GROV\ LOAD CHARTS RT635C = 85% STABILITY ON OUTRIGGERS 75% STABILITY ON RUBBER 00000 SERIAL NUMBER THIS CHART IS FOR TRAINING PURPOSES ONLY - DO NOT USE FOR LIFTING.NOTES FOR LIFTING CAPACITIES GENERAL: 1. Rated loadsas shown onliftcher pertain to this machine s originally manufactured and equipped, Modifications tothemachine oruse cfoptional equipment other than that specified can result ina reduction of capacity. 2. Construction equipment canbe hazardous improperly operated or maintained, Operation and maintenance this machine shall bein ‘compliance withthe information in te Operator sand Safety Handbook, Service Manuel and Parts Manual supplied with thismachine Ifthese manuals are missing, order replacements from the menufacturer through the distbutr. 3. The operator and other personnelassociated with machine shallfully acquaint hemseives with the latest American National Safety Standards (ASME/ANSI)forranes. SETUP: ‘. Themachine shallbe level and on a firm supporting surface. Depending on the nature ofthe supporting surface, itmay benecessary tehave structural supports under the outrigger floats or tres to spread the load toa larger bearing surface. 2, For outrigger operation, all outriggers shall be propery extended ith tres raised free of crane welght before operating the boom or iting loads, 8. When machine is equipped with center front stabilizer, he front stabilizer shall be setin accordance with instructions in Operator's & Safety Handbook. 4, Wher equipped with removable and/or extendible counterweight, the proper counterweight shallbe nstalledandtully extendedbefore ‘and during operation 5. Ties shallbe inflated tothe recommended pressure beforeliting on rubber. 8. With certain boom and hoisttackle combinations, maximum capacities maynotbe obtainable with standard cable lengths. 7, Uniessapprovedby te crane manufacturer, donotravelwith boom extensionoriib erected. Referto the Operator'sand Safety Handbook for ob-stetravelinformation ‘OPERATION: 1, Ratedloads tratedradius shallnotbe exceeded. Donotattemptto tipthe machine to determine allowableloads.Forclamshellorconcrete bucket operation, weight of bucket andload mustnot exceed 80% of rated iting capacities, 2, Allratedioads have been testedto and meet the requirements of SAE J1063 - Cantievered Boom Crane Structures Method ofT land donotexceed 85% ofthe tippingload on outriggers ully extended ane 0% extended, anc 75% ofthe tipping load on outiggers. 0% extended (uly retracted) as determined by SAE J765 Crane Stability Test Code. 3, Ratedloads include the weight hookblock, sings and auxlary iting devices andtheirweights shall be subtracted from the lstedrating ‘oobiainthenetloadtobelifies. Whenmorethan the minimum required hoistreevingis used, the additional ope weight shallbe considered partofthe load tobe lifted 4. Load ratings are basedon freely suspendedioads. No attempt shall be made to move load horizontally on the groundin any direction, 5, Themaximumin-service wind speeds 20”m.p.h. itis recommended when wind velocity is above 20m.p.h,ratedloadsandboomlengths ‘shallbe appropriately reduced. For machines not in-service, the main boom shouldbe retracted andlowered with the swingbrake set Inwind veloctties over30m p.h 6, Rated loads are for lifterane service only 7. Donetoperate ata radius orboom|ength where capacities arenotlisted. At these positions the machinemay overtum withoutany loadonthe hook. 8, The maximum oad which can be telescopes not definable because of variations in oadingsand crane maintenance, butitis safe to attemptretraction and extension of tnebaom vitin the limits ofthe capacity chert. 8, Whan the boomlength orlittraclus or oth are between valueslisted, the smallestload shown ateltherthenextlarger radius ornext longerorshorterboom/ength shallbeuses. 10, Forsafe operation, the user shell make due allowances forhis particular job conditions, such as: softor uneven ground, outoflevel Conditions, high winds, side loads, penculumaction, jerking or sudden stopping ofoads, experience of personnel, twomachine tandem) lins, vaveling with loads, elecricwires, obstacles, hazardous conditions, etc. Side pullon boom or bis extremely dangerot 41, machine is equipped wit individually controlled pawered boom sections, the boom sections mustbe extended equally atalltimes. 12. Nevernancle personne! witnthis machine uniess the requirements one applicable national, state, and local regulations and safely codes aremet, 13, Keep load handling devices a minimum ot 42 inches (107 cm) below boom headatalltimes. 44, The boom angle before loading should be greater than the loaded boom angle to accountfor deflection. 418. Capacities appearing above the bold ine re based on structural strength and tipping should notbe relied upon as a capacity limitation. 18, Capacities forthe 341, boomlength shal be lifted with boom fully retracted. Ifboom isnot fuly retracted, capacities shall not exceed ‘those shown fr the 40 ft, boom length. 17, When operating the machinein he "On Outriggers 60% Extended (15°0" spread) mode, the outigger beampinsmustbe engaged. When ‘operatinginthe"On Ouviggers 0% Extended (0 3.5" spread)" made, the outrigger beams mustbe fully retracted. Fallure ofolow these precautions could resultin structural damage orioss of stabilty ofthe machine, 18, Denet litioads when boomis uly owered, The Load Momentincicator (LMI) senses pressure and willnotprovide warnings orlockout. The crane can become overioades'fifteylinger(s)isfullyretractes, 48, The maximum outrigger pac loads 59,270 pounds, DEFINTIONS:| 1, Operating Radive: Horlzontal distance from a projection ofthe axis ofrotaton tothe supporting surface beforeloadingtothe centerof the vertical hoist line ortackle with lose applies 2, LoadedBoom Angle (Showin Paremhesis.on Main Boom Capactly Cher}:isthe angle between the boombase section andthe horizontal, afterifting te ratedioadatthe rates racius wth te ratedboom length, 3, Working Area: Areas measured ina circular arc about the center line of rotation as shown on the working area diagram. 4, Freely Suspended Load: Load hanging ree with no rect external force applied exceptby theliftcable, 5. Sidel.oad: Horizontalforce appliedto tneifted toad either on the ground arin thea. RT63EC-SN 00000 2RATED LIFTING CAPACITIES IN POUNDS 34 FT. - 105 FT. BOOM ON OUTRIGGERS FULLY EXTENDED - 360° ‘Note: () Boom angles are In dogrees. 