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Level measurement guide

Embrace the proven,


welcome the new
Complete level solutions from your
trusted partner.

siemens.com/level
Connect. Control. Save.
The front lines of digitalization
Enormous potential benefits await your operations with Industry
4.0. With unparalleled control and access, you now have complete
knowledge of what’s happening in your plant at all times.
But even in the age of digital, you still need accurate, reliable,
and rugged process instrumentation. Because if field instruments
can't supply the right data, even the most sophisticated digitaliza-
tion plans will fail.
Intelligent level monitoring brings intelligent operations:
• Connect devices to Siemens MindSphere Cloud for Industry and
use SITRANS IQ apps to see your plant open up before you.
• Commission, monitor, and diagnose operations with the touch
of your smartphone through the SITRANS mobile IQ app.
• Save operators' time and eliminate inefficiencies through
optimized processes, delivering cost savings directly to your
bottom line.
With the knowledge that no single technology can address the
needs of all industrial applications, Siemens provides a complete
range of level measurement devices. All backed by our global
support network, providing experienced sales and technical
assistance when and where you need it.

2
Table of contents

Level technology selector 5


Siemens level measurement 6
Level controllers 8
Ultrasonics 10
Radar for liquids and slurries 12
Radar for solids 14
Continuous contact level 16
Point level 18
Hydrostatic 20
Level by weight 22
Load cells for level weighing 24
Remote monitoring and displays 26
Go the distance with digitalization 28
Sales and support, training, and TIA 30

3
Because no single technology
measures level in all applications,
Siemens offers selection.
Start with the right product,
finish with low cost of ownership
and increased safety.

Non-contacting technology Ultrasonic Radar

Always consider non-contacting technology first.


1 SITRANS LU and SITRANS LR ultrasonic and radar
technologies measure most level applications.

Minimal maintenance

No wear and tear

Easiest to commission and install

Other technology Pressure Guided wave radar Capacitance Weighing

For high accuracy dosing/mixtures use SIWAREX (weighing).


2 SITRANS LG (guided wave radar), SITRANS P (pressure), and
SITRANS LC (capacitance) are the answer for the following:

Small process connections

Interface detection

Extreme pressure and temperature applications

Safety and assurance Control

For point level detection, safety of Pre-programmable features, datalogging,


personnel, back-up control, and to avoid extra inputs/outputs, full communication.
costly shutdowns, install point level For applications when you want more
devices like Pointek CLS, SITRANS LVL, than strictly level measurements.
SITRANS LVS or SITRANS LPS.

SITRANS LUT400 MultiRanger SITRANS LT500

4
Level technology selector
n preferred

n condition dependent

Continuous level Point level


Guided
wave RF Hydrostatic Capaci-
Conditions Ultrasonic Radar radar Capacitance Gravimetric pressure Vibration tance Paddle Ultrasonic

Measurement

Level n n n n n n n n n n
Interface
n n n n
(liquid/liquid)
Interface
n n n n
(liquid/solid)
Volume n n n n n n
Mass n n
Flow
n n
(open channel)
Level Application

Changing density n n n n n n n n
Changing dielectric n n n n n n n n n
Aggressive
n n n n n n n n n n
chemicals*
Pressure/vacuum n n n n n n n n
High temperature n n n n n n n n
Cryogenic n n n n
Turbulence n n n n n n n n n
Steam n n n n n n n n
Hydrocarbon vapors/
n n n n n n n
solvents
Foam n n n n n n n n n
Buildup n n n n n n n n n n
High viscosity n n n n n n n n n n
Dust n n n n n n n n n
Solids powders n n n n n n n n n
Solids granules/pellets
n n n n n n n n n
< 25 mm (1")
Solids
n n n n n n n
> 25 mm (1")

* Check chemical compatibility.

5
Siemens level
measurement
Monitoring water levels in open channels. Tracking
the amount of grain in a silo. Measuring oil in a tank.
Simply put, level measurement tells you how much
material is at a given location.

The right instrument for your application


Siemens level measurement instruments let you get on with your day. Easy
4-button programming and graphical Quick Start Wizards deliver headache-free
installation and setup. Advanced processing means that operators aren’t spending
valuable time repeatedly troubleshooting devices—instead they can be confident
that these instruments are delivering reliable, accurate results.
Complementing our level technology is Siemens' complete suite of process
instruments, gas analytics, automation, and drives for industries around
the globe:

• Flow
• Weighing
• Pressure
• Temperature
• Positioning
• Power supplies
• Process protection
• Process controllers
• Remote displays
• Process recorders
• Gas analytics
• Gear reducers
• Motors
• Control systems
• Industrial communication
• PLCs
• HMIs
• Drives
• Motion control

