IGBT Supply

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ACS800-207
Cabinet-installed IGBT Supply Units
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3AFE 68233810 Draft

EN
EFFECTIVE: 11.9.2003
 2003 ABB Oy. All Rights Reserved.

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What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Other documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2SHUDWLRQ%DVLFV
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AC voltage and current waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
+DUGZDUHGHVFULSWLRQ
Layout of a multidrive equipped with an IGBT supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block diagram of the IGBT supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
(OHFWULFDOLQVWDOODWLRQ
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Input power connection for a cabinet-installed unit with a main breaker . . . . . . . . . . . . . . . . . . . . . 16
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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Installation check-list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic checks with no voltage connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting voltage to input terminals and auxiliary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starting the IGBT supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Checks after start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
On-load checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7DEOHRIFRQWHQWV

Setting up fieldbus adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Controlling the IGBT supply from an overriding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Control Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Identification Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Starting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Start by the Starting Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Start via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Missing Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DC Voltage Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Reactive Power Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3DUDPHWHUV
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11 Reference Selects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
13 Analogue Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
15 Analogue Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
16 System Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
18 LED Panel Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
19 Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Trend Monitoring with Drive Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Sending a value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
19 Data Storage Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
21 Start/Stop Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
23 DC Bus Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
24 Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
30 Fault Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
51 Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
70 DDCS Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
71 DriveBus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
90, 91 Data Set Receive Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
92, 93 Data Set Transmit Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
98 Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
99 Start-up Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7DEOHRIFRQWHQWV

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General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fault Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fault Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
............................................................................ 60
)LHOGEXVFRQWURO
08 Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
09 Fault Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
(DUWKIDXOWSURWHFWLRQRSWLRQVIRUDQ,*%7VXSSO\
Floating Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Insulation Monitoring Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
In case of an earth fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Further information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
System-earthed Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
In case of an earth fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7HFKQLFDO'DWD
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Input Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Harmonic Distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
IGBT supply AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
IGBT supply DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Drive Control Unit RDCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Motor Control and I/O board RMIO-01 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7DEOHRIFRQWHQWV

Isolation and grounding diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Compliance with the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Second Environment (Unrestricted Distribution) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7DEOHRIFRQWHQWV

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This chapter gives information on the manual.
&RPSDWLELOLW\
The manual is compatible with ACS800-207, the cabinet-installed IGBT supply
modules.Some chapters are also valid for ACS800-204, the IGBT modules to be
installed into cabinet by the user.
6DIHW\LQVWUXFWLRQV
Follow all safety instructions delivered with the drive.
• Read the FRPSOHWHVDIHW\LQVWUXFWLRQV before you install, commission, or use
the drive. The complete safety instructions are given in $&60XOWL'ULYH6DIHW\
,QVWUXFWLRQV(3AFE 6476043264760432 [English])
• Read the VRIWZDUHIXQFWLRQVSHFLILFZDUQLQJVDQGQRWHVbefore changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read WDVNVSHFLILFVDIHW\LQVWUXFWLRQV before starting the task. See the section
describing the task.
5HDGHU
The reader is expected to know the standard electrical wiring practices, electronic
components, and electrical schematic symbols.
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$ERXWWKLVPDQXDO

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User documentation of a multidrive delivery contains technical drawings and a set of
manuals. Technical drawings are tailor-made for each delivery. The composition of
the manual set depends on the composition of the drive.
The manuals are listed below. The codes refer to the original English manuals.
0DQXDO ,QFOXGHGLQ«
*HQHUDOGULYHPDQXDOV every delivery
• ACS800 MultiDrive Safety Instructions (3AFE 64760432)
• ACS800 MultiDrive Mechanical Installation
• ACS 800 MultiDrive Planning the Electrical Installation (3AFE 64783742)
/LQHVLGHFRQYHUWHUPDQXDOV delivery which

includes the
• ACS800-307 and -507 Diode Supply Unit User’s Manual (3AFE 644940239) corresponding
supply module
• ACS800-207 IGBT Supply Unit User’s Manual (3AFE 68233810 [English])
0RWRUVLGHFRQYHUWHUKDUGZDUHPDQXDO
• ACS800-107 Inverter Unit Hardware Manual (3AFE 64809032) every delivery
0RWRUVLGHFRQYHUWHUILUPZDUHPDQXDOV delivery which

includes the
• ACS800 System Application Program Firmware Manual corresponding
program
• ACS800 Standard Application Program Firmware Manual (3AFE 64527592)
and Adaptive Program Application Guide (3AFE 64527274)
• ACS800 Master/Follower Application Guide (3AFE 64590430)
• ACS800 PFC Application Program Firmware Manual (3AFE 64649337)
• ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)
• etc.
2SWLRQGHYLFHPDQXDOV delivery which

includes the
• RAIO-01 Analogue I/O Extension User's Manual (3AFE 64484567) corresponding
option device
• RDIO-01 Digital I/O Extension User's Manual (3AFE 64485733)
• etc.
$ERXWWKLVPDQXDO

2SHUDWLRQ%DVLFV
This chapter describes how the IGBT supply works. The information is valid for the
cabinet-installed IGBT supply types ACS800-207, and IGBT supply modules
ACS800-104 when equipped with similar auxiliary devices.
2SHUDWLRQSULQFLSOH
The IGBT supply consist of an IGBT supply module, line filter, AC and DC fuses and
optional devices. The IGBT supply module rectifies three phase AC current to direct
current for the intermediate DC link of the drive. The intermediate DC link is further
supplying the inverter that runs the motor. There might be one inverter only (single
drive) or several inverters (multi drive) connected to the intermediate circuit. The line
filter suppresses the AC voltage and current harmonics.
The IGBT supply module is a four-quadrant switching-mode converter, i.e., the
power flow through the converter is reversible. As default, the converter controls the
DC link voltage to the peak value of the line-to-line voltage. The DC voltage
reference can be set also higher by a parameter. The control of the IGBT power
semiconductors is based on the Direct Torque Control (DTC) method typically used
in motor control of the drive. Two line currents and DC link voltage are measured and
used for the control.
Control and Gate Drivers
Common DC bus
,dc
Supply network
,U LCL Filter
8c
Converter
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The AC current is sinusoidal at a unity power factor. The IGBT supply unit does not
generate characteristic current or voltage overtones like a traditional 6- or 12-pulse
bridge does.
The Total Harmonic Distortion (THD) in voltage depends slightly on the Short Circuit
Ratio in the Point of Common Coupling (PCC), see chapter7HFKQLFDO'DWD. The high
frequency switching and high du/dt slightly distorts the voltage waveform at the input
of the converter. The depth of the voltage notches depends on the ratio of network
inductance to total line inductance (network + LCL filter inductance).
Typical line current (LU) and voltage (XUV) waveforms are shown below.
,[A], 8 [VAC]
1200
XUV
800
LU
400
0 W[ms]
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38
-400
-800
-1200
A typical spectrum of the voltage distortion at the output of the transformer is shown
below. Each harmonic is presented as compared to fundamental voltage (reference
value = 1). n denotes the ordinal number of the harmonic.
1,5
0,5
0
THD 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191
2SHUDWLRQ%DVLFV
+DUGZDUHGHVFULSWLRQ
This chapter describes the hardware of the cabinet installed IGBT supplies of types
ACS800-207. The information is also valid for the ACS800-104 IGBT supply
modules when equipped with similar auxiliary devices.
/D\RXWRIDPXOWLGULYHHTXLSSHGZLWKDQ,*%7VXSSO\
The figure below shows the layout of an ACS800 multidrive with IGBT supply. This is
an example in which some commonly used options are included. The designations
in brackets [] refer to %ORFNGLDJUDPRIWKH,*%7VXSSO\ on page 14.
'RRUVFORVHG
A B C D E
'HVFULSWLRQ
1
A Auxiliary control cubicle
9 1. Auxiliary voltage switch-fuse [Q10]
2. Meters, main breaker control switch, emergency stop switch
3. Auxiliary voltage transformer (230 or 115 VAC) [T10]
2 4. Auxiliary control relays, circuit breakers, etc.
5. IGBT supply module control unit [RDCU)] and branching unit
8 [APBU]
B Incoming cubicle
7
6. Input power cable and PE terminals
6 7. IGBT supply charging resistors and contactor [K2, R]
8. Main circuit breaker [Q1]
9. Earthing switch [Q9]
'RRUVRSHQ C IGBT supply module cubicle

10. AC fuses [F2]
10 11. IGBT supply module [ACS800-104]
12. LCL line filter [LCL]
13 13 13. DC fuses [F1]
D Inverter cubicle: See the $&6+DUGZDUH

0DQXDO (3AFE 68233453 [English])
5 12 11 12
E Inverter control cubicle: See the $&6
+DUGZDUH0DQXDO (3AFE 68233453 [English])
4
$&$,*%76XSSO\6HFWLRQV

%ORFNGLDJUDPRIWKH,*%7VXSSO\
The block diagram below shows the interconnections between the main components
of the IGBT supply. This is an example in which there are two parallel IGBT supply
modules and some commonly used options. For the device names see section
/D\RXWRIDPXOWLGULYHHTXLSSHGZLWKDQ,*%7VXSSO\ on page 13. For the actual
connections and terminal markings see the project specific circuit diagrams
delivered with the drive.
Supply
ACS800
transformer U< -104 F1
Q1 F2 LCL DC supply
~ to inverters
=
Q10
Q9
~
K2 R =
T10
Auxiliary
control circuits
RMIO APBU
board board
+DUGZDUHGHVFULSWLRQ

This chapter instructs how to check the insulation of the assembly and how to install
the input power cables and control cables. The information is valid for cabinet-
installed IGBT supply types ACS800-207 DQG for IGBT supply modules
For more information on installation planning such as cable selection and
protections, see $&60XOWL'ULYH3ODQQLQJWKH(OHFWULFDO,QVWDOODWLRQ
(3AFE 64783751 [English]).
&KHFNLQJWKHLQVXODWLRQRIWKHDVVHPEO\
Check the insulation of the input power cables before connecting them to the drive.
Every drive module has been tested for insulation between the main circuit and the
chassis at the factory. Therefore, do not make any voltage tolerance or insulation
resistance tests (e.g. hi-pot or megger) on any part of the drive.

,QSXWSRZHUFRQQHFWLRQIRUDFDELQHWLQVWDOOHGXQLWZLWKDPDLQEUHDNHU
&RQQHFWLRQSURFHGXUH
Release the handle and open the door of the cubicle with the input power terminals.
Remove the shrouds that protect the busbars and cable lead-through.
Lead the cables into the inside of the cabinet and connect as follows:
• Twist the cable shields to bundles and connect to cabinet PE (ground) busbar.
Connect the separate ground conductors/cables (if exist) to cabinet PE (ground)
busbar.
• Connect the phase conductors to the input power terminals (L1, L2, L3).
Replace the protecting shrouds and close the door.
5HFRPPHQGDWLRQ360° grounding of
the cable shield at the lead-through
suppresses interference.
&RQQHFWLRQGLDJUDP
U<
Q1
L1
L2 ~
L3
=
PE

&RQWUROFRQQHFWLRQV
*HQHUDO
The cabinet-installed unit is controlled using the local control devices mounted on
the cabinet door. No additional control connections are needed. However, it is
possible to:
• halt the unit by an external emergency stop button (if the unit is equipped with a
local emergency stop button, external buttons can be connected in series)
• read IGBT supply module fault indication through an relay output
• communicate with the unit through a serial communication interface.
&RQQHFWLRQSURFHGXUH
Release the handle and open the door of the auxiliary control cubicle.
Open the internal swing-out frame.
Lead the cable inside the cabinet. Ground the shield between the conductive
cushions at the lead-through.
Bare cable shield Conductive

cushions
Cabinet bottom plate

Grommet (IP 54
units)
Connect the cables:

• Twist the cable shields to bundles and connect to the ground terminal nearest to
the terminals.
• Connect the conductors to appropriate terminals (see the circuit diagrams
delivered with the unit).
Close the internal swing-out door and the door of the cubicle.


This chapter instructs how to start-up the supply section of the ACS800 multidrive
which is equipped with IGBT supply module. The information is valid for cabinet-
installed IGBT supply types ACS800-207, DQG for IGBT supply modules
:$51,1* Only qualified electricians are allowed to commission the drive. Read
and follow the safety instructions delivered with the drive. Ignoring the safety
instructions can cause injury or death.
$FWLRQ $GGLWLRQDOLQIRUPDWLRQ
,QVWDOODWLRQFKHFNOLVW
:$51,1*Ensure that the disconnector of the supply transformer is
locked to open position, i.e. no voltage is, or cannot be connected to drive
inadvertently. Check also by measuring that there is no voltage
connected.
Check that the mechanical and electrical installation of the drive is
inspected and OK.
Ensure that the insulation resistance of the assembly is checked
according to instructions given in the +DUGZDUH0DQXDO.
Ensure that the surroundings and inside of the cabinet are free from dust After the start, the cooling air fans
and loose objects like cable trimmings and other waste left from the may suck nearby loose objects into
installation. the unit. This might cause failure and
damage the unit.
%DVLFFKHFNVZLWKQRYROWDJHFRQQHFWHG
If the cabinet-installed IGBT supply is equipped with an air circuit breaker, Optional device. See the delivery
check the current trip limits of the breaker (preset at the factory). specific circuit diagrams.
*HQHUDOUXOH
Ensure the selectivity condition is fulfilled i.e. the breaker trips at a lower
current than the protection device of the supplying network, and that the
limit is high enough not to cause unnecessary trips during the
intermediate DC circuit load peak at start.
/RQJWHUPFXUUHQWOLPLW
Rule of thumb: Set to the rated AC current of the module.
3HDNFXUUHQWOLPLW
Rule of thumb: Set to a value 3-4 times the rated AC current of the
module.
Check the settings of the relays and breakers/switches of the auxiliary Optional devices. See delivery
circuits. specific circuit diagrams.
Disconnect the unfinished or unchecked 230/115 VAC cables that lead
from the terminal blocks to the outside of the equipment.

