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JIS D 9421 (2009) (English): Bicycles -- Rims

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JAPANESE
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association

JIS D 9421: 2009

(JBPI/JSA)
Bicycles- Rims

les 43.150; 97.190


Reference number: JIS D 9421 : 2009 (E)

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D 9421 : 2009

Date of Establishment: 1961-01-01


Date of Revision: 2009-06-20
Date of Public Notice in Official Gazette: 2009-06-22
Investigated by: Japanese Industrial Standards Committee
Standards Board
Technical Committee on Consumer Products

D 9421: 2009, First English edition published in 2010-05

Translated and published Japanese Standards Association


4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440

In the event of any doubts


the original is to be the

reserved. Unless otherwise specified, 110 part of this public<'ltion may be reproduced or
in form or by ClIlY means, electronic or mechanicaL including photocopying Clnd
microfilm, permission in writing from the publisher.

Printed in Japclll
AT

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D 9421 : 2009

Contents

Introduction ......................................................................................................................... 1
1 Scope····· .. ·· .. ·· .. ················ .. ····· .. ········ .... ·.. ·· ................................................................... 1
2 Normative references .............................................................. ······· .. ················ .. · .. ·.. ·1

3 Classification of rhus and SYl11bois ............................................................... 1


4 Construction····· .. ·········· .. ·· .......................................................................................... 3
5 and dinlensions .............................................................................................. 3
6 Qllality ................................................................ ·········· .. · .. · .. ·········· .. ·.. ················ .. ·····4
6.1 Appearance· .. ·.. ·...................................................................................................... ····4
6.2 Plating ......................................................................................................................... 4
6.3 Strength ..................................................................... ··· .. ·· .. ········ .. ·.. ··· .. ········· .... ·· .. ·.. ··4
7 Test metll0d··· .. ··· .. ··· .. ··· .... ·· .. ·· ...... ······ .... ······ .. ···· .. ··· .. ········· .. ·.. ······· .... ·· ...................... 5
7.1 Rim strength test ...................................................................................................... 5
8 Designatioll of products .................................................................. · .. ·· .. ·.. · .... ···· .. ·····5
9 Marking· ...................................................................................................................... 6

Annex A (informative) Methods for measuring and bicycle rim


dimel1sions .................................................................... ··· .. ·.. ··13
Annex JA (informative) Comparison table between JIS and corresponding
International Standard .. ·· ...... ·· .. ·...... · .. ·.. ·· .. ·.. ·.... ·...... ··· .. ·.. ·22

(0

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~JAPANESE INDUSTRIAL STANDARD ~JIS D 9421 : 2009

Introduction
This Japanese Industrial Standard has been prepared based on the second edition
of ISO 5775-2 published in 1996 and Anlendment 1 (2001) with some modifications of
the technical contents.
The portions with continuous sidelines or dotted underlines are the matters in which
the contents of the corresponding International Standard have been modified. A list
of nlodifications with the explanations is given in Annex JA.

1 Scope
This Standard specifies the rims to be used mainly for bicycles for general use and
bicycles for young children -----------------------------------------------
as defined in JIS D 9111 (hereafter referred to as "rillls").
NOTE: The International Standard corresponding to this Standard and the SY111-
bol of degree of correspondence are as follows.
ISO 5775-2: 1996 Bicycle tyres and rims-Part 2: Rims and Amendment 1
(2001) (MOD)
The symbols vvhich denote the degree of correspondence in the con-
tents in the corresponding International Standard and JIS are IDT (iden-
tical), MOD (modified) and NEQ (not equivalent) according to ISOIIEC
Guide 21.

2 Normative references
The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards
(including amendments) indicated below shall be appljed.
JIS D 9111 Cycles-Classification and essential characteristics
JIS D 9112 Cycle-Tyres-Dilnensions
.JIS D 9420 Rims for bicycles
JIS D 9422 Tire valves jor bicycles
.JIS H 8617 Electroplated coatings of nickel and chrorniuln
JIS K 6302 Pneurnatic tyres for bicycles
ISO 5775-1 Bicycle tyres and rims-Part 1: Tyre designations and dimensions

3 Classification of rims and their symbols


Classification of riIns and their syrnbols, according to the subtype and shape, are
shown in table 1. Rims are classified into four types of tyres: ~~.. ~~!!l:~.~\_~_9._~~!??_~.~:
[or SS rims 3iJ, ~~ __~'~_J!l:?_~_i, [or HB rhus 5)] and 9.}'__ ~_~~~_~:'
Notes 1) Abbreviation for beaded edge rim
2) Abbreviation for wired on rim
3) Abbreviation for straight side rim

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D 9421: 2009

4 Construction
The construction of shall be as follows.
a) The rim shall have a sInooth contour, free of sharp on the of the
b) There shall be no visible burrs on the side of the rinl joint or any edge of spoke
holes and valve hole.

c) Each hole should be alternately and equally to the centreline of rim


width, with the spoke hole neighbouring the valve hole in side being posi-
tioned upper side of that centreline in viewing the rim from outside (tyre side)
as shown in 1.

Figure 1 Position of valve hole

5 Shape and dimensions


The shape and diInensions of rims shall be as follows.
Dimensions for each classification of rims are given in tables 5 to 9.
The dimensions without tolerances are recommended dimensions.
NOTE: Measured results are (HY·... ,....'" ... "'.,....

the rims or """"£~",c'n"',,",rr

b) The spoke hole diameter of rims shall be as in table 2.

Table 2 Spoke hole diameter


Unit: mm
Nominal spoke diameter code hole diameter Nipple diameter (informative)
(JIS D 9420) (JIS D 9420)
No. 12 5.0 +0.2 4.6
No. 13 4.7
o

c) The valve hole diameter of rims shall be as given in table 3 according to the type
of tyre valve.

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D 9421 : 2009

7 Test method

7.1 Rhn strength test


A static test load (F) given in table 4 shall be applied onto the riIn in a direction of
the centre of rinl by a means shown in figure 2 to be left in rest for a duration of 2 lnin
and then removed, and the permanent deformation shall be measured at the point of
application of load.

