MSD2105A - Manual Del Operador Barredor Serie 2000 (OK)

OPERATOR / MAINTENANCE MANUAL
Commercial Express Bin Sweep

2000TD Series
10'' and 12'' [254 and 305 mm] Models
for 30' - 60' [9 144 - 18 288 mm] Diameter Grain Bins
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NORTH AMERICAN VERSION

ORIGINAL INSTRUCTIONS - ENGLISH
January 2016 MSD2105A

Warranty BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Warranty
LIMITED WARRANTY
Brock Grain Systems, a division of CTB, Inc. (“Brock”) warrants this new Brock Bin Sweep (“Product”) manufactured by
Brock to be free from manufacturing defects in material or workmanship under normal usage and conditions, for One (1)
Year from the date of installation by an authorized Brock dealer or distributor (“Warranty”). If such a defect is determined
by Brock to exist within the applicable warranty period, Brock will, at its sole option either repair or replace the Product at
no charge. Labor costs associated with the removal and/or installation of replacement and/or repaired Products are not
covered by this Limited Warranty. This Limited Warranty is not transferable, and applies only to the original purchaser who
purchased the Product from an authorized Brock dealer or distributor.
CONDITIONS AND LIMITATIONS
THIS WARRANTY CONSTITUTES BROCK’S ENTIRE AND SOLE WARRANTY AND BROCK EXPRESSLY
DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND
IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES AS TO MERCHANTABILITY
OR FITNESS FOR PARTICULAR PURPOSES. Brock shall not be liable for any direct, indirect, incidental, consequential
or special damages which any original purchaser may suffer or claim to suffer as a result of any defect in the Product.
Consequential or Special Damages as used herein include, but are not limited to, lost or damaged products or goods, costs of
transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs, and operational
inefficiencies. Some jurisdictions prohibit limitations on implied warranties and/or the exclusion or limitation of such
damages, so these limitations and exclusions may not apply to you. This Limited Warranty gives the original purchaser
specific legal rights. You may also have other rights based upon your specific jurisdiction.
Compliance with federal, state and local rules which apply to the location, installation and use of the Product are the
responsibility of the original purchaser. Brock will not be liable for any damages which may result from non-compliance
with such rules.
The following circumstances shall render this Limited Warranty void:
• Modifications made to Brock Products that are not specifically delineated in the Product manual, or are not specifically
approved in writing by a Brock Engineer.
• Products that are not installed and/or operated in accordance with the instructions published by Brock.
• All components of the Product are not original equipment supplied by Brock.
• The Product or Component Parts were not purchased from a Brock authorized distributor or dealer.
• The Product or Component Parts were not installed by a Brock authorized distributor or dealer, or third party acting
under the direct supervision of a Brock authorized distributor or dealer.
• Product that experiences malfunction or failure resulting from misuse, abuse, mismanagement, negligence, alteration,
accident, or lack of proper maintenance, use with grain that is not free flowing and/or out of condition, or from lightning
strikes, electrical power surges or interruption of electricity.
• Product that experiences corrosion, material deterioration and/or equipment malfunction caused by or consistent with
the application of chemicals, minerals, sediments or other foreign elements.
• Product that is used for any purpose other than for the storage, handling and/or conditioning of free flowing grain.
This Limited Warranty may only be modified in writing by an officer of CTB, Inc. Brock shall have no obligation or
responsibility for any representations or warranties made by or on behalf of any distributor, dealer, agent, certified represen-
tative, or other third party.
Effective January 2016
BROCK GRAIN SYSTEMS
A Division of CTB Inc.
611 N. Higbee St • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4191 • Fax (574) 658-4133
e-mail: brock@brockgrain.com • Internet: http//www.brockgrain.com
Thank You
The employees of BROCK GRAIN SYSTEMS would like to thank you for your recent BROCK purchase. If a
problem should arise, your BROCK dealer can supply the necessary information to help you.
© Copyright CTB, Inc. All rights reserved.

All product names in this Manual are trademarked or copyrighted by their respective owners. All rights reserved.
This Manual may not, in whole or in part, be copied, reproduced, or converted to digital format without prior
written consent of Brock Grain Systems. Details herein are subject to change without notice. Printed in the United
States.
2 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Contents
Contents
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remember! Think SAFETY First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Final Test Certificate of Completion by Installer / Equipment Support Information . . . . . . . . . . . . . . . . . . . 5
Manufacturer’s Intended Use of This Bin Sweep • Definition of Dry, Free-flowing Grain . . . . . . . . . . . . 6
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Definition of Terms and Pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Identification of Parts and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Other Manuals for the BROCK® 2000TD Series Sweep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recognize SAFETY Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
You must read this manual before Sweep operation! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Reasonable Intent for Information in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Follow SAFETY Instructions on Decals and in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exposed Moving/Electrical Parts, Rotating Augers and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Decal Placement on the 2000TD Bin Sweep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety Decal Placement on the Grain Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bin Sweep and Auger Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lacerations and/or Amputation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Entanglement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Follow Safe Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Practice Safe Maintenance and Repair • Designate Restricted and/or Enclosed Areas. . . . . . . . . . . 20
Proper Wiring by Qualified Electricians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Follow Proper Lockout/LOTO Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Install Emergency Shut-Off Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Grain Bin Safety: There are Suffocation Hazards in Flowing Grain! . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety Hazards and Recommendations: Points That Could Save Your Life. . . . . . . . . . . . . . . . . . . . . 24
There are Inhalation Dangers in Grain! • Dust • Fumigants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Bin Sweep 2000TD Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Features • Standard Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Controls • Wiring, Fuses and Breakers • Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Control Panel • Safe Electrical Power Route • Power Cord Routing . . . . . . . . . . . . . . . . . . . . . 29
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operator Instruction • Pre-Start Inspection • Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Unloading Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operation Procedure • Power Cord Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Instruction of Personnel • Basic Maintenance Rules • Electrical Wear . . . . . . . . . . . . . . . . . . . . . 34
Material Buildup, Wear and Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Replacing Belts • Belt Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Setting the SureGrip Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Drive Wheel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Setting Support Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Additional Maintenance Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Bolt Torques for Tightening Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Torque-Tension Relationships for SAE Grades 5 and 8.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Torque Factors for Surface Conditions of Mating Fasteners • Set Screw Torques . . . . . . . . . . 42
Turn-of Nut Pre-tensioning Method • Snug-Tightened Joints . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MSD2105A 3
Contents BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Basic Troubleshooting • Basic Electrical Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Speed Reducer Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Specifications and Distance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Drive Wheel Placement Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Intermediate Hopper Well Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Support Wheel Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Support Wheel Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Control Panel Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Sample Single Drive Control Panel Wiring Diagrams 2000TD . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Sample Dual Drive Control Panel Wiring Diagrams 2000TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Appendix A: Required: Pre-Startup Electrical Testing and Inspection . . . . . . . . . . . . . . . . . . . . . 52
Appendix B: Manufacturer’s Recommended LOCOUT/TAGOUT Instructions . . . . . . . . . . . . . 53
Appendix C: Employers and Operators:-Sign-off Form for Reading This Manual . . . . . . . . . . . 55
Installer Final Test Certificate of Completion/Support Information. . . . . . . . . . . . . . . . . . . . . . . . 56
IMPORTANT! OSHA Bin Sweep Regulations Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance General
General
Remember! Think SAFETY First!
Safe Operation is BROCK’s number-one priority when designing products. This symbol is used throughout
this Manual to identify particular stages where the Bin Sweep Contractor, Installer, Owner and Operator need to
take special note and precautions regarding the danger described in these instructions. Please read all the SAFETY
information and the instructions completely, prior to beginning the installation or operating the equipment.
BROCK® products are designed for FREE-FLOWING AGRICULTURAL GRAIN
(“Grain”). See “Definition of Dry, Free-flowing Grain” on the next page. Using this
equipment for any other purpose or in a way not within the operating
recommendations specified in this Manual will void the Warranty and may cause
injury or death.
WARNING! DO NOT substitute any component in this Sweep for a component of a
lesser grade. Do not make any modifications or alterations to the Sweep
unless the changes are specifically approved in writing by Brock Grain
Systems. Failure to follow these standards and instructions will void
the Warranty and could result in serious injury or death.
Where replacement parts are necessary for periodic maintenance and servicing,
genuine BROCK® parts must be used to restore your equipment to original
specifications. See Manual MSD2107. Brock Grain Systems will not claim
responsibility for use of unapproved parts, accessories and/ or any alterations from
the original design and damages resulting from their use.
WARNING! Obey all national, state and local SAFETY and legal regulations
pertaining to usage of this Sweep. Read and follow all precautions and
recommended SAFETY practices. This Manual is supplementary to any
law or code covering fire or health regulations. Failure to read and
follow these instructions could cause serious injury that could result in
death and/or could cause equipment damage, and/or void the Warranty.
Final Test Certificate of Completion by Installer /

Equipment Support Information
Customer: Be sure your Installer has completed your

Final Test Certificate in the back of this Manual.
The Certificate includes:
1) your support information and specifications for this
particular equipment and its installation, and
2) a report that critical inspections and tests have been
satisfactorily performed upon installation completion.
Obtain the Owner Manuals for other Manufacturers
auxiliary equipment from your Installer.
MSD2105A 5
General BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Manufacturer’s Intended Use of This Bin Sweep

Considerations that may result in a hazard, damage the Sweep and/or
void the WARRANTY
This BROCK® Bin Sweep is designed specifically for installations into Grain Bins
containing FREE-FLOWING AGRICULTURAL GRAIN (“Grain”). See “Definition of
Dry, Free-flowing Grain” below. Using this equipment for any other purpose or in a
way not within the operating recommendations specified in this Manual will void the
Warranty and may cause injury or death.
BROCK® Bin Sweeps shall be used to condition only the commodities specified above and
within the Bin Sweep’s rated capacity and power specifications wherein it may safely
operate. BROCK® Bin Sweeps and related accessories/mounting options are offered in
several models for specific uses. In order to maintain your Warranty and not damage your
Sweep/Grain Bin, the appropriate type of accessory (i.e., Sump, Track Strips) must be used.
Consult Brock Grain Systems or your Brock Dealer. Do not use the Sweep for anything
except its intended use as stated above and within the recommendations specified in this
Manual. Damage to a Bin Sweep or Grain Bin can occur due to improper installations of
Grain Bin foundations, finished floors, and aeration flooring. Floors must be level and
installed correctly before a Bin Sweep is installed.
1. Read and understand this Manual and all Safety Decals.
2. Use all Hardware specified in the instructions and make no substitutions.
3. Do not modify or attach any other equipment to the Bin Sweep.
4. Use the Bin Sweep only for loads, speeds and free-flowing Grains it is designed to
safely carry.
WARNING! This Sweep is NOT designed to support any added equipment, neither
at the time of installation nor at a later time. Use of this equipment in
conjunction with any other Manufacturer’s Sweep equipment is NOT
implied. The Manufacturer disclaims and will not be held liable for
damages resulting from the use of components in this Sweep for any
purpose outside the stated purpose.
DANGER! Bin Sweep installations shall meet the National Fire Protection
Association Standard 61B for the prevention of fires and explosions in
Grain elevators and facilities handling bulk raw agricultural
commodities.
Definition of Dry, Free-flowing Grain

The natural angle the Grain or bulk material will form (between the surface where it
is placed and the incline face of the conical shape) is the angle of repose for such
materials. CEMA Standard 550 provides expanded definitions and testing procedures
used to determine the angle of repose for many different bulk materials. CEMA and
ASABE also provide a list of predefined common bulk materials where industry
standards are referenced.
This Bin Sweep is designed for free-flowing Grain. Grain is free-flowing if the
material when poured onto a flat surface will flow in a consistent uniform stream.
The content will pile or form a conical shape with the angle of repose consistent with
the values stated in CEMA (Examples: typically 21° angle for dry corn and 25° for
soybeans). Flowability, a calculation to determine how Grain flows, provides a
computational approach to this measurement. If flowability values are greater than 4
and less than 10, they are considered to be free-flowing granular material. (Reference
CEMA Standard 550 for further definition and method of calculation.)
CEMA – Conveyor Equipment Manufacturers Association
ASABE – American Society Agricultural and Biological Engineers
6 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance About This Manual
About This Manual

The intent of this Manual is to help in these areas with your BROCK® Series
2000TD Commercial Bin Sweep.
• Instructions for safe operation, maintenance and service.
• Easy reference to locate particular subject matter.
Keep this Manual in a safe, dry place where the Bin Sweep Operator can easily access
the information. Contact your BROCK Dealer or distributor if you need assistance,
if you do not understand any part of the Manual; or if you need a replacement or
additional copies of the Manual.
Warranty information is included on the inside front cover.
Follow step-by-step in the order of operation. Follow recommended precautions and
safe operating practices of national and/or local codes at each installation site.
Safe, efficient and trouble-free operation of your Sweep requires that you and anyone
else who will be operating or maintaining the Bin Sweep, read and understand the
Safety, Operation, Maintenance and Troubleshooting information contained within
this Operator/Maintenance Manual.
IMPORTANT! Read all instructions in this Manual and all Supplemental Manuals
carefully BEFORE starting installation. Pay particular attention to all
SAFETY information in this Manual.
WARNING! Unsafe practices could result in equipment damage and serious injury
or death! Failure to read this Manual is a misuse of the equipment!
Definition of Terms and Pictures
• Orientation and direction terms used throughout this Manual: Front, rear, and
top refer to the Bin Sweep as it is standing. Directions: Bin Sweep positions
named when one is standing at the bin center Sump and the Sweep arm extends
The appearance of parts out toward the sidewalls:
or assemblies shipped/
constructed may vary • Names for components and parts which have BROCK® Part Numbers have been
from Manual Figures. capitalized throughout this Manual (i.e., Guard, 3/8'' Hex Nut) to call attention to
Brock Grain Systems them in the installation.
reserves the right • Some Guards have been removed for illustrative purposes only. Photographs may
without prior notice to vary slightly from actual models.
change specifications
to meet applicable • Measurements: In English measurements, listed first, the symbol " equals inches
national, regional/state and ' equals feet. Metric measurements follow the English measurement. Metrics
and/or local codes. are shown in italics inside square brackets. The metric measurement is in
millimeters unless otherwise specified. Metric equivalents are not always
repeated throughout the Manual. English/metric measurement example:
15' [4 572] 24' [7 315]
• This Planning Symbol is used in areas where planning needs to take place before
construction continues. When you see the Planning symbol at left, decisions must
be made regarding your particular installation.
MSD2105A 7
About This Manual BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Identification of Parts and Hardware