68 N.boom longth ie with Imor-mié extonded and outsrmid & fy retracted. ‘#LMI operating code, Refer to LM manual for instuctions. (@Capacity alco applicable at maximum boom angle. RT636¢-Snv 00000 W000 Radus in ali Boom Lergthin Fest Feet »]o |» |] 0 | 7] 0 | o | 1 | 108 yo | 70000 | 6500 | S850 | axe00 | 2000 | co | sy | ces) | “on xz | 82050 | 64,100 | 35,000 | 44,600 | 20.300 | 29.300 @ | en | we | ms | ce | ce e__| 52280 | 67.880 | 49.000 | 4.800 | 2aa00 | 29.300 sss) | (62) | ees) | cris) | ces) | o58, za | 45800 | 45.80 | 38,500 | 35,900 | 28,300 | 2.300 | 29,300 | 27,000 @s) | 25 | wis | oo | ors | ca | eo | om zs_| 35550 | 36250 | 22400 | s0g00 | 2eao0 | 27ee0 | 25.50 | 2azs0 | 10880 | @r6.6s0) ess) | wa) _| easy | os) | cas) | ers) | on | ca | ss) | es) a” Zis0 | 26500 ] 25350 | 25,300 | 24000 | 22,950 | 20,800 | 16500 | 15,850 ers) | 55) | 64 _| os) | 2s) | or | cos | 2s) | a 3 isso | t9780 | 79980 | 20260 J 20000 | 17.950 | 14000 | 14.350 ers) | ars | 60) | ors) Jey | en | es) | Do 15000 | 14850 | +4950 | 15,650 | 16450 J 16,000 | 13400 | 12850 es | 9s) | 9) | 25) | oes) J ey | os) | ca we ts 1,600 | 1150 | 1200 | v3.00 | Taso 12.500 | 11.550 Waring eo _| cis) | wes | Go | 6 Ley | es) | Noe ie 280 | 9330 | 0,000 | 70680 | 10.950 | 11300 J 10.400 35) |e) | do | eo | 6) | es) | ots) z ‘aro | e770 | e030 | 9300 f 9450 2) | 35) | 6 | 66) | oo " ‘rio | 7250 | 750 | 7a70 | 6020 ts) | 7s) | ao | 2 | ees) z e020 | 20 | 6630 | 6700 eos | éy | ee | en 7 ‘4a00 | 5300 | seo | 6760 @s) |e | ass | an te “aso | 4750 | 4,680 ees) | Gs) | 25) 7 ‘azo | 4020 | 4,150 Ges) | 38) | ee 3300 | asi0 @ @55) | 25) 530 | 2.850 7 iie)_|_@6) 2460 98 (75) ‘inimun boom angle (de for elated ength ° ‘asim boar ierath (t) at deg, boom angle (0 ad) 105 AEB20-0F19808ON RUBBER CAPACITIES WITH 23.5R25 TIRES. STATIONARY CAPACITIES - 360° #9005 Radius rs Main Boom Length in Feet «]#@ |= | «= | | » |] «© | « | 1 so | Sraoo | sip00 o)_| (fo v2 | 25999 | 25250 | 25z00 | 2aa90 | e400 te | “en | “ta | eas) | “e8) ss | 19880 | 19400 | ia080 | 18700 | 18,00 te |e) wis) | (25) a AT TR A ay | “és | ia) Ye) 7710 | 7880 | 7210 | eh 3 | 5) “4960 | 4400 2 ves) | es) 2580 had as 4 6 STATIONARY CAPACTTIES - DEFINED ARC OVER FRONT (See note 3) #9005 Fs Main Boom Length in Feet u 0 o | «| « 70 3 0 | 100 to | S960 | 4600 ee) | “0 yo | 32850 | sogso | 27ae0 | aacoo | 2ag00 ey | “er | “tay | cas) | Ta) ye | 2790 | 25800 | 21,100 | 2,100 | 21,100 ey _| “ey | “easy | oie | ces) zo | io | 20950 | 18300 | 1¢@00 | 19900 | 16400 | 14450 day | “es | eis) | eo | Ven | ey | ey igso0 | asso | vzsso [ aasso | ases0 | igeso | tsauo [11250 S720 | 5490 | 5580 | oreo | 8000 “ (as) | Gos) | Ws) | 615) | 675) | 2 = agro | 4390 | 4590 | 5g20 | sao [seo oy | “Gy | ee | Ves) | “oo | Yee) 7 ean | 2as0 | saga | 3g90 | 4g00 | 4.000 gis) | “a | “oo | eo | 60 | Ges) 2as0 | 3010 | aga | sg20 5 iid) | 425 | “eo | es) “sano | 2220 | 2520 | 2aa0 ° aS | 5 | a5 | es 1560 | 1290 | 2160 5 (os) | aos | Gr “000 | 1300 | 1580 70 (83 | 83 | a 7,300, 75 2) Re aaooviee2 & OND RTea6C-SIN 00000,ON RUBBER CAPACITIES WITH 23.5R25 TIRES (cont'd.) PICK & CARRY CAPACITIES (UP TO 2.5 MPH) - BOOM CENTERED OVER FRONT (See rote 7) Regus ne = Wain Boom Lorghin Fest i A wo | 0 | Sea ear | “a v2 | 33360 | ssa80 ea) | “ier) ve | 27800 | 27.700 ey | “1a | 280 | Bast | sagan | aoae0 | cogs tea)” | “ies | “ees | “tees | “ter 2 | 15900 | 75.890 | 18.80 | 74.800 | 74800 ; 20 6 3 a0 | oa Gir | 7S | 5 | Ser | 6a | es | eS) A 720 | 5450 | 580 | 6190 | e600 | 7240 | 7.450 we) | G65) | 2m | Bis | Gre | “ep | 655) 6 ‘3aro | 4z00 | 4690 | 5220 | S530 | 5940 o_| ge | uss) | 9 | eo | 62) a Zeao | 2gi0 | ago | 3ee0 | 4200 | 4.600 35 | “ea | “sy | “Gor | “eo | o5) S 2550 | aor | 3g20 | 3520 13) 60 | es) m ‘ano | 2200 | 2520 | 2020 05) | 65) | 5) | 615) 05 “ss | 1860 | 2150 5) | os) | drs) 70 “000 | 1300 | 1.580, (35) | Gas) | asp 7,109 ze 85) ‘or VBoom angina depos Teme uopeatg cde Rtero Ui mara opt nets 68 boom legis wih mari exended err & fy raced No Load Stabity Data ie Front_| Min. boom angle (eg) forindicatedengh | 91 (Ne Lo2e)/ hax boom length (tat 0 deg. boom angle] 60 “350 Deg, | Min: boom angle (deq,)fornicates length | 53 (No Leee)] Wax boom length (R) at 0 deg. boom angle] 50. Capacities do not exceed 75% of tipping loads as determined by test in accordance with SAE J765. 2. Capacities are applicable to machines equipped with Michelin 23.525" XHA cor Michelin 23.5R25 XADN (1858) tires at 75 psi 8 8 10 cold infation pressure and Goodyear 23.5R25"" GP2B tires at 80 psi cold inflation pressure. Defined Arc - Over front includes 6” on either side of longitudinal centertine of machine. Capacities appearing ebove the bold line are based on structural strength and tipping should not be relied upon as a capacity limitation Capacities are applicable only with machine on firm level surface. (On rubber ling with boom extension rot permitted For pick & carry operation, boom must be centered over front of machine, mechanical swing lock engaged and load restrained ‘rom swinging. When hancling loads in the structural range witn capactes close to maximum ratings, travel should be reduced to creep speeds. ‘Axie lockouts must be functioning when Iiting on rubber. Alling depends on proper tire inflation, capacity end condition. Capacities must be reduced for lower tire inflation pressures, See lifting capacity chart for tre used. Damaged tes are hazardous to safe operation of orane, Cxeep = not over 200 8. of movement in any 30 minute period and not exceeding 1 mph, RTe36¢-S00000 529FT. BOOMEXTENSION ONOUTRIGGERS FULLYEXTENDED- 360" 4, Boom angle is the angle above or below horizontal of the longitudinal axis of the boom base section after iting rated load. Reds |__298 LENGTH 5. Capacities listed are with outrggers fuly extended and in [woos [#0088 ual ats stony 7 Feet : 29 FT. OF FSETTABLE BOOM EXTENSION WARNING: For OFFSET | 30° OFFSET ‘main boom length greater than 100 ft. with 29 ft. boom mo | 9380 {extension In working positon, the boom angle must not be ars) fees than 0° ence fos of sabity wil occur causing 2 aoe {pping condtion. The boom angle isnot restricted for main os | Be oom length equal to or less than 100 f. This waming also Saleem apples for boom extension erection purposes (73), 8) «| 7m [5 LINE PULLS AND REEVING INFORMATION ( PERVRSELE se Tate] 480 HOSTS ‘CABLE SPECS. recri eee ‘4 (19 rm) 18x19 Cass oF 9557 w]e [are Maing | MO ee sans (63) (ai) Mn. Breaking S¥. 64600 Ib. we 8980) ari (64) (685) Maina ane| 24° (19mm) 647 Css EPSIWRC SpecalFiexbe | 1292018 5360 | 4,660 ode 30 es | S360 ‘380 in Breaking St. 66600 bs. 4e00 | 4610 70 | es) | 35) 7 | 4360 | 4560 (68) (605) WEIGHT REDUCTIONS FOR wo | se | 4360 LOAD HANDLING DEVICES i535) (68) sao a8 29 FT. BOOM EXTENSION 8 | eos) (65) Stewed a2 bs ~ | 3160 | 3.260 Erected = Za75 bs. ars) (62) 2860 | 280 os | 2860 2.861 29 FT. « 61 FT BOOM EXTENSION joo Pans eac0 "stowed = 641 Bs. ‘a (65) Erected Ravadied)- 778 bs, jos | 2020 | 2.020 Erected (Exended )- 6.628 bs. o7rs_| ata, “Raduston ofmain boom capaciies wo | ts70 | 1670 3) 7) [AUXILIARY BOOM HEAD Tbe, AGSTO-OTTOe HOOKBLOCKS and HEADACHE BALLS Note: () Boom anges ar in degrees. 35 Ton 8 Sheave a72 bss] *Tnis capac is based upon maximum Boom ange 35" Ton 3 Sheave arse (wiereeipits) s ‘LMI operating code. Refer to LMI manual for instructions. 