Figure 2 Rim strength test

Table 4 Test conditions

Classification Subtype Nominall'im width Test load


N
BE rim BE-l (22.2) , (25) 500
WO rim or SS rim WO-2 (20.3)
WO-3 (22.5)
WO-5 (20.3)
SS 20, 22, 24, 27, 30.5
WO-4 (16.5) 300
SS 18
HE rim or HB rim HE-l (25) 500
HE-5 (20)
HE 20,25,27
CT rim CT 19C, 21C, 23C, 25C
13C, 15C, 17C :300

8 Designation of products
The products shaH be designated as follows.
BE, WO and HE rims shall be designated by the number or title of this Standard
"IEms for bicycles", nominal size code, and symbol for the type of rim.

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D 9421: 2009

Table 6 WO or SS rims
Unit: mID
a) WO rim

Symbol Names of parts of rim


b Outer rim width
rim width

Subtype I Nomnal rim I No~inal b lh E F H I


SIze code 1'1111
(diameter code I diameter I (infnrm:it.i·
, x width code)
I

WO-2 16x1% 349 28 or 26 20.:3 1.0.8 362 11.6 lO.8 1097 .12 6.3 2
- -
18x l:% 400 413 1257 28
I
- -
20x 1;1/~

iill I
451 1416
- i

22x 1'% 501 1575


-
24x1% 540 552 1695 36
- -
26x 584 597 1835
- -
26x1% 590 603 1854
- -
26x1% 597 610 1876
- -
27x g-:~ 630 643 1978
27x 1 ~-;1
f-- -
28x 11,12 635 647 1994
I--- -
28x f)g 642 655 2016
-
WO-3 16x tYs 349 32.5 22.5 362 14.1 1097 20
r--
18x1% 400
f--
413 11257
l--
28
20x r~/g 451 464 i 1416
- -
22x rV8 501 514 1575
- -
24x l% 540 552 1695 36
- -
25x1% 565 578 1775
- -
26x 11;2 584 597 1835
- -
26x1% 590 603 1854
- ~

WO-4 26x1% 597 23 16.5 610 10.8 1876 1.6


27x1% 630
-643 -
1978
700C 622
-
635
-1955
,---
WO-5 20x1% 451 28 or 26 20.3 464 12.6 1416 2 28
- f---
22x1% 501 :314 1575
- -
I

24x [-% 540 552 1695 36


- r-------
25x1% 565 578 1775
- -
26x fY8 590 I 603 i
1854 I
NOTE: The method of measuring bead circumference dimension F is shown in Annex A.

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D 9421: 2009

Table 7 Specified and m~~a~tUl~ln rim diameter for SS rims


Unit: mrn
Nominal rim Specified rim Measuring rim Nominal rim C1
~.
£" ..l riIn Measuring rim
diameter code diameter diameter al diameter code diameter diameter:!)
D /)1 f) DI

194 194.2 198.85 438 437.7 ·137.85


203 I 203.2 202.86 439.9 439.55
222 222.2 221.8.5 451 450.8 450.45
239 239.4 239.05 484 484 483.65
I

~
248 247.6 489 488.6 488.26
I

251 250.8 250.45 490 490.2 489.85


-
279 279.2 278. 498 497.5 497.15
287.8 501 501.3 500.95
--
298 298A 298.0f) 507 507.3 506.95
305 30'1.7 304.:35 520 520.2 519.85
317 317 316.65 531 530.6 530.25
330 329.8 329.45 534 533.5 533.15
337 336.6 336.25 540 539.6 539.25
340 339.6 339.25 541 540.8 540.45
349 349.2 348.85 547 546.5 546.15

=
355 355 354.65 559 558.8
357 357.1 356.75 565 564.9 564.55
869 368.6 368.25 571 571 570.65
381 380.9 380.66 584 583.9 583.55
387 387.1 386.75 590 590.2 589.85
390 389.6 389.25 597 597.2 596.85
400 400.1 399.75 i 609 609.2 608.85
406 405.6 405.25 622 622.3 621.95
419 418.6 418.25 630 629.7 629.35
428 28.1 427.75 635 634.7 634.35
432 3L6 431.25 2 641.7 641.35
NOTE: Combination of nominal rim width and nominal rim diameter should be determined
lelelTlllg to ISO 5775-L
Note ai The tolerance on the measured bead seat circumference (Ji X .lUt:;C\.;:>l..u·i rim diameter)
is ± 1.5 mm.

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D 9421: 2009

Table 8 (concluded)
Unit: mm
b) HB rim

.-';n':"'11"10rl rim w.idth


f);;: I Outer diameter
H Bead height
RJ Flange radius
R7 Well radius

Note a:, not to exceed 1 mm.

Nominal rim \vidth A H Rc R7


I I
±1 min. +0.5 min.

20 20 13 2 30
25 25 14 2 50
27 15 2 70

Specified rim diameter and circumference for HB rims


Nominal rim diameter code Specified rim diameter D I Specified rim circumference JTD
1/2.5

847.9
1007.5
372 371.5 1 J 67.1
422 422.3 1326.7
459 458.8 1441.4
473 473.1 1486.3
510 509.6 1601
524 523.H 1645.9
560 560.4 1 760.6
575 574.7 1805.5
611 611.2 1920.1
NOTE: Combination of nominal rim width and nominal rim diameter should be
del,el.luiin"d refUITUlJ? to ISO 5775-1

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D 9421: 2009

Page

Illtroduction· ........................................................................................................................ 1

1 Scope .. ·· .. ·········· ...... · .. ··· .. ·.. ·.. · .. · .. ···· .. ····· .. ·· .. ··· .... ·.... ·.. ····· .... ····· .. ····· .. ·· .... ····· .. · .. ·· .... ·· .. ·1
2 Normative references ................ , .......................................... ························ .. ···········1
3 Classification of rinlS and their sYlnbols ............................................................... 1
4 Construction ............................................................................................................... 3

5 and dimensio11s .............................................................................................. 3

6 Qllality .............................................................. ········ .. ·· .. ·· .. ··············· .... ···· .... ····· .. · .... ·4