IMPORTANT! No hardware substitutions are permitted. All nuts and bolts used are
Grade 5 unless otherwise stated!
Many assemblies described in this Manual have accompanying Figures. To identify
components, Figures use Item keys with corresponding Item Tables. Tables
common to more than one Figure may be shared.
• Items identified include basic parts, hardware, and other parts pertinent to the
assembly or step. Items keyed will vary among Figures.
• The Item key for basic parts and components is a black number in white circle.
• The Item key for hardware is a white number in a shaded circle.
• The Item key for dimensions and lengths (variable or set) is a number/letter in a
circle on an arrow or line. Numeric values are listed in the Item Table.
• An asterisk* notes other specifics, which may include holes, notches, positions,
or exceptions, etc.
2 3 Item Description
4
1 Bolt, Hex Head 3/8''
2 Nut, Hex 3/8''
GRADE 5
3 Lock Nut, Nylon 3/8''
1 MARKINGS 4 Washer, Flat 3/8''
Figure 1.
Hardware and Parts Identification
Other Manuals for the BROCK® 2000TD Series Sweep

In the event your Bin Sweep needs mechanical or electrical service, these additional
Manuals are available from your Brock Dealer. Installation Manual MSD2106 and
Parts Manual MSD2107 contain part numbers and helpful information for more
advanced service on your Sweep.
Manual No. BROCK® 2000TD Commercial Bin Sweep
MSD2105 Owner/Operator, Safety and Maintenance
MSD2106 Installation
MSD2107 Parts
IMPORTANT! The Serial Number Sticker is located on a gusset on the underside of

the Sweep Head Section. See Figure 2.
Figure 2.
Serial Number Location
8 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance SAFETY
SAFETY
Recognize SAFETY Information

This is the Safety-Alert Symbol. When you see this symbol on your equipment or in
this Manual, be alert to the potential for personal injury. Signal words DANGER,
WARNING, or CAUTION, are used with the Safety-Alert Symbol. Be sure to
follow ALL national and local safety standards governing each installation site.
DANGER indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, MAY result
in minor or moderate injury.
ATTENTION or IMPORTANT indicates vital information or instructions,
highly recommended and/or pertinent, for the safe installation or operation of
your equipment.
There are some age-specific regulations for operating power machinery. It is your
responsibility to know and obey these regulations for your own area or situation.
It is the responsibility of Contractors, Installers, Operators, Owners and Supervisors to
see that all persons who will be operating or working around this equipment are trained
in proper operational and SAFETY procedures required. Only Operators completely
familiar with both Bin Sweeps/screw conveyors and this Manual’s SAFETY/
operational practices should be permitted to operate this Bin Sweep. Always operate
the Sweep in accordance with the instructions in this Manual and Bin Sweep SAFETY
Decals.
WARNING! Under no circumstances shall the SAFETY characteristics of the Bin
Sweep be altered if such alterations would endanger personnel.
Do not make modifications or alterations to the Sweep unless the
changed are approved in writing by Brock Grain Systems. Making
unauthorized modifications or alterations can cause severe injury that
could lead to death, and/or void the Warranty.
MSD2105A 9
SAFETY BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
ATTENTION! Bin Sweep Contractor, Installer, Owners, Operators: you must read and
follow this Manual, and especially this SAFETY section!
You must read this Manual BEFORE Sweep operation!
Keep this Manual in a safe, dry place
Untrained Operators subject where the Bin Sweep Operator can easily
themselves and others obtain it. Keep all Manuals in good
to serious risks. condition. Contact your Brock Dealer to
replace a Manual should it become lost or
damaged.
WARNING!
DO NOT operate or service this equipment before reading and understanding this
Manual, SAFETY instructions, and SAFETY Decals herein. Know and obey all
applicable national, provincial/state and local SAFETY and legal regulations
pertaining to operation and usage of this Sweep. Read and follow all proper
operating precautions, requirements and recommended SAFETY practices to
comply with all applicable federal, state/provincial and local laws and ordinances.
Failure to read this Manual by Owners, Operators and supervisors is a misuse of
the equipment and could result in death, serious injury, equipment damage, and/or
void the Warranty.
YOU are responsible for the SAFE operation and maintenance of your Bin Sweep. YOU are the key to
safety. YOU must ensure that you and anyone else who is going to operate, maintain or work around the Bin
Sweep be familiar with the operation and maintenance procedures and related SAFETY information
contained in this Manual.
Make good practices a working part of your safety program. Be certain that EVERYONE operating this
equipment is familiar with the recommended operating and maintenance procedures and follows all safety
precautions. Reduce the risk of preventable accidents. Do not risk injury or death by ignoring good
safety practices.
Review SAFETY related items at least annually with all personnel who will be operating or
maintaining the Sweep.
Reasonable Intent for Information in this Manual

Brock Grain Systems makes no guarantee, implied or otherwise, that the information
included in this Manual will be complete or failsafe in the event of an emergency, or that
the information will prevent an injury or fatality from occurring. Standard measures
described may not reflect the full extent of all steps that may need to be taken in any given
emergency instance. These steps are, however, the most consistent, most accurate and
most reliable preventive advisories that Brock Grain Systems believes are possible to
convey from Grain industry sources with safety and rescue experience.
It is not Brock Grain Systems' intent that these measures represent the total extent of
guidance for emergency decisions and preparedness, but that reading them will alert the
user to the scope of what tasks are beyond the basics. Please work with a qualified rescue
team for training and preparedness for the particular facility. Be eager to evaluate the
facility to eliminate hazards and gather emergency resources suited to site specific needs.
IT IS THE RESPONSIBILITY OF THE GRAIN BIN OWNER to assess emergency
needs of the facility and take responsible measures to reduce the risks on that farm or
facility. It is the Owner’s responsibility to take steps to complete a safety/emergency
plan, Standard Operating Procedure, and implement any and all steps required by
national, state and local codes for his or her farm or facility. Brock Grain Systems will
not be held liable for failure of the owner to comply with official codes which may
apply. This information is not intended to be medical or legal advice. Competent
professionals should be consulted on medical or legal issues pertinent to your facility.
10 MSD2105A
Follow SAFETY Decal Instructions

BROCK® Bin Sweeps are built with your SAFETY in mind. However, accidents can
happen with improper installation or use of a system. BROCK strives to take every
reasonable precaution to design equipment that is safe without compromising or
restricting necessary operation of components. SAFETY Decals are located on or
near the Bin Sweep as shown.
IMPORTANT! DANGER, WARNING and CAUTION Decals which must be placed on the
Bin Sweep, are included with the Bin Sweep shipment. Confirm that all
SAFETY Decals are placed securely in the instructed areas before
operating the Bin Sweep. Read and follow all SAFETY Decals on the Bin
Sweep and in this Manual. Never use equipment if Decals are missing,
hidden, improperly placed, damaged or altered. Keep them clean and
grease-free. Contact Brock Grain Systems for replacements.
Read and understand the Operator’s Manual and all safety signs before
operating, maintaining, adjusting or unplugging the Bin Sweep.
.
Operator’s Manual CAUTION Decal NI-1
is located on the top of the Belt Guard. It
cautions to read and understand the
information and instructions within the Manual
before operating the machine.
Figure 3.
Operator’s Manual CAUTION Decal NI-15
Electrical Hazards
DANGER! Use extreme CAUTION around electrical components. Always shut off,
disconnect, LOCK OUT and TAG OUT ALL electrical and other power before
inspecting, adjusting, servicing, or cleaning, repairing or doing any
maintenance on the Bin Sweep. Before starting or operating the machine,
ensure that all guards or covers are in place and secure. Failure to follow these
instructions will result in death or serious injury. Read and follow the
instructions in the entire SAFETY section in this Manual and on your Sweep.
DANGER Electrocution Hazard Decal NI-20

is located on the side of the Belt Guard as well as
the back of all Drives. In addition, this Decal
should be placed at any and all locations where
there is potential exposure to electric power for the
Bin Sweep.
Figure 4.
Electrocution, DANGER Decal NI-20
WARNING! To avoid danger of arc flash, do not operate the Bin Sweep with the Control Box
cover off. Do not allow the Bin Sweep to run while any adjustments are being
made. Failure to shut the Bin Sweep off could lead to personal injury or death.
WARNING Arc Flash Hazard Decal SM-W1

is located on the Control Box cover. Qualified
electricians must wear PPE whenever working near
high-voltage equipment. Higher voltages are more
likely to arc flash than lower voltages. A
malfunction, electrical fault, a dropped tool—can
cause an arc flash—a bridge, or arc of electrical
current resulting in a explosion. This can put nearby
Figure 5.
workers in extreme danger., and can cause thermal
Arc Flash, WARNING Decal SM-W1 burns, permanent hearing and sight loss, and death.
MSD2105A 11
Exposed, Moving/Electrical Parts,

Rotating Augers and Wheels
WARNING! DO NOT allow the Bin Sweep to run while adjustments are being made. SHUT
OFF, LOCK OUT and TAG OUT all electrical power BEFORE working on our
near the Bin Sweep. Keep hands, feet, hair and clothing away from flighting
and other moving parts. Failure to shut off, LOCK OUT and TAG OUT power to
the Bin Sweep could lead to personal injury or death.
Some moving parts, such as Auger flighting and Drive Wheels, must remain exposed
while moving. Avoid contact with moving parts while the Bin Sweep is in operation.
Avoid contact with moving parts while the Bin Sweep is in operation. Personnel
should be alerted to the potential hazard of entanglement in Bin Sweeps caused by
items such as long hair, loose clothing, and jewelry. Never wear loose-fitting clothing
or flowing scarves/jewelry around moving parts or equipment.
DANGER Rotating Flight Hazard Decal NI-18
is located on the back side of the Bin Sweep at the Head Section and at the end of
each Bin Sweep Section. This Decal should be placed at any location where the Bin
Sweep Flighting is exposed.
Figure 6.
Rotating Flight Hazard,
DANGER Decal NI-18
WARNING! Do NOT operate the Bin Sweep with Guards off. Before starting or
operating the machine, ensure that all guards or covers are in place and
secure. Failure to shut the Bin Sweep off could lead to personal injury
or death.
Missing Guard Hazard Decal NI-17

is located inside the Belt Guard. Operation of the Bin
Sweep with Guards off exposes parts that could cause
electrocution, severe personal injury and/or exposure to
dust particles. DO NOT operate the equipment without
these Guards properly bolted on.
Figure 6.
Missing Guard Hazard, DANGER Decal NI-17
Rotating Part Hazard Decal NI-16

is located on the Belt Guard. This decal should,
additionally, be placed at any location where there is
a rotating or moving part that could cause injury
or death.
Figure 8.
Rotating Part Hazard, WARNING Decal NI-16
12 MSD2105A
WARNING! DO NOT operate the Bin Sweep without gear oil. GEARBOXES are
shipped dry or without gear oil. Refer to the Maintenance section of this
Manual for proper filling and servicing the Gearbox oil level. Failure to
add the proper type/amount of lubricant BEFORE STARTING the Bin
Sweep will cause permanent damage and will void the Warranty.
Gearbox Oil Decal NI-31

is located on the back side of the Head Section.
Figure 6.
Gear Box, WARNING Decal NI-31
IMPORTANT! Front Casters should be down at all times. Front Casters are used to set
the Sweep height.
Caster Decal NIB009

is located on all Bin Sweep Casters. Casters are
used to set the sweep height. Setting the wheels
too high will result in an overabundance of
Grain on the floor. Setting the wheels too low
could result in the flighting hitting the floor
Figure 6. causing damage to the Bin and/or Bin Sweep.
Casters, ATTENTION Decal NIB009
MSD2105A 13
SAFETY Decal Placement on the 2000TD Bin Sweep

IMPORTANT!
Check all equipment for WARNING, DANGER and CAUTION Signs and their proper placement, BEFORE
equipment is operated. NEVER use equipment if Signs are missing, hidden, improperly placed,
damaged or altered. Keep them clean and grease-free. Contact your BROCK Dealer for replacements.
5
2
1 2 1
6 2
Item Part No. Decal Description

1 NI-16 WARNING Rotating part hazard
2 NI-20 DANGER Electrocution hazard
3 NI-15 CAUTION Read Operator’s manual
4 NI-31 WARNING Gearbox no oil
5 NI-18 DANGER Flighting hazard
6 NI-17 DANGER Missing guard
7 NIB009 WARNING Casters
Figure 7.
Commercial Express Decal Locations
(Motor Cover removed for clarity)
14 MSD2105A
2 1
5
REAR VIEW
2
Item Part No. Decal Description
1 NI-16 WARNING Rotating part hazard
2 NI-20 DANGER Electrocution hazard
3 NI-15 CAUTION Read Operator’s manual
4 NI-31 WARNING Gearbox no oil
6
5 NI-18 DANGER Flighting hazard
6 NI-17 DANGER Missing guard
7 NIB009 WARNING Casters
Figure 8.
Decal Locations
MSD2105A 15
SAFETY Decal Placement on the Grain Bin

If you are installing your BROCK® Sweep into a new or existing BROCK® Grain
Bin, refer to Figure 9 for the proper BROCK® Decals and their placement on the
Grain Bin. If SAFETY Decals are not properly placed or are in any way damaged or
altered, contact Brock Grain Systems or your Brock Dealer for immediate replacement.
IMPORTANT! Check all equipment for proper Decals and correct placement
BEFORE operation..
DANGER Decal DANGER Decal (Spanish)