6
SITRA
LR560
POINTEK
CLS300

SITRANS
LR250

SITRANS
SITRANS SITRANS LU240
LVL200 LC300 SITRANS
LG250

ECHOMAX
TRANSDUCER

POINTEK
CLS200

MULTIRANGER

SITRANS
LPS200
SITRANS P

SITRANS
CLS100 SIWAREX
WP231 SIWAREX
WL200

SITRANS
LR560
POINTEK
CLS300

SITRANS
LU240
SITRANS
LG250

ECHOMAX
TRANSDUCER
HI SITRANS
LVS300 Cellular

LO

1 2 3 4 S R T

SITRANS
SITRANS RD200
RD150 SITRANS SITRANS
SCSC T3CS
SITRANS
(SINGLE INPUT) (DUAL INPUT) RD500

HI

LO
SITRANS RD300

MENU

F1

F2

F3

MULTIRANGER SITRANS SITRANS


RD100 RD300

SITRANS
LPS200
SITRANS
LVS200

SITRANS
CLS100 SIWAREX
WP231 SIWAREX SIWAREX
WL200 WL200

7
When you want the
ultimate in control
for your application.

Level controllers
After driving the market in ultrasonic level controllers for the past 40 years,
Siemens has evolved its industry-leading solutions to include control for 80 GHz
radar sensors.
Need high-accuracy open channel monitoring? How about flexible control with
multiple relays and ultrasonic level? Or perhaps you need a reliable controller for
long-range, high-frequency radar?
Siemens level controller portfolio answers all these questions—and more.
The new SITRANS LT500 level, flow, and pump controllers for radar transmit-
ters—or any two-wire 4-20 mA devices—offers everything from basic level
control to complex pumping routines. Easily retrofit older equipment with
SITRANS LT500 and see how improved system control delivers savings directly
to your company’s bottom line.

8
SITRANS LUT400 MultiRanger200 | HydroRanger200 SITRANS LT500
High accuracy and data logging Differential measurement and six First choice for radar sensor
control relays measurement at 80 GHz
Technology Ultrasonic Ultrasonic Ultrasonic, radar, 4-20 mA
Order No. 7ML5050 7ML5033/7ML5034 7ML60
SITRANS LUT400 are compact, single point, MultiRanger/HydroRanger are versatile SITRANS LT500 is a controller for level,
long range ultrasonic controllers for con- short- to medium-range ultrasonic single volume, volume flow, and pump applica-
tinuous level or volume measurement of and multi-vessel level monitor/controllers tions for radar and ultrasonic transmitters
liquids, slurries, and solids, and high accu- for virtually any application in a wide – or any other 2-wire 4 to 20 mA devices.
racy monitoring of open channel flow. range of industries.
Range 0.3 to 30 m (1 to 98 ft), sensor dependent 0.3 to 30 m (1 to 98 ft), sensor dependent Sensor dependent
Key features • Digital receiver for high performance • Range of models for simple level mea- • Single- and dual-point measurements
and reliability in noisy applications surement or pump control to more com- • Quick Start Wizards with 6 different
• Intuitive ease of use plex for differential level, open channel display views and optional view
• Advanced pump, alarm, and flow measurement, advanced pump control, information
control features with three relays alarming, and gate control • Compatible with SITRANS LR110/120,
• Integrated datalogger • Auto False-Echo Suppression to avoid SITRANS Probe LU240 and generic mA
• Real-time clock with daylight saving false echoes from fixed obstructions inputs
time and energy-saving algorithms • Intuitive ease of use • Six fully programmable relays rated at
• Six relays 5A for pump control and alarming
• Datalogging, parameter backup and copy
configuration on micro memory card
Communications • HART • Modbus RTU or ASCII PROFINET, HART, Modbus RTU,
or outputs • USB: Integrated web browser for local • SmartLinx cards for PROFINET, Modbus PROFIBUS DP or PROFIBUS PA options
programming TCP/IP, Ethernet/IP, PROFIBUS DP,
DeviceNet

Data logging n n
Communication
options n n
High-accuracy flow n
Dual point pump
control n n

9
Active face technology
keeps transmitters free
of material buildup.

Ultrasonics
Siemens non-contacting ultrasonic sensors and transmitters have active face
technology which reduces material buildup and provides trouble-free, reliable
performance. Both our transmitters and transducers (when combined with a
Siemens controller) feature Process Intelligence, our field-proven echo process-
ing algorithms, to guarantee the most reliable performance possible.
SITRANS Probe LU240 transmitters are a great solution, where value and perfor-
mance meet. These cost-effective, compact intelligent level transmitters give you
the level, volume, and flow measurement you need with field-proven echo
processing. For ultrasonic non-contacting point level detection, Pointek ULS200
is a reliable transmitter.
Siemens Echomax ultrasonic level transducers are impervious to buildup, mois-
ture, vibrations, and flooding. With the ability to detect submergence – when
paired with a submergence shield – these transducers are a perfect fit for a range
of industrial applications. Siemens transducers are easy to install and require little
to no maintenance. The unmatched beam angle – stronger pulse and sensitivity
in a compact beam – make our transducers the most powerful in the industry.