6.1 Appearance ................................................................... ·········· .. ··········· .. ······· .. ·· .... ······4
6.2 Plating·· .. ····· .... ··· .. ··· .. ·· .. ··· .. ···· .. · .. ·· .. ·· .... ········ .. ·· .. ··· .. ···· .. ········ .... ····· .. ········ ............ ··· .. ·4
6.3 ................................................................. ······· .. ·· .. ·· .... ·· .. ·· ........ ·.. ······ .. ····· .. ··4
7 Test met11od··········· .... ········· .. ·· ........ ······· .. ··· .... · ........................................................... 5
7.1 Rim strength test ...................................................................................................... 5

8 Designation products ................................................................ ·.. ·· .......... ·.. · .... ·····5


9 Marking· ..... · .. ·· .. · .......... ·.............................................................................................. 6

Annex A (informative) Methods for measuring and gauging bicycle rim


dimensions .............................................................................. 13

Annex JA (informative) Comparison table between JIS and corresponding


International Standard ·.. · ........ · ...................... ·· .... · ............ ·22

(i)

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D 9421; 2009

Fore\vord
This translation has been made based on the original Industrial Standard
revised by the Minister of Economy, Trade and Industry, through deliberations at
the Japanese Industrial Standards COInmittee as the result of proposal of revision
of Japanese Industrial Standard subn1itted Japan Promotion Institute (JBPI)!
<A'..""'L"'~!JV Standards Association (JSA) with the draft being attached, based on the

provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to


the case of revision by the provision of Article 14.
Consequently JIB D 9421: 2005 is replaced with this Standard.
This JIB document is protected the Copyright Law.
Attention is drawn to the possibility that SODle parts of this Standard may conflict
with a patent right, application for a patent after opening to the public, model
or application for registration of utility model after opening to the public which
have technical properties. The relevant Minister and the Japanese Industrial Standards
Committee are not responsible for identifying the patent right, application for a patent
after opening to the public, lllodel or application for registration of utility
model after to the public which have the said technical properties.

(ii)

PROTECTED BY COPYRIGHT
.JAPANJ~SE INDUSTRIAL STANDARD JIS D 9421 :2009

Introduction
This Industrial Standard has been prepared based on the second edition
of ISO 5775-2 published in 1996 and Amendment 1 (2001) with som.e modifications of
the technical contents.
The portions with continuous sidelines or dotted underlines are the matters in which
the contents of corresponding International Standard have been modified. A list
of 111odifications with the is given in Annex

1 Scope
This Standard the rims to be used mainly for bicycles for general use and
bicycles for young children as defined in JIS D 9111 (hereafter referred to as
NOTE: The International Standard corresponding to this Standard and the sym-
bol of degree of correspondence are as follows.
ISO 5775-2: 1996 Bicycle tyres and rims-Part 2: Rilns and Amendment 1
(2001) (MOD)
The symbols which denote the degree correspondence in the con-
tents in the cOfl'esponding International Standard and JIS are IDT Ciden-
tiea!), IVIOD (modified) and NEQ (not equivalent) according to ISOIIEC
Guide 21.

2 Normative references
The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards
(including amendlnents) indicated below shall be applied.
JIS D 9111 Cycles-Classif'ication and essential characteristics
JIS D 9112 Cycle-Tyres-Dilnensions
JIS D 9420 Rims far bicycles
JIS D 9422 Tire valves far bicycles
.JIS H 8617 Electroplated coatings of nickel and chrOlniuln
tJIS K 6302 Pneulnatic tyres for bicycles
ISO 5775-1 Bicycle tyres and rims-Part 1: designations and dimensions

3 Classification of rims and their symbols


Classification of riIns and their syrnbols, according to the subtype and shape, are
shown in table 1. Rims are classified into four of tyres: ~~.!:~!??:~.~!-,..~_g_.~~~_~.~:
[or SS rims HE rims [or HB rims and CT rims 61.
Notes 1) Abbreviation for beaded rim
2) Abbreviation for wired on rim.
3) Abbreviation for straight side rim

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D 9421: 2009

4\ Abbreviation for hooked edge rinl


5· Abbreviation for hooked bead rim
6) Abbreviation for crotchet rim

Table 1 Classification of rims and their symbols

Classification (symbol) Subtype Nominal rim width aJ Example of shape

(22.5)
WO-5 ~~Q:?'!

SS 18, 20, 22, 24, 27, 30.5


. ~
\h
~ j
.-""".:"... .,:~
._-- --,------- _....."--

HB rim di (HB)

HB 20, 25, 27

CT 13C, 15C, 17C, 19C,


121C, 23C, 25C
I
NOTE 1 For SS, HB and _C..T
..', ... ,._ .. cOll're!spon,diflg to the rims specified in ISO 5775*2, and having
no external \vidth the shape examples are chain double
dashed lines.
NOTE 2 The width and thickness of rim tape shall be chosen in such a way as to guarantee the com-
plete covering of the heads and spoke holes during use, as well as a stable fit, and to
permit satisfactory fitting of the tyre and tube.
Notes a) The nominal rim width is shown as dimension A in each of the figures in tables 5, 6, 8 and
9. The nominal widths in parentheses are not used as part of the rim designations.
bl

e) WO rims or SS dms, and CT rims are compatible with WO tyres specified in JIS D 9112
edge" tyres in ISO 5775-1. WO ri~~~-~·I~-SE;-;:ims·a~e-to-b~"~s~~Co~ry-
with tyres using bead wires of hard drawn wire sp-~~:{fi~~n~-jis K 6302. head
wires of aramid fibre may also be used, pTovided that they meet the rim running-off resis-
tance requirement in JIS K 6302. CT rims are to be used with tyres bead
wires of hard drawn wire and of aramid fibre.
ei ~~.~~__:g]3__ ~iI~lS are cornp:atlble \vith ~~._~¥.l=~.~_~f.:!~~.~_~~}.~. and "beaded tyres of
ISO 5775·1.