1. All capacities above the bold line are bases on structural 15 Ton 1 Sheave 380 be4] ‘irength of boom extension [10 Ton Headache Bal 560 b+ 2, 29 boom extension length may be used for single line iting service only. 3, Redii listed are for a fully extended boom with the boom ‘extension erected. For main boom lengths less than fully ‘extended, the rated loads are determined by boom angle. Use conly the column which corresponds to the boom extension length and ofset for which the machine is configured. For ‘boom angles not shown, use the rating of the next lower boom. angle. WARNING: Operation of this machine with heavier loads than the capacities listed is strictly prohibited. Machine tipping with boom extension occurs rapidly and without 2c: vance warning RTEB8C-SIN 00000, +¢Reer to rating plate for actual weight When ling over swingaway andior jb combinations, deduct {otal weight ofall load handling devices reeved over min boom nose directly from swingaway or jib capacity NOTE: All foad handling devices and boom attachments are ‘considered part of the load and suitable allowances MUST BE [MADE for their combined weights. Weights are for Grove fur- niished equipment,29 FT. -51 FT. TELE. EXTENSION ONOUTRIGGERS FULLY EXTENDED-360" mutena | srk LENOTH facts sonar] oeoas | monet [00 ro epee orfser | otter | ortser | oer sate i (775) sete Som = ; (755) (78) alas gogo (73) (78) (76.5) ese | aane | arm oy | 3 | we | ase [aso | sam (685) (735) (73) alae eaco li coocog leon ey | “ee | ie | a8 = | see [asso | am] eran ey | es | sr | ce] B00 | 4am | aos] ze00 ei | ‘eo | ten _| tm se [asso | zen [aso aon Gs | es | Ye | 5 alge goog gaan |S | BS | eS we] ase [3am [3am | zos0 (635) (58) (60.5) (68) ala oalacamalasmngl ean (605) (58.5) (66) wae 2sno | 22t0 a | ws % = = Te nase Paso 7a ‘age an as Tmo] 1a 15 (43.5) (49.5) 120 (40.5) (46.5) “eo | —1ae0 hea G7) (43) A6-820-0113698 NOTE: () Boom angles are in degrees “Tis capacity based upon maximum boom angle. ‘PLM operating cade, Refer o LMI manual for instructions RTEQ5C-SIN 00000 1. All capacities above the bold line are based on structural strength of boom extension. 2, 29 ft. and 51 ft. boom extension lengths may be used for single line lifting service only. 3. Radil listed are for a fully extended boom with the boom extension erected. For main boom lengths less than fully extended, the rated loads are deter- mined by boom angle. Use only the column which corresponds to the boom extension length and offset for which the machine is configured. For boom angles not shown, use the rating of the next lower boom angle. WARNING: Operation of this machine with heavier loads than the capacities listed is strictly prohibited, Machine tipping with boom extension occurs rap- idly and without advance warning. 4, Boom angle is the angle above or below horizontal of the longitudinal axis of the boom base section after lifting rated load. 5, Capacities listed are with outriggers fully extended and vertical jacks set only. 6. 29 FT. TI FF: E BOOM EXTEN- SION WARNING: For main boom length greater than 100 ft. with 29 ft. tele. boom extension in working position, the boom angle must not be less than 30° since loss of stability wil occur causing a tipping condition. The boom angle is not restricted for main boom length equal to or less than 100 ft. This warning also applies for boom extension erec- tion purposes. S1_FT. TELE. OFFSETTABLE BOOM EXTEN: ‘SION WARNING: For main boom length greater than 90. with 51 ft. tele. boom extension in working position, the boom angle must not be less than 33.5" since loss of stability will ocour causing @ tipping condition, The boom angle is not restricted for main boom length equalto orless than 90. This warning also applies for boom extension erection purposes.| GE DIAGRAM (BOOM DEFLECTION NOT SHOWN) D6-829-011327 i | | 0° FEET BOOM & EXTENSION LENGTH IN 0 10 40 20 <— AXIS _OF OPERATING RADIUS E FROM AXIS OF ROTATION Suaetel) DIMENSIONS ARE FOR LARGEST ROVE FURNISHED HOOK BLOCK AND HEADACHE BALL .WITH ANTI-TWO BLOCK ACTIVATED. Maw Bove RTEQ6C- SIN 000000 8CENTERLINE OF OUTRIGGER CENTERLINE SUPPORT OF BOOM LONGITUDINAL CENTERLINE OF CRANE SEE NOTE AT BOTTOM CENTERLINE DIAGRAM OF ROTATION FOR LIFTING ON OUTRIGGERS ~ REAR AXLE OSCILLATION LOCKOUTS MUST 800M —— MAINTAIN 360° CENTERED CAPACITIES OVER FRONT tae FRONT DIAGRAM 7 = ro the Ge 88398 ON TIRES BOLD LINES DETERMINE THE LIMITING POSITION OF ANY LOAD FOR OPERATION WITHIN WORKING AREAS INDICATED WORKING AREA DIAGRAM RTE85¢-SIN 00000ZERO DEGREE BOOMANGLE CHARTS ON OUTRIGGERS FULLY EXTENDED - 360° Boom Main Boom Length in Feet Angle [34 40 so | ‘se | 60 70 80 so | 100 | 105 16,350 | 12,700] 8,390 | 6030 | 8710 | 4,380 | 3,370 | 2590 | 1,960 | 1,700 27.1) | 3) | 43) | G08) | 63) 3) 3) | (83) 3) 8) ON RUBBER 23.5R25 TIRES (GOODYEAR & MICHELIN) Stationary Capacity Defined Arc Over Front (See Note 3) Boom ‘Main Boom Length in Feet Angle e Stationary Capacity 360° Arc Boom | Main Boom Length in Feat Angle ie Pick & Cary Capacities Up to 2.5 MPH Boom Centered Over Front (See Note 7) Boor Main Boom Length in Feet Arle [a4 | ao | 50 | ‘se | 60 | 70 o | 13,850 f 9,170 [4,760 | 2,690 | 2410 | 1,410 (27s) 33) | 43) | Gos) | 3) | (3) ‘AB-020-011625 Note: () Reference radi in feet, “88 f. boom length is with inner-mid extended and outer-mid & fly retracted RTS36C-SIN 00000, 10RATED LIFTING CAPACITIES IN POUNDS 34 FT. - 105 FT. BOOM ON OUTRIGGERS 50% EXTENDED (15' 9" SPREAD) - 360° Rachn woot Feet ain Boom Lengihin Fost “1 |» | «| «0 | | «0 | «© | 10 | 105 70 | 7o900 | e900 | 6.650 | 43550 | 2800 (| -@o_| mas | ces) | a7 72 | 64380 | 64000 | 5000 | 43.650 | 20,00 | 20300 | en | cm | cn | a | ce 7 | S450 | 63550 | 48000 | 41500 | 2aa00 | 2a00 555) | ez) | eas) | cig) | a5) | 55) 20 [3500 35) | 25 | vers) | =) | (ors) | ca | cs) 25 | 23.160 | 22700 | 21.600 | 2080 | 20.600 720450 (@s) | 2) | as) | (608) | (625) o 3 ‘e000 | 15800 | 16050 | 15.180 | 15,350 | 15480 | 5400 | 16,360] 15200 ers) | ss) | | ees | 25 | en | os | cs | = woo | 1,050 | 4200 | «x50 | s2000 | +200 | 12,00 | +2300 ers) | ars | 60) | ers) | @ | on | eo | cm % 590 | ea1o | e450 | 9050 | 9540 | 080 | 9750 | 0770 ass | cos | as | 25 | ese | os | cos | oH a8 | See 6200 | 6420 | 900 | 7.850 | 7.820 | 7,930 | 7,970 Womna Go | ei | des | eo | eo | wo | oo 3 | Not 16 azo | 4a70 | sat0 | 5960 | 600 | ea00 | eso (38) | “esr | “eo | “eo | “sr | os) | 5) s ‘azio | 4700 | 5050 | 6390 | 5300 2 | eo | on | os | 6s co ‘saa0 | 3680 | 4010 | 440 | 4430 @s) | ors | wo | ea | Geo % 2a50 | 3,60 | 470 | 3620 cos | en | as | on 70 2aao | 2aao | 2760 | 2900 os) | G8) | 438) | 7) 75 1.a40 | 2.100 | 2270 es) | Ges) | 425) 20 1300 | 1600 | 1.730 (135) | 3s) | ee) rs x0 | 1270 ess) | G25) ‘imum boom angle (eg) for eted lngth 28 ‘Maximum boom ing) at 0 deg, boom angle (no bd) 30 Note:() Boom angles ae in degrees. #L.Ml operating code, Refer to LM manuel for intone. Boom “iting Copacties t Ze Degree Boom Angle On Ouviggars 60% Extended - 360" io woe [a [0 [oo 2 o Nate () Reference radi infect ‘AE 820-0720558 "58 8 boom longthis with insermid extersed and outormlé & fy revactes. @Capacty ako applicable &t maximum boom angle. RT835C- Siv0000029 FT. FIXED LENGTH BOOM EXTENSION ON OUTRIGGERS 50% EXTENDED (15' 9" SPREAD) - 360° 29% LENGTH 45 Redius ast | _ #4088, Feet | 0 30° orrset | OFFSET 9,360 2 | ars) 3.960 Sze ces) ao | 8810 [5360 50 55 = [ey [se «fas |e [als = [as |e Note: () Boom angles are in degrees, LMI operating code. Refer to LMI manual for instructions. Te36¢-SNV 00000 1. Allcapacities above the bold line are based on structural strength of boom extension. 