10
SITRANS Probe LU240 Echomax transducers Pointek ULS200
2-wire transmitter with HART 7 Full range of options for all Point level detection
communications application needs
Order No. 7ML511 7ML1106, 7ML1100, 7ML1115, 7ML1118, 7ML1510
7ML1171 and 7ML1123
SITRANS Probe LU240 is a cost-effective, • Echomax XRS-5: for flumes and weirs Ultrasonic non-contacting switch with two
compact, intelligent level solution for • Echomax ST-H: installation flexibility switch points for level detection of bulk
liquid chemical inventory, monitoring small • Echomax XPS-10/15: liquids, solids and solids, liquids, and slurries; ideal for sticky
process vessels, and level monitoring mea- slurries materials.
surement in the environmental industry. • Echomax XPS-30: deep wells and solids
Range 0.2 to 12 m (0.8 to 39 ft) 0.3 to 30 m (1 to 98 ft), model dependent • Liquids: 0.25 to 5 m (0.8 to 16 ft)
• Solids: 0.25 to 3 m (0.8 to 10 ft)
Process -40 to 80 °C (-40 to 176 °F) -40 to 95 °C (-40 to 203 °F), model • -40 to 60 °C (-40 to 140 °F)
temperature dependent • -20 to 60 °C (-5 to 140 °F) if mounted in
metal threads
Process pressure 0.5 bar 8 bar, model dependent Atmospheric
Key features • IP68 fully potted option with its fully • IP68 fully potted option with its fully • Easy two button programming
encapsulated PVDF sensor is resistant to encapsulated PVDF sensor is resistant to • Two switch outputs for alarms
corrosion, chemicals and extreme shock corrosion, chemicals and extreme shock • Flange adapter
• Battery and solar-powered friendly, • PVDF, ETFE or PVDF copolymer and • Sanitary mounting
with low start-up current and 10.5-volt CSM face
operation • Submergence detection with shield
• Reduced blanking distance available
• 4-button user interface or remote • Compatible with SITRANS LUT400 and
configuration MultiRanger/HydroRanger controller
• Compatible with SITRANS LT500
controller
Communications or • HART 7 Controller dependent 2 SPDT Form C contacts, rated 5 A at
outputs 250 V AC or 30 V DC

Local HMI n n
Continuous
measurement n n
Alarming and
control n
Extreme shock and
vibration n

11
Wide range of process
connections and
antennas for most
materials.

Radar for liquids


and slurries
Liquid level measurement challenges are no match for Siemens' complete range
of radar transmitters. Whether it's turbulent process vessels, hazardous chemi-
cals, or slurries with a tendency to build up, our portfolio has the solution.
Take the 80 GHz SITRANS LR100 series: these transmitters operate far above
most application requirements, easily handling whatever liquid or slurry you've
got. Zero blanking distance allows you to measure right up to the sensor, avoid-
ing costly overfilling.
SITRANS LR250 is an excellent choice for liquid level measurement in storage and
process vessels to 20 meters (66 ft). With its range of antennas, this transmitter
can handle whatever you need it to. Its class-leading range of process connec-
tions mean that hygienic applications are no problem for this instrument.
And for monitoring the level of sea or river water, SITRANS LR560 can effectively
provide accurate measurements with its long range and narrow beam.

12
SITRANS LR100 series SITRANS LR250 SITRANS LR560
Universal applications with Bluetooth Process conditions in oil and gas, Sea and river level measurement
connectivity chemical, or hygienic industries
Order No. 7ML530, 531, 532, 533, 534 7ML5431, 7ML5432, 7ML5433 7ML5440
80 GHz compact radar transmitters with 2-wire, 25 GHz pulse radar level transmitter. 2-wire, 78 GHz FMCW radar level trans-
Bluetooth wireless technology. mitter for continuous monitoring of solids
or liquids.
Versions SITRANS LR100 for basic measurement SITRANS LR250 PLA for process industries n/a
SITRANS LR110 with communication and SITRANS LR250 FEA for extreme corrosive
hazardous approvals options chemicals and high temperature
SITRANS LR120 with communication and SITRANS LR250 horn ideal for oil and gas,
optional submergence shield for flooding highest temperature rating
protection SITRANS LR250 HEA hygienic antenna
SITRANS LR140 for basic measurement and variety of process connections
SITRANS LR150 versatile version with
communication and hazardous approval
options and optional HMI
Range SITRANS LR100 to 8 m (26 ft) up to 20 m (66 ft) • 40 m (131 ft)
SITRANS LR110 to 15 m (49 ft) • 100 m (328 ft)
SITRANS LR120 to 30 m (98 ft)
SITRANS LR140 to 8 m (26 ft)
SITRANS LR150 to 15 m (49 ft)
Process -40 to 80 °C (-40 to 176 °F) -40 to 200 °C (-40 to 392 °F), process • -40 to 100 °C (-40 to 212 °F)
temperature connection dependent • -40 to 200 °C (-40 to 392 °F)
Process pressure -1 to 3 bar up to 40 bar g (580 psi g), process up to 3 bar g (43.5 psi g) option
connection dependent
Key features • Narrow beam for flexible installations • Process Intelligence – advanced echo • Process Intelligence – advanced echo
in existing vessel openings – or processing for reliable performance processing for reliable performance
non-intrusively through plastic vessels • Graphical HMI • Graphical Quick Start Wizard for easy
• Accuracy: 2 mm (0.08") • Quick Start Wizard and display diagnostics and fast setup
• Optional submergence shield • 3-A, EHEDG • Stainless steel enclosure for near-shore
• Gas & dust Ex approval • Antennas for aggressive conditions corrosion resistance
(acids, alkalis, and other corrosive • Narrow 4-degree beam yields reliable
chemicals) measurement when installed close
• SIL 2 for functional safety to wall
Communications or • HART, Modbus RTU HART, PROFIBUS PA, or FOUNDATION HART, PROFIBUS PA
outputs • Bluetooth 4.2 or higher Fieldbus

Extreme
temperature/ n
pressure
Extreme corrosion
resistance n
Long range n
SITRANS LT500
programmable n
SITRANS mobile IQ n

13
Narrow beam and high
frequency for reliable
measurement of solids.

Radar for solids


Strong signals over long distances, reliable measurements unaffected by tem-
perature change, and clear echo profiles in dusty environments—Siemens high-
frequency 80 GHz radar means application troubles are a thing of the past.
SITRANS LR560 is the easiest-to-use solids radar transmitter on the market. With
its 4-degree narrow beam and short wavelength, it performs reliably on solids
material from practically any installation location.
SITRANS LR100 series radar transmitters are compact instruments with a narrow
beam for flexible installations. Simple setup delivers readings via Bluetooth
wireless technology directly to the SITRANS mobile IQ app on a user’s mobile
device—or through connection to a remote display. Custom microchip
technology delivers extremely high sensitivity to detect even the weakest
of signals.