13-26114 13-26114SP
Located on both Located on both the Inside and Outside Cover of the
the Inside and Out- Door and on the inside and outside of the Manhole
side Cover of the Cover.
Door and on the
inside and outside La calcomanía de ADVERTENCIA (13-26114SP)
of the Manhole está ubicada cubiertas interior y exterior de la
Cover. puerta y en las caras interior y exterior de la
escotilla. La calcomanía de ADVERTENCIA
aparece en español al lado de la calcomanía de
inglés. La calcomanía de ADVERTENCIA tanbién
4 3 está disponible en la idoma francés. Otras idiomas
1 sería disponible al solicitarla.
WARNING Decal
19-44069
Located on the 3 4
Outside Cover of
the Door.
2
CAUTION Decal
19-44067
Located on the Outside
Cover of the Door.
1
2
3
4
Figure 9.
SAFETY Decal Placement on BROCK® Commercial Grain Bins
16 MSD2105A
Bin Sweep and Auger Hazards

Lacerations and/or Amputation
DANGER! Entanglement in a moving auger is life-threatening! Rotating flighting can kill!
Per hours of usage, augers are one of the most dangerous types of farm equipment.
Augers should not be running with a worker inside the bin. However, this is a hazard
that must be addressed. Sweeps may pose a greater danger when the bin is nearly
empty. A moving auger can approach from behind, the noise drowned out by other
facility equipment.
Augers cut through Grain in a rotary motion at such a speed that almost instantaneous
amputation can occur between the flighting and tube. Even lacerations without a full
amputation can cause serious blood and/or tissue loss.
WARNING! A running auger can quickly entrap and dismember. Once a victim is
entangled, the auger moves TOO FAST to draw back hands or feet. The
larger the diameter of the auger, the larger the blade and greater the risk
of a traumatizing or fatal entanglement.
DANGER! NEVER enter the Grain Bin tank while the Bin Sweep is unloading. Make
sure the Bin Sweep power source is shut off and LOCKED OUT before
entering the Grain Bin. Failure to follow these instructions will result in
death or serious injury.
Train all personnel properly around augers and other bin-related hazards.
Persons can become caught in an auger if loose-fitting clothing, flowing scarves or
jewelry becomes caught in an access point of a moving auger. DO NOT enter the bin
even by leaning in the door—which is one reason a bin entry permit is so critical. A
person kneeling into the door, having loose a drawstring or shoestring—can be pulled
in as the sweep is passing. Wear close-fitting clothing, zippered or buttoned, never
floppy or loose-fitting.
If a person is caught in the auger at any speed, clothing and body parts are quickly
pulled into the rotating metal. Clothing and flesh are cut along with Grain, with the
possibility of strangulation.
Any worker who is tired and/or under pressure is more apt to have an accident. In the
event a person is overcome by heat or dust in a bin, a person can temporarily lose
footing. A slip or trip can become life-threatening in seconds. If an auger is running,
even slowly, there are hazards if a worker is near it. Free-flowing Grain poses a
hazard when it is moving and rolling along the floor from a sweep intake suction.
There can be considerable dragging of a victim before the auger is stopped manually,
or its own when the drive mechanism becomes labored or squeals, alerting others of
the emergency.
In the event you are inside a Grain Bin and the Sweep unexpectedly starts:
Get out of the bin as soon as possible without getting trapped in front of the Sweep
auger moving between you and an exit. Sweeps may pose a greater danger when the
bin is nearly empty. A moving auger can approach from behind, the noise drowned
out by other facility equipment.
In the event someone enters a Grain Bin when the Bin Sweep is running
or starts:
TURN OFF the Sweep at its Disconnect on the Control Panel.
LOCK OUT and TAG OUT all power to the Sweep.
Get the person out of the bin before power is restored to the Sweep.
In the event someone enters a Grain Bin and is INJURED
by the Bin Sweep:
IMMEDIATELY take these basic RESCUE steps, in whatever order your facility
emergency plan requires:
• TURN OFF the Sweep at its Disconnect on the Control Panel.
• Call 9-1-1 for emergency
• LOCK OUT and TAG OUT all power to the Sweep. (continued)
MSD2105A 17
All needed personnel must be contacted to arrive on the scene ASAP.

Begin rescue procedures according to your facility emergency plan and
how you are instructed by emergency personnel.
Any Sweep accident that involves extrication from entanglement will require
medical assistance plus mechanical expertise to dismantle the Sweep. Call in
technicians immediately for disassembly of a sweep or any other piece of farm
equipment which may be complex enough to require expert disassembly.
Entanglement
Shut down the auger, LOCKOUT/TAGOUT power. Do NOT allow the auger to
power-move at all to free a victim. This could result in even more injury. Extrication
of a victim is best completed with medical personnel who can monitor respiration,
bleeding, signs of shock, and/or evidence of neck/spinal injury.
If the auger is full of Grain, an opening should be cut in the bottom of the tube, about
2 feet [610] above (between the victim and the center Sump) the entangled limb. The
Grain can flow out. If the entanglement is only clothing, it may be possible to free
the victim by manually reversing the auger by rotating the drive line in a direction
opposite its normal rotation (clockwise as you face the auger Gearbox). Be sure to
extricate even clothing as quickly and safely as possible because some constriction
may cut off blood flow or strangle the victim. Attend to the obvious injuries which
may be the more severe blood loss (lacerations and fractures).
TIME IS CRITICAL! If a limb is entangled but not amputated, cut the auger tube from around the auger
screw and limb. If a limb is drawn into the auger, the extrication procedure can be
complex and time consuming. DO NOT reverse the auger even by manual power,
or there is likelihood the limb will be amputated! Coordinate communication with the
hospital or other rescue resources and follow all their instructions.
Entanglement with amputation: If skin tissue or limbs have been severed, locate
the tissue or body part for possible preservation and reattachment. If it cannot be
immediately found, it is common to check the auger outlet or the Grain Bin floor
where the Sweep has passed already. DO NOT reverse the auger even by manual
power. Reversing the auger may damage the tissue beyond repair.
Coordinate communication with the hospital or other rescue resources and follow all
their instructions.
IMPORTANT! Follow the advice of emergency personnel if there is tissue to be
transported to a medical facility.
When limbs are entangled they tend to elongate into the auger, so care must be taken
not to injure the limb when cutting the auger/tube.
If the auger tube must be cut to free an entanglement:
Cuts can be made 2-4 feet [610-1219] up each side of the auger tube with an air chisel
or portable cutting tool (similar to a portable power saw) that uses an abrasive wheel.
Cut across the top of the tube to expose the auger screw and limb. Then lift out both
the limb and the auger it is attached to.
Do not allow the auger to bend and collapse after the housing has been removed. It
may be more difficult to cut the pipe on larger diameter augers.
With severe entanglements it may be necessary to cut more of the auger section.
Ensure there is support at both auger ends during this process. If it is not possible at
this point to remove the limb from the screw, then the entire section of auger/screw,
attached to the victim, must somehow be transported to the hospital, where the
patient can be better monitored during extrication of the limb.
CAUTION! Protect workers and victim from flying metal and sparks. DO NOT USE
an oxyacetylene torch! Beware of fire hazards of using torches to cut
equipment inside enclosed spaces where Grain dust is present.
18 MSD2105A
Follow Safe Operational Procedures

IMPORTANT! No guarantee, implied or otherwise, is made that the information
Refer also to the included in this Manual will be complete or failsafe in the event of an
Operation section of emergency, or that the information will prevent an injury or fatality from
this Manual. occurring. Standard measures described may not reflect the full extent
of all steps that may need to be taken, in any given emergency instance.
Only trained, competent persons shall operate this Sweep. An untrained Operator is
not qualified to operate the machine.
Make sure someone is nearby who is aware of the proper shutdown sequence in the
event of an accident or emergency. NEVER work alone. THINK—Never act
impulsively around equipment.
Follow recommended precautions and safe operating practices of national and/or
local codes at each installation site.
DANGER! To avoid falling between or being caught in the rotating auger and
housing tube:
• Do not place hands or feet in any Bin Sweep opening.
• Do not walk or stand on or in front of the Bin Sweep.
• Keep hair, clothing, shoe strings, etc., away from rotating and moving parts.
• Wear close-fitting clothing.
• To avoid being struck, do not poke or prod material in the auger or other moving
Bin Sweep parts with a bar, stick, or other instrument.
• Never operate the sweep if intoxicated or under the influence of alcohol or drugs.
• Any worker who is tired and/or under pressure is more apt to have an accident. If
necessary, delay operation of this equipment until the operator is adequately rested.
• Keep children and other unqualified personnel out of the working area at all times.
• Never start the Sweep until all persons are clear of the equipment.
• Make certain a qualified operator is in attendance at all time while the Bin
Sweep is operating. Never leave the Bin Sweep running unattended.
DANGER! Under no circumstances should horseplay be permitted near the Bin
Sweep. Do not walk, ride, sit or climb on the Bin Sweep. To do so could
result in death or serious injury. Do not operate the Bin Sweep unless
all SAFETY devices and guards are in place. If the Bin Sweep is to be
opened for inspection, cleaning or observation, all Bin Sweep motors
are to be LOCKED OUT electrically in such a way that they CANNOT be
restarted by anyone remote from the area. The Bin Sweep must be
closed and all guards in place before it is operated. Failure to follow this
instruction will result in death or serious injury.
Schedule and maintain a SAFETY training and operations program for all Bin Sweep
operators. All operators should perform periodic reviews of those procedures.
Initially, and periodically thereafter, insist that all operating personnel review the
SAFETY sections of this Manual.
This Sweep is not designed to move hazardous material. Hazardous materials are
those that are explosive, flammable, toxic or otherwise dangerous to personnel if they
are not completely and thoroughly contained in the screw conveyor housing (tube).
Do not overload the Bin Sweep or use it for anything except its intended use.
WARNING! Using this equipment for any other purpose or in a way not within the
operating recommendations specified in this Manual is a misuse of the
product. Misuse could cause injury or death and could void the Warranty.
MSD2105A 19
Practice Safe Maintenance and Repair

DANGER! Use extreme CAUTION around electrical and auger components. DO
not enter the Grain Bin with the auger powered. Always shut off,
disconnect and LOCKOUT/TAGOUT all power before adjusting,
servicing, or cleaning, repairing or doing any maintenance on the Bin
Sweep. DO NOT adjust, service, lubricate, clean unclog this equipment
Electricity can kill! while it is in operation. Failure to follow these instructions will result in
• The Auger has sharp cutting edges and pinch points. When servicing, always
wear PPE (Personal Protective Equipment). This includes but is not limited to
items shown in the Figure below.
• Have a first-aid kit available for use should the need arise. Know how to use it.
• Always have guards and shields in place to decrease the chances of getting caught
in moving parts. Do not remove guards from equipment except for servicing or
cleaning. Make sure all guards and shields are in place before operating.
• Visually inspect the Bin Sweep prior to operation.
• Correct any hazardous situation. Repair any faulty equipment. Use suitable precau-
tionary measures when repairing or replacing equipment parts.
• Support or sling auger tubes, etc.
• Ensure that electric motors, hydraulic motors, etc., are operating at the proper speed.
• Be aware of excessive heat and small leaks under pressure.
• Replace worn Drive components.
• Schedule and keep a maintenance checklist to ensure optimum Bin Sweep operation.
• Keep the area around the Power Unit clean and free of obstacles.
• Limit the number of people around auger when maintenance or repair is in pro-
cess. ONLY the personnel essential to the job should be exposed to the auger.
IMPORTANT! Refer to the more detailed Maintenance section of this Manual.
Hearing Protective Protective Work/Heavy Respirator

Hard Hat or Filter Mask
Protection Footwear Eyewear Gloves
Figure 10.
Personal Protective Equipment
Designate Restricted and/or Enclosed Areas

Entrance to enclosed areas may expose persons to operational or environmental
hazards. Restricted areas should only be entered by authorized personnel with proper
SAFETY equipment. Provide adequate fencing and security of restricted areas.
Prohibit untrained personnel, visitors, and children from entering the Bin Sweep area.
Designate a SAFETY zone for unauthorized personnel or visitors.
Keep children and other unqualified personnel out of the working area at all times.
Post signs clearly in areas where there are points of access.
Brock Grain Systems provides a Decal (left) to be posted in areas where only trained
Operators of the Bin Sweep have authorized access. Place this where any untrained
or unauthorized personnel or visitors will see it to avoid a hazardous area. It is the
responsibility of the Installer and/or Owner/Operator to post and comply with these
Figure 11. guidelines and/or other governing standards that may apply.
No Entry Decal Be sure the designated area is clear before turning power on to the Bin Sweep.
Available
20 MSD2105A
Proper Wiring by Qualified, Licensed Electricians

DANGER! All electrical installations and procedures must be done by qualified,
licensed personnel. All components must meet the National Fire
Protection Association Standard NFPA No. 70, American National
Standard Inst. ANSI-C1, and local requirements.
Electricity can kill!
IMPORTANT! INCLUSION in this Manual of any electrical procedures and/or safety
reminders for SERVICE of equipment—is a precaution by the Manufacturer to
help insure that safety requirements are met both for the country of
manufacture and the countries of usage.
INCLUSION of such technical procedures—outside the normal OPERATION of
this equipment by a trained USER—does NOT in any way imply that these
procedures are to be used BY unqualified personnel or in substitution FOR
qualified electrical or service personnel.
Follow Power Lockout /LOTO Procedures