2, 29 ft. boom extension length may be used for single line liting service only. 3. Radil listed are for a fully extended boom with the boom extension erected. For main boom lengths less than fully extended, the rated loads are determined by boom angle. Use only'the column which corresponds to the boom extension length and offset for which the machine is configured. For boom angles not shown, use the rating of the next lower boom angle. WARNING: Operation of this machine with heavier loads than the capacities listed Is strictly prohibited. Machine tipping with boom extension occurs rapidly and without advance warning, 4, Boom angle is the angle above or below horizontal of the longitudinal axis of the boom base section after lifting rated load. 5. Capacities listed are with outriggers at 15 ft. 9in. spread and vertical jacks set only. 6. 29 FT. OFFSETTABLE BOOM EXTENSION WARNING: For main boom length greater than 60 ft. with 29 f. tele. boom extension in working position, the boom angle must not be less than 48.5° since loss of stability will ‘occur causing a tipping condition. The boom angle is not restricted for main boom length equal to or less than 60 ‘it, This warning also applies for boom extension erection purposes. 229 FT. - 51 FT. TELE. BOOM EXTENSION ON OUTRIGGERS 50% EXTENDED (15' 9" SPREAD) - 360° 2ORLENGTA | 51 8 LENGTH Radius [yao2a | a4oza | #4041 | 404s Feet o 30" oO 30” orrser | oreser | oFrser | oFeser 2.000 $0 | es) 35 8,600 “5,065, 55) 7) wo | 8250 | 6000 | 4900 (73) (78) (76.5) we | 7090 4800 | 4700 (71) (75.5) (74.5) mo | a740 | 4600 | 4400 25) | 3s) | 3) ze | 4830 | 4400 | 4000 | “2800 es) Lc | a | ce 60 3,710 3,710 3,800 2,700 (4) | 68.5) | (69) (77) es | 2980 | 2990 | 700 | 2600 rs) | ee) | en _| 75) 7 | 2250 | 2260 | 3050 | 2500 es) | 635) | 65) 75 | 1590 | 11600 | 2490 (58) (60.5) (62.5) 80 1,180 1,180 1,990 1,990 (83.5) (68) (60.5) (68) 1550 | 1.550 8 85) | (66) 160 | 1,160 % (6) | 635) 16820012087 NOTE: ( ) Boom angles are in degrees. ‘This capacity is based upon maximum boom angle. ‘LN operating code, Refer to LIM manval for instructions. RTES5C- SIN 00000 1. Allcapacities above the bold ine are based on structural strength of boom extension. 2. 291. and 51 ft. boom extension lengths may be used for single line iting service only. 3, Radilisted are for a fully extended boom with the boom extension erected. Formain boom lengths less than fully extended, the rated loads are determined by boomangle. Use only the column which corresponds to the boom ‘extension length and offset for which the machine is configured. Forboom angles not shown, use the rating of| the next lower boom angle. WARNING: Operation ofthis machine with heavierloads than the capacties listed is strictly prohibited. Machine tipping with boom extension occurs rapidly and without ‘edvancewaming, 4, Boom angle is the angle above or below horizontal ofthe longitudinal axisofthe boombase section afteriftingrated load, 5. Capacities listed are with outriggers at 15 ft.9in. spread and vertical jacks set only. 6, 29. FT. TELE, OFFSETTABLE BOOM EXTENSION WARNING: Formainboom|ength greaterthan 60f. with 287i. tele. boom extension in working position, the boom ‘angle must notbe less than 52.5° since loss of stability will ‘occur causing a tipping condition. The boom angle is not restricted formain boom|ength equaltoorless than 50ft This warning also applies for boom extension erection Purposes. 51 FT.TELE. OFFSETTABLE BOOMEXTENSIONWARN- ING: For main boom length greater than 40 ft. with 51 f. tele, boom extensionin working position, the boom angle mustnotbeless than 55.5° since lossof stabiliy willoccur causing a tipping condition. The boom angle is not restricted formain boom length equal toorless than 40 ft This warning also applies for boom extension erection Purposes. 8RTB36C-SIN 00000, “RATED LIFTING CAPACITIES IN POUNDS 34 FT. - 105 FT. BOOM ON OUTRIGGERS 0% EXTENDED (9' 3.5" SPREAD) - 360° #8001 Radius in Main Boom Length in Feet Feet | 34 so _[ <8 | 60 | 70 | 80 | 90 | 100 | 105 42 | 36.100 | 33,900 | 30,900 | 28,950 28,000 (62) | 67) | 72) | (745) | (75) | (78) 4g. | 24,700 | 24,250 | 22.480 | 21,100 | 21,100 | 20,860 (55) | (62) | (685) | (71.5) | (728) | (755) 29 | 151050 | 14,650 | 14,200 | 13,050 | 13,200 | 13,750 3) | (25) | (61.5) | (66) _| (75) | (72) ‘25 | 10,080] 9,660 | 8,950 | e400 | 2530 | 9,120 | 9,720 | 9,780 | 9,760 | 9,740 (26s) | (42) | 45) | (605) | (625) | (75) | (7) | (74) | (755) | (765) A 6270 | 5,880 | 5,570 | 5.690 | 6,230 | 6,780 | 7,170 7,260 @7s) | 46s) | 4) | 65) | 25) | (7) | 70s) wy a 3930 | 3,680 | 3.790 | 4,300 | 4,800 | 6,190 | 5410 | 5.400 (7.5) | 475) | 60) | 675) | 3) | 7) | G25) | 77) a 2,540 | 2,320 | 2430 | 2910 | 3,390 | 3,740 | 4,030 | 4,090 (245) | 9.5) | (43) | 25) | 685) | (63) | (665) | (68) as |. Se 1,300 | 1400 | 1,860 | 2320 | 2650 | 2950 | 3,020 Warning 30) | G45) | 465) | 4) | (59) | (63) | 45) g0._| Note 16 1,050 | 1,500 | 1,800 | 2,080 | 2,160 (40) | 9) | (5) | G95) | 615) 55 1,120 | 1,370 | 1,450 1) | 68) | 68) ‘Minimum boom angle (deg.) for indicated length 555 ‘Maximum boom length (ft) at 0 deg. boom angle (no load) 50 Note: () Boom angles are in degrees. #LMI operating code. Refer to LM manual for instructions, Boom |_bifing Capacities at Zero Degree Boom Angle On Outriggers 0% Extended (8 3.8" Spread) - 360° Angle Note: ( ) Reference radii in fet. "88 ft. boom length is with inner-mid extended and outer-mid & fly retracted, @Capacity also applicable at maximum boom angle. RTE35C-SN.00000 ‘A6-829-012056 5Rts SN 00000, 23.5R25 TIRE INFLATION - PSI (BAR) SE (FRONT & REAR) GOODYEAR LIFTING SERVICE , GENERAL | TRAVEL AND EXTENDED TRAVEL STATIC, CREEP & 2.5 MPH (4.0 kmh) 80 (5.5) 23.5R25 MICHELIN 23.5R25 MICHELIN 75 (5.2) 75 (6.2) 6NAME, DATE Grove RT 635 Survey LOCATION 1. What should be the tire pressure for 23.5R25 Goodyear tires when the crane is being used in a pick and carry operation? a. _ 80 psi COLD INFLATION PRESSURE ~ PAGE 7 - NOTE 2 ‘What is the weight reduction for the 15-ton, 1 sheave hook block? @. 380 Ibs. ~ PAGE 6 - WEIGHT REDUCTION TABLE 3. Rated loads as shown on lift chart pertain to this machine as it was what? 2. ORIGINALLY MFG. AND EQUIPPED -PAGE 2- GEN. NOTE 1 4. What is the LMI code for the 28' boom extension, offset at 0°, when the outriggers. are fully extended? a, #0051 - PAGE 6 - CHART 5. With the outriggers extended 50%, what is the lowest boom angle you can use when 80' of main boom is extended and the 29' Tele. extension is in the working position? a §2.5°- PAGE 13 - NOTE 6 6. Whatis the maximum tip height that can be obtained with the 51’ Tele. exten: the working position? a. 162’ ~ 164’ - PAGE 8 ~ RANGE DIAGRAM. 