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D 9421: 2009

4 Construction
The construction of rhns shaH be as follows.
a) rim have a smooth contour, free of sharp on the side of the tyre.
There shall be no visible burrs on the side of the rim or any of
holes and valve hole.
c) Each spoke hole should be offset alternately and equally to the centreline of rim
width, with the spoke hole neighbouring the valve hole in side being
tioned upper side of that centreline in viewing the rim from outside (tyre
as shown in 1.

Figure 1 Position of valve hole

5 Shape and dimensions


The shape and dilnensions of rims shall be as follows.
a) Dimensions for each classification of rims are in tables 5 to 9.
The dimensions without tolerances are recomlnended dimensions.
NOTE: Measured results are 1">'7"",,o.,(>1-£),t'I

of

b) The spoke hole dian1eter of rims shall be as given in table 2.

Table 2 Spoke hole diameter


Unit: mm
Nominal spoke diameter code Spoke hole diameter Nipple diameter (informative)
(JIS D 9420) (JIS D 9420)
No. 12 5.0 +0.2 4.6 I
+0.2
0 4 .U'J 0
No. 13 4:7
No. 1:3, No. 14 or No. 15 4.4 a) 4.0 I
I
Note Where of nominal diameter code No. 14 apply to rim of less than 20 in di-
ameter code or 422 in nominal diameter, the spoke hole diameter 4.4 mm should
be altered to 4.5 mm.

c) The valve hole diameter of rin18 shall be as in table 3 according to the type
of tyre

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D 9421: 2009

Table 3 Classification of valve hole diameters


Unit: mm
Typ' of tYl'e valve (JIS D 9422) Valve hole rl

Woods valve I VElVI, VER ..


V.t\...T\1 ..
Schrader valve aJ j~O.l
VAR ..
Presta valve VFM, VFR 6.3
Note a) A schrader valve with body diameter of
8 mm is applicable to valve hole diameter
8.2mm.

d) The mutual pitch error of spoke holes shall be at most 2 111m.


e) The difference of rim diameter dimensions (diameter distortion) between the
measurements on optional two portions at an interval equivalent to two spoke hole
pitches, shall be 1 mm or less.
f) The plane distortion of rim, detennined by the measurement on optional two
portions at an interval of equivalent to two spoke hole pitches, shall be 0.3 mm
or less.

6 Quality

6.1 Appearance
The appearance of rims shall be as follows.
a) There shall be no exposure of substrate, peeling, rust, or other visible defects on
the surfaces subjected to plating or cosmetic process.
Further, the surfaces to appear externally after assembly into a wheel shall be free
from visible unevenness of plating.
b) There shall be no rust, cracks, visible scrat.ches or other defects on the surfaces
without application of plating nor cosmetic process.
c) Marks shall be free from incomplete stamping, positional deviation, blur, irregu-
lar colouring and other visible defects.

6.2 Plating
The thickness and corrosion resistance of plating applied on the rim surface shall
be at least Grade 3 of table 2 specified in JIS H 8617, except the portions to be not
exposed after assembly into a wheel or processed after plating.

6.3 Strength
The strength of the rim shall be such that, when it is subjected to the test in 7.1,
the permanent deformation measured shall be 1 mm or less.

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D 9421: 2009

7 Test method

7.1 Rin1 strength test


A static test load given in table 4 shall be applied onto the rim. in a direction of
the centre of rim by a means shown in figure 2 to be left in rest for a duration of 2 min
and then and the deformation shall be at the point of
application of load.

Figure 2 Rim strength test

Table 4 Test conditions

Classification Subtype Nominal rim width Test load


N
BE rim BE-l (22.2) , (25) 500
WO rim or SS rim WO-2 (20.3)
WO-3 (22.5)
WO-S (20.3)
SS 20,22, 24, 27, 30.S
WO-4 (16.5) .300
SS 18

HE rim or HB rim HE-l (25) 500


HE-5 (20)
HB 20,25,27
CT rim CT 19C, 21C. 23C, 25C
l3C, lSC, 17C 300
i

8 Designation of products
The products shall be designated as follows.
BE, \VO and HE rims shall be designated by the number or title of this Standard
"Rims for bicycles", nominal size code, and symbol for the type of rim.

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D 9421: 2009

Exalnpie 1 JIS D 9421 26 x 1:% WO


Example 2 Rims for 26 x \va
SS and HE rims shall be .... '""J ... '"',LJ.L"V~"'- by the number or title of this Standard "Rims
for , symbol of nominal rim diameter and nominal rim
width.
1 JIS D 9421 SS 349 x 20
Example 2 RiIns for bicycles SS 349 x 20

c) CT rims shall be designated the number or title of this Standard "RiIns for
rim diameter, nominal rim width and "C" denoting q:T_~·~_~.
.. .LVi,1,,LJL.L .. L ....

Example 1 JIS D 9421 622 x 13C


Exanlple 2 Rims for 622 x 13C

9 Marking
Rim.s shall be marked with the following items at a conspicuous place and means
indelible.
a) Manufacturer's name or its abbreviation
b) Year and month of manufacture or their abbreviation
c) Nominal size code (or nominal diameter and nominal width for HB, and CT
rims)
d) Symbol of of the rim for CT rims)

Table 5 BE rims
Unit. mm

N ames of parts of rim


b Outer rim width
i1 Specified rim width
C Outer circumference
D2 Outer diameter
~
E Rim
H Bead height
K Edge depth
R2 radius

Subtype Nominal rim size code b A c E H K Number of


(diameter code spoke holes
x width code) (informati ve)
26 x 1% 40 22.2 1 885 -=-3 600 14.9 ~.LO_8 10.5 4 32 or 40

44 25 16.3 11 5

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D 9421: 2009

Table 6 WO or SS rims
Unit: mm
WOrim

of rim
b Outer rim wjdth
A Specified rim width
Outer diameter
Rim
Bead flange height
Flange radius