14
SITRANS LR560 SITRANS LR110/120
First choice Basic applications
Order No. 7ML5440 7ML531, 7ML532
2-wire, 78 GHz FMCW radar level transmitter for continuous 80 GHz compact radar transmitters with Bluetooth wireless
monitoring of solids. technology.
Range • 40 m (131 ft) SITRANS LR110 to 15 m (49 ft)
• 100 m (328 ft) SITRANS LR120 to 30 m (98 ft)
Process • -40 to 100 °C (-40 to 212 °F) -40 to 80 °C (-40 to 176 °F)
temperature • -40 to 200 °C (-40 to 392 °F)
Process pressure • up to 3 bar g (43.5 psi g) option -1 to 3 bar
Key features • Process Intelligence – advanced echo processing for reliable • Narrow beam for flexible installations
performance • Process connections: Thread 1"
• Graphical Quick Start Wizard for easy and fast setup • Accuracy: 2 mm (0.08")
• Push buttons or optional Intrinsically Safe infrared handheld • Beam angle: 4° (SITRANS LR120), 8° (SITRANS LR110)
programmer • Gas and dust approval
• Narrow 4-degree beam yields reliable measurement when
installed close to wall
Communications HART, PROFIBUS PA • HART, Modbus RTU
or outputs • Bluetooth 4.2 or higher

Purging in challeng- n
ing conditions
Standard process n
flange connections
Local HMI n
Intrinsically safe n
approval
SITRANS mobile IQ n

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Simple installation
for interface or level
monitoring that works.

Continuous contact
level
SITRANS LG guided wave radar transmitter is the solution for your easiest level or
interface application to your most demanding—and everything in between. With
simple, reliable installation and little to no configuration, you’ll be operational in
minutes, saving you time and money.
Extreme process conditions don’t stand a chance, and these transmitters feature
SIL options for applications requiring functional safety. Advanced diagnostics
including trending, profiles, and event logging give you the data you need at
every step of your process. Rapid response times and superior echo processing
deliver accurate and reliable readings over the full application range, even in
small containers and in low dielectric constant material. And with field-
replaceable and adjustable probes, if your process changes, your measurement
device can too.
SITRANS LC300 is ideal for a range of liquids, solids, and interface applications
in the chemical, hydrocarbon processing, and food and beverage industries.
Capacitance instruments use active-shield technology to ensure true and
accurate level readings are recorded.

16
SITRANS LG SITRANS LC300
Liquids, solids, hygienic and extreme conditions General liquids and solids
Order No. 7ML5880/7ML5881/7ML5882/ 7ML5883 7ML5670-3
Guided wave radar transmitters for level, level/interface, and volume measurement Inverse frequency shift capacitance
of liquids and solids. continuous level transmitter for liquid,
interface, and solid applications.
Versions SITRANS LG240 for hygienic applications n/a
SITRANS LG250 highly flexible solution for liquid level and interface applications
SITRANS LG260 for solids applications
SITRANS LG270 for extreme conditions including high temperature and high
pressure applications
Range • Insertion length 300 mm (11.8 inches) to 75 m (246 ft) • Rod: max. length 5.5 m (18 ft)
• Probe types include: cable, rod, and coaxial versions • Cable: max. length 25 m (82 ft)
Process temperature -196 to 450 °C (-321 to 842 °F) -40 to 200 °C (-40 to 392 °F)
Process pressure -1 to 400 bar / -100 to 4000 kPa -1 to 35 bar (-14.6 to 500 psig)
Key features • Ability to measure interface and level at the same time, digital and 2 current • Active-Shield technology
options available • Push-button calibration
• Advanced diagnostics including trending, event logging, multiple profile logging • Integrated local display
• Self monitoring to ensure reliable operation to international NE 107 standards • Inverse frequency approach provides
• Automatic false echo suppression to ensure ongoing reliable measurements even high resolution
with buildup • Accuracy: < 0.5% of actual measure-
• Quick response with high accuracy ment value
• Software and display Wizards for ease of installation
• Functional Safety suitable (SIL 2/ redundant 3)
• Field replaceable and adjustable probes
• Remote display or remote electronics
• Accuracy up to ±2 mm (0.08")
• Strong construction with dual seal to ensure its integrity in tough applications
including ammonia
• Real-time measurements for applications in steam boilers
• Safety rated for 72 hours of unattended operation
Communications • HART, PROFIBUS PA, Modbus RTU, and Foundation Fieldbus 4 to 20 mA
or outputs

High pressure/ n
temperature
Interface with n
emulsion
Clean interface n
Bottom mount n
Short range n

17
A switch for every
application with
options for remote
testing and extreme
temperatures.
Point Level
With options as simple or sophisticated as you need them to be, Siemens point
level devices are your answer.
Whether you’re looking for backup high- or low-level detection, interface, or dry
run protection – these switches will reduce your maintenance, downtime, and
equipment replacement costs.
Remote testing? Not a problem. A range of Siemens point level instruments now
feature convenient remote testing via single or two-channel remote test signal
conditioners or your control system.
Product buildup? Rotating point level devices specialize in low bulk density
applications, ensuring accurate readings even in dusty, turbulent, and vaporous
environments. And because even a small level change creates a large and detect-
able change in frequency, Siemens capacitance switches provide excellent reso-
lution while consistently demonstrating immunity to buildup.
Need functional safety in your application? Siemens offers the world’s first rotary
paddle switch with SIL options in addition to a series of SIL instruments in all our
point level lines.
Whatever your requirement, Siemens has a switch solution.

