressure = 1.3* (Design pressure)
5. Theories of failure.
7. Method of Fabrication.
9. Economic consideration
Design consideration
27
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Design required to the feature of the design and progressive according to design appropriate
ratability and function able care morally sound to words the outer stand need of client efficiency
of productivity of pressure vessel. The design must be consider the cost of material or fabrication
and estimate current cost (power needed) during faberica5ion and operation force application
analysis, optimum vessel preparation material selection typically pre requirement procedural of
the vessel etc.
More over the design pressure vessel basically can cerates the following design specifically
Position; Vertical
To store; crude oil
Head; Tori conical
Volume = 4.5m3
Design pressure = 12Mpa
Design temperature = 150 from the table: 2 analysis of allowable stress of stainless steel.
In addition to this economic consideration (i.e. fabrication cost) estimating current cost (power),
fore application analysis, typically pre current procedure of vessel material selection optimum
vessel portion etc.
28
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The selected material is stainless steel which has 103 allowable stresses depending up on its
temperature.
29
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
V=V h +Vs.
VS = (5/4)*π*D3 = 3.925D3
Vt = V h +V s= 0.5m3 + 3.925D3
D= √3 1.019 = 1.006m
L = 5D = 5*1000 =5000mm
30
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
CA = 2mm for stainless steel18Cr/8Ni σ = maximum allowable stress
E = 0.8 R = Internal radius
D = 1000mm D = Internal diameter
L = 5000mm V = volume
V = 4.5m3 CA = corrosion allowance
D 1000 mm
R= = =500 mm
2 2
By using circumferential stress joint we have the formula;
P∗R 12∗500 mm
t= +C . A= +2=81.79 mm Approximately t = 82mm
σE−0.6 P 103∗0.8−0.6∗12
By using longitudinal stress join we have the formula:
P∗R 12∗500 mm
t= + C . A= +2 mm=41 mm
2 σE+0.4 P 2∗103∗0.8−0.4∗12
Then the circumferential stress is the great stress joint.
Stress analysis of shell
The stress that subjected to shell vertically or tangentially is called circumferential stress given
by:
PD 12∗1000
σ1= = =74 Mpa
2t 2∗82
Longitudinal stress is given by:
PD 12∗1000
σ2 = = =74 Mpa
4t 4∗41
From this we conclude that the longitudinal stress is relative to circumferential stress.
Also hence the calculated stress is less than allowable stress then our design is safe.
Design of weight on the shell
The weight of the shell is depends on the material properties which are selected to the design of
the ends and thickness whole weight is given by:
W = mg =ρvg, where: ρ = density of material selected
V = volume of cylinder
g = acceleration due to gravity
Since I select stainless steel material for the shell design , density of stainless steel is given by,
31
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
ρ = 8238kg/m3
w = ρvg =8238*3.925*9.81 = 317.198KN
Load on the shell
They can classified as a major, that must be considered in vessel design and subsidiary loads that
loads which progress will be subjected the vertical (tangential) and longitudinal (horizontal)
form. The forms of load to subjected is determine the effects of the subsidiary loads in only
required in the codes and standards where it is not possible to demonstrate the adequacy of the
design.
Calculating Angle, α
32
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Assume that, R = 80mm, r = 50mm, A = 60mm, B = 150mm
R+r 80 mm+50 mm
sinϕ = 2 2
= =0.805∧ϕ=¿ 53.5o
√ A +B √ 602 +1502
A 60 mm
tanθ = = =0.4∧θ=¿ 21.8o
B 150 mm
α = ϕ + θ = 53.5o +21.8o = 75.3o
D1 = D−2 ( R−Rcosα )=1000−2 ( 80−80 cos 75.3o )=¿ 880.6mm
L = cosϕ √ A2 + B2 = cos53.5o √ (60 mm)2 +¿ ¿ and L = 96mm
D1 880.6 mm
L1 = = =1735 mm
2 cosα 2 cos 75.3°
L1 1735 mm
M = 0.25* (3+
√ R
¿=0.25(3+
8 mm√ )=4.43 M = factor depending on head
proportions.
PLM 12 Mpa∗96 mm∗4.43 5103.36
t= = = =31.42 mm∨t=31mm
2 σE−0.2 P 2∗103∗0.8−0.2∗12 162.4
Depth of head
Since the heads are tori conical head the depth of each head is equal to ¼ the inside diameter of
the shell.