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:$51,1* When voltage is connected to the input terminals, the voltage
will also be connected to the auxiliary circuits - also those wired to drive
section(s).
Make sure that it is safe to connect voltage. Ensure that:
- nobody is working on the unit or circuits that are wired from outside into
the cabinets
- cabinet doors are closed
- covers of the motor terminal boxes are on
Open the earthing switch. Optional device. See delivery specific
circuit diagrams.
Close the main breaker of the supply transformer.
Close the auxiliary circuit switch-fuse. Optional device. See delivery specific
circuit diagrams.
6WDUWLQJWKH,*%7VXSSO\PRGXOH
Close the main breaker of the drive and start the IGBT supply module:
- reset the starting logic by the RESET button on the cabinet door
- turn the starting switch on the cabinet door from position 0 to START
position for 2 seconds, release and leave it to position 1.
&KHFNVDIWHUVWDUW
Check the correct operation of the emergency-stop circuits. Optional device. See delivery specific
circuit diagrams.
2QORDGFKHFNV
Check that the module cooling fan rotates freely in the right direction, and A paper sheet set on the lower
the air flows upwards. grating stays. The fan runs
noiselessly. (Note that in some units
the fan motor is controlled depending
on temperature).
Check the correct operation of the current and voltage meters. Optional device. See delivery specific
circuit diagrams.
UNGROUNDED NETWORK (IT NETWORK): Earth fault protection based on an This is an optional feature (IRDH265-
insulation monitoring device x). If included, see the circuit
diagrams delivered with the device.
Check the setting of Parameter 30.04 EXT EARTH FAULT, and the
For information on the protection
connection to DI4.
principle, see chapter (DUWKIDXOW
Check the tuning of the insulation monitoring device (Bender). SURWHFWLRQRSWLRQVIRUDQ,*%7VXSSO\
The insulation monitoring device is tuned at the factory. If further tuning is andthe ,5'+2SHUDWLQJ0DQXDO
required, see the ,5'+2SHUDWLQJ0DQXDO by Bender (code: by Bender (code: TGH1249).
TGH1249).
SYSTEM EARTHED NETWORK (TN NETWORK): Earth fault protection based on This is a programmable feature. For
internal current measurement information on the protection
principle, see chapter (DUWKIDXOW
Check the setting of Parameter 30.02 EARTH FAULT.
SURWHFWLRQRSWLRQVIRUDQ,*%7
VXSSO\

3DUDPHWHUV
7KHSDUDPHWHUVRIWKH,*%7VXSSO\QHHGQRWEHVHWLQDQRUPDOVWDUWXS
SURFHGXUHRULQQRUPDOXVH
6HWWLQJXSILHOGEXVDGDSWHUV
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Set the communication with these parameters. See the appropriate Group 51 COMMUNICATION MODULE
fieldbus adapter manual.
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This procedure instructs how to control or monitor the IGBT supply unit from an
overriding system by using data sets 1 and 2 or 10 to 33 with DDCS and DriveBus
communication protocols.
The communication works via fibre optic cables connected to channels CH0 to CH3
on the RDCO module attached onto the RMIO board.
$FWLRQ 3DUDPHWHU
Set this parameter to MCW if the IGBT supply will be controlled with an 98.01 COMMAND SEL
overriding system. Set to I/O if the IGBT supply is only monitored.
Set this parameter to FBA DSET1 or FBDSET 10 depending on what 98.02 COMM MODULE
datasets the overriding system uses.
Connect the fibre optic cables to channel CH0.
Set the node address and communication mode for channel 70.01 CH0 NODE ADDR
CH0 as follows: 71.01 CH0 DRIVEBUS MODE
&RQWUROOHU 1RGH$GGUHVV 3DU&+

'5,9(%8602'(
DDCS DriveBus Module- 1RWH Setting of Par. 71.01 is valid after
Bus the next power-up.
APC2 1 - - NO
AC70 - - 17...125 NO
AC80 - 1...12 17...125 YES
FCI (CI810A) - - 17...125 NO
Check that the communication is working.
Set the delay time for a communication fault indication. 70.04 CH0 TIMEOUT
Select the action upon a communication fault on channel CH0. 70.05 CH0 COMM LOSS CTRL
Select RING, if channels CH0 are connected in a ring. The default setting 70.19 DDCS CH0 HW CONN
STAR is typically used with DDCS branching units NDBU-85/95.

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If a PC is used for control/monitoring, set the node address for channel 70.15 CH3 NODE ADDR
CH3. Addresses 1...75 and 126...254 are allowable. The rest of the
addresses are reserved for branching units.
1RWH If the channels CH3 of several supply units have been connected in
a ring or in a star (via a branching unit), give each converter a unique
node address. The new address becomes valid only on the next RMIO
board power-on.
Select RING, if channels CH3 have been connected in a ring. The default 70.20 CH3 HW CONNECTION
setting STAR is typically used with DDCS branching units NDBU-85/95.
Select the addresses for the data to be received from the overriding Groups 90 and 91 DATASET RECEIVE
system and for the data to be transmitted to the overriding system. Note ADDRESSES
the different updating intervals. Groups 92 and 93 DATASET
TRANSMIT ADDRESSES
Test the functions with received and transmitted data.

3URJUDPGHVFULSWLRQ
This chapter describes the IGBT supply unit control program 1RWH 7KH
SDUDPHWHUVOLVWHGLQWKLVFKDSWHUQHHGQRWEHVHWLQQRUPDOXVHThey are
mentioned for explaining the control principle only.
6\PEROVXVHG
6\PERO 'HVFULSWLRQ
1.10 , 11.11 Actual signal or parameter (see chapter 3DUDPHWHUV).
113.05 Parameter above 100. These parameters are not visible to

the user unless the password is entered for the Parameter
Lock in Parameter 16.03 PASS CODE. These parameters
are not allowed to be changed without ABB’s permission.
&RQWURO3ULQFLSOH
The fundamental theory of line converter operation can be represented by an
equivalent circuit with an AC choke and vector diagrams (below), where
____ motoring
_ _ _ generating
81 network voltage vector
82 line converter voltage vector
8LAC choke voltage vector
ψ1 “network flux” vector
ψ2“line converter flux” vector
ψL“AC choke flux” vector
δpower transfer angle.
3URJUDPGHVFULSWLRQ

jω/L 8L
82gen
jω/ 81
, 82 ψ1
81 82 ,
δ ψL
ψ2
,gen
The primary function of the IGBT supply is to control the power transfer between the
network and the DC link. The purpose of the AC choke (represented by reactance;
= jω/) is to smooth the line current and to act as an energy storage for the switch-
mode supply. Power transfer equation between the network and the IGBT supply is
presented below:
8 18
3 = 2
sin δ
;
Real power is being transferred only if an angle difference exists between the two
voltage vectors. Reactive power transfer equation is presented below:
8 12 8 18 2
4= − cos δ
; ;
For the desirable magnitude and the direction of the power and reactive power flow,
the length of the converter voltage vector and its phase angle δ (with respect to the
line voltage vector) must be controlled. The DC voltage is controlled by keeping the
power (energy) equilibrium between the line and the drives in the DC link constant.
The sign of the angle determines the direction of the power flow.
The output AC voltage is controlled by setting the length of the flux reference to
correspond to the desired output voltage level producing cosfii = 1.0.
The IGBT supply control needs measurements of the DC link voltage and two line
currents. The “stator flux” (integral of the voltage vector of the IGBT supply) is
calculated by integrating the voltage vector used to generate the output voltage of
the IGBT supply. This is due to the fact that the existing voltage in the network can
be thought to be generated by a rotating magnetic flux encircled by coils. Each of
these coils is one of the line voltage phases. The voltage in the coils can be
expressed by the formula below:
Gψ
8 =
GW
3URJUDPGHVFULSWLRQ

The virtual torque generated by the IGBT supply is calculated as a cross product of
flux and current vectors:
7 = ψ [ ,
Power can also be expressed as a product of torque and angular velocity:
3 = ω7
If the network frequency is constant, power is directly proportional to the torque. By

controlling torque, power transferred between the IGBT supply and the network can
be set to a value that keeps the DC link voltage constant. These basic facts enable
the use of the DTC method which relies on control of flux and torque.
The main difference between DTC and conventional PWM is that the torque is
controlled at the same time level as power switches (25 ms). There is no separate
voltage and frequency controlled PWM modulator. All selections of the switches are
based on the electromagnetic state of the IGBT supply. This kind of control method
can be realised only by using a high speed signal processing technology. The digital
signal processor Motorola 56xxx is used in the ACS 600 product family to achieve
sufficient speed.
,GHQWLILFDWLRQ5RXWLQH
The IGBT supply adapts itself to the supply network and no data concerning the
network conditions is to be set. The converter rating plate data is downloaded in the
software package.
When the IGBT supply is connected to the network for the first time, an identification
routine must be completed. The identification routine is executed each time after the
RMIO board is powered and the line-side converter is started provided that
Parameter 99.08 AUTO LINE ID RUN is set to YES.
The identification routine can be executed manually also after the next start (without
power up of the RMIO board) by setting the Parameter 99.07 LINE SIDE ID RUN to
YES and pressing the Control Panel Start key. This can be done if there is doubt that
the automatic identification routine has failed, or an automatic routine is not
desirable as it takes approximately 5 seconds and requires that the line-side
converter is not loaded.
During ID Run voltage level in the supply network is estimated based on DC voltage
measurement. The value is indicated by Parameter 2.07 DC REF INITIALIZ. If If the
value of Parameter 2.07 DC REF INITIALIZ is within allowed limits (see Par. 9.11 bit
9 NET VOLTAGE fault), the procedure goes on further to define the frequency of the
network (50 Hz or 60 Hz) and the phase order.
The parameters concerning the identification routine are presented below.
Code Parameter Unit Description
99.07 LINE SIDE ID RUN Manual identification run
3URJUDPGHVFULSWLRQ

99.08 AUTO LINE ID RUN Automatic identification run after power

up of the RMIO board and next start
2.07 DC REF INITIALIZ V Nominal DC reference
Fault
9.11 bit NET VOLT FLT Supply voltage is not valid

9
&KDUJLQJ
When the control has received a start command, the charging contactor is closed.
When the DC link voltage is high enough, the main contactor/breaker is closed and
the charging contactor is opened. This procedure is controlled by the RMIO board
via digital outputs RO1 and RO3).
If the charging is not completed, i.e. the DC link voltage has not exceeded the value
of Parameter 30.12 DC UNDERVOLT TRIP or the charging current is not below 5%
of I10s/60s, a fault bit is set (Parameter 9.11 SUPPLY FAULT WORD bit 0
CHARGING FLT.
6\QFKURQL]DWLRQ
The IGBT supply is synchronized to the network by three-phase short-circuits. On
the basis of the short-circuit current, the IGBT supply can identify the phase order of
the supply network and the starting point for the flux/voltage vector. The phase order
of the supply can be changed without performing the identification routine again.
The synchronization can also be done without phase order check by setting
Parameter 99.06 FAST SYNC to YES.
If a synchronization trial fails, the IGBT supply makes up to 9 additional trials if the
supply has not been disconnected. One reason for a failed synchronization is too
low a short-circuit current due to the high impedance of the network.
The synchronization parameters are listed below.
99.06 FAST SYNC One short-circuit pulse is used.
Fault
9.02 SUPPLY PHASE Synchronization failed, phase(s) missing.
9.11 SYNCHRO FLT Synchronization failed, short-circuit current

below limit.
6WDUWLQJ6HTXHQFH
During the charging procedure the main contactor is closed, and after the
synchronization routine is completed, the modulator is started and the IGBT supply
runs normally.
3URJUDPGHVFULSWLRQ

A simplified block diagram of the modulator starting (from starting switch on the
cabinet door or via fieldbus) is presented below. For description of the starting
procedure, see the next pages.
MCW = (0)
COMMAND SEL
I/O = (1)
98.01
MAIN CTRL WORD

bit 0
7.01
(0)
DI2 &
(1)
MAIN STATUS WORD
MAIN CTRL WORD
& bit 8
bit 3 (0)
>1 8.01
7.01
(1)
(0)
(1)
SWITCH
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6WDUWE\WKH6WDUWLQJ6ZLWFK
By default, the IGBT supply control commands (ON/OFF) are given by the starting
switch on the cabinet door which is wired to digital input DI2. The starting sequence
is as follows:
On/off switch
1. On/off from relay via 2.5 s

digital input DI2 0.5 s
2. Charging contactor
3. Main contactor
4, 5, 6 Synchronization
7. Modulating
6WHS )XQFWLRQ
IGBT supply control receives the ON command (DI2 rising edge) from the
starting switch.
IGBT supply control logic closes the charging contactor control circuit
(RO1).
IGBT supply control logic closes the main contactor and cooling fan control
circuit (RO3).
IGBT supply control logic receives the “main contactor on”

acknowledgement (DI3).
IGBT supply control logic receives the “cooling air fan in operation”
acknowledgement (DI1).
IGBT supply synchronizes itself to the supply network in case DC voltage is