7. What is the gross capacity for the 51’ Tele. extension, set at 30° offset, at a 67- degree boom angle and the outriggers are fully extended? What is the LMI Code? a. 2300 Ibs. - PAGE 7 - CHART — NO 67° - GO TO NEXT LOWER ® b. #0043 8. Whats the gross capacity that can be ted with the outriggers set at 0% extension, and the boom extended to 40 feet while at a zero degree boom angle? a, 4980 Ibs. ~ PAGE 15 ~ BOTTOM OF CHART CRANE INSPECTION & CERTIFICATION BUREAU - 201010. "4 12. 13. 14, 15. 16. 17, 18. What is the only boom length permitted to be used with all of the powered boom sections are not extended equally? a. 88 ft PAGES 3, 7, 11& 15 - BOTTOM OF CHARTS At the boom length specified in question nine, the inner-mid section will be fully EXTENDED and the outer-mid and fly will be__ RETRACTED What is the spread of the outriggers when they are 50% extended? a. 189’ PAGE 11 — TOP OF CHART ‘Why should the boom angle before loading be greater than the loaded boom angle? a. TO ACCOUNT FOR DEFLECTION - PAGE 2- OP. NOTE 14 What will happen if the Tele. Offsettable boom extension is extended, in the 51 ft. working position and the main boom lengths are greater than 90°, and at a boom angle of less than 33.5 degrees? a. _ LOSS OF STABILITY WILL OCCUR CAUSING A TIPPING CONDITION. — PAGE -7—note 6 On the "ZERO DEGREE BOOM ANGLE" charts, what do the figures in parentheses stand for? a. () REFERENCE RADII IN FEET - PAGE15 - BOTTOM OF CHART ‘What is the weight of the 29" fixed boom extension in the stowed position? a. 424 Ibs, ~ PAGE 6 -WEIGHT REDUCTIONS CHART What are the two types of wire rope that may be used on the crane? a" 48X19 CLASS OR b. _%" 6X37 CLASS - PAGE 6 ~ LINE PULLS INFO What is the LMI operating code for operating On Rubber in a 360-degree arc? a #9005 - PAGE 4 TOP OF CHART What is the headroom that is required for the main block to ensure that it does not strike the boom when the anti-two block is activated? a: 70" PAGE. (CRANE INSPECTION & CERTIFICATION BUREAU - 201019. 20. 21. 22. 23. 24, 25, ‘What is the weight reduction for the 29 ft. - 51 ft. feet Tele Boom swing away extension that is erected and fully extended, when the load is being lifted from the main boom point? 2, 6628 Ibs. ~ page 6 - WEIGHT REDUCTION CHART What is the maximum allowable travel speed for a "Pick and Carry" hoisting ‘operation? a _2.5 mph - PAGE 7 ~ PICK AND CARRY LOAD CHART What is the maximum length the boom can be extended over the side, at a zero degree boom angle, with the outriggers extended to the 50% stance? a, 90-ft. - PAGE 11 - 50% LOAD CHART What is the gross capacity with the crane on rubber, over the side, with a 70-foot boom, at a 15-foot radius? a. NO CAPACITY SHOWN ~ PAGE 4 - ON RUBBER 360° CHART ‘What value should be used when either the radius, or boom length falls in between. values that are listed? a _ USE THE SMALLEST LOAD SHOWN AT EITHER THE NEXT LARGER RADIUS OR THE NEXT LONGER OR SHORTER BOOM LENGTH ~ PAGE 2- OP NOTE 9 ‘What are the three deductions to be deducted from the listed rating when lifting a load? a HOOKBLOCK b. SLINGS. c. AUXILIARY LIFTING DEVICES ~ PAGE 2~ OP NOTE 3 What precaution must be taken when operating "On Outriggers 50% extended (15° 9" spread mode)? a THE OUTRIGGER BEAM PINS MUST BE ENGAGED ~ PAGE 2 - OP NOTE 17 (CRANE INSPECTION & CERTIFICATION BUREAU - 2010NAME DATE COMPANY, LOCATION SCORE INSTRUCTOR MOBILE CRANE INSPECTOR TRAINING FINAL EXAMINATION CONFIDENTIAL CRANE INSPECTION & CERTIFICATION BUREAU SECURE DOCUMENT D0 NOT REPRODUCE ANSWERS ‘©Copyright, 2007, by Crane Inspection & Certification Bureau. All rights reserved. This document may not be ‘eproduced in any form or by any means without prior, written permission from Crane Inspection & Certification Bureau, DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007,This is a test for mobile crane inspector qualification. You will be asked to answer essay type questions. For each question, there is one correct answer. To illustrate how to respond to the questions in this test follow the example of the sample question. The test is an open book test and OSHA regulations, ASME safety Sampl Test loads shall not exceed what percent of the crane’s rated capacity? a L108 DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007,10. 1. ‘Which way should a boom swing when you push the control lever? a. Towards the boom. When an OSHA standard and an ANSI standard conflict, which would be the best choice would be to follow? a. The standard that provides the most stringent guidance. Per OSHA, what are the two types of inspections? a. Frequent and Periodic What shall be provided with each crane and be securely fixed to the crane in a location easily visible to the operator while seated at his control station? @ Load rating chart ANSI B30.5 specifies that an owner's manual be kept where? a, ANSI B30. does not specify the location to keep an owners manual. What is the term that means a rope system in which the rope travels around drums and sheaves? a Reeving Does a cab door have to lock open? a. Yes ‘What is the term that defines the separate hoist rope system of lighter load capacity and higher speed than provided by the main hoist? @. —_ Whipline (auxiliary hoist) Crawler cranes without outriggers are rated at what percent of their tipping loads? a 78% Per 29 CFR 1910.180, who shall be permitted to operate a crane that is covered by that regulation? a, Designated Personnel What is the ASME / ANS! that pertains to the selection, use, inspection and rejection of slings? a. ASME/ANS! 830.9 DEVELOPED BY GRANE INSPECTION & CERTIFICATION BUREAU - 200712, 13. 14, 15. 16, 17. 18, 19, 20. 2 22. ‘When conducting normal crane operations, when can a crane operated at a radius not shown on the load capacity chart? a Never ‘What is the design factor for live or running ropes that wind on drums or travel over sheaves? b 35 In running ropes, how many broken wires, in one strand, in one lay is cause for replacing the hoist wire rope? c Three Principal walking surfaces shall be made of what type of material? a. _ Skid Resistant ‘What are the vision requirements that operators, maintenance personnel and inspectors must have in order to operate a mobile crane? @. 20/30 in one eye and 20/50 in the other Per OSHA, monthly inspection records are required for what items? @, Brakes, crane hooks and ropes On a fully loaded load hoist drum, how much of the flange shall extend over the wire rope? ah” What is the Federal/OSHA Standard that pertains to the lifting of personnel in suspended personnel platforms? a. 29. CFR 1926.50 Wire rope safety factors shall be in accordance with what standard? a ANSIB30.5 How often shall standby cranes be inspected? a. At least semi-annually The employer shall designate whom to inspect all machinery and equipment prior to each use and during use to make sure that itis in a safe operating condition? a, Acompetent person DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 200723. 24, 25. 26. 28. 29. 30. 