IMPORTANT!
When “Lockout/Tagout/LOTO” is referred to in this Manual, it is
always with the understanding that procedures are to be done only
by qualified, licensed electrical personnel who are following all
applicable national, provincial/state and local codes.
Lockout/Tagout (LOTO) refers to the systematic procedures as outlined by OSHA
(29 CFR 1910.147) for dealing with hazardous electrical energy.
LOTO is the procedure by which qualified and licensed electrical personnel must
abide to approach electrical testing and maintenance on these Bin Sweeps.
Establish a Lockout/ Tagout policy for the work site/Grain facility. Be sure all per-
Figure 12. sonnel are trained in and follow all procedures.
Typical LOTO Tag Qualified, licensed electricians: Review and always follow the “Electrical
Connection/Disconnection Procedures for Sweep Testing”, and the
“Manufacturer’s Recommended Minimum LOCKOUT/TAGOUT Energy
Control Procedures” in this Manual.
DANGER! Use extreme CAUTION around electrical components. Be sure the

wires are an adequate gauge to carry the load of the Bin Sweep Motor,
including starting and full load operating conditions. Failure to follow
these instructions will result in death or serious injury.
Brock Grain Systems assumes no responsibility for the electrical wiring used with
this Bin Sweep. Brock Grain Systems will not be liable for failure of the Bin Sweep
because of improper electrical installation or use.
Motor overload protection, electrical disconnects and over-current protection are not
supplied with the equipment, and must be provided.
In selecting electrical control equipment to be used with any
installation, the purchaser must use equipment conforming to the
National Electrical Code, the National Electrical Safety Code and all
other applicable local or national codes or regulations.
A LOCKOUT/TAGOUT DEVICE must be installed on control enclosures
containing hazardous voltage. This should be done at the time of the
Bin Sweep installation to prevent the machine from starting during a
safety check, maintenance, etc.
All electrical equipment must be grounded.
MSD2105A 21
Install Emergency Shut-Off Devices

All SAFETY devices, including wiring of electrical devices, shall be arranged to
operate such that a power failure or failure of the device itself will not result in a
hazardous condition.
An emergency shut-off switch with power LOCKOUT/TAGOUT provisions must be
provided at the Auger Drive of the Bin Sweep.
WARNING! To prevent a hazardous condition, the machine MUST be prevented
from restarting on its own after a power failure when power returns.
Failure to follow this instruction could cause death or serious injury.
Bin Sweep Controls shall be so arranged that, in case of emergency stop, manual
reset or start—at the location where the emergency stop initiated—shall be required
for the Bin Sweep and associated equipment to resume operation.
Mount Controls at a convenient place, which is a safe distance from the machine.
Make sure controls are readily accessible in the event of an emergency. It is strongly
recommended that another qualified person who knows the shut down procedure is
in the area in the event of an emergency.
Brock Grain Systems strongly recommends installation of the following devices with
the Bin Sweep:
• Overload protection devices such as shear pins, torque limiters, zero speed
switches, etc., to shut off, LOCKOUT and TAGOUT power to the Drive
whenever operation of equipment is stopped (as a result of excessive Grain,
foreign objects, excessively large lumps, etc). Motor overload protection and
over-current protection are not supplied with the equipment.
• Emergency STOP switches readily accessible wherever required; Bin Sweeps
should be furnished with an easily identifiable EMERGENCY STOP button or
an EMERGENCY STOP device. Such devices should be installed so they cannot
be overridden from other locations.
• Electrical interlocking to shut down the feeding auger whenever a receiving
auger stops;
• Signal devices to warn personnel of possible startup of the auger, especially if
started from another location.
IMPORTANT! It is the responsibility of the Contractor, Installer, Owner and Operator
to supplement the Bin Sweep furnished by Brock Grain Systems with
any necessary electrical or structural items to make the Bin Sweep
installation comply with the National Electric Code, National Electric
Safety Code, OSHA, and all other applicable federal, state and local
laws and ordinances.
Components supplied for the system but not manufactured by Brock Grain Systems,
and added as a part of the Bin Sweep system, are not the responsibility of Brock Grain
Systems.
IMPORTANT! Disconnect and LOCKOUT/TAGOUT electrical power BEFORE
inspecting or servicing the Bin Sweep.
Determine the cause of stoppage before restarting the Bin Sweep. The starting
device shall be LOCKED OUT/TAGGED OUT before any attempt is made to
remove the cause of the stoppage, unless operation is necessary to determine the
cause or to safely remove the stoppage. Refer to ANSI Z244.1-1982, American
National Standard for Personnel Protection — LOCKOUT/TAGOUT of Energy
Sources — Minimum Safety Requirements, and OSHA Standard Number 29 CFR
1910.147 “The Control of Hazardous Energy (LOCKOUT/TAGOUT).”
To insure positive performance and minimum maintenance, it is the
recommendation of Brock Grain Systems that this equipment is observed by an
operator during the complete unloading operation. Position the Operator outside the
Grain Bin.
22 MSD2105A
Grain Bin SAFETY:

There Are Suffocation Hazards in Flowing Grain!
DANGER! You CAN suffocate under Grain in a Grain Bin. Entry into any Grain Bin is a
potential hazard. NEVER enter the tank during loading or unloading. Failure to
follow these instructions will result in death or serious injury.
NEVER enter the Grain Bin tank while the Bin Sweep is unloading. Make sure
the Bin Sweep power source is shut off, LOCKED OUT and tagged out before
entering the Grain Bin. Do not, under any circumstance, enter the Grain Bin
while the Bin Sweep is in operation. Failure to follow these instructions will
result in death or serious injury.
DANGER! Never enter a Grain Bin when the Auger is running. Never enter a Grain
Bin of flowing feed, Grain, or other material. Failure to follow these
instructions will result in death or serious injury.
Flowing Grain can trap and suffocate in seconds.
The Speed of Entrapment

UNLOAD CAPACITY approx. 8'' diameter 10'' diameter INDUSTRIAL SUMP CAPACITY
2500-3000 bu/hr 4000-4500 bu/hr 16'' discharge: 10,000 bu/hr
From the time the
unload system
starts, you have
very few seconds
to react.
If you are pulled 2-3 1.5 .5-1
down with your seconds seconds seconds
knees below the
Grain, you are
HELPLESS.
At this point you are

immobilized,
ENTRAPPED up to
the chest.
Suffocation can
happen here even if 4-5 3 2
the unload system seconds seconds seconds
stops, because of
Grain pressure on
your lungs.
At this point you are

completely
covered: ENGULFED.
Without imminent
rescue, suffocation is 22 7 3-5
certain. seconds seconds seconds
NOTES: On this chart, an average 6' tall adult’s

body volume displaces about 7 cubic feet, or 5.6 Figure 13.
bushels; some sources vary and estimate the adult Speed (Estimated Times) from Entrapment to Engulfment
body at 4.7 cubic feet.Times shown are closest
approximation. (1 bushel = 1.24 cubic feet)
MSD2105A 23
Safety Hazards and Recommendations

Points That Could Save Your Life
Remember to always follow national and locally developed guidelines (OSHA in the
U.S.) and applicable sections for safe Grain system operation.
1. Never enter a bin of flowing Grain—when loading or unloading equipment is
running, whether or not Grain is flowing or stopped; you can be engulfed if and when
the flow resumes. See Figure 8, left. Moving Grain creates a suction that can pull a

worker in within seconds. Never enter a bin that has automatic unloading equipment
without locking out the control panel/circuit and any other power that may start
the equipment.
2. Always be cautious when you are working with Grain that is not in
good condition.
3. Never enter a bin that you do not know the nature of previous Grain removal, especially
Figure 14.
if there is any vertical or horizontal crusting or bridging evident. See Figure 8, left.
There may be blocked flow, toxic molds, empty cavities, cave-offs, or any combination
of the above—which can lead to entrapment/engulfment
and suffocation.
4. Prohibit entry into and do not walk on any surface crust where there is
horizontal bridging. Prohibit entry into and do not walk near any surface crust
where there is vertical bridging.
5. If you are properly trained and qualified to do so and must enter a bin with evident
danger, follow all national, state and local safety codes for bin entry. Complete and
Act responsibly verify that all safety steps required for a Bin Entry Permit have been followed.
NOW to reduce 6. Be sure that rescue equipment, such as winch systems, are provided
the risk of and working.
Emergency. 7. Test the air for the presence of sufficient oxygen and/or combustible and toxic gases.
Provide and continue ventilation until any unsafe atmospheric conditions
are eliminated.
Before it is too late: 8. The bin entrant must be provided with and must be fastened to a safety harness-
Talk to your children, lifeline or boatswain’s chair secured and monitored by two attendants outside
co-workers, and your (Point 10). The lifeline should be a proper length to prevent the entrant from
neighbors about the
SAFETY information in sinking into Grain further than waist-deep.
this Manual. Their lives 9. Before entering a Grain Bin, de-energize and turn off, LOCK OUT and TAGOUT
depend on it. all mechanical, electrical, hydraulic and pneumatic equipment that presents a danger,
especially unloading equipment, which will cause a worker to be pulled into the
Grain in seconds.
10. Provide per entrant a minimum of two (2) properly equipped attendants stationed
outside the bin, whose only task is to continuously track and communicate with the
entrant in the bin, to provide assistance if necessary, and to be capable of lifting the
entrant out without entering the bin themselves. Never depend on one (1) attendant
only, either on the roof, ground, or any other remote point to whom you would shout
instructions to start or stop equipment. (Equipment noise or other sounds can block
out commands or cries for help.) A single attendant cannot go for help and maintain
preliminary aid outside, and may fall or over-exert in the haste of running to the
control point.
11. The bin entrant must be provided with a proper mask or an adequate dust-filtering
respirator when working in and around Grain handling areas. High amounts of dust
and molds could be present and are extremely dangerous. Never work in obviously
dusty-moldy Grain, or where the presence of CO2 is suspected, without a respirator
capable of filtering fine dust. Be aware that your tolerance to a given material may
be limited, and that you should not deliberately expose yourself to Grain dust on the
premise that you will not be affected at any time.
12. If another person becomes submerged in Grain, assume he is alive. Begin
rescue operations immediately by turning OFF the unloading equipment if not
already locked out, and turning ON the fan to move air into the bin, but: never
attempt a rescue by going into the bin yourself. Call 911. Always have a
rescue plan and be prepared for Grain facility emergencies by working early with
your local emergency team to get training and equipment to do the
job safely.
24 MSD2105A
There are Inhalation Dangers in Grain!

DANGER! Carbon Dioxide (CO2): Wet Grain will ferment when it is stored,
producing carbon dioxide (CO2), a colorless, odorless gas. CO2 pushes
air out of the Grain Bin, resulting in an oxygen-deficient atmosphere.
Entering a Grain Bin where CO2 is present, can cause breathing
difficulties, drowsiness, headaches, and possibly death. Monitor CO2
levels and air quality.
In order to avoid this hazard, follow these precautions:
• Do not enter the Grain Bin if CO2 (carbon dioxide) exceeds safe levels.
• Open all manholes and all doors and purge the Grain Bin with fresh air. If the Grain
Bin does not contain a fan, the only way to purge the Grain Bin is to unload the
Grain and open all manholes and doors.
If a co-worker enters the Grain Bin and is overcome by CO2, do not attempt a rescue
unless wearing an adequate self-contained breathing apparatus. Contact local
emergency medical/rescue service immediately.
Dust
All Grain contains a certain amount of dust. However, spoiled Grain can release
excessive dust and mold spores into the air during handling (especially during clean-
out), which can cause serious long-term respiratory problems.
In order to avoid this hazard, follow these precautions:
• Always wear an adequate dust mask or respirator, and ventilate the work area.
• Never work alone when inside a Grain Bin or during clean-out.
• Always turn off, LOCKOUT/TAGOUT all power when entering the Grain Bin,
and follow all other applicable SAFETY instructions addressed in this Manual and
on all SAFETY Decals.
Fumigants
Fumigants used to destroy insects are usually highly toxic substances and cause
serious injury when inhaled, swallowed, or absorbed through the skin. In addition,
under certain conditions, some fumigants can be explosive.
• Always read and follow the fumigant label recommendations.
• Post WARNING signs to alert others of dangers during fumigation.
• It may be more cost-efficient and safer to have stored Grain fumigated by a licensed
professional fumigator. In some locations, the law may require the use of
licensed fumigators.
MSD2105A 25
BROCK® 2000TD Overview

Features
• Strong, durable frame
• Heavy-duty head section
• Shaft-mounted Dodge Gearbox
• Easy-to-adjust belt tensioning rod
• Heavy-duty pivot
• SureGrip Wheel
• Adjustable support wheel
• (option) Collector Ring to eliminate electrical cord twisting
Standard Specifications
Items 10'' [254] Model 12'' [305] Model
Head Section Drive Belt Drive
Flighting Standard Lengths 1/4'' x 8 9/10'' x 140'' 1/4'' x 11 15/16'' x 140''
Capacity Rating bushels per hour (BPH) 3000 BPH 6500 BPH
Sweep Gearbox 3.73:1 Ratio Prairie Gear Gearbox
Drive Wheel Gearbox Double-reduction Gear-Worm
Drive Wheels 4.75'' x 16'' Foam-filled
12
10
3
4 11
Item Description
1 Head Section Frame
2 Sweep Flighting
3 Motor
4 Belt Guard
5 Head Section
2 6 Gearbox
8 Support Wheel
9 Drive Wheel
1
10 SureGrip Wheel
6 Figure 15. 11 SureGrip Gearbox
Sweep Components 12 Motor Cover
26 MSD2105A
5
FRONT VIEW
REAR VIEW
Item Description
1 Head Section Frame
2 Sweep Flighting
3 Motor
4 Belt Guard
5 Head Section
6 Gearbox
7 Pivot
8 Support Wheel
9 Drive Wheel
10 Sure-Grip® Wheel
Figure 16.
Sweep Components
MSD2105A 27
Electrical Installation BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Electrical Installation
IMPORTANT! Inclusion of these electrical procedures is a precaution by the
Manufacturer to help ensure that safety requirements are met both for
the country of manufacture and the coun-tries of usage. Inclusion of
these procedures, outside the normal OPERATION of this equipment by
a trained USER, does NOT in any way imply that these procedures are
to be used BY unqualified personnel or in substitution FOR qualified
electrical or service personnel.
DANGER! Electricity can KILL! Use extreme CAUTION around electrical
components. Have the providing electric company check the
transformer and lead wires to be sure they are an ad-equate gauge to
carry the starting requirements and full load of your Bin Sweep Motor.
Review and always follow the “Electrical Connection/Disconnection
Procedures for Sweep Testing” (Appendix A), and the “Manufacturer’s
Recommended Minimum Lockout/Tagout Energy Control Procedures”
(Appendix B) in this Manual.
Controls
If the Control Panel for the 2000TD (shown in this Manual) is not purchased,
the Owner must provide for appropriate electrical controls (ex. motor controller,
etc.) that meet all specifications of the Brock Grain Systems Commercial Bin Sweep.
The Manufacturer does not provide or assume responsibility for related electrical
controls or safety devices.
Wiring, Fuses and Breakers
All electrical wiring must be installed by a qualified and/or certified electrician
in accordance with all applicable local and national electrical codes.
Equipment voltages vary. Voltage choice should be predetermined before the unit
is ordered, so the equipment purchased and delivered will be compatible with the
available voltage on-site. Installers must make sure the site voltages match the
equipment voltage.
IMPORTANT! Always follow all national, state and local electrical SAFETY codes
when selecting wire and fuse/breaker sizes. Wire sizes and fuse or breaker
sizes are subject the electrical codes that have jurisdiction at the installation of
the Panels. Wire sizing needs to take voltage drop calculations into
consideration, especially when supply wires get longer.
IMPORTANT! To guard against electrical shock, all Bin Sweeps shall have a GROUND
connection. Make sure electrical equipment and the Bin Sweep are
properly installed and grounded by a qualified and/or certified
electrician according to the National Electrical Code and all other
applicable codes and regulations.
IMPORTANT! Brock Grain Systems will not be liable for the electrical wiring used with
this Bin Sweep or failure of equipment due to improper electrical
installation. All electrical devices used with this Bin Sweep shall be
arranged to operate in a “FAIL SAFE” manner; that is, if power failure
or failure of device occurs, a hazardous condition must not result. The
machine must not restart by itself after a power failure, etc., when power
returns, or the jam is cleared.
Switch Box (not supplied by BROCK)