OK (charging is completed successfully).
IGBT supply control starts modulation and opens the charging contactor
control circuit (RO1). The inverter units can be started.
6WDUWYLD)LHOGEXV
To enable the fieldbus control Parameter 98.01 COMMAND SEL must be set to
MCW. The DC bus can be charged and the modulator started separately via
fieldbus. The DC bus can be charged in two ways:
3URJUDPGHVFULSWLRQ

by rising edge of Parameter 7.01 MAIN CTRL WORD bit 0 and simultaneous high
level of digital input DI2 (starting switch on the cabinet door in position 1).
High level of digital

input DI2
Parameter 7.01 MAIN

CTRL WORD bit 0 2.5 s
0.5 s
(starts charging)
Charging contactor
Main contactor
by rising edge of digital input DI2 (from starting switch) and simultaneous high level
of Parameter 7.01 MAIN CTRL WORD bit 0.
Parameter 7.01 MAIN

CTRL WORD bit 0 = 1
Digital input DI2

(starts charging) 2.5 s
0.5 s
Charging contactor
Main contactor
The modulator is started by high level of Parameter 7.01 MAIN CTRL WORD bit 3,
and stopped by low level of bit 3. The modulator can be started only after the
charging of the DC bus is completed.
Parameter 7.01
MAIN CTRL WORD
bit 3
Synchronization
Modulation
6WRS
A stop signal from the on/off switch on the cabinet door disables the modulator and
opens the main contactor. The modulator can be stopped also from the key on
the Control Panel and from Drive:LQGRZ in local mode, and from an overriding
system in remote mode. These functions do not open the main contactor.
When the modulator is stopped in local mode or by an overriding system, the IGBT
supply moves to 6-pulse diode bridge mode.
3URJUDPGHVFULSWLRQ

0LVVLQJ3KDVH
There is no direct AC voltage measurement in the IGBT supply. The lost supply
voltage is identified with current and DC voltage measurement.
When the IGBT supply detects that the current has been below 0.64 percent of ,10s/
60s for 1.5 milliseconds an alarm (Parameter 9.12 SUPPLY ALARM WORD bit 10
NET LOST) is generated. The IGBT supply tries to resynchronize as long as the DC
voltage is greater than the value of Parameter 30.12 DC UNDERVOLT TRIP. The
resynchronizing checks are made at 20 ms intervals. If the voltage in the DC link falls
below the limit defined by Par. 30.12 DC UNDERVOLT TRIP, the IGBT supply will
open the main contactor/breaker and a fault (Parameter 9.11 bit 14 DC
UNDERVOLT) is generated.
Code Parameters Unit Description
30.12 DC UNDERVOLT TRIP V Undervoltage tripping limit
Alarm
9.12 bit 10 NET LOST Supply lost alarm
Fault
9.11 bit 14 DC UNDERVOLT Undervoltage tripping
3URJUDPGHVFULSWLRQ

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A block diagram of the measurements and principle of the IGBT supply control
program is shown below. S1, S2 and S3 denote the power switches.
Direct torque and flux ASICs

hysteresis control
Torque bits
Hysteresis
Flux bits Optimal S1, S1, S3
switching
Torque ref. logic
Control bits
Flux ref.
Actual Actual
flux torque
Actual value
calculation DC voltage
Reactive power
control S1, S2, S3
DC voltage Current
control
Switching
frequency control
Supply network
Reactive power reference

Switching frequency reference
DC voltage reference
&RQWUROOHUV
The control includes two main controllers:
• torque and flux hysteresis control
• dc voltage controller.
On the basis of measurements the following items are calculated:
• actual value for flux
• actual value for torque
• actual value for reactive power
• estimate for frequency.
'&9ROWDJH&RQWUROOHU
The IGBT supply control has two reference values for the DC voltage control:
3URJUDPGHVFULSWLRQ

• Parameter 23.01 DC VOLT REF (user given reference)

• Parameter 2.05 DC REF Q-CTRL (minimum DC voltage reference calculated by
reactive power controller).
DC REF Q-CTRL
2.05
SELECTOR
LIMITER
RAMPING A DC REF RAMP
DC VOLT REF
MAX(A,B) 2.06 PI Torque ref.
23.01
B for
hysteresis
113.01 DC REF MAX
120.01 DC RAMP UP DC VOLTAGE control
113.02 DC REF MIN
120.02 DC RAMP DOWN 1.10
In normal mode, the ramped value of Parameter 23.01 DC VOLT REF is selected if it
is higher than Parameter 2.05 DC REF Q-CTRL. The DC reference ramping times
are set by Parameters 120.01 DC UP TIME and120.02 DC DOWN TIME. Minimum
and maximum values for the DC reference are set by Parameters 113.01 DC REF
MAX and113.02 DC REF MIN.
5HIHUHQFH/LVW
The references are listed below.
23.01 DC VOLT REF V User given reference
113.01 DC REF MAX V Upper limit for the reference = 1.2 ·

sqrt(2) · Par. 4.04 CONV NOM
VOLTAGE
113.02 DC REF MIN V Lower limit for the reference = 0.65 ·

VOLTAG
120.01 DC RAMP UP s DC voltage reference ramp time from

0 to sqrt(2) · Par. 4.04 CONV NOM
VOLTAGE. Default 1 s.
120.02 DC RAMP DOWN s DC voltage reference ramp time from

VOLTAGE to 0. Default 1 s.
Actual Value
1.10 160.04 DC VOLTAGE V Actual DC voltage
2.05 DC REF Q-CTRL V Reference from reactive power

control
2.06 DC REF RAMP V Ramped and limited reference
The DC voltage controller is the primary controller for the IGBT supply.
The DC voltage controller keeps the DC voltage in a preset reference in all load
conditions. An error signal is calculated from DC voltage measurement (Actual
3URJUDPGHVFULSWLRQ

Signal 1.10 DC VOLTAGE) and Actual Signal 2.06 DC REF RAMP. The output of the
DC voltage PI controller is the torque reference for hysteresis control.
The PI controller parameters are pretuned. There is no need to retune them.
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The reactive power control sets the flux reference for hysteresis control to values
with which zero reactive power is achieved.
Reactive power control is capable of generating a preset amount of reactive power
(Parameter 24.01 Q POWER REF) to the network (positive = capacitive, negative =
reactive) by changing the flux length. Increasing the IGBT supply flux length higher
than the network flux length, capacitive power is generated to the network and vice
versa. Increased flux means that the output voltage of the IGBT supply is higher than
the network voltage.
Reactive power control parameters are listed below.
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24.01 Q POWER REF % Reactive power in percentage of the

nominal power
1.07 REACTIVE POWER kVAr Calculated reactive power
120.03 QPOW RAMP UP s Reactive power reference ramp up

time from 0 kVAr to the absolute value
of Par. 4.06 CONV NOM POWER.
Default 1 s.
120.04 QPOW RAMP s Reactive power reference ramp down

DOWN time from the absolute value of Par.
4.06 CONV NOM POWER to 0 kVAr.
Default 1 s.
A block diagram of reactive power control is shown below.
RAMPING
Q POWER REF
24.01 PI Flux ref. for hysteresis control

120.03 QPOW RAMP UP

120.04 QPOW RAMP DOWN
1.07
REACTIVE POWER
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This chapter describes the actual signals and parameters of the ACS800-207 IGBT
supply.
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Actual signal Signal measured or calculated by the converter. Can be monitored by the
user. No user setting possible.
B Boolean
C Character string
FbEq Fieldbus equivalent: The scaling between the value shown on the panel and
the integer used in serial communication.
I Integer
ISU IGBT supply unit
Parameter A user-adjustable variable of the converter control.
R Real
T. Data type (see B, C, I, R)
No. Name/Value Description FbEq / T.

01 ACTUAL SIGNALS
01.05 FREQUENCY Calculated line frequency [Hz] 100 = 1 Hz
01.06 LINE CURRENT Measured line current [A] 1= 1 A
01.07 REACTIVE POWER Calculated reactive power (positive = capacitive, negative = reactive) 1 = 1 kVAr
[kVar]
01.08 POWER Calculated line converter power (positive = power flow from supply 1= 1 kW
network to intermediate circuit, negative = power flow from intermediate
circuit to supply network) [kW]
01.09 POWER Input power in percentage of nominal value (Par. 4.06 CONV NOM 1= 1%
POWER) [%]
01.10 DC VOLTAGE Measured intermediate circuit voltage [V] 1= 1 V
01.11 MAINS VOLTAGE Calculated input voltage [V] 1= 1 V
01.12 PP TEMP Temperature of the power plate [°C] 1 = 1 °C
01.13 TIME OF USAGE Elapsed time meter. The timer is running when the RMIO board is 1=1h
powered. [h]
01.14 KWH SUPPLY This actual signal counts the kilowatt hours in operation. [kWh] 1 = 100 kWh
01.15 DI6-1 STATUS Status of the digital inputs DI6 to DI1 in the software. 1= 1
0 VDC = “0” +24 VDC = “1”
([DPSOH
Control Panel (CDP 312) display when digital inputs DI1 and DI4 are
activated is 0001001, where the digits for digital inputs are read from right
to left (DI1 to DI6).
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01.16 KWH MOTORING This actual signal counts the kilowatt hours of motoring (power flow from 1 = 100 kWh
supply network to intermediate circuit). [kWh]
01.17 KWH GENERATING This actual signal counts the kilowatt hours of regenerative braking (power 1 = 100 kWh
flow from intermediate circuit to supply network). [kWh]
01.19 AI1 [V] Non-scaled value of analogue input AI. See Par. 13.01 AI1 HIGH VALUE 10000 = 10 V or
and 13.02 AI1 LOW VALUE. [V] 20 mA
01.20 AI2 [mA] Non-scaled value of analogue input AI2. See Par. 13.04 AI2 HIGH VALUE 20000 = 20 mA,
and 13.05 AI2 LOW VALUE. [mA] 2 V or 10 V
01.21 AI3 [mA] Non-scaled value of analogue input AI3. See Par. 13.08 AI3 HIGH VALUE 20000 = 20 mA
and 13.09 AI3 LOW VALUE. [mA]
01.22 RO3-1 STATUS Status of the standard I/O board relay outputs. 1=1
([DPSOH
Control Panel (CDP 312) display when relay outputs 2 and 3 are activated
is 0000110, where the digits are read from right to left (DO1 to DO6)
01.23 AO1 [mA] Value of analogue output 1 signal in milliamperes. For signal selecting and 20000 = 20 mA
scaling, see Parameter Group 15. [mA]
01.24 AO2 [mA] Value of analogue output 2 signal in milliamperes. For signal selecting and 20000 = 20 mA
scaling, see Parameter Group 15. [mA]
01.26 LED PANEL Monitoring of the NLMD-01 LED panel output. See Parameter Group 18. 1= 1
OUTPUT [%]
01.27 COSFII Calculated cosfii 100 = 1
02 ACTUAL SIGNALS
02.05 DC REF Q-CTRL Minimum voltage reference of intermediate circuit calculated by reactive 1=1V
power control [V]
02.06 DC REF RAMP Ramped and limited intermediate circuit voltage reference for power 1=1V
control [V]
02.07 DC REF INITIALIZ Initialized intermediate circuit voltage reference based on line-side ID 1=1V
Run. The voltage reference is calculated from DC voltage measurement
and is approximately sqrt(2) · supply network voltage. [V]
03 ACTUAL SIGNALS These parameters are visible in parallel connected units and show the
highest power plate temperatures of the phase module blocks no. 1 to 4.
LEDs on the INT board indicate the hottest phase (U, V or W) of each
module block.
03.12 PP 0 TEMP The highest power plate temperature of phase module block 1. [ºC] 1 = 1 ºC
04 INFORMATION Program versions, converter ratings
04.01 SOFTWARE Shows the version of the converter software package. -; C
PACKAGE VER
Decoding key:
ASxxxxyx
Product series
I = Input bridge
Product
X = IGBT supply
SW type
A =Application SW (par. 4.03)
Control board
G = RMIO
SW version no.
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04.02 DTC VERSION Shows the flux software version number. This fixed part of the software -; B
consists of the line converter control, operation system, communication
control of the DDCS channels and Modbus software for the control panel.
04.03 APPLIC NAME The application software name can be identified by means of this signal. -; C
See parameter .
04.04 CONV NOM Downloaded line converter nominal supply voltage [V] 1 = 1 V; R
VOLTAGE
04.05 CONV NOM Downloaded line converter nominal line current [A] 1 = 1 A; R
CURRENT
04.06 CONV NOM POWER Line converter nominal power. [kW] 1 = 1 kW; R
04.07 CONV MAX Maximum value of converter voltage measuring range [V] 1 = 1 V; R
VOLTAGE
04.08 CONV MAX Maximum value of converter current measuring range [A] 1 = 1 A; R
CURRENT
04.09 INVERTER TYPE Line-side converter type -; C