31 32, 33. What type of mobile cranes requires seatbelts? a. single control station wheel mounted cranes ‘What is the term that describes a chemical decomposition to a main hoist wire rope by exposure to moisture, acids, alkalis or other destructive agents? a. Corrosion When performing maintenance and inspections on a mobile crane, where should the crane be located? @ The crane should be located where it will not interfere with other operating equipment How should the cribbing be placed beneath the horizontal outrigger beams when setting up a crane? _Cribbing should not be placed beneath the horizontal outrigger beams ‘A malleable wire rope clip is best used for which lifting operation? a. None, malleable clips are i jal to use for any lifting operation. When the radius of a crane is between values listed on the capacity chart shown what action should the operator take? @. Use the capacity of the longer radius After a two blocking event, what type of damage can be done to a boom point sheave? a, _ Broken flanges, Damaged bearing and wire rope damage ‘What is the term that describes surface wear due to rubbing or sliding action on the whip line? a Abrasion ‘When inspecting a crane hook what is the maximum amount of throat opening that is allowed? a 5% not exceed % inch What OSHA standard clearly defines or specifies the amount of boom damage, which is acceptable or not? a None, Use the manufacturer recommendation / specifications What is the greatest amount of force allowable to move a hand operated control? a= a: 30 ibe) DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 200736. 36. 37. 38. 39. 40. 41 42. 43, 44. The employer shall comply with whose specifications and limitations applicable to the operation of the crane? a The Manufacturer How often should the operator, maintenance personnel and inspectors have a physical examination unless supervision deems that be done more frequently? a. Three years All windows shall be of what type of glass? a Safety glass, or the equivalent ‘When setting up a crane, what is the recommended distance for counterweight clearance? a 2 feet A picture frame on a lattice boom should be within 2 % - 2% of being square as per ASME / ANSI B30.5. a. False The B30.5 gives no guidance, see Mfg. specs Where can the specifications for allowable turntable (bearing) wear be found? a Manufacturer How many wraps of wire rope, are required to remain on the hoist drum when the main load hook is in the lowest working position? a Two What is the term that describes a hoist wire rope that has a permanent distortion of the wires and strands resulting from sharp bends? a Kink How high do the tires have to be, to be considered on outriggers? . tires off of the supporting surface All jibs shall have positive stops to prevent their movement of more than how many degrees above the straight line of the jib and boom. a 5 degrees In transit with no load and boom lowered, what is the minimum clearance when the power line is rated at SOkV, or less? 2. 4 feet per osha, 6 per asme DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007,45, 48. 47. 48, 49, 50. 51 52. 53. 54, 56. ‘When inspecting wire rope on a hoist drum, how many randomly broken wires in one lay, in a six strand wire rope are acceptable before removal from service is required? an Six ‘What markings are required to be on a load block? a. Rated capacity and weight What OSHA standard requires (mandatory) that a hand signal chart be mounted on a mobile crane? a. NONE, 1926.550 requires that an illustration of the signals be posted at the job site Per OSHA, what areas must be barricaded to prevent personnel from being struck? a. Accessible areas of the swing of the superstructure of the crane What is the amount of reduction in diameter of a 9/16" hoist wire rope that requires the wire rope be taken out of service? a. three sixty-fourths of an inch The requirements of 29 CFR 1910.180 are only applicable to cranes when used as what? a Lifting Cranes Who must approve modifications or additions which affect the capacity or safe operation of the crane, and what must the approving authority provide? a. The manufacturer and the approval must be in writing What is the ASME safety standard that applies to hooks? a ASME 830.10 Does OSHA require an employer to keep written dally pre-operational inspection records? a No When lifting personnel in a suspended personnel platform, the load lines must be capable of supporting, without failure, what amount of loading? a. _ seven times the maximum intended load When lifting personnel in a suspended personnel platform, are records required to be kept of the items that were discussed at the pre-lift meeting? a. No, but it is recommended DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007,56. 37. 58. 59, 60. 61 62. 63. 64, 665. Ifit is desired to give instructions to the operator, other than those provided by the established signal system, what action must be taken? a. The crane motions be stopped The weight of all auxiliary handling devices must be considered as what? a Must be considered as part of the load What is the design factor for rotation resistant wire rope? a Five ‘Where can a crane inspector find out information about the hoist line reeving? @. The crane’s load capacity chart, not the operators manual What publication or standard contains the training and qualifications of crane maintenance and inspector personnel? a ASME B30.5 Per 29 CFR 1910.180, when may a crane be loaded beyond the rated load? a. For test purposes ‘What is the term that describes the abilty of the machine and its components to withstand the stresses imposed by applied loads? a, Structural Competence ‘What functions shall be tested during an initial test? a. _Load lifting and lowering mechanisms b. Boom lifting and lowering mechanisms c. Swinging mechanism e. Travel mechanism £ Safety devie How should wire rope be stored? 2, Inamanner so as to prevent damage or deterioration Why should wire rope be lubricated? @. To reduce internal friction and to prevent corrosion DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 200767. 68. 69. 70. 1 72. 7B, 74 75. What is the size of fire extinguisher that should be installed on the crane? a 5 BC OSHA, 10 BC ASME Where should tools, oil cans, waste, extra fuses or other necessary articles be stored? a. Ina tool box and not be allowed to be loose in the cab All cranes over what capacity shall have a load indicator, rated capacity indicator or a rated capacity load limiter? A. 3Tons What is the interval for a periodic inspection? a4 12 months What is the damage that can require that a load hook be taken out of service? a cracks b. deformation c. — damage from chemicals d. safety latch engagement e. evidence of heat damage Where shall a load chart be kept? Permanently attached in a location accessible to the operator wi controls A preventative maintenance program should be established based on whose recommendations? a. The manufacturers What warning sign is required to be at the operator's station? a. Electrocution or electrical hazard ts a horn or other audible device required? a. yes Using both the B30.5 and the 1910.180, determine what percentage of the tipping value, a mobile crane on tires load rating would be? a, B30.5 75%, 1910.180 85% DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007,76. 