Subtype Nominal rim Nominal b 1


A E F H R2 N umber of
size code rim holes
(diameter code diameter .v~

x wldth code)
-------+----------~-------~------_r--_.----+_--+_---~--~----_r--~--+_~r_--------~
WO-2 16x1% 349 28 or 26 20.3 ±0.8 362 11.6 1.0.8 10m 1.2 6.3 2 20
- -
400 413 1257 28
- -
20x1:Y~ 451 4G4 1416
- -
501 514 1575
- :---
540 552 16!:15 36
- c------
26x1% I 584 597 , 1835
- ---
5fl0 603 1854
- --
26xl% 597 610 1876
- -
27xf% 630 643 i 1978
27x Il;;l
- r---
28x 1% 635 647 1994
- -
28x l'YB 642 655 2016
-
WO-3 16 x H~q 349 32.5 22.5 362 14.1 I~ 20
~----------+-------; -
18x L% 400 413 1257 28
- -
20x L}'g 451 464 1416
- r--

22x 1Ys 501 514 1575


- -
24x fYs 540 552 1695
- r---
,..,,., ..
25xHs 565 578 1 , iD
- ~

26x 1% 584 597 1835


- I--
26x 1~/8 590 603 1854
!-- I---
WO-4 26x 1% 597
r-----------+_------;
i 23 16.5
-610 10.8
-
1876 1.6
27xl% 630 643 1978
- r---
700e 622 I 635 195.5
I--
I WO-5 20x 1% 451 28 or 26 20.3 464 12.6 1416 2 28
~----------~----~
22x 1% 501
-514 I--
1575
24x .Ys 540
-552 ,---
1695 36
- r---
25x 1% 565 578 1775
- !--
26xl% 590 603 ; 1854
method Cln':Ullderelll rhmp1H::lon
I .

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D 9421: 2009

Ta ble 6 (correl uded)


Unit: mm

b) SS rim
A

-;,[1-
~':
!
-'-----.-

~I I

l
Symbol N ames of parts of rim I
A Specified rim width
D Specified rim diameter
Dl Measuring rim diameter
G Flange height
p Bead seat width
n Unobstructed minimum depth
above rim base with rim tape
fitted to permit tyre fitment
LI Well width above rim tape
Rl Flange radius
R, Bead seat radius
Rei Well top radius
f3 Beat seat angle

No.minal rim A G P HI alb) LI


b)
R2 R, R~ (:'
) c)

width 5.:.1 ___ 0.5 lnln. min. min. min. max. min. _5°
18 d ) 18 6.5 1.8 1.8 10 1.5 1 1.5 10°
20 20 6.5 2 2 11 1.8 1 1.5 10°
22 22 6.5 2.2 3 11 1.8 1 2 10°
24 24 7 a 3 11 2 1 2.5 10°
27 27 7.5 3.5 3.5 14 2.5 1 2.5 10°
30.5 30.5 8 3.5 3.5 14 2.5 1 2.5 10°
Notes a.1 For 400 mm diameter and smaller, increase depth HJ by 1 mm.
bl
The dimension HI in conjunction with dimension LI defines the unobstructed space above
the rim base and the nipple heads~ with the rim tape fitted~ to permit satisfactory tyre
fitment. The actual well depth of the rim shall be defined at the discretion of rim manu-
facturers to achieve this objective.
C)
For SS rims with nominal rim diameter of 400 mm and smaller, f3 = 15° ± 10°.
d) 0
The tolerance of A shall be -1'

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D 9421 : 2009

Table 7 ~t:pe(~HleIU and measuring rim diameter for SS rims


Unit: m.m
Nominal rim e,
-r
.".rim1
Measuring rim Nominal rim i Specified rim Measuring rim
diameter code diameter diameter diameter code diameter diameter:!)
D D, D D,
194 194.2 193.85 ,1:38 •
437.7 437.35
I

I 203 i 203.2 202.85 ,140 439.9 439.55


222.2 221.85 451 450.8 450.45
239 2:39.4 239.05 484 484 483.65
248 247.6 247.25 489 488.6 488.25
251 250.8 250.45 490 490.2 489.85
279 279.2 278.85 498 497.5 497.15
288 287.8 287.45 501 501.3 500.95
298 298.4 298.05 .

507 507.3 506.95


.

305 30'!.7 304.35 520 520.2 519.85


I
I
317 317 316.65 531 530.6 530.25
I
330 329.8 329.45 534 533.5 i 533.15
337 336.6 336.25 540 539.25
340 339.6 5 541 540.8 I 540.45
i
349 349.2 348.85 547 546.5 546.15
355 355 354.65 559 558.8 558.45
357 357.1 356.75 565 564.9
369 368.6 368.25 571 571 570.65
381 380.55 I 584 583.9 583.55
387 387.1 386.75 590 590.2 58n.85
390 389.6 389.25 597 597.2 596.85
-
400 400.1 I 399.75 609 609.2 608.85
406 405.6 405.25 622 622.3 621.95
419 418.6 418.25 630 629.7 629.35
428 428.1 427.75 635 634.7 6.'34.35
432 431.6 431.25 642 641.7 641.35
NOTE: Combination of nominal rim width and nominal rim diameter should be determined
referring to ISO 5775-l.
Note a) The tolerance on the measured bead seat circumference In x meet;:'Ul'ill o rim diameter)
is 1.5 mm.

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D 9421: 2009

Table 8 HE or HB rims
Unit: mm
a) HE rim

Symbol Names of parts of rim


b Outer rim width
A Specified rim width
C Outer circumference
D2 Outer diameter
E Rim
R2 Flange radius

Subtype Nominal rim Nominal rim b A C D;: E Number of


size rode diameter code spoke holes
(diameter code (informative)
x .vidth code)
HE-l 12% x 2% - 33 25 +0.8 69] ±3 220 14.8 :to.8 20
I----
I,! x 1.75 HB 270 I 848 270
I----
16 x 1.75 HB 821 1007 321 20 or 28
f------
18 x 1.75 HB 372 1167 371 28
I----
20 x 1.75 HB422 1327 422
r--
22 x 1.75 HB 473 1486 47:3
r--
24 x 1.75 HB524 1646 524 36
I----
26 x 1.75 HB 575 1805 575
HE-5 14 x 1.50 HB270 28 20 848 270 14.0 20
I--
16 1.50 HB 321 1007 321 20 or 28
r--
18 x 1.50 HB372 1167 371 28
r--
20 x 1.50 HB 422 1327 422
r--
22 x 1.50 HB473 1486 473

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D 9421: 2009

Table 8 (concluded)
Unit: mm
b) HB rim

Symbol Names ofpal'ts of rim


A Specified rim width
/);: Outer diameter
H Bead flange height
Re Flange radius
R: Well radius

Note a) Optional opening not to exceed 1 mm.