07 CONTROL WORD
07.01 MAIN CTRL WORD 16-bit data word. See chapter )LHOGEXVFRQWURO.
09.01 FAULT WORD 1 16-bit data word. See chapter )LHOGEXVFRQWURO.
09.07 INT FAULT INFO 16-bit data word. See chapter )LHOGEXVFRQWURO.
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11 REFERENCE
SELECT
11.01 DC REF I PARAM PARAM 23.1; Source for intermediate circuit DC voltage 1=1
SELECT 23.1 AI1; AI2; AI3 reference
11.02 Q REF SELECT I PARAM PARAM 24.1; Source for reactive power reference 1=1
24.1 AI1; AI2; AI3
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13 ANALOGUE
INPUTS
13.01 AI1 HIGH I 20000 -32768...32767 This value corresponds to the maximum input 1 = 1
VALUE voltage on analogue input AI1.
13.02 AI1 LOW VALUE I 0 -32768...32767 This value corresponds to the minimum input 1=1
voltage on analogue input AI1.
13.03 FILTER AI1 R 1000 0...30000 ms Filter time constant for analogue input AI1. 1=
The hardware filter time constant is 20 ms. 1 ms
VALUE in milliamperes (20 mA) on analogue input
AI2.
13.05 AI2 LOW VALUE I 0 -32768...32767 This value corresponds to the minimum input 1 = 1
in milliamperes (0 or 4 mA) on analogue input
AI2.
13.06 MINIMUM AI2 I 0 mA 0 mA; 4 mA This value corresponds to the minimum
reference from analogue input AI2.
13.07 FILTER AI2 R 1000 ms 0...30000 ms Filter time constant for analogue input AI2. 1=1
The hardware filter time constant is 20 ms. ms
VALUE in milliamperes (20 mA) on analogue input
AI3.
13.09 AI3 LOW VALUE I 0 -32768...32767 This value corresponds to the minimum input 1 = 1
in milliamperes (0 or 4 mA) on analogue input
AI3.
13.10 MINIMUM AI3 I 0 mA 0 mA; 4 mA This value corresponds to the minimum
13.11 FILTER AI3 R 1000 ms 0...30000 ms Filter time constant for analogue input AI3. 1=1
The hardware filter time constant is 20 ms. ms
13.12 MINIMUM AI1 I 0V 0 V; -10 V This value corresponds to the minimum
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14 DIGITAL
OUTPUTS
14.04 DO2 801 -199999...+199999 This parameter selects the signal that controls 1 = 1
GROUP+INDEX digital output D02 by the bit specified with Par.
14.05 DO2 BIT NUMBER.
Example: When bit number 0 (RDY_ON) of
Par 8.01 MAIN STATUS WORD is selected to
digital output D02, the value of Par. 14.04 is
set to 801, where 8 indicates the group and 01
the index of the selected signal. The bit
number is specified with Par. 14.05 DO2 BIT
NUMBER.
1RWH: Inversion of the output is set with a
minus sign of the Par. 14.04 value.
14.05 DO2 BIT 0 0...15 This parameter specifies the bit number of the 1 = 1
NUMBER signal selected with Par. 14.04 DO2 GROUP+
INDEX. See the example above.
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15 ANALOGUE
OUTPUTS
15.01 ANALOGUE I 106 0...30000 Analogue output signal 1 source selection. 1=1
OUTPUT 1 Example: To link Par. 23. 01 DC VOLT REF to
analogue output 1, set Parameter 15.01 to
value 2301.
15.02 INVERT AO1 B NO NO; YES Analogue output signal 1 inversion
15.03 MINIMUM AO1 I 0 mA 0 mA; 4 mA; Analogue output signal 1 offset in
10 mA milliamperes
15.04 FILTER AO1 R 0.10 s 0...10 s Filter time constant for AO1 100 = 1
s
15.05 SCALE AO1 R 100 0...65536 Nominal value of AO1 (Par. 15.01 1=1
ANALOGUE OUTPUT 1). It corresponds to
20 mA at the output.
Example: Par. 1.06 LINE CURRENT is linked
to Parameter 15.01 ANALOGUE OUTPUT 1.
The value of Par. 15.05 is 100. When the
value of Par. 1.06 LINE CURRENT is 100 A,
the output of AO1 is 20 mA.
15.06 ANALOGUE I 101 0...30000 Analogue output signal 2 source selection. 1=1
OUTPUT 2 See example in Par. 15.01.
15.07 INVERT AO2 B NO NO; YES Analogue output signal 2 inversion
15.08 MINIMUM AO2 I 0 mA 0 mA; 4 mA Analogue output signal 2 offset in
10 mA milliamperes
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15.09 FILTER AO2 R 0.10 s 0...10 s Filter time constant for AO2 100 =
1s
15.10 SCALE AO2 R 3000 0...65536 Nominal value of AO2 signal (Par. 15.06 1=1
ANALOGUE OUTPUT 2). It corresponds to
20 mA at the output. See example in Par.
15.05.
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16 SYSTEM CTR
INPUTS
16.02 PARAMETER B OPEN Using this parameter, unauthorised parameter
LOCK changes by CDP 312 Control Panel or the
Drive:LQGRZ PC tool can be inhibited for
Parameter Groups 0...99.
LOCKED Parameter changes are disabled.
OPEN Parameter changes are enabled.
16.03 PASS CODE I 0 Pass code for the Parameter Lock. The default
value is 0. To open the Parameter Lock for
parameter groups below 100, change the value to
358. After the Parameter Lock is opened, the
value is automatically reset.
16.06 PARAMETER I DONE
BACKUP
DONE Parameter value after the saving has been
completed.
SAVE Parameter saving from RAM to permanent
FPROM memory.
1RWH Parameter changes done through the

CDP 312 Control Panel or 'ULYH:LQGRZ are
saved automatically to FPROM. Parameter
changes done by an overriding control system
(e.g. fieldbus or AC 80) via CH0 of the RDCO
module are saved only to the volatile RAM
memory. The changes need to be saved to
FPROM separately using this parameter
selection.
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18 LED PANEL CTRL The NLMD-01 Monitoring Display has a LED bar
to show an absolute real type value:
0 50 100 150 %
.
The source and the scale of the display signal
are defined by this parameter group.
1RWH If NLMD -01 and CDP 312 Control Panel

are used together, Actual Signal 1.26 LED
PANEL OUTPUT must be the first signal in
CDP 312 Actual Signal Display Mode. Otherwise
the NLMD-01 LED bar display will show an
incorrect value.
18.01 LED PANEL I 109 0...30000 Signal source selection for the NLMD-01 1=1
OUTPUT Monitoring Display.
Example: To link Par. 1.09 POWER to the display
set Parameter 18.01 to value 109.
18.02 SCALE PANEL R 100 0...65536 Scaling factor for the NLMD-01 Monitoring 1=1
Display.
Example: Par. 1.05 FREQUENCY is linked to
Parameter 18.01. The frequency is 50 Hz (= 100
· 50 = 5000 as integer scaled). Value 5000 of
Parameter 18.02 gives 100% display on the
NLMD-01.
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Parameters of this group are storage for receiving information from or sending it to
an overriding system. The parameters are unconnected. They can be used for
linking, testing and commissioning purposes.
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Address of data set 14 index 2 is 90.08. To monitor a signal assigned for drive
control from data set 14 index 2 (data word 14.2) using Drive:LQGRZ follow the
steps below.
• Set Parameter 90.08 D SET 14 VAL 2 to 1901 (denoting Parameter 19.01).
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• Set Drive:LQGRZ monitoring channel to read Parameter 19.01.

APC2, AC80 RMIO/NAMC-xx PC
Data set table
:LQGRZ
Data Index Address
PC element
set Assignment For Drive
ACSRX .
.
.
.
of Data set :LQGRZ
Drive Parameter
A Data set 14 Group Index PC Tool
1 table
Index: 1 14 2 90 08 19.01
Index: 2 3
19.01
Index: 3 . .
. .
. .
A = a value assigned from overriding system to drive control
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To send a value to overriding system data set 15 index 2, set Parameter 92.08 D
SET 15 VAL 2 to 1902 by a CDP 312 Control Panel or Drive:LQGRZ.
APC2, AC80 RMIO/ NAMC-xx PC
Data set table
:LQGRZ
Data Index Address
PC element
set Assignment From Drive
ACSRX .
.
.
.
of Data set :LQGRZ
Drive Parameter
B Data set 15 Group Index PC Tool
1 table
Index: 1 15 2 92 08 19.02
Index: 2 3
19.02
Index: 3 . .
. .
. .
B = a value assigned for overriding system application
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Integer scaling of these parameters is 1 = 1, the type is real and the range is -
32768...+32767.
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19 DATA STORAGE
19.01 DATA 1
19.02 DATA 2
19.03 DATA 3
19.04 DATA 4
19.05 DATA 5
19.06 DATA 6
19.07 DATA 7
19.08 DATA 8
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21 START/STOP
21.01 DC LEVEL B NO NO Disable level start

START
YES Enable level start. The selection is not
recommended for units with an LCL filter. Consult
ABB before setting this parameter to YES.
1RWH If Par. 99.08 AUTO LINE ID RUN is set to
YES, the IGBT supply performs the ID Run in RMIO
board power-up and modulates for one second
thereafter. The IGBT supply stops and waits until DC
voltage exceeds the level of Par. 21.02 DC
VOLTAGE LEVEL.
21.02 DC VOLTAGE R See table See table below. Intermediate circuit DC voltage level at which the
LEVEL below. modulation starts
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12092/7$*( 1.1 · sqrt(2) · Par. 4.04 (65%...120%) · sqrt(2) · Par. 4.04
CONV NOM VOLTAGE CONV NOM VOLTAGE
(V) (V) Minimum (V) Maximum (V)
415 646 380 706
500 778 457 851
690 1073 632 1174
21.03 STOP LEVEL R 1000 ms ms Modulator is stopped when the power is higher than
TIME defined with Par. 21.04 STOP LEVEL POWER for a
time defined with this parameter.
21.04 STOP LEVEL R 0 kW kW Motoring power to stop the modulator
POWER
The functions set by this parameter group are visualised below.8c stands for
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intermediate circuit DC voltage. 3 stands for converter supply power.
3, 8
8c
Par. 21.02
+
3m
Par. 21.04
3 W
3g Par. 21.03
-
Modulation Modulation
starts stops
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By changing the value of Parameter 23.01 DC VOLT REF from the default setting,
the DC link voltage can be raised higher than with a conventional 6-pulse diode
rectifier in order to compensate a low voltage level in the network.
1RWH Check the motor insulation requirement. See $&60XOWL'ULYH3ODQQLQJ
WKH(OHFWULFDO,QVWDOODWLRQ(3AFE 64783751 [English]).
:$51,1*When setting this parameter, consult your local ABB representative. The
LCL filter of the supply section may overheat.
([DPSOH
If the supply voltage is 380 V, and the motor voltage 400 V, the voltage difference
can be compensated simply by setting Parameter 23.01 DC VOLT REF to value 565
(i.e. sqrt(2) · 400 V). However, the line converter power is still calculated on the basis
of 380 V: P = sqrt(3) · 380 · line current.
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23 DC VOLT REF
23.01 DC VOLT REF R See table below. User-given setpoint value for intermediate circuit DC voltage 1=1V
reference
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92/7$*( (65%...120%) · sqrt(2) · Par. 4.04
CONV NOM VOLTAGE
(V) Minimum (V) Maximum (V)
415 380 706
500 457 851
690 632 1174
1RWH The program limits the minimum value to sqrt(2) · 8AC, where 8AC denotes
the actual supply voltage.
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24 REACTIVE
POWER
24.01 Q POWER REF R 0% -100%...+100% Setpoint value for reactive power control in 1 = 1%
percentage of Par. 4.06 CONV NOM POWER.
Reactive power control is capable of generating
the set amount of reactive power to the network
(positive = capacitive, negative = reactive).
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30 FAULT 1=1
FUNCTIONS
30.02 EARTH FAULT B WARNING WARNING A warning is given in an earth fault condition. 1=1
FAULT Converter trips in an earth fault. 1=1
30.03 EARTH FAULT R 4 for frame Non-parallel connected converters (frame 1=1
LEVEL sizes R6i to sizes R6i, R7i, R8i, R9i, R11i and R12i): This
R12i; parameter sets the earth fault trip level through
5 for frame the PPCC link. In frame sizes R6i and R7i, the
sizes 2xR11i, default setting cannot be changed.
2xR12i, Parallel connected converters (frame sizes
4xR11i, 2xR11i, 2xR12i, 4xR11i, 4xR12i): current
4xR12i imbalance protection of converter output, e.g,
in a short-circuit.
1 1% imbalance in the sum current
30.04 EXT EARTH I NO Earth fault detector is connected to digital 1=1
FAULT input DI4. This parameter selects the
converter reaction.
NO Not in use
DI4=0 FAULTS Converter trips on EARTH FAULT if DI4 is OFF
(0).
DI4=1 FAULTS Converter trips on EARTH FAULT if DI4 is ON
(1).
DI4=0 A warning is given if DI4 is OFF (0).
ALARMS
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DI4=1 A warning is given if DI4 is ON (1).