This should be located with stop button and LOCKOUT and/or TAGOUT features
to supply power to the Motor that drives the Bin Sweep. The Switch Box should be
kept away from livestock, but placed at a location as convenient as possible for the
operator. The operator should be able to view the entire Bin Sweep from the Switch
Box location. The Switch Box area must remain unobstructed. The Switch Box must
be clearly marked as to its function.
28 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Electrical Installation
Control Panel
The Control Panel needs to be mounted on the outside of the Bin next to the Bin
Access Door. The Operator must be able to see the Bin Sweep during operation while
standing at the Control Panel.
Safe Electrical Power Route
DANGER! The 2000TD Bin Sweep is available several voltages. Determine what
voltage is available to you before ordering this Sweep. To prevent cord
twisting that could lead to damage or exposed live wire, the Bin Sweep
Manufacturer strongly recommends installing a Collector Ring Sump
and Assembly to retain the power cord as the Bin Sweep rotates. DO
NOT ROUTE THE CORD OUT THE GRAIN BIN DOOR.
Power Cord Routing
Power cords or related power cord routing material is not supplied
by BROCK.
Assemble and route any power cord related items through the Spider’s central hole
and through the Sump sidewall.
IMPORTANT! The Customer must furnish explosion-proof receptacles for placement
in the tunnel area to connect the Power Cord lead from the Motor to the
main power supply.
MSD2105A 29
Operation BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Operation
Operator Instruction
Operator training must include:
• The reading of this Manual, with particular emphasis on the section “Follow
Safe Operational Procedures” and all safety warnings;
• The reading and following of all SAFETY notices in this Manual and any other
applicable local, regional or national regulations;
• Instruction in Bin Sweep running under normal conditions,
• Instruction in Bin Sweep stopping / location in emergency situations,
Personnel should be alerted to the potential hazard of entanglement in the Bin Sweep
caused by items such as long hair, loose clothing and jewelry.
IMPORTANT! Make sure applicable SAFETY Signs are posted in a conspicuous area,
on the Grain Bin Door. If SAFETY Signs become damaged or
unreadable, contact the Manufacturer immediately for replacements.
Pre-Start Inspection
Before operating the Bin Sweep, conduct a Pre-Start Inspection.
Manufacturer’s suggested guidelines for this testing can be found in Appendix A in
this Manual.
Generate a procedure ensuring each Operator is trained and understands each
inspection item.
1. Inspect the power source and electrical lines to the Control Box. Ensure there are
no damaged lines. Ensure that all LOTO safety precautions are in place and that,
if applicable, the main power supply’s Emergency Stop button is operational and
in the correct position.
3. Check the Bin to ensure it is clear of personnel and that access doors are secure.
4. Verify the conveyor system is clear and operational.
5. Ensure the Center (main) Sump is in the full-open position while the Bin Sweep
is in operation. Follow all recommended operation instructions.
WARNING! DO NOT operate the Bin Sweep without oil. The reservoir is shipped dry.
Refer to the Maintenance section for proper filling and servicing. Failure
to add the proper type/amount of lubricant BEFORE STARTING the Bin
Sweep will cause permanent damage and will void the Warranty.
Figure 17.
Gear Box, WARNING Decal NI-31
Start-Up
DANGER! Make certain power is OFF, LOCKED OUT and TAGGED OUT before
entering the Grain Bin. Never enter a Grain Bin while the reclaim
conveyor or Bin Sweep is in operation. Failure to heed this warning will
Electricity can kill!
Make certain a qualified Operator is in attendance at all times while equipment is in
operation. It is advisable to have two (2) trained persons (one to operate the Bin
Sweep and one for SAFETY) present during each startup of the Bin Sweep.
It is advisable to have two (2) trained persons (one to operate the Bin Sweep and one
for SAFETY) present during each startup of the Bin Sweep.
30 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Operation
Unloading Requirements
To insure positive performance and minimum maintenance, Brock Grain Systems
recommends that this equipment be observed by one (1) Operator during the
complete unloading operation. Position the Operator outside the Grain Bin.
Use the Bin Sweep only for loads it is designed to handle safely. Bin Sweep
equipment shall be used to convey only the specified commodities or Grain within
the rated capacity and the rated speed. Where special use is not indicated, or ratings
are not available, consult Brock Grain Systems.
• Do NOT leave the Bin Sweep running unattended.
• Should any damage to the Bin Sweep occur, shut off, lock out and tag out power
immediately.
• Do NOT restart the Bin Sweep until necessary inspections and repairs have
been made.
• Shut off, lock out and tag out all power after using the Bin Sweep.
WARNING! All personnel must be clear of the Bin Sweep while it is running. ANSI
LOCK OUT/TAG OUT procedures MUST BE FOLLOWED when making
adjustments to bring Bin Sweep machinery into tolerance (ref: ANSI
B15. 1, B20. 1, and 244.1).
1. Do not leave the Bin Sweep running unattended.
2. Should any damage to the Bin Sweep occur, shut off, LOCK OUT and TAG OUT
power immediately.
3. Do not restart the Bin Sweep until necessary inspections and repairs have
been made.
4. Shut off, LOCK OUT and TAG OUT all power after using the Bin Sweep.
Operation Procedure
1. Start the Bin Sweep.
2. Withdraw Grain at “gravity-rate” through the center floor Sump.
3. Withdraw material through the next floor Sumps when facing the outer wall.
4. Repeat the above step when additional floor Sumps exist, until you reach the last
one when facing the outer Grain Bin wall.
5. Start auger rotation only, and allow the Grain to flow into these openings until no
more material comes out of the unloading system.
6. From the outside of the Grain Bin, start the Bin Sweep Drive Wheels in the
‘forward’ setting to start the Bin Sweep movement.
7. Run the system as long as required or until the Grain Bin is empty.
8. When Sweep operation has been completed and the Bin is empty, park the Sweep
two-to-three feet—2' - 3'—[610 - 914] behind the intermediate sumps, not to
obstruct the flow of the discharge of Grain for the next use.
NOTE: Adding intermediate sumps cleans out the Grain that is in front and on top of
the Sweep, which helps with Sweep start-up.
IMPORTANT! If the Bin Sweep is to be inoperative for a prolonged period of time,
operate the Sweep until material no longer discharges before shutting
it down. This is very important as the conveyed material may become
hard over a period of time.
Power Cord Routing
WARNING! Unless a Collector Ring is being used, after four (4) or five (5) complete
Bin Sweep revolutions, you must disconnect the Power Cord at this
point to avoid damage to the Power Cord. Backlash the Cord and
reconnect it to the receptacle for future operation. Failure to do this step
will result in serious injury or death and damage to the equipment.
MSD2105A 31
Operation BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Control Panel
DANGER! Electricity can KILL! To avoid DANGER of arc flash, do not operate the
Bin Sweep with the Control Box Cover off. Failure to follow these
instructions will result in death or serious injury.
The Control Panel should be installed on the outside of the Bin next to the Bin
Access Door. The Operator must be able to see the Bin Sweep during operation while
standing at the Control Panel. Your Control Panel may not be identical to the one
below or in the following steps. However, location of the various connection points
remains the same.
Single-Drive Control Panel Dual-Drive Control Panel (with Ammeter)
Figure 18.
Control Panels
DANGER! There are dangerous voltages in the Control Panel. Troubleshooting

procedures outlined in the Operator Manual provide MINIMUM
instructions to be followed by the QUALIFIED ELECTRICAL
PERSONNEL. Any additional applicable laws, regulations, and codes
that may apply to such procedures MUST be followed.
Arc Flash WARNING

Qualified electricians must wear PPE whenever working near high-voltage equipment.
Higher voltages are more likely to arc flash than lower voltages. A malfunction, electrical
fault, a dropped tool—can cause an arc flash—a bridge, or arc of electrical current
resulting in a explosion. This can put nearby workers in extreme danger., and can cause
thermal burns, permanent hearing and sight loss, and death.
32 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Operation
1 Item Decal Description

1 Main Disconnect Switch
2 2 WARNING Decal, Arc Flash
3 Drive Reverse - Off - Forward Switch
3 4 Auger On - Off Switch
4 Motor Overload Tripped Indicator Lights
5 (3 lights on 2-drive models, 2 lights on
5 1-drive models)
Motor Overload Reset Buttons
6 (3 buttons on 2-drive models,
6 2 buttons on 1-drive models)
The blue “R” button is the RESET button
for overloads.
7 Emergency STOP Button
7 Figure 19.
Control Panel Identification
Main Disconnect Switch: has door lock in ON position, and LOCK-OFF provision
in OFF position. To use LOCK-OFF, turn the Switch to the OFF position and push
in on the white center part of the Switch knob. Place a padlock through the exposed
slot in the red knob. The Switch knob cannot be rotated with a padlock in place.
Auger On-Off Switch: Turn clockwise to ON, counterclockwise to OFF.
Drive Reverse-Off-Forward Switch: Turn clockwise to FORWARD; center
position is OFF, counterclockwise is REVERSE.
Motor Overload Tripped Indicator Lights: When one of these lights is on, the
overload for that particular Motor has tripped and needs to be reset before
continuing. If the overload trips repeatedly, investigate why the Motor is
overloading or if the current setting is correct on the Motor overload (see Step 4 in
Control Panel Installation Instructions).
NOTE: On 2-drive models, both drive motors will stop if either drive overload
is tripped.
Motor Overload Trip Reset Buttons: Push to reset a tripped overload. (NOTE:
During shipping the contactors may have moved slightly on the mounting rail. If the
overload reset rod does not contact the reset on the overload block properly, move
the contactor slightly left or right so alignment is again correct.)
Emergency STOP Button: Stops all motors immediately. Push to STOP, Pull to
RESET.
MSD2105A 33
Maintenance BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Maintenance
Cleanliness is essential. Material buildup causes tracking problems and edge damage.
Routine inspections and corrective maintenance measures shall be conducted to ensure
that all Guards and safety features are retained and function properly.
Establish a MAINTENANCE SCHEDULE to prolong the life and SAFETY

of your Bin Sweep. Practice SAFE maintenance.
Check for dirt around the Drive Section at least bi-weekly. Dirt/material buildup is the
single biggest reason that Bin Sweep Belts become worn and need replacement.
Instruction of Personnel
Only qualified and trained personnel should service the Bin Sweep. Maintenance
training must include:
• The reading of this Manual, with particular emphasis on all SAFETY notices in
this Manual and any other local or regional or applicable regulations.
It is a requirement to be properly trained and to have read and
understand this Installation/ Operator's Manual before operating,
servicing, or otherwise handling this Bin Sweep.
Bin Sweeps shall not be maintained or serviced while in operation unless proper
DANGER!
maintenance or service requires the Bin Sweep to be in motion. In either case, personnel
shall be made aware of the hazards and how the task may be safely accomplished.
Basic Maintenance Rules

Electrical Hazard Disconnect, LOCK OUT and TAG OUT electrical power before
inspecting, adjusting, or servicing equipment unless maintenance
instructions specifically state otherwise. Failure to heed this warning will
IMPORTANT! Comply with all applicable SAFETY WARNINGS discussed in this Manual.
WARNING! The Motor and all moving parts must stop BEFORE any adjustments are
made to the equipment or before it is left unattended. Failure to follow
this warning may lead to personal injury or death.
IMPORTANT! DO NOT attempt to remove adhering material manually unless the Bin
Comply with all Sweep has been STOPPED and the power LOCKED OUT and TAGGED
applicable SAFETY OUT. Wear safety glasses when cleaning or servicing the Bin Sweep.
Warnings Debris and dust associated with Grain transport can damage sight or
discussed in this cause blindness.
Manual. Electrical Wear
IMPORTANT! Make sure any electrical wiring is not frayed or cracked. Make sure it
meets proper codes and requirements. Check the Power Cord lead for
any twisting. Replace it if any damage is apparent..
34 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Maintenance
Material Buildup, Wear and Damage

Make sure to check for wear at these various points. Maintain proper adjustments on
Chains or Belts. Replace Chain/Belt Guards after adjustments or maintenance.
Tighten hardware. Guards and Covers must be secured before the Bin Sweep is
restarted for normal operation. Before finishing, make sure all Decals are readable
and tightly attached.
DANGER! Electricity can kill! Disconnect, LOCK OUT and TAG OUT electrical power
BEFORE inspecting, adjusting, or servicing equipment unless maintenance
instructions specifically state otherwise. Comply with all applicable SAFETY
Warnings discussed in this Manual. Failure to heed this warning will result in
Remove Guards and Covers and check augers, wheels and belts for wear and
damage. Clean out dust or particles that may have lodged inside.
12
6 1 7
REAR VIEW
3
10 9
4 4
8
4 5
11 7 6
12
FRONT VIEW 2
11
Item Description Inspect for:

1 Sweep Backboard Wear and damage
2 Flighting Wear and damage
3 Head Pulley Wear and damage
4 Drive Wheels Wear and damage
3 10 5 Support Wheel Wear and damage
6 SureGrip Wheel Wear and damage
7 Head Motor Wiring good, tight bolts
8 Drive Motor Wiring good, tight bolts
9 Gearbox Wear and damage, tight bolts
10 Bearing Wear and damage, tight bolts
11 Belt Guard Replace when finished.
12 Motor Cover Wear and damage
Figure 20.
Inspection Locations
IMPORTANT! Replace all Guards and Covers.