Depth head = ¼ internal diameter
1
= D=0.25∗1=0.25 m or Depth head = 250mm
4
Design of weight on the head
The material of weight on the load depends on the material properties what was selected on the
head weight given by:
W = mg*2 = 2ρvg = 2*8238*0.5233*9.81 = 84.58 KN
Design of parts of head
There are two parts of head. Those are:
Top head
Bottom head
Weight of top = weight of bottom = 84.58 KN
33
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Then total weight = weight of top + weight of bottom
= 84.58 KN + 84.58 KN = 169.16 KN
Design of manhole
The general equation for the thickness of manhole is required to kept the balance of person who
invent to clear a pressure vessel is given by:-
Pi∗Di
t= =¿ Where;
2 σE−Pi
Pi = internal pressure
Di = diameter of manhole has taken by supper or assumption
σ = design stress that depends on the material selection
E = the efficiency that design on it
Assume, Di = 200mm
We are using the other value which we are used on the above, since we are using the same
material called stain less steel. Then:
Pi∗Di 12∗200 mm
t= = =15.7 mm
2∗σ∗E−Pi 2∗103∗0.8−12
Design of manhole load
Load is the stress that being or applied on the vessel part of man hole design that is the stress
subjected to the vessel part of tangential and horizontal or parallel to the vessel
The circumferential stress (σ1)
Pi∗Di 12∗200
σ 1= = =76.43 Mpa
2t 2∗15.7
The longitudinal (σ2)
Pi∗Di 12∗200
σ2 = = =38.21 Mpa
4t 4∗15.7
Hence the designed stress is less than allowable stress the design is safe.
34
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Design of cover plate on manhole
The flat pleat are used as cover for manhole as blain flange and for the end of small diameter and
low pressure vessel, the general equation for the thickness of felt required to resist a given
pressure can be written in the form of
P
t=CD
√ f
Where; f = the maximum allowable stress
35
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
p∗d
σ2 =
4t
Material selection of inlet and outlet
The material selection is depends on the properties that subject able with other parts of material
and the welding point with other, corrosion allowance, the distance.
The factor environment malleability of material the selection of material from table that has the
above properties is stainless steel (Cr, Mo) the above properties are stainless steel
The equation of the thickness given by:-
Assume that the internal diameter, di = 200mm
Pi∗di 12∗200
t¿ = =12.37 mm∨t=12mm
2σ −Pi 2∗103−12
The stress subjected on the vessel part vertically or tangentially is called circumferential stress
(δ1) is given by:-
The circumferential stress (σ1)
Pi∗di 12∗200
σ1= = =100 Mpa
2t 2∗12
The stress subjected to the vessel part horizontally is called longitudinal stress (δ2) given by:-
The longitudinal (σ2)
Pi∗di 12∗200
σ2 = = =50 Mpa
4t 4∗12
Since the designed stress is less than allowable the design is safe.
36
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
π d2
The total load on all bolt: F¿ ∗σ b
4
π d2
The given torque transmitted is: F= ∗σ b∗n
4
Where, D= diameter of bolt given suppose
σb =allowable stress for bolt
As I selected stainless steel depends on the property that have low cost, good familiar with other
in type of joining and welding thickness analysis of the bolt.