71. 78. 79. 80. Why should calipers be rotated on the wire rope when measuring the diameter of the rope? a. To be able to measure the true diameter ‘When may the crane be operated with a Load Moment Indicating System disabled? @ During assembly/disassembly What should the angle be between the outrigger pad and the vertical jack when set up on outriggers? a 90 DEGREES. Per OSHA, is the inspector required to place a sticker on the crane when crane has successfully passed a periodic inspection? a NO ‘What are the capacities that are above the bold line on the load chart are based on? a Structural strength/hydraulic strength 10 DEVELOPED BY CRANE INSPECTION & CERTIFICATION BUREAU - 2007co vot Number: FT.201 Rev: A DCN: Date: 10 JAN 2006. Page 3 of 21 _ __ Approved by: 0 Subject: | Attendee Information Sheet Last Name FirstName ‘Middle intial EmployeriCompany Name [Doe. E-Mail Address Employer/Company Address ‘Occupation/lab Tile | Telephone Number: Fax Number: CICB Training Program Tile Locations CICB tnstructor Training Dates 1 (please circle one) do / do not herby give CICB permission to release my test score to my employer. EOCOD DED EHER SR EEE SEE Onn ERROR EERIE EE IEEE EEE EEE ESET ESF EEEE SHEE TO BE COMPLETED BY CICB INSTRUCTOR Type of student identification checked (circle one): Driver's Lic., CDL, Passport, Other Document Number: Exp. Date: Inst. Initial ORE OL EEE TO OOH On EEE ee nen renensesesnesesestets Rigging Evaluation: Operator __Inspector__ Other Final Written __% Hands-on Evaluation __%(when applicable) Final Overall Score % Please Mark Certificate Type: Certificate ‘ompletion Attendance Qualification (Hands-on) Comments: ‘© Crane Inspection & Certification Bureau, 2007 3NAME ASME 830.5 DATE ‘SURVEY LOCATION 1. What type of wire rope shall not be used for the boom hoist on a mobile crane? a. ROTATION RESISTANT OR FIBER CORE ~ 5-1.7.2(b &¢) PG 18 2. When conducting normal crane operations, when can a crane be loaded beyond the specifications of the load rating chart? a NEVER -5-3.2.1.1 (a) PG 32 3. Whatis the design factor for live or running ropes that wind on drums or travel over sheaves? a. Notes than 3.5 ~ 5- 7.4 (a)(1) PG 18 4. What welding standard shall be followed when welding on a load-sustaining member of the crane? a ANSUAWS D143 - 5-1.9.5 PG 21 5. How often should the operator have a physical examination unless supervision deems that be done more frequently? a. Three years ~ 5-3.1.2(f) PG 29 6. What shall be the travel distance on hand levers from the neutral position on two-way levers? a. 14-inches — 5-1.6.2(b) PG 18 7. Inrunning ropes, how many broken wires, in one strand, in one lay is cause to replace the wire rope? a Three ~ 5-2.4.3(b)(1)(a) PG 26 8. All new cranes with a maximum load rating of over how many tons, should have a load indicator? @ 3 tons ~ 5-1.9,9.2 PG 21 8. The sheaves in the lower load block shall be equipped with what, that will guide the rope into the groove after is momentarily unloaded? 2 Close fitting guards ~ 5-1.7.4 (c) PG 19 we Page tots10, "1 12, 13, 14, 15, 16. 17, 18, 19. 20. Principal walking surfaces shall be made of what type of material? a. Skid resistant surface - 5-1.8.2(a) PG 20 Per ASME B30.5, what should the left lever of a telescopic boom lever, control? a. The swing- Fig. 12, pg 16 PG 16 Guard rails, handholds and steps shall be provided on cranes for easy access to the car and cab, and shall comply with what safety standard? a ANS! B30.5 ~ 5-1.8.2 6 PG 20 The design factor for boom pendants shall not be less than what? a 3.0 — 5-1.7.1(a&b) (2) PG 18 Travel distance on foot pedals shall be greater than what distance? 8, 10 inches ~ 5-1.6.2(b) PG 18 All windows shall be of what type of glass? a Safety glass, or the equivalent~5-1.8.1(b) PG 19 What two design factors are crane capacity charts based on? @ Structural Competence, Hydraulic strength PG9 b. Crane stability 51.1.2 182 ‘The areas of a cab roof must be able to support how many pounds a 200 LBS - 5.1.8.4 PG 20 When an ANSI standard and the manufacturer's manual conflict, which would be the best choice would be to follow? @ The manufacturer's manual PG Is one broken strand on a main hoist wire rope cause for replacing the wire rope? a Yes 52.4.3 b (2) PG 26 All signal persons shall be tested by whom? a designated person - 5-3.3.3 PG 35 id Pagezots24 22. 23. 24, 25. 26. 27. 28. 29 30. 3 How often shall Load Indication, Anti-Two Block Warning and Anti-Two Block Damage Prevention Systems be inspected and tested by a qualified person? a. Every 12 months: 5.2.1.6 (b) PG 24 ‘An accessible fire extinguisher of what size shall be available at the operator's station? a. 10 BC or higher - 5-3.4.9(a) PG 42 Who shall provide instructions for the removal of air from hydraulic circuits? a, The manufacturer ~ 5-2.3.3(e) PG 25 In transit with no load and boom lowered, what is the minimum clearance when the power line is rated between .75kV and S0kV? @ 6 feet- Table 2 PG at What is the ASME safety standard that applies to hooks? a ASME B30.10 5-2.3.3(c)(3) PG 25 Where shall the load chart be located in the crane? @. ina position visible to the operator while seated at the control station. b= 5-4.1.3(a) PGS When operational aids are inoperative or matfunctioning, who shall provide recommendations for continued operation or shutdown? 2. ‘The manufacturer — 5-2.1.6(¢) PG24 What is the minimum distance that all parts of the crane must be away from an overhead power line that is rated at 125 kV? a 15 feet- Table 2 PG4at If it is desired to give instructions to the operator, other than those provided by the established signal system, what action must be taken? a __ The crane motions be stopped ~ 5-3.3.1(c) PG 35 ‘The weight of all auxiliary handling devices must be considered as what? a Must be considered as part of the load - 5-1.1.1(b)(4). PGB What is the minimum amount of wire rope shall remain on the drum when the boom point is lowered to the level of the level of the supporting surface? a Two- 51.3.2 (2 a) PG 14 200 Page sot532. 33. 34. 36. 37. 38. 39. 40. 41 42. 