ALARMS
30.05 EXT EVENT I NO This parameter selects the converter reaction
to the state of digital input DI5.
NO Not in use
DI5=0 A warning is given if DI5 is OFF (0).
ALARMS
DI5=0 FAULTS Converter trips if DI5 is OFF (0).
30.11 DC R 740/891/1230 0...747 VDC Intermediate circuit DC overvoltage trip limit. 1=1
OVERVOLT (415 V units) The lower range limit is determined by Par.
TRIP 0...900 VDC 30.12 DC UNDERVOLT TRIP. When the
setting of this parameter is changed, the
(500 V units)
corresponding higher range limit of Par. 30.12
0...1242 V DC DC OVERVOLT TRIP will also change.
(690 V units)
30.12 DC R 293/354/488 0...747 VDC Intermediate circuit DC undervoltage trip limit. 1 = 1
UNDERVOLT (415 V units) The higher range limit is determined by Par.
TRIP 0...900 VDC 30.11 DC OVERVOLT TRIP. When the setting
of this parameter is changed, the
(500 V units)
corresponding lower range limit of Par. 30.11
0...1242 V DC DC OVERVOLT TRIP will also change. This
(690 V units) parameter also determines DC voltage check
limit during charging.
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51 COMMUNICATION This group defines the communication parameters for a fieldbus adapter module. The
MODULE parameter names are copied from the module when it is installed and its connection to
the drive is activated with Parameter 98.02 COMM MODULE. See the module manual.
51.01 FIELDBUS PAR1 C Module type and software version
51.02 FIELDBUS_PAR2 R According to module type
... ...15
51.15
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70 DDCS CONTROL
70.01 CH0 NODE ADDR R 1 1...125 Node address for channel CH0. When 1=1
using the AC 80 system, the address
must be 1 to 12. When using the APC2
system, the address must be 1. In other
control systems, the node address is set
according to the application.
70.02 CH0 LINK R 10 1...15 DDCS channel CH0 intensity control for 1= 1
CONTROL transmission LEDs. This parameter can
be used in special cases to optimise the
communication performance in the link.
70.03 CH0 BAUD RATE I 4 Mbit/s 8 Mbit/s (not in Channel CH0 communication speed.
use); 4 Mbit/s; This parameter must be set to 4 Mbits/s,
2 Mbit/s (not in when FCI communication module is
use); 1 Mbit/s used. Otherwise, the overriding system
automatically sets the communication
speed.
70.04 CH0 TIMEOUT R 100 ms 0...60000 ms The delay time before a communication 1 = 1 ms
break fault is indicated. The time count
starts when the link does not update the
message. During the time elapsing, CH0
TIMEOUT warning is set by 9.12
SUPPLY ALARM WORD bit 0. When the
value of Par. 70.04 is zero, timeout is not
monitored and CH0 COM LOST fault is
not indicated regardless of the value of
Par. 70.05.
70.05 CH0 COMM LOSS I FAULT This parameter is in use when Par. 98.01
CTRL COMMAND SEL is set to MCW and Par.
98.02 COMM MODULE to FBA DSET1,
FBA DSET10 or INVERTER.
NO FAULT A warning is given on communication
loss on channel CH0.
FAULT Converter trips on communication loss on
channel CH0.
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70.06 CH1 LINK R 10 1...15 DDCS channel CH1 intensity control for 1=1
CONTROL transmission LEDs in each device in a
link. The parameter can be used in
special cases to optimise the
70.15 CH3 NODE ADDR R 1 1...254 Node address for channel CH3. This 1=1
channel is normally used with the start-up
and maintenance tools. If the CH3
channels of several drives have been
connected in a ring or star (by branching
unit) configuration, each one must be
assigned a unique node address. The
new node address becomes valid only
after auxiliary power shutdown of the
RMIO board.
70.16 CH3 LINK R 15 1...15 DDCS channel CH3 intensity control for 1=1
CONTROL transmission LEDs in each device in
a link. The parameter can be used in
special cases to optimise the
70.19 DDCS CH0 HW B STAR This parameter is used for enabling or 1=1
CONN disabling regeneration of channel CH0
optical transmitter in DDCS mode. DDCS
mode is typically used with APC2, AC70
and AC450 controllers. In regeneration
mode, any message received by the
channel is echoed back. This parameter
is not in use in DriveBus mode.
RING Regeneration enabled. Select RING if the
CH0 channels on the RDCO modules are
connected in a ring configuration.
STAR Regeneration disabled. Select STAR with
a star configuration such as AC450 –
CI810 – NDBU-95 optical branching
unit(s) – RDCO module (on RMIO
board).
70.20 CH3 HW B STAR This parameter is used for enabling or 1=1
CONNECTION disabling regeneration of channel CH3
optical transmitter. In regeneration mode
any message received by the channel is
echoed back.
RING Regeneration enabled. Select RING if the
CH3 channels on the RDCO modules are
connected to a ring configuration.
STAR Regeneration disabled. Select STAR with
a star configuration such as Drive:LQGRZ
(PC) – NDBU-95 optical branching unit(s)
– RDCO module (on RMIO board).
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71 DRIVEBUS
COMM
71.01 CH0 DRIVEBUS B YES This parameters selects the 1=1
MODE communication mode for channel CH0 on
the RDCO module.The new mode
becomes valid only on the next RMIO
board power-on.
NO DDCS mode
YES DriveBus mode with AC 80 controller
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Parameters of this group are addresses for received data from the overriding
system.
Overriding
System RMIO/ NAMC-xx
Dataset Table Address

Assignment
10 AMC
12 of Dataset
DDCS link 14 Group Table
90.01...90.18
91.01...91.09
Ch0
32
Data set receive addresses with the RMIO board are given below. D SET 10 VAL 1
denotes the receive address of data set 10 value 1. Integer scaling of the
parameters is 1 = 1 and range 0...9999.
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90, 91 DATA SET RECEIVE
ADDRESSES
90.01 D SET 10 VAL 1 701 2

90.02 D SET 10 VAL 2 0 2
90.03 D SET 10 VAL 3 0 2
90.04 D SET 12 VAL 1 0 4
90.05 D SET 12 VAL 2 0 4
90.06 D SET 12 VAL 3 0 4
90.07 D SET 14 VAL 1 0 10
90.08 D SET 14 VAL 2 0 10
90.09 D SET 14 VAL 3 0 10
90.10 D SET 16 VAL 1 0 10
90.11 D SET 16 VAL 2 0 10
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90.12 D SET 16 VAL 3 0 10

90.13 D SET 18 VAL 1 0 100
90.14 D SET 18 VAL 2 0 100
90.15 D SET 18 VAL 3 0 100
90.16 D SET 20 VAL 1 0 100
90.17 D SET 20 VAL 2 0 100
90.18 D SET 20 VAL 3 0 100
91.01 D SET 22 VAL 1 0 100
91.02 D SET 22 VAL 2 0 100
91.03 D SET 22 VAL 3 0 100
91.04 D SET 24 VAL 1 0 100
91.05 D SET 24 VAL 2 0 100
91.06 D SET 24 VAL 3 0 100
91.07 D SET 32 VAL 1 0 100
91.08 D SET 32 VAL 2 0 100
91.09 D SET 32 VAL 3 0 100
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Parameters of this group are signal addresses for transmitted data to the overriding
system.
Overriding
System RMIO/NAMC-xx
Dataset Table Address

Assignment
11 AMC
13 of Dataset
DDCS link 15 Group Table
92.01...92.18
93.01...93.09
Ch0
33
Data set transmit addresses with the RMIO board are given below. D SET 11 VAL 1
denotes the transmit address of data set 11 value 1. Integer scaling of the
parameters is 1 = 1 and range 0...9999.
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92, 93 DATA SET TRANSMIT
ADDRESSES
92.01 D SET 11 VAL 1 801 2
92.02 D SET 11 VAL 2 110 2
92.03 D SET 11 VAL 3 0 2
92.04 D SET 13 VAL 1 0 4
92.05 D SET 13 VAL 2 111 4
92.06 D SET 13 VAL 3 106 4
92.07 D SET 15 VAL 1 911 10
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92.08 D SET 15 VAL 2 0 10

92.09 D SET 15 VAL 3 0 10
92.10 D SET 17 VAL 1 912 10
92.11 D SET 17 VAL 2 115 10
92.12 D SET 17 VAL 3 122 10
92.13 D SET 19 VAL 1 0 100
92.14 D SET 19 VAL 2 0 100
92.15 D SET 19 VAL 3 0 100
92.16 D SET 21 VAL 1 108 100
92.17 D SET 21 VAL 2 112 100
92.18 D SET 21 VAL 3 0 100
93.01 D SET 23 VAL 1 0 100
93.02 D SET 23 VAL 2 0 100
93.03 D SET 23 VAL 3 0 100
93.04 D SET 25 VAL 1 0 100
93.05 D SET 25 VAL 2 0 100
93.06 D SET 25 VAL 3 0 100
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98 OPTION
MODULES
98.01 COMMAND SEL B I/O This parameter selects the control command
interface(s).
MCW The IGBT supply control program reads the control
commands via a serial link and through the digital
input terminals.
I/O The IGBT supply control program reads the control
commands through the digital input terminals.
98.02 COMM MODULE I NO This parameter defines the control mode and place in
the REMOTE mode.
NO The drive is controlled using I/O: DI2.
FBA DSET1 The drive is controlled through the communication
link (CH0) using datasets 1 and 2. This is a typical
setting for use with a fieldbus adapter module.
FBA DSET10 The drive is controlled through the communication
link (CH0) using datasets 10 to 33. (for example
APC2, AC 70, AC80, NPBA-02, NCSA-01)
INVERTER Not in use
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99 START UP
DATA
99.01 LANGUAGE I ENGLISH ENGLISH The line-side converter displays the information in the
ENGLISHAM selected language. 1RWH only English is available at the
time of publishing.
DEUTSCH
ITALIANO
ESPAÑOL
PORTUGUÊS
NEDERLANDS
FRANÇAIS
DANSK
SUOMI
SVENSKA
99.02 DEVICE C Max. 32 characters The name of the supply section can be typed here by
NAME Drive:LQGRZ. The name is shown in the System
Configuration display of Drive:LQGRZ.
99.06 FAST SYNC B YES NO Synchronization with phase order check
3DUDPHWHUV

YES Synchronization without phase order check

99.07 LINE SIDE ID B NO NO Line-side converter ID Run is not performed after next
RUN start.
YES 1H[WVWDUW makes ID Run for the line-side converter. It

takes about 5 seconds. After the ID Run, the converter
keeps on modulating. It is not allowed to load the line-
side converter during the ID Run.
99.08 AUTO LINE ID B YES NO No automatic line-side converter ID Run after power-up
RUN of the RMIO board and start. The parameter does not
set Par. 99.07 to YES (ID Run request can still be set
with Par. 99.07 if required).
YES Line-side converter ID Run is performed automatically
after power-up of the RMIO board and QH[WVWDUW. The
parameter sets Par. 99.07 to YES. 1RWH ID Run takes
about 5 seconds. It is not allowed to load the line-side
converter during the ID Run. If the ID Run has been
performed once, Par. 99.08 can be set to NO (ID Run
request can still be set with Par. 99.07 if required).
99.09 APPLIC B NO NO
RESTORE
99.10 SUPPLY ID I 0 0...32767 This parameter can be used by the overriding system to
NUMBER check the right connections of the optical cables to the
drive type. This parameter requires support from the
overriding system to verify the correct connection.
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This chapter explains the fault tracing procedure based on the warning and fault
messages given by the IGBT supply program. A factory installed control panel in the
line-side converter is required in this procedure. For control panel use and motor-
side inverter fault tracing, see the )LUPZDUH0DQXDOof the application program.
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All warning and fault messages are presented in tables below with information on the
cause and remedy for each case. Most warning and fault conditions can be identified
and cured with that information. If not, contact an ABB service representative.
1RWH Do not attempt any measurement, parts replacement or other service
procedure not described in this manual. Such action will void guarantee, endanger
correct operation, and increase downtime and expense.
:$51,1* All electrical installation and maintenance work described in this chapter
should only be undertaken by a qualified electrician.
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The drive is equipped with advanced protection features that continuously guard the
unit against damage and down time due to incorrect operating conditions and
electrical and mechanical malfunctions.
The warning message disappears when any of the Control Panel keys is pressed.
The warning will reappear in one minute if conditions remain unchanged. If the drive
is operated with the Control Panel detached, the red LED in the Control Panel
mounting platform indicates fault condition.
For setting of programmable warning and fault messages and functions, see chapter
3DUDPHWHUV.
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An active fault can be reset either by pressing the keypad 5(6(7key, by digital
input or fieldbus, or switching the supply voltage off for a while. When the fault has
been removed, the drive can be started.
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When a fault is detected, it is stored in the Fault History. The last faults and warnings
are stored with the time the fault was detected.
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:$51,1* After a fault reset, the drive will start if the start signal is on. Before the
reset, switch off the external start signal or ensure that it is safe to start.
The Fault History can be viewed by pressing or in the Actual Signal Display
Mode. The Fault History can then be scrolled with and . To exit the Fault
History press or . The Fault History can be cleared by pressing the 5(6(7
key.
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Warning Cause What to do
ACS 600 TEMP/ Excessive IGBT module temperature. Check ambient conditions.
ACS 800 TEMP A warning is given if the temperature exceeds Check air flow and fan operation.
115 °C.
Par. 9.12 bit 4 Check heatsink fins for dust pick-up.
Check line current against unit current.
AI<MIN FUNC I/O reference 4...20 mA is below 3.1 mA when Check for proper analogue control signal level.
Par. 9.12 bit 3 Par. 13.06 MINIMUM AI2 or Par. 13.10 Check the control wiring.
MINIMUM AI3 is set to 4 mA.
CH0 COM LOST Communication break detected on CH0 Check the fibre optic cables between the
Par. 9.12 bit 0 receive. RDCO module and overriding system (or
(can be deactivated: see Parameter 70.04) fieldbus adapter). Test with new fibre optic
cables.
Check that the CH0 node address (Par. 70.01
CH0 NODE ADDR) is correct in the IGBT
supply.
Check the status of the fieldbus adapter. See