Do NOT Run the Sweep with any Guards or Covers off.
MSD2105A 35
Replacing Belts
DANGER! Disconnect, LOCK OUT and TAG OUT electrical power before
inspecting, adjusting, or servicing equipment unless maintenance
instructions specifically state otherwise. Failure to heed this warning
will result in serious injury or death.
When the Belts have worn, it will be necessary to replace them.
Remove, and set aside, the 3/8'' x 3/4” Bolts and 3/8'' Nylon Lock Nuts securing the
Outer Belt Guard to the Head Section. Remove the Outer Belt Guard to expose the
Belts.
With the Belt Guard removed, loosen the jam nuts on the Tap Bolts and adjust the 5/
8” Tap Bolts to lower the Motor Mount Plate and loosen the Belts.
6
5
4
Item Description
1 Outer Belt Guard
2 2 Inner Belt Guard
3 Pulley
4 Belt
3 5 3/8'' x 3/4'' Bolt
1 6 3/8'' Nylon Lock Nut
Figure 21.
Outer Belt Guard Installation
Remove the Belts and check the Pulleys for rust or foreign material. Clean the
Pulleys, as necessary, before installing new Belts.
Belt Tensioning
Once the new Belts have been placed, they will need to be tensioned. To tension the
Belts, it is recommended that the Motor Mount Plate be installed at the lowest setting.
Once the Belts are in position, raise the Motor Mount Plate by adjusting the 5/8'' x 4 1/
2'' Tap Bolts and the double Lock Nuts securing the Tap Bolts. This will raise or lower
the Motor Mount Plate.
If the Belts are too loose at their current setting, it may be necessary to lift the Motor
Mount Plate into a higher position. Remove the Bolts securing the Motor Mount
Plate, lift the Motor Mount Plate into a higher setting, and replace the Bolts to secure
the Motor Mount Plate into the new position.
36 MSD2105A
ADJUSTMENT BOLT DETAIL
4 1
3
Item Description
1 Sweep Head Section
2 Motor Mount Plate
2
3 5/8'' x 4 1/2'' Tap Bolt 2
4 5/8'' Hex Nut
Detail
RAISED
LOWERED
1
1
Figure 22.
Motor Mount Plate Adjustment
6
Once the Belts have 5
been tensioned, re-
tighten the Jam Nuts.
Replace the Outer Belt 1
Guard and secure it to
the Bin Sweep.
Figure 23.
Outer Belt Guard Re-Installation
IMPORTANT! Replace all Guards and Covers. Do NOT run the Bin Sweep with any
Guards or Covers off.
MSD2105A 37
Setting the SureGrip Wheel

The SureGrip Gearbox is factory-assembled at the “Back” orientation. This
orientation provides the greatest clearance between the Sweep Backboard and the
Bin Floor (Figure 42, below left).
The Gearbox can be rocked forward to lower the Sweep to the Bin Floor: Loosen the
bolts securing the Gearbox to the Sweep. Rock the Gearbox forward to the desired
position (Figure 24, below right). Once the Gearbox is positioned, tighten the bolts
to re-secure the Gearbox to the Bin Sweep.
ROCKED BACKWARD
ROCKED FORWARD
Figure 24.
SureGrip Adjustment
Drive Wheel Adjustment

To adjust the Drive Wheel Height/Angle, loosen, but do not disconnect, the bolts
connecting the Drive Wheel to the Bin Sweep.
Lift up the Bin Sweep using a Jack or Hoist, maximizing the distance between the
rear of the Bin Sweep and the Bin Floor.
Rock the Drive Wheels to the desired angle and re-tighten the bolts holding it.
Lower the Bin Sweep, allowing the Drive Wheels to sit back on the Bin Floor.
LOWEST DRIVE WHEEL SETTING HIGHEST DRIVE WHEEL SETTING

Figure 25.
Drive wheel Adjustment
38 MSD2105A
Setting Support Wheels

In order to adjust the Support Wheels, use a Crank or Ratchet on the Nut at the top
of the Support Wheel.
Cranking clockwise will raise the Support Wheel.
Cranking counter-clockwise will lower the Support Wheel.
Starting at the Support Wheel closest to the center Sump, set the Caster to a height
which accommodates the height of the Sweep at the center Sump. If necessary, adjust
the remaining Support Wheel.
DOWN Position UP Position
Figure 26.
Support wheel Adjustment
IMPORTANT! Make sure that all Support Wheels are set at a uniform height.
MSD2105A 39
Lubricants
Check these points weekly or every fifty (50) hours of operation. Check oil levels in
gear boxes, and add as required.* Replace lubricants only with food-grade oils. To
avoid equipment damage, lubricate all Bearings and Drives according to the
instructions in this Manual. When anti-friction Bearings are used, check for proper
lubrication. Too much or too little lubricant will cause high operating temperatures
that may damage the Bin Sweep. (*AGMA Comp. #8, 80-90 weight gear oil, non-
detergent, non-foaming).
Gearboxes are not shipped with oil, so immediate filling is required. Check these
points weekly or every fifty (50) hours of operation.
WARNING! DO NOT operate the Bin Sweep without gear oil. GEARBOXES are
shipped dry or without gear oil. Refer to specifications above for proper
filling and maintenance of the Gearbox. Failure to add the proper type/
amount of lubricant BEFORE STARTING the Sweep will cause
permanent damage to the Gearbox and will void the Warranty.
To fill the Bin Sweep Gearbox, remove

the plug from the Gearbox. Add 17 oz.
of oil. See Figure 52.
12''
OIL HOLE
10''
OIL HOLE
Figure 27.
Gear Box, 17 oz. Oil
To fill the Drive Wheel Gearbox, remove the plug from the Gearbox and fill up to the
hole with 67oz of oil (Figure 53).
.
Figure 28.
Drive Wheel Gearbox Oil Plug
40 MSD2105A
Grease all Bearings every 800 - 1000 hours (Figure 29).
Figure 29.
Bearing Grease Zerk
Additional Maintenance Tips

• Check the Pulley hub bolts and set screws after the first 8 - 10 hours of operation.
• Check, regularly, for wear and/or damage.
• Make sure no tools get left on or around the Bin Sweep after maintenance.
MSD2105A 41
Bolt Torques for Tightening Hardware

Torque-Tension Relationships for SAE Grades 5 and 8.2
The tables shown below give correct torque values for various bolts and capscrews.
Tighten all bolts to the torques specified in chart unless otherwise noted. Check
tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware
with the same strength bolt.
The following table of torque values are compliments of Leland Industries, Inc.
Nominal Size Grade 5 Grade 5 Torq Grade 8.2 Grade 8.2 Torq
and Threads Torq Dry Dry K=0.15 Torq Dry Dry K=0.15
per inch K=0.2 in/lb in/lb K=0.2 in/lb in/lb
1/4 (20) 116 87 164 123
101 76 143 107
5/16 (18) 230 173 327 245
209 157 295 221
3/8 (16) 420 315 593 445
370 278 523 392
7/16 (14) 662 496 935 700
593 445 837 628
1/2 (13) 1020 764 1440 1080
904 678 1277 958
9/16 (12) 121 91 171 128
109 82 154 115
5/8 (11) 170 127 240 180
150 113 212 159
3/4 (10) 297 223 420 315
269 201 376 282
1 (8) 704 528 995 746
644 483 909 681
Tensile strength 120 000 psi 150 000 psi
Proof Load Stress 85 000 psi 120 000 psi
Torque Factors for Surface Conditions of Mating Fasteners

Mating Parts: K
Dry, clean with a thin film of oil 015/0.20
Additional lubricating coatings of oil, wax, or dissimilar plating or hard washer 0.10/0.15
With other conditions, consult Brock Grain Systems.
Set Screw Torques
Set Screw Hex Size Torque In-Lb
Diameter
10 3/32 28
1/4 1/8 65
5/16 5/32 125
3/8 3/16 230
7/16 7/32 350
1/2 1/4 500
8/8 5/16 1100
42 MSD2105A
IMPORTANT! The torque and resulting tension lists are provided as an advisory
guide. Individual application discretion is recommended. The content
has been presented as accurately as possible, but responsibility for its
application lies with the User and Installer.
Unless noted otherwise, all structural connections using 5/8 inch diameter or larger
bolts shall be installed as pre-tensioned joints without washers. Smaller bolts or
joints, as designated, may be installed to a snug-tight condition.
IMPORTANT! Use the “Turn-of-Nut” method for tightening all structural connections that
require 5/8 inch diameter or larger bolts. See detailed explanation of the “Turn-
of-Nut” method when tightening structural connections.
Brock Grain Systems only recommends minimum size anchor bolts.
Turn-of-Nut Pre-tensioning Method

All bolts shall first be installed to a snug-tight condition. Subsequently, the nut or
head rotation specified in Table 1 shall be applied to all fastener assemblies in the
joint, progressing systematically from the most rigid part of the joint in a manner that
will minimize relaxation of previously pre-tensioned bolts. The part not turned by the
wrench shall be prevented from rotating during this operation.
IMPORTANT! Use the “Snug Tight” method for tightening all smaller bolts or joints as
designated. See detailed explanation of the “Snug Tight” method when
tightening various connections.
Snug-Tightened Joints
Bolt holes shall be aligned to permit insertion of the bolts without undue damage to
threads. Bolts shall be placed in all holes with nuts threaded to complete the
assembly. Compacting the joint to the snug-tight condition shall progress
systematically from the most rigid part of the joint.
The snug-tight condition is the tightness that is attained with a few impacts of an
impact wrench or the full effort of an ironworker using an ordinary spur wrench to
bring the connected piles into firm contact. More than one cycle through the bolt
pattern may be required to achieve the snug-tight joint.
IMPORTANT! The previously listed torque and resulting tension are provided as an advisory
guide. Individual application discretion is recommended. The content has
been presented as accurately as possible, but responsibility for its application
lies with the User and the Installer.
Because of the danger of falling or flying debris, protective eye wear/safety glasses
MUST be worn during installation and servicing this piece of equipment.
Torque figures indicated above are valid for non-greased or non-oiled threads and
heads, unless otherwise specified. Therefore, do not increase or oil bolts or capscrews
unless otherwise specified in this manual. When using locking elements, increase
torque values by 5%.
MSD2105A 43
Troubleshooting BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Troubleshooting
General Troubleshooting
Trouble Possible Cause Solution
Hung up on the floor Raise the Bin Sweep (Casters and/or
Drive) so that it doesn’t touch the floor at
Dragging or hitting the floor all.
Bin Sweep won’t move into Make sure the Pivot Pin is adjusted to the
material. Pivot Pin is binding correct angle. If it is crooked, adjust so it
is straight.
Not enough weight on the Raise the Carrier Wheels so more weight
Drive is on the Drive.
Remove as much Grain as possible
Cannot start the Sweep. Bogged down through the center and intermediate
sumps.
Belts are not properly Adjust the Motor Mount Plate to tighten
Belts are slipping. tensioned the Belt.
Belts are not correctly sized. Obtain correctly sized Belts.
Electrical Troubleshooting
Low capacity Check voltage at the Motor input.
Material is not unloading at full Low voltage in power source Voltage in power lines may be low.
Consult an electrician and/or power
capacity.
company
Slow speed
Bin Sweep is operating below Blown fuse on three-phase Check and replace fuses.
normal speed. circuit
Check the motor for a short or open-
High amperage Defective Motor circuited condition.
Repair or replace the Motor.
Electrical Troubleshooting
IMPORTANT! There are dangerous voltages in the Control Panel. Troubleshooting
procedures outlined on this page provide MINIMUM instructions to be
followed by the QUALIFIED ELECTRICAL PERSONNEL. Any additional
applicable laws, regulations, and codes that may apply to such procedures
MUST be followed. Inclusion of these procedures in this Manual does NOT in
any way imply that these procedures can be used by unqualified personnel
or in substitution for Qualified Electrical Personnel.
DANGER! Electricity can kill! Startup inspections MUST be done with the MAIN
POWER LOCKED OUT and TAGGED OUT. Failure to follow these
instructions will result in serious injury or death.
44 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Troubleshooting
Speed Reducer Troubleshooting