Nominal rim width A H Re R7


±1 min. ±0.5 I min.

20 20 1:3 2 80
25 25 14 2 50
27 27 15 2 70

Specified rim diameter and circumference for HB rims

Nominal rim diameter code Specified rim diameter D Specified rim circumference JrD I
j2.5
!

270 269.9 847.9


321 320.7 1007.5
372 :371.5 1 167.1
422 422.3 1326.7
459 458.8 1441.4
I
473 473.1 1486.3
510 509.6 1601
524 523.9 1645.9
560 560A 1 760.6
575 574.7 1805.5 I

611 611.2 1 920.1


I
NOTE: Combination of nominal rim width and nominal rim diameter should be I
de\".;;a Hllll\;;U referring to ISO 5775 .. 1
I

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D 9421 : 2009

Table 9 CT rims
Unit: mm
A

+j'
/I Symbol N ames of parts of rim

C:::;j
/1i A
B
Specifi.ed rim width
Hook \vidth
l 1

,~ / I D Specified rim diameter


RO.8 max'; ! DJ Measuring rim diameter

1-k----------
------'- G Flange height
,j H Bead flange height
hol~
y alve I Rt Crotchet radius
Rl Flange radius

Note a) __
_X!~~g:~ ~~~~ _~2?__
I!?_j_~..__~~Cl~~__g:t:tCl !:~~_~e_~ __~__S~?_?~0:,_
~.~~~~~~~_~~_~~~~. ~~~~~~~~~~..~~ ..~~.?~~!: . ~~~. _~? A?:~~~.~.~
the tyre .
--- -- --". ---- -

Nominal rim width code A B G F-/b j Rt h )

= 0.5 :LO.3 ± 0.5 min.


13C 13
0.9 --: 0.1
15C 15 5.5 2.2
170 17
19C 19 l.5
3.5 +0 2
21C 21 1. L O:1
6.5
23C 23
4.5
25C 25
NOTE : The nominal rim diameter code shall be the same as 88 rims, as shown in
table 7.
Note bl Dimensions Hand Rl define the minimum unobstructed space above the rim
base and nipple heads, with the rim tape fitted , to permit satisfactory type
fitment on a crotchet type rim .

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D 9421: 2009

bicycle

Intl'oduction
This Annex is to supplement the matters related to the text and not to constitute
a part of the provisions of this Standard.

A.I
This Annex gives methods for measuring and .... ~J""".u'M dim.ensions of SS, HE, CT
and VVO rims.
NOTE: The bead circumference F of WO rims specified in table 6 shall be n1ea~
sured with a tape cross-sectional dimensions given in
the following table A. L

Table A.I Tape dimensions


Unit: mm
SpecIfied rim width A Cross-sectional dimensions of tape
Width Thickness
16.5 15.3 +:0.3 0.30+0.05
20.3
I 19.1
22.5 21.3

A.2 General
All nleasurmnents shall be made on rin1s ready for tyre mounting and placed on
flat surfaces. For accurate measurements, the steel measure, gauges and measuring
tape (so referred to in ISO 5775-2) shall always be set perpendicular to the rim .... _~."".,~,,~
on both bead seats.

A.3 Main rim dimensions to be measured by using steel measure


The main rim dimensions to be measured by using steel measure are .indicated in
figures A.1, A.2 and A.3.

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14
D 9421: 2009

Unit: mm

~ Vi
I \ ~
{I \
.\

f~___

------t___
r ~

~I
Figure A.I SS rims

Figure A.2 HB rims

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15
D 9421: 2009

Unit: mm
A

t
I,

/
/ I

/ I

/ I

1
/
I

. /
-.'. . ----~-i

Figure A.3 eT rims

A.4 lVlethods of measuring specified diameter and bead seat circumference


The first m.ethod (A.4.l) is applicable for SS rinls only. The second 111ethod (A.4.2)
is applicable for SS and err rims.

A.4.1 First method


The rim measurement is made around a standard level circumference related to the
mandrel circumference. A measuring tape as illustrated in figure A.4 is used. The
tape shall be made of spring steel and contact the rim on both bead seats equally; it
shall be Inarked with details of the rim width code and nominal rim diameter. The
tape of which the length shall also be checked on an appropriate mandrel to the cor-
responding rim bead diameter or on a flat surface. These measurement and checking
shall be m.ade in such a way as whether the straight end of the tape, put equally around
the rim bead seal or mandrel circumference, can contact the other end within the 3 mm
notch (see ~~~~_~__~_,_?_, figure A.4, figure A.5 and figure A.6).
The reference tenlperature for the lneasurelnent shall be 20 ae.
lt is reconlmended that, except for experienced rim inspectors, two persons make
the llleasurement - one holding the tape in position and applying not more than 50 N
pun on the ends, and the other taking the readings.

A.4.2 Second method


The circumference of the upper part of both flanges (D 1 in figure A.4) is measured
by means of an inextensible steel tape-line (10 mm width and 0.3 mm thickness, with

PROTECTED BY COPYRIGHT
16
D 9421: 2009

0.5 mIn graduations), care being taken that it contacts the riln. The two outer circum-
ference measurements UOA and UOB are recorded.
Using an appropriate vernier gauge (see figures A.7 to A.9), lneasure the height of
both flanges at several points around the circumference and calculate the average of
the height for the two flanges, GJ\ and Gn .
Calculate the measured circumferences, U JA and U IB , using the following equations:
to obtain relating to outer circumferences

to obtain relating to rim radii

U V OB
-1B= -- -G B
27r 27r
Compare both circumferences with the product of DI values shown in table 7 by Jr.

NOTE: When rims have a difference of nlore than 2 mm between the two outer
circumferences UOA and UoH , the vernier gauge should be appropriately
applied and a spacer with a thickness 0, catering for the difference in
cjrcumference, inserted (see figure A.S).