appropriate fieldbus adapter manual.
Check parameter settings of Group 51, if a

fieldbus adapter is present. Check the
connections between the fieldbus and the
adapter.
Check that the bus master is communicating
and correctly configured.
CURRENT LIM Current limit is exceeded. The limit is 220% of Limit inverter actual power or lower the
Par. 9.12 bit 5 ,1base(10s/60s). reactive power percentage in Par. 24.01 Q
POWER REF.
DI5 = 0 Digital input DI5 is OFF (0). Check the function indicated via digital input
Par. 9.12 bit 14 DI5.
E EARTH FLT IT (Ungrounded) Network Check motors.
Par. 9.12 bit 13 Impedance between a live part (e.g. phase Check motor cables.
conductor, DC link, motor cable or motor) and Check IGBT supply.
earth/ground is too low.
Check inverter(s).
Earth fault in LCL filter, line converter, DC link,
Check LCL filter.
inverter(s), motor cables or motor.
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Warning Cause What to do
EARTH FAULT Earthed/Grounded Network Check motors.
Par. 9.12 bit 13 The sum of line currents measured with Check motor cables.
internal current transducers is too high. Check IGBT supply fuses (parallel connected
Earth fault in LCL filter, line converter, DC link, units).
inverter(s), motor cables or motor, or current Check IGBT supply.
imbalance in parallel connected converters.
Check inverter(s).
Check LCL filter.
NET LOST Network voltage is lost during modulation. Line Check network conditions.
Par. 9.12 bit 10 current is below 0.0064 · ,10s/60s. The situation
may cause DC link undervoltage.
PANEL LOST A Local Control device (CDP 312 or Check Control Panel connector. Replace
Par. 9.12 bit 1 Drive:LQGRZ has ceased communicating. Control Panel in the mounting platform.
This can be caused by disconnection of the
selected local control device during local
control or an internal fault in the local
controlling device. This warning transfers the
IGBT supply to remote mode.
NO COMMUNICATION This message is generated by the Control Check the Panel Link connections.
(x) Panel CDP 312 control program. Press the RESET key. The panel reset may
There is a cabling problem or a hardware take up to half a minute, please wait.
malfunction on the Panel Link. Check the Panel type and the version of the
(4) = Panel type is not compatible with the drive application program. The Panel type is
version of the converter application program. printed on the cover of the Panel.
ID N CHANGED The ID number of the IGBT supply has been To change the ID number back to 1 go to Drive
changed from 1 (the change is not displayed Selection Mode by pressing '5,9(. Press
on the Control Panel CDP 312). (17(5. Set the ID number to 1. Press
(17(5
LOAD FACTORY Factory parameter settings are being restored. Please wait.
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ACS 600 TEMP/ Excessive IGBT module temperature. The trip Check ambient conditions.
ACS 800 TEMP level is 125 °C. Check air flow and fan operation.
Par. 9.01 bit 3 Check heatsink fins for dust pick-up.
Par. 9.11 bit 3 Check line current against unit current.
AMBIENT TEMP I/O control board temperature is lower than Check ambient temperature in the auxiliary
Par. 9.02 bit 7 +5 °C or exceeds +73 °C. control unit (ACU).
CHARGING FLT DC link voltage is not high enough after Check charging circuit fuses.
Par. 9.11 bit 0 charging procedure. Check charging circuit.
DC link voltage has not exceeded the value of Check possible short-circuit in DC link.
Par. 30.12 DC UNDERVOLT TRIP or current is
Check the setting of Par. 30.12 DC
not below 5% of ,10s/60s at the end of the
UNDERVOLT TRIP.
charging.
Faulty PPCC link (DC voltage measurement is Check the PPCC link. See fault message
zero). PPCC LINK.
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CH0 COM LOST Communication break detected on CH0 Check the fibre optic cables between the
Par. 9.02 bit 12 receive. RDCO module and the overriding system (or
(programmable fault, see Parameter 70.05) fieldbus adapter). Test with new fibre optic
Par. 9.11 bit 10
cables.
Check that the CH0 node address (Parameter

70.01) is correct in the IGBT supply.
Check the status of the fieldbus adapter. See

appropriate fieldbus adapter manual.
Check parameter settings of Group 51, if a
fieldbus adapter is present. Check the
connections between the fieldbus and the
adapter.
Check that the bus master is communicating
and correctly configured.
DC OVERVOLT Intermediate circuit DC voltage is excessive. Check the level of supply voltage, DC voltage
Par. 9.01 bit 2 This can be caused by and converter nominal voltage.
Par. 9.11 bit 15 1. static or transient overvoltages in the mains.
2. too high supply voltage during
synchronisation.
The default trip limit is 740 VDC for 415 V units,
891 VDC for 500 V units and 1230 VDC for 690
V units. The trip limit can be changed with Par.
30.11 DC OVERVOLT TRIP.
DC UNDERVOLT Intermediate circuit DC voltage is not sufficient. Check supply and inverter fuses.
Par. 9.02 bit 2 This can be caused by a missing mains phase, Check supply voltage.
a blown fuse or a rectifier bridge internal fault.
Par. 9.11 bit 14
The default trip limit is 293 VDC for 415 V units,

354 VDC for 500 V units and 488 VDC for
690 V units. The tip limit can be changed with
Par. 30.12 DC UNDERVOLT TRIP.
DI5 = 0 Digital input DI5 is OFF (0). Check the function indicated via digital input
Par. 9.11 bit 2 DI5.
E EARTH FLT IT (Ungrounded) Network Check motors.
Par. 9.11 bit 4 Impedance between a live part (e.g. phase Check motor cables.
conductor, DC link, motor cable or motor) and Check IGBT supply.
earth/ground is too low.
Check inverter(s).
Earth fault in LCL filter, line converter, DC link,
Check LCL filter.
inverter(s), motor cables or motor.
EARTH FAULT Earthed/grounded Network Check motors.
Par. 9.01 bit 4 The sum of line currents measured with internal Check motor cables.
Par. 9.11 bit 12 current transducers is too high. Check IGBT supply fuses (parallel connected
Earth fault in LCL filter, line converter, DC link, units).
inverter(s), motor cables or motor, or current Check IGBT supply.
imbalance in parallel connected converters.
Check inverter(s).
Check LCL filter.
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FAN FLT Fan is not rotating, or contactor connection is Check the acknowledge circuit connection to
Par. 9.11 bit 5 loose. the digital input DI1.
Check the condition of the bearings of the fan
motor by rotating fan motor manually. If the
bearings are faulty replace the fan (available as
spare part).
Replace the fan if trippings continue and the
bearings are OK.
IO FAULT I/O communication fault or error detected on Check for loose connections between RMIO
Par. 9.02 bit 6 CH1. This can be caused by a fault in the and RDCO module.
RDCO module or RMIO board or a faulty/loose Test with new fibre optic cables.
fibre optic cable connection.
If the fault is still active, replace RDCO module
/ RMIO board.
MAIN CNT FLT Main contactor is not functioning properly, or Check main contactor control circuit wiring and
Par. 9.11 bit 6 loose wiring. signal wiring.
Check main contactor control voltage level
(should be 230 V).
NET VOLT FLT Mains voltage is out of allowable range during Check mains voltage.
Par. 9.11 bit 9 synchronisation or ID Run. Trip limits are 208 V Start again.
for 415 V units, 250 V for 500 V units and
345 V for 690 V units.
OVER SWFREQ Switching overfrequency fault. This may be due Replace the RMIO board.
Par. 9.02 bit 9 to a hardware fault in the electronic boards. Replace the NINT board.
On units with parallel connected inverters,
replace the PBU board.
OVERCURRENT Input current is excessive. The overcurrent trip Check motor load.
Par. 9.01 bit 1 limit is 0.98 · (Par. 4.08 CONV MAX Check supply voltage.
CURRENT). The trip limit is approximately
Par. 9.11 bit 1 Check that there is no power factor
190% of the converter nominal current ,1N (Par.
compensation capacitors in the supply.
4.05 CONV NOM CURRENT).
Check IGBT supply power semiconductors and
current transducers.
PPCC LINK INT board current measurement or Check the fibre optic cables connected
Par. 9.02 bit 11 communication fault between the RMIO and between the RMIO and INT boards. In parallel
INT boards. connected inverters, also check the cabling on
The fault indication is not activated, when the the PBU-xx board.
DC link voltage is disconnected, but the RMIO If the fault is still active, replace the PBU board
board has an external power supply. The (only with parallel connected inverters), RMIO
indication is activated when the charging is and INT board (in this order) until the fault
completed and the DC link voltage is “high”. disappears.
Test with new fibre optic cables in the PPCC
(power plate control board) link.
SHORT CIRC Short-circuit current has been detected on a Measure the resistance of the power plate(s).
Par. 9.01 bit 0 power plate. If a faulty power plate is detected, replace the
power plate and the INT and NGDR boards, or
change the whole converter phase module.
Check the main circuit.
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SC (INU 1) Short-circuit in parallel connected phase Check the fibre optic cables between the PBU
Par. 9.01 bit 12 module block 1 board channel CH1 and the INT board of phase
module block 1.
Check the motor and the motor cable.
Check all power plates in the phase module
block 1. If a faulty power plate is detected,
replace the whole phase module.
module block 2.
module block 3.
Par. 9.01 bit 15 module block 4 board channel CH1 and the board of phase
module block 4.
SUPPLY PHASE Missing phase during synchronisation Check supply fuses.
Par. 9.02 bit 0 Check for supply network imbalance.
SYNCHRO FLT Synchronisation to supply network is failed. Perform the ID Run again. See Parameter
Par. 9.11 bit 13 Supply frequency has changed too much after 99.07.
ID Run.
USER MACRO There is no User Macro saved or the file is Create the User Macro again.
defective.
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Parameter 7.01 is the control word of the line converter. The control word is a 16-bit
packed boolean word displayed as a hex value and updated at 10 ms intervals.
Parameter 7.01 MAIN CTRL WORD (Control word of the line converter)
Bit Name Value Description
0 ON 0 ⇒1 Starts charging
OFF 0 Opens main contactor
1, 2 0 Not in use
3 START 1 Starts modulation
0 Stops modulation
4...6 0 Not in use
7 RESET 0 ⇒1 Makes a reset
0 –
8...15 0 Not in use
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This parameter is a 16-bit packed boolean word displayed as a hex value and
updated at 4 ms intervals.
Parameter 8.01 MAIN STATUS WORD (Status signals of the line converter)
Bit Name Value STATE/Description
0 RDY_ON 1 Ready to switch on = no fault
0 Not ready to switch on = fault
1 RDY_RUN 1 Ready to operate = DC bus charged
0 Not ready to operate
2 RDY_REF 1 Operation enabled
0
3 TRIPPED 1 Fault
0 No fault
4, 5, 6 – Not in use
7 ALARM 1 Warning
0 No Warning
8 MODULATING 1 Line converter modulates.
0 Line converter not modulating
9 REMOTE 1 Drive control location: REMOTE
0 Drive control location: LOCAL
10 NET OK 1 Network voltage is OK.
0 Network voltage is lost.
11 – Not in use
12, 13 – Not in use
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14 CHARGING 1 Charging contactor closed