18
SITRANS LVS100/200/300 SITRANS LVL100/200 SITRANS LPS200 Pointek CLS100/200/300
Dry powder solids Non-sticky liquids and slurries Extreme temperatures Solids, liquids and interface
and buildup point detection
Order No. 7ML5735, 7ML5731-4, 7ML5745/ 7ML5746/ 7ML5747/ 7ML5725-8/7ML5730 7ML5501/7ML5610,
7ML5736-8 7ML5748 7ML5630-3/7ML5640-3,
7ML5650-2/7ML5660-2
Vibrating point level switches Compact vibrating level switch Rotary paddle switch for point RF capacitance switch for level
for dry powder, fine grain, for liquid and slurry and pump level detection of powder and detection in interfaces, solids,
and granular bulk solids with protection. Ideal for use in con- granular solids with bulk densi- liquids, slurries, and foam and
densities from 5 to 30 g/l fined spaces. ties as low as 15 g/l (0.94 lb/ft3). demanding conditions.
(0.3 to 1.9 lb/ft3).
Versions SITRANS LVS100 for dry powder SITRANS LVL100 compact Standard for side or top mount Pointek CLS100 compact
SITRANS LVS200 for dry powder SITRANS LVL200 for applica- Cable version extended top Pointek CLS200 standard
with very low density tions with higher pressure/ mount Pointek CLS300 for harsh
SITRANS LVS300 for bulk solids temperature Ex approvals Shaft protection for side demanding applications
and aggressive applications mounting with buildup
Angled shaft for aggressive side
mount applications
Range Insertion length: Insertion length: Insertion length: Rod: 50 mm to 5.5 m (14" to 18 ft)
170 mm to 20 m (6.7" to 65 ft) 40 mm to 4000 mm (1.5" to 13 ft) 100 mm to 10 m (4" to 30 ft) Cable: 1 to 30 m (3 to 98 ft)
Process -40 to 150 °C -196 to 450 °C -25 to 600 °C -40 to 400 °C (-40 to 752 °F)
temperature (-40 to 302 °F) (-321 to 842 °F) (-13 to 1112 °F) high temperature version
Process Up to 10 bar g (145 psi g) -1 to 160 bar/ Up to 0.5 bar g (7.25 psi g) Up to 35 bar g (511 psi g)
pressure Pressure to 30 bar options -100 to 16000 kPa Optional up to 10 bar g
available (-14.5 to 2320 psi g) (145 psi g)
Key features • High, low and demand level • Test function including remote • Optional hinged vane • Inverse frequency provides
detection options • 5 seal ingress protection high resolution
• Compact design • Fault monitoring for corrosion, • Motor switches off during alarm • Adjustable sensitivity to handle
• Replaceable electronics loss of vibration, or line break for long service life buildup or non contact mate-
• Interface model for solids in to the piezo drive • Friction clutch design prevents rial detection
liquids • Compact design for tight spaces impact damage • Level detection independent
• Best-in-industry lowest density • ½" process connections • Rotation failure monitoring of tank wall/pipe
measurement • SIL 2 and hygienic options • SIL 2 options • Multiple outputs
• Unaffected by external • Options for extreme pressures • SensGuard for abrasive
vibrations and temperatures applications
• Remote buildup monitoring • PPS or PVDF probe options
• Durable probe for heavier • IP68
materials to prevent probe • Display with local button
damage (bending) configuration
• Customer supplied pipe exten- • Active-shield for increased sen-
sions for flexible installations sitivity and buildup protection
• SIL 2 options
Communica- N/A N/A N/A PROFIBUS PA
tions or
outputs

Buildup n n
Interface n n
Granular size n n n
> 20 mm
Very low bulk n
density
Remote n n
testing

19
Level measurement
in chemical and
petrochemical
industries.

Hydrostatic
Hydrostatic level measurement with Siemens gauge, absolute, and differential
pressure transmitters is a low cost option for direct mounting or mounting with
remote seals on tanks and vessels. These instruments can handle extreme
chemical and mechanical loads as well as electromagnetic interference. They
are widely applied in chemical and petrochemical industries.