0= IU OA -UOBI
2Jr
The spacer should be interposed between the top of the shorter flange
and the vernier gauge as shown in figure A.S.

\ Tape

\
\
- l---
Q
-s c5 i
-e..
j

Figure A.4 Rim diameter measurement

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17
D 9421 : 2009

Unit: mm

-r~r~

I i

.; !I
I I

4~~-

Figure A.4 (concluded)

Unit: mm

~
o
o
+1
r'i
6
±=r========~===E=====::J

_-_III-+--*1~~~·+tll-I
i::-'-----t---j-f----I - ~·
i -J-t,:3
L . _._ .._.._T_a_p~._
le_n_gt_h_.._.__ - -.-J
_....._ __ ..._ ___._ __ ...__

Figure A.5 Tape dimensions

PROTECTED BY COPYRIGHT
18
D 9421: 2009

Unit: mm

-" Iy+g
~--""'"'---:~r----'
W +5
_.- ' - - - - 0

-----r
i
;

,;
I

o
~ ."I
co,
ofl
o~;
:§ :§j~;
Figure A.6 Tape checking mandrel

Table A.2 Rinl and tape widths


Unit: mm
Rim width Tape width W
0
-0.1
18 16
20 18
22 20

24 22
27 25
30.5 28.5

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19
D 9421: 2009

Unit: mm

I
~I
~r------+:lh

' / <77"""~~~"'"
j iI
--o-~

Figure A.7 Vernier gauge with 1120 mm graduations

Figure A.8 Use of vernier gauge with spacer

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20
D 9421: 2009

Unit: mm

a) For SS rims b) For CT rims


.w ........... ...,."" A.9 Vernier gauge details for measuring flange G

A.5 Measuring wen width above rim


See figures A.I0 and A.II.

Figure A.I0 Measuring principle Figure A.II Caniper vernier for


of well width above measuring dimension
tape LI L.

A.6 Measuring of bead seat angle, f3


See A.12 and A.13.

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21
D 9421: 2009

Unit: mm

Figure A.12 Measuring principle Figure A.13 Tools for measuring f3


of bead seat angle, f3

A.7 Measuring other rim dimensions


The rim width at the bead seat, AI, and the specified rinl width, A, should be nlea-
sured with a calliper vernier as illustrated in figure A.14.

Unit: mm

-T'~
T-r l
!

Figure A.14 Calliper vernier for measuring rim width

PROTECTED BY COPYRIGHT
Annex JA (informative) u~
(0
If:;..
Comparison table between JIS and International Standard I:>..:l
j-i

I:>..:l
o
o
JIS D 9421: 2009 Bicycles-Rim.s ISO 5775-2.1996 Bicycle ~yres and rims-Part 2: RinLs and (0

Amendment 1 (2001)
I
(I) Requirements in JIS (In Inter- (III)Requirements in Inter- (IV) Classification and details of I {V) ,]ustiJication for the
national national Standard technical deviation between JIS and technical deviation and
Standard the International Standard by clause future measures
1-------..,------------;1 number
No. and title Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
"'d
~ clause
o
1-3
tr:l 1 Scope Rims to be used for 1 Rim dimensions for Addition In JIS, strength and JIS added this "PC;\.-Hl",a
o and bicycle tyres are appearance of .rims are han for assuranee of prod-
1-:3 :":~-l
M children's bicycles as also Sl)j~citleid. uct safety and quality.
U defined in JIS D 9111
ttl are specified.
Ki
o 2 Normative
o references
"'d -----/--
r-<:
;::d 3 Classifica- to designate 6 4 covers SS, HB, Addition In JIS, WO, HE, BE In JIS, in order to meet
Q Hon of rims types of rims (BE, WO, C rims. are added and C is re- the needs in the market
::t: and their SS, HE, HB, and CT) felTed to as CT. in Japan, BE rims for
t-3
symbols are specified. heavy duty transportation
are added, and SS rims
are divided into WO and
SS rims, and HB rims are
divided into HE and HB
rims.
Rims are classified into ISO covers SS, HB, Addition In JIS, BE is added and To avoid confusion, rela-
four types: BE, WO or and C rims types). SS is divided into WO tion of these rims to the
SS, HE or HB, and CT. and SS, and HE into relevant ISO
HE and HB. tions is explained in
notes.
(1) Requirements in JIS (ll) Inter- (III) Requirements in Inter- Classification and details of I (V) ,Justification for the
national national Standard technical deviation between JIS and technical deviation and
Standard the International Standard by elause future measures
I - - - - - - - . . - - - - - - - - - - - - - l i number
No. and title I Content Clause Content Classifi- Detail of technical
of clause No. ~tionby deviation
cla~e
I-- 1--,-----------;------1------;-------
Note b) BE rims are "Wired edge" tyres to I Addition
with BE be fitted with SS or C
tyros. rims.
Note c) WO, SS, and CT
rims are compatible
with WO tyres, and the
I-t:! wired edge tyres speci-
~
of-j fied in ISO.
trJ WO and SS rims are to 4. ] SS rims used only
o be used with tyres with non-foldable
f-j
trJ using hard drawn bead tyres (rigid bead
o wires, and may also be tyres).
to used with bead wires of
I-<i
aramid fibre if conform-
o
o ance is confirmed.
'V
I-<i crr rims are to be used 6.1 C rims can be used
2:l with bead wires of hard with rigid and fold-
o
::q drawn wire or aramid able bead tyros.
f-j fibre.
Note dl HE and HB 5 HE rims are fitted
rims are compatible wi th "headed
with HE Lyres and tyres.
beaded edge tyres in
ISO.
NOTE 1 SS, HE and
err rims correspond to
the rims in v
(0
ISO. "p..
l'V
~JIS
:1" f-'
4 Construc- c) Position of spoke Addition specification of added
tion hole position is bon for l'V
uet strength o
o l-v
c:.oc.v
t;:i1:Y
CI) Requirements in ~JIS (II) Inter- (III) Requirements in Inter- (IV) Classification and details of (V) Justification for the r,t:>.
c:.o
national national Standard technical deviation between ~JIS and technical deyiation and r,t:>.
l-v
Standard the International Standard by clause future measures f-l
number I:Y
No. and title Content Clause Content Classifi- Detail of technical o
of clause No. cation by deviation o
c:.o
clause
._-_._._.-
5 Shape and a) Dimensions of r€- 2,4.1, Dimensions of SS, . ..
A.LJ
~~ ~~. rn ~ns, dimensions of WO, BE: and HE rims are
dimensions spective parts of rims 5.1,6.1 HE, and C rims are WO, BE and HE rims added since have an
specified aceording- identjcai with those of are added. established needs in
to the classification of ~JIS. WO, BE, and ,Japanese market.
rims_ HE rims are not
.
"npf'ifipn
'l:l
~ b) Spoke hole diameters - Addition Additional item in eJIS. tJIS added this specifica-
o of rims are ~ .~':
-l
tion for assurance of prod-
~
trj uct strength and safet)'.
~
-------