43. When using the horn as an audible signaling device during crane movement, two beeps would mean what? a Go ahead - 5-3.3.7(b) PG 35 Who shall modify a load rating chart for a mobile crane mounted on a barge? a. ‘The manufacturer or a qualified person — 5-1.1.1(@) PG8 Test loads shall not exceed what percent of the manufacturer's load rating a PG 24 All hook and ball assemblies and load blocks shall be labeled with what? 8 Their rated capacity and weight - 5-1.7.6 PG 19 What is the design factor for rotation resistant wire rope? a Five~ 5-1.,7.4(c) PG 18 ‘What function should the right control lever control, on a Non-telescopic boom crane? @ Boom hoist contro! - Fig. 13— Page 17 ‘What shall be provided in all single-control station, wheel-mounted for use during transit, and travel? a Seat Belts ~ 5-1.8.1(e) PG20 When wire rope clips are used, the u-bolt portion should be where on the wire rope, @. The dead, or short end of the hoist rope-5-1.7.3(b) PG 19 ‘When would a load hook not have to be equipped with a safety latch? @ When the application would make the use impractical ~ §-1.7.6 PG 19 ‘What are the two types of regular inspections? @ Frequent and Periodic — 5-2.1.1(b)(1 & 2) PG 23 ‘What standard contains the criteria for repairing damaged hooks by welding? a. Repairs by welding or reshaping is not recommended - 5-2.3.3(¢)(3) PG 25 A preventative maintenance program should or shall be established, a Shall 5-2.3.1(a) PG 25 250 Page tots45, 46. 47. 48. 49, 50. What is the paragraph that recommends that replacement parts be obtained?? The original equipment manufacturer — 5-2.3.1 (b) PG 25 Who should determine the inspection frequency for wire rope?? PG 26 What is the amount of diameter reduction that would cause a 1” wire rope to be removed from service? a. Reduction from nominal diameter of more than 5% -6-2.4.3 b (6) PG 27 What type of records are required to be kept for the frequent inspection of wire rope? @. None supposed to be a visual inspection 5-2.4.2(a)(1) PG 26 5.2.1.5 PG 24 May a crane operator that is color blind operate a mobile crane? 2. Yes, if color differentiation Is not required for the operation ~ 5-3.1.2 (a)(2) PG 28 Who shall conduct an initial inspection of a new or altered crane? a. A qualified person — 5-2.1.1(a) PG23 How shall the load be attached to the load hook?? 2. The load shall be attached to the hook by means of slings or other devices of sufficient capacity. - 5-3.2.1.3 (b) PG 32 BT Pages ofSNAME Rigging DATE Initial Survey _—Os— Answers LOCATION 1, What are three basic types of hitches that are used in rigging? a VERTICAL b, CHOKER ©. BASKET 2. Whois responsible for giving the crane operator signals? a. A Designated signal person 3. Whatis the hand signal to raise the boom? a. Armextended, fingers closed, thumb pointing up 4, What single piece of information must be know prior to rigging any load? a. The weight of the load 5. What are the three basic types of slings? a. CHAIN B. WIRE ROPE ©. SYNTHETIC 6. What standard should be used for inspection criteria when inspecting slings? a ASME B30.9 7. What piece of lifting hardware may be used to adjust the length of a sling? a Turnbuckle 8. Whatis the point that the entire weight of the load may be considered as concentrated, and the object will balance? a, CENTER OF GRAVITY 9. Whats the only allowed method to form eyes in synthetic web slings? a SEWING BASIC RIGGING INSPECTOR TRAINING Page 1 of 324. 22. 23. 24, 25. What is a rope that is used to prevent the rotation of the load? a TAGLINE The size of any hardware or pin passing threw the eye of a wire rope sling shall be what size? a. _ Equal to the diameter of the wire rope OR LARGER What is an assembly that connects the load to the crane’s load block? a SLING Can it be assumed that 4-leg bridle sling will carry the load weigh equally in all four legs? ay NO) ‘When inspecting a 1/2inch 6X19 wire rope sling you discover 8 broken wires in one rope lay, technically could this rope sling continue in service? a Yes BASIC RIGGING INSPECTOR TRAINING Page 3 of 3Rigging Considerations Final Survey NAME DATE 1, OSHA __L _ covers rigging in the general industry environment. 2. OSHA _K__ covers rigging in the construction environment. 3. Ahazard not specifically listed in OSHA is covered by the__O 4, __Q_ determines who the competent person is. 5. _P_ for inspection and rigging must be assigned to a competent person. 6. _ Rigging gear shall be inspected prior to use on each shift and as, necessary__G_ All chain slings and synthetic slings must have_S__. Bystanders should be kept_U__. E _ is the identification of risks and provides a plan of action to reduce it 10. All_C__ lifting devices must be designed, marked and tested per ANSI B30.20. 11. The competent person must always know the _F 12. The use of a crane to hoist empioyees is_V__unless there is no safer way. 13. Slings that are _J__or defective shall not be used 14. The load hoisted with any piece of rigging must not__N__ the capacity. 15. The eyes of wire rope slings must not be formed with _B. 16. Many accidents are caused by overloading the _W__ of the rigging hardware or rigging, 17. When not in use, rigging equipment shall be__A___from the work area, 18. ASME _H address slings. 19, ASME _| addresses hooks. 20. ASME _T___ addresses personnel lifting, ZoOm™moog@g> xS< CAMMROVOZEr AEH Choose Answer from the Following list removed wire rope clips below-the-hook rigging equipment risk management capacity of the gear during use 830.9 830.10 damaged 1926.251 1910.184 1910.180 exceed general duty clause authority the employer defective identification tags 830.23 Clear of the loads to be lifted prohibited gross capacity 830.5 RIT ~ 201024 22, 23, 24. 25. 26. 27. 28. 29. 30. 31. 32, 33, 34. 36. 36. 37. 38. 39, 40. 44. Rigging Considerations Final Survey F__ inspection is the method most often used to inspect rigging hardware, Check _ __ for proper torque, spacing and number. B__is the maximum load that can be applied to rigging gear when lifting More than _P___ broken wire at rope end is cause for removal. Follow _1___ and the manufacturer's recommendations. ‘Stamped markings must be in the proper area and use _D. Rigging gear fails at its_E R__ is required at least annually M___in excess of 10% of any cross-sectional dimension is ‘cause for removal of a fitting from service, Inspect for broken wires directly at the _A. N__is required before each use. Never _J_ shackle pins. You can remove a sharp nick or gouge from rigging hardware by G —S_ on hooks should move freely and seat properly. h_ is required before putting into service. In heavy and severe service, load hooks should have a visual and a_T__ test as part of the periodic inspection. Check _U__ to ensure the load line is dead-ended properly and that the tag end is not secured to the load line. Fittings _K__in the field by welding or substitution of components are dangerous and their Working Load Limit is unknown. A_Q__ fitting must be removed from service because catastrophic failure is likely. L__is a load that can be applied to test the gear. Remove from service a fitting that is_C _, because it is certain that it has been overloaded at least two to three times its Working Load Limit. Reir~2010 P™7mooD > S = 2 E< CAR ~40°F. to +600°F remove sling from service shall be chain slings synthetic slings ten (10) wire rope clips steam cleaned wire rope slings -60° to 400°F permanently affixed latches |. rated load five (6) .. a strand is significantly displaced indication of overload in the longer leg . direct sunlight (ultra violet) chemical or heat damage 7 to 8 wire rope written record proof tested twice the rated capacity not be repaired ROIT 2010