The allowable stress for my material is σb = 103Mpa σb = allowable stress for bolt
t = 80mm
37
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
38
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Mop = Hd*hd + Ht*ht – Hg*hg
39
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
(279.4−177.8)
For D = 125mm, hg= =25.4 mm
4
(H +G)
ht =
4
(123.825+53.97)
For D = 25mm, ht= =44.45 mm
4
(190.5+100.01)
For D = 65mm, ht= =72.63 mm
4
(279.4 +177.4)
For D = 125mm, ht= =114.3 mm
4
tf = j
For 25 mm = 17.5mm
For 65 mm = 23.4 mm
For 125 mm = 34.95 mm
A
B¿
2
26.67
For D = 25mm, B= =13.335 mm
2
62.738
For D = 65mm, B= =31.4 mm
2
128.27
For D = 125mm, B= =64.135 mm
2
G’ = mane diameter of gasket given by;
G’= B + (ht-hg)
For D = 25mm, G’ = 13.335 + ( 44.45 - 17.46) = 40.325mm
π
H= G ' 2 Pi my internal pressure is 12Mpa
4
40
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
π
For D = 25mm, H= ( 40.325)2∗12=15317.915 N
4
π
For D = 65mm, H= ( 81.41 )2∗12=62431.88 N
4
π
For D = 125mm, H= (153.035)2 *12 = 220613.68N
4
π
Hd = ( B)2∗Pi From this our internal pressure is 12 Mpa
4
π
For D = 25mm Hd = ( 13.335 )2∗12=1675 N
4
π
For D = 65mm, Hd = ( 31.4 )2∗12=9287.74 N
4
π
For D = 125mm, Hd = ( 64.135 )2∗12=38747.27 N
4
Ht = H – Hd
41
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The moment (Mop)
Mop = Hd +Ht*ht + Hg*hg
Mop = 3318302.77Nmm
Mop = 10943824.57Nmm
Mop = 35765560.37Nmm
The minimum load required bolt load under the a great condition given by
Wm1 = H + Hg
Wm1, 25 mm = 15317.915 +155184.31 = 170502.225N or = 170.05KN
Wm1, 65 mm = 62431.88 + 312762.067 = 375193.95N or = 375.193KN
Wm1, 125 mm = 220613.68 + 588168.6 = 808782.28N or = 808.782KN
42
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
1. The average diameter for skirt support according to the ASME design is Di=60m is
the slandered form -The value of efficiency for lap joint E=0.45
2. The density at a given temperature ρ=230kg ⁄ m3
R
3. The torsional moment for skirt support from design text is MT =Cs×
4π
4. From the thermodynamics properties of metal the design of stainless steel at metal
form
ρ = 8238kg/m3
Volume for skirt V=A×L
π d2
A= =π ¿ ¿
4
The length of skirt much more less than the length of cylinder so takes the standard form interval
of diameter L=1.19d =1.19(0.06) =0.0714m
Volume is given by:
V=A×L=0.003×0.0714 =0.0002142m3
Weight for skirt support;
This weight only used for skirt vessel parts and attachment with other support is:
R
MT = σc* Where δs=is tensile stress
4π
R
MT =Cs× =230N ⁄mm2
4π
d
R= = 60/2 =30mm
2
R 30
MT = Cs× = 230× = 549.36N ⁄mm2
4π 4∗3.14
The thickness of skirt is calculated by two substitutions the above;
43
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
12 Mt∗π∗St W
t= +
R 2
D∗π∗σ∗Mt
12∗549.36∗3.14∗0.45 17.3 N
t= + =10.35 mm
30 2
60∗3.14∗0.45∗230
Therefor the design is under safe condition because the tensile stress is less than the design stress
σ1< σc
The weight of the skirt is the total weight of all components
Wcontent = mg = ρvg = 0.566kg/m3 *12.38m3*9.81m/s2 = 68.74N
WT = WS + WH + WIO +WC where; WT = Total weight
WS = Weight of shell
WH = Weight of head
WIO = Weight of inlet and outlet
WC = Weight of content
There are 3 skirt support weights for my Assumption. The inlet and outlet is negligible design so
divided the total weight.
WT = WS + WH + WC = 317198N + 84580N + 68.74N = 401.846KN
44
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Chapter 4
4.1. Drawing
Assembly part
One vertical pressure vessel with tori conical head
45
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
CHAPTER 5
46
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
The pressure vessel components are merely selected, but the selection is very critical, a slight
change in selection will lead to a different pressure vessel altogether from what is aimed to be
designed. It is observed that all the pressure vessel components are selected on basis of available
ASME standards. The following additional conclusions were made from the project study:
Selection of pressure vessel components should be according to standards rather than
customizing the design.
As a biding by the standards lead to:
• A universal approach
• Less time consumption.
• Easy replacement.
47
Machine design project 1. by Joriso Mau.
Design of vertical pressure vessel @Wollega
Un. 2018
Reference •
Shigley’s Mechanical Engineering Design, 8th Edition ,The McGraw−Hill Companies,
( 2008).
R.S.KHURMI AND J.K.GUPTA, A Textbook of Machine Design, First multicolor
edition, Eurasia Publishing House (PVT.) LTD, (2005
. Machine element mechanical design - edition
. Pressure Vessels, the ASME Code Simplified- 8th Edition
Mechanical Behaviors of Engineering Materials
http//www.wikipedia.com/pressure vessel
48
Machine design project 1. by Joriso Mau.