t:Ij c) Valve hole diameters 3.2 The rim valve hole Addition In JIS, valve hole diam- JIS added this specifica-
u of rims are specified. shall be centred on eters are additionally tion assurance of prod-
!.:'Jj the bottom of the rim spedfied. uet strength and qnality.
~ welL
o
o dl The mutual pitch Addition This specification item JIS added this specifica-
~ error of spoke hole shall is added to .JlS. I tion to ensure product
~ be at most 2 mm. I quality.
s
~
-
e) The rim diameter Addition This specification item JIB added this specifica-
~
distortion shall be is added to ~n8. tion to ensure prod-uet
1 mm or less. quality_
D The rim plane distor- Addition This specification item JIS added this , '£"
tion shall be 0.:3 mm or is added to .JI8. tion to ensure product
less. ! quality.
6 Quality Appearance of rims - Addition In JIB, appearance of JIB added this specifica-
(related to platil1g or plating, cosmetic pro- tion to ensure product
marking, etc.) speci- cess, and marks is addi- quality.
fied. tionally specified.
(1) Requirements in JIS (II) Inter- (III) Requirements in Inter- (IV) Classification and details of (V) ,Justification for the
national national Standard technical deviation between JIS and technical deviation and
Standard the International Standard by clause future measure:::;
r-----------.-------------------~I nUITlber
No. and title I Content Clause Content Classifi- Detail of technical
of clause No. cation by deviation
clause
6.3 Strength Addition This item JIS added this
The of rims is added to ,JIS. tion to ensure product
to be tested in accor- safety.
dance with 7.1 and the
permanent deformation
shall he 1 mm or less.

~ 7 Test 7.1 Strength of rims Addition This item JIS added this specifica-
o method Permanent deformation is added to JIS. tion to ensure product
>-:3
tt:f resulting from the ap- safety.
o plication of test load
>-:3
M given in table 4 for
tj
2 min is measured.
ttl
I-(j
8 Designa- Bg, WO, HE: (symbol of 4.3 ss: Type of rim and I Addition For SS, HB, and CT In Japan, it has been a
o tion of prod- tyre outer diameter in (nominal rim diam- rims, ISO and JIS longtime convention to
o
ru ucts inch) x (symbol of tyre eter) x (nomina] rim specifications are iden- designate the rims by the
r-< width in inch) and type width) tical. For WO, HE and nominal diameters of the
~
S SS, HB: type of rim and 5.:3 HB: Type of rim and BE rims, in .JIS, rimH mating Lyres, and chang-
lI1 (nominal rim diameter) (nominal rim diam- are by the ing this method of desig-
r-3
x (nominal rim width) eter) x (nominal rim diameters of mating nation altogether is
width) tyres, and the symbols expected to cause much
are in inch. confusion among users.
crr: (nominal rim diam- 6.3 (nominal rim diam-
Since SS, HB and CT
eter) (nominal rim eter) x (nominal rim
rims are a perfect match
diameter) x (nominal width) and type of
with ISO specification,
rim width) and t)rpe of rim
this will not cause a
rim
L - -_______ ~. ----L--____________________-L___________L _______ 1em.
tJ
\..0
~
~
~

I\:l
o
o l'V
\..0 VI
(n Requirements in JIS (II) Inter- (III) Requirements in 1nter- (IV) Classification and details of (V) Justification for the
ot:--:J
OJ
co'
national national Standard technical deviation between .JIS and technical d<:wiation and *"-
I:',J
Standard the International Standard by clause future measures f-I

number I:',J
No. and title Content Clause Content Classifi- Detail of technical o
of clause No. cation by deviation o
\.0
clause
9 Marking Information to be 4.3,5.8, Type of rim, nominal Addition In ~ns, manufacturer's JIS added this specifica-
marked on rims: 6.3 rim diameter and name and year and tion for the consumers'
i.',
manufacturer's name, nominal width are to m.onth of .C convenience .
month and year of be marked. are to be included in
manufacture, nominal th(~ marking.
size code (for SS, HE
'i:I and CT rims, nominal
~
o rim diameter and nomi-
i-j nal rim width), symbol
I?j
o of type of rim.
~
t::I AnnexA Methods for measuring AnnexA
U
(informative) and gauging bicycle rim (inform a-
to dimensions
~
o
o
'i:I Overall degree of correspondence between JIS and International Standard (ISO 5775-2: 199H and Amendment 1: 2001): MOD
~
::0
NOTE 1 in sub-colunlDS of classification by clause in the above table indicates as follows:
@
~
- Addition: Adds the specification or which are not included in International Standard.
NOTE 2 Symbol in column of overall degree of between JIS and International Standard in the above table indi-
cates as follows:
MOD: Modifies International Standard.
Errata for JIS (English edition) are printed in Stalldaniiz/itioll JUllrmd, published monthly by
the Japanese Standards ASf>ociation, and provided to subscribers of JIS (English edition) in
111011th.ly inform/ition.
Errata will be provided upon request, please contact:
Standards Publishing Department, Japanese Standards Association
4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN
TEL. 03-358.3-8002 F &X. 03-.3583-0462

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