20
SITRANS LH100

SITRANS P320/420

SITRANS P500
SITRANS LH300

SITRANS LH100 SITRANS LH300 SITRANS P320/420 SITRANS P500


Submersible sensor Submersible sensor Advanced Premium
Order No. 7MF1570 7MF1575 7MF036 7MF56x
Hydrostatic level transmitter Hydrostatic level transmitter Hydrostatic level transmitter Hydrostatic level transmitter
for direct mounting in tanks for direct mounting in tanks for mounting with remote seal for mounting with remote seal
and vessels. and vessels. on open or closed vessels on open or closed vessels
with corrosive or non-corrosive with corrosive or non-corrosive
liquids. liquids.
Range 3 m to 20 m H2O 1 m to 40 m H2O 50m (167ft) H2O 60m (210ft) H2O)
(9 ft to 60 ft H2O) (3 ft to 120 ft H2O)
Process -10 to 80 °C -10 to +80 °C -40 to 100 °C -40 to 125 °C
temperature (14 to 176 °F) (14 to 176 °F) (-40 to 212 °F) (-40 to 257 °F)
Process pressure N/A N/A depending on process depending on process
connection connection
Key features • Compact stainless steel • Compact stainless steel • With remote seals up to • With remote seals up to
enclosure and sensor transmitter with Al2O3 400 °C (752 °F) 400 °C (752 °F)
• Easy installation ceramics sensor • Self-diagnostic elements • Diagnostics for customized
• Intrinsically Safe • Sensor purity 99.6% for parameterization configuration
• Special measuring ranges: • Easy installation • Intrinsically Safe • Outstanding accuracy and
0 to 3 mH20 to 0 to 30 mH20 • Special measuring ranges: • Explosion proof and flame excellent long-term stability
• Cable length up to 100 m • 0 to1 mH20 to 0 to160 mH20 proof • Short response times
(328 ft) • Cable length up to 1000 m • SIL 2/3 approved • Intrinsically Safe
(3300 ft) • Corrosion-resistant diaphragm • Explosion proof and flame
and process connections proof
• Range of different • Corrosion-resistant diaphragm
process connections and process connections
• SIL 2 approved
• Range of different process
connections
Communications or N/A 4 to 20 mA HART HART
outputs

Local display n n
SIL n n
Ceramic membrane n

21
Gravimetric technology
provides non-intrusive
mass measurement.

Level by weight
With SIWAREX electronics and load cells, not only are you choosing the highest
quality in construction, long-lasting performance, and easy integration into your
weighing systems, you are also opening the doors to Siemens’ comprehensive
spectrum of instrumentation.
Automate all of your scales with SIWAREX weighing modules. Part of Siemens
Totally Integrated Automation (TIA), SIWAREX modules can be integrated into
SIMATIC and expanded as required to meet your individual requirements.

22
SIWAREX WP231 SIWAREX WT231

SIWAREX WT231 SIWAREX WP231 SIWAREX WP321 SIWAREX U


Standalone S7-1200 integrated ET 200SP integrated S7-300 integrated
Order No. 7MH4965-2AA01 7MH4960-2AA01 7MH4138-6AA00-0BA0 7MH4950-1AA01 (one channel)
7MH4950-2AA01 (two channel)
Typical Fast basic weighing and force Fast basic weighing and force Fast and accurate weight Basic weighing and force mea-
applications measuring tasks like platform, measuring tasks like platform, measurement applications. suring tasks, one or two chan-
silo or hopper scales, built-in a silo or hopper scales, seamless nel modules available.
rugged stand-alone solution. integration into SIMATIC S7-
1200 environment.
Automation • RS485 (Modbus RTU) • SIMATIC S7-1200 • SIMATIC S7-400 • SIMATIC S7-300 (directly or
system integration • 0/4-20mA (directly via SIMATIC bus) • SIMATIC S7-300 via SIMATIC ET 200M)
• Four digital outputs • Operator panel • SIMATIC S7-1200 • SIMATIC S7-400 (H)
• Four digital inputs • Automation systems from • SIMATIC S7-1500 via • SIMATIC PCS 7 (H) (via
other manufacturers, via SIMATIC ET 200SP SIMATIC ET 200M)
Ethernet (Modbus TCP/IP) or distributed IO
RS-485 (Modbus RTU)
Accuracy 0.05%
SIMATIC PCS7 – – Via SIMATIC PCS7 add-on software package including faceplate
integration and function block

23
Diverse types and
graded load classes
offer a solution for a
range of applications.

Load cells for level


weighing
SIWAREX load cells have high precision and repeatability of weighing and
batching processes. They are designed for a range of applications, especially
when accuracy is a must. With Siemens, you can source both your load cells
and electronics. Choose from our extensive, performance-graded line of
weighing systems – with everything you need for the whole range of tasks
in your industry.
SIWAREX load cells are ideal in almost any industrial sector – food-processing,
steel-making, chemical and pharmaceutical, to name a few. With the diverse
construc­tion types and comprehensive, graded load classes ranging from
300 grams to 500 tons (6.6 pounds to 551 short tons), you are sure to find
the right load cell for your application.