0 Charging contactor open
15 – Not in use
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These parameters are 16-bit words. They are displayed as hex values. Bit value 1 =
Fault, and 0 = No Fault. Parameters are updated at 100 ms intervals.
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09 FAULT WORDS
09.01 FAULT WORD 1
0 SHORT CIRC Short-circuit in the main circuit
1 OVERCURRENT Overcurrent
2 DC OVERVOLT Intermediate circuit DC overvoltage
3 ACS 600/800 TEMP IGBT module overtemperature
4 EARTH FAULT Internally detected earth fault
5, 6 Not in use
7 Internal faults. If this bit is 1, write down the value of Parameter
9.03. Contact ABB.
8...11 Not in use
12 SC (INU1) Short-circuit in parallel connected phase module block 1
09.02 FAULT WORD 2
0 SUPPLY PHASE Missing phase during synchronisation
1 Not in use
2 DC UNDERVOLT Intermediate circuit DC undervoltage
3...5 Not in use
6 IO FAULT I/O device fault on CH1
7 AMBIENT TEMP I/O control board temperature
8 Not in use
9 OVER SWFREQ Switching overfrequency
10 Not in use
11 PPCC LINK Current measurement or communication fault of INT board
12 CH0 COM LOST Communication break on CH0
13...15 Not in use
9.03 FAULT WORD 3
0 FLT (F1_7) Factory default parameter file error
1 USER MACRO User Macro file error
2 FLT (F1_4) EPROM operating error
3 FLT (F1_5) FPROM data error
4 FLT (F2_12) Internal time level 2 overflow (100 ms)
7 FLT (F2_15) Internal time level 5 overflow (1 s)
8 FLT (F2_16) State machine overflow
9 FLT (F2_17) Application program execution error
10 FLT (F2_18) Application program execution error
)LHOGEXVFRQWURO


09 FAULT WORDS
11 FLT (F2_19) Illegal instruction
12 FLT (F2_3) Register stack overflow
13 FLT (F2_1) System stack overflow
14 FLT (F2_0) System stack underflow
15 Reserved
09.07 INT FAULT INFO * Bits 0 to 3 are in use with parallel-connected converters only.
Control board INT 1 (of phase module block 1) is connected to
branching unit board PBU channel CH1, INT 2 is connected to
channel CH2 etc.
0 NINT 1 FAULT INT 1 board fault *
4 NPBU FAULT PBU board fault *
5 Not in use
6 U-PH SC U Short-circuit in phase U upper-leg IGBT(s)
7 U-PH SC L Short-circuit in phase U lower-leg IGBT(s)
8 V-PH SC U Short-circuit in phase V upper-leg IGBT(s)
9 V-PH SC L Short-circuit in phase V lower-leg IGBT(s)
10 W-PH SC U Short-circuit in phase W upper-leg IGBT(s)
11 W-PH SC L Short-circuit in phase W lower-leg IGBT(s)
12...15 Not in use
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09 FAULT WORDS
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Upper-leg IGBTs
50,2 1,17
Lower-leg IGBTs
U V W
&RQYHUWHU&RQVWUXFWHGRI7ZRWR)RXU3DUDOOHOFRQQHFWHG3KDVH0RGXOH%ORFNV
RDCU
3%8 CH3
RMIO CH1 CH2
NXPP INT 1 NXPP NXPP INT 2 NXPP NINT 3

NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
NGDR
U V W U V W
U V W
09.11 SUPPLY FAULT

WORD
0 CHARGING FLT DC link short-circuit during charging
1 OVERCURRENT Overcurrent
2 DI5 = 0 External fault indicated via DI5
3 ACS 600 TEMP / IGBT module temperature is excessive.
ACS 800 TEMP
4 E EARTH FLT Earth fault detected by an external monitoring device
5 FAN FLT Fan failure. Fault is activated 5 seconds after failure.
6 MAIN CNT FLT Main contactor failure
7 SHORT CIRC Short-circuit in the main circuit (indication from power plate).
8 Internal faults. If this bit is 1, write down the value of Parameter
9.03. Contact ABB.
9 NET VOLT FLT Supply voltage out of range during synchronisation
10 CH0 COM LOST Communication break on CH0
11 Not in use
13 SYNCHRO FLT Synchronisation to supply failed
)LHOGEXVFRQWURO


09 FAULT WORDS
14 DC UNDERVOLT Intermediate circuit DC undervoltage
15 DC OVERVOLT Intermediate circuit DC overvoltage
09.12 SUPPLY ALARM
WORD
0 CH0 TIMEOUT Communication break detected
1 PANEL LOST Local control lost
2 Not in use
3 AI<MIN FUNC Current below 4 mA (4 mA minimum selected)
4 ACS 600 TEMP/ IGBT module temperature is excessive.
ACS 800 TEMP
5 CURRENT LIM Current limit exceeded
6...9 Not in use
10 NET LOST Network voltage lost
11, 12 Not in use
E EARTH FLT Earth fault detected by an external monitoring device
14 DI5 = 0 External fault indicated via DI5
15 Not in use
)LHOGEXVFRQWURO

This chapter contains descriptions of the earth fault protection solutions available for
a drive equipped with an IGBT supply unit. The settings required at the start-up are
given in &KDSWHU±&RPPLVVLRQLQJWKH6XSSO\6HFWLRQZLWK,68
)ORDWLQJ1HWZRUN
This section describes the earth fault protection principle in a floating network.
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L1 L2 L3
Transformer Supply Unit Inverter Units

DC Busbar
a
BENDER
Insulation
Monitoring
Device
a a
IL > 0, Leakage Current
M M
3~ 3~
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The monitoring device is connected between the unearthed system and the
equipotential bonding conductor (PE).
A pulsating AC measuring voltage is superimposed on the system (measuring
principle $GDSWLYH0HDVXULQJ3XOVH$03is developed by BENDER, patent
pending). The measuring pulse consists of positive and negative pulses of the same
amplitude. The period depends on the respective leakage capacitances and the
insulation resistance of the system to be monitored.
The setting of the response values and other parameters can be carried out via the
function keys. The parameters are indicated on the display and they are stored in a
non-volatile memory after setting.
With Bender’s insulation monitoring device it is possible to set up two response
values: ALARM1 and ALARM2. Both values have an own alarm LED, which
illuminates if reading is below these selected response values.

,QFDVHRIDQHDUWKIDXOW
An earth fault closes the measuring circuit. An electronic evaluation circuit calculates
the insulation resistance which is indicated on an LC display or an external
ohmmeter after the response time.
The alarm actions depend on the electric connection: for example ALARM1 can be
wired to give a warning, and ALARM2 can be wired to trip the device.
)XUWKHULQIRUPDWLRQ
Further information about the insulation monitoring device is available in,5'+
2SHUDWLQJ0DQXDOFRGH7*+published by the manufacturer, BENDER
companies.
6\VWHPHDUWKHG1HWZRUN
In a system-earthed network, the neutral point of the supply transformer is earthed
solidly. This section describes an internal earth fault protection principle in a system-
earthed network.
'LDJUDP
L1 L2 L3
Transformer IGBT Supply Unit Inverter Units
DC Busbar
a
IL > 0, Leakage Current a a
M M
3~ 3~
'HVFULSWLRQ
The line current imbalance is calculated from measured currents ,U, ,V and ,w.
,QFDVHRIDQHDUWKIDXOW
In normal operation the current sum is zero. An earth fault leads to an imbalance in
the 3-phase system and therefore to a current sum different from zero. If the current
imbalance exceeds the limit set in Par. 30.03 EARTH FAULT LEVEL, an alarm is
given or the device is tripped.

7HFKQLFDO'DWD
5DWLQJV
6HFWLRQW\SH 1RPLQDOUDWLQJVQRRYHUORDGXVH /LJKW +HDY\ 0RGXOH /RVVHV
RYHUORDG GXW\XVH IUDPHVL]H
XVH
,FRQWPD[ ,PD[ 3FRQWPD[ ,'& ,1 ,+'
$$& $ N: $ '& $$& $$& N:
380...415 V units
ACS800-207-0070-3 112 168 80 134 108 84 R6i 1.1
ACS800-207-0100-3 147 220 105 176 141 110 R7i 1.5
ACS800-207-0120-3 178 266 127 214 171 133 R7i 1.8
ACS800-207-0190-3 259 355 184 311 249 194 rr8i 2.6
ACS800-207-0230-3 315 431 224 378 302 236 rr8i 3.2
ACS800-207-0350-3 473 647 336 567 454 353 r8i 5.2
ACS800-207-0460-3 630 862 448 756 605 471 R8i 7.3
ACS800-207-0700-3 945 1294 672 1134 907 707 2xr8i 10.3
ACS800-207-0930-3 1235 1690 879 1482 1185 924 2xR8i 14.2
ACS800-207-1850-3 2419 3311 1722 2904 2322 1810 4xR8i 27.3
ACS800-207-2780-3 3591 4916 2555 4310 3447 2686 6xR8i 40.0
380...500 V units
ACS800-207-0100-5 112 168 96 134 108 84 R6i 1.5
ACS800-207-0120-5 135 202 116 162 130 101 R7i 1.8
ACS800-207-0140-5 164 245 141 197 157 123 R7i 2.1
ACS800-207-0220-5 246 357 211 295 236 184 rr8i 2.7
ACS800-207-0270-5 300 435 257 360 288 224 rr8i 3.4
ACS800-207-0410-5 450 653 386 540 432 337 r8i 5.3
ACS800-207-0550-5 600 871 514 720 576 449 R8i 7.4
ACS800-207-0820-5 900 1306 772 1080 864 673 2xr8i 10.6
ACS800-207-1090-5 1176 1707 1008 1411 1129 880 2xR8i 14.5
ACS800-207-2190-5 2304 3343 1975 2765 2212 1723 4xR8i 27.9
ACS800-207-3280-5 3420 4963 2932 4105 3283 2558 6xR8i 40.9
525...690 V units
ACS800-207-0070-7 65 97 77 78 62 49 R6i 1.1
ACS800-207-0100-7 88 132 104 106 84 66 R7i 1.5
ACS800-207-0120-7 105 157 124 126 101 79 R7i 1.8
ACS800-207-0210-7 176 263 208 211 169 132 rr8i 3.6
ACS800-207-0240-7 200 299 237 240 192 150 rr8i 4.1
ACS800-207-0360-7 300 449 355 360 288 224 r8i 6.4
ACS800-207-0480-7 400 598 473 480 384 299 R8i 7.9
ACS800-207-0720-7 600 898 710 720 576 449 2xr8i 12.3
ACS800-207-0960-7 784 1173 928 941 753 586 2xR8i 14.9
ACS800-207-1920-7 1536 2298 1817 1844 1475 1149 4xR8i 29.1
ACS800-207-2880-7 2280 3411 2698 2737 2189 1705 6xR8i 43.1
ACS800-207-3840-7 3040 4548 3597 3649 2918 2274 8xR81 57.0
ACS800-207-4810-7 3800 5685 4496 4561 3648 2842 10xR8i 71.5
ACS800-207-5770-7 4560 6822 5395 5473 4378 3411 12xR8i 85.3
7HFKQLFDO'DWD

6\PEROV
1RPLQDOUDWLQJV(no overload use)
,cont.max continuous rms output current. No overload capability at 40 °C.
,max maximum output current. Available for 10 s at start, otherwise as long as allowed by drive
temperature.
3cont.max active power
/LJKWRYHUORDGXVH (10% overload capability)
,1N continuous rms current. 10% overload is allowed for one minute every 5 minutes.
+HDY\GXW\XVH(50% overload capability)
,2hd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
'LPHQVLRQVDQG:HLJKWV
To be added
,QSXW3RZHU&RQQHFWLRQ
Voltage (81):
380/400/415 VAC 3-phasefor 415 VAC units
380/400/415/440/460/480/500 VAC 3-phase for 500 VAC units
525/550/575/600/660/690 VAC 3-phase for 690 VAC units
40+10% variation from converter nominal voltage is allowed.
6KRUWFLUFXLW&DSDELOLW\(IEC 439) The rated short-time withstand current of a drive
equipped with an IGBT supply section is given below.
)UDPH6L]H ,FZV>N$@ ,SN>N$@
R8i, R9i 37 78
R11i, R12i 50 105
)UHTXHQF\ 50 ± 2 Hz or 60 ± 2 Hz. Maximum rate of change 17%/s.