Check the rated capacity of the Drive.
Load exceeds Drive capacity Reduce the load, or replace with a drive of
sufficient capacity.
Check the oil level and increase as
Insufficient oil needed.
Overheating Too much oil in the Drive
caused churning; excessive Check the oil level. Remove oil as
heat is generated by the fluid needed.
friction of the churning oil
Flush and refill the indicated oil level with
Wrong grade of oil the grade specified.
Failing/worn out Bearings Replace worn Bearings.
Determine if the load exceeds the Serial
Plate rating. If overloaded, reduce the
Excessively worn gears load or replace with a Reducer of
sufficient capacity.
Replace the Gearbox.
Noise and vibration
Low oil level reduces the Check the oil level. Increase as needed.
muffling effect in the oil
Inspect the Drive for broken parts, loose
bolts, nuts and screws, Check all keys for
Loose parts proper size and fit. Replace parts as
necessary.
Check the oil level. Drain to the indicated
Excessive oil oil level.
Oil leakage Clean or replace the breather.Clean the
Clogged breather breather hole with a pipe cleaner and a
suitable non-flammable solvent.
Worn seals Replace seals.
Shaft slippage Missing key or loose bushing Replace key and/or tighten bushing.
Worn Bearing balls and raceways have a
Excessive shaft end play dulled appearance. Replace worn
Worn bearings Bearings. Clean and flush the Drive and
replace oil.
Excessive backlash Replace worn gears and keys.
Worn gears or loose parts Tighten loose screws.
MSD2105A 45
Specifications and Distance Charts BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance
Specifications and Distance Charts
Figure 30.
Drive Wheel Radial Paths
46 MSD2105A
BROCK® 2000TD Commercial Express Bin Sweep Owner/Maintenance Specifications and Distance Charts
Drive Wheel Placement Spacing
Item Description
1 Support Wheel
2 Support Wheel Parking Plate
3 Bin Floor
4 Bin Sweep 4 6 3
5 Self-tapping Screw, 1/4'' x 1'' 6
6 Drive Wheel
7 Center Sump
6 5
TOP VIEW
SIDE VIEW
1 3
3
5
1
Drive Wheel Placement Spacing

Model No. Bin Dia. No. Drives Radius A Radius B
CE1X30 30' [9 144] 1 136 17/32'' N/A
CE1X33 33' [10 058] 1 136 17/32'' N/A
CE1X36 36' [10 973] 1 169 3/8'' N/A
CE1X42 42' [12 802] 1 205 3/8'' N/A
CE1X48 48' [14 630] 1 242 1/8'' N/A
CE1X54 54' [16 459] 1 277 15/16'' N/A
CE1X60 60' [18 288] 1 280 1/2'' N/A
CE1X72 72' [21 946] 2 280 1/2'' 385 7/16''
CE1X75 75' [22 860] 2 280 1/2'' 403 5/16''
CE1X78 78' [23 774] 2 280 1/2'' 421 1/4''
CE1X90 90' [27 432] 2 341'' 492 13/16''
CE1X105 105' [32 004] 2 341'' 582 5/16''
“1X” identifies size. For correct model, substitute “1X” with 10 or 12.
Figure 31.
Drive Wheel Radial Paths
MSD2105A 47
Intermediate Hopper/Well Location(s)

CAUTION! The Grain Bin MUST have intermediate hopper sumps at a minimum of
ten feet, or 10'-0" [3 048] apart, from the Center Sump to the Bin wall. Do
not place intermediate hopper wells in the way of Drives or Support
Wheels. Failure to follow this instruction could cause damage to the
equipment and void the Warranty.
Grain is withdrawn at “gravity-rate” through the center hopper Sump and the
intermediate sumps, unloading at equal rates per bin Manufacturer’s
recommendations, to the angle of repose. Adding intermediate Sumps cleans out the
Grain that is in front and on top of the Sweep, which helps with Sweep start-up.
Once Sweep operation has been completed, park the Sweep two-to-three feet [610 -
914] behind the intermediate sumps, not to obstruct the flow of the discharge of
Grain for the next use.
Support Wheel Distances
Figure 32.
Support Wheel Distance and Track Strip Chart
48 MSD2105A
Figure 33.
2000TD Support Wheel Positions
MSD2105A 49
Control Panel Wiring Diagrams
Figure 34.
SAMPLE Single-Drive Control Panel Wiring Diagram, 2000TD
50 MSD2105A
Figure 35.
SAMPLE Dual-Drive Control Panel Wiring Diagram, 2000TD
MSD2105A 51
Appendix A Required: Pre-Startup Electrical Testing and Inspection

DANGER! Electricity can kill! Startup inspections MUST be done with the
MAIN POWER LOCKED OUT and TAGGED OUT. Failure to follow
these instructions will result in serious injury or death.
IMPORTANT! With MAIN POWER LOCKED OUT and TAGGED OUT, and with NO VOLTAGE detected,
inspect electrical controls and wire connections for tightness.
Review and follow this page, OSHA Lockout/Tagout regulation 1910.33(b)(2)
through 1910.333(c)(2), and the “Manufacturer’s Recommended Minimum
Lockout/Tagout Energy Control Procedures” (Appendix B) in this Manual.
Electrical Connection/Disconnection Procedures

for Sweep Testing
WARNING! These procedures MUST be followed by Installers of BROCK® Sweeps and
related equipment. Failure to follow these procedures could result in death
or serious injury, and an unsafe situation.
Connecting Procedures:
1. BEFORE ANY TESTING, make certain all Service Disconnects are in the
IMPORTANT! OFF position and LOCKOUTS/TAGOUTS are in place!
Pre-Startup electrical
testing is REQUIRED. 2. Verify that the Disconnect to the Sweep being tested is in the OFF position.
Procedures outlined on 3. Verify proper voltage to be used.
this page provide 4. Verify that your voltage tester is operating properly: Test it on a known live
MINIMUM instructions voltage source to verify that the tester is working properly before testing the
to be followed by the power source to the Bin Sweep.
QUALIFIED 5. Check for voltage at the Sweep Disconnect. NO VOLTAGE should be present!
ELECTRICAL 6. Before powering up, a 10' [3.048 m] area around the open panel to be “ener-
PERSONNEL gized” will need to be blocked off with a non-conductive perimeter guard. Only
performing Startup on
properly protected and trained personnel can enter this area when the open
this Sweep. Any
additional applicable panel is energized.
laws, regulations, and 7. You may now TURN ON the Service Disconnect (wherever it is located for your
codes that may apply to facility, usually in a building away from the Sweep), and then turn on the Sweep
such procedures Disconnect to perform all required tests.
MUST be followed.
Disconnecting Procedures:
1. Turn OFF the Sweep Motor or Motors, and then turn off the Sweep Disconnect
(on the front of the Electrical Power Cabinet).
2. Turn OFF, LOCKOUT and TAGOUT the Service Disconnect (wherever it is
located at your facility).
3. a. If the purpose of the disconnection is to POWER DOWN while not in use:
After the power is locked/tagged OUT, check that all is clear. Then push the
START switch to confirm that the unit will not start, as instructed in the Manu-
facturer’s LOCKOUT/TAGOUT Procedures (Appendix B).
b. If the purpose of the disconnection is to WORK on the electrical controls, a
qualified electrician with proper PPE should perform these tests, after following
LOCKOUT/TAGOUT (LOTO) Procedures (Appendix B). The qualified electri-
cian must: verify that the voltage meter being used is working properly (i.e.,
with a fully charged battery source that will give an accurate reading). Test the
voltage meter on a known voltage source, and then confirm after Locking/Tag-
ging out the power source, so there is no voltage present.
4. All Disconnects MUST ALWAYS REMAIN IN THE “OFF” POSI-
TION, LOCKED OUT and TAGGED OUT when not in use!
52 MSD2105A
Appendix B:
Manufacturer's Recommended Minimum LOCKOUT/TAGOUT Energy Control Procedures
The following procedures amount to minimum instructions for Lockout/Tagout. Any more stringent, current, or
up-to-date requirements pursuant to OSHA or other regulations must be followed to the extent applicable.
Purpose
The procedures listed herein are intended to provide minimum instructions to operators and/or end users of products supplied by the Manufacturer. To
the extent that applicable laws, regulations, and/or codes, (such as, without limitation, OSHA regulations and requirements), provide more stringent require-
ments, all erectors, installers, operators and/or end users of the products referenced in this manufacturer’s product manual, such applicable laws, regula-
tions and/or codes MUST be followed. Whenever maintenance or servicing is completed to machines or equipment, all such maintenance and servicing
shall be completed in accordance with the requirements of OSHA's 1910.147, et seq., including any amendments thereto. Such requirements are designed
to ensure that the machine or equipment is stopped, isolated from all potentially hazardous energy sources and locked out before employees or operators
perform any maintenance or servicing where the unexpected energization or start-up of the machine or equipment or release of stored energy could cause
injury.
Authorized and Affected Individuals
Authorized operators and individuals who must be trained on these procedures include, without limitation, individuals who must lock out or tag out
machines or equipment in order to perform servicing or maintenance on that machine or equipment. Affected individuals who must follow these procedures
and be trained on the minimum requirements stated herein include individuals whose job responsibilities or operational responsibilities require him/her to
operate or use a machine or equipment on which servicing or maintenance may be performed, or whose job responsibilities or operational responsibilities
require him/her to work in an area in which such servicing or maintenance is being performed. An individual should not be authorized to perform such job
responsibilities and/or operational responsibilities until he/she is properly trained on these procedures and is properly trained to complete such servicing or
maintenance tasks.
Service and/or Maintenance
Work place activities such as construction, installing, setting up, adjusting, inspecting, modifying and maintaining and/or servicing machines or equipment
must be subject to the minimum procedures stated herein and any additional procedures required by applicable law, regulation or code. Additional activi-
ties, such as lubrication, cleaning or unjamming of machines or equipment, and making adjustments or tool changes, where the individual performing the
activity may be exposed to the unexpected energization or start up of the equipment or release of hazardous energy must also be subject to the minimum
procedures stated herein and any additional procedures required by applicable law, regulation or code.
These minimum procedures must be followed by maintenance and setup personnel. Maintenance personnel must follow such minimum procedures in
the event that any type of required repair, cleaning, maintenance, inspections, adjusting, or servicing (e.g., electrical, mechanical, or other such servicing
that requires entrance into or close contact with the machinery).
Setup personnel must follow these minimum procedures in the event that any type of setup is required (e.g., replacing dies, adjusting guards, adjusting
die components / tooling, removal of jammed parts, or other such activities that require entrance into or close contact with the machinery).
Machinery and Equipment
Unlike small appliances or hand tools, industrial machinery requires more than turning off a switch and unplugging. The power for such equipment comes
from multiple, interactive energy sources. If all energy sources are not isolated before service (setup and/or maintenance) is performed, an accidental
release of energy could occur which could result in serious injury or even death. These forms of energy include: electrical, pneumatic, chemical, thermal,
hydraulic, mechanical, or gravity. When machines or equipment need to be serviced, this energy must be isolated so authorized personnel can safely per-
form the work.
Each individual fitting the above descriptions must be issued locks, with identifying tags, which must be used only by that person. Locks must not be
transferable from person to person, and each individual must be held responsible for his/her own locks and keys. Each lock must be numbered and a mas-
ter list showing the number, and the individual using it, must be under the supervision of the facilities or project site manager.
Lockout/Tagout Procedures
Lockout/Tagout is the preferred method of isolating machines, or equipment, from energy sources. Tagout is to be performed, instead of lockout, only
when there is no way to lockout a machine. The authorized maintenance supervisor must be notified if there is no way to lockout a machine. The autho-
rized maintenance supervisor must then evaluate equipment for future lockout capabilities.
Affected individuals must be notified when their machine is to be locked out according to the following method. All types of machinery and equipment
mentioned above must be subject to these minimum shutdown, isolation, blocking and securing procedures for Lockout/Tagout.
Step One: Preparation for shutdown
Before an authorized or affected individual turns off a machine or equipment, the authorized individual shall have a working knowledge of the specific
equipment, the type and magnitude of the energy, the hazards of the energy to be controlled, and the method or means to control the energy.
Step Two: Machine or equipment shutdown
The machine or equipment shall be turned off or shut down using the procedures established for that specific machine or piece of equipment. An orderly
shutdown must be utilized to avoid any additional, or increased, hazard(s) to individuals as a result of equipment stoppage.
Step Three: Machine or equipment isolation
All energy isolating devices that are needed to control the energy to the machine or equipment shall be physically located and operated, in such a man-
ner, as to isolate the machine or equipment from the energy source(s).
Step Four: Lockout/Tagout device application
All types of machinery and equipment listed above fall under these lockout placement, removal, transfer, and responsibility minimum procedures. Lock-
out/Tagout devices shall be affixed to each energy isolating device by authorized individuals. Lockout devices, where used, shall be affixed in a manner
that will hold the energy isolating devices in a "safe" or "off" position. Tagout devices, where used, shall be affixed in such a manner as will clearly indi-
cate that the operation or movement of energy isolating devices from the "safe" or "off" position is prohibited. Where a tag cannot be affixed directly to
the energy isolating device, the tag shall be located as close as safely possible to the device, in a position that will be immediately obvious to anyone
attempting to operate the device.
Step Five: Stored energy
Following the application of Lockout/Tagout devices to energy isolating devices, all potentially hazardous stored or residual energy must be relieved, dis-
connected, restrained, and otherwise rendered safe. If there is a possibility of reaccumulation of stored energy to a hazardous level, verification of isola-
tion shall be continued until the servicing or maintenance is completed, or until the possibility of such accumulation no longer exists.
Step Six: Verification of isolation
Prior to starting work on machines or equipment that have been locked out or tagged out, the authorized individual shall verify that isolation and de-ener-
gization of the machine or equipment have been accomplished, even though isolation is performed prior to shutdown and is checked at that point. Verify
the isolation of the equipment by operating the push button or other normal operating or startup control(s) to make certain the equipment will not operate.
MSD2105A 53
Return the operating control(s) to neutral or “off” position after verifying that the equipment is isolated. The machine or equipment is now locked out
and servicing or maintenance may safely begin.
Step Seven: Release from Lockout/Tagout.
Before Lockout/Tagout devices are removed and energy is restored to the machine or equipment, procedures shall be followed and actions taken by
the authorized individual(s) to ensure the following:
The machine or equipment: The work area shall be inspected to ensure that nonessential items have been removed and to ensure that machine or
equipment components are operationally intact.
Individuals Present: The work area shall be checked to ensure that all individuals have been safely positioned or removed. After Lockout/Tagout devices
have been removed and before a machine or equipment is started, affected individuals shall be notified that the Lockout/Tagout device(s) have been
removed.
Step Eight: Lockout/tagout devices removal
Each Lockout/Tagout device shall be removed from each energy isolating device by the individual who applied the device. Exception: When the
authorized individual who applied the Lockout/Tagout device is not available to remove it, that device may be removed under the direction of the
authorized supervisor, provided that specific procedures and training for such removal have been developed, documented and incorporated into the
owner’s control program. The owner shall demonstrate that the specific procedure provides equivalent safety to the removal of the device by the
authorized individual who applied it. The specific procedure shall include at least the following elements:
a. Verification by the owner (supervisor / manager) that the authorized individual who applied the device is not at the facility / project site.
b. Making all the reasonable efforts to contact the authorized individual to inform him/her that his/her Lockout/Tagout device has been removed.
c. Ensuring that the authorized individual has the knowledge before he/she resumes work at that facility / project site.
Shift or Personnel Changes
When a shift or personnel change occurs, a designated individual shall ensure the continuity of Lockout/Tagout protection.
The designated individual shall provide for the orderly transfer of Lockout/Tagout devices between off-going and on-coming individuals to minimize risk
from stored energy.
In general, if a piece of equipment is locked out at shift change, the person on the next shift must apply their lock before the individual who is leaving
can remove their lock. In the event that no authorized individual or supervisor is available to transfer the Lockout/Tagout device, a designated depart-
ment lock can be used to lockout the equipment during this time frame. As soon as the next shift authorized individual is available, he/she must ensure
the equipment is properly de-energized and then place their own Lockout/Tagout device on the equipment.
At this point in time the department lock should be removed and returned to its designated storage location. The department lock is never to be used
as an individual lockout protection device while servicing or repairing equipment.
Group Lockout/Tagout
If more than one individual is servicing or setting up the machinery, each individual will use their own lock on the lockout. This prevents undue expo-
sure to a potential hazard. The last individual working on the machinery will remove his/her lock and the tag indicating the work has been completed.
The locks should remain on the switch until all work has been completed unless it is necessary for the machinery to be operable between servicing and/
or maintenance and does not expose the worker or operator to any unnecessary danger.
Operator Training
The owner must provide effective initial training and retraining as necessary and must certify that such training has been given to all workers and oper-
ators covered by these minimum procedures. The certification must contain each worker and/or operator’s name and dates of training.
For the purposes of these minimum procedures, there are three types of individuals — authorized, affected, and other. The amount and kind of train-
ing that each individual should receive is based upon (1) the relationship of that individual’s responsibilities in relation to the machine or equipment being
locked and tagged out, and (2) the degree of knowledge relevant to hazardous energy that he or she must possess.
For example, the owner’s training program for authorized individuals (those who are charged with the responsibility for implementing the energy con-
trol procedures and performing the service and maintenance) must cover, at minimum, the following areas: (1) details about the type and magnitude of
the hazardous energy sources present in the workplace; and (2) the methods and means necessary to isolate and control those energy sources (i.e., the
elements of the energy control procedures). By contrast, affected individuals (usually the machine operators or users) and all other individuals who have
access to such machines and/or equipment must be able to: (1) recognize when the control procedure is being implemented; and (2) understand the pur-
pose of the procedure and the importance of not attempting to start up or use the machinery and/or equipment that has been locked or tagged out.
Because an “affected” individual is not one who is performing the service or maintenance, that individual’s responsibilities under these minimum pro-
cedures are more simple (i.e., whenever there is a Lockout/Tagout device in place on an energy-isolating device, the affected individual must leave it
alone and never attempt to operate the machinery and/or equipment).
Every training program must ensure that all authorized and affected individuals understand the purpose, function and restrictions of these minimum
energy control procedures and that authorized individuals possess the knowledge and skills necessary for the safe application, use, and removal of energy
controls.
Training programs used for compliance with these minimum procedures and/or other more stringent applicable procedures, which are performance-
oriented, should deal with the equipment, type(s) of energy, and hazard(s) specific to the environment being covered.
Retraining must be provided, as required, whenever there is a change in work and/or operational assignments, a change in machines, equipment or
processes that present a new hazard, or a change in minimum energy control procedures. Additional retraining must be conducted whenever a periodic
inspection reveals, or whenever the relevant authorized supervisor has reason to believe, that there are deviations from or inadequacies in the autho-
rized individual’s knowledge or use of the minimum required energy control procedure.
Periodic Inspection
A periodic inspection is done, looking at the minimum energy control procedures performed to ensure that such minimum procedures and require-
ments are being followed. The inspection should be performed monthly by the authorized supervisor with the intent of evaluating the authorized individu-
als at least once per year. This information should be recorded on a Lockout/Tagout Inspection Sheet / Log. All original copies should be maintained by
the owner of the equipment and/or machinery.
Outside personnel (contractors, etc.)
The owner and any third party contractor engaged to perform installation, maintenance or operation of the equipment and/or machinery must advise
each other of their respective minimum Lockout/Tagout procedures. Each party must ensure that his or her personnel must understand and comply with
all restrictions and / or prohibitions of the other party’s minimum energy control procedures.
Administrative Duties
The authorized supervisors are responsible for the daily follow-through of the required minimum procedures for each applicable piece of equipment
and/or machinery. Violation of the required minimum procedures set by the owner must be addressed appropriately by the owner and/or authorized
supervisor. The owner of the applicable equipment and/or machinery must review and update the required minimum procedures as necessary.
Rev. 09/18/07
54 MSD2105A
Appendix C: Employers and Operators:

Sign-off Form for Reading This Manual
Read this Manual carefully before operating or servicing! This Manual
is supplementary to any law or code covering fire or health regulations.
All personnel who will be working with the Bin Sweep should read and understand
the information in this Manual about the safe operation of this Sweep. A sample sign-
off sheet is provided below for your record-keeping.
Anyone who will be operating and/or maintaining the Bin Sweep must read and
clearly understand ALL Safety, operating and maintenance information presented in
this Manual.
Review this information annually before season start-up. Do not operate or allow
anyone else to operate this equipment until such information has been reviewed.
Make periodic reviews of safety and operation a standard practice for all your
equipment. An untrained Operator is unqualified to operate this machine. .
Date Employer’s Signature Employee’s Signature
MSD2105A 55
Customer’s Final Test Certificate of Completion by Installer

INSTALLATIONS/Applicable/Status TESTS/Applicable/Status
Structural Installation, all Sumps, Complete Test PASS before Track Secured Complete
Spiders, Valves, plumb with Tunnel Incomplete (where applicable) Incomplete
Track Installation/Floor Protection Complete Complete
Strips adjusted/secured (varies) Voltage and Lockout Tests
Incomplete Incomplete
Head Section and Inner Tube; Augers Complete Complete
Connected Initial Power-Up
Dual Sweep Arm Complete Hydraulic lines tested to determine Complete
(where applicable) Pressure/Return lines
Incomplete Lines properly torqued Incomplete
Drive (1) Complete Check all Gearboxes and Bearings Complete
Drive (2) Incomplete for lubricants Incomplete
Added Oil in Gearbox Complete Sweep Controller Complete
Lubricate machine Incomplete Programming / Test Incomplete
Hydraulic System installed, plus Complete Complete
Tunnel Lines, Plumbing Leak Test
Lubricant added/Lines purged Incomplete Incomplete
Complete Complete
Controller/Control Panel Unload Test / Test Amps
Sensor Installation, Complete Complete
including interface to Conveyor Sensor Test
Electrical Installation: Junction Box Complete Complete
Power Unit/Switch Box/ Lockout
Diesel Engine or Complete Complete
Electric Engine All SAFETY Decals are in place
Liners, Belt Guard and a Complete Complete
SAFETY Guards in place Incomplete Incomplete
Pulleys, Hubs Belts tight/secure Complete Complete
ALL Hardware tightened Incomplete Incomplete
Installed SAFETY Decals in place and Complete Complete
on Bin Door (applicable) Incomplete Incomplete
Support Information
Sweep/Unload Model: Startup Date:
Serial Number: Drive Type: Length/Bin Diameter:
System Specifications: Tube Diameter: No. Sumps: Oil:
Motors Supplied by Brock; type:
Motors Supplied by Installer; type:
Customer/Facility Name:
Facility Location (Address):
Name of Installation Contractor:
Contractor Address: Phone: e-mail:
Name BROCK® Dealer:
Dealer Address: Phone: e-mail:
We have reviewed the SAFETY Decals, SAFETY instructions, and WARNINGS on this BROCK® Bin Sweep
Installation/Operators Manual. I understand the hazards involved in operating this Sweep/Unload and
related equipment.
DATE of Installation: / / Signature, Installer:
DATE: / / Signature, Owner-Operator:
56 MSD2105A
MSD2105A 57
58 MSD2105A
MSD2105A 59
DIFFERENT BY DESIGN®
BROCK GRAIN SYSTEMS
A Division of CTB Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.

Phone (574) 658-4191 • Fax (574) 658-4133
e-mail: brock@brockgrain.com • Internet: http://www.brockgrain.com
Printed in the U.S.A.
All specifications subject to change without notice.
NOTE: The original, authoritative version of this Manual is the [English] version produced by CTB, Inc. or any of its subsidiaries or
divisions, (hereafter collectively referred to as “CTB”). Subsequent changes to any Manual made by any third party have not been re-
viewed nor authenticated by CTB. Such changes may include, but are not limited to, translation into languages other than [English],
and additions to or deletions from the original content. CTB disclaims responsibility for any and all damages, injuries, Warranty claims
and/or any other claims associated with such changes, inasmuch as such changes result in content that is different from the authoritative
CTB-published [English] version of the Manual. For current product installation and operation information, please contact the Cus-
tomer Service and/or Technical Service Departments of the appropriate CTB subsidiary or division. Should you observe any question-
able content in any Manual, please notify CTB immediately in writing to: CTB Legal Department, P.O. Box 2000, Milford, IN 46542-
2000 USA.
IMPORTANT! OSHA Bin Sweep Regulations Update (printed in F issue, February 2012)
Many Grain industry safety regulations have changed since 2008, resulting in a higher focus on education and
training events by a number of Grain related groups and regulatory agencies.
Based on recent incidents of falls and engulfments that have resulted in fatalities, as of 12/09
OSHA is prohibiting personnel to be inside a Grain Bin at all when an “unguarded” Sweep is in
operation. This leaves facilities challenged on the safest way to remove the Grain if there is a mechanical prob-
lem with the Sweep, since neither “unguarded” nor “guarded” have been defined. Auger flighting must remain
exposed, or “unguarded,” in OSHA terms, to gather the free-flowing Grain and do its job. There has been
increased enforcement of Grain industry standards without any alternative means of Grain removal suggested or
endorsed.
Therefore this necessitates a Bin Entry Permit and LOTO of the equipment, meaning there is no acceptable way to
observe the Sweep in movement at close range inside the bin to determine what the running problem might be.
The dilemma posed at this time is how to remain in compliance when the ambiguity of “unguarded” (or inversely,
“guarded”) leaves no leeway outside a complete shutdown and has not yet been explained or interpreted.
OSHA requires the employer to train employees in operating the Sweep safely. Develop and maintain a training pro-
cedure where you can document and store information on this training and who has had it. Keep all unqualified people
out of the Sweep area at all times. A person who cannot or has not read the Sweep Manual IS NOT QUALIFIED to
operate the Sweep.
January 2016 MSD2105A

MSD2105A - Manual Del Operador Barredor Serie 2000 (OK)

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OPERATOR / MAINTENANCE MANUAL

Commercial Express Bin Sweep

NORTH AMERICAN VERSION

January 2016 MSD2105A

© Copyright CTB, Inc. All rights reserved.

Final Test Certificate of Completion by Installer /

Customer: Be sure your Installer has completed your

Manufacturer’s Intended Use of This Bin Sweep

Definition of Dry, Free-flowing Grain

About This Manual

Identification of Parts and Hardware

Other Manuals for the BROCK® 2000TD Series Sweep

IMPORTANT! The Serial Number Sticker is located on a gusset on the underside of

Recognize SAFETY Information

DANGER indicates an imminently hazardous situation which, if not avoided,

Reasonable Intent for Information in this Manual

Follow SAFETY Decal Instructions

DANGER Electrocution Hazard Decal NI-20

WARNING Arc Flash Hazard Decal SM-W1

Exposed, Moving/Electrical Parts,

Missing Guard Hazard Decal NI-17

Rotating Part Hazard Decal NI-16

Gearbox Oil Decal NI-31

Caster Decal NIB009

SAFETY Decal Placement on the 2000TD Bin Sweep

Item Part No. Decal Description

SAFETY Decal Placement on the Grain Bin

DANGER Decal DANGER Decal (Spanish)

Bin Sweep and Auger Hazards

All needed personnel must be contacted to arrive on the scene ASAP.

Follow Safe Operational Procedures

Practice Safe Maintenance and Repair

Hearing Protective Protective Work/Heavy Respirator

Designate Restricted and/or Enclosed Areas

Proper Wiring by Qualified, Licensed Electricians

Follow Power Lockout /LOTO Procedures

DANGER! Use extreme CAUTION around electrical components. Be sure the

Install Emergency Shut-Off Devices

Grain Bin SAFETY:

The Speed of Entrapment

At this point you are

At this point you are

NOTES: On this chart, an average 6' tall adult’s

Safety Hazards and Recommendations

There are Inhalation Dangers in Grain!

BROCK® 2000TD Overview

Switch Box (not supplied by BROCK)

Single-Drive Control Panel Dual-Drive Control Panel (with Ammeter)

DANGER! There are dangerous voltages in the Control Panel. Troubleshooting

Arc Flash WARNING

1 Item Decal Description

Establish a MAINTENANCE SCHEDULE to prolong the life and SAFETY

Basic Maintenance Rules

Material Buildup, Wear and Damage

Item Description Inspect for:

IMPORTANT! Replace all Guards and Covers.

ADJUSTMENT BOLT DETAIL

Setting the SureGrip Wheel

Drive Wheel Adjustment

LOWEST DRIVE WHEEL SETTING HIGHEST DRIVE WHEEL SETTING

Setting Support Wheels

DOWN Position UP Position

To fill the Bin Sweep Gearbox, remove