24
SIWAREX WL260

SIWAREX WL230
SIWAREX WL270

SIWAREX WL230

SIWAREX WL250

SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX


WL230 WL230 WL250 WL260 WL270 WL270 K WL280 RN WL290
Type Shear beam Bending S-Type Single point Compression Compression Ring-torsion Double shear
beam beam
Order No. 7MH5107/21 7MH5106 7MH5105 7MH5118 7MH5108/10 7MH5114 7MH5113 7MH5122
Typical Container, Small scale Tank weighing, Small to medi- Containers, Vehicle scales, Container, Platform
applications overhead rail containers and hybrid scales, um platform hoppers, and overhead rail conveyor, scales, hoppers
conveyor, and platform scales or suspended scales and vehicle scales scales, container platform and and vehicle
platform scales container weighing weighers roller table scales
weighing machines, scales
conveyor small
scales
Nominal load 0.1 to 5 t (0.55 10 to 500 kg 50 kg to 10 t 10 to 500 kg 10 to 100 t 2.8 to 500 t 60 kg to 60 t 2.3 to 113 t
(Emax) to 5.5 short (22 to 1102 lbs) (110 lbs to (22 to 1102 lbs) (11 to 220 (3 to 551 (132 lbs to (2 to 111 tn. L)
tons) 11 short tons) short tons) short tons) 66 short tons)
Accuracy class C3, C4, C5 C3 to OIML C3 to OIML C3 to OIML C3 to OIML 0.1% C3 to OIML C3 to OIML
and max. scale 3,000...5,000 R60; 3,000 R60; 3,000 R60; 3,000 R60; 3,000 R60; 3,000 R60
intervals intervals intervals intervals intervals intervals
Degree of IP68/67 IP68 IP67 IP68/IP69K IP68 IP68 IP66/IP68 IP67
protection

For comprehensive monitoring of the weighing process down to


each single load cell, we offer our digital junction box SIWAREX DB

25
Share critical
information and
provide control
where it is needed.

Remote monitoring
and displays
Ideal for remote monitoring applications including inventory levels, regulatory
monitoring, remote maintenance alarming, or process and environmental moni-
toring, SITRANS RTU3000C family remote data manager helps you stay connected
and informed.
SITRANS RD100, SITRANS RD150, SITRANS RD200, and SITRANS RD300 remote
displays bring you the flexibility of seeing instrumentation readings in a conve-
nient location for your operators.
Our family of displays offer options for integrated pump control, totalizing, dual
input, remote communication and monitoring via HART or Modbus and remote
configuration of connected sensors. Siemens’ selection of displays gives you an
inexpensive view into your processes.
And the compact SIMATIC RTU3000C remote terminal units are energy-self-
sufficient, low-power devices with flexible power supplies. Easily configured,
they operate reliably even under harsh conditions and in areas prone to flooding.

26
SITRANS RD100 SITRANS RD150 SITRANS RD200 SITRANS RD300 SIMATIC RTU3000C
family
Loop powered Loop with HART Universal Full featured Remote sites
Order No. 7ML5741 7ML5742 7ML5740 7ML5744 6NH3112-4BB00-0XX0
2-wire loop-powered 2-wire 4 to 20 mA loop Universal input, panel Dual-line, panel mount, Compact remote moni-
enclosed remote digital remote display with HART mount, remote digital remote digital display for toring and control unit.
display for process instru- suitable for monitoring display for process process instrumentation. Battery, solar or mains
mentation. connected sensors‘ primary instrumentation. supply. Sensor inputs.
HART variables. Internal web-page for
configuration and
monitoring. Integrated
modem.
Input types 4 to 20 mA 4 to 20 mA and HART Universal current, voltage, 4 to 20 mA, 0 to 10 V DC • 8 DI
RTD, thermocouple • 4 4-20mA
• HART/Modbus
expansion available
Digits 3.5 digit display 5 digits 4 digit display Dual-line 6 digit display Internal web page
Key features • 2-wire loop-powered • Remote display with • Easy to read in all • Easy to read, dual-line • Battery or solar-
• Two-step configuration sensor configuration conditions display operated
• Intrinsically Safe, non- via HART • Temperature and • 32-point linearization • 10.8V to 28.8V DC
incendive • Monitor extended data process meter and square root • LTE-M/NB-IoT
• Serviceability without via HART • Software supports function • Internal GPS
loop interruption • Flexible field and panel monitoring and • Nine digit totalizer • Text message, email
• Factory calibrated mount options configuration • Flexible outputs with and datalogging
• Menu driven backlit • Alarm indication and up to eight relays and • FTP client
display process control eight digital I/O for pro- • Ethernet port
• Plastic, aluminum and • Provides power to cess control alarming • 4 Digital outputs
stainless housing instrument • Modbus RTU output • Local control functions
options • Modbus RTU output • Multi-pump alternation • IP20 rating
control
• Software supports
monitoring and
configuration
Operating -40 to 85 °C • Without display and -40 to 65 °C -40 to 65 °C Vertical: -40 to 60 °C
temperature (-40 to 185 °F) adjustment module (-40 to 149 °F) (-40 to 149 °F) (-40 to 140 °F)
-40 to 80 °C Horizontal: -40 to 70 °C
(-40 to 176 °F) (-4 to 158 °F)
• With display and
adjustment module
-20 to 70 °C
(-4 to 158 °F)

HART n optional

Modbus n n optional

Pump control n n n
Loop powered n n
Graphic n web page
display
Remote n
comms.

27
Go the distance with
digitalization
Put your plant's data to work and see your operations open up before you with
intuitive digital solutions from Siemens.
Combined with our digitalization-ready instruments, apps like SITRANS mobile
IQ and SITRANS SAM IQ bring usable device data directly to operators' smart-
phones or tablets, giving your staff the ability to examine trends, analyze per-
formance, and even commission devices.
SITRANS Library provides visualized device functions to help in both the
engineering phase and with process control. The measurement range on the
transmitter and in the control system can be synchronized with one click,
ensuring consistency between the field device and DCS system, higher
reliability, and transparency.
With the ability to connect your products, instruments, systems, and machines,
only a complete automation and instrumentation supplier like Siemens puts the
information your operators need directly in their hands. With new customer-
driven apps coming to market from our world-class R&D teams, the possibilities
truly are endless.

28
Introduce easy-to-use apps
into your operations and
harness new opportunities

SITRANS SAM IQ – Smart Asset Management


Insight into your field devices' health status, detailed trending of process values,
and access to device-specific diagnostic data: SITRANS SAM IQ delivers smart asset
management directly in the app.

SITRANS mobile IQ
The SITRANS mobile IQ app gives you easy access to field instrumentation from
your smartphone or tablet. Via a Bluetooth connection, supported field devices
in the environment can be easily and quickly commissioned, parameterized and
monitored.

PIA Life Cycle Portal


This portal helps you select, size and configure your ideal piece of instrumentation.
The portal interfaces with COMOS and exports to Siemens Industry Mall (mall.
industry.siemens.com). You are able to track the lifecycle of your instrument, see
warranty and extended exchange option information as well additional informa-
tion such as factory certificates (e.g., for calibration or validation).

COMOS
COMOS is the engineering tool from Siemens for the entire lifecycle of your plant.
With the direct integration of our PIA Lifecycle Portal, we guarantee the seamless
integration of our field devices in the engineering environment. We can offer field
devices best suited to your processes, properties, and measuring requirements.

SIMATIC Process Device Management (PDM)


Simatic Process Device Manager (PDM) is one of the most widely used tools
for access of a device's parameters, diagnostic and maintenance information.
More than 4,500 devices from more than 200 different manufacturers can be
commissioned, parametrized, or serviced using a single program with a uniform
user interface.

SITRANS Library
• Easy use of device-specific functions and data from devices of the SITRANS and
SIPART product ­families, such as dosing or totalizer functions in solutions with
SIMATIC PCS 7
• Library with device-specific function blocks, block symbols, and faceplates
• Fully compatible with SIMATIC PCS 7 Standard Advanced Process Library (APL)
through the entire lifecycle, from engineering to running of the plant

29
Sales and support
Custom engineering
Siemens provides custom-engineered products to solve your special application needs. From
material compatibility challenges to unique size requirements, Siemens custom engineering
team can help.

Service around the world


Plants must function reliably at all times. Efficient and effective process instrumentation and
analytics are an indispensable requirement to this end. You also need to be certain of fast
and competent service from your supplier. Siemens is a global company that reacts locally.
Whether you require consulting, quick delivery, or installation of new devices, the Siemens
network of specialists is available to you around the world, wherever your location.

Service around the clock


Our online support system offers rapid, comprehensive assistance regardless of time or
location. From product support to service information, Siemens Industry online support is
your first choice – around the clock, 365 days a year.
siemens.com/automation/service&support

PI training
Maximize your skills with factory-certified training
Siemens provides a full schedule of Process Instrumentation training opportunities for
Siemens employees, channel partners, and customers. The PI Introductory Training
courses are designed for new sales and service employees to learn the product lines,
the technologies, and the applications. These courses are also prerequisites for the
advanced technology courses which provide in-depth application training.
Designed for hands-on learning, all courses are led by field-tested instructors who
combine extensive application and instrumentation knowledge with seasoned training
experience. Our PI Training Center is specifically designed to optimize your classroom
time. It is fully equipped with application simulation stations, a full range of PI instru-
ments, and complete industrial communication networks.
For current information and schedules, visit our website at:
siemens.com/pi-training

30
Totally integrated automation
Products from the controller level to the field level

With Totally Integrated Automation (TIA), Siemens is the Totally Integrated Automation integrates not only the
only provider of an end-to-end integrated portfolio of production process but all parts of the company from
products and systems for the automation of the entire the field level to the management level. The result:
production workflow. From the goods receiving area to a perfectly coordinated overall concept that delivers
the finished goods warehouse. higher productivity.
Totally Integrated Automation reduces the complexity of the
automation solution and enables what really counts: the
practical combination of optimally coordinated individual
components without interface problems.

Communication flexibility
Siemens TIA approach offers ease of connection to a DCS system
such as SIMATIC PCS 7 using industrial standards. Siemens
provides communication flexibility, supporting:
• SIMATIC PDM
• PROFIBUS
• HART
• FOUNDATION Fieldbus
• Model 375/475 HART field communicator
and Emerson AMS
• SmartLinx (cards are available for PROFIBUS DP,
Modbus RTU, and DeviceNet)
• FDT Software via SITRANS DTM

31
Measuring everything that matters:
siemens.com/processinstrumentation

Siemens Process Instrumentation offers


best-in-class measurement and seamless
integration into your automation system.
We are the total solution provider for flow,
level, pressure, temperature, weighing,
positioners and more.

Follow us on:
twitter.com/siemenssensors
facebook.com/siemenssensors
youtube.com/siemens

Published by
Siemens AG 2020

Process Industries and Drives


Östliche Rheinbrückenstr. 50
76187 Karlsruhe
Germany

Article No.: DIPA-B10146-00-7600


Dispo 27900
WS 01182.0
Printed in Germany
© Siemens AG 2020

Subject to changes and errors. The information given in this document


only contains general descriptions and/or performance features which
may not always specifically reflect those described, or which may
undergo modification in the course of further development of the
products. The requested performance features are binding only when
they are expressly agreed upon in the concluded contract.

All product designations may be registered trademarks of Siemens AG.


All other designations in this document may represent trademarks
whose use by third parties for their own purposes may violate the
proprietary rights of the owner.

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