,PEDODQFH Max.± 3% of nominal phase to phase input voltage
9ROWDJH'LSV Max. 25%
3RZHU)DFWRU
cos ϕ 1 = 1,00 (fundamental at nominal load)
,1
λ = -------- ⋅ cos ϕ 1 > 0,98 (total), where
, rms
λ is power factor
,1 is fundamental input current rms value,

,rms is total input current rms value.
7HFKQLFDO'DWD

+DUPRQLF'LVWRUWLRQ
This table gives total harmonic distortion (THD) of the ACA 635.
7+' 7+' 5VF
Voltage Current
% %
4 4 20
0.8 4 100
'HILQLWLRQV
Total Harmonic Distortion:
2
,  40 ,n nth harmonic component
7+' = ∑  Q 
2  ,1  ,1 fundamental current
THD is calculated as follows: ratio of the rms value of the harmonics (n = 2...40) to
the rms value of the fundamental. The voltage THD depends on the short-circuit
ratio. The spectrum of the distortion also contains interharmonics. See also ,VRODWLRQ
DQGJURXQGLQJGLDJUDP.
Ratio of the short-circuit power of the supply network (source) to the fundamental
apparent power of the ACA 635 at point of common coupling:
5sc = 6cc/6equ, where
6cc= short-circuit power at point of common coupling (PCC),
6equ= apparent power of the equipment calculated with rated rms line current.
6ZLWFKLQJ)UHTXHQF\
3 kHz (average).
$PELHQW&RQGLWLRQV
To be added
(IILFLHQF\
> 97.5% at nominal power level
)XVHV
The fuses (ultrarapid) of the IGBT supply section are given below. Only ultra rapid
fuses guarantee proper protection for the rectifier semiconductors. Equivalent fuses
from other manufacturers can also be used. 8N and ,N denote nominal voltage and
current of the fuse respectively.
7HFKQLFDO'DWD

,*%7VXSSO\$&IXVHV
To be added
,*%7VXSSO\'&IXVHV
To be added
3RZHUFDEOHHQWULHV
To be added
7HFKQLFDO'DWD

'ULYH&RQWURO8QLW5'&8
The Drive Control Unit RDCU containing an RMIO-01 board is shown below.
Interface for
CDP312
Control Panel
X20
X34
X21 X31
X32
X22
X23 X33
X25
X26
X68
X27 X57
7HFKQLFDO'DWD

7HFKQLFDO'DWD

0RWRU&RQWURODQG,2ERDUG50,2VSHFLILFDWLRQ
$QDORJXHLQSXWV With Standard Application Program two programmable differential current inputs
(0 mA / 4 mA ... 20 mA, 5in = 100 ohm) and one programmable differential voltage
input (-10 V / 0 V / 2 V ... +10 V, 5in > 200 kohm).
The analogue inputs are galvanically isolated as a group.
,VRODWLRQ7HVWYROWDJH 500 VAC, 1 min
0D[FRPPRQPRGHYROWDJHEHWZHHQWKHFKDQQHOV ±15 VDC
&RPPRQPRGHUHMHFWLRQUDWLR > 60 dB at 50 Hz
5HVROXWLRQ 0.025% (12 bit) for the -10 V ... +10 V input. 0.5% (11 bit) for the 0 ... +10
V and 0 ... 20 mA inputs.
,QDFFXUDF\: ± 0.5% (Full Scale Range) at 25 °C. Temperature coefficient:
± 100 ppm / °C, max.
&RQVWDQWYROWDJHRXWSXW 9ROWDJH +10 VDC, 0, -10 VDC ± 0.5% (Full Scale Range) at 25 °C. Temperature
coefficient: ± 100 ppm / °C (± 56 ppm/°F) max
0D[LPXPORDG 10 mA
$SSOLFDEOHSRWHQWLRPHWHU 1 kohm to 10 kohm
$X[LOLDU\SRZHURXWSXW 9ROWDJH 24 VDC ± 10%, short circuit proof

0D[LPXPFXUUHQW 250 mA (without any optional modules inserted onto slots 1 and
2)
$QDORJXHRXWSXWV 7ZRSURJUDPPDEOHFXUUHQWRXWSXWV 0 (4) to 20 mA, 5L < 700 ohm

5HVROXWLRQ0.1% (10 bit)
,QDFFXUDF\ ± 1% (Full Scale Range) at 25 °C (77 °F). Temperature coefficient:
± 200 ppm/°C (± 111 ppm/°F) max.
'LJLWDOLQSXWV With Standard Application Program six programmable digital inputs (common ground:
24 VDC, -15% to +20%) and a start interlock input. Group isolated, can be divided in
two isolated groups (see ,VRODWLRQDQGJURXQGLQJGLDJUDPbelow).
Thermistor input: 5 mA, < 1.5 kohm “1” (normal temperature), > 4 kohm “0”
(high temperature), open circuit “0” (high temperature).
Internal supply for digital inputs (+24 VDC): short circuit proof. An external 24 VDC
supply can be used instead of the internal supply.
,VRODWLRQWHVWYROWDJH 500 VAC, 1 min
/RJLFDOWKUHVKROGV < 8 VDC “0”, > 12 VDC “1”
,QSXWFXUUHQW DI1 to DI 5: 10 mA, DI6: 5 mA
)LOWHULQJWLPHFRQVWDQW 1 ms
5HOD\RXWSXWV Three programmable relay outputs

6ZLWFKLQJFDSDFLW\ 8 A at 24 VDC or 250 VAC, 0.4 A at 120 VDC
0LQLPXPFRQWLQXRXVFXUUHQW 5 mA rms at 24 VDC
0D[LPXPFRQWLQXRXVFXUUHQW 2 A rms
,VRODWLRQWHVWYROWDJH 4 kVAC, 1 minute
''&6ILEUHRSWLFOLQN With optional communication adapter module RDCO. Protocol: DDCS (ABB
Distributed Drives Communication System)
The RMIO board as well as the optional modules attachable to the board fulfil the Protective Extra Low Voltage (PELV)
requirements stated in EN 50178.
7HFKQLFDO'DWD

,VRODWLRQDQGJURXQGLQJGLDJUDP
(Test voltage: 500 V AC)

X20
1 VREF
2 GND
X21
1 VREF
2 GND
3 AI1+
4 AI1- Common mode
voltage between
5 AI2+
channels ±15 V
6 AI2-
7 AI3+
8 AI3-
9 AO1+
10 AO1-
11 AO2+
12 AO2-
X22
1 DI1
2 DI2
3 DI3
4 DI4
-XPSHU-VHWWLQJV
9 DGND
5 DI5 All digital inputs share a common

J1
6 DI6 ground. This is the default setting.
7 +24V
8 +24V Grounds of input groups
11 DIIL DI1…DI4 and DI5/DI6/DIIL
or
are separate (isolation
10 DGND voltage 50 V).
X23
1 +24 V
2 GND
X25
1 RO1
2 RO1
3 RO1
X26
1 RO2
2 RO2
3 RO2
X27
1 RO3
2 RO3
3 RO3
(Test voltage:
4 kV AC)
Ground
7HFKQLFDO'DWD

$SSOLFDEOH6WDQGDUGV
To be added
&(0DUNLQJ
A CE mark is attached to ACS800 MultiDrive frequency converters (380...690 V
ranges) to verify that the unit fulfils the European Low Voltage and EMC Directives
(Directive 73/23/EEC, as amended by 93/68/EEC and Directive 89/336/EEC, as
amended by 93/68/EEC).
'HILQLWLRQV
EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic
equipment to operate without problems within an electromagnetic environment.
Likewise, the equipment must not disturb or interfere with any other product or
system within its locality.
The EMC Directive defines the requirements for immunity and emissions of electrical
equipment used within the European Union. The EMC product standard EN 61800-3
covers requirements stated for drives.
)LUVWHQYLURQPHQW includes establishments connected to a low-voltage network which
supplies buildings used for domestic purposes.
6HFRQGHQYLURQPHQW includes establishments connected to a network not supplying
domestic premises.
5HVWULFWHGGLVWULEXWLRQ mode of sales distribution in which the manufacturer restricts
the supply of equipment to suppliers, customers or users who separately or jointly
have technical competence in the EMC requirements of the application of drives.
8QUHVWULFWHGGLVWULEXWLRQ mode of sales distribution in which the supply of equipment
is not dependent on the EMC competence of the customer or user for the application
of drives.
&RPSOLDQFHZLWKWKH(0&'LUHFWLYH
The ACS800-207 supply sections comply with the EMC Directive in industrial low-
voltage network, and IT networks (unearthed mains) with the following provisions.
6HFRQG(QYLURQPHQW8QUHVWULFWHG'LVWULEXWLRQ
1. The motor and control cables are selected as specified in the manual (OHFWULFDO
,QVWDOODWLRQ3ODQQLQJ (3AFE64783742 [English]).
2. The drive is installed according to the instructions given in this manual.
3. Maximum cable length is 100 metres.
:$51,1* The drive may cause radio interference if used in a residential or
domestic environment. The user is required to take measures to prevent
interference, in addition to the requirements for CE compliance listed above, if
necessary.
7HFKQLFDO'DWD

Note: It is not allowed to use EMC filters on an unearthed mains supply network,
unless the filters are able to withstand the unearthed network. (EMC filters are used
to minimise the RFI emission of the unit.)
1RWH With cables longer than 100 metres, the ACS800-207 supply sections comply
with the EMC Directive in restricted distribution mode when the installation is
described in an EMC plan (a template is available from the local ABB
representative).
0DFKLQHU\'LUHFWLYH
The drives comply with the European Union Machinery Directive (98/392/EEC)
requirements for an equipment intended to be incorporated into machinery.
7HFKQLFDO'DWD
3AFE 68233810 Draft / EN
EFFECTIVE: 11.9.2003
$%%2\
AC Drives
P.O. Box 184
FIN-00381 HELSINKI
FINLAND
Telephone +358 10 22 11
Fax +358 10 22 22681
Internet http://www.abb.com

IGBT Supply

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3AFE 68233810 Draft

 2003 ABB Oy. All Rights Reserved.

Setting up fieldbus adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Isolation and grounding diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

*HQHUDOGULYHPDQXDOV every delivery

• ACS800 MultiDrive Safety Instructions (3AFE 64760432)

• ACS800 MultiDrive Mechanical Installation

• ACS 800 MultiDrive Planning the Electrical Installation (3AFE 64783742)

/LQHVLGHFRQYHUWHUPDQXDOV delivery which

• ACS800-107 Inverter Unit Hardware Manual (3AFE 64809032) every delivery

0RWRUVLGHFRQYHUWHUILUPZDUHPDQXDOV delivery which

• ACS800 Master/Follower Application Guide (3AFE 64590430)

• ACS800 PFC Application Program Firmware Manual (3AFE 64649337)

• ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)

2SWLRQGHYLFHPDQXDOV delivery which

Control and Gate Drivers

'RRUVRSHQ C IGBT supply module cubicle

D Inverter cubicle: See the $&6+DUGZDUH

Bare cable shield Conductive

Cabinet bottom plate

Connect the cables:

Connect the fibre optic cables to channel CH0.

&RQWUROOHU 1RGH$GGUHVV 3DU&+

Check that the communication is working.

Test the functions with received and transmitted data.

1.10 , 11.11 Actual signal or parameter (see chapter 3DUDPHWHUV).

113.05 Parameter above 100. These parameters are not visible to

Power can also be expressed as a product of torque and angular velocity:

If the network frequency is constant, power is directly proportional to the torque. By

99.07 LINE SIDE ID RUN Manual identification run

99.08 AUTO LINE ID RUN Automatic identification run after power

2.07 DC REF INITIALIZ V Nominal DC reference

9.11 bit NET VOLT FLT Supply voltage is not valid

99.06 FAST SYNC One short-circuit pulse is used.

9.02 SUPPLY PHASE Synchronization failed, phase(s) missing.

9.11 SYNCHRO FLT Synchronization failed, short-circuit current

MAIN CTRL WORD

1. On/off from relay via 2.5 s

IGBT supply control logic receives the “main contactor on”

IGBT supply synchronizes itself to the supply network in case DC voltage is

High level of digital

Parameter 7.01 MAIN

Parameter 7.01 MAIN

Digital input DI2

30.12 DC UNDERVOLT TRIP V Undervoltage tripping limit

9.12 bit 10 NET LOST Supply lost alarm

9.11 bit 14 DC UNDERVOLT Undervoltage tripping

Direct torque and flux ASICs

Reactive power reference

• Parameter 23.01 DC VOLT REF (user given reference)

23.01 DC VOLT REF V User given reference

113.01 DC REF MAX V Upper limit for the reference = 1.2 ·

113.02 DC REF MIN V Lower limit for the reference = 0.65 ·

120.01 DC RAMP UP s DC voltage reference ramp time from

120.02 DC RAMP DOWN s DC voltage reference ramp time from

1.10 160.04 DC VOLTAGE V Actual DC voltage

2.05 DC REF Q-CTRL V Reference from reactive power

2.06 DC REF RAMP V Ramped and limited reference

24.01 Q POWER REF % Reactive power in percentage of the

1.07 REACTIVE POWER kVAr Calculated reactive power

120.03 QPOW RAMP UP s Reactive power reference ramp up

120.04 QPOW RAMP s Reactive power reference ramp down

$&60XOWL'ULYH

/LQHVLGHFRQYHUWHUPDQXDOV delivery which

0RWRUVLGHFRQYHUWHUILUPZDUHPDQXDOV delivery which

D Inverter cubicle: See the $&6+DUGZDUH

&RQWUROOHU 1RGH$GGUHVV 3DU&+

1R 1DPH9DOXH 7 'HIDXOW $OWHUQDWLYH6HWWLQJV 'HVFULSWLRQ )E(T

1RWH Parameter changes done through the

1RWH If NLMD -01 and CDP 312 Control Panel

21.01 DC LEVEL B NO NO Disable level start

3DU&219 'HIDXOWRI3DU 5DQJHRI3DU

DI4=1 A warning is given if DI4 is ON (1).

YES Synchronization without phase order check

YES 1H[WVWDUW makes ID Run for the line-side converter. It

1R 1DPH9DOXH %LW 1DPH 'HVFULSWLRQ

1R 1DPH9DOXH %LW 1DPH 'HVFULSWLRQ

1R 1DPH9DOXH %LW 1DPH 'HVFULSWLRQ

)UHTXHQF\ 50 ± 2 Hz or 60 ± 2 Hz. Maximum rate of change 17%/s.

$X[LOLDU\SRZHURXWSXW 9ROWDJH 24 VDC ± 10%, short circuit proof

$QDORJXHRXWSXWV 7ZRSURJUDPPDEOHFXUUHQWRXWSXWV 0 (4) to 20 mA